Академический Документы
Профессиональный Документы
Культура Документы
ANOMALERT SYSTEM IN A
PHARMACEUTICAL PLANT
How Bently Nevada’s Anomalert solution is generating savings in repair and maintenance costs
in a pharmaceutical plant.
CHALLENGE
Before the installation of Anomalert the customer was experiencing frequent
unplanned down times despite regular maintenance practices. This was generating
discontinuity in production and reduction of fabrication output quantity and quality.
Maintenance practices were also not optimal in that the client was incurring high
costs due to daily/weekly maintenance activities required; inefficient resources
allocation; bearings and belts replacements done without a fault root cause
identified; as well as frequent and unnecessary alignments after component
substitution. Prior to the installation of Anomalert, the customer’s routine
practices included:
• Dust Extraction System: Cleaning of dust collectors, inlet and outlet pipe, vacuum
cleaners pipe.
SOLUTION
• 120 Anomalert products were installed in the motors’ control cabinet.
• Anomalert alarms were taken into consideration while planning the works
order list.
• Monthly reports on data taken from Anomalert were used for root cause analysis
and to identify fault parameters to drive maintenance activities on failing
components.
BENEFITS
•R
educed HVAC yearly maintenance cost, replacing only necessary part at the right time.
IN NUMBERS
$125,000 USD/year
GEA33193 (06/2017)