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Index

Symbols AC voltage ignition, 572 Air pumping, 953


3D-CFD Model, 603 AdBlue, 818 Air requirement, 813
32-bit processor, 676 Addition of fuel, 798 stoichiometric, 24
α -methylnaphtalene, 816 Additive ash, 803 Air spring, 420
λ control, 29 Additive dosing, 804 Air stroke valve, 471
Additive package, 835 Al bearing alloy, 259
Additives, 846 Alcohol, 824
A Additives for diesel fuel, 819 Alcohol component, 825
Abort reaction, 593 Additives for gasoline, 835 Alcohol-diesel fuel mixture, 823
Absolute accuracy, 961 ADI austempered ductile iron, 162 Alcohol fuel, 839
Absolute muffler, 950 Adjusting air nozzle, 517 Alignment error, 250
Absorber, 76 Adjustment angle, 236 Alkane, 589
Absorption, 76, 951 Aerodynamic drag, 918, 919 Alkanes, 589
Absorption section, 951 AFP steel, 161 Alkene, 589
Absorption-type damper, 430 Agglomeration, 789, 796 Alkenes, 589
Acceleration Aging stability, 843 Alkines, 589
free, 805 Air baffles, 125 Alloy, 150
Acceleration enrichment, 518, 522 Airborne noise, 946, 950 Alloys
Acceleration knock, 831 Airborne noise route, 952 supereutectic, 93
Acceleration ramp, 465 Air conditioning compressor, 954 Al-Si alloy, 120
Acceleration resistance, 918, 920 Air cooling, 125 Altitude compensation, 523
Accelerator pump, 516, 519 Air-Entrainment, 533 Aluminum, 147
ACEA, 850, 917 Air Expenditure, 23, 415, 434, 479 Aluminum piston, 87
ACEA specification, 851 Air filter, 270, 863 Aluminum screw, 298
Acid Air filter element, 269 Aluminum-silicon alloy, 83, 93
sulfurous, 818 Air-fuel ratio, 40, 42, 813 AMT, 698
Acoustic decoupling, 289 Air-fuel-ratio, 598 Anergy, 39
Acoustic energy, 952 Air–fuel ratio, 40, 42 Angle sensor, 964
Acoustic field transformation, 956 Air-Fuel Ratio, 24 Angular Velocity, 17, 383
Acoustic intensity, 946, 955 Air gap, 574 Anti-foaming agents, 820
Acoustic pattern, 952 Air injection, 5 Anti-jerk function, 685
Acoustic power, 946 Air injector, 527 Anti-jerk regulation, 687
Acoustics, 269, 271, 878 Air intake system, 268 Antiknock additive, 4
Acoustic velocity, 946 Air mass, 533 Anti-knock quality, 826
Activated carbon canister, 528 stoichiometric, 40 Antinoise, 959
Activated charcoal tank, 731 Air mass flow, 965 Antinoise system, 959
Activation energy, 797 Air mass meter, 527 Antioxidant, 836, 848
Actual 0.2% offset limit, 298 Air mass sensor, 717 Apex seal, 382
Actuator, 467, 729 Air path, 269 API, 850
intelligent, 723 Air pulse valve, 1061, 1062 API classification, 852

Internal Combustion Engine Handbook | 1109

6606_Book.indb 1109 1/19/16 9:06 PM


Index

API TC, 859 Battery monitoring, 1003 Branching reaction, 592


APU system, 1048 Battery service life, 1003 Brayton
ARAL (ARomates/ALifates), 833 Battery status sensor, 1055 George Bailey, 3
Arc Phase, 569 Bead, 277, 288 Breakdown, 569
Aromate, 824 Bead force, 283 Break-in oil, 850
Aromate content, 833, 834 Beamforming technique, 956 Brush honing, 124
Aromatics, 589, 590 Bearing, 227, 251 Bulkhead surface area, 918
Arrangement open, 225, 226 Burn-through speed, 511
longitudinally symmetrical, 68 Bearing brackets, 4 Bush chain, 240
pressure-side, 867 Bearing clearance, 256 Butane, 824
suction-side, 867 Bearing damage, 267 Bypass, 724, 726
Array technique, 956 Bearing diameter, 232
asbestos-free, 281 Bearing end, 257
Aspirated engine, 11 Bearing engineering, 256 C
Assembly techniques, 294 Bearing failure, 267 CAD methods, 145
Assessment of the Fuel Cell, 1046 Bearing journal displacement path, CAFE, 1031
ASTM standard D 3306, 861 255 Calculating Charge Cycles, 448
ASVP (Air Saturated Vapor Pressure), Bearing loading, 236, 254 Calculation
833 Bearing location, 257 kinematic, 235
Asymdukt® piston, 88 Bearing material, 258 Calculation example
Asynchronous machine, 991, 992, 1037 Bearing metal, 259 inertial torque, 65
Asynchronous motor, 705, 1037 Bearing play, 252, 257 Calculation of cooling circuits, 890
ATC Code of Practice, 856 Bearing version, 262 Calculation of oil circuits, 890
ATIEL, 845 Beat frequencies, 954 Calculation of rotational oscillation,
ATIEL Code of Practice, 856 Beehive spring, 188 73
Atkinson cycle (cycle), 231 Bell housing, 953 Calorific value, 46, 591, 816, 819, 941
Atomization quality, 529 Bell-shaped curve, 19 bottom, 42, 819
Attachment shells, 950 Belt drive, 243 top, 819
Attenuation, 947 Belt-driven starter-alternator, 251, 703 Cam, 225
Autoignition, 12, 574, 578, 592, 595, 928 Belt drives, 243 Cam angle, 235, 1077
Automated manual transmission, 698 Belt pulley bolt, 292, 296 Cam contour, 231, 236, 423, 454, 1078
Automated quality control, 291 Belt tensioning system, 174, 246 Cam flank, 226, 234
Automatic multi-stage transmission, Bending moment, 70, 233 Cam follower, 166, 225, 229, 230, 231,
664 Benz 232, 234, 235, 417
Automobile manufacturer Karl, 3 Cam follower valve train, 166
specification, 855 Benzene content, 826, 833 Cam lift, 227
Automotive industry (ACEA) Bergsträsser, 187 Cam lobe, 225
European, 818 Bernoulli equation, 516 Cam material, 229
Auxiliary Power Unit = APU, 1047 BET surface, 789 Campbell diagram, 164, 954
Auxiliary unit, 932, 954 Beveled-edge oil control ring, 103 Cam profile, 233, 234
Auxiliary unit drive, 249 Bevel edge ring, 102 Cams, 225, 226, 227, 232, 233, 234, 235
Auxiliary units, 950 Bio diesel, 814, 821 Cam segment, 231
Average pressure, 40 Biofuel, 918 Camshaft, 155, 224, 225, 226, 227, 229,
Axial bearing, 226, 227, 253 Biomass, 840, 943 230, 232, 233, 417, 418
Axial Scale, 596 BLDC motors, 674 assembled, 227, 229, 232, 235
Integral, 596 Blind-hole nozzle, 553 below head, 225
Axle drive Block height, 80, 188 CamInCam, 230
electric only, 1031 Blow-by, 120 forged, 227
Blow-by gas, 230 hollow, 226
Blow-by gas measuring technology, hollow cylinder, 232
B 965, 969 hollow-profiled, 232
Background, 463 BMW, 1035 injection-molded plastic, 231
Balance equation, 43, 45, 46 Boiling curve, 826, 832 machined, 227
Balance shaft, 952, 959 Boiling curve (distillation), 832 on rolling bearings, 230
Balancing mass, 66, 69 Bonding technology, 120, 122 solid, 226
Ball calibration, 163 Booming noise, 952 special design, 229
Barium NOx adsorber, 772 Boost, 703 variable, 230
Base circle, 226, 227 Boost mode, 985, 1031 Camshaft adjustment, 30, 469
Base circle diameter, 232 Bore ratio, 79 Camshaft angle, 423
Base circle fault, 227 Borghi-Diagram, 597 Camshaft bearing, 155, 225, 226, 227,
BASF test engine, 817 Boundary friction, 389 232
Basic material balance, 44 Boxer engine, 12 Camshaft bearing cap bolt, 292
Battery capacity, 934 Brake, 962 Camshaft Drive, 419
Battery charging, 1055 Braking energy, 1055 Camshaft loading, 233, 234
Battery management, 1003, 1037 Braking energy recuperation, 922 Camshafts from cast iron, 227

1110 | Internal Combustion Engine Handbook

6606_Book.indb 1110 1/19/16 9:06 PM


Index

Camshaft shifter, 448, 449 CFR single-cylinder knock test Coefficient


dual effect, 230 engine, 829 stoichiometric, 41
Camshaft shifter system, 236 CFR test engine, 817 Coefficient of friction, 298
Camshaft timing devices, 226, 446 Chain, 225 Coefficient of heat transfer, 890
Camshaft tube, 230 Chain design, 240 Coefficient of rolling resistance, 920,
Cam tip, 226 Chain drive, 238 921
Cam width, 232 Chain explosion, 592 Coefficient of thermal expansion, 192
Cancellation, 959 Chainlike Hydrocarbons, 589 CO emission, 31
Carbon dioxide, 753, 917 Chain tensioner, 243 Coherence, 959
Carbon dioxide emissions, 1029 Chain tensioning system, 177, 231 Coil ignition system
Carbon monoxide, 753 Chain value, 241 Inductive, 570
Carbon residue, 819 Change of contact, 84 Coking, 819
Carburetor fuel CF, 824 Channel Cold knocking noise, 951
Carburetor icing, 835 structured, 777 Cold start, 1045
Carburetors Characteristic Time Scale Model, 604 Cold Start, 576, 579
Electronically controlled, 521 Characterizing Features, 15 Cold start aid, 585
Carburettor Charge cycle, 36, 312, 415, 448, 929 Cold start aids, 581
electrical, 522 Charge Cycle, 7, 11 Cold-start behavior, 817
Carnot Charge cycle calculation, 889 Cold starting, 832
Sadi, 36 Charge cycle energy, 425 Cold-start strategy, 763
Carnot efficiency, 1040 Charge cycle loop, 929 Cold start support, 581
Carnot process, 36 Charge cycle work, 926 Collared screw, 297
Car program, 815, 826 Charge dilution, 627, 628 Combusted, 43
Cassette-type recorders, 951 Charge mass, 929 Combustion, 589, 609, 896
Cast, 807 Charge movement, 630 Diesel Engine, 602
Cast cams, 228 Charge pressure, 726 Gasoline Engines, 602
Cast camshaft, 227, 229 Charge Pressure Curve, 496 knocking, 625, 828
Cast conrod, 294 Chargers normal, 828
Casting, 160 Mechanical, 506 Combustion center, 930
Casting model, 151 Charge stratification, 927 Combustion chamber, 154, 508, 601
Casting process, 150 Charging Combustion chamber deposit, 831,
Cast iron, 227 homogeneous, 530 835
Cast iron with nodular graphite, 161 stratified, 530 Combustion chamber design, 140
Cast manifold, 300, 301 Chatter mark, 382, 385 Combustion chamber die, 149
Cast tappet, 232 Chevrolet Silverado, 1034 Combustion chamber plate, 152
Catalytic converter, 531 Chilled casting, 227 Combustion chamber pressure
monitoring the, 691 Chilled-cast iron cams, 229 sensor, 719
Near the engine, 303 Chilled-cast iron camshaft, 228 Combustion chamber recess shape,
Catalytic converter concept, 761 Chlorine ion content, 860 617
Catalytic converter deactivation, 764 C/H ratio, 813 Combustion chamber shape, 632
Catalytic converter design, 760 Chrome plating, 107 Combustion chamber variant, 139,
Catalytic-converter protection Chromium ceramic coating, 107 140, 141
function, 522 Chromium-diamond coating, 108 Combustion delay, 44
Catalytic converter substrate Classification, 806 Combustion duration, 44
metallic, 775 Clean air pipe, 269, 270 combustion engine
Catalytic converter system, 762 Clearance adjustment first, 1
Catalytic converter temperature, 531 mechanical, 234 Combustion engine, 9, 10, 1040
Cavitation, 220, 861 Climbing resistance, 918, 919 Combustion function, 43, 44
Cavity content, 802 Closed-deck, 112 Combustion gas temperature, 930
CCMC, 850 Closed-deck design, 120 combustion-generated, 805
CEC, 851 Closing ramp, 234 Combustion model, 896
Cell filter CNG, 823, 836, 1029, 1030 Combustion Model, 599
ceramic monolithic, 792 CO2, 1035 Combustion noise, 950, 952
Center bolt, 296 CO2 debate, 934 Combustion process, 10, 35, 44, 139,
Center of gravity of combustion, 624 CO2 emissions, 917, 940, 941, 1035 611, 928
Centipoise, 843 Global, 943 flameless, 798
Central tube, 867 CO2 limit value, 918 spray-guided, 471
Centrifugal casting, 91 CO2 loop, 821 Combustion product, 24, 40, 43
Centrifugal force, 230 CO2 tax, 1031 Combustion progress, 930
Cetane, 816 Coalescence, 868 Combustion rate, 611
Cetane number, 590 Coating Combustion simulation, 45
CFD, 224, 599, 869 catalytic, 798 Combustion speed, 44, 840
CFD simulation, 44, 737, 1091 Coaxial-Vario-Nozzle, 553 Combustion system, 617
CFPP test, 818 CO concentration, 29 Common rail, 925
Common-Rail, 562

Internal Combustion Engine Handbook | 1111

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Index

Common Rail System, 546 Constant volume cycle, 37 Corporate Average Fuel Economy,
Common-Rail-System, 537 Construction step, 144 1031
Comparative process, 37 Consumption, 444 Corrosion, 818, 847, 868
open, 40 Consumption map, 938 Corrosion inhibitor, 819, 836, 847, 848
Comparative stress according to Von Consumption Maps, 19, 28, 29 Corrosion protection, 843, 860
Mises, 886 Consumption potential, 921, 928, 930 Corrosion resistance, 109
Comparison process Consumption reduction, 237 Cosworth low-pressure sand-casting
engine, 39 Consumption saving, 939 process, 148
Component calculation, 287 Consumption savings in NEFZ cycle, Countermass, 61
Component deformation 214 Counterweight, 61
elastic, 275 Contact and opposite side, 87 Counting criterion, 796
Component optimization, 879 Contact corrosion, 861 Cracking component, 814
Component protection, 33 Contact force, 233, 235 Crankcase, 58, 119
Composite material, 281 dynamic, 237, 1078 Crankcase scavenging, 4
Compressed natural gas, 1029 kinematic, 237, 1078 Crankcase venting, 126
Compression Contact pressure, 880 Crank diagram, 63
geometrical, 79 Contact radius, 234 Crank gear, 49, 52
isentropic, 36 Contact surface, 233 Crank gear force, 53, 58
isothermic, 36 Contact width, 233 Crank pin, 55
variable, 79, 80 crowning, 233 offset, 71
Compression Efficiency, 503 Contamination, 866 Crank pin force, 56
Compression height, 83, 84 Continuous knocking, 829 Crankshaft, 58, 159
variable, 80 Continuously variable transmission cast, 162
Compression ignition (CVT), 700 manufacturing, 160
homogeneous, 619 Control vibration resistance, 163
Compression ratio, 17, 37, 79, 625, 926 desmodromic, 6 Crankshaft angle, 50
effective, 17 Control deviation, 683 Crankshaft angle , 50
geometric, 17 Controlled intake manifold, 270, 449 Crankshaft drive, 12, 49, 52, 79, 950
Variable geometric, 1062 Control mechanism, 312 desaxised, 51
Compression Ratio, 16 Control piston, 85, 87 shifted, 51
Compression ring, 102 control sleeve inline fuel injection Crankshaft material, 161
L-shaped, 102 pumps, 540 Crankshaft rumbling, 952
Compression ring set, 85 Control valve, 237 Crankshaft starter generator, 921, 922,
Compression stroke, 225 Conversion, 762 988, 1063
Compression volumes, 16 Conversion of energy, 570 Crankshaft start generator, 468
Compressive load, 234 Conversion of pollutants, 776 Crankshaft throw, 55
Compressor Coolant, 860 CRC F-28, 831
Electrical, 506 Coolant circuit, 146, 1059, 1108 Creep resistance, 148
Compressor efficiency, 510 Coolant concentrate, 861 Crescent-Type Oil Pumps, 205
Compressor map, 489, 492, 509 Coolant flow simulation, 146, 1068 Critical plane, 888
Computing time, 881 Coolant radiator, 738, 739 Critical plane method, 888
Concave radius, 234, 235 Coolant temperature, 933 Cross-flow cooling, 143
Conchoid, 28 Coolant thermostat, 743 CRT filter system, 799
Condensation nucleus counter, 807 Cooling, 842 Cruise control, 725
Condensation nucleus counter CPC, Cooling air flow, 125 Cummins engine, 5
805 Cooling-air inlet, 951 Current converter, 995
Cone spray valve, 532 Cooling by coolant, 737 Curve, 27
Configuration, 11 Cooling channel, 87 Curved radius, 225
Connecting rod, 49 Cooling channel piston, 89 Curve representation, 27
Conrod, 880 Cooling fins CVS bag analysis, 80
Conrod angular travel , 50 optimization, 125 CVT, 938
Conrod bearing, 254 shape, 125 cw value, 919, 920
Conrod bearing force, 56 Cooling module, 742 Cycle consumption, 29
Conrod bolt, 292 Cooling system, 12, 735 Cyclical process, 35
Conrod bolt connection, 294 Feature, 735 Cyclical processes
Conrod bolts, 294 Cooling water flow rate, 46 ideal, 37
Conrod eye, 83, 85 Coordinate measurement unit, 153 Cyclical process work, 36
Conrod pattern, 61 Copper alloy, 259 Cyclical service life, 1003
Conrod ratio, 50, 952 Copper loss, 989 Cyclic irregularity, 60, 952
Constant pressure combustion, 40 Cordierite, 793 Cylinder, 15
Constant pressure cycle, 37 Core-casting machines, 148 wet, 121
Constant pressure turbocharging, 489 Core package process, 149 Cylinder arrangement, 11, 13
Constant vacuum carburetor, 522 Core plug, 151 Cylinder charge, 23
Constant vacuum carburettor, 517 Cores, 151 Cylinder charge dilution, 627
Constant volume combustion, 40 Corner edge seal, 385 Cylinder cooling, 124

1112 | Internal Combustion Engine Handbook

6606_Book.indb 1112 1/19/16 9:06 PM


Index

Cylinder cutout, 155, 170, 472, 475 Density, 826 DIN EN 590, 815
Cylinder engineering, 120 Density sensor, 816 Direct cooling, 12
Cylinder head, 137, 139 Deparaffination, 845 Direct-current motor, 722
casting process, 147 Deposit, 861 Direct drive, 937
Cylinder Head, 80 Deposition effects, 794 Direct injection, 11, 526, 894, 922, 924,
Cylinder head assembly, 196 Deposition mechanism, 794 925, 926, 952
Cylinder head bolt, 147, 155, 292 Deposits, 847 Direct-injection, 7, 139, 471
Cylinder-head cladding, 950 Depth filters, 796 Direct Injection
Cylinder head cooling, 143 Depth of Discharge, 1003 Air-supported, 527
Cylinder head cover, 950 Design, 139 Direct Numerical Simulation, 603
Cylinder head development, 137, 146 engineering, 83 Dirt storage capacity, 867
Cylinder head geometry, 196 stopper-less, 280 Discharge port variant, 142
Cylinder head prototype, 144 Design cylinder pressure, 885 Dispersants, 847
Cylinder head shape, 138 Design of the PEM Fuel Cell, 1042 Displacement
Cylinder liner, 279 Desmodromic system, 225 Variable, 1062
Cylinder output, 21 Desulphurization temperature, 788 Displacement line, 491
Cylinder peak pressure, 83 Detector, 972, 973 Displacement magnet, 447
cylinder power Paramagnetic, 973 Displacement pump, 562, 565
indicated, 21 Detergent and dispersant additives, Distance-related fuel consumption,
Cylinder pressure characteristic, 623, 819 921
626 Detergents, 835, 836, 847 Distillation
Cylinder running surface, 120, 123 Detergents/Dispersants, 847 atmospheric, 845
machining, 123 De-throttling, 926 Distribution
Cylinders, 119 Dethrottling, 237, 472 bimodal, 791
Cylinder shutdown, 79 Diameter Distribution of lubrication film, 255
Cylinder shutoff, 922, 931 aerodynamic, 790 Distributor injection pump, 541, 542
Cylinder warping, 120, 275 DI combustion process, 928 Disulfide sulfur, 834
Die, 149 Dividing characteristics, 796
Die-cast aluminum oil pan, 953 DNS, 603
D Die casting, 91, 149 DOHC, 225, 231
Daimler Die casting process, 120, 151 DOHC engine, 226
Gottlieb, 3 Diesel Double-beveled oil control ring, 103
DaimlerChrysler, 1035 Rudolf, 3, 36 Double-layer capacitors, 706
Damage accumulation of the piston, Diesel combustion, 607 Double overhead camshaft, 225
885 Diesel engine, 922, 925 Double overhead camshaft = DOHC,
Damage index, 887 Diesel Engine, 10 164
Damage mechanism, 803 Diesel Engines, 5 Double stopper, 279
Dam charcoal number, 597 Diesel exhaust unit, 561 Double trapezoid ring, 102
Damping, 72, 76, 950 Diesel four-stroke combustion Downdraft carburetor, 517, 518
Damping filter, 273 systems, 612 Downsizing, 479, 920, 922, 1030, 1062,
Danger classification, 817 Diesel fuel supply system, 561 1063
DC Diesel fuel tank, 557 Downspeeding, 924, 1062
B, 15 Diesel hybrid drive system, 1024 DPF, 898
T, 15 Diesel oxidation catalytic converters, Drag coefficient, 918
DC brushless motor, 1037 782 Drive-by-wire, 725
DC/DC converter, 704 Diesel racing fuel, 823 Drive control software, 678
DC machine, 1037 Diesel supply unit, 562 Drive element, 227
DC motor, 722, 1037 Diesel tank pump, 562 Drive flange, 226, 227
Brushless, 1037 Diesel-water emulsion, 823 Drive machines, 9
Deactivation Diethylene glycol, 860 Drive moment, 233
thermal, 785 Differential gear, 68 Driven machines, 9
Dead volume, 16 Differential gear ratio, 936 Drive past test
Deaxising, 52 Diffusion, 45, 794 legal, 952
Decoupling system, 289 Diffusion battery, 806 Driver behavior, 939
Deep-bed filter medium, 867 Diffusion flame, 598 Drive shaft, 952
DEF, 851 Diffusion speed, 795 Drive sprocket, 226
Deformation Digitizing, 153 Drivetrain, 77, 685
thermal, 886 Diisobutylene, 841 Driving
Degree of absorption, 948 Diluting agent Electric-only, 1031
Degree of fraction separation, 865 rotating, 807 Driving mode, 935
Degree of radiation, 947 Dilution, 807 Driving resistance, 918
Degree of separation, 792, 863 Dilution Controlled Combustion Driving speed, 921
Degree of transmission, 947 System, 620 Driving style, 938
Delta-Control, 457 Dimethyl ether, 823 Drop in viscosity, 844, 856
Denitrification, 803 DIN EN 228, 826 Droplet size, 532

Internal Combustion Engine Handbook | 1113

6606_Book.indb 1113 1/19/16 9:06 PM


Index

Droplet size distribution, 609 Electric-only driving, 1031 Engine noise emissions, 950
Droplet-wall interaction, 895 Electric vehicle, 703, 943, 1037, 1042 Engine oil, 870
Dry friction, 389 electrohydraulic valve train, 930 Engine oil for four-stroke engine, 848
Dual cam adjustment, 449 Electro membrane, 1042 Engine oil for two-stroke engine, 858
Dual carburetor, 517 Electronic diesel control, 32 Engine operation
Dual clutch transmission, 664 Elementary analysis, 813 un-throttled, 530
Dual spark coil, 571 Elementary EC carbon, 789 Engine order, 959
Ductility, 148 Emission, 972, 975 Engine test, 287, 855
Dummy-head recording, 957 Emission map, 29 Engine test bed, 961, 962, 965, 970
Duplex chain, 240 Emission noise, 952 Engine working point, 931
Durability of screw connections, 296 Emission requirements, 557 Enthalpy
Dust capacity, 864 Emissions factor, 804 free, 42
DVPE, 833 Emitec-SCRi-System, 779 molar free, 41
DVPE (Dry Vapor Pressure Emitted noise emission value, 952 Enthalpy difference, 46
Equivalent), 833 Emitted noise measuring procedure, Enthalpy flow, 46
Dynamics, 232 948 Environmental awareness, 917
Dynamics calculations, 236 Emptying method, 437 EPEFE, see also 22.1.2.2, 815
Dynamic tire radius, 920 Encapsulation Epitrochoids, 383
Dynamometer, 962 tight-fitting, 950 Equal pressure stage, 517
Enclosure Equidistant, 383
off-engine, 950 Equilibrium
E spaced, 950 chemical, 40, 44
Easy-change disposable fuel filter, 868 Enclosure element, 951 thermodynamic, 42
eBooster, 500 Energy and drive management, 1030 Equilibrium constant, 594
Eccentric, 226 Energy balance, 45, 46 Equilibrium temperature, 800
Eccentric adjustment, 460 Energy chain, 1029 Erosion Behavior, 578
Eccentricity, 383 Energy conversion, 1055 Ethanol, 840, 1029, 1030
Eccentric shaft, 383, 464 Energy density, 997 Ether, 824
ECE cycle, 922 Energy flow, 46 Ethylhexyl nitrate, 817
ECE-Tank, 560 Energy management, 1054 ETOH, 836
EC motor, 722 Intelligent, 1055 euATL, 500
EDC, 558 Optimal, 1031 European driving cycle, 919
EDC engine control system, 32 Energy management system, 1010 European Engine Lubricant Quality
EDC-System, 557 Energy recovery, 936, 943, 1031 Management System, 856
EELQMS, 856 Energy recovery with both, 1031 EU standard EN 589, 836
Effect Energy recuperation, 1012 Evaporation heat, 523, 840
thermophoretic, 805 Energy storage device, 1036, 1039 Evaporation loss, 843
Efficiency, 42 Energy storage devices, 1039 Evaporative emission, 731
effective, 17, 22, 46, 415 Energy Storage Devices, 996 Exciter force, 75
indicated, 22, 46 Energy storage systems, 704, 934 Exciter work, 73, 75
mechanical, 22 Engine, 15 Exciting force, 73, 75
thermal, 36, 38, 45, 79 Engine acoustics, 945 Exergy, 39
Einsteinian relation, 795 Engine bearing, 952 Exergy loss, 39, 42
E-Gas, 725 Engine block, 950 Exhaust
EGR, 531, 728 main dimension, 111 average specific heat, 46
EGR flap valve, 730 material, 118 Exhaust closes, 433
EGR valve, 528 Engine Block, 6 Exhaust Counter-pressure Level, 431
Ejector diluting agent, 807 Engine block design, 120 Exhaust emissions, 618, 817, 917, 961,
Elasticity Test, 498 Engine block types, 116 967
Elastomer coating Engine braking system, 225, 233 Exhaust gas, 973, 975
partial, 278 Engine characteristics, 15 Diluted, 974
Elastomer head gasket, 276 Engine compartment, 950 Undiluted, 973
Elastomer material, 283, 284 Engine compartment capsule, 286 Exhaust gas cooling, 740
Elastomer seal, 281, 285 Engine component, 83 Exhaust gas exergy loss, 42
Elastomer sealing lip, 276 Engine cooling, 737, 743 Exhaust gas limit, 827
Elastomer sealing system, 284 Engine enclosure, 951, 952 Exhaust gas mass flow, 965
Electrical energy, 921, 922, 1104 Engine hood absorber, 951 Exhaust gas measuring technology,
Electrical energy management, 1055 Engine hood lining, 951 961, 965
electrical output, 921 Engine intake air, 863 Exhaust gas particulate measuring
Electric coolant pump, 934 Engine Knock, 595 technology, 974
Electric double-layer capacitor, 1001 Engine map, 27, 28 Exhaust gas power, 508
Electric drive system, 703, 943, 1036 Engine mounting, 953, 954 Exhaust gas recirculation, 30, 723, 728
Electric driving, 984 Engine mounting bracket, 954 Exhaust-gas recirculation, 449
Electricity production, 943 Engine noise, 949, 950, 952 Exhaust gas recirculation rate, 30, 31,
Electric motor, 1037 mechanical, 950, 952 531

1114 | Internal Combustion Engine Handbook

6606_Book.indb 1114 1/19/16 9:06 PM


Index

Exhaust gas recirculation valve, 728, Filling process, 148 Floating axle, 464
729 Filter, 537 Flow
Exhaust gas system, 430 open, 778 dynamic, 532
Exhaust gas temperature, 33, 300 Filter candle, 793 static, 532
Exhaust gas temperature map, 33 Filter characteristics, 796 Flowability, 818
Exhaust gas threshold Filter depth, 795, 802 Flow calculation, 889
current, 746 Filter element, 269 Flow Cross Sections, 435
Exhaust gas treatment, 897 Filter fabric, 864 Flow determination, 436
Exhaust Gas Treatment for gasoline Filter felt, 794 Flow factor for the valve, 436
Engines, 760 Filter fineness, 865, 866 Flow function, 438
Exhaust gas turbocharging, 7, 493 Filter fleece, 794 Flow improver, 818
two-stage, 506 Filter head, 868 Flow measuring technology, 965
Exhaust Manifold, 299, 878 Filtering, 564 Flow noises, 950
Exhaust measurement in the Filter medium, 792 Flow process
combustion chamber, 750 Filter paper, 794 stationary, 46
Exhaust measuring technology, 746 Filter surface area, 867 Flow property, 847
Exhaust muffler, 950 Filter testing machine, 804 Flow pump, 562, 565
Exhaust muzzle noise, 949 Filtration, 268, 863, 870 Flow range
Exhaust opens, 433 Filtration velocity, 865 linear, 532
Exhaust port valve seat insert, 195, Final drive systems, 706 Flow simulation, 146, 889
1071 Fine dust, 789 Flow turbulence, 891
Exhaust side adjustment, 236 Fines, 918 Fluctuation
Exhaust slot, 384 Finger follower, 146, 168 cyclical, 624
Exhaust system, 965 Finite element analysis, 287 Fluid or viscous friction, 389
Exhaust system seal, 282 Finite element method, 875 “Flying lawn chair” by Baumm, 382
Exhaust Treatment in Diesel Engines, Finite Elements, 6 Flywheel, 952
782 Finite elements mesh, 881 Flywheel bolt, 292, 296
Exhaust treatment systems such as Finite volume method, 891 Flywheel energy storage device, 1039
particle filters, 818 Fire land, 84 FM method, 622
Exhaust turbochargers, 444, 489 Firing channel, 385 Foam, 950
Exhaust valve, 138, 419, 950 Firing sequence, 69, 71 FON, 829
Expansion Firing sequences, 71 Force
isentropic, 36 First-order inertial force, 61 acting on the conrod, 55
isothermic, 36 oscillating, 63 on crankshaft drive, 52
thermal, 234 First ring land, 84 on piston, 54
Experiment design, 893 Fischer-Tropsch synthesis, 814, 834 on wristpin, 54
Explosion Fixed air funnel carburetor, 517, 519, Forced-feed lubrication, 858
thermal, 592 523 Ford
Explosion limit, 824 Flaked graphite, 227 Henry, 4
Explosion Limit, 593 Flame Forged conrod, 294
External air pipe, 269 Non pre-mixed, 596, 598 Forging, 91, 160
External Gear Pump, 206 Partial pre-mixed, 598 Forked lever, 225
Extraction Pre-mixed, 596, 597 Formula
isokinetic, 805 Flame front, 43 analytical, 880
Extrusion casting, 91 Flame ignition, 3 Formula 1 piston, 89
Flamelets-Model, 604 Fossil fuels, 917
Flame path, 930 Four-cycle engine, 803
F Flame propagation, 623 Four-stroke process, 11
FAME, 814 Flame Propagation, 596 Four-valve cylinder head, 141, 154
Fan drives, 741 Flame speed, 627 Four-valve technology, 930
Fans, 741 Flame Speed, 591 Free burning temperature, 574
Fast-off detection, 700 Flame Type, 596 Free-piston linear generator, 1047,
Fatigue limit, 187 Flange concepts for tube manifolds, 1050
FCKW, 823 304 Freezing suitability, 1045
FEM, 879 Flap valve, 729 Frequency range, 952
FEM calculations, 236 Flash point, 817 fresh charge mass
Fermentation, 840 Flat-based tappet contact, 236, 1078 theoretical, 23
Ferrotherm® piston, 90 Flat seal, 280 Fresh oil lubrication, 858
FIA analysis, 824 Flat-tube coolers, 740 Friction, 154, 842
Fiber rope filter, 793 FlexRay, 673 Crankshaft, 396
Fiction loss, 248 FlexRay bus, 673 Frictional power, 880
Filerability, 818 FlexRay fieldbus, 673 Frictional Power, 389
Filing capacity, 103 Flexural load, 233 Friction loss, 225, 847
Filling level measuring, 566 Float artery valve, 517 Friction map, 933
Filling method, 437 Float chamber, 516, 519, 522 Friction Mean Pressure, 22

Internal Combustion Engine Handbook | 1115

6606_Book.indb 1115 1/19/16 9:06 PM


Index

Friction modifiers, 835, 836, 847 Function verification Gray-cast camshaft, 232
Friction vibration, 385 virtual, 889 Gray cast iron, 147
Front octane number, 832 Fundamentals of Thermodynamics, Gray cast iron running surface, 122
Frost protection, 860 35 Gray cast iron sleeve, 122
FTP, 926 Gray cast structure, 227
FTP 75 Test cycle, 748 Greenhouse gas emissions, 821
Fuel, 10, 24, 589, 1029 G Greenhouse gases, 821
Gaseous, 10 Gap corrosion, 861 Grooved bearingsTM, 263
liquid, 10 Gap width, 106 Gross reaction equation, 591
reformulated, 834 Gas composition, 44 G-Rotor pump, 562
solid, 11 Gas constant GTL (gas-to-liquid), 836
sulfur-free, 799 general, 40 GTL Gasto Liquid, 823
Fuel and drive strategy, 1030 Gas diesel engine, 623 Gümbel-Holzer-Tolle procedure, 74
Fuel atomization quality, 529 Gas engine oil, 850
Fuel cell, 704, 1031, 1042 Gas escaping, 83
Fuel Cell as an APU, 1047 Gas exchange, 145, 225, 269 H
Fuel cell concept vehicles, 1045 Gas exchange control system, 11 H2–O2 System, 593
Fuel cell drive system, 1042, 1044 Gas exchange cycle, 79, 231 Half bead, 277, 283
Fuel cell in the vehicle, 1043 Gas force, 52, 225, 235, 952 Half-shell manifold, 302
Fuel cell stack, 1043 Gas fuel, 836 Hammering, 952
Fuel cell vehicle, 1044 Gasket testing, 287 Hard anodizing, 92
Fuel cell vehicles, 703 Gasoline, 824, 1030 Hardening radii
Fuel charge, 224 alternative, 836 inductive, 163
Fuel Chemistry, 589 Gasoline direct injection, 529, 927, 928 H bridge circuitry, 674
Fuel conditioning, 965, 968, 969 Gasoline engine, 922, 926 HCCI, 594, 928
Fuel consumption, 917, 921 Gasoline filters, 866 HCCI Process, 594
effective specific, 19 Gasoline fuel in-tank pump, 565 HC/CO conversion, 772
specific, 19 Gasoline hybrid drive system, 1024 HC emission, 16, 30
Fuel Consumption, 7, 19, 79, 917, 919, Gasoline supply systems, 563 HC emissions map, 30
927, 934, 942 Gasoline tank, 557 HCF, 886
Fuel consumption lead, 1061 Gasoline vapor, 731 HC-storage catalytic converter, 764
Fuel consumption measurement, 965 Gas port, 138 Head contact area, 296
Fuel consumption measuring Gas pressure, 225 Head gasket, 275
technology, 961 Gas-switching element, 139 Heated catalyst
Fuel consumption potential, 919, 1061 Gas torsional force, 75 electrical, 763
Fuel consumptions, 1033 Gas turbine, 1031, 1041 Heat engine, 35
Fuel consumption saving, 934 Gas turbine engine, 6 Heating flange, 584
Fuel economy oil, 849 Gas work, 20 Heating Flange, 584
Fuel filters, 866 Gauge pressure tank diagnosis pump, Heating system
Fuel hydraulic circuit, 890 732 sequential, 798
Fuel injection (IDI) Gear pump, 216 Heat loss, 46
Indirect, 614 Gear rattle, 950 Heat management, 934, 1059
Fuel mass flow, 965 Gear set design, 216 Heat management method, 934
Fuel rail, 483 Gear shift speeds, 939 Heat Range, 574
Fuel return, 523 Gearshift strategy, 699 Heat removal, 35, 125
Fuel saving potential, 936 Gearwheel oscillations, 950 Heat stress, 803
Fuel-saving potential, 926, 936 Generating electricity, 1056 Heat supply, 35
Fuel savings, 472 Generator, 922, 1104 Heat throughput, 736
Fuel supply systems, 557 Thermoelectric, 1013 Heat transfer, 12
Fuel Supply Systems, 560 Generator control, 1055 Heat transfer coefficient, 736
Fuel Tanks, 557 Generator Operation Mode, 494 Heat transfer model, 600
Full bead, 277, 283 Generator whistling, 952 Heat transfer process, 35
Full-flow burner, 797 German monopoly administration for Heavy gasoline, 3
Full flow dilution system, 974 spirits, 814 Heavy oil operation, 623
Full hybrid, 703, 987, 1031 GH2, 836 Height offset of the balance shaft, 69
Full-load, 28, 32, 531 Glass fiber, 870 Height profiling, 278
Full-load curve, 27 Glow discharge Helical compression spring, 187
Full-load enrichment, 928 Glow Discharge, 569 Helical slide honing, 123
Full lubrication, 842 Glow Plug, 582 Helical toothing, 237
Full-skirt piston, 89 Glow System, 581 Helmholtz resonator, 273, 428, 951
Function glow tube ignition Hertzian pressure, 225, 232, 234, 235,
model-based, 681 uncontrolled, 3 1077
Function architecture Glycerides and glycerins, 821 dynamic, 235, 1077
torque-based, 680 Glycols, 860 kinematic, 235, 1077
GM, 1035 HFRR test, 820

1116 | Internal Combustion Engine Handbook

6606_Book.indb 1116 1/19/16 9:06 PM


Index

Higher NOx emissions, 16 Hydraulic valve lifter (HVA), 234 Inertial force, 52, 60, 61, 62, 63, 235, 952
High Pressure Direct Injection, 526 Hydrocarbon first order, 63
High-pressure fuel injector, 530 aromatic, 833 oscillating, 52, 61
High-pressure fuel pump, 530 Hydrocarbon (alkane) rotating, 52, 61
High Pressure Injection, 528 paraffinic, 814 Inertial torque, 61, 64
High pressure line, 537 Hydrocarbon indexing, 752 oscillating, 65
High-pressure pump, 529, 546 Hydrocarbon (PAH) rotating, 65
High-pressure rail, 548 polycyclic aromatic, 818 Infinite variability, 470
High pressure regulator, 529 Hydrocarbons, 753 Influence of ignition angle, 624
High-pressure sensor, 716 synthetic, 814 Injected Fuel Metering, 532
High-pressure storage tank, 838 Hydrofinishing, 845 Injection
High pressure system, 537 Hydrogen, 7, 838, 943, 1030, 1043, 1044 mechanical, 6
High-speed engine, 14 Hydrogen combustion, 593 Injection map, 32
High-temperature aging, 772, 773 Hydrogen direct injection, 386 Injection nozzles and nozzle-holder
High-temperature battery, 999 Hydrogen engine oil, 850 assemblies, 551
High-temperature electronics, 1030 Hydrogen infrastructure, 1047 Injection orifice design, 554
High-temperature fuel cell, 1048 Hydrogen production, 1046 Injection pressure, 533, 926
High-temperature high-shear Hydrogen rotary piston engine, 386 increase, 551
viscosity, 849 Hydrogen storage system, 1043 Injection process, 535
HNBR material, 243 Hydrogen storage technology, 1042 Injection pump cam, 227
Hole nozzles, 552 Hydrogen sulfide (H2S), 834 Injection rate, 534
Hollow casting Hydrogen treatment, 818 Injection system
cylindrical, 232 Hydrothermatik® piston, 88 adjusting , 555
Hollow drilling, 232 Hydrothermik® piston, 87 Injection System, 534
Holography Hypocycloids, 383 Injection time, 535, 556
acoustic, 956 HYZEM driving cycle, 920 Injection timing system, 537
homogeneous self-ignition, 928 Injection valve, 537
Homogenous Charge Compressed Inlet closes, 434
Ignition, 928 I Inlet opens, 434
Honda IMA concept, 1034 Icing, 523 Inlet timing, 231, 449
Honda MMC process, 122 Idle revolutions, 520 Inlet valve, 138
Honeycomb cooler, 3 Idle-speed control, 724 Inline engine, 3, 12
Honeycomb stopper, 277 Idle-speed control in SI engines, 724 Inline filter, 867
Hooke’s Law, 287 Idling air nozzle, 517 Inline fuel injection pumps, 539
Horizontal draft carburetor, 518 Idling fuel consumption, 921 Inner contour
Hot cooling, 1063 Idling nozzle, 517 profiled cavity, 232
Hot driving, 832 Idling rpm control, 523 Input inertance, 948
Hot gas generator, 508 Ignitability, 816 Insert, 276
Hot gas simulation, 291 Ignition, 569, 609 Insertion insulation increment, 947
Hot operation, 522 Ignition coil, 571 Insert technique, 120, 121
Hot water corrosion, 861 Ignition delay, 580 In-situ exhaust measurement, 749
Housing-type fuel filter, 868 Ignition delay time, 594 In-situ measuring technology, 805
HTD profile, 244 Ignition jet method, 622 Installation space, 803
HTHS, 849 Ignition lag, 609, 816, 817 Installation thickness, 277
HVOF layers, 108 Ignition map, 32 Installed flexure tension, 106
Hybrid Ignition pressure, 275 Installing in the Cylinder Head, 202
Parallel, 1030, 1031 Ignition system, 12, 930 Insufficient lubrication, 229, 868
Series, 1030, 1031 Ignition systems alternative, 572 Insulation, 947
Hybrid battery, 703 ILSAC certification, 852 Intake Air Duct, 518
Hybrid concept, 934 Immersion lubrication, 4 Intake air volumetric flow
Hybrid drive system, 983, 1029, 1030, Impaction, 794 measurement, 965
1039 Impact load damping, 724, 725 Intake manifold, 950
Fuel consumption, 1016 Impregnating agent, 867 Intake manifold charging model, 681
power-split, 987 Impression of comfort, 959 Intake manifold injection, 11, 895
Power-split, 1031 Impulse counting procedure, 963 Intake manifold injection systems,
Hybrid engine, 10 Impulse turbocharger valve, 479 523
Hybrid propulsion system, 703 Inclusion, 188 Intake manifold pipe
Hybrid vehicle, 934, 1030 Increase variables, 428
Hydraulic element, 167 azeotropic, 825 Intake manifold pipe cross section,
Hydraulic pump, 952 Indexing method, 391 428
Hydraulic tappet, 466 Individual Pump Systems with a Intake manifold pipe length, 428
Hydraulic valve, 451 Line, 538 Intake muffler, 950
Hydraulic valve clearance Individual valve system, 147 Intake opening, 269
compensation element (HVA), Intake opening noise, 949
227 Intake port variant, 142

Internal Combustion Engine Handbook | 1117

6606_Book.indb 1117 1/19/16 9:06 PM


Index

Intake system, 268 Laser texturing, 123 Locating bearing, 253


Intake valve lift curve, 462 Laser vibrometry, 956 Locus diagram, 62, 64
In-tank unit, 867 LASP lubricating oil, 800 Longitudinal flow cooling, 143
Integrated powertrain management Lateral exhaust, 385 Longitudinal frame concept, 114
(IPM®), 701 Lattice gas theory, 892 Long-time fatigue, 886
Integrated starter/alternator (ISG), 695 Law of thermodynamics, 40 Loop scavenging, 441
Interception, 794 Law of thermodynamics , 40 Loop scavenging cylinder, 313
Intercooling, 490, 740 Layer approach, 677 Loss analysis, 632
Interior high-pressure forming, 227 Layered-metal head gasket Loss of contact, 236
Interior noise, 952 Metaloflex®, 276 Lost-foam process, 150
Internal cooling, 928 LCF, 886 Lost-Motion Element, 455
Internal efficiency, 623 Lead-acid, 1038 Loudness, 957
Internal Gear Pump, 203 Lead-acid accumulator, 706 Low-pressure die-casting, 120
Internal noise levels, 950 Lead-acid battery, 998 Low-pressure sand-casting process,
Internal pressure simulation Lead as anti-knocking agent, 835 148, 151
hydraulic, 290 Lead compound, 824 Low-pressure system, 536
Intervention Mechanism, 595 Leaded bronze, 259 Low-sped engine, 14
Ionic Current Measurement, 585 Leak Rate, 532 Low speed concept, 925
Iron loss, 989 Lean-burn concept, 926 Low-temperature behavior, 818
IRP, 212 Lean-burn operation, 926 Low temperature oxidation, 594
ISAD system, 161, 1034 Lean operation, 530 Low-temperature pump viscosity, 849
Isentropic exponent, 37, 490, 926 homogeneous, 531 Low-voltage impactor ELPI, 806
Isentropic relationship, 40 Length reduction, 73 LPG, 836, 1029, 1030
Isooctane, 40 LES, 603 l regulation, 683
Isoparaffin, 824 Lever-type sensor, 566 LS 600 h, 1034
IT material, 281 Lexus GS 450 h, 1034 Lubricant, 842
IV. Quadrant, 512 Lexus RX 400 h, 1034 Lubricating film pressure
LH2, 836 maximum, 255
Lifetime filter element, 867 Lubricating gap
J Lifetime fuel filter, 867 smallest, 255
jet-directed method, 928 Lift valve, 416 Lubricating oil ash, 792, 803
Jet direction, 531 Lightweight design, 286 Lubrication, 842
just-in-time, 6 Lightweight metal pistons, 84, 85 Lubrication properties of the gasoline,
Li-ion, 1038 835
Li-Ion battery, 706 Lubricity additives, 820
K Li-Ion cells, 707 Lubricity improvers, 835
Karlovitz number, 597 Linear motor, 1049 Lubrifier modifiers, 836
Key oil pump value, 218 Linear regulator, 673
Kinematics, 423 Linear valve, 481
Kinematics calculation, 235 Line contact, 233 M
Kink lever, 456 Liquefied petroleum gas, 1029 Mach number, 509
Klimov-Williams Criteria, 598 Liquid gas, 837 Macro-sealing, 283
Knight sleeve valve engines, 4 Liquid hydrogen, 838 Magnesium, 118
Knocking control, 688 Liquid storage tank, 838 Magnesium ion, 861
Knocking sensitivity, 79, 830 Lithium-Cobalt-Nickel-Manganese Magnetic Passive Position Sensor, 567
Knocking signal, 688, 689 oxide, 707 Main bearing cap bolt, 292, 293
Knock sensor, 829 Lithium-Cobalt oxide, 707 Main bearing force, 58
Kolmogorov Axis, 596 Lithium-ion, 1038 Main bearing pin force, 58
KS Lokasil® process, 122 Lithium-ion battery, 1000, 1030 Main injection, 32
Lithium-Iron-Phosphate, 707 Main nozzle, 516
LNG, 836 Manifold absolute pressure sensor,
L Load 715
Laboratory testing procedures, 290 crankshaft, 60 Manifold and turbocharger module,
Lacquer formation, 847 Load-adjustment system, 13 303
Lambda closed-loop control, 523 Load-bearing capacity of the Manifold components, 304
Lambda control, 684 lubricating film, 236 Manifold design, 299
Lambda-control, 521 Load change valve, 225 Manifolds
Lambda sensor, 7, 713 Load controlling, 444, 471 Air Gap Insulation, 302
Lambda window, 683 Load cycle loss, 79 MAN-M process, 622
Lancaster balancing, 952, 959 Load distributions, 188 Manual starter, 520
Lane angle of ascent, 920 Load influence, 632 Manual transmission
Lapping, 124 Load on valve seat inserts, 190 automated, 700
Large-Eddy Simulation, 603 Load range Map-controlled thermostat, 934
Laser double-pulse holography, 956 lower, 32 MAPPS, 567
Laser-induced incandescence, 976 Load step, 477

1118 | Internal Combustion Engine Handbook

6606_Book.indb 1118 1/19/16 9:06 PM


Index

Marginal condition Method Momentary combustion chamber, 16


thermal, 881 gravimetric, 789 MON, 829
Masking, 462 MF system, 104 Monoethylene glycol, 860
Mass Micro hybrid, 987 Monolithic design, 120
moving, 232 Micro-hybrid, 703 Monopropylene glycol, 860
oscillating, 51 Middle distillate, 814 Monotherm® piston, 90
static, 232 Mild hybrid, 703, 987, 1031, 1032 Mounting system, 275, 285
Mass air-flow sensor, 717 Mileage, 942, 943 Movement equation, 73
Mass balancing, 66, 67, 68, 952 MIL-L, 851 Muffler, 803
Mass criterion, 796 Miller cycle (cycle), 231 Muffler system, 430
Mass reduction, 73 Miller Process, 471 Multi-body simulation, 236
Mass spectrometry, 749 Miller-Process, 477 Multi-function layer design, 278
Material balance, 41 Miner rule, 888 Multigrade, 869
Materials for piston rings, 109 Minimum Ignition Energy, 569 Multi-grade oil, 849
Mating material Minimum injection functionality, 535 Multi-layer steel gasket, 276
tribologic, 123 Minimum requirement, 815, 826 Multiple injections, 534, 535
Maximum pressure, 37 Minimum start speed, 580 Multiple power driver, 291
Maximum pressure limit, 38 Minimum wrap angle, 250 Multi-point fuel injection, 831
maximum speed, 937 Minimum wristpin play, 85 Multi-rib V-belt, 249
Maximum speed, 937 Mixed friction, 253, 389 Multi-stage charging principle, 926
Maybach Mixed hybrid, 1030, 1031 Multi-stage regulation, 210
Wilhelm, 3 Mixed octane number, 829 Multi-valve engine, 137, 225
Mean friction pressure, 389 Mixing pipe, 517 Multi-valve technology, 137
Mean pressure, 491, 923, 928 Mixture Multizone model, 35
effective, 16, 21, 415, 487 lean, 25 Muzzle noise, 950
indicated, 20 rich, 25 MVEG, 214
indicated, 21, 479 uncombusted, 43
Mean pressure curve, 493 Mixture enrichment, 521
Mean stress correction according to Mixture formation, 11, 520, 608, 894 N
Smith or Haigh., 887 Mixture Formation in Diesel Engine, Natural bending frequency, 953
Measurand, 961, 963 532 Natural frequency, 73, 236
Mechanical, 963 Mixture generation Natural gas
Thermodynamic, 964 external, 623 compressed, 823
Measurement, 961, 963, 964, 965, 966, Mixture homogenization, 619 Natural gas or synthetic gas, 823
969, 972, 973, 975, 976 Mixture Ignition, 576 Natural oscillation mode, 74
Dynamic, 965 Mixture leanness, 926 Natural torsion frequency, 953
opacimetric, 805 Mixture preparation Navier-Stokes equation, 891
Stationary, 965 homogeneous, 623 NEDC, 214, 919, 939
Measurement data evaluation, 976 stratified, 623 Needle bearing, 236
Measurement data processing, 976 Mobility, 795 Needle guide
Measurement principle Mobility analyzer doubled, 554
capacitive, 716 differential, 805 Needle nozzle, 517
Measurement techniques, 976 Mobility diameter, 790 Needle seat, 532
Measuring technology, 961, 972, 973 Modal analysis, 956 NEFZ cycle, 212, 213
Blow-by, 965, 969 Model Neutralization of acids, 847
Blow-by gas, 965 multidimensional, 44 Newtonian liquid, 843
Fuel consumption, 965 Phenomenological, 599, 601 Newton’s shear stress law, 845
Medium-pressure sensor, 716 Thermodynamic, 599 Nickel-cadmium, 1038
Medium-speed engine, 14 zero-dimensional, 43 Nickel-metal hydride, 1033, 1034, 1038
MEOH, 836 Zero-dimensional, 599 Nickel-metal hydride battery, 998,
Mercaptan sulfur, 834 Model calculation, 35, 42 1033
Mercaptan (thioalcohol), 834 Model Development, 598 NiMH, 1038
Mercedes-Simplex-Motor, 3 Model manufacturing, 151 NiMH battery, 706
Meshing, 881 Modified Uniontown Method, 831 Nitric oxide formation, 592
Metal abrasion, 857 Modular graphite, 227 Nitriding, 108, 163
Metal-containing additive, 820 Modulation, 947, 952 Nitrite amine phosphate, 860
Metal deactivator, 836 Module, 286 Nitrocarburizing, 108
Metal-elastomer gasket, 285 Multi-functionality of, 287 Nitrogen oxide emission, 728
Metal-elastomer head gasket, 276 Moles Nitrous oxide, 754
Metal-elastomer seal, 281 specific, 40, 43, 44 Nitrous oxide mass emissions, 748
Metal foam, 792 Molybdenum coating, 108 Noble metal electrode, 577
Metal head gasket, 120 Moment NO formation, 35
Metal hydride storage tank, 838 dynamic, 235 Noise characteristic, 952
Metaloseal, 282 resulting, 233 Noise emission, 220, 817, 945
Methanol, 1030 transferable, 235 Noise-insulation materials, 959

Internal Combustion Engine Handbook | 1119

6606_Book.indb 1119 1/19/16 9:06 PM


Index

Noise radiation, 947, 950, 953 Oil pump, 202, 933 Oxygen compound, 839
Noise reduction, 952 Oil requirement, 143 Oxygen storage unit, 762
Noise-reduction provisions, 950 Oil separation rate, 230
Noise source, 949 Oil slotted ring, 103
Noise suppression, 803 Oil stripping system P
Noncombusted, 43 three-part, 104 Package model, 602
Nonferrous-metal deactivator, 847 Olefin, 824 Panel resonator, 951
Nonslip condition, 804 Olefin content, 834 Panic valve, 209
Non-woven cotton fabric, 950 On-board power supply, 921 Paraffin, 824
Non-woven fiber fabric, 951 Opacity measurement, 975 Parallel crank gear, 80
Normal balance, 67 Open-deck design, 120 Parallel hybrid, 703, 1031
NOx Adsorber, 786 Opening characteristic, 465, 1082 Parameter
NOx emission, 30, 31 Opening ramp, 234 fractal , 790
Noxious diesel, 782 Opening stress, 106 psycho-acoustic, 957
NOx reduction, 767 Opening time variation, 453 Partial flow dilution system, 974
NOx storability, 770 Operating characteristics, 15 Partial load, 78, 433
NOx storage catalytic converter, 769, Operating map, 28 Partial load mode, 425
927 Operating optimum, 938 Partial-load range, 931
Nozzle carburetor, 3 Operating point, 494 Partial lubrication, 842
Nozzle-holder assembly, 554 Operating point shift, 80, 922, 923 Particle concentration, 866
Nozzle-holder combination, 555 Operating principle, 11 Particle definition, 789
Nozzle-hole cross section Operating strategy, 1014 Particle erosion, 866
geometrical, 556 engine, 28 Particle filter
Nozzle hole diameter, 534 Operating time difference, 63 catalytic, 808
Nozzle needle Operational strength, 881, 886 Particle filter regeneration, 724
conical, 517 Operational strength calculation, 879 Particle Filters, 788
Nozzle-needle stroke, 555 Operational vibration analysis, 956 Particle mass, 818
Nozzles, 519 Opposed piston uniflow scavenging, Particle measuring technology, 805
NSU Spider, 382 441 Particle property, 789
NTC, 593 Optimization of geometry, 879, 1093 Particles, 788
Optimization procedure, 877 Particulate emission, 32
Order, 947, 954 Particulate formation, 32
O Order curve, 955 Particulate measurement, 974
OBD II legislation, 731 Origin, 818 PASS, 975
OCPTM-air injector, 528 OSEK operating system, 677 Passage of dust, 863
OCPTM injector, 528 Otto Passenger car fuel-cell drive system,
Octane number, 590, 824, 829 Nikolaus August, 1 1043
Octane number requirement, 830 Outlet timing, 231 Passenger cars, 1053
Odor improvers, 820 Output maximum, 18 Past
OEM, 851 Ovality, 106 accelerating, 272
Offset limit, 299 Oval sprocket, 247 Patent application, 447
Offsetting, 85 Oval sprocket technology, 247 Peak-and-hold, 669
OHC, 6, 225, 226 Overall acoustic level, 272, 946 Peak combustion temperature, 728
O–H–C-balance, 35 Overall efficiency, 921 Peak pressure, 16
OHC equilibrium, 43 Overall process analysis, 891 PEM, 1042, 1048
OHC-System, 592 Overall transmission ratio, 924, 937 PEM fuel cell, 1042, 1048
OHV, 6, 226, 231 Overdrive, 924 PEM fuel cell stack, 1043
Oil Overhang, 256 Pencil coils, 572
naphtene-based, 844 Overhead camshaft, 225 Pencil stream valve, 532
paraffin-based, 844 Overhead valve = OHV, 164 Pendulum-slider pump, 207
Oil carbonization, 86 Overhead valves = OHV, 225 Penetration, 796
Oil consumption, 143, 411, 969 Overlapping, 449 Performance
Oil consumption measurement Overlay effective, 415, 487
technology, 968 electroplated , 261 Performance class, 850
Oil control ring, 85, 103 sputtered , 262 Performance increase, 237
Oil cooling, 741 Overrun, 523 Performance test, 804
Oil dilution, 857 Overrun fuel cut-off, 522 Permanently-excited synchronous
Oil feed geometry, 256 Overrunning, 536 motor, 706
Oil mist separation Overshooting, 188 Phase diagram, 72
integrated, 230 Overspeed design, 937 Phase direction diagram, 75
Oil oxidation, 847 Oxidation catalytic converter, 799 Phase rotation angle, 225
Oil pan, 950 Oxidation catalytic converters, 818 Phases of the spark, 569
Oil pan fixing bolt, 292 Oxidation inhibitor, 847 Phasing, 462, 463
Oil pan screw, 297 Oxygen, 1043 Phlegmatization, 1016
Oil program, 815, 826 Phosphating, 92

1120 | Internal Combustion Engine Handbook

6606_Book.indb 1120 1/19/16 9:06 PM


Index

Photoacoustics, 975 Plasma spatter layers, 108 Press fit


pH value at 20 °C, 860 Plastic oil pan, 126 friction, 227
Piezo actuator, 467, 959 Plateau honing, 123 Pressure, 844
Pin nozzles, 552 Play, 234 Hertzian, 233
Pipe, 227 Play adjustment, 155 Pressure build-up
Pipe Flow, 438 Pleated construction, 867 dynamic, 253
Piston, 880 Pleating Pressure loss, 802
cooled, 89 star, 867 Pressure measurement, 961, 964, 965,
forged, 87 Plug-in hybrid, 703 972
heat treatment, 91 PM filter catalytic converter, 778 Dynamic, 965
installation play, 85 PM-Metalit®, 779 Pressure oil supply, 230
oil-cooled, 86 Pneumatic screwdriver, 298 Pressure regulating, 565
operating condition, 84 Point contact, 233 Pressure regulating valve, 867
race car, 88 Poise, 843 Pressure sensor, 529
running surface protection, 92 Polar diagram, 57 Pressure switch, 716
temperature distribution, 86, 1067 Polar diagram of forces, 254 Pressure wave supercharging, 480
wear protection, 92 Pollutant component, 29 Pressurized carburetor, 518
weight optimization, 85 Pollutant emissions Prestrainer, 868
Piston acceleration, 51 impermissible, 564 Prethrottle actuator, 726
Piston alloy, 93, 881 Pollutant formation, 611 Prevention of lacquer formation, 847
Piston material, 881 Pollutant reduction Prime mover, 962
Piston annulus, 383 gasoline engine, 756 Process, 35
Piston boss, 85, 880 Polymer electrolyte membrane, 1042 electrostatic, 794
Piston calculation, 879 Polystyrene casting cluster, 150 gravimetric, 805
Piston cooling, 83, 87 Pore size, 795 irreversible, 45
Piston designs, 85, 87 Porosity, 148 Rotation-angle-controlled, 294
Piston diameter, 83 Port closing, 428 Seiliger, 38
Piston displacement, 78 Port deactivation, 726, 727 Process control, 38
Piston Displacement, 15, 16 Port development, 139 Process efficiency, 35, 36
Piston force, 53, 54 Port fuel injection engine, 623 Process work, 42
Piston groove temperature, 87 Portion of water, 866 Product calculation, 288
Piston groove wear, 109 Port liner, 385 Product development
Piston head, 86, 90 Position control, 721 virtual, 879
Piston loading, 83 Positive Displacement Superchargers, Profile steel ring, 104
Piston machines, 9 491 Project management, 144
Piston manufacture, 91 Postmortem analyses, 786 Protection from deposit, 843
liquid casting, 91 Post start-up phase, 520 Prototype manufacturing, 152
squeeze casting, 91 Potassium catalytic converter, 771 Prototypes, 144
Piston mass, 85 Potential Provision concerning emitted noise,
Piston material, 83, 86, 93 chemical, 41 948
Piston movement, 50, 85 Pour point, 860 Provision for noise reduction, 950
Piston noise, 880 Pour point depressant, 847 Pulsating turbines impingement, 512
Piston pin deaxising, 53 Power Pulse turbocharger-aspiration
Piston rattle, 55 indicated, 21 module, 483
Piston ring, 101 Power curves, 20 Pulse turbocharger- control device,
Piston ring design, 104 Power density, 997 482
Piston ring first Piston ring, 86 Power electronics, 704, 995 Pulse turbocharger valve, 481
Piston ring manufacturing, 107 Power hyperbola, 27 Pulse turbocharging, 471, 472, 475,
Piston ring parameter, 106 Power-MOSFET, 482 479, 1061, 1062
Piston ring set, 105 Power pack test bench, 962 Pumpability, 818
Pistons, 83 Power split, 703 Pump Angle Time Signal, 541
Piston-side force, 52, 54, 883 Power station mix, 943 Pump limit, 509
Piston skirt, 85 German, 943 Pump nozzle, 225
Piston slapping, 85, 950 Power steering pump, 954 Pump-nozzle injection system, 562
Piston speed Power-to-weight ratio, 19, 922 Pump Nozzle System, 544
mean, 18 Powertrain test bench, 962 Pump nozzle technique, 156
Piston Speed, 17, 50 POX reformer, 1049 Pump threshold temperature, 849
Piston stroke, 15 Practical fuel consumption, 1033 Pump-up, 227, 236
Piston temperature, 86, 882 Pre-chamber system, 614 Push rod, 225, 422
piston travel, 15, 16 Precision-casting, 157 Pushrod, 140, 225, 422
Piston travel, 50 Preforms, 122 Push rod drive, 455
Piston weight, 85 Preinjection, 32 Push rod ratio, 15
Plain bearing, 230 Preliminary catalytic converter, 692 p-v diagram, 36
planimetry, 20 Preload force, 281, 298 p-V-Diagram, 20
Plasma process, 794

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Index

PVD layer, 108 Reformate, 824 Roller cam follower, 166, 234, 236, 421,
PVD process, 261 Regeneration, 796 455, 456, 463
Regeneration additives, 798 Roller cam follower design, 455
Regeneration aids, 820 Roller chain, 240
Q Regeneration help, 797 Roller lever, 234
Quadrocyclane, 841 Regeneration process, 797 Roller tappet, 234
Quality agreement, 298 Regenerative braking, 985, 1030, 1039 switchable, 170
Quality assurance, 152 Regulating principle, 208 Roller test bench, 962
Quality control, 13, 927 Regulating pump, 211 Rolling bearing, 230
Quantity balance, 45 Regulation circuit, 237 Rolling circle, 383
Quantity control, 13, 78 Relaxation, 278 Rolling contact, 225, 228, 229, 232, 235,
Quantity of heat Reluctance machine, 993, 1037 236
removed, 36 Reluctance motor Rolling fatigue strength, 225
Quick start glow system, 583 Switched, 1037 Rolling resistance, 918, 920, 921
Removal efficiency, 866 RON, 829
Repeatability, 961, 968 Roots blower, 4
R Replacement component, 824 Rotary axis, 383
Racing fuel, 840 Reproduction reaction, 592 Rotary compressor, 444
Radial bearing, 252 Required Ignition Voltage, 575 Rotary-disk valve, 416
Radial Compressor, 488 Requirement, 735 Rotary displacer engine, 9
Radial force, 55 Requirement-Based Energy Rotary piston engine, 6, 10, 382, 384
Radial force characteristic, 56 Management, 1055 Rotary piston engines, 3
Radial piston distributor pump, 543 Residual compressive force, 189 Rotating body, 383
Radial piston pump, 543 Residual exciter moment curve, 74 Rotational irregularity, 952
Radial pressure distribution, 106 Residual exhaust gas, 40, 43 Rotational oscillation, 72
Radiator protector, 739 Residual gas scavenging, 480 Rotational oscillation damper, 77
Radius roller, 163 Residue, 797 Rotational oscillation state, 76
Rail, 547 Resistance characteristic curve, 511, Rotational oscillation system, 72
Ram induction turbocharging, 489 512 Rotation angle technique, 296
Ramp, 234 Resistance to thermal shock, 148 Rotation-controlled tightening, 299
Ramp function, 686 Resonance, 954 Rotor, 385
Ram tube charging, 270, 426 Resonance charging, 426, 428 Rotor-type pump, 10
Range extender, 1025 Resonance oscillation, 626 Roughness, 952, 957
Rape methyl ester, 1029 Resonator, 270 Round filter element, 866
Rapeseed oil, 814, 821 Response, 924 RSG, 251
Rate of deposition, 796 Response Behavior, 498 Rubber vibration damper, 77
Reaction kinetics, 35 Response time, 801 Run-down ramp, 226
Reaction mechanism, 35, 752 Restricted exhaust component Running-resistance curve, 27
Reaction speed, 45 diesel engine, 755 Running surface coating, 107
Reaction torque, 56 gasoline engine, 753 Run-up ramp, 226
Reaction work Return rail, 156 RVP = Reid Vapor Pressure, 833
reversible, 42 Reversed head scavenging, 441 RX 400 h, 1032, 1034
Recharging effect, 428 Reynold’s number, 516
Reciprocating displacer engine, 9 Rib and pipe system, 737
Reciprocating piston compressor, 443 Ring break, 107 S
Reciprocating piston engine, 10 Ring carrier, 87 SAE range, 844
classification, 10 Ring carrier material, 89 SAE viscosity class, 848
Recovered alloy, 147 Ring carrier piston, 89 Safety factor, 887
Rectangular filter, 866 Ring gap, 106, 107 Safety strategy, 692
Rectangular ring, 102 Ring set, 104 Sampling, 805
Recuperation, 703 Ring type, 103 Sand-casting process, 122, 148
Reducing agent, 818 Ring with inner chamfer, 102 Sauter mean diameter, 528
Reducing friction loss, 1062, 1063 Ring with inner shoulder, 102 Scales;Turbulent, 596
Reduction in pollutants Rise in viscosity, 844, 856 Scattered light measurement, 976
Diesel engine, 758 RME, 1030 Scavenging, 439
Reduction of friction, 922 Ro 80, 382 Scavenging air supply, 443
Reduction of fuel consumption, 931, Road-surface/tire noise, 949 Scavenging blowers, 443
941 Rocker arm, 164, 166, 225, 417, 420, Schnürle reverse or loop scavenging,
Reduction of Mass, 232 457, 463 4
Reed valve, 442 Rocker arm actuation, 156 SCR catalytic converter, 818
Reed valve control, 442 Rocker arm components, 453 active, 769
Reference fuel i-octane, 829 Rocker arm module, 454 SCR catalytic converters, 818
Reference fuel n-heptane, 829 Rocker lever valve train, 167 passive, 768
Reflection-type muffler, 430 Rod force, 54, 55 Screaming noise, 953
Reflection-type sound damper, 430 Roller bearing steel, 232

1122 | Internal Combustion Engine Handbook

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Index

Screw Shaker, 291 Smoke-emission value measurement,


DIN EN ISO 24014, 299 Shaker cooling, 90 975
Shafted, 296 Shaped bore, 886 Smoke meter, 975
Threaded, 296 Shaped bore of piston boss, 881 SMPS method, 805
Screw Compressor, 488 Shear speed, 845 Snugged down, 296
Screws Sheet metal manifolds, 300 Snugging moment, 298
Amenable to assembly, 292 Sheet-metal oil pan, 950, 953 Sodium-nickel-chloride battery, 999
Screw tightening Shell Model, 595 SOFC, 1048
Torque-controlled, 298 Shifter unit SOFC-APU, 1049
SEA hydraulic, 237 SOFC fuel cell, 1047, 1048, 1049
statistical energy analysis, 959 Shifting, 52 Software structure, 676
Seal, 275 Shifting the operating point, 984 SOHC, 231
metallic, 282 Short-time fatigue, 886 Solenoid valve needle, 543
Seal compatibility, 843 Shoulder/bevel ring, 103 Solid bearings, 263
Sealing, 383, 842 Shoulder ring, 103 Solid-borne engine noise, 948
Sealing gap fluctuation Shrink-fit Solid-borne noise, 945
dynamic, 276, 277 thermal, 227, 230 Solid-borne noise contribution, 956
Sealing pressure, 281 Shrink-fit conrod, 85 Solid-borne noise oscillation, 952
Sealing system, 275, 288 Shunt resonator, 273 Solid-borne noise path, 952
acoustically decoupled, 285 Shutting off the fuel, 522 Solid-borne noise transmission, 953
Seat contact area, 190 Sideband, 947 Solidification, 148
Seat-hole nozzle, 553, 554 Signal Solid Oxide Fuel Cell, 1048
Seating velocity, 234 redundant, 726 Solid particle, 804
Seat width, 195 Signature analysis, 954 Solubilizers, 823
Secondary airborne noise, 950 Signs of coking, 797 Solvent refinement, 845
Secondary air injection, 764 Silent chain, 241 Sommerfeld number, 252
Secondary emission, 801 Silicon carbide, 1030 SON, 829
Secondary piston motion, 85, 880 Silicon crystal layer, 122 Soot, 818
Secondary piston motion calculation, Simulation, 290, 598, 875 Soot combustion, 797
880 Cooler, 736 Soot emission, 975
Secondary radiation, 950 one dimensionally, 436, 438 Soot ignition temperature, 798
Second order inertial force thermodynamic, 881 Soot regeneration, 809
oscillating, 63 Simulation of flow CFD, 222 Sound design, 950
Second-order inertial force, 61 Simulation process Sound Engineering, 957
Segmented camshaft, 229 integrated, 163 Sound package, 959
Seiliger Simulation system, 43 Sound pressure, 946
Myron, 37 Simulation tool Sound volume, 957
Seizure, 296 acoustic, 274 Source of solid-borne noise, 952
Selective catalytic reduction, 768 Single-barrel carburetor, 517 Spark failure, 576
Self-balance, 68 Single-cylinder crank gear, 61 Spark ignition, 569
Self-diagnosis, 691 Single-grade oil, 849 Spark-Ignition Engine, 10
Semi-downdraft carburetor, 518 Single injection pump, 225, 538 Spark plug, 138, 154, 573
Semi-surface gap, 574 Single power driver, 291 Design, 573
Sensitivity to water, 825 Single-shaft machine, 1042 Spark plug position, 931
Sensor, 868 Single-shaft turbine, 1042 Spark Position
Sensors, 468 Single spark ignition coil, 571 Advanced, 574
Sensor system, 280 Single valve drive model, 460 Normal, 574
Separately-excited synchronous Single-zone model, 42 Spatial velocity, 804
motor, 706 Sintered aluminum, 452 Special seals, 280
Separating valve, 386 Sintered cams, 228, 229, 235 Specific fuel consumption, 923
Separation system Sintered conrod, 294 Specific power output, 19
active, 230 Sintered material, 228, 229 Spectrum, 947, 950
Sequential supercharging, 923 Sintered metal plate, 793 Speed
Sequential Turbocharger, 503 Six port induction, 386 critical, 73
Serial hybrid, 703 Size distribution of the particles, 790 hydro-dynamic, 236, 1078
Serpentine drive, 249 Sleeve, 225 hydro-dynamically effective, 235
Serpentine stopper, 277 Sleeve concept, 121 Speed fluctuation, 60, 72
Service life Sleeve support surface, 121 dynamic, 72
Calendrical, 1003 Slide support, 454 static, 72
Service life analysis, 236 Sliding contact, 225, 227, 229, 232, 235, Speed measurement, 963, 964
Service life prediction, 164 236 Speed reduction, 495
Service life test, 290 Slippage, 250 Speed sensor, 718
Severity, 831, 957 Slot control, 11 passive, 718
Shaft Smoke emission, 975 Spiral turbocharger, 7, 488
centrally symmetrical, 68 Spiral V filter, 867

Internal Combustion Engine Handbook | 1123

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Index

Split-pin crankshaft, 71 Stratified charging, 530 Swept volume


Split stream valve (Split Stream), 532 Street evaluation number, 831 variable, 78, 79
Sports engine, 158 Street octane number, 831 Swing motor, 450
Spray cooling, 87 Strength analysis, 147, 1069 Swirl effect, 146
Spring characteristics, 188 Stress Swirl generator, 230
Spring force, 186, 235 mechanical, 231 Swirl plate, 726
Sprocket, 241, 245 thermal, 231 Switched reluctance motors, 1037
Sprue, 149 thermo-mechanical, 879 Switching pushrod, 455
Sputter bearing, 263, 265 Stribeck curve, 253 Switching regulator, 673
Squeeze Casting, 122 String oscillation, 953 Switching tappet, 227
SS50 system, 104 Strip apex, 383 Synchronous belt, 225
Stage-regulating pump, 210 Strip method, 390 double-sided, 244
Standard honing, 123 Stroke Changeover, 169 Synchronous belt dynamics, 247
Standardized Mass Flow, 509 Stroke function, 15 Synchronous belt profile, 244
Standardized Volumetric Flow, 509 Stroke offset, 71 Synchronous belt screaming, 953
Standard pressure, 40 Stroke ratio, 79 Synchronous machine
Start automatic, 520 Stroke variation, 457 Permanently excited, 1037
Start behavior, 579 Structural resonance, 953 Separately excited, 1037
Start control, 33 Structural stiffening provision, 953 Synchronous machine (SM), 992
Starter-alternator, 251 Substance Synchronous motor, 1037
Starter-alternator system, 251 absorbed, 791 Synfuel, 836, 1029
Starter/Generator, 1031 Substance component, 40 SynFuel, 1030
Starter/Generator function, 1031 Substitute combustion characteristic, Synthetic material, 453
Starting control, 519 42, 43 Synthetic material aspiration pipe,
Start quality, 581 Substitute Combustion Process, 599 483
Start reaction, 592 Substitute fuel, 590 System
Start/Stop, 1011, 1031 Substrate sintering, 766 acoustically decoupled, 288
Start-stop system, 251 Sudden load, 234 Cam-edge-controlled, 537
State change, 37 Sulfate, 818 Central Pressure Reservoir, 545
State equation Sulfate ash content, 846 closed, 37, 40, 42
thermal, 40, 44 Sulfate decomposition, 774 electro-mechanical, 467
State of Charge, 1003 Sulfate regeneration, 774 Electronic on-demand regulated,
State of charge regulation, 1013 Sulfur content, 818, 826, 834 566
State of Function, 1003 Sulfur dioxide, 818 nozzle-time controlled, 537
State of Health, 1003 Sulfurization reaction, 799 On-demand regulated, 564
State variable Sulfur Poisoning, 773 with Injection-Synchronous
intensive, 45 Summer quality, 833 Pressure Generation, 537
Stationary engine, 229 Sump pump, 217 System block diagram for CR, 550
Stator, 384, 385 Sunfuel, 1029 System integration, 482
Status vector, 437 SunFuel, 1030 System limit, 46
Steam engine, 3 SuperCap, 1001
Steel cams, 228, 229 super capacitors, 1039
Steel camshaft, 229 Supercharger design, 443 T
forged, 229 Supercharging, 12, 39, 80, 922 Takeoff, 226
solid material, 229 Mechanical, 492 Takeoff element, 227
Steel die, 149 Super diesel, 814, 820 TAME, 826
Steel spring Supplementary air, 158 Tandem turning, 107
cylindrical, 420 Supplied ignition, 12 Tangential force, 55, 105
Steel strip ring, 104 Support element average, 58, 59
Stepping motor, 722 hydraulic, 166 Tangential force characteristic, 55,
Stiffness, 225, 236, 953 Surface 58, 59
Stirling engine, 10, 1031, 1040, 1041 hydrophobic, 868 Tangential force curve, 75
stoichiometric full-load operation, 928 Surface contact, 233 Tank diagnosis, 732
Stopper, 277, 289 Surface corrosion, 861 Tank-to-wheel, 1042
coined, 277 Surface gap, 574 Tank ventilation valve, 730
topographic, 277, 278 Surface pressure, 225 Tank venting system, 560
Stop/start, 984 Surface ratio, 79 Tappet, 225, 417, 422
Stop/Start, 703 Surface roughness, 123 Tappet chamber, 466
Stop/start system, 939 Surface temperature, 300 Targeted motion, 235
Storage capacity, 792 Surface tension, 820 Target value generator, 469
Storage time, 804 Surface treatment, 108 Temperature coefficient
Strainer, 867 Surface-volume-ratio, 16 More negative, 593
Strain under Load, 187 Surplus force, 937 Temperature distribution, 880
Stratified charge, 727 Suspension attachment member, 952 Temperature map, 880, 882
Stratified-charge concept, 930 Swash plate, 530 Tensile strength, 229, 232

1124 | Internal Combustion Engine Handbook

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Index

Tension THS II, 1032, 1033 Trapezoid ring


mechanical, 881 Tightening single, 102
thermal, 881, 886 Rotation-angle-controlled, 293 Trends, 1061
Tension and deformation, 880 Tightening technique Trigger wheel, 226, 237
Tensioning pulley 0.2% offset limit, 296 Trilobe camshaft, 227
automatic, 247 Tight seating, 257 Trimming control, 683
Tertiary Butyl Alcohol, 824 Tilting movement, 52 Triple-barrel carburetor, 517
Test aerosol, 804 Timing, 139, 444 Triple Flame, 598
Test bench, 962, 963 fixed, 234 Trochoid housing, 384
dynamic, 961 Timing chain, 231 T-s diagram, 36
Dynamic, 962 Timing chain drive, 240 Tube, 227
Stationary, 962 Timing chain screaming, 953 Tube diameter, 232
Test bench automation system, 976 Tiptronic, 699 Tube-runner manifold, 299
Test bench measuring technology, 961 Tire noise, 952 Tube-runner manifolds, 302
Test bench overall system, 961 tire-specific constants, 921 Tumble effect, 146
Test bench rollers, 962 TMF, 887 Tumble-flow, 436
Test bench system, 961, 962 Toluene, 833 Tunnel bearing, 225, 226
Testing equipment Tonality, 957 Turbine efficiency, 510, 511
servo-hydraulic, 290 Toothed gear, 225 Turbine geometry
Test method Toothed V-belt drive, 249 Variable, 728
engine, 855 Tooth engagement frequency, 953 Turbine Geometry
Tetrahedron element, 881 Topology optimization, 877 Variable, 496
The , 40 Torque, 233, 444, 964 Turbine map, 490, 508, 510
The filling and emptying method, 43 internal, 70 Turbine pressure ratio, 510, 511
The Fuel Cell as a Vehicle Drive Torque balancing, 68 Turbocharger, 728
System, 1042 Torque curve, 18 Turbocharger Characteristic Maps,
Thermal capacity Torque differential gear, 68 507
specific, 881 Torque measurement, 963 Turbocharger efficiency, 510
Thermal conductivity, 193, 881 Torque motor, 722 Turbocharger internals, 489
Thermal dilator, 805 Torque tightening, 298 Turbocharger main equation, 493
Thermal efficiency, 923, 926 Torque vector, 64 Turbocharger mapping, 890
Thermal piston expansion, 883 Torque wrench, 298 Turbocharger speed, 509
Thermal transition, 43 Torsional force, 58, 59 Turbocharger Test Rigs, 507, 508
Thermal transmission, 45 Torsional load, 233 Turbocharging
Thermodesorber, 805 Torsional rigidity, 72 Two-stage, 496
Thermo-mechanical fatigue, 887 Torsion break, 73 Turbocompound supercharging, 1063
Thermostatic valve, 868 Torsion resistance, 229, 232 Turbo lag, 728
The Steam Drive, 5 Torsion stiffness, 232 Turbulence Intensity, 596
The Steam Motor, 5 Total emitted noise, 950 Twin bank engine, 12
Thickening, 847 Total O2 content, 826 Twincharging, 923, 925
Thick-wire bonds, 664 Total pressure, 509 Twin-shaft gas turbine, 1042
Think City, 1038 Total pressure ratio, 509 Twin-shaft turbine, 1042
Thinking ahead, 939 Toyota Hybrid System, 1032 Twin-shaft vehicle gas turbine, 1041
Thiophene sulfur, 834 Toyota Prius, 1032 Twin Turbo System, 503
Threaded connector, 291 Toyota Prius II, 1034 Twisting, 102
Three-mass flywheel, 78 Traction battery, 704, 1037 Two-cycle diesel engine, 313
Three-material bearing, 4, 263 Traffic noise, 949 Two-cycle engine, 803
Three-phase A.C. inverter, 704 Transesterification of rapeseed oil, 821 Two-cycle piston, 88
Three-phase A.C. motor, 704 Transfer path analysis, 956, 957 Two-mass fly wheel, 77, 78, 952
Three-phase motor, 1037 Transition metal, 798 Two-mass oscillator, 685
Three-shaft turbine, 1042 Transition period, 833 Two-mass rubber vibration damper,
Three valve concept, 454 Transmission 77
Three-valve cylinder head concept, Power-split, 1034 Two-material bearing, 263
155 Transmission function Two-Mode concept, 1036
Three way catalytic converter, 761 acoustic, 948 Two-Mode hybrid system, 1036
Throttle-free load control, 472 Transmission housing, 950 Two-phase spray model, 609
Throttle losses, 466 Transmission noise radiation, 953 Two-spring, nozzle-holder assembly,
Throttle valve, 517, 521, 530, 531, 723 Transmission ratio, 924, 936 555
Throttle valve actuator, 521, 723 Transmission route for solid-borne Two-stage carburetor, 518
Throttle valve control, 687 noise, 952 Two-staged ignition, 593, 594
Throttling, 78 Transmitting force, 842 Two-stage system, 464
Throw, 63 Transport process, 44 Two-stroke engine, 312, 1050
Throw angle, 64 Transverse flux machine, 994, 1038 Two-Stroke engine
Throw sequence, 68, 71 Transverse flux motor, 1037 Charge Cycle, 439
Thrust washer, 253, 263 Two-stroke process, 11

Internal Combustion Engine Handbook | 1125

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Index

Two-stroke SI engine, 6, 650 Valve lifter, 225 V-Engine, 12


Two-valve cylinder head, 138 defeatable, 169 Venturi section, 516
Two-zone model, 43 hydraulic, 164, 165 VF system, 104
Type test, 804 mechanical, 164 Vibe function, 43
Valve lift modes, 173, 1070 Vibe Function, 599
Valve linkage, 225, 236 Vibration, 952, 959
U Valve opening area, 416 Vibration damper, 77
Ultracap, 1001 Valve opening time, 234 Vibration generator, 959
UltraCaps, 1039 Valve overlap, 24, 234, 236 Vibration nodes, 72
Underbody catalytic converter, 762 Valve play adjustment Vibratory testing system, 291
Undershield, 951 hydraulic, 227, 236 V.I. determination, 844
Underspeed design, 937 mechanical, 168, 227 V.I. improver, 845, 846, 847
UNIAIR system, 172 Valve play compensation V.I. scale, 844
Uniflow scavenging, 313, 314, 441 hydraulic, 168 Viscose vibration dampers, 77
Unit-Pump-System, 539 Valve seat, 194, 234 Viscosity, 817
UniValve, 463 Valve seat insert contour, 194 kinematic, 849
UniValve-Valve train, 464 Valve seat ring, 189 Viscosity-temperature behavior, 843,
Unregulated exhaust component material, 191 847
diesel engine, 756 Valve setting down velocity, 469 Viscosity/viscosity index (V.I.), 843
gasoline engine, 754 Valve shaft end, 236 Viscous coupling, 743
Updraft carburetor, 518 Valve shroud module, 286 Viscous damper, 77
Urea consumption measuring Valve spring, 186, 225, 420 Volatility, 825
technology, 965, 970 Valve spring force, 424 Volatility class, 833
Useful work, 36 Valve stem seal, 197 Volume
Using CAD, 145 Valve stroke, 225, 227, 234, 235, 1077 specific, 40
Utility vehicle fuel cell drive system, kinematic, 227 Volume ratio, 79
1043 theoretical, 236, 237, 1078 Volumetric Efficiency, 23, 415
Valve stroke change, 227, 231 Volumetric flow measurement, 965
Valve stroke curve, 234, 235
V Valve stroke height, 234
Vacuum distillation, 845 Valve stroke variation, 459 W
Valve, 225, 234, 419 Valve timing, 137, 225, 227, 229, 234, Waisted-shank bolt, 293
opening time, 231 236, 467 Waisted-threaded screw, 293
Valve acceleration, 225, 234, 235, 465, variable, 137 Wall film, 895
1077 Valve train, 164, 234, 416, 952 Wall flow, 792
Valve actuation, 11, 226 electro-mechanic, 468, 1082 Wankel Engine, 10
electro-mechanic, 468 fully-variable, 172 Wankel engine oil, 858
fully-variable, 230, 234, 456 mechanically fully-variable, 231 Warm-up, 519, 520
hydraulic, 467 variable, 169, 172, 227 Warm-up phase, 939
hydraulic variable, 466 Valve train component, 143, 146, 164 Washcoat, 784
partially-variable, 230, 234 Valve train configuration, 226 Washer, 293
variable, 444 Valve train design, 142 Waste gate function, 726
Valve actuation dynamic, 879 Valve train system Water
Valve angle, 138, 139 partially-variable, 231 specific heat, 46
Valve area, 416 Valve train type, 234 Water cooling, 124, 143
Valve break, 466 Valvetronic, 458, 461 Waterfall diagram, 954
Valve clearance, 227, 234 Valve velocity, 225, 235, 1077 Water hardness, 860
Valve clearance compensation, 423 Vane pumps, 206 Water jacket, 122, 124
mechanical, 234 Vane shifter, 238 Water jacket depth, 124
Valve contouring switching, 454, 470 V-angle, 71 Water outlet, 868
Valve cover fixing bolt, 292 natural, 71 Water removal, 868
Valve cross section, 140 Vapor bubble formation, 832 Water sensor, 868
Valve diameter, 139, 234 Vapor cushion, 832 Wax Anti-Settling Additive (Wasa),
Valve disk, 140 Vapor pressure, 826, 833 818
Valve drive friction, 229 Variable valve actuation, 930 Wear, 225, 870
Valve drive kinematics, 233 variable valve actuation times, 929 Wear at the flanks, 109
Valve flow number, 436 Variable valve train, 929 Wear characteristics, 161
Valve guide, 196, 201 VarioCam Plus, 227 Wear mechanism, 577
material, , xiii VARIOVALVE, 463 Wear protection, 836, 843
Valve guide clearance, 197 V crank gear, 62 Wear-protection layer, 107
Valve guide load, 196 Vehicle category, 920 Web width, 276
Valve guide material, 201 Vehicle curb weight, 917 Weight increase, 920
Valve lever, 417, 421 Vehicle mass, 920 Weighting curve, 946
Vehicle test bench, 962 Weight reduction, 920
Vehicle weight, 917, 919, 920 Weight trend, 921

1126 | Internal Combustion Engine Handbook

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Index

Well-to-wheel, 1030, 1046 Wöhler curve, 887 Wristpin diameter, 83


W-Engine, 12 Work, 42 Wristpins, 83, 85, 94
Wet sump lubrication system, 386 indicated, 36 Wristpin steel, 95
Wheel hub drive, 1039 Work area, 37 WTW, 1046
Wheel hub motor, 994, 1039 Work fluctuation, 60
Wheel resistance, 920 Working point, 27
Whirl chamber diesel engine, 533 Work process calculation, 889 X
Whirl chamber system, 615 Woschni, 599 Xylene, 833
Wiese scale, 830 Wristpin, 880
Winding, 107 designs, 94
window, 299 flexure and oval distortion, 880 Z
Window method, 955 floating, 85 Zero Emission Vehicles, 1031
Winter quality, 833 Wristpin bushing, 263 ZEV, 1031
Wire cross section, 188 Wristpin circlip, 83, 94

Internal Combustion Engine Handbook | 1127

6606_Book.indb 1127 1/19/16 9:06 PM


About the Editors

Dr.-Ing. E .h. Richard consumed 20 % less fuel than its predecessor as a chamber
van Basshuysen, VDI, diesel engine and is an engine with high performance and
wa s b or n i n 1932 i n very high torque, it has succeeded worldwide. In Europe, its
Bingen/Rhein, Germany. market share has grown from approximately 12 % in 1989 to
Fol low i ng vo cat ion a l about 50 % in just over a decade.
training with examina- Following his active career in the automotive sector, Richard
tion as a car mechanic, he van Basshuysen founded an engineering consultancy firm in
studied at the technical 1992 that he still manages. For twenty years, he was the publisher
college Braunschweig/ of the internationally-distinguished ATZ (Automobiltechnische
Wolfenbüttel from 1953 to Zeitschrift) and MTZ (Motortechnische Zeitschrift) technical/
1955 and obtained a degree scientific professional journals. He consults for international
as a mechanical engineer. automotive manufacturers and engineering service providers
In 1982, he was granted the and is author and publisher of technical /scientific textbooks
degree “Diplom-Ingenieur.” which have been translated into English and Chinese. Since
Between 1955 and 1965, 2006, he and Prof. Dr. Ing. Fred Schäfer have been publishers
he worked as a research associate for Aral AG in Bochum. In 1965, and co-authors of www.motorlexikon.de. In addition, he was
he joined NSU AG where he was employed on test management council member and board member on various bodies such as
for engine and transmission development, including Wankel the German Association of Engineers (VDI) and the Austrian
engine development, and was appointed deputy manager Association for motor vehicle engineering. He is author and
of vehicle testing. In this capacity, he was co-responsible for co-author of more than 60 technical/scientific publications.
the development of the Prinz 4, NSU 1000 and 1200, RO 80 For his development of the pioneering diesel engine with
and K 70 cars. In 1969, NSU AG was taken over by what is direct injection, in 2001 he was awarded the prestigious Ernst-
today, Audi AG. As the development manager at Audi AG, Blickle-Preis 2000 and the BENZ-DAIMLER-MAYBACH medal
he established the V8/A8 vehicle comfort class, became the of honor of the VDI for “his outstanding engineering work
manager responsible for engine and transmission development in the development of the passenger car diesel engine with
and, at the same time, the member of the Supervisory Board direct injection and his long-lasting commitment as publisher
as the elected representative of the executive employees. His of ATZ/MTZ and member of the council of the VDI society
most important development was the worldwide first exhaust- vehicle and traffic engineering.” In 2004, the University of
purified diesel engine in a passenger car with direct injection Magdeburg awarded him an honorary doctorate for his
and turbocharging which he pushed against major opposition lifetime achievements.
within the company and the VW group. Because this engine

Internal Combustion Engine Handbook | 1129

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About the Editors

Prof. Dr.-Ing. Fred Schäfer ten years with the company were principal group leader for
was born in 1948 in Neuwied engine testing and manager of the engine design department,
a m R hei n, G er m a ny. In 1990, he was appointed professor for motors and machine
After vocational training at the then technical college in Iserlohn which is now a part
as a machine builder, of the technical college Südwestfalen located in Iserlohn. One
he studied mechanical of his responsibilities was the management of the laboratory
engineering at the State for combustion engines and turbo-engines. Prof. Dr.-Ing.
School of Engineering in Schäfer was active in many bodies of the college, including
Koblenz. Following this, the college senate. In his function as vice dean for teaching
he completed a course of and research, he was a member of the management commit-
studies at the University tee of the mechanical engineering department. Prof. Dr.-Ing.
Kaiserslautern in the subject Schäfer is also active in freelance research and development
of motors and machines and in engine technology.
was granted the “Dipl.-Ing.” Amongst other things, he and Dr. van Basshuysen have
degree. He received the been the publishers of the “Shell-Lexikon Verbrennungsmotor”
Dr.-Ing. from the Institute for Motors and Machines at the magazine supplement until 2003, which was published in 2004
University Kaiserslautern upon submission of his thesis on as a book with the title “Lexikon Motorentechnik.” He and
“Reaction-kinetic examinations of the hydrogen/methanol Dr.-Ing. E.h. van Basshuysen are co-publishers and co-authors
combustion in a spark-ignition engine.” His ongoing career led of www.motorlexikon.de and the “Internal combustion engine
him to Audi AG in Neckarsulm, where he began as assistant handbook.” Prof. Dr.-Ing. Fred Schäfer is a long-standing
to the development manager. Subsequent positions during his member of the VDI and SAE.

1130 | Internal Combustion Engine Handbook

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