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Proj ect S ite Office,

00005467 Kuru dana,


Pahala Andarawewa,

CJ!~c ~oom~~m~~~$~~~*~~§~~$ Andarawewa,


Hambantota.
China Harbour Engineering Company Ltd E-mail: chec.seeps4@gmail.com
. . . . Tel: (+94) 0473221152
Construction of ExtensiOn of Southern Expressway Section IV Fax: (+ 94) 0473221155

Date: 091h April, 2018 By Hand & E-Mail


Our Ref: CHEC/RDA/SEEP/CONT/S4/01.52/0 /004297

Engineer's Site Office,


In Front of Botanic Garden,
Sooriyawev. a Road,
Katuwewa,Hambantota.

Attn: Mr.Dong Wei, Engineer's Representative

Dear Sir.
CONTRACT PAC K AGE NO. RDA/SEEP/CO NT-S4
CONSTRUCTION OF E XTE NSION OF SOUTHERN EXPRESSWAY,
SECTION - 4 MATTALA TO HAMBANTOTA VIA ANDARAWEWA

SUB: Cost Evaluation RV0#034- Additional Post Tension Work to BRI-04 piS, p16 Beams

This refers to the Engineer's letter Ref.: FSDIS4-CHEC-2323 dated 12t h December 2017 and
approved IFC drawing Rev.06 & 07 regarding the captioned subject.

According to the instruction given through approved IFC drawing Rev.07. the post tensioning
work which is carried out subsequently casting of beam BRT-04 P 15 & P 16 is set up as
additional work to the contract, due to not in original scope of work. Hence, this add itional work
has been constituted as a Variation pursuant to Sub-Clause 13.1 [Right to Vary] of the General
Conditions of Contract.

This Cost evaluation Consist of work items as follows;

a). Supply and Installation of Gl. Steel Corrugated Round Ducts,

b). Post tensioning work to P 15, P 16 beams,

c). Class 45 Cement grouting work,

d). Heavy duty steel structure for false work.

And the cost evaluation is prepared in accordance with the Sub-Clause 12.3 (Evaluation] (b) of
General Conditions of Contract.

Page 1 of 2
Our Ref: CHEC/ RDA/SEEP/CONT/S4/0 1.52/0 /004297

0J no rate or price is specified in the Contract for this item,


"Each new rate or price shall be derived from any relevant rates or prices in the Contract,
with reasonable adjustments to take account of the mailers described in sub-paragraph (a)
and/or (b), as applicable. If no rates or prices are relevant for the derivation of a new rate or
price, it shall be derived from the reasonable Cost of executing the work, together with
reasonable profit, taking account ofany other relevant matters"

Hence, we hereby submit the cost proposal for the same for your review and approval please.

Your earliest approval on this regard will be highly appreciated .

Thank You.
Yours faithfully,

For and on behalf of


China Harbour Engineering Company Ltd.

Yang Sertyan
Contractor's Representative

~I:JIIAP2p
Encl: 0 I File

Page 2 of 2
EXTENSION OF SOUTHERN EXPRESSWAY FROM MATARA TO HAMBANTHOTA

SECTION 4 FROM MATTALA TO HAMBANTOTA CH 0+000 TO CH 25+000

EMPLOYER: ENGINEER: CONTRACTOR:

China Railway First Survey & Design Institute


Road Development Authority China Harbour Engineering Co.Ltd.
Group Co.,Ltd.

COST EVALUATION - RVO 034

BRI-04 -ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS

INDEX

1. SECTION-1 : NARRATIVE

2. SECTION-2 : INSTRUCTION

3. SECTION-3: COST EVALUATION- BILL OF QUANTITY

4. SECTION-4 : MEASUREMENTS & DRAWINGS

5. SECTION-5: RATES BACK-UP

6. SECTION-6 : CORRESPONDENCE
EXTENSION OF SOUTHERN EXPRESSWAY FROM MATARA TO HAMBANTHOTA

SECTION 4 FROM MATTALA TO HAMBANTOTA CH 0+000 TO CH 25+000

EMPLOYER: ENGINEER: CONTRACTOR:

China Railway First Survey & Design Institute


Road Development Authority China Harbour Engineering Co. ltd.
Group Co.,Ltd.

COST EVALUATION - RVO 034

BRI-04 - ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS

1. SECTION-1 :NARRATIVE
EXTENSION OF SOUTHERN EXPRESS WAY FROM MA TARA T O HAMBANTHOTA
SECTION 4 FROM MATIALA TO HAMBANTOTA CH 0+000 TO CH 25+000

EMPLOYER: ENGINEER: CONTRACTOR:

China Railway First Survey & Design


Road Development Authority China Harbour Engineering Co.Ltd.
Institute Group Co.,Ltd.

COST EVALUATION

CP No: RVO- 034


Engineer Instruction FSDIS4-CHEC-2323
Date of issued:. 12/12/2017
Variant :. BRI-04 - ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS

NARRATIVE

1). This cost evaluation is for the post tensioning work of BRI-4, P15, P16 girder beam which
was occurred as additional work to the Contract due to design change.

2). According to the Engineer's letter ref. FSDIS4-CHEC-2323 dated 12th December 2017 and
approved drawing Rev.06&07, the post tensioning work which is carried out subsequently
casting of beam BRI-04 P15 & P16 at site is set up as additional work to the contract, due to
not in original scope of work. Hence, this additional work has been constituted as a Variation
pursuant to Sub-Clause 13.1 [Rig ht to Vary] of the General Condit ions of Contract

3). The cost evaluation is prepared in accordance with the Sub-Clause 12.3 (Evaluation ] (b) of
General Conditions of Contract.
(ii) no rate or price is specified in the Contract for this item,
"Each new rate or price s/1all be derived from any relevant rates or prices in the Contract, with
reasonable adjustments to take account of the matters described in sub-paragraph (a) and/or (b),
as applicable. If no rates or prices are relevant for the derivation of a new rate or price, it shall be
derived from the reasonable Cost of executing the work, together with reasonable profit, taking
account of any other relevant matters"
4). This assessment consist of item described in below;
a). Supply and Installation of Gl. Steel Corrugated Round Ducts,
b). Post tensioning work to P15, P16 beams,
c). Class 45 Cement grouting work,
d). Heavy duty steel structure for false work

5). The unit cost is evaluated as a cost per one duct of set considering all related items required
and invoice based data.

CP# 034 Post Tension Rev.2


EXTENSION OF SOUTHERN EXPRESSWAY FROM MATARA TO HAMBANTHOTA

SECTION 4 FROM MATTALA TO HAMBANTOTA CH 0+000 TO CH 25+000

EMPLOYER: ENGINEER: CONTRACTOR:

China Railway First Survey & Design Institute


Road Development Authority China Harbour Engineering Co.ltd.
Group Co.,Ltd.

COST EVALUATION- RVO 034

BRI-04 - ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS

2. SECTION-2 : INSTRUCTION
CH I :-.JA HA I LWAY FI I~ST Sl.R\'EY & DESIGN INSTITUTE GROCP CO .• LTD.
Engineer·s Site Office
In front of Botanic garden
Sooriyawewa Road
Katuwewa, Hambanlota
121h December 2017

Our Ref: FSDIS4-CHEC-2323

Contractor's Representative
Extension of Southern Expressway Project (Scction-4)
China Harbour Engineering Company Ltd [CHEC]

Attn: Mr. Yang Senyan

Dear Sir,

CONTRACT NO: RDA/SEEP/CONT-S4


EXTENSION OF SOUTHERN EXPRESSWAY PROJECT
SECTION 4- FROM MATTALA TO RAMBANTOTA VIA ANDARAWEWA
Subject: Variation for BRI-04 Pls-16 Post Tension Beams

This bears reference to your Jetter Ref.: CJ IECIRDA/SEEP/CONT/S4/0l.56/0/003850


dated 08lh December 20 17 regarding the above.
The variation is hereby confirmed, please submit the variation proposal in compliance
with contract clause 13.3 Variation Procedure.

Thanking you,

Yours faithfully,

o;~g~f,. . . . . . . .
Team Leader [ESEP- Section 04]
China Railway First Survey & Design Jnstitute Group Co., LTD.
Cc: Mr.A.P.K. Abeydeera, PD (ESEP-S4)-f.i. pl

JWa: 'l'v
CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO.,LTD.

Engineer's Temporary Site Office


Mattala
18th October, 2016

Our Ref: FSDIS4-CHEC-873

Contractor's Representative
Extension of Southern Expressway Project (Section-4)
China Harbour Engineering Company Ltd [CHEC]

Attn: Mr. Yang Senyan

Dear Sir,

CONTRACT NO: RDA/SEEP/CONT-S4


EXTENSION OF SOUTHERN EXPRESSWAY PROJECT
SECTION 4- FROM MATTALA TO HAMBANTOTA VIA ANDARAWEWA
Subject: Submission of the Calibration Certificates of the Pre-stressing Jack for post
Tensioning Work

This refers to your letter RefNo: CHEC/RDA/SEEP/CONT/S4/01.36/0/001375 dated 23th


September 2016 regarding the above subject.

The Engineer reviewed the Submission of the Calibration Certificates of the Pre-stressing
Jack for post Tensioning Work and the tabled uncertainty calculation report provided by
Industrial Calibration and Service Center shall be accepted as per company details and its
client details.

However, in the future the Contractor shall inform the Engineer for calibration of
Hydraulic Jacks and Pressure gauges for the Structure Engineer's necessary information
also.

Thanking you,

Yours faithfully

D~~~t. . . . . . . . ..
Team Leader [ESEP- Section 04]
China Railway First Survey & Design Institute Group Co., LTD.

Cc: Mr.A.P.K. Abeydeera, PO (ESEP-S4)-f.i. pl

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Page 1 of 1
1\d.l:\o. 2 Xiying !load, Xi · un,l.hina l'ost Code:710013 Tel :86 0:!9 li2J65023 Fax:86-0~ 82365171
EXTENSION OF SOUTHERN EXPRESSWAY FROM MATARA TO HAMBANTHOTA

SECTION 4 FROM MATTALA TO HAMBANTOTA CH 0+000 TO CH 25+000

EMPLOYER: ENGINEER: CONTRACTOR:

China Railway First Survey & Design Institute


Road Development Authority China Harbour Engineering Co.Ltd.
Group Co.,Ltd.

COST EVALUATION- RVO 034

BRI-04 -ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS

3. SECTION-3: COST EVALUATION- BILL OF QUANTITY


EXTENSION OF SOUTHERN EXPRESS WAY FROM M ATARA TO HAMBANTHOTA
SECTION 4 FROM MATTALA TO HAMBANTOTA CH 0+000 TO CH 25+000
EMPLOYER: ENGINEER: CONTRACTOR:
China Railway First survey & Design Instit ute Group
Road Developm ent Authority China Harbour Engineering Co. ltd.
Co.Ltd .
COST EVALUATION
CP No : RVO • 034
Engineer Instruction: FSDIS4-CHEC-2323
Date of issued: 12-12-17
Variant : BRI-04 - ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS

COST EVA LUATION · Bi l l OF QUANTITY (N ON ADJUSTA BLE)

ITEM RATE REF. OMISSION ADDITION


DESCRI PTION UNIT QTY RATE RE-MARKS
No. No. AMOUNT (Rs.) AMOUNT (Rs.)

A DDITIONS

POST TENSION WORK FOR BRI-04 - PIS. 1' 16 BEAM


(21. 10m)

ST EEL COHIWGATED ROUND DUCT I NG

Supply and Installation of Gl. Steel Corrugated Round Ducts prior to


1·01 casting of concrete and including; nos 20.00 56,679.00 Rate-01 0.00 1,133,580.00

I20mm dia. Gl. Corrugated sheet round ducts ( 375.63m, imported


from china), Anchor plates, 12mm bursting reinforcements spiral and
necessary accessories for post tension beam as per detail 5 & 6 of
SEEP/S4/409114/2,3/3 Rev.02 and method statement.

POST TENSI ONI NG


Post tensioning work to PIS, P J6 beams after concreting work is
1.02 finished at site, including; nos 20.00 309,511.00 Rate-02 0.00 6,190,220.00

a). Supply & installation of I 5.24mm uncoated cold drawn, low


relaxation 7 nos wire strands (Imported from china) 2 1 nos per one
duct,
b). Anchor head (Imported fl·om china)
c). Wedges (Imported from china)
d). Cutting of excess length
e). Hydraulic Jack (400T) & Pressure pump for stressing (Imported
fi·om china)
(Ultimate Tensile Strength (N/mm2) Normal section (2940/mm2),
Nonnal mass 23.142 (Kglm), Normal braking load 5475 (KN) for
post tension beam)

GROUTI NG

Class 45 Cement grouting work using of specified grouting pump and


1.03 anchorage sealing after the grouting finished as per approved drawing nos 20.00 67,668.00 Rate-03 0.00 1,353,360.00
SEEP/S4/409/14/2,3/3 Rev.02 and method statamcnt.

a). Class 45 grouting


b). Admixtuers
c). Grouting Pump and Mixtuer

FALSWORK

. Use of heavy duty steel structure false work for girder beam post (7,920,013)
1 04 nos 2.00 Rate-04 0.00 7,920,013.00
tcntioning work as per latest design and instruction. •o.5o
Consisting of250mm Steel I beam, 450mm Steel I beam, 600mm steel
I beam, 800mm di. 6mm thick Column, C Channel 100 x 50mm, H
Iron 75 x 50mm, 225 X 50mm steel plate, 225 x 225mm steel plate

+ Cost for the post tension work is considered in here as 50% of total
cost of false work.

Cost of calibration certificate of Pre-stressing Jack and Gauge


1' 05 nos 1.00 121,500.00 Rate-05 0.00 121,500.00
comb'mat1ons
. c. BRI •04 as per Engmeer
.or . . .
mstruct1on.
SUBTOTAL 0.00 16,718,673.00

N et Amou nt p er 2 Bea m ( Rs.) 16,718,673.00

Contractor QS IContractor Representative Engineer QS Engineer

Date Date Date Dat e

CP# 034 Post Tension Rev.3


EXTENSION OF SOUTHERN EXPRESSWAY FROM MATARA TO HAMBANTHOTA

SECTION 4 FROM MATTALA TO HAMBANTOTA CH 0+000 TO CH 25+000

EMPLOYER: ENGINEER: CONTRACTOR:

China Railway First Survey & Design Institute


Road Development Authority China Harbour Engineering Co. ltd.
Group Co.,Ltd.

COST EVALUATION - RVO 034

BRI-04 - ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS

4. SECTION-4 : MEASUREMENTS & DRAWINGS


E XTENSION OF SOUTHERN EXPRESS WAY FROM MATARA TO HAMBANTHOTA
SECTION 4 FROM MATTALA TO HAMBANTOTA CH 0+000 TO CH 25+000
EMPLOYER: ENGINEER: CONTRACTOR:
China Railway First Survey & Design Institute China Harbour Engineering Co. Ltd.
Road Development Authority
Grouo Co. Ltd.
COST EVALUATION
CP No: RVO -034
Engineer Instruction:. FSDIS4-CHEC-2323
Dale of issued :. 12-12-17
Variant :. BRI-04- ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS
Measurement Sheet
BOQ 1---D_I_
m,..e_n_
s_
io_n_sr(~
m...:.)_-1 Area Sub -
Descriptions Unit Times Total Remarks
Item No. L w H/0 (m2) Total

ADDITIONS

POST T ENSION WORK

BR I-04 -P IS, P 16 lll~AM C21.10 m)

STeEL CORRUGATED ROUND DUCT[NG


Supply and Installation of Gl. Steel Corrugated Round Ducts
1.01 nos 2 10 20.00
prior to concrete work including;

120mm dia. Gl. Corrugated sheet round ducts with making cost,
12mm supporting reinforcements, Bearing plate and Spiral
rcinforccmentsl and necessary accessories lor post tension beam
as per dctui15 & 6 ofSEEP/S4/409/14/2,3/3 Rcv.02 and method
statamcnt.

Oty in meter
Cl 18.82 m m 2 5 18.82 188.20
C2 18.74 m m 2 5 18.74 187.40
375.60

POST TENSIONING
Post tensioning work to PIS, P16 beams after concreting work
1.02 nos 2 10 20.00
is finished at site, including;
a). Supply & installation of 15.24mm uncoated cold drawn, low
relaxation 7 nos wire strands 21 nos per one duct,
b). Anchor head
c). Wedges
d). Cutting of excess length
e). I Jydraulic Jack (400T) & Pressure pump for stressing
(Ultimate Tensile Strength (N/mm2) Normal section
(2940/mm2), Normal mass 23.142 (Kg/m), Normal braking load
5475 (KN) for post tension beam)

Oty inmetcr
CJ m 5 21 20.22 2123.42

C2 m 5 21 20.14 2114.70

GROUTING

Class 45 Cement grout to post tent ion ducts, grouting using of


specified grouting pump and anchorages sealing after the
1.03 grouting work finished as per approved drawing
(SEEP/S4/409/14/2,3/3 Rcv.02) and method statament. work
including;
a). Class 45 grouting cement
b). Admixtuers
c). Grouting Pump and Mixtuer
CJ nos 2 5 10.00

C2 nos 2 5 10.00 20.00

1 of2 CP# 034 Post Tension Rev.3


EXTENSION OF SOUTHERN EXPRESS WAY FROM MATARA TO HAMBANTHOTA
SECTION 4 FROM MATIALA TO HAMBANTOTA CH 0+000 TO CH 25+000
EMPLOYER: ENGINEER: CONTRACTOR:
China Railway First Survey & Design Institute China Harbour Engineering Co.Ltd.
Road Development Authority
Grouo Co. Ltd.
COST EVALUATION
CP No: RVO - 034
Engineer Instruction:. FSDIS4-CHEC-2323
Date of issued :. 12-12-17
Variant :. BRI-04 -ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS
M easurement Sheet
BOQ D i mensi ons (m ) Area Sub·
Descripti ons Unit Tim es Tota l Rem a rks
Item No. L W HID (m2) Total

FALS WORK

Use of heavy duty steel structure false work for girder beam post
1.04
tentioning work as per latest design and instruction.

Consisting of2S0mm Steel! beam, 450mm Steel I beam,


600mm steel I beam , 800mm di. 6mm thick Column, C
Channel 100 x SOmm , I-I Iron 75 x SOmm, 22S X 50mm steel
plate, 22S x 22Smm steel plate

PIS, P16 nos 2 1 2.00 2.00

Cost for the post tension work is considered in here as SO"/o of


total cost of false work .

TEST
Cost of calibration certificate of Pre-stressi ng Jack and Gauge
1.05
combinations for BRJ-04 as per Engineer instruction.
PIS, P16 nos 1 1 1.00 1.00

2of 2 CP# 034 Post Tension Rev.3


Contract Nos.: RDA/SEEP/CONT-S4 ~

La
FSDJ
Project Names:Constructlon of Extension of
Southern Expressway, Section 4 - Mattala to
Hambantota via Andarawewa
Contracor's Design Submission (CDS)

Part A: To be Prepared by Contrac tor


To: Engineer's Representative Mr.Dona Wei
Submission of worl<ing drawings lor substructure or bridge bri-04 at A0+859.000 PART 2 (for P14
Title of Submission : -P16) (Rev 7)
Submission Ref No.: CHEC/CDS1001024/A
Outgoing Log No. : CHEC/RDAISEEP/CONT/S4/01 .23/0/003715
Description Of Contents
This bears reference to the incoming letter (CHEC/RDAiSEEP/CONT/01.23/0/0003614) dated 10th Oct. 2017, which the
drawings have been approved.

Herewith we make some corrections and resubmit the working drawings for substructure of bridge bri-04 at A0+859.000
PART 2 (for P14 -P16) (Rev 7) for your review and approval. These drawings will supersede the previous approved
drawing

Your earlier reply will be highly appreciated.

Appendix 1: Working Drawings for Substructure of Bridge BRI-04 AT A0+859.000 part 2 (for P14 -P1 ( ~jJ.( ~~
. ,... ~
<\..
__..;...,.,.,.,"'"'" .. .. SEJ:'O <:'Ill (5l

ClllN:Hl i IUlOt'R £NGINEERI~G COlTD -


n. wsi::EP/CONT-S4
o~· t IJ I '2.o /J~ ~
--~ 3R"', ocT m ~ -"-~
HAMBAI'iTOTA ~·Engmec;!(s .... I
RECEIVED Site Office

REQUIRED INFORMATION
J-....:;;..0:
' ~ •·
Ol:TAT~'PROVII)E D
o I· !L-~
"'.~..,.....
..........._/
,.
..._ . . Submission of worl<mg drawmgs for substructure of bridge bri-Q4 at A0+859.00lTPARI2
W 0 '"S 0 ISCip1me (for P14 -P16) (Rev 7)
Sub-contractor N/A
Design ManageriShi Fulu
Nature of Worl<s (Permanent I Temporary) Permanent
Applicable Standard As spectfied in Specifications
Design Drawings Provided (Yes I No) Yes
Design Calculations Provided (Yes I No) No
Purpose of Submission. For Approval
From : Contractor's Representative
Name · Yang Seny
J:l.
D~te · 31st0ctoper2017"
Stgnatur//~/W N/A I Shlf:ulu I Shena Hona Zhuan
Sub-contractor l Orialnator I Checked Bv
Dlstribulib!'il Rem+rl(s ·N

Part B: robe completed by Engineer


A - Review & in lloe vnth B - Rov•ev..ed Witt! comments C. Fails to comply R-Retumed &
w'&l the Conlroct 1ocorporate commenrs & and res ubl1' ~ Net re\l.e-..ed
proceed

Comments (Enfer below for each item separately or insert N/A

Name. Sianature Date

7L ,
0 \}
(
.;
ROAD DEVELOPMENT AUTHORITY
MINISTRY OF PORTS AND IDGHWAYS
DEMOCRATIC SOCIALIST REPUBLIC OF SRI LANKA

CONTRACT NO.: RDA/SEEP/CONT-84

CONSTRUCTION OF EXTENSION OF SOUTHERN EXPRESSWAY FROM MATARA TO


HAMBANTOTA SECTION-4
fi

WORKING DRAWINGS FOR SUBSTRUCTURE OF


BRIDGE BRI-04 AT A0+859.000
PART 2 (FOR P14 ~Pl6)
.,
(REV.7)

,.;

Clifc
CIDNA HARBOUR ENGINEERING COMPANY LTD.
01 NOV2017
NOTES:

.. Herewith we make some corrections for the working drawings for substructure
of bridge BRI-04 at A0+859.000 part 2 (for P14- P16) (REV.6). This drawing will
supersede the previous approved drawings NO.SEEP/54/04/09/(5', 7', 10',

11', 14', 19'}(REV.6)(details attached in the following contents).

Revision explanation:
Considering the actual construction site conditions and construction safety,

modifications have been done to the construction process of the Pier (PlS and

P16) on pier cap content, mainly include the following two aspects:

It 1. For the SEEP/$4/04/09/7' drawings, in the note section, about the maximum

vertical load impacted on falsework during combination, diaphragm and slab


erection loads have been deleted, change to construction after frame removal.
2. For the SEEP/54/04/09/14' drawings, in the note section, about sequence of
stressing, frame removal has adjusted to the front of the construction of the

diaphragm and slab erection, and sectional grouting and sealing anchor head

construction procedures have been added.

'It
; !'"~....1 ;... - .. • • J~T ...; '

-
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()).~-·~ 4~L~ .· · ;:;
I..., .t,..-.._:. .;......;.:...~..;. ... L.
(:;z,.;;;.>.s.;)
....... _ ,

Oate .• :)-:llL.).LL.P.f


Contract No.RDA!SEEP/CONT-S4
EXTENSION OF SOUTHERN EXPRESSWAY FROM MATARA TO HAMBANTOTA SECTION-4
FROMMATTALA TOHAMBANTOTA VIA ANDARAWEWA

Drawing List
...
Orawing~o. Drawing Title Sheet Nos. Drawing No. Ora~;ng Title Sheet ~os.

SEEP-54-04-09-05' Pile l..:1youL I

SEEP-54-04-09-07' Oimen,ion D~Ulils For Pier 3

SEEP-54-04-09-10' Rcinlon:cment Of Pier 12 .

SEEP-54-04-09-1I' Bored Piles Rebar Details I

SEEP-54-04-09-14' Arrangement of PC Tendon 3 i

~EEP-$4-04-09-19' Rein fon:emcnt ofFixing Duck 2


I

...

I
-- - - '
--
-· - .. ··-'.......
I lfl oA l · \ ' !
... ····-··Y......'-1.......~ .....:.:;;.............
.':">./)": Si'R!..-(~1 )"ftl 1G.S•,•. . ' ·~r;:,. 0 :;

- f){)j\}_"[J' ~1)9
~ .. ....................
----- I

...
101

e1Jlta&9.000
1
e~919.000
o; .1.
10\
w\o
~
'
tOoOJ
.
z'"'v l~ o~
lot (.i),LOt859.QGil
y
~~--·-·-------·_jl__ __
---- I
-- 50 0 1
,Q\03__ __ SOl07
IOS
l
l-
----z0\04 iO oa
oO

1 PLAN
- SCALE 1:500

.. I
PILES LOCATION TABLE

COORAINATE
ILOCATIONS IP1lE NO.
EAST NORTH
1 530978.973 420469.513
2 530979.031 420465.763
P14
3 530982.722 420469.571
4 530982.781 420465.821
I 531009.449 420481.337
2 531009.329 420477.589
3 531013.197 420481.217
4 53 1013.077 420477.469
·. . . _'·::
LJa~
PIS
5 531008.919 420464.846 Li)'htv-4
6 531008.798 420461.097 ft:: ;- _;.~l-.;....,; ,?~~.\LC~ ·.Cj;oC:::;:,
7 531012.667 420464.725 \.?..;,:,::? ... s.~J
If) I I l 8 531012.5·47 420460.977 Oare .... ~.D.. /L.Qf
I 531039.666 420474.676
2 53-1039.367 420470.938
3 531043.404 420474.377
4 53104.3.105 420470.639
P16
5 531038.351 420458.228
NOTE:
6 531038.053 420454.490
! .All piers ond cbu!ments ore arranged rodlolly.
7 531042.089 420457.930
2.Ail dimensions ore given in mm except for the stotions ond tho elevations in m.
8 sslo4 t.7s1 I
42o<s4.t91
3.This drowing wifJ supersede lht previous approved drawing NO.SW'/S4/04/09/05' («£V.6).

,..._.,.,,.
~--~ C'~lX:SOCIJ,$11t!tiJ&JC.OJ.saJLA.~CA
~t~o& ~- tot.<:.\110~ &~l~'tS
ICONSUUAHT t II
P!lilti
CON'~~ @c ~ ~
t:ti

!I
EXrEXS10H Of SOU'TMDN ur•fUWAYRCnON:· 4 (ESEP.s.q
FROW W.n....U. fO HA.U.IANTOTAW~\\"CWWl

;:s·Ol
Dr.IM'illfTdt SRlOOE BRI~(AD+859.000)
f'-., • ...
Jr'
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!.All dimensions or~ in millimeter except for el!Votion in meter.

~ 2.lhe tip of lhe bored pile must gel to the design elevation •
.3.The bored pi!e must bt socketed mere lhon 2.0m into the hord rock.
I 1250 , Juo j 1250 , 4.This drawing will supersade lh• prewous oppro>'l!d drowing
1 6 J ~O.SftP/S4/04/09/07' (REV.6).
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ClosS1!S of concrete:

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11_ PIS
In 61.500 pier column: class :ro:
/ - -,/ ,A 11092 W!. ~..J~
. H 14982
pile cop: class 30.

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specificolion. The framework shoU IH surcharge preloaded before
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lhe form work erecfion, ihe weigtol of proloodlng snail be mort lhon
\.::_) SCA!.£ 1:150
1. 1 lime of the maximum verlicol load impeded on folsework during

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construction, ond eliminate lhe influence of lhe inelastic ond $los.lic
• [.f. NOTE:
6250
•.Pier cop framework ereclion: the foundation of the framework musl be
deformation of lhe framework and foundcllon. To moke sure the
deflection of the Ira me work must be less than 1em during
!.All aimension5 cue in milfirneler excepl lor ele\·olion in meter.
calculaled ond lreofed before consfruclion by lhc conslruciicn construction.
2.The ~? of the bored pile musl gel I;, lhe design elevation.
conlroctor. The slrength • s!iffness and slabfiity of lhe frcm!work must S.This drawing will supetSedt the previeus approved drow;ng
3.lhe bored pile musf be scckeled more than 2.0m inlo lilt hard roc:~.
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Classes of concrete:
I I - -a- - --t:::r - -m- - 'SS I I ; £2 79.121

300~~~
~ier cop: cfoss 45;
gl~ I -1-- 1 ~~~ 8 :ill Jj P E3 61.500
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specificolion. The framework shall be surchar;;s prelooded before the
v"'' ' formwork erection, !h~ weight of prtlocdlng shall be more lnon 1.1
Y.._
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............... 3750
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deformation ot the lromework and loundoiion. To make sure the
NOTE: . . 4.Pier cap framework erection: !he foundation of the framework must b~ deflection of !he frame work mu1l be less !nan !em during
l£1.AA rlimensions are in millimeter except for elevahon m meier. cclculoted or.d treated before conslrucHon by the construdion

.. 2.1ne tip o! the bared pile must get to the design elevaiiot~.
3.Tne bored pile must be socketed more then 2.0m into the hard rock.
contrcclor. The strength , stiffness and stability of the fromeworlc must
be ~hec!ced to meet the requi~menl of construction iechnical
construclion.
5.This drawing will sUpi!rsede the previous cpprnved drawing
~O.S£EP/S4/0,/09/07' (il[\1.6).

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WriGHT WEIGHT

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2000 s4 · rs1o2 1 307.9 1.578 466.49


72 14597 I 331.0 1.578 522.95
27 I 8162 I 220.4 1.578 348.23

EB 3-31:50
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76s'l:84
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EB 4-41:50 (P14l
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l.AI! dimensions ore In mlllimclcrs •
2.Lopping of r<tinforcemenf shall be stos~rd.
3.This drawing will supersede fht prtvious
appro~ed dro-.ring IIO.SEEP/S4/0M)9/I O' (R£V.6).
TOTAL OUAifUTIES:

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CO>lRAC!Vq
._..,,...
OVJlQC.M11C. SOQAUST~Of' $'-1 WW(A
f'RO.M lf.\TIAL.A.1'0M.\MM)IT'QfA"Noi.~AAWEWA
~Of~CDU:.A::I>NAtfGttWA'fS
I'SDl 8R10Ge 8-(.c;o.8S9.000)
ZDt7l~tr--... - - - - -·· ..._...._.._~_.... - - . --~

Jr
RQ.\D K\'I.U)niL'T .U.."'Tl'IIORlTY
1'-..ct~·~,---~-
_ ,.. '!o-... ..... . . _ _
•• •-••otltalle•• <>"-
._ ! ~ll.aAXItll•a•u: • .;.;;;..
o;:M......c>UOL'G'U!OIN<i~l'IO. -
.,
,
<><>~ _ , _ , _ ,.,, .. ~,-
...._
jo-..,.... =-•a REINFORCEMENT OF Plffi
,-.. .... !,I
hi .. ~,. . . . ....,~~ ....,....,. , _ ........... ""' - - ' - :cs=.t coo
1057~ 960
'1'""'"1'
667J
-- "'i

~t~ @) 14-032x19633
6120

.. ~:?()! 960 110<0


@>l-Ol2d2000 ~
'
~t~ ~ ·~~~
e~"" ~
@ .IN
I~
12- 032.x\9633 N Jl820

~0575 960 667J


@ 30D-IJ16x2260
~~ v -' @ 26- 032x19S:s.3 "gj

6208 960 11 040 @ 13-D32x12000


s120 1_,
~t~ @ H-D32x!9633
"'
[0
~
e>:;r
...,;-~~
~:le - PARAMETER LIST
N
J---r:xlLJ
~
@ 60-016x~308 ® 270-016x23t0 ® 52-D16x2000
i 35!!!! ! BAR SIZE OlY.
(p~)
I LENCnl TOTAL
LENGTH
I UNIT
WEIGHT
TOTAl
WEICHT
MARK (mm) (mm)
@ 12D-016x11976 (m) (l<g/m) (ka)
S1 032 14 19633 i 274.86 1734.37
r···-·· 6000
_. . . . . . . . . . . . .==:1 _st'_..j_' ................
oi2"-· _,_· 12 19633 235.60
6.31
6.31 i 1486.64
~rr~ ® •s-032•7860 ?!~ 52 ! 032
52' I 0.52
26
24
19633 510.46
19633 471.19
6.31
6.31
13221 .00
2973.21
S3 0 16 60 4308 258.5 1.58 ~8.40
~950
S4 016 270 2310 623.7 1.58 985.45

.. {0 t9-D32x5950
55
56
Fl
016
0 16
032
120
52
49
11976 1437.1
i 2000 104.0 1.58
7880 386.1
1.58

6.31
2272.,:~1
164.32
2'36.42
(11)6.4 rt' 032 49 5950 291.6 6.31 11839.68
1 _ F2 032 49 7944 389.3 6.31 2456.21
;[!'\ ® 49-032x7944 ~~ F3
F4
032
032
49
49
7880 386.1
7944 389.3
6.31
6.31
2436.42
2456.21
rsa 032 13 12000 156.0 6.31 984.36
........ &000 ·r FSb 032 13
· ·--13--·
12000 156.0 6.31 984.36

0~ ~
f5c 032 I 3264 42.4 6.31 267.75
J;j~ & 49-032x7880 ~ ~
, ,
F6 j 015 300 2240 672.0 I 1.58
TOTAL OUANTITIES:
1061.76
28167.211
:"V:.u f ...... r ...... .s ~ . ~cno.
0064
1 Nole:
,(;.!~2;;}. ...)!!.::~.............
T~~--

........ I .All dimtnslon$ ere in millimelen .


;£11'> @ 49-032~79~4 41~
..
2.Lopplng ol ~ini¢rcemenl shall b~ stoggerd.
,-;:: ::;:-; s;r~uc -r..;RJ~L o ~s ·cr..: e.~c.; ·: :::.: '{
3.This drawing will superseds the previous
(s.;;:::, -S4)
approved drawing NO.SEEP/$4/04/09/10' (R£V.6).
o:neJY.O:.u..qf..
I.~ploJitr
•nuwo"'""""'"" COt."SS)t.fAtJT ~ CONlRACTOil @. ~ I 1Q ,I PMJH.tr~ fX'TtXU)lri0'10UtM~EX1'R£~Y~·"f£s£1'..5C) ~f

~
llt<OCJAUS1 ~ror U ,,. ,....... ~ ~- ! a> MO.t& w.n~TOiWABAATOf.A\'\o\AHOAMAWCWA.
~Of' HIGI'Il'lttn:IGA110N $.HI)tM'A¥$ •
n, 1111 - R1 0"•"-!i n~~< BRIDGE BRt.o-4(Al>te59.000)
.-. . . . . .,. '
1 . •
fSOI ~ .4~ f :on.u.Ot _...,.,._ -•·~--- .. _.......___,.,. REINFORCEMENTOFPIE.R
RO.\U JlliVY.r P\tl;:o..i .\UTHOR11'V . If i1 • - • • lit ,. 1i! • If .ff • t:- C1
'PIIWI~~d'f!r . . . (f ~ - ~~. M1~1Q_Qt ~"""'~.., .., .. ,._.,..,_,.,~ r-..- I''"
Jr 1'110*1DPMI~•C)I'Ill~Of·Oimii!•O~b•-V
.r.. ~--...--....
l~ UU.f'* ' .-.. J• ~---t .......~~
~ ~, nast S*m A CGI:iN 111SM.'<tQ/OiCQJJ"C. or.NA~UC"QN!Our..'GCOMi'ANVUO. o..- 20t'1.11.C1 1-.<v I .UCWTIOI'
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I 1130

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242 ~
® 9-016:z486 @ 4-016x4616

E9 3-3l :SO (Pll)


~SCALE
PARAMETER LISTS

I
BAR UARK,SllE(mm) (pes)
OTY. LENGTH
TOTAl
LrNGTH
UNIT
WEIGHT
TOTAl
WEIGHT
(mm)

i -- 2000
802»-184() sd Cl I 016 9 2436
(m}
22.37
(KG/m)
1.578
(KG)
35.3

--~ r:r I~" i


C2. i 016 4 4616
TOTAL NUMBER fOR ONE PIER: ll:2
18.46 1.578 29.1
128.8

:r1ffi~ ~~I o1src


f-

~~~ KJ~ , vV~D FO!~ CC:;~·rR:_:c"ftOi~


~ 2 11~1 1J
2!--
::;·· .!&~~-· .h~~-~··:··:·:::~:;:=··
~-·"•""' "' .t-\..o ,L..,.., t;.t.-.. .. CER:
~. "::P ~·
7~l70
o,tc.7:9l} .fJ.!!:-~
E9 1-1
~ SCALE 1:50 (P14)
v

Note:
l.AII dimensions ore in milllmclers .
2.lopping of reinforcement $holl be stoggerd.
3.This drawing wilt supersede the previous f-
opprovod drawing NO.StEP/S4/0.4/09/10' (REV.6).

l-

Jr
Q61XJJ.;.£SOG\USlJt:~(J$$aSLA.JrA:.4
S&l!ei!P.YQ H:Q1!'~ Un~.A."l:)f<( & ICHWAVS

MO.\D DE"\'J.:t.QPMf~-y Al"T1tott1n'


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fSDI
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_......_ .... _~__....-~...-~ ~
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IXT'DfSIO)IOI ~ IXPMSS'WAY~ - 4(UV'..$4)
f*OM au.rtA&..A to ~tA VSAAHQ;IJ'fAWEWA.
BRIOGE 8RI-04{A0+859.000}
REINFORCEMEr.IT Of PlS
J7
"*'At;J~--c:~Ot' . . . . . . . ~-'
..r.t~~~
U:HOIP'Wt ,_.M".:MJ.XI , .... ~-------
OINA IA'l'JIJAt r'II'Sl U:o"EV.! \JI'..D:i."( ~11 G'IIC J. Ot."""'~~!O;HGCOY~AH'tL.lU
.... ~0!!,~---
~ m• .~..oa

i
~"""""~'"'.._.,.,.,~
Dbe.'llf'TIOIII ~- ... S~ttr r~- w
~

I3 C2''D32
19100/2
Pw"

75 300150 175 240200 63

~~
I I I
J2j~ 2~
f4 ! 41,
"l
I

~~ ~~
I
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/

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~01 5
~t:::lii iiJI I I I I I I I I ! I II II I I II I I II I I II I I I I I I I I I I I I I I I I I I I I I I I I ! I ,.,
·- ~CJ 1 @020 ~ 7 ~025 ~ ~032 ;
cs 012
C6 0 12

1
-
l- 1
SCAl f 1:50
(P\5?16)
'
CD -
DETAIL AT END OF THE PIER CAP
SCALE 1:50
19100/2
fi~ 300150 175 240200 l
I II I
~I l
....
::: -j-@012

•1~::. ~
1 II~"'"
g J:i!
11
/7
.,
I"~ J
~016

~
@020 :c7)012
(P15,P16) @ 032
-~, :>I"'
, :c-n~N
2•00
.......k~.~~- ...&~.~................
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CD 4-4
~SCALE 1:50
{Z~v' ·SI)
C'· to .}~[):./f.cQ/?
g
~I ~
,.
Note:
l.AII dimensions ore in millimeters .
032 2.The splices of reinforcement should be staggered.
3.This drawing wili supersede lhe previous
approved drawing NO.SfEP/S4/04/09/10' (RE¥.5).
3-3 (P15,P1 6)
- SCAL£ 1:50

li O&II:IO:Att s:ocw.zrr UP'JIUC Qfo Sll.l \NICA


westt'f Of~ IOC.CAQO!f1 a.I'IGI1WA~
iC~lAHT

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I• I I
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lltOV t&AnALA TO~AV\AAI<:OAAA"'ff:'N4
BRIOOE~J.O«(fo0.859.00ll)

....
14.U.\DOlt\'EI..OrMll1\'f4.\.JTl i().Jt1'rY
_,.~"'""""~ .......
tiOitC'f CIIfe'l'OII· ~OCottW,_tll!ol rvltfj.IWII'I

1'tl lt•U U UJ , .., , OHUHJt.~ IMM;~-It!•


FSOI
'P tl.M-I'bflQttltJ.C'l ft» ~ ?.:
nllSl Sut'Vn • ~ wsmu"ti Q!Q'
(HIM. W.'WAY ,, ~-M~=ttw•ano~
~HMIQW.lNGtx£tR:NG COMPANY~TD. ~ ~
OJ•
_,..,.t ...... , ..,._ ..,,,.~~~.......
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REINFORCEMENT OF ?IER
$!fP~O'
r-kofo
• '"-1
' kl'Y
1
I
,
"'
,.,n85
r-···=·~''-~ 12000 f 3785

l9G(!•
! ___ ~ I
~

~8-D32x5085 ~18-032•12000 <§18-D32x3785


BAR QUANnTIES
(£)3~3- 016x7612

~
OTY.
BAR MARKI SIZE(mm}I (pes}
lENGTH
(mm)
I TOTAL
LENGTH
UNIT
WEIGHT
TOTAL
WEIGHT
I (m) (KG/m) (KG)
aooo 6000 C1
I 016 333 I 7612 ! 2534.80 1.578 3999.9
I I ~20 I
~[
1
~
I
lli!tl
r
~ j ~
C2-1
C2-2
C2-3 I
032
032
032
a5 1 91.5~
100 1 216.00

85 I 68.13
6.313
6.313
6.313 l
577.8
1363.6
430.1
~16-D32x10000 ~16-03~6320 ~16-032~8000 I
f---·r------4I
C2'-1

C2'-2
032

032
l 100

20 I
160.00 1 6.313
101.12 I 6.313
6.313 I~
10 10.1

638.4

C2'-3 I 032 I
I
128.00 6.313
C.H I 025 159.18 3.853

I
~o
C3-2 336.oo
100 1 336.00 I1 3.853
3.8531 1294.6

"' r·· ·
56S!I
rl 12000 ···-·····-:::-±;;
3185
f
C3-3 BS 89.18 I1 3.853 343.S
C4 016 111 10~4.73 1.578 1648.6
rng] ill§]
cs 012 34 70.55 0.888 62.6
0 ,'} I 34 I 2222 I 75.55 I 0.888 67.1
@)28- 02Sx5685 @ 28- D25xl2000 ~28-D25x3185 @ 111 -016x9412 C7 ' 012 ' 28 I 20'"' I 57.04
o n• 0.888
I n ooD I ~n..,

1
cal ozo.J so ! 2soo 115o.oo
150.00 2.466 1
12.466 ~
TOTAL FOR ONE PIER CAP: 13278.4

1
2075
1
2222
~---
2037
l ~Il=::
Nofe:
"' @ 34-£ll2x2.075 @ 34- DI2x2222 @ 28-0IM037 @ 60-020x2500 I .All dimensions oro in millime!ers .
2. Til~ splices of reinforcemeni should be staggered .
• ·.J- ...• • --~·-·r--
.... 10.~.
r•
\'
v ..),
3.Thfs drawing will supersede the previous

........ ~. ............ ltmt


::::1..............
.:;_.,Lc:.:;::;:'s:--•
approved drawing NO.SE"EP/54/04/09/10' (REV.G).

m
!..:.;,;h·,·:~j T I_Jt"' ~~:::t
(~;...::".::;c.)

oa:e.•.~l.).,./l.d!f

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ronRAcr~
~0 ~T~

~
(omut,JAHT t:r1"DlSllftOf' 50UTKUN ~YUC'nDH· 4 {($9.$4J
DtYOCU.TJC SOClA!Sl ~Of W LAKt.A
~.t:tS'fP.Yor ~~110H lr~.VIoYS
•• , 6:;; 0r»w .... r...
F«0M MATTAI.A TOHAM&Uf'TOTAW.~
BRIDGE 8RJ.O.I(A0•559.000)
RO.\f) llFVI.t.()r\lr.:<.T \l,,lk)fltT\'
FSO!
~!lllll;ll.l.lf<!II ..IJ'"" !-'>...:1 " \4 t \1'.3'!; !tot~--·----- . . . .-."'"- 1IDrf...Mt* REINFO~CEMENT OF' PIER

Jr ....~.:~T-"I:O,:U"'II ~Ul(~~loOI,INI)I(lt tl'.IICUW'U


-f-1,~,., .~.,...

w.tH:lll''"' "•• '••uunu ,_ , ~


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tltN4 w.w.v .nm SUMY ~ p~~ IKrt:run ~ co..t.rc.. ot.v.ti.AUOUIHNGINWU.~COMPANYllO. j~ HtUIO'
I
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)2£>'1' «"<101
t
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or.sealtl~
$£1:,.~
1- ·~ flU
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I'

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w- ,.-..... . r···~r····-··1.
f i' •I
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12_3 "'
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. 020

I 2JOO l 1000 I :ooj!! l120 111>:100


2<00
120: HI[too
"' ~ G) 4- 4 (?15P16)

EB 1-11:50 (PIS,PlS)
~ SCALE
- SCALE 1:50 '

.,...,.
I ~t1 ~
290 290

l~
3~· ~
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llllllnml=1 1 !+==
@ 020
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@) 41- D20X2898
:1 lf
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2060
[1 11 .
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"' I 11111111111! GS2~H32

@ 60-020Xl612
;:...:..-2~\.:.·-.. : ...... ~·~1·.::·....:o·
J .• I
I 2JOO
/1 k.....- Um/IM ....•....
:.:~;·:..~i~ ... "·-.:.1:. ·;= :;..,.;~L.R
·s·,..:~. . . .f:') ..!·~· =..,..
BAR QUANTITIES oate.J'!Y.t)dl,of
~--;~~~·~
I I Il -~
i
~AR MARK' SIZE ( mm) (pes,)
{ OTY LENGTH
' I I TOTAL UNIT
TOTAL
LENGTH WEIGHT WEICHT
(mm) (m} (KC/m) {KG)
! 020 .t:y I I I ~ ~, 2 01 I 020 42 2s9s I 121.1 I 2.47 300.64

I ~ I , ~,
02 I 020 20 3986 ! 79.7 I 2.47 196.91
03 I 020 1612 I 96.7 I 2.47 238.90

~~.
' 60
TOTAL FOR ONE PIER CAP: 736.45

• ,I 2000
1 ~ IOx iOO
2 020
Note:
l.AII dimensions ore in millimeters •

EB 3-31:50 (PIS,Pili)
~SCALE
2.The splice.s of reinforcement should
3.This c!rowlng wiii su~rtede the previous
approved drawing NO.SEC:P/S4/04/09/10' (Rrf.6).
ne staggered.

'i
!::CNlRACIIllt ~ '-'...sr• OlEJo,'$(0)10J' $011ll4l1Uf UPlEliSVIAYSEt:'nOM · C(~

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BRIDGE BRI-04(A0•859.000)
REINFORCEMENT OF PIER I
iW~-UJiiSH::Lo1"\Ut.' r Al!'il-Kmm
....... ,...
Jr _,,..._.......,....._.....
~CIUC'IOI'•O...O'tl~·li'Clltii(II.,...Y

llll ~ •t•m~•" rv t t 1U ifU•1 ....... ..,~.


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6250

CROSS SECTION(?15,P16)
~ SCALE 1:50
l
Nole: EB 1- 11:50 (Pt5.P16)
~ SCAlf
l.Ail dimensions ore in miflimeftrs .
2.The splices of reinforcement should be staggered.
3. ii reb or 51 /s 1' conflicts with corrugate sheoting, length of rebcr
S1/s1' shall be adjusted at sUe, oddilicnol rebar S1o shall be
ir.troduced at both sides of the corrugate sheeting.
4.Thls drawing will supersede tilt previous
"' approved dro• ing NO.S££?/$4/04/09/10' (R£V.6) •

@c ..... T...

~
COI:i:UlTAJ.:l ~NO' IOUTKfftlltDn.U.SWA"W ltcnDN • 4 1f:S9.SC)
ot.'iQCAATIC SOCIAUSi II.EPVBUC Of,.; V.IIU. CONTRACTO< Flll.QM ti.A.TTAU. TOHAM.DA.hi'OT.-.\Y.ANOARAW0~
)o'fl'f1$ntYOt HIGH~k tOI..'tAOON $ M.Of'NA't'$ Ot~onstAA> BRIDGE BRI-04CA()-t8Sn.QOO)

.
-
M,\U 0~\'l'.l.t>PM.L~T At:'rllmtiTY
REINFORCEMENT OF PIER
~{;$A'-*'.,.~~!~. Z"11" ~ . t:'tillltr:tti 'fiJJa!l~~
o•_...N:a.
,.~
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........._..._...!Moill• ....,......
fiiJOHCTOIIUC'IUI••I:. . . . O#'~(MUorll·l·-·
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t'25~ 5250
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((S, ~125
i
lo32 11 @ -- ll
032

l't03
...

~i~
~I«>
f"OI
,....
;:;,~

...

II -···-·-·.,n;
(I')~-~.:~·- (P1S,P16l - ®--5=-s
~ SCAU: 1:50 (Pl5,P16)
"'
~

:T~~.-.

[&.~~... {~~!1.. .............


.. ~~ ,-- :n.._. :.·
~
... J\.';;;::R
~~;~ ':.':) .. S·!)

., oati3"'Jf?j),./.J.,r~i

Note:
l.AII dimensions ere in millimelen .
2Jhe splices of reinforcemenl should be staggered.
3.if rebor Sl/:1' or Slb/Slb' conflicts 'lfilh corrugate si)ecting.
!engfh of rebor Sl/sl'or 51 b/51 b' shall be adjusted ol siie,
[ additional rebor Slo shall be introduced ol both sld~s cf the
032~
corrugate sheeting.
"l ····- 130125-1QZ2]J! l~
' 2000 I 4. This drawing will supersede the previous
8j ~
2-2
SCAU: 1:50 (P1S,P16) (Pl5.PI5}
approved drowing NO.SEEl'/54/04/09/10' (R£¥.6).

WH~ACTC!l Cif§c s- I

~
COUWt.l.t.Ht ~~ Of SOUTlltllli lll?1tUIWAVse:TIOJt.41(UO'~

... ~nc socwa' ~Ofti!UJrKA.


'D.lSTlVOf-tte"OrU(DI.ICAJlO"'Ill t'PtW4Yl
FSO<
~
~~
1CI

7
I
I

2011,,,-01 _,_..__,_,..,. ..., _ _....-..........,..._v>,._....,.,..


·- -
...............
~ WtTTALA TOMA.v.&A.t.t'OTAW.AJ.11AIU.\'ICWA

i!RlOOE BR~859.000)
REINFORCE_!AEtiT OF PIER
RUM> l) ~\'lil.OP)It.ST AVl'UQIUl'V .,. 11 10- ~ 11 tllt lll•l:r l l ' " ' . qJ$:e1~1(lfitlaiHHJ ;,v!
tSIIt.<I~Ta•,~·Clll'llloCHf.,MVMit(U,.IIU'w:l." • --· -- ~ ~· l • 2:1)"11.~ C:J,CJqiii'-~III IIM .. ,~fl'\.'_. ~l~4iJ~•d•ul Qt........
•n ~fi.~. . .IIM.-.,.
J.. I .I~:Ut•U t't>J II\IIHI_,. I ~HoAU~
0t1M Lll>IM M!1' $lJit\'IY 6 lX$0111NsmuT! GOOOI CO~t'Q, C)r,NA HAAto\.IA ENGI.h(UCNG COM,ANYLiD. WI DU.C:totmOH ' ~£P~ct

-r-----.. !.!l.'?.!.?... ""t~~-- li--825i

)l;lt·~ 6128
"". · ~ @ 'H-032x(flt4G93) (sl ond s l' slogge~ on·ongen1enil .,._,_ .,....-------------~

""1
H-8732 960 IIIJ.IO ~13-D32xl2000
~ :;;
• ;:;
~~ @ 23-D32x(HH693) ~ ~.,

I
(s1 ond s1' sloggereC: arrangement)

1 ·~~ "', ~=
......."'..... I-
ll!
~
j taw I;:;

• ~t", @ 7-D32x(H+8423) , ~ ~
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@ 300-0i6x2240
I ,_,., ,"', "" ''" '"' '" ~"'"' '"' "''•'"" ~r-1 1@ N
g:
~~ 1 1-
()

@ 8 - 032x(H+8423)
3026
(sl bend s1 b' staggered arrange men!)
~....,_
1
@13-D32x12000
s1?a t
J ff,. ~...:C"'."!Or,

I
"'""'""'~ U'm'~................. ..
Cvrv ............
~t_~ 0 10-03M026 t -~ ;\j;~· !?.1'fil:c·:v..~r·L L,--=~· . .;;-t ~-:;-k,:J-~:::L~r-i
Pt5l P16 {S:~CP .. ~-~)

~000 O:~l~..-:?:?.0!.!/:.P.g
~t~
~~ "<;> ® 62-032x9465 210
-r~

• 0'-1
;:;,.. _
<S'.t
"":'(•...., g
. .... N
~<i'J_,.:r2

N II N
~l
-
~
\ tm PARAMETER UST <tor one
TOTAl
pier)
UNIT TOTAL
I 2.0Sll I 1
&90 ~ g""o-1
·!-,--=20""· BAR SIZE QTY. lENGTH
LENGTH WEIGHT WEIGHT
MARK (mm} (pes) (mm)
@ [0.5x(n+2))-D16x2510 @ 0.75x(n+2)-016x2310 @ (n+2} - 016x8380 (m) (kg/m) (kg)

64lOO
·s,,s,· 032 47 HH693 0.047x(H+4693) 6.313 0.29x(H+4693)
S1o 032 10 6026 60.26 6.313 380.-42
[ l
I
~[f\ ~,~
1b/Slti 032 15 H+8423 0.015x(Ht8423) 6.313 0.09x(Ht8423)
@ 49-032x7880 $2 032 62 9465 586.83 6.313 3704.66
$3 016 0.5x(nT2) I 2510 1.3x(n+2) 1.578 2.05x(n+2)
595-l 54 015 0.75x(nt2) 23i0 1.73x(nT2 ) 1.578 I 2.72x(nt2)
55 016 n+2 8380 8.38x(n+2) 1.578 I 13.22x(n+2)
@ 49-032x5950 F1 032 49 7880 386. 12 6.313 2437.58
606" F1' 032 49 5950 291.55 6.3 13 1840.56
1 I _, F2 032 49 7944 389.26 6.3 13 2457.40
~rr; ~1~
. J
@ 49- 032x7944
5000
i
F3
F4
fSc 032
032
032
49
49
13
I
J
7880
7944
12000
386.12
389.26
156.00
6.313
6.313
6.313
2437.58
2457.40
984.83
!
~J1~
t5b 032 13 i2000 156.00 6.313
*[f'% @ 49-032x78BO f5c 032
F6 016
13
300
I
I
3264
22.CO
42.43
672.00
6.313 i
I
984.83
267.86
1060.42
r--- . . . . . . . . 6()61, _,....... ...... ...... ..l
Note:
1.578

*[f'% @ 4g-032x79« ~~~ 1.AII dimensions ore in millimelers .


2.The splices of reinforcemeni should be staggered.
3.This drawing will supe~ede lhe previous

-Jrt . u ~iftA.tloi ~
........
approved drawing NO.SEEP/$4/04/09/10' (R~V.S} .

-··
---
COWAt- ~ txm"'Si::f Of sovntf.&t~IXMDS'i"I.AY S!rnOJI' ...c {ESU&q
OfMOC.Mnt SOCAUST ltPfJaJ: Of~ tA.f«A
J..'JI:!STXV OF fi)Gf11~ [OOCA.OOft & tQG.01'.V~YS
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EIRlOGE BRI-04(A0•859.000J
.RO.~U 1Jt\'t!J...()I•\1i..'

..., .._... ..........


t A.tTIIOkJTV
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4~

.. -.-.."'-'"*-"-
I ':!Ot7.Ht09l u.,a,._,..__Mio.u•"•''i~h-l'tH.._... ltmwl"tNO
REINFORCEMENT Of" ?IER
SCEPI'S~iO'
_,..
I
liH
1

..
)Y\7
... ! . .tltl'l"F•t l OIO'U".''~ ~ ··l~ MtTt1.01 ccsc••ll'nOfC
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12
350 aol
2400
902~8-8Q2240 sa
I 0!6..@ 7w.O I ~ 1!
1'"2-+-..--~=1 "' .:£.._ ' 16

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'0 ffi SCAt.£
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1:5() (?15,?16
l W SCALE
'0 2-2 (P 5P l
1:50 I ' 16
•<f~~
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1 1ft
2~
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@ 9-0l5K2486 @ i0- 016x5448 @ 9-016><2965
PARA~AETER LISTS

350
!6 eof
2~
902~8.8c21o!G a!!_ BAR ~lARK SIZE<mm (
OTY.
)
LENGTH
( )
TOTAL
L(NGTH
UNIT
WEICHT
TOTAL
WEICHT

.p r-l.--r-+-t
~
~
1~
il
i
!01~
C'
J4
1 FH>l6
7ml70
Tn f.-.
1-

~
~~
-
4 ~ I i
~ ~~
:::

::1
fl tC2)
'r616

1
II

l
Cl
C2
C3
015
016
016
9
10
9
pes
2486
5448
2966
22.4
54.5
25.7
TOTAL NUIIaER roR ONE PIER:
mm (m) (KG/m)
1.578
1.578
(KG)
35.35
86.08
1.578 . 42.18
163.61
::: i - I o1~
~' ~
12_"' i ~ ~ { ~16
!
lL -

... ~~~ -'til : ,.,~_.::.~.,


~ ~
[
70i~~~70
i-~'
I
;
I

,,
;: .•..v.Y ••. ~ .......~..................
Jrt S""!-s.d~:rv:t'.L ;;... ;. ...

O~!~...'~tHl.,/l&f.
("~~~F' . ;,A)
c·~·= -.:,:::;;·
.

- I& v ~
L:.,.. l.All dimensions ore in miliimelors .
(7\ 4.- 4. (!'IS,PIS) {f\ 5-5 (P l S,P l o) {f\ 6-6. (Pl S,P l S) 2.The splices of reinforcement !hould be staggered.
~ V SCALf 1.50 Q SCALE 1:5() V SCALE l.SO 3.Thi! drawing will $Upersede lhe previous
opproved drawing NO.SITP/54/04/09/10' (REV.6 ).

li ~11C.SJOC4US1P.l:P".JSLI:~Sli~U.
"""""""" IGGH[OIJ)<l(An:>t..................
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....,.,, "'"
~orSOt.mCJt.Nor•usvu.YSZCllON·~taU'"
F'~Vo\TlAl.ATOMA.U....... fOTAYIA.~WC."l/.
BRIDGE BRI.04(.'10·859.0ll0)

Jr
t«M.OO~\"J!LOJ'i\1 a;1-...-r umroRm'
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2017. 11 01 Mlv'i
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ct;lN......__.IIN,...._,,., ...,.,.,......,
OUtiW'liQ~
DrllwlnlfNO.
RElNFORCEMENTOfPIER
Sff_~IO'
r-"' UtO
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1
UST P14 P15 PI&
l(mm 20000 20000 20000
b~ 0 63 63 63 ~
b 8 8 8

I
jlllllll
c(mm), 1900

BAR QUANTITIES
I 1900 1900

~Wif111
!IIIHfW
i~!05 1290
J
~cs!
--'--="...-!.
...::t. ......,W~.H
r:::~cr;:,

. . Umt:!)..............
BAR
MARK
SIZE
(mm)
QTY. LENGTH
(pes) (mm}
TOTAL
LENGTH
(mm)
L+2650 37x (l+2650l
l 1500 -.n
·,.;:,;:n. . C.' ;.;,:c..~ £7..;~:'-!~.::t ~ 016
025 37
33+a)x4783
(:.:;;:p. ~., 82 33+a 476i
83 020 b+3 ~631 (b+3)x460S
o......~O.dl:il
Note:
1.AII dimensions ere in millimefors.
2.Sel Aond Sel B ba~ ore loid alternately.
_
3.This drawing "ill supened~ !ho prtvio.. s
approved drawing NO.SEEP/54/0.t/09/11' (P£V.6).
COUSULTAH1'
y iCOIT(OIC:fCR @c 111 I t~r• U'TUtiON Of' IOUnttftN UPII!:USWAY SE'C'IJOH • .t COl"+Q
tJtOM tM""-1A 1'0 MA"'BA~""JOTAVIANinA.RA\\'t.WA
OMIWI"''' ri'lk QRIOOE 6R~(A0+8S9.000)
FSOI t 201T. f1.tn -....... ...... , _ ..,.,.,_111.. - - .. _....-... ,..,s.....,._ BORED PU.E REBAR DETAILS
"'n~t-•«il!ltiUI:CII .. '-' ~ '\'%!VI :tit IIAIIII!:"' lil
~... 2017.100!
00U. '-"lWAY AII:Sl SUIM1 t cm;.'f N:IJ\.m QO~ "C. I OGM fi.ARICUR [NwelU:NQ CON.,ANY uo. tUJ,..' u:.=••,_•h4li!ttllf
.'\!OO.. Orawhp-.,.
6!&~-:ttn
19j00
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, 119? wooo I !OOQ 1 1000 I 10Ql! Ffooo r r I@ 1000 ftooo i5Q?l 1000 f 1\iOO I lQQQ r.QQQ..l_lqQ~...l!m_l 1000 1 lQ!)Q r4

{{€fhbll. I I Ill I I UJ±Jil


J
1.1_ 11.. ll.
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I
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1 3236
~ J246
~~'' 44 0
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yl~ szb"Hom of girder l<Sj B' ~' ;;, i - !jY1


# s•e5 I i§33 : •&6• 1 lim 1 ,135 ~

( } ) CABLE ARRANGEMENT o; )
SCALE 1:80 (PL,,0 lG

Distances of Y1
"'
OI~~S£ 200 11001 1000 1000 10001 1000 1000! 1000 1000 1000 SOC 1000 1000 10001 100~ 1000 1000 1000 1000\100 200

g ~i ,.... co co i co ...- m c o o c co co co ,.... ~J S:


~ ~ ~ ~ ~ ~ ~
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:· -.·.,..., _ :) f· ~·\~ ...... ... ~; c· ! ...... .


J

NOTE: W lj '
\.All dimensions are in millimeters. •............~ .......''::.!.~~ .................
2.Profile dimensions 11 ore gjyen from the tenfretine t;·:MC :t ST!:\0~·~·i 1 ~-t.\l. or:~1C~~ ~,J;;r!t: :..;':?
ol duels perpendicular to bollom of girder.
4.Stressing shall be lwo ands jacking.
S.This drawing wUl supersede the pre~ious
(:;;:,~;;.:> • ::··li
teo ':']<JJQ. f/,
0 a ......... " ..... •
o? "'
approved drawing NO.st"'tl'/S4/04/09/14' (REV.&}.

-~ eotf\\ATNR y IClNiVACUR ~
r,. lwM 10 I ~Tck ~CWtoulttP.-'f~Y~·-C(~J

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ARAANGEMENTOFPRESTRE.SS'i'ENDON
lft~11f
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EB 1-1
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EB ~ SCAU: 1:50
2- 2 EB ~ SCALE 1:50
3- 3

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L SCALE 1:10 SCAU: 1:10 el

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NOTE:
(DANCH5~f&G~:~ETA LS lv~ \,
:t I .All dimensions ore In mlllimeiers.
.............;·.~l'"''~~.':.-<:9 .............. . 2.The anchorage device sho'fln in lhis drawing
s::.:~c~ :~;rru.. ".,., ·..:\L D:=$;g!E.i·~st:~z:s~ is only for re ference. It will be specified by the
(~.:.. c:r' . S4} monuloclurer.
Oate ..~L}././_,_gg 3. This d--owing wnt sup~rsede !he previou'
approved drowing HO.SE.EP/~/04/09/14' (R£V.6).

Dl,..~octAr.:: 5()@-l!Sl 8ttUIIXOfSll~~AA


CONSUI.'TA!fl

u !cmrH"'1'0R @c ... , rl>j(K: fi!JI: IX'flN1JOtf 0 , SOUl tcf."N mtPKU :IWAV $£C'm)H · • (1t$U.J&4)
I'M'-' M.A~ 10tf.lllfDAHTOfA. ~ AIICAAAWf!WA

I -~~-%~~···~·
hf!h;1\1nef J«iK.. IQUCAT10H a t«if'!W-''tS ....ingu-.
~ SRIDGE 8FU41(Ao.a~.OOO)

-
FSD!
,._.__
ao.,"\f) 01;\-"'tJ...O""--J;.,"T ~U.,fOIUn
....
UIN{Cf~~- . . . ...,~-.,

.....,IIP\..
•"•-•••""••:=~~•e•
~ . . , 11m ~a CUGrC MI:IVtt « oc:tAKMICMI.t.~COMI'A'"n'LJtl. ~~·-
AARANGEMENT OF PRESTRESS TENDON
s..~.-
r:..~tc-t ........ f

-.
It
I

MATERIAL & QUANTITY OF ONE GIRDER

I STRANDS CORRUGATE SHEAilNG I ANCHOR ELONGATION


TENDON
lengih for !length for slressingl 1 th (
worxing (mm) I each end (mm) i'eng
•·•
k!T'f (pes)
mm.1 i '
total length
(m)
unit weight
(kg/m)
··---
total weight
(kg)
internal dicmeler length
(mm) (mm)
ty (
q • pes
) tololtenglh
(m)
I ,.,
.
.,pe
., ( )
q.,. pes 1
1
(mm)
left I ····· ·~
tighi
(mm)

Cl 18823 ! 700 I 20223 I s 101.1 23.142 2339.7 120 IS823 5 94.1 1 15-21 10 65 I 65

C2 18740 I 700 I 20140 ' 5 100.7 I 23.142 I 2330.4 120 18740 5 I 93.7 1 15-21 10 65.2 I 65.2

• QUANTITIES

TENDON
Totallenght (m)
- 24
2151 :,' I
!
3 63
«1 .

TENDON. 21515.2< 9340.2 •.• -


Total w11ght ( kg) ' .:), ~ ·.;\.''. · r:;: <::•.::.:;·;;t;CT!Oh

~~~~~~m)
ANCHORING
D\-=120mm
,
375.63 !' .... b:J.~~ ~~;:·:;·;;.::::· }
(.:. • • • -~l-~ ~ -·· w ·•~-"
DEVICE (SET) 15-21 !! 40 D:lto.. ~J),..//. 1 .0,?
BAR DIAMETER QTY. LEHGTil PER TOTAL UNIT TOTAL
LENGTH WEIGHT WEIGHT
MARK (mm) (pes) BAR (mm) (m) (kg) (kg)
• I 012 6«1 426 272.64 0.888 242.1

preslrossinq notes :
4. Concrete strength shall not be less !han 85% of feu btfore stressing tendon.
!.Tendons shell ecth consist of the iollaw:Og nos. of 15.2~mm uncoated cold drawn lo• relaxation seven wire slrond. !
STRCSSu;c WUWUII AGE i
~"*NO !1 Ct c2 ' sroun1ct or or co~,i!Ol mESS JACIONG
i fOR
1
'

1-- -NC_s. or STRANDs 111 rt~llOII


ULTIIIAtt "itmll£.STRENCTH (N/mm 'P
1 21
j taso
21
1860

Ct,C2 7 DAYS

TENDO~................. STR£SSNG
I
PRESTRESSING
....... .
t 39~1CPc
,----1 FORCE

1 4101 '<II
t.ORII.\l. Sl:CnON (mm i ) 2'J.W 2S40
KORIIJJ.IUSS (kg/,) !23.1<2 23.1•2

.. ru..wntro tl()ll!NAL BR£.AXli\C lD.tll (tOll i ~iS 5475


'
2. All sfronds in eoch tendon shall be siressed simultaneously !o ihe food listed in the prestressing loble beiore anchoring the
5. Grouling witn class 45 cement.Hoisfillg girder when ~.menl's strengh is no less than 401.1Pa.
6. Sequance of stressing :frame erection -+ 100" Cl'-" grouting - >pre~osi girder erection
- > 100" Cl ---+ 100~' C2 ...... grouting ond seating onchor head ->frame remove ---+ dlcphrom
jacking loads. each tendon should be stressed at bolh ends. and slob erection
3. All anchorages shall be live end iype anchorages to the approval of the engineer. lhe dimensions oi ihe anchorage recess 7. The strands musl be stressed symmotticohy.
shoObe checked !o suil the proposed anchorage and slressing system. 8. This drawing will supersede the ;>revious approved drawing NO.SEEP/s.I/04/0S/14' (REV.6).

~~
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OlldOCM1lt~ll~,u""*X.OIWtANICA
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CD 012 {j) Di2 SECTION 3 c0 D12
2 SECTION 1 3 SECTION 2 SCJ.t E 1:30
• SCAL£ 1:30 SCALE 1:30 NOTE:
!.All dimensions ere given in millimeters.
2.This drowin9 will supersede rhe previous
approved drawing NO.SEEP/$4/ 04/09/1 9' (R£11.6) .

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BAR QUANTITIES

012 012 BAR ~IAMETERj OTYJ LE;,GRTH TOTAL UNIT TOTAL rl


LENGTH WEIGHT WEIGMT
012 012 MARK (mm) I(pes) 'BAR Cmm (m) '(KG/m) (KG)
1 012 I 68 i 2417 164.4 1 o.888 145.9
2 012 I 34o l 338 ! 114.9 I o.s88 I 102.0
TOTAL QUANTITIES fOR ON( PIER CAP : ! 247.9
8 SECTION 7 SECTION 8 NOTE:
I.AII dimensions ore gr<en in millimeters.

..
SCALE 1:30 SCALE 1:3D
2.This drowing will sup€rsede lht previous
approved drcwlng NO.SW'/54/04/09/19' (REV.6) .

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rR0tc .WATTAlA TO HAM.S.tJITOU. ..V.AKQAAAW!rt\A
BRI!JGE.~JlOO)

-
R0.'\.0 1)~\'l:t.Of'\.IL'"T .\ IJI)K)M.n"-. REINFORCEMall' OF Pi£R CAP FIXING DUCT

Jr ~tlllltC--·t.......... Of~ . . . . . . . .
''*"
Wlot ................ . _ _
Y••M•:oa,.! eu...,., , _ _......,.
•a• - ••&~rll a ce 11•~
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• •II.&A:tt:rn•&ee£l
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• I t 10~7 1C.MI CJ.b......__,..,.,..._,I"U.,..,...l...,.W ,~No
:~
u
. FSDI
CHINA RAILWAY FIRST SURVEY & D~IGN INSTITUTE
GROU P CO.,lTO.
Documents of Quality Management Syste m
.C onstruction of Extension of Southern Expressway,
Section 4 - Matta Ia to Hamba ntota vi a Andarawewa

REQUESTFORINSPECfiON CHECK FORM (RICF)


Outgoing Log No.: CHEC/NCDCCSTB2751101.2610 /_ f 1 B )..(.

PARTA; Works Dcsc l'iption to bcComplctccJbyl ll c Contntctor

The following works will be ready for inspectio n on


I) Work Location : B R-!J2oij P1 b
Description : !j{(l....5'p OC<H Cl (L

2) WorkProposed afier lnspection Check:


· 2n.s Jmff ffl Ji D n.
Relevant Drawings I Sp~cification I Reference : Enclosure:

Category ofControl Poini: Quality H o.ld P9int .. Q . ·; QuaiityWi~nessPoint Q


From: Contractor's representative

Name: Position: _...::S


==-~--'fl
:<C;..-_:.,___;,__ Signature: Date :

PARTB & C: To be completed by Enginecrrcprcscntstivc .


Part B:,A:i:tion .
, '' ~ ' • I . . . .
Received by the Et~!neer's representat_ive : _:.- -....

Nom~: f.J_ .·A, {MJifJ!fiifP~I'ns~ion : __.17:-:-P:-"··- · '~- Oat.::


lnspectiori ~eqwred : · -~ · ~ No··: O
Person responsible for inspection : ~ .
. .· ·t..ir. . . ~· H, SJ.~ _•.. . ~,? /J.. V f i-p..t/·h, 'rJ &\..."Please inspect t~e above work '
Pait·C!~esultS
.. .. ·. · ~-::-~}~~==~~~-:-:-~~._,;,' .·~-=~-.:=~~r;=~--*'fi"""'""""=•F-~=~==*i=""=
:: ;.
.. . . .

_{) The abOve works were inspected on Date: ~ ~ l'


- t~I
r ~h-' Time·:..
...- . to ~.. · ~· ..:·.
----~-'-f

I) Qua.lity Notification:- .·
.··: : · · .
N~i~ofNo-Objeetion ·. • ..

- -No!iecofNo-Objcctionsi.Jbj¢ct to comments .. Works m~Yiiroceed . Res u~mitRICF{Piease see comments below)


:.... , . . : .. : . :-. . . . '·:::·~-:· ·. :. -··: ' ..· . . ,. .•.' ' '' . -/ . ,' :··~

-. Notice ofRejcctl~n - Please res'ubmir lt iCF .

2) Conuitents: I w d.--<-t.L:'t.c<J . - ~\ --
~----~· · .
.· _J •
.t_Ni -~

. • 1.

3) Confim1ed By:-

Narnc: ~~~Signature: ·Position: f!ate:..L~/rN_ I~ Time: /..!>"':.IS. '

PAitTD : Toi.Jcco m

4) R!!ccivcd By:-

N;unt~.-'J ~~Signature· -~ Position: _ __:CQ::.:;-:...


C._:f--
__ Date9-'t ' I '-· ·'--d hime: (~l f 5 •

..
~
CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE
Construction ofEx1ension ofSouU1em Expressway,
GROUP CO.,LTD.
Section 4 ·- Mattala to Hambantota via Andnrawewa
. FSDI Documents of Quality Management System

REQUESTFORINSPECTIONCHECKFORM(RICF)
Outgoing Log No. : CHEC/NCDCCSTB2751~1 .2_6/0/ j :J_O Cf .£"

PART A: Works Description to IJc Completed by the Contractor

The following works will be ready for inspe/ction on Date: r_·_E_o


,_!2._b_______ .Time : _ 1_ _ _
J) WorlcLocation: 8R..!i2.oJj P 16 p;e..y-. l1-e..a'lcL ·.
Descriprion: -=O)::::::I....:::
U=-.!e.c.J-
==----=- --:-d-_t-=-<F_t-;C.::..!J'I_cf_
' -=-cl.e_a-=- ·~·..o~n..-·""7""--=(Jl:..;;_:_(L_J=_·_ _pa-;...r-=e~p-=G'l~Y.'G'l-d-_t_o_rL_·_~\NO lc. .
<F'ln..is\A.. For:- P;l ~r ~ k.e.tn~ .,.J-e,11-S'iof\.irl.S
2) Work Proposed after f_nspection Check:
. . ; : f1 \e~yt :tA:~m J.
Relcva~t Drawin~ I Specific~! ion I
.
Reference: .
• I ;
.Enclosure: YES :tl NO 0
· . I , ·. i ,· "1 ' .

Category.ofCon!rol Poin.t: Quality I:lold Point , Q Quality Witness Point .0 . :others 0


. !
.From:. Co~tractor's
' ·. representative
:. .
~ . ~
..,. ..

PARTB & C: Toberoirlpietedb)\Engillcer r·epresentativc . ::.

Partll:Aclion ; . '
Received by the Ensioeer's representative:
Name· /C.M,1;e,·uv.~~"' Position:_~J(,__,~=-. . :. . ___ Date : ·rnbu~t;l- ·: lime ;
Inspection Required YES
f."":}'
~
0
NO _:_ ~ ...:.
1 . t( , T
· · • ; .·
. . . . .- t ' < I . . .' .. .. .
Pcrsonresponsibleforinspect.ion: . : · :·: '':- · · , · •· .. · ,.
. . . '0r. ._i_(J1· t/_>._~. G:·fl.t1/!!.V~ i7; ,ft;;c . , Pje.Jcinsp~ctth.eaio~~·wor;.. o; ·
., ' BartC;~~~Hs ·~~~·-~~~~ ·~~~;i~\~~!~·. 1 ;:~~~·:·~~~~~~~~~~ ·~
Th~a~ov~workSv.oerei~~~'ctedon , f:~·;: ! .. Date: ~ ~ b '/J.~-f~.ci{f1- TiJ!!c: ._ _ _ __ ....;-.,..
1

1) Quality Notification:·

.
I .

.
..•1.' .,

•.., ... ~: I

3) Contirpe<!By:-

Name: ~~Signature: Position:


f. .
ITime:

I' ARTO :To b~complctcd byContrac!or

4) Received By:-

rn .
Name:
~
\ __:.,...:....-'...
t-~ _ ~)J~nr.uu-c _ .,..C>_,L.. . : .tQ Position:---~....:;:;:__;,
_ _ Date~ •J:t ~ (JTimc:
~-
CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE
Construction of Extension of Southern Expressway,
GROUP CO.,t.TD.
Section 4 • Mattala to Hambantota via Andarawewa
FSDI Documents of Quality Management System

REQUEST FOR INSPECTION CHECK FORM (RICF)


Outgoing log No. : CHEC/NCDCCSTB2751101 .26/0/ 'f-.52. }.:;
PART A: \Yorks IJc.~cription tobcComplcttd bythcContracfor

The following. works will he rcndy for inspection on


1
1) Work Ux:ation: . N'CJ 'd-k
Ocscription: --~:....:.~-n-...:..:::~:.....;.~~'--~.::._-:;:._j~.-.:..-=---:-=----=--:._:__;__ _ =--t---'--="'-- - lf-L-f'.e.._J-'-"
=:::...---

2)

. ..
. Relevarliorawings I Specification I Referenc:e:
.
. '
i· Enclosure: YES D. ·No 0
. \.·

.
·Category of.Controlpoint:
.. .
,' Quali,ty Hold Point : ~·
~cJ
~
QQality\V,itJJ~ Point 0
/rom: ContraetOt'> representative · · ·
..:.;-:·
.
Name: f\A...ftJ~ Position: , _g £·--,_. Signature: ~ n:~·~1t~;_zJ41
PARTn·&-c: Tobccoruplctcd.byEngincer rcpresentAtiv~· ·.'
Part B:Ac:tion .' ·,,
Rcce1v6d QY tite E;tgineer's r~pi~~~-~~~i~c : ( , I :. . :1;.,
~:unc::· "/C. M ;/:{, Ul')~...., .• Position: _ _._&~
·""·.,€,_. .__ ' Date: '1Jfl?i/~ rtf= :·.

Inspection::Rcquirtd YES ca NO ·o.

The above worts were inspected on_


1) Q!laiitYNotificatioo :- ····:=··
·-: .. f·:
~ · ~fi~ofNo.O~jcction ·".···
·.,
~ :. ·:·:---

.• ~:- ·Notiooof:No.Objcc!ion subj~J?i ~Q comments- o/Orks mey proceed., R~subn1itR£f'F (!'k~~e see comments.be!oW)· • ::.
• : .. 1 : • • • • - :. :_~:- • ": • • • ; • ··:· ·.; • •• '!. . .·.. 0 • • '. : - : • •: " {' ' • ! ...__ :~..: .:_.:. ;! .

. -· ·NoticeofRejection - ~le_ase t~submit R!CF


.···

3) Confirmed By:-

Na!.. 'f/ • /Wv) 1~~ignnture: Position:


r-o·
l
I :>ARTO :Tobtcom lctc(J by Contractor

4) Received By:·

l'o~ition : (9. "- .f'


U.
FSDI
CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE
GROUP CO.,LTD.
Documents of Quality Management System
Consouction of Extension of Southern Expressway,
Section 4 - M aHa la to Hambanlota via Andarawewa

REQUESTFORINSPECTION CHECKFORM (RICF)


Outgoing Log No.: CHECiNCDCCSTB2751~1.26101 -?/::::&> • ;f-·.!1. !> (}- Q:> ,
PA HTA: Works Oe~cfiption to bc("Am[Jictedby the Contractor

1' 0-J '


I) Work Location :

Description:
t
5/! ~~
/
The lollowing ''wks will he rcody for inspection on
~ P ;t.
?: r
Pt Q!Jru 6 .
cLu? d-nP-re_q_,j;-r?J-1 L: ~ eL~
Date ;,2-.8- /.9. l.../3 }6 Time :

0
P r n r;h Por p ~ A;u;UJ('~ c(U).g f'o-n
1) Work Proposed after Inspection Check:

~~
~~.~'~
·d~
~~,· -'~·~
· ·~
t ·~· ~~
·· ~-
-~
~- -~~.~~----~~
Relevant Drawings I Specification I Reference: Enclosure: YES o. :NO o· '· ·j
I
l

.
CntcgoryofControl ~oin;: .'Q uality Hold Point
'·'
Fmm: Cont'ractrii's
Ntu~leM..... ~ -q:,.
representative

.
S: ~=---
Position:;..,--.... !J
. 0 ·

·" Signature: . ~·
pthers 0
II

PAfrf.B & C: To he completed &ji<;'~giucer representative


Par.IB:Action' , · .-';:,·'·.,,,_. :c
.. , Received by the Engineer's repres~'J!atlve: · . . ..
; ... " . i '
.
..~~{ . ic. Mft.. "'n·~<~ '~~,-~P~sition ;
~

t -"' ·=£_ _ Date:. ~/, i.ificilf{


:.J:""-
-

Inspection .Required- : :; ·YES (i2J


. ·.

. .NO 0 .l
.. I
•.
'
.· ~

Personrcsf>on.Siblclbrinspection: · . ~t ·•

..
~;. ·P~ #f$. • S i.t1.e'f i YJtl{k
--==-===~~-======~======~==~==--=a:=====-~~";='=""'"'--=o:-==-=:='=
Pleascinspect thcabovework ' ,.,,

~· ,: :...:·:~
•••. L • ' ; ' ' ....t ;;.! .:: ·, :!/.,.., ·
.: ; · , •• • • •1

Jhe'all~ve~kswerem~cetedof! '~: ,, Uatc : Jtltf1i-/ ~O· t1i:·;~~~:::,: ~ '· ~v


Quality Notification:-
. · - NoliocofNo-Ob,iection
- ~- .

: :.~ . !i~!'i~ofNo-Objectiorisubj~~t to COllHf!en~- Works may p~~eed..Resub!"it R(g;Jr.leasesce com~ ~~~w) . . .


·: ,:/i-J!ii~~}'~~j~;ion-Pieas~-i. -~~ub;,titru~F . ·< ,: .·'.: .·, · '; :. . :·,:<.:·...,...
r:
' . ·· .. , .

~mme~~
_.·. , • ~ IA-.)r . ~ ..
,-J_~~ .~~ ~._. : z~'~ : ~b
l}
·\ . . ··· .. ·
. ·;. .. :. '< •

' ....
3) Continiiecl.Eiy :-.

Na:ne; ~~Signature: ----~==::::::::= Position:

1
(:'ARTD : Tobccomplclcd by Contracto•·

f4) Received By:-


! Name~ v.);...) ~igm::urc.: c=s- ... PI>Silion: ---~..;:,_
_ __ Date~'/~' 8--4 nTime: t 1 LLV,

..
..
U.
FSDI
CHINA RAilWAY FIRST SURVEY & DESIGN INSTITUTE
GROUP CO.,LTD. '
Documents of Quality Management System
Construction of Extension of Southern Expressway,
Section 4 - Mnuala to Hambantota via Andarawewa
,

REQUESTFORIN.S PECTIONCHECKFORM(RICF)

PART A: Works l)c~crirlliou to bcCompJetcdbythe Contractor

WorkProposcdallc~InspectionC~eck:. _j
,· ·
.· rprer
2) ,.,. A .:
·, ,;

~
Relevant Drawings I S~ification I Ref~rcnce: Enclosure: NO o·
- .l
,.
-...)
Category ofControl Point:..Quality Hold Point . Q Others Q,

;~ - . : P-1/;~/~
• t . •. ···'·

Prom: Contractor's rcprc~cntative

Name: ~ <.' Position: ------ - - - ---·''-s :£ Signatuie : ~Date:


. l -----------------

PARTB & C:To bccomplctcdbyEn~iueer representntivc


', Pli.rtB:'Action . . ...· ... I :J ..
4--.· t' l :•1 -~ ,
Re.&lvoo by the Engin~r·s nipres:~ridtive: ·... ·· . ,. · . I C' •y .:

#.~9-- T'... :·~ __:.


• I

~ru~: _k~/v7,1(.,.,.;[);.:j,
lnspeetio?. ~i:quircd
.:·
:· ·m 0
Positlon: _ ..,A.,_._.._·b"'
'·_. _ _ _ Date:

~o:~·- o.! r .. , . J .

.. ..
.

Th~abo~ ;~rks were inspected on ·:


IJ . QUall!yNotlllcatloh:- •I
'·.
.--·.
:~ ,· NoticeofNo-OQjectfo~ ·.
;·.
'
:·- · '·. . J.-:. ·. ;·· .. >

- · }i~ti~ofNo·Ob.icction ~~bje~t to comments - Wor~ n';ayproceed. ResubmitRicy'(Piease sec c~mments~i~v,;)


:·:;_:. ·.· .':: • , ' ' ,; ·, ···~· ·:_;.•'•: •: : . ,( . I ' .•! ::." ·,:-, • <;•:·.·~·•· ' •I>• '•, ';' • , I, ,,

l .·'

- Notice of Rejection- Pie~ resubmit ~CF •

I~)
I
Convnents: •. c.: ' <k ~· t) .'
. ·; >
~-f
.~
.,

3) ConfimledBy:·

Name: ·~ ~~nature: Position: _ __ rc'__.cc)


:...-.---
'
I
I:'ARTD: To be com pleted by Contractor

/~)
I
Received By:-

~
Nami':\ ~CL,.o> ~IAL_gsi!!Jmturc:
0,
Position : _ _(Q
__ U
____ Date :30'~ '- •.)...('<~me : (7. ~ . .,. '

-~
~-
CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE
Construction of Extension of Southern Expressway,
GRO UP CO.,LTD.
Section 4 - Mattala to Hambant'ota via Andarawewa
FSDI Documents of Quality Management System

REQUEST FOR INSPECTION CHECK FORM (RICF)


Outgoing Log No. : CHEC/NCDCCSTB2751/01.26/0 / r'f-,:2_ , 6·
r AHTi\: \\'orks Ocscrip tion to be Completed bytheCoutractor

I) Work Location: _ _JC2....!:::::.st:=---=-+-+-.if:-:...C.!:.__.Jj..~::.....::::.,,_:_~?=~::::.J.-.~,.:._:~:......::.:::::::..::::.!.....:.~1:--:......:.....:...~


Oescription: _ _+--::__:.---'-lf-'-'~::.._...::...=.,,_--...e...::...._.::_!-.;;.....;:.~---=--;._:_.:..__ _ =--+:-'-...:::.lot-----J~'-!......=:::..__ _

'P''it~CWiAwd .
2)
WMkPropM<d

Relevatli' .
. Drawings I Specification I Reference: Enclosure: ·NO 0
• t ~ -.

CatcgoryofControl roint: ·Q uality Hold Point _'GJ Q ualityWitness.P<iint 0 Otftc~ 0


Fmrn: .Contract\)!'$ rcpn."$Cntative

, ' N~c.: · f\,A....d~ Posirio~:.~:. -~'-'=-'-=:.......--~­


J>ARliB & C: To be completed by En in« •· rcpresentaHvc':' ;
Put B: Action
- ::
Received by d1e Engineer's represent~tive : ; .
Ll . ·. .· 1
N:unc: ~. M tr-~UI?dlH · _,......;;&
Position:_ o.o··"'-"'€:.._.._ Date: t> 142'./..,.0 rtf= . 'Time: tialo o -
lnsp.!ction Required YES ~ . NO 0_. I

. :-

The above 'works were i.nsP,.ected on

I) QunlityNotifica~ion :-,
··.;_-
NolieeofNo-Objectioo .·

NotieeofNo-Objcctloo subjeci to comments- Wotks may p•ocoed. Resubmit RTCF (Pici!Sesee comments tel ow)
-~:- ·.:· · :4:... . . • . .. ' . . ...... _;t"7:' 7 ~-. .. ....

- ,.NoticeofRejeetion-Piease
"· ·. . . resubrnit
'
RJCF
,
·

., ~) Comments :

3) ConfirmedBy:-

Narn~ 'f/ . J'J.vvl1 ~~ignnturc: _ _CJ---'---- - f-o


Position: - - - - -- -

I
· "ARTO ·Tobccom lctcd byContractor

~~ l ,_;.., By -

Name: [ • j2..,..,_ ~J"''.o,zzt Sir.nmurc: Position: <Sf. <....• .f' Date : o, Io,)z,.@ Time: I I. So

...
SOUTHERN EXPRESSWAY EXTENSION PROJ ECT
i
I
r (ti§c !
SECTION4
MATTALA TO HAMBANTOTA VIA ANDARAW EWA
J----
I
-·····- - ----- - - - - · · · .,,_i _ . ---··-········---·---·--·-- -·····-----·- - - - - -- · · - - --·-·- - - · - - · ---·"
Inspection Sheet for Grouting
!
1--=-- ---·-
1 Element Type
--- ----.--I : Element 10
r·- ---···-·----···-··--····--··-- -- ,_!:.~_
IRD§_~------.. ---..·- -: _ __,fBRl_ / l J..b__~_£lQ.or h.e.tYi ..
dl:
i I I .
____[ _ c . C-1'-l C-1 -M1
I C-1'R I c

Mixmg

! Sample

'I
1
I Accepted by

l
j
I

- - - - - -- - -·--- - -- -- - - -- - - -- - -- - - --·---
I

I ........ ........- .......__................


Reviewed &"Accepted--
- ..·--··"-"'""' ....... - •._ , _ -·-·-·---...,_,,_, __ , ..... ..... _ ...._._j ,""'""""_ _ _..._____ _ _.__........_ __ · - ----- - ..
Accept ed by Contractor ~ ;I Reviewed by Engineer ~

G-o.""c.s'"' \Z'-""""' ~c..


VI"../'
J/oJ J ';l.ot~ :
/C M
'
d--e. ~"~""I \9- v-r\:o'Y\.yO\t
·-· - - - - - -- - -..·--· ·- - · - - . N11me. S~gnaruro e Dale 1 __fl)< \ __Nam~-~~~~a:~r".: ~ ,>f
SEEP-S4/STIPC/IG/GR/
,!.
}
CONSTRUCTION OF EXTENSION OF SOUTHERN EX PRESSWAY

.I Contract No: RDA/SEEP/CONT-S4


Mattala to Hambantota VIA Andarawewa

...,
EMPLOYER : ENGINEER: CONTRACTOR:
I -
ROAD DEVElOPMENT AUTHORnv.
D~MOCRATIC
lANKA·
SOCIALIST REI'URUC OF SRI

MINISTRY Of HIGHWAYS
La ~:~:~::~::!:,:::~~:~~~,:j @c
FS D I DESIGN INSTil UTE GROUP CO., LTD
•1•~~~~~-If:\!:tfu.ltJtf'": i~\=j

CHINA llARBOUR ENGINfERING


COMPANY LTD

,
Date ofTested 01.01.2018 / Test No CHEC/SEEP/54/G r out-301 /

Location BRI-04 / Name of Structure BRI-04 P16 Pier Head .,.

.......
Cement Ultratcch (OPC) ~ Admixture fG rout agent PGA / ' .
TEST: Determination of Expantion & Bleeding
METHOD: BS EN 445:2007
,.
Sample Collected Batch No. 2
After 30 mintes fluidity value ( sec. ) 23.34. ~ Ambient Temperature ( "C ) I 3 1 ....

Timo Duration Time


"~ "" ,
Expansion % Bleeding %,
Initial 12.00 J
9 10 0 0.0 0.0
15 min 12.15 911 0 ' 0.1 0.0
30 min 12.30 911 1 ' 0.1 • 0.1 ,
Test 2 / ...
45 min 12.45 912 0.2 0.2 •
No - 01
I hour 13.00 / 9 13 2 , 0.3 ... 0.2 -
2 hour 1-t.OO / 913 4 , 0.3 - 0.4 -
3 hour
24 hour
15.00 /
12.00,
914
915
4 '
0 ,
0.4
0.5
- 0.4
o.o
,

Time Duration Time hll h.,. Expansion% Bleeding%


Initial 12.00 / 910 0 , 0.0 0.0
15 min 12.15 910 0 ,. 0.0 0.0
30 min 12.3() 911 I ;.. 0.1 , 0.1 ...
Test 2 ,
45 min 12A5 9IJ 0.1 0.2,.
No - 02
I hour 13.00 , 912 3 , 0.2 , 0.3 /
2 hour 14.00 r 912 3 /
0.2 ~ 0.3 .,
3 hour 15.00 , 913 4 /
0.3 ,. 0.4 .·
24 hour 12.00 / 914 0 /
0.4 ,. 0.0 ~

Test No-0 1 Test No· 02 i\l'cragc Spec· BS EN 447:1996

Expansion (A Iter 24 hours) % 0.5 ... 0.4 /'' 0.4 .... (·1105)
Bleeding \Aiier 3hours) % 0.4 ~
OA ,. 0.4 ... { less I han 2 >
Temperature of Groul (''C) 25 ( less than 35 "C)
·'

Remarks
Contractor Engineer
Tested ,By Checked by Witnessed by Approved by
Name cloV\o\~o. Cv.o.. . .CJ"/v. 'i;o."'S M.. .• ~ d L.f.?! "lt 1n6. .,
-
Designation -').,t'T ntE A ~ ~
d l-::_vTI ~ 4 ~~~
-----
Signature
n .. t ....
--
o1.· 01" '£:0 1$} 0.3 . \ ') . ?Mf} I ·.·
03~1!1. - .;>t>J&-
'
/
,.- CONSTRUCTION OF EXTENSION OF SOUTHERN EXPRESSWAY I
'
Contract No: RDA/SEEP/CONT-S4

...,
Mattala to Hambantota VIA Andarawewa
EMPL OYER: ENGINEER: C ONTR{\CTOR:
I -
ROAD DEVELOPMf;Nl' AUTHOR ITY-
DEMOCRATIC SOCIALIST REPUBLIC
OF SRI LANKA-
MINISTRY OF HIGHWAYS
Le
FSDI
r.J:l~Ht'<;-WJ'i~i!!iJ·fiftffimfil:t:H}t:rJ

CHINA RAII.WA Y FIJ{ ST SURVEY AND


DESIGN INSTITUTE GROUP CO., LTD
@
'1'ml~~:r:f.tm~'fft!:H~oJ
CH INA 1-JARBOUR
ENGINEERING COMPANY LTO
.,.
Date ofTested 01.01.2018 Test No C H EC/S EEP/S4/Grou<-30 t .,.,.
-
BRI-04 /" Name of Structure
Location _,. BRI-04 Pl6 Pier Head

Cement Ultratech (OPC) / Admixture Grout agent PGA


/

Control Sheet for Post Tension Grout - ......_


;

Specification
Fluidity( BS EN 447 1996 ) :;: 25 sec. ::: IOsee. 0 min. 30 min (Project Specification 553.7.5 - ::: IIsee. )

Bleeding Ratio ( BS EN 447 1996) less than 2 'YQ

E~pansion Ratio ( BS EN 447 1996) ·I %to5%

Density variation (Spec- BS EN 446:2007 ) less than 3%


·--' . .,

Proportio~~of Material~

Water Cement Admixtures W!C


Proportion
Kg Kg Kg Ratio

Source Well Water Ultmtech Grout agc!nt PGA


0.348
Per batch 174 500 ' 56.7 ....
t Liquid l,)ensity

~
Fluidity
13atch Inlet Outlet Temp Inlet Qensity Outlet Density Density varilllion '
Girder No
No sec. •c (g/cnr') (gfcm' > %
I sec.

2.018 2.0 16 ,..


RC- 1 / I ., 21.11 ./' 20.93
. /
25 /
0.1
-! ) MC-1 / 2 / 20.20
-.
•20.59 ;' 23 2.022 / 2.024 _, 0.1

l LC- 1 / 2 ;
20.1 2 20.0 1
/
25 2.025 .-- 2.028 _, 0.2

I Remarl<s
I I
Contractor Engineer

Tested By Checked by • Witnessed by Approved by

Name r k o."' o'JLa C1 <-.0"".9'f (.A ')(~ 0.-'\_9 {VL, p('~ ~"\1"'-1.0."\
Designation 4-f l \ , I£ /\. l rYr
Signature .A \ ~-N ~-6 ~~.~
I ..., /

Date 02 · 0 t . '2<> 1~ 0_2 · ¢l I · 2~tf? 03-o 1 -.2o t t:·


--

- -- - - -- ---··- --~-------- - - - - - - -- -- - - - - . , -- -
SOUTHERN ·EXPRESSWAY EXTENSION PROJECT ! c_HF_'-~-~ ,
ITPNO:SEEPJS4
SECTION 4 ; ·
I
I
MAHALA TO HAMBANTOTA VIAANOARAWEWA
lo.3 /oJ /?;.ol_".f.__~~a_r:.
r - - --·---·--- --· ..... - - ·- ·· - -·-·..- · -......:._ _ _,._.,____ _ .. .
: . Inspection Sheet for Grouting
!

! Element Type --- ·--··-r--·- --·-· ; Element lD /. f .•. · - - . -

:_________. . . - _ . _ ........... ··- -----~1~P ER__• --··- _.....__ .. ..~----......__ !B _BS_ Jd..f:_LE..:__Rj.tk.Y... h~
I i i I
·- -----··-----
. :_ J_ __c_ _ l ·C-1'-l ~=1·~-c C-1'~----~--

I
I
1
Mixing
I
I

t---
i
1 Pouring
I

1 Sample
I
I CONSTRUCTION OF EXTENSION Of SOUTII ERN EXPRESSWAY
Contract No: RDA/SEEP/CONT-S4
Mattala to Harnbantota VIA Andarawcwa
fi:NGlNF.E R : CONTR ACTOR:
ali ROAD DEVROPMCNl' AUliiORIIY • ~ l f.f.?.:!l · ·/!l;i{!!tiH;c!lli i'II~T~!hl.Jj
1 1 •I•~H~it.'J:Ct.'UiN-1 tlt!H~ r.iJ
II~ DEMOCK/\TIC SOCI/\I.IS'f REI'UOI.IC 01' SRI IY'~
~c
~
I lANKA.
w
M1Nisr 1 or. tHGuw11vs F s
IIIII" OliN/\ R/\II.W/\Y (.IRST SURVEY/\Nil
D 1 o~:s1GN •NsrrrurE GROUP co.,tro ~
CIIINI\ HI\RGOUR f.NGIN r:f.IIING
COMPANY ll'O

Date ofTestcd 02.0'1.20 18 .;


Test No Cl l EC/SE EPIS4/G rou t-302

l.ocl:ltion BRI- 04 Name of Structure BRI-04 PIS Pi er Hcllcl


/

Cement Ullratech (OPC) Admixture Gi·out-..'lgent PGA /

TEST: Determination of Expantion & Bleeding


METHOD: BS EN 445:2007

Sample Coll~ctcd .Batch No. 2 ,


AftN 30 mintes .f(uidity value (sec.) 22.58 / ~\mbient Temperature: ( "C ) I 31 /

Time Ounltion Time hi: hw Expansion '% Bleeding'%


Initial 17.10 9 10 ~ 0 0.0 0.0
15 min 9 11 - (I 0.1 0.0
30 min 17AO 91 I - I 0.1 0.1
Test
•15 min 17.5:\ 912 " 2 0.2 0.2
No - 01
I hour I ll. Ill 913 - 2 0.3 0.2
2 hour 19. HI 913 , 3 0.3 0.3
3 hour 211.11) 913 • 3 0.3 0.3
24 hour 17.111 913 ' 0 0.3 0.0

Time Ounttion Time hi! hw Expnnsion% Bleeding ry;,


Initial 17. 10 910 0 0.0 0.0
15 min 17.2:\ 910 , 0 0.0 0.0
30 min 17..111 911 - I . 0.1 0.1
Test
4 5 min 17.5:\ 911 · . 2 0.1 0.2
No - 02
I hour ll!.lfl 912 • 3 0.2 0.3
2 hour II). I() 912 , 3 0.2 0.3
3 hour 211. 10 9 13 • 3 0.3 0.3
17.10 91-4 I 0 OA ' 0.0
Tr:sl :'\n-Ul Tr:st ;\u- 112 ,\ vcr·n~c

Expansion (Alkr 7.•1 hour.~ I o/o 0.3 0.'1 - 0.4- (-I to 51


Blt.:cding (/\licr 3hours) 0.3- 0.3 ... OJ- ( less thun 2 )

'1\:mpcrultu\: or Grout < ··c > 26 .... ( lt:ss thun 35 •·c )


Remarks
Contractor Engineer
CONSTRUCTION OF EXTENSION OF SOUTHERN EXPRESSWAY
Contract No : RD/1/SEEP/CONT-S,l
Mattala to Hambant·ora VIA Andarawewa
EMPLOYER:
I a.a HOI\D Ol:Vt:LOI'MENT t\IJTHOHtTY-
ENGINEER :
L>£MOCHI\TIC SOCii\LlST IU!I'lJili.IC
~
CONTRACTOR :
•I'!M1· ··U/Ji! i!! i i·r.J.:\Hi·rt Hrt~ i'~:tJ @15! •l•fDiil.lii~:r:~·fHP-iftlft:~-'1

4liliiiill Of Sit I LANKA- CHIN/\ Ri\ILWt\Y FIRST Stilt VEY AND CJIINI\ 111\RilOUR

\ II MINISTitY OF HIGHWt\YS FSDI Dl!SION INSl'frtJTE GROUt' CO.• I.Tl> ENWNI!ERIN(i COM I'ANY LTD

Dare ofTcsred 02.01.20 l 8 Test No Cll EC/SEEP/S4/Grout--302 ..--

l
j
j
Location

Cement
BRI-04

Ult ratc ch (OP C) /


Name of Structure

Admixture
BRI-04 PI S Pier !l end

Grout agent PCA _,.


-
Control Sheet for Post Tension Grout

Specification
fluidit) ( BS EN <147 1996 I ~ /.5 s.:c. ~ lOsee. 0 mitt JO min (Project Spt..'cilicutiun 553.7.5 - ~ lls.:o:. 1

!lkdling R~tiu ( 135 EN 447 1996 l lcs~ thnn /.%

L\JMII~iuu Rctliu ( IJ!j Ef~ <loll I Y\ICt ) - 1 'liotO :> %

D<.msily variatiun ( Spec - 13S EN 4•16:7.007 ) kss than 3%

t>roportions of Ma te r ials
Wmcr Cement i\clmixuu-.:.s W/C'
Pmportinn
Kg Kg Kg Ratio

Sour..:.: Well Wate r llltnucch Grout agent J>OA

-
0.3<18
Per bnt<.:h 174 500
/
56.7
-
Fluidity Liquid J)cnsity
13mch Inlet Outld Temp lnkt Dcn~ity Outkt O~nsity Density vuriutiun
Girder No o;.,
No ~I: C. sec. •c (Efcnr'l (!_1cnl}

/ RC- 1 I 23.04" 20.44, 26/ 2.0 12 "/


2.006 , 0.3 "'"

- .,. LC- 1 2 19.70 ... 21 .59


- 25 ~ 2.0 16 / 2.026 /
0.5 /

IRomacks
I
Contractor Engineer

Tested By Checked by Witnessed by Approved by

Name
Designation

Signature

Dale 0) . 0 I • '2018

/
1 CONSTRUCTION OF EX Tl~NS I ON

C ontract No: RDA/SE£P/C O NT-S4


OF SOUT H ERN EXP RESS WAY

Mattala to Hambantota VIA Andarawewa


EMPLOYER: .F:NG l NEKR : C O NTRAC T O R:
I I ROAD O~VEI.OPMENT AUTHORI1Y • ~ •l•tt;m-IVN'*i~iHlCJnl 11~T{~i'\-~IJ
@'C '''"'"'"""'';~ """.,
...1 . . OEMOCRIITIC SOCIAliST REI'U Ol.IC OF SRI
IJ\NK/1-
MINISTRY 01' HIGHWAYS Fs D f
~ CIIIN/1 RAILWAY fiRST SURVEYliND
OliSIGN INSTITUU GROUP co.. I. TO
CIIIN/1 HAR BOUR ENGINEERING
COMPIINYLTO

Date of Tested
-
03.01.201 8 / Test No C HEC/S EEP/S:.I/Grout-303

/
Location BRI-04 Name of Structure BRI-04 P 15 Pier· Head
/

....,_
Cement Ultt·a tceh (OPC) Adm ixturc G rout agent PG A /
/ /

T EST : Determination of Expantion & Bleeding


METIIOO : BS EN 445:2007

Sample Collected Batch No. I

After 30 mintes fluidity value (sec. ) 19.98 1\mhient Tempenllure ("C) 30

T ime Dura tion Time h(!; h,.. Expansion% Bleeding Of<,


Initial 15.30 910 0 0.0 0.0
15 min 1.5.-l:'i 911 0 0.1 .0.0
30 min lf•.OII 911 I 0. 1 0. 1
Test
45 min ICi. l:\ 912 2 0.2 0.2
No - Ol
I hour 16.3(1 91.3 2 0.3 0.2
2 hour 17.311 914 2 0.4 0.2
3 hour 111.30 914 2 0..1 0.2
24 hour 15.311 91$ 0 0.5 0.0

Time Duration Time hg h\1 Expansion '!{, Bleeding %


Initial 15.311 910 0 0.0 0.0
15 min 15...15 910 0 0.0 0.0
30 min 16.00 9I'J I 0. 1 0.1
T est
l No - 02
-15 min 16. 15 911 2 0, 1 0.2
y' I hour 16.30 912 2 0.2 0.2

I 2 hour
3 hour
17.311

l ll.Jil
912
913
2
.3 ..
0.2
0.3
0.2
0.3
I 2~~ hour 914 0 0.4 0.0
15.30

j Tes t ~u - 01 T c!'t !'\o - 02 ,\n~ ragc Spec- BS EN 447: 1996


' l·~·qwnsion (1\fh:r 7.4 homsl % 0.5 OA 0.5 l·lto 5)
Blt.!t!din~ (After 3hours) % 0.2 0.3 0.3 ( less than 2 )
Tc;mpcratun.: (li' Grout ( ''C) 25 ( Jess than 35 "C )

Remarks
Con tractor Engineer
Tested 13y Checked by W itnessed by Approved by
-· ·-·
Nmne c"'o."" t'~t_a_ c. .9
u- 0. .... "j v. xt()-.g 1'1\i 5'.J-Jl U )" U ('. c> N1Y() n
P{'\ L\?> Y\-t hOI ".
Designation Mt'f r....,.
'~ ,._, '-. Mlr t-11_
{}--..
..

's·
Ewture ---· -I( ~ ~. .~ /. f @.u-¥-,~M--f..._ · - ~
... O(.;. ·() I • z.c. \~ OS' 0 1 . Z.•l <f \ b&- 0 1 ~2 ~·· () \K' O~\QI J ~, 2-
= - - --:=-;:;·- - - -··- -. ~
.,

CONSTRUCTION Of EXTENS ION OF SOUTHERN EXPRESSWAY


Contract No : RD/\/SEEP/CONT-S'I
Mattaln to Hambantota VIA /\ndarmvcwa

--,
I~ NGI NEE R : CONTRACTOR :
I
EMPLOYER:

~
RtMO l)foVEI.OI'MENT ,\UTIIORITY - '1'\~ifi·-!llf:iii~ i i·~!n:-11 111Hi.': uJ •l•l!li~ilf I~ "Hmeti·J: 1:~ ...,
- OEMOCRA'J'I(' SOCIAl.ISf RI:PUOLJC
OF SRII.ANK,\ -
MINISTRY OF IIIGIIWAYS
~ -~
FSDI
CIIINA I!AILWAY I'IRST SURVEY 1\ND
DESIGN INSTITUTE GltOlll' C:O .. LTD
@r: CHINA HARBOUR
ENGINEEIUNG CO.\oii'ANY LTD

Date ofTested 03.0J.2018 ., Test No CJIEC/SEEP/$4/Crout-303 ~

Location BRI-04 Name of Structure BRI-04 PIS Pier Head ,


/

/
Cement Ultratcch (OPC) Admixture Crout ;1gcnt PCA
./

Control Sheet for Pos t T e n s ion Grou t .......

S pecifica tion
Fhlidily ( RS EN ·H 7 199(\} ~ ?.~ ~cc. ~ lOsee. ()m in. 30 min ( l'n \i~t:l Spc..:ilicmit>n 5:'3.7.5 - ?:: Iisee. )

13kcding R:uiu ( llS EN ·H7 199(• ) less 1han ~%

E.wnn~inn l~;llin ( llS I:N •14 7 llJ96 ) -I ':'In to 5 'Yo

Dcnsil)' vnri:uiun ( S)lt:c • BS EN ~46:~007 ) k~s lhan J%

Proportions of Materials
\Valc.:r Cc.:m.:nl l\dmi:'\lun:s \ViC
l'rupnrliun
Kg Kg Ko::: Ratio

Source Wdl Wah:r Ul\rutcch Grout ugent PGt\


0.348
Pc.: r hnu:h 17-t 500 56.7

Fluidity Liquid Density


Onlch lnh:l Oullcl Temp In let l)~ns il)' Olllkl D~n sil> D~ns ity vuriatiun
Girder No
No sec. s~ c. ·c ( £Jcm~) (g/~111~) ·x~

MC-1 I 17.45 17.90 25 1.993 2.000 0.-t

---
IR<m•rks
I I
Contractor Engineer

Tested By Checked by Witnessed py Approved by

Name
cL.o.""~\ a. C.u.c...""\ <>t""J '- .K··c. ... C\ t-;1._ , f>y ;~..,.::, V'\~0."
16'- MUYu OPnrlYO. n
Designation ,.,.,,'T /'>? fLC
.,,,,/, ...J

M· C::.
Signature
~ ,/w iJ i I
~~' ~~
Date 0'-f.·O\ · '[.6'18 0_$ 01 · 'tO \[} 6 ~- 0 t - .). C> \.8' o \' ol \ 1.-o \~
- -·
CON STRUCTION OF EXTENSION OF SOUTHERN EXPRESS WAY
Contract No : RDA/SEEP/CONT-S4
Ma tta la ro 1-Jambantota VIA Andarawcwa
EMPLOYER: ENGINEER: CONTRACTOR:
ROAD O~VF.lOPMENT AU'rHORITY • ~ •I• U,~-I!JH'(i'! itPit!!~l-fl-f,jT8~~i"!] <l>l!l~~J:f.-lli~lftfT:0iiJ
I
- -i
- - DEMOCRATIC SOCIALIST REPUBLIC Of SRI
lANKA . ~ CHINA RAILWAY FIRST SURVEY AN D rufr CHINA IIAR OOUR r:NGINr:ERING
' MINISTRYOI' HIGI IWAYS FSDI DESICiNINSTIIUHGR()IJPCO., ITO ~ COMPANY LTD

Date of Tcstcd 03.0 1.20 J 8 Test No CH EC/S EEP/5 4/G r out-303

/
Location BRI-04 Name of Structure BRI-04 PI S Pier Head
/

Cement Ultratcch (OPC) / Admixture Grout agent PGA /

TEST: Determination of Expantion & Bleeding


METHOD: BS EN 445:2007

Sa mple Collected Batch No. I

After 30 rnintes fluidity value ( sec. ) 19.98 1\ mbient Temperature ( °C ) I 30

Ti me Duration Time hi! Ex pans ion 'Yo Bleedin g '%


Init ial 15.30 9 10 0 o.o 0.0
15 min 15..15 9 11 0 0. 1 0.0
30 min 16.00 91 1 0. 1 0.1
Test
45 min 16.15 9 12 2 0.2 0.2
No - OJ
I hour l fi.J() 913 2 0.3 0.2
2 hour 17.311 9 14 2 0.4 0.2
3 hour 18.30 9 14 2 0.4 0.2
2t~ hour 15.30 9 15 0 0.5 0.0

Time Dur·ation T ime h.. Expansio n % Bleeding%


"
Initial 15.311 9 10 0 0.0 0.0
15 min 15.45 910 0 0.0 0.0
30 mi n 16.011 9 11 0.1 0. 1
Test
15 min 16.1:1 9 1) 2 0.1 0.2
No- 02
I hour 16.30 9 12 2 0.2 0.2
2 hour 17.30 912 2 0.2 0.2
3 hour 18.30 913 3 0.3 0.3
21 hour 15.30 914 0 0.4 0.0

Test No - Ill Test :'l'o - ()2 :.\vcragc Spec - BS EN 44 7: 1996

Expansion (A lier 7.4 hours) % 0.5 O.tl 0.5 ( - I to 5)

131ecding (A tier 31lours) % 0.2 0.3 0.3 ( less than 2 )

Tcmrermure ol' Grout 25 ( less than 35 °(' )

Remarks
Contractor Eng ineer
Tested By Checked by Witnessed by Approved by
Name
Designati on
Signature
0 S: · 0 I · z_oI f I
CONSTRUCTION OF EXTENS ION OF SOUTHERN EXPRESSWAY
Contract No : RDA/SEEP/CONT-S4
Mattala to Hambantota VIA Andarawewa
EMPLOYER: ENGINEEn : CONTRACTOR:
~ 1 1> fJi~-I!JJ:f.t1!tii·f.it!n1-f1-f,JJ1ii~EJ <1>~!-'-J~It.n~~ :ff lr:~ i;"J
I
--~
-
ROAD DEVELOPMENT lllfTHORilY •
DEMOCRATIC SOCIALIST REPUBLIC OF SRI
LANKA .
~
~ CHINA RAILWAY FlllST SlJRVt:Y ANI)
(@'Et Cl liN/\ IIARBOU R t:NGINEf:RING
MINISTRY or- HIGHWAYS F s 0 1 oF.SIGN INSTITUTE GROUP co .• LTO COMPANY LTD

Date of Grouted 03.0 1.2018 Test No C l lEC/SEEP/S4/G rout-303

Location BRI-04 Name of Structure BRI-O-' I' IS J>ier ll cad

Cement Ultratcch (OPC) Admixture G rout agen t PGA

COMPRESSIVE STRENGTH OF GROUT CUBES


METUOO : BS EN 445:2007

Cube No. G H

Date of casting 03.01.2018 03.01.2018 03.01.20 18

Date of testing I 0.01.20 18 I 0.01.2018 I0.01.20 18

Age Days 7 7 7

Sectional area em·' 49 49 49


We ight g 702 707 704
Volume cmJ 343 343 343
Unit weight g/cmJ 2.047 2. 061 2.052

A vcrage unit weight glcm 3 2.053


Maximum load KN 234.6 257.0 226.4
Strength N/mm 2 47.9 52.4 46.2
Average strength N/mm~· 48.8

Remarks
BRI-04 PIS Pier Head (MC- 1)

Contractor Engineer
Tested By Checked by Witnessed by Approved by
Name S.Mumgendran

Designation ~ M.E

Signature ..cL
v
v
Date I O · Of · ZCI e tJ.O ·01 · 20 I g I ,.~ •• 0 J - .!2-blk'
Form No: SEEP/S4/IAB-Grout:02(Rev. 00)
CONSTRUCTION OF EXTENSION OF SOUTHERN EXPRESSWAY
Contract No : RDA/SEEP/CONT-S4
Mattala to J·iambantota VIA Andarawewa
EMPLOYER: ENGINEER : CONTRACTOR :
ROAD DEVEI.OPMENT AUlHOHilY • ~ rl> 'i'.1;~-I!JJ~~ i!l; il·r>Jt!f11·fl·l;:ff.f.! ~·~ i¥J 'I' 1!1 ;{¥;~ .I f.'/. {.flit-!'df f r:L: F.;J
I
--~
- - DEMOCRATIC SOCIAll$1 REPUilliC OF SRI
lANKA . ~ CHINA RAilWAY FIRST SURVEY ANI) l:ifc CHINA HARBOUR ENG INEEf{IN G
MINISTRY 01' HIGHWAYS Fs D I DESIGN INSTITUTE GROUP co.. LTD ~ COMPANY LTD

Date ofTested 01.01.2018 / Test No CHEC/SEEP/S4/Grout-301 ,.-

Location \ BRI-04 / Name of Structure BRI-04 PI6 Pier ll ead


.--'

Cement Ultratech (OPC) / Admixture Grout agent PGA /

TEST: Determination of Expantion & Bleeding


METIIOD: BS EN 445:2007

Sample Collected Batch No. 2 -·


After 30 mintes f luidity value ( sec. ) 23.34 .... A mbient Temperature ( °C) 31 /

Tirne Duration Time Expansion% Bleeding%


Initial 12.00 ' 910 0 - 0.0 o.o
15 min 12.15 911 0 / 0.1 0.0
30 min 12.30 9ll I , 0.1 - 0.1 /
Test 2 ,
45 min 12.45 912 0.2 .- 0.2 -
No- 01
I hour 1.3.00 / 913 2 - 0.3 , 0.2 -
2 hour 1-t.OO / 913 0.3 0.4 -
3 hour 15.00 , 914 4 / 0.4 0.4 -
24 hour 12.00 / 915 0 - 0.5 0.0

Time Duration T ime Expansion %, Bleeding%,


Initial 12.00 ., 910 0 - 0.0 o.o
15 min 12.15 910 0 , 0.0 0.0
30 min 12.30 91l 1 ;. 0.1 / 0.1 ,
Test
45 min 12.45 911 2 " 0.1 0.2 ~
No - 02
I hour IJ.OO ' 912 3 / 0.2 / 0.3 /
2 hour 14.00 / 912 3 , 0.2 . . 0.3 "
3 hour 15.00 / 91 3 4 , 0.4 /
24 hour 12.00 / 914 0 ,. 0.4 .... 0.0 /

T est No- OJ Tes t· i'\o- 02 Spe~: - BS EN <147: 1996

Expansion (After 24 hours) % 0.5 / OA / 0.4 , (-I to 5)

Bleeding (After 3hours) % 0.4 , OA 0.4 / ( less than 2 )

Temperature of Grout (''C) 25 /


/ ( less than 35 •lc )

Remarks
Contractor Engineer
Tested By Checked by Witnessed by Approved by
Name
Designation
Signature
I
o1.· Ol' 2o1S 0.3 . t>'l ' 70/ 9
CONSTRUCTION OF EXTENS ION OF SOUTHERN EXPRESSWAY
Contract No : RO/\/SEEP/CONT-S4

..,
Mattala to llambantota VIA Andarawewa
EMPLOYER: ENGINEER : CONTRACTOR :
I ROAD DEVELOPMENT AU'I HORil' Y -
. . . DEMOCRATIC SOCIALIST REI'UOI.IC
OF SRI LANKA -
MINISTRY OF HIGHWAYS
La
FSDI
rt> ~~'!';·· ·U~<Mil!l f·f.~ !I!!'!'IHI~H."~.:rf

CHINA RA ILWAY FIRST SURV£Y AND


DESIGN INSTITUTE GROUP CO., I.TD
@
'I' IE~~I~flmiiT tH.~ nJ
Cl-l iNA HAROOUR
ENGINEERING COMPANY I.TD

/
Date of Tested 01.01.2018 Test No C HEC/SEE P/S4/Grout-3 0 I ·'

Location RRI-04
, Name of Structure / RR I-04 Pl6 Pier ll ead

Cement Ultr atcch {OPC) / Admixture Grout agent PGA


/

Control Sheet for Post Tension Grout

Specification
Fluidity ( BS EN 447 1996) :": 25 sec. ~ IOsee . 0 min, 30 min (Project Spccilkution 553.7.5 - ?: I Isee. l

Bleeding Ratio ( BS EN 447 1996) less than 2%

l:xpnnsion Ratio ( BS EN 447 1996) -1 %to5%

Density variation ( Spe<:- BS EN 446:2007 l less than 3%

Proportions of Materials
Water Cement Adrni;.;turcs W/C
Proportion
Kg Kg Kg Ratio

Source Well Water Ultratcch Grout agent PGA


0.348
Per batch 174 500 56.7
- --
Fluidity Liquid Density
Batch Inlet Outlet Temp Inlet Density Outlet Density Density variation
Girder No
No sec. sec. oc (eJrrn;) ().'/I: Ill~) %

RC- 1 / 1 ., 2 1.11 20.93./ 25 2.018 2.016 .... 0.1 •'


/
---
MC- 1 / 2 / 20.20 20.59/ 23 2.022 / 2.024 0. 1
--.,.
LC-1 / 2 /
20. 12 20.01 / 25 2.025
- 2.028 0.2

I Remacks
I I
Contractor Engineer

Tested By Checked by Witnessed by Approved by

Name (' k (). "" 0 \ \l.o. C, CAC'..\_91 V. ')( ~ 0."\_9 (Vt.., ()("r~"'; "'~" 15· Murun P.~rh··f',n
- .J

Designation 4-JI'\ ml£ 1\. ( ~ f'll ·f


S ig nature A
\. -...> \ /~ 41 '~ t£22 -~/- ~
~ l \?-at f1
I (./
Date 02. 0 I, ~c l~ O.J . ¢1 1 ' /:.t1 1 g 03 -o 1 -..2..o \ g- o_J \
CONSTR UCTION O F EXTENS ION O F SO UTHERN EXPRESSWAY
'
Contract No : RD/\/S EEP/CONT-S4
Malta la to Hambantota V I/\ Andarawewa
EMPLOYER : ENGI NEER : CONTRACTOR :

--, I
Date ofTcsted
ROAn ot:vt:LOPM~Nr AU1 ttOIII1Y ·
- - DEMOCRATIC SOCIAliST R(I'UBLIC OF SRI
lANKA ·
MINISl RY 0 1' HIGHWAYS
~ •1 ' 7-J;~ -WJ:t--!:ll:il·f.ltmttWW1'~r;J

FS D 1

02.01.2018
~

"
CIIINA RAILWAY HHST SURVEY AND
o t:SIGN INSTI run GIIOUP co., 1

Test No
.-ro @ """'""'0"' ,••'"'""'"'
'l 't'l-1~ ;"!';:ctrui!H 'It I:: r~

COMPANYll'l>

C ll f. C/S Ef.P/S4/C rou t-302


aJ

...

l.ocation IHU-04 Name of Structure BRI-04 P1 5 Pier llcad


/ /

Cement Ultratech (OJ>C) Admi>;tu rc G rout agent PGA /

T EST : Determination of Expantion & Bleedin g


M ETIIOD : BS EN 445:2007

Sample Collected Batch No. 2 '

After 30 mintcs fl uidity value (sec. ) 22.58 / 1\ mbicnt Temperature ( "C ) 31 /

Time Oul'ation Time hi: hw Expansion •y., Bleeding%


Initial 17. 11! 910 ~
0 0.0 0.0
15 min 17.2:'i 9 11 - 0 0.1 0.0
30 min 17AO 91 I . I 0.1 0.1
Test
45 min 17.5:'i 91 2 " 2 0.2 0.2
No - 01
I hour li!.J () 91 3 . 2 . 0.3 0.2
2 hour 19. 10 913 - 3 0.3 0.3
3 hour 211.10 91 3 . 3 0.3 0.3
2'1 hour 17. 111 913 , 0 0.3 0.0

Time Duration Time hi! hw Expansion °/c, Bleeding %,


Initial 17. 10 910 0 0.0 0.0
I 5 min 17.2:'\ 910 ' 0 0.0 0.0
30 min 17AH 91 I , 1 0.1 0.1
Tcs( 1~ 5 min 175-S 911 2 0.1 0.2
N o - 02
I hour IH. IO 91 2 3 0.2 0.3
2 hour 19.10 912 ' 3 0.2 0.3
3 hour 21l. l ll 913. 3 0.3 0.3
2 1~ hour 17. 1() 914 ' 0 0.4 (
0.0
Test 'in - OJ Test 'io - 112 ; \ \'CI'IIj.!C Spe..: - BS EN 447: 1996

l~xpansio n (A ikr 7.•1hours) % 0.3 . OA .. 0.4 - (- I t o 5 J


Bleeding (/\licr 3hm•rs) 0
/o 0.3 - 0.3 ~
0.3 ~ ( less thon 2 )
Temperature oi' Grout ( "C J 26 ,. ( less than 35 "C )

Re marks
Contracto r Engineer
Tested By Checked by Witnessed by Appro ved by
Name c lov-c'.~c. ~u..o.~C3"1lA xi o-.... g wL f r r h{c, +1'\0-1'\ '
f'\ B·Muruo~ nrl..rnr'1
Designation II'\ t'l I?) IE A '-. M
/4
, tM~£
S ig nature -A--. ~ ,.-- rA'-1 2J 2-t A2 ~~
,.. .,., ." Oj . 0 1' ~O t &' 6 5 ·01 . 2,018
v
o 5 ~o l -.~ o \ ~· 'llg' ~,' 2-tl l .¥'
CONSTRUCTION OF EXTENSION OF SOUTHERN EXPRESSW 1\ Y
Contract No: RDA/SEEP/CONT-Sil
Mallala to Hambantota VIA Andarawcwa
EMPLOYER :
I -
ENGINlmR :
IWAD DEVEI.OI'MENT AUTHORITY·
DEMOCRATIC SOCIAI.IST IH:I' lJIJl.IC
~
CONTRACTOR :
' I'<'H)-I!IJ~;( il!;:Hn:!HI·li HFlE::;J @'EC rfll.lllil~i~T.rt\·ffr.JHH.!H:~wl

--~ lll' SR I LANKA - Cl IIN1\ RAILWAY FIR!;T SURVE Y AND CIIINA II AIUlOUR
MINISTRY OF llf(iiiWA YS FSDI Dt:SIGN IN!;liTIJTE GROUP CO .. LTD ENGINEERING COMPANY I.TD

Date ofTcsted 02.01.2018 Test No C ll EC/SF:EP/$4/G rout-302 ...-

Location

Cement
llRI -04

Ultratech (OPC) ./
Name of Structure

Admixture
BRI-04 PI S Pier ll ead

Grout agent PGA .---


-
Control Sheet for Post Tension Grout

S pecificatio n
Fluidit) ( BS L:N rH7 1996) S: 7.5 s~c. ?: I Osee.:. 0 min. 30 min ( Project Sp..:cilicatil>ll 5:\3.7 5 - ?: I I ~..:c. )

!llccding Rmio ( BS EN 4-17 19961 Jess than 7.%

E.~pansion Rmio ( BS EN 44 7 1996 ) -I% to 5%

D.:nsity variati1>n ( Spcc- BS EN 446:7.007 ) less 1han J%

Proportio ns of Materials
Wntcr Cem..:nt Admixtures W/C
Pmportion
Kg Kg Kg Ratio

Source Well Water lJ ltratech Grout agent PGA

-
0.348
Per batch 174 500
/
56.7
-
Fluidity Liquid Density
Batch Inlet Outlcl Temp Inlet Density Outlet Density Density vnriHtiun
Girdcr Nu
No sec. s~c. oc (f'/Cill~ ) (!l/cnr') t~.

/ RC- 1 I 23.04
"'
20.44, 26./ 2.012 .,... 2.006 - 0.3 ,-

, LC - 1 2 19.70, 2 1.59
- 25 / 2.0 16 ./ 2.026 ,/ 0.5 /

IRcn.a,ks
I
Contractor Engineer

Tes ted By Checked by Witnessed by Approved by

Name

Designation

Signature

u~ I ~~ \ '1--c 1v
I
Date 0~ . 0 I • 'ZOI 8 o.S. t11'.t .'Cotcf

)
CONSTRU CTI ON OF EXTENS ION Of SOUTH ERN EX PRESSW1\ Y
Contract No : RDA/SEEP/CONT-S4
Mattala to Hambantota VIA Andarawewa
EMPLOYER: ENGINEER: CONTRACTOR:
~ 1 P ff;!'.f;-WJ~ i!tii-f.it!f~H1fl!af~aj •1>00itMirt£:Rm-rJtl r:0 '1!!J
I ROAD DEVELOPMFNT AU'rllORITY -
- - DEMOCRATIC SOCIALIST REPUBLIC OF SRI
--~
Ill"'"~
*' ruft CHINA ltARBOUR ENGINEERING
~
LANKA . CHINA RAilWAY FIRST SURVEY AND
MINISTRY OF HIGHWAYS FS D I DESIGN INSTITUTE GROUP co., LTD COMPANY LTD

Date of Grouted 02.01.2018 Test No C 1-1 EC/S E E P/S4/C rou t -302

Location BRI-04 Name of Structure BRI-04 PI S flier Hc:td

Cement Ultratech (OPC) Admi xture C rout agent PCA

COMPRESSIVE STRENGTH OF GROUT CUBES


METUOD : BS EN 445:2007

Cube No. G H

Date of casting 02.01.2018 02.01.20 18 02.01.2018

Date of testing 09.01.2018 09.01.20 18 09.01 .2018

Age Days 7 7 7
Sectional area em-' 49 49 49
Weight g 703 71 3 708
Volume cm 3 343 343 343
Unit weight g/cm3 2.050 2.0 79 2.064

Average unit weight glcnl 2.064


Maximum load KN 247.8 253 .9 240.7
Strength N/mm~ 50.6 51.8 49.1
r
Average strength Nlmm 2 50.5

Remarks
BRI-04 P 15 Pier Head (RC- 1, LC- 1)

Contractor Engineer
Tested By Checked by Witnessed by Approved by
Name S.Murugendra11

Designation ME
"
Signature
I v
Date 0 c,. 01 · Zt:t~ !10'0 1• 20 19 J- :J_ - b j .-- .)..O \ ~

Form No : $EEP/S4/LJ\13-Grout:02(Rev. 00)


EXTENSION OF SOUTHERN EXPRESSWAY FROM MATARA TO HAMBANTHOTA

SECTION 4 FROM MATIALA TO HAMBANTOTA CH 0+000 TO CH 25+000

EMPLOYER: ENGINEER: CONTRACTOR:

China Railway First Survey & Design Institute


Road Development Authority China Harbour Engineering Co.Ltd.
Group Co.,Ltd.

COST EVALUATION- RVO 034

BRI-04 - ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS

5. SECTION-S : RATES BACK-UP


UNIT PRICE ANALYSIS Unit Rate - 01
OUCTING
Supply and Installation of Gl. Steel Corrugated Round Ducts prior to concrete work including;
a).120mm dia. Gl. Corrugated sheet round ducts with making cost (Imported from china)
b). 12mm supporting reinforcements
c). Bearing plate and Spira l reinforcements (Imported from china)
_Unit - nos
Qty- 1.00 (18.85 duct)
No. of No. of Loca l Currency (Rs)
Ref. No. Labour Cost Total Rate Ref . Unit
Persons hours Unit Rate Amount
1.01 Foreign ganger 1 1.00 1.00 hr _ _1,406.25
-- --- - - 1,406.25
1.02 Foreman
Labour for Making Duct
-- 1 2.00 2.00 801.01 hr 348.15 696.30

1.03 Mechanical Technician 1 2.00 2.00


-
801.04 ~ - - 242.22
--
484.44
1.04 Local Un-skilllabour 2 4.00 hr
labour for Fixing duct with accessories
-- 2.00 801.03 185.19 740.74
---
1.05 Mechanical Technician 1 2.00 2.00 801.04 hr 242.22 484.44
1.06 local Skill Labour 1 2.00 2.00 801.02 hr 276.30 552.59
1.07 Local Un-skill Labour 4 2.00 8.00 801.03 hr 185.19
-
1 481.48
Sub-total (1) 5,846.24
Sub Total Total Local Currency (Rs)
Ref. No. M aterial Cost Times Rate Ref. Unit
Q'ty Q'ty Unit Rate Amount
Supply of 37.5mm Gl. Corrugated sheet strips 0.3-0.4mm
2.01 9.00 18.85 169.65 invoice m 25.32 4,295.54
{1m duct requerd 9m strips as per suplier)
As per invoice attached;
-- -
lkg-1.16USD (Invoice #1)= Rs 180.31
Currency rate Rs 155.443/USD
Custom duty - Rs 0.13/kg (Rs 2350.00/18588 kg)
Freight charges- Rs 14.03/kg (1677.27 USD/18588 kg)
Insurance- Rs.0.30/kg (35.62USD/ 18588kg)
1Kg = Rs.194.77
130g =1m
Cost per 1 Metter = Rs 25.32 ,_ ---
BOQ
2.02 Supply and fixing of 12mm supporting reinforcements 1.00 24.79 24.79 kg 210.37 5,215.08
552.001
--- - - --- ---
Quantity as per table of Bar Quantities given in drawings
SEEP/$4/04/09/19 2/2 Rev.2

Total Qty 247.90Kg for 10 nos ducts


·- - -
1-
For one duct = 24.79Kg
-----
-
2.03 Bearing plate 2.00 1.00 2.00 assume nos 500.00 1,000.00
-
2.04 Spiral reinforcement (M15-9L(X) Y18.00 {Invoice #2) 2.00 1.00 2.00 invoice nos 428.58 857.16
(Renminbi (Ch ina) 1= Rs 23.81 2017-11-28)
--- - --
Sub-total (2) 11,367.78
No. of No. of Local Currency (Rs)
Ref.No. Equipment Cost Total Rate Ref. Unit
Units hours Unit Rate Amount
Prestressed Metal Duct making Machine (7110kg)
3.01 1 1.00 invoice nos 30,955.59 15,477.79
including transport, fright charge, custom duty etc.

As per invoice - USD 4048.8 x Rs 152.91 (Invoice #3)


- -
Considered for 1duct cost = 619,111.73/20 nos duct= Rs
30,955.59
3.02 Allow 5% on labour for small tools
- 292.31
3.03 Allow sum for electricity power 1 sum
- 1,000.00 1,000.00
Sub-total (3) 16,770.11
local Currency (Rs)
Ref. No. Other Direct Cost Q'ty Unit Rate Ref.
Unit Rate Amount
4.01 Additional cost for safety and environment issues etc. 8,000.00

Sub-total (4) 8,000.00


5) Total Direct Job Costs( OJ C) (1)+(2)+(3)+(4) 41,984.13
6) Indirect Cost and Profit ((1)+(2)+(3)+(4)) X 35% 14,694.44
7)Total (5)+(6) 56,678.57
8) Uni t Rate (7)/Q 56,678.57
9) Combined Rupee Rat e (F+l) nos 56,679.00
(All taxes are included except VAT)
Note:- Unit cost is evaluated by using of purchase invoices and reasonable Industrial standard

CP# 034 Post Tension Rev.3


UNIT PRICE ANALYSIS Unit Rate- 02
POST TENSIONING
Post tensioning work to P15, P16 beams after concreting work is finished at site, induding;
a). Supply & installation of 15.24mm uncoated cold d rawn, low relaxation 7 nos wire strands 21 nos per one duct, (Import ed from china)
b). Ancho r head, c). Wedges (Imported from china)
d). Cutting of excess length
e). Hydraulic Jack (400T) & Pressure pump for stressing (Imported from china)
(Ultimate Tensile Strength (N/mm2) Normal section (2940/mm2), Normal mass 23.142 (Kg/m), Normal braking load 5475 (KN) for post tension beam)

Unit - nos
Qty· 1.00 (20.18m 1 duct)
No. of No. of Local Currency (Rs)
Ref. No. labour Cost Total Rate Ref. Unit
Persons hours
Unit Rate Amount
1.01 Foreign ganeer 1 1.00 1.00 hr 1,406.25
-1.02
- - - 1,406.25
Foreman 1 2.00 2.00 801.01 hr 348.15 696.30
--- - --
-1.03
-- Mechanic
- 1 2.00 2.00 801.04
~ 516.30
_ _276.30
1,032.59
-1.04
-- local Skill Labour 2
- 2.00 4J~Q- 801.02 hr 1,105.19
1.05 local Un·skill Labour 4 2.00 8.00 801.03 hr 185.19 1,481.48
Sub-total (1) s 721.81
No. of Sub Total Total local Currency (Rs)
Ref.No. Material Cost Rate Ref. Unit
Units Q'ty Q'ty Unit Rate Amount
Supply and Installation of 15.24mm uncoated cold drawn, low
2.0 1 21.00 20.18 423.81 invoice m 156.38 66,275.64
relaxatio n 7 nos wire strands 21nos.
---
As per Invoice attached;
- - - -- -
1kg • 0.859USO = Rs 133.46 (Invoice #4)
Currency rate-Rs 155.3638/USD
Custom duty - Rs 0.05/kg (Rs 2550.00/46946kg)
Freight charges - Rs 6.62/kg (Rs 2000.00/46946kg)
Insurance - Rs.0.12/kg (Rs 35.50/46946kg)
1Kg = Rs. 140.25
1115g =1m
Cost per 1 M etter = Rs 156.38 )
---
Cost of strands Handling and transportation form Colmobo port
- - -- - --
2.02
to Hambantota.
---
As per Invoice attached;
---
For 15 packges = Rs 263,668.55,
1 1.00 1.00 invoice Item 2,660.00 2,660.00
1 packges (2800 m) = Rs 17,577.90
One duct 423.81m cable= Rs 2660.00
2.03 Anch or head (OVM M15A-21) RMB 525.00 (Invoice #6)
- - - -- - -
2 1.00 2.00 invoice nos
- - -- -
12,500.25 25,000.50
2.04
---
Wedges (GI5V.O) RMB 35.00 (Invoice 116) 2 21.00
- -- - -
42.00 Invoice nos 833.35 35,000.70
- - --
Cost of Anchor head &Wedges Handling and transportati on
2.05 form Colmobo port to Hambantota. 1 Sum 2,500.00 2,500.00
Assuemd for all Rs. 50,000.00 = for 1 duct = Rs 2,500.00
(Renminbi (China) 1= Rs 23.81 2017-11-28)
Sub-total (2) 131,436.84
No. of Sub Total Total Local Currency (Rs)
Ref. No. Equipm ent Cost Rate Ref. Unit
Units Q'ty Q'ty
Unit Rate Amount
2nos Hyd raulic Jack (400T) used for both side, (Invoice 117)
1 jack • USD 3026.29 = Rs. 468,378.90 (1USD - 154.77)
3.01 1 2.00 2.00 Invoice nos 23,418.95 46,837.90
induding CIF value as per invoice
then for, 1 anchor head (20nos) = Rs. 23,418.95
---
2nos Pressure pump (Oil pump) used for both side, (Invoice #7)
-
1 pump- USD 1069.94 = Rs. 165,594.64 (1 USD -154.77)
3.02 1 2.00 2.00 invoice n os 8,279.73 16,559.46
including CIF valu e as per invoice.
then for, 1 anchor head (20nos) = Rs. 8,279.73
---
Cost of Handling and transportation form Colmobo port to
--- 1- --
3.03 Hambantota. 1 Sum 3,000.00 3,000.00
Assuemd for all Rs. 60,000.00 = for 1 duct = Rs 3,000.00
- - - --
3.04 Re bar cutting machine (fuel) 1 2.00 2.00 Invoice hrs 312.50 625.00
---
3.05 Mobile crane 25 ton for handling jacks and strands 1 1.00 1.00 invoice hrs 4,900.00
--
4,900.00
3.06 Long Vehicle for trans port to Site from store
- - -
3.07 Allow 5% on labour for small tools
-1 1.00 1.00
- hrs 4,900.00 4,900.00
286.09
Sub-total (3) 77108.45
Local Currency (Rs)
Ref. No. Other Di rect Cost Q'ty Unit Rate Ref.
Unit Rate I Amount
4.01 Additional cost for safety and environment issues etc. 1 Sum 15,000.00 15 000.00
Sub-total (4) 15,000.00
5) Total Direct Job Costs(DJC) (1)+(2)+(3)+(4) 229,267.10
6) Indirect Cost and Profit 1(1)+(2)+(3)+(4}) X 35% 80,243.49
7)Total (5)+(6) 309,510.59
8) Unit Rate (7)/Q 309,510.59
9) Combined Rupee Rate (F+L) nos 309,511.00
(All taxes are included except VAT)
Note:- Unit cost Is evaluated by using of purchase invoices and reasonable industrial standard

CP# 034 Post Tension Rev.3


UNITE PRICE ANALYSIS Unit Rate - 03
GROUTING
Class 45 Cement grouting work using of specified grouting pump and Anchorage sealing after the grouting f inished inculdlng;
a). Class 45 grouting
b). Admixtuers
c). Grouting Pump and M lxtuer (Imported from china )
Unit - nos
Qty- 1.00 (20.18m 1 duct)
No. of No. of Local Currency (Rs)
Ref. No. labour Cost Total Rate Ref. Unit
Persons hours Unit Rate Amount
1.01 Foreign ganger 1 1.00 1.00 hr 1,406.25 1,406.25
--
1.02
1.03
Foreman
Mason
-- 1
1
1.00
1.00
_!.00
1.00
801.01
801.04
hr
hr
348.15
296.30
- 3~
296.30
1.04 Local Skill Labour 2 2.00 4.00 801,02 hr 276.30 1,105.19
--
1.05 Local Un-sklll Labour 4 801.03 hr
-- - 2.00 8.00 185 .19 1,481.48

Sub-total {1) 4,637.37


Sub Total Total local Currency (Rs)
Ref.No. Material Cost Times Rate Ref. Unit
Q'ty Q'ty Unit Rate Amount
Adm ixture PGA, (Qty as per sit e records)
As per Invoice at tached; (Invoice 118)
=
1 Kg = USD 0.40 Rs. 61.91 (lUSD- 154.78)
Including CIF value =(12.98+61.91) Rs. 74.89
2.01 1.00 39.70 39.70 invoice Kg 89.99 3,572.60
Custom duty = Rs 2350/24000 = Rs. 0.10
Allow sum for Transporting. Handling cost from port to
Site = Rs 15.00
Net cot per 1kg = Rs. 89.99
-- -
2.02 Class 45 Cement for grouting 1.00 7.00 7.00 invoice bags 950.00 6,650.00
--- --
2.03 Water (Qty as per site records) 1.00 102.90 102.90 invoice liter 2.50 257.25
-
- -
Sub-total (2) 10,479.85
No. of No. of local Currency (Rs)
Ref.No. Equipment Cost Total Rate Ref. Unit
Units hours
Unit Rate Amount
Grouting pump,
As per invoice attached;
1 Pump = USD 748.81 =Rs. 115,893.32 (lUSD - 154.77)
excluding CIF value
3.01 1 1.00 1.00 invoice item 6,953.60 6,953.60
then, for 1 duct (20nos) = Rs. 5794.67
Add 20% for FOB and transporting, Handalling cost f rom
port to Site.
Net cot per one duct= Rs. 6,953.60
- -- --- ·-
Grouli"K 11 1ixil •!l md~hi11e
As per Invoice attached;
1 Pump = USD 1172.69 = Rs.181,497.23 (1USD - 154.77)
excluding CIF value
3.02 1 1.00 1.00 invoice item 10,889.83 10,889.83
then, for 1 duct (20nos) = Rs. 9,074.86
Add 20% for FOB and transporting, Handalling cost from
port to Site.
Net cot per one duct = Rs. 10,889.83
3.03 Mobile cra ne 25 ton 1 1.00 1.00 hrs 4,900.00 4,900.00
3.04 Water browser L800 1 1.00 1.00 hrs 1,800.00 1,800.00
3.05 Allow 10% on labour for small tools 463.74

Sub-total (3) 25,007.17


Local Currency (Rs)
Ref. No. Ot her Direct Cost Q'ty Unit Rate Ref.
Unit Rate Amount
4.01 Miscellaneous
- --
Add itional cost for sa fety and environment issues etc. 1 Sum 10,000.00 10,000.00

Sub·total (4) 10,000.00


5) Total Direct Job Costs(DJC) (1)+(2)+(3)+(4) 50,124.39
6) Indirect Cost and Profit [( 1)+(2)+(3)+(4)) X 35% 17,543.54
7) Tota l (5)+(6) 67,667.92
8) Unit Rate (7)/Q 67,667.92
9) Combined Rupee Rate (F+L) nos 67,668.00
(All taxes are included except VAT)
Note:- Unit cost is evaluated by using of purchase invoices and reasonable industrial standard

CP# 034 Post Tension Rev.3


UNITE PRICE ANALYSIS Unit Rate - 04
FALS WORK

Use of heavy structure steel false work for girder beam post tentioning work as per Engineer instruction.

Unit- nos
Qty- 1 (for one beam)
No. of No. of Local Currency (Rs)
Ref. No. Labour Cost Total Rate Ref. Unit
Persons hours
Unit Rate Amount
1.01 Foreign ganger 1 9.00 9.00 hr 1,406.25 12,656.25
1.02 Foreman 1 18.00 18.00 801.01 hr 348.15 6,266.67
We lder (4days)_ _ 4
1.03
- - -- - 27.00
-- 108.00 801.04 hr 242.22 26,160.00
4
1.04 Local Skill Labour (4days)
-- --27.00 108.00
-801.02
-- hr 276.30 ~.840.00
1.05 Local Un-skill Labour (4days) 4 27.00 108.00 801.03 hr 185.19 20,000.00
--
Sub-total (1) 94,922.92
Sub Total Total Local Currency (Rs)
Ref. No. Material Cost Times Rate Ref. Unit
Q'ty Q'ty Unit Rate Amount
2.01 250mm Steel I beam (250mm x 125mm x 12m) 1.00 275.55 275.55 Quot.n m 4,958.33 1,366,268. 75
-- - --
450mm Steel I beam (450mm x 200mm x 12m) 1.00 86.40 86.40 Quot.n
--
2.02
2.03 GOOmm steel I beam (600mm x 200mm x 12m) 1.00
-
32.50 32.50 Quot.n
- mm 13,562.50
18,333.33
1,171,800.00
595,833.33
800mm di. 6mm thick Column (2400mm x 1200mm x
- -
2.04 1.00 303.75 303.75 Quot.n m2 6,577.18 1,997,818.43
6mm sheet), (2.98m2=LKR 19600)
2.05 c Channel 100 x 50mm {lOOmm x 50mm x 12m) 1.00 12.00 12.00 Quot.n m 697.92 8,375.00
- ----- -
2.06 H Iron 75 x 50mm (75mm x 50mm x 12m) 1.00 11.70 11.70 Quot.n m 1,172.92 13,723.13
--
225 X 50mm steel plate (2400mm x 1200mm x 6mm
2.07 1.00 39.69 39.69 Quot.n m2 6,577.18 261,048.27
sheet), (2.98m2=LKR 19600)
-
225 x 225mm steel plate (2400mm x 1200mm x 6mm
2.08 1.00 2.00 11.03 Quot.n m2 6,577.18 72,513.41
sheet), (2.98m2=LKR 19600}
- -- - - - - --
Allow sum for transportation (Materials delivery from
2.09 Sum 85,000.00
Colombo to site)
--- -- -
Sub -total (2) 5,572,380.32
No. of No. of Local Currency (Rs)
Ref. No. Equipment Cost Tota l Rate Ref. Unit
Units hours
Unit Rate Amount
3.01 Allow sum for welding rods and etc. Sum 12,000.00
3.02 Allow sum for Anticorrosive paint Sum 30,000.00
-- -
3.03 Add 2.5% for small tools from manpower Sum 2,373.07
--- Sum
-
3.04 Allow sum for bending of steel plate for round columns 125,000.00
---
3.05 Allow sum for electricity power Sum 20,000.00
--
Sub-total {3) 189,373.07
Local Currency {Rs)
Ref. No. Other Direct Cost Q'ty Unit Rate Ref.
Unit Rate Amount
4.01 M iscellaneous
-
Additional cost for safety and environmP.nt issues etc. 1 Sum 10,000.00 10,000.00

Sub-total (4) 10,000.00


5) Tota l Direct Job Costs(DJC) {1)+(2)+{3)+{4) 5,866,676.31
6) Indirect Cost and Profit ({1)+(2)+{3)+(4}) X 35% 2,053,336.71
7) Tota l {5)+(6) 7,920,013.02
8) Unit Rate {7)/Q 7,920,013.02
9) Combined Rupee Rate (F+L) nos 7,920,013.00
(All taxes are included except VAT)
Note:-

CP# 034 Post Tension Rev.3


UNITE PRICE ANALYSIS Unit Rate · OS
TESTING

Cost of calibration certificate of Pre-stressing Jack and Gauge combinations for BRI-04 as per Engineer instruction.

Unit- nos
O!Y- 1.00
No. of No. of l ocal Currency (Rs)
Ref. No. Labour Cost Total Rate Ref. Unit
Person s hours
Unit Rate Amount
- -- --
,_- -
,_ ~
- -- 1-

-
- -

Sub-total (1) .
Sub Total Total Local Currency (Rs)
Ref. No. Material Cost Times Rate Ref. Unit
Q'ty Q'ty Unit Rate Amount
2.01
2.02
-- - -
---
Sub-total (2) .
No. of No. of local Currency (Rs)
Ref. No. Equipment Cost Total Rate Ref. Unit
Units hours
Unit Rate Amount
2.01
2.02
--
-- -
2.03 .
---
Sub-total (3) .
Local Currency (Rs)
Ref. No. Other Direct Cost Q'ty Unit Rate Ref.
Unit Rate Amount
4.01 ICSC Calibration of two batch in~ olant with transportation
-
ICSC Invoice value • 90,000LKR 1 Sum 90,000.00 90,000.00
--- -
Sub-total (4) 90,000.00
5) Tota l Direct Job Costs(DJC) (1)+(2)+(3)+(4) 90,000.00
6) Indirect Cost and Profit [(1)+(2)+(3)+(4)] X 35% 31,500.00
7) Tota l (5)+(6) 121,500.00
8) Unit Rate (7)/Q 121,500.00
9) Combined Rupee Rate (F+l) nos 121,SOO.OO

( ' ' "" ' " iod"d'd mop! VAT)


Note:-

CP# 034 Post Tension Rev.3


3/23/2018 Central Bank of Sri Lanka - Exchange Rates

Current Economic Indicators


Exchange Rates
searchC.=:--_. ___ . . . .-......J. ?.~l
Ahout tM Bank (i:ii"iii;;'l·-·---•] [.~~" ·-----
~ "I fo1-----
~ 'I [Q!!]
MonG fmy PoUt~)'
The average rates currencies quoted on that day at 9.30 a .m. by commercial banks in
f innnet.:t1 Syshnn Stt~~bU1ty Colombo for Telegraphic Transfers (TT).
Daily exchange ratH 14.09.2017 -;... $.,.;•f. I>

Ao~ncy Funetrons Curroncy Buyin9 Rate (Rs.) Selling Rate (Rs.) :o t:·>rt.•:IU~

!>I:IIIUIICS Donor (USA) 150.9700 154.7700


LG>v:> S. RuH\IIRtioM Pound (UK) 196.6100 205.3100
Euro(EU) 178.2600 184.9400 Currant Economic Indicators
Pubftc:&ticnt\
Franc (SWitzerland) 155.4700 161.6900 Policy Rates

Dollar (Caneda) 123.2500 128.0900 Exchange Rates


Interest Rates
Dollar (Australia) 11 9.8300 125.1200
Monoy Murkot
Dollar (Singapore) 111.3100 11 5.3700
SLIBOR
Yen (Jopan) 1.3587 1.4101
Rates on Go,ernment Sccuritlos
Renminbi (China) 22.8000 23.9200
Commercial Bank Lending and Deposit
D"'v F.xCIIOnge Rates 2005 • 2006~> RGtos
Open Market Operations
Daily Operations
Outright TransactloM
Socurltfos Transactlons
SWAP Transactions
The approximate Indicative Exchange Rates of world currencies based on the previous
day's Interbank market weighted average rate for the US$ are as follows. Term Rcpo/ Reverse Repo Tmnuetlons
Economic Indicators
Dally lndlcatiVO Ratoa of World Curronclot 14.00.2017
Weekly
Country Currency lntlicaUvo Rato (Ra.)
Monthly
Australia Dollar 122.4446
Bahrain Dinar 405.4687
Bangladesh Taka 1.8638
Brazi Roal 48.7759
Brunei Dollar 113.2265
Ca11ada Dollar 125.6160
China Offshore 23.3322
China Renminbi 23.3532
Czech Republlc Koruna 6.9594
Denmark Kronor 24.4168
Egypt Pound 8.6710
EU Euro 181.6676
Ghana Cedi 34.5175
Hong Kong Dollar 19.5747
Hungary Forint 0.5900
India Rupee 2.3889
Indonesia Rupiah 0.011 6
Iran Rial 0.0046
Japan Yen 1.3839
Jordan Dinar 215.6733
Kenya ShH~ngs 1.4853
Korean Won 0.1351
Kuwait Dinar 507.4246
Macou Pataca 18.9765
Malaysia Ringgit 36.4034
Mald1ve Island Rufiya 9.8781
MauriUus Rupee 4.5947
Myanmar Kyat 0.1130
Nepal Rupee 1.4933
New Zoaland Dollar 110.9532
Nigeria Naira 0.5001
NO<Way Krone 19.3958
Oman Riel 397.0462
Pakistan Rupee 1.4535
Papua New Guinea Kina 47.7851
Philippines Peso 2.9896
Poland Zloty 42.4032
Qatar Riyal 41.2163
Romania leu 39.4827
Russia Roublo 2.6427
Saudi Al'abia Riyal 40.7745

file:///E:/SEEP%20-%20S4/26%20-%20Cost%20Proposai/Cost%20proposai/Cost%20Proposal%20%23%20034 %20Post%20Tension/supporting... 1/2


3/23/2018 Central Bank of Sri Lanka - Exchange Rates
Seydlelles Rupee 11.4186
Slfl9aj)O(O Dollar 113.2349
Solomon Island Dollar 19.9168
South Africa Rand 11.6305
Sweden t<r011er 19.0265
Switzerland Franc 158.5735
Taiwan Dollar 5.0793
Thailand Baht 4.6183
UAE Dirham 4 1.6315
UK Pound 201.6979
USA Dollar 152.9124
Vietnam Dong 0.0067
Zambia Kwache 16.3107
Zimbabwe Dollar 0.4029
Monthly av<>rage exchange role~,,.
End mont!1 exchange rates .-.>
Real Effeclive ExchHil(Je Rates (REER)">

The rates given here are furnished only as indicative rates for respective currencies.

G~ Central Bank of Sn Lanka . Altrigllls rOSONOrl 2010. Sit~ by St.T Wob Services

file:/f/E:/SEEP%20-%20S4/26%20-%20Cost%20Proposai/Cost%20proposai/Cost%20Proposai%20%23%20034%20Post%20Tension/supporting... 2/2
9=t 3t = f!;t fiU jfE =I
CHINA COMMUNICATIONS 2nd NAVIGATIONAL BUREAU 2nd
~ ff ~~ ~ QJ

ENGINEERING CO. , L TD.(CSNEC)


ADD: No.27 Changjiang Road Branch Daping Central District Chongqing, China.

~!$
INVOICE
ti!:~~/fnvoice No. 2017091801
CONSINEF.:
China Barbour Engineering Company Ltd.
BM/Date:2017. 9. 18
ADD: Level 32,East Tower,World Trade
Cent t>r, Echc I on Square, Colombo 01, Sri Lanka.
~~~/Dispatch Port: TJANJ JN
0/A: Ministry of llighways,Ports and Shippi ng
Project: Extension of Southern Expressway from
Jl~mm/Dest ination Port: COLOMBO. SRI LANKA
Matara to Hambantota Section 4- From Mattala to
llambantota via Andarawewa.
~151-i} /contract no. 02-SEEP-S4- 2017091801
MR XU SEN LIN 0094 766059448
71::$: 6. 6

J[Jt:7J;I.t/Payment Terms: NO FOREIGN EXCHJ\I\CE TRADE ~~/Shipping Mark: CSNEC

~:Iii Qty. .!f).ift .f3ift (CIF)


!¥~ db~~tJ;iC Description &Marks (Unit)
!fi{ii
U/Price (USD) ~otal Amotmt
(USD)

1 :Wt$tf:ll'llf Galvanized s teel strip 18588 kg 1.16 21624. 58

,) ill~FREIGHT (USD)
1677.27
~JtiNSURANCE(USD)
35.62
CIF TOTAL ( USD)
21624.58

Chi;1a Corn:riunicalions 2nd Navigational


Bureau 2nd Engineering Co., ltd. (CSNEC)
'f ~:::. Atlh ~ :::. .r. ~It nt~ ~
~--\
rfl3t = IDt~jE =I~f-f ~&0 ~
CHINA COMMUNICATIONS 2nd NAVJGATIONAL BUREAU 2nd
ENGINEERING CO. , LTD.(CSNEC)
ADD: No.27 Changj iang Road Branch Daping Central District Chongqing, China.

~ ~ 1ft
PACKING LIST
1it~~/Invoice No. 2017091801
CONSTNEE:China llarbour Engineering CoiDpany Ltd.
ADD: Leve l 32, East Tower, World Trade Cente•·. Echelou
Squarc.Colombo OI,Sri Lanka. B Wl/ Date:20 17.9. 18
0/A: ~linistry of Highways, Ports and Shipping
Project: Extension of Sout hern Expressway from ~~t{£/Di spatch Port:TIANJIN
Mat.ara to llambantota Sec ti on 4- From Mattala to
Hawbantota via Anda1·awewa. l!£~~/Dest ina t ion Port: COLOMBO, SRI LANKA
~IR XU SEN LIN 0094 766059448

~m l¥!-+s-/Packi ng list no.: 2017091801


-
:JtftJJ~/Payment Terms: NO FOREIGN EXCHANGE TRADP.
I!Jl~/Shipping M~ rk:CSNEC

~.!I: =e!lt -f*;fJ!


IT.!} lffi~~t$1G Description & Marks
#JX J¥i{ft N/Weight G!Wcight Package
Qty. Unit
<Kg) (Kg) (CBM)

I tll4l#Hi1 Galvanized steel strip 16 PACKAGE 18588 18620 3.42

-frii· Tot~:~)
16 18588 18620 3.42

China Communications 2nd Naviga\iona\


Bmeau 2nd Enginee1\ng Co., l\d. (CSNEC)
tf ~.:::.AA.%1 ~ .:::.l.~liff ~ttl}~
~--\

I
-~
~
BILL OF lADING FOR OCEAN TRANSPORT
MAERSK
D
MAEU
I
SCAC
OR MULTIMODAL TRANSPORT
LINE - - ---
; 11/l.Ho. 597318610
Sii- -~ .....
CHINA COMMUNICATIONS 2ND 597318610
NAVIGATIONAL BUREAU 2ND ENGINEERING I . --.- - - - -
CO. , LTO.(CSNEC) ' &portn:fcmus S>tCoot.._,

ADO: N0.27 CHANGJIANG ROAD BRANCH 2925369


OAPING CENTRAL DISTRICT CHONGQING,
CH INA.+ I

~(negoOdtcd(f~ , . _ . , ,._of"•..,.;,·_.,CJ(,. .......


CHINA HARBOUR ENGINEERING COMPANY
o f _l
I
~ "'1V ( O l e - 2l)
CHINA HARBOUR ENGINEERING COMPANY
LTD. LTD.
AOO:LEVEL J2,EAST TOWER, WORLD TRADE ADO: LEVEL 32,EAST TOWER, WORLD OK !Yff~ lt!,fl)l
CENTER,ECHELON SQUARE,COLOMBO 01, TRADE CENTER, ECHELON SQUARE,
SRI LANKA. COLOMBO 01,
0/A: MINISTRY OF HIGHWAYS,PORTS ++ ! SRI LANKA. +++
......_,,... <~ou~< 1.- ,-9)___ ~ '"'- -----tiiiie-ol. . ,o!f:t. ~r:dfM1<ndlxllmt<ltusedosH~ll-8/l. csce=-'oa....=-:-1;):- - - - - 1
MAERSK STEPNICA 1712 -- --~
·;,;;oi l~
XINGANG.CI11NA
l
1
PO!Io! Oitd>~rge
COLOMBO.SRILANKA
I Pla<coiOdrvcry.lljl!Jilc:oll4<0<11r """" <klcw,..<u«>dasMul!lmodoiT._ 9/l. (... douse I)

PARTICUlARS FURNISHED BY SHIPPER


· -18620.000 KGS !i "'3.4200
.......,._ CBM
·') 1 Container Said to Contain 16 PACKAGES

GALVANIZED STEEL STRIP


+CONTACT PERSON:HUAWEI
TEL: 13983994625
I
++AND SHIPPING PROJECT:EltrENSION OF I I
SOUTHERN EXPRESSWAY SURRENDEr ED ON SEP30,20f IN TIANJIN
FROM MATARA TO HAMBANTOTA SECTION
4-FROM MATTALA TO HAMBANTOTA VIA ANDARAWEWA.
MR XU SEN UN 0094 766059448
+++0/A: MINISTRY OF HIGHWAYS,PORTS AND SHIPPING PROJECT: EXTENSION OF
SOUTHERN EXPRESSWAY
! I
l
II
FROM MATARA TO HAMBANTOTA SECTION
4 -FROM MATTALA TO HAMBANTOTA VIA ANDARAWEWA.
MR XU SEN U N 0094 766059448
'
CSNEC
I
MRKU6628636 ML-CN6015181 20 DRY 8'6 16 PACKAGES 18620.000 KGS 3.4200 CBM '
I

SHIPPER'S LOAD, STOW, WEIGHT AND COUNT I


FREIGHT PREPAID
l
II
0 AGENT AT DESTINATlON:
bulwl\l<wtr--tvolorr..,._,c.- byc:am.r(see"'- HJ
I
""""'pattlcUI.lfses- tw ~. ./
COJJea
I
I

I
I

- ----

"""""'~ ci. dOUSe I ond 1•~ T,.. . . -


rl........,.., pi<bgos- Dr Conier.
1 container
......., a~ o1 Orlgrnoiii!>Vl (loa,.,,..,. o( ~

THREE/3

o.do<od Vlllt , ... - 1.J)

_ _I _ _
-

- - - - ---
This transport document has one or more numbered pages

---- -
. ...,.. .
... ,.,'~.;: ....
"-.. ' ... ' :

·--~~~--

. I ,

H~MtOf'

t nfotn~tJon

TIN· 1740996932525
3 WAY LOGIS lit:~ IN l t:RNATIONAL P l
50/99,BROOKE ESTATE,RAMAHERA RD. 16 ~unity ()f origir f 7 Country nf dc:s-t!~ation
HEWAGAMA,KADUWELA China ( Sri lanka
1---------------------------------~--r-----~~-------~·---------------------
~~~·~~:·~~EPNICA
21 Voyaoo No,/Oato
1 t::"·;~:~~~,r~r?1'
,..2 C...l'l'ency & Tot111l Amount Invoice-d 3 E.~ech•noo Ra"- Jt• ~tllf'4 of
1.
1712 OF 18.10.2017 I USD I 21 ,624.58 155.44951 I ~ranst.
2S Mo~ 1'twnl~ j26 fnlilnd Mode 27 Pt:;ce- of to~di~J'Ots.eha.rging ~~ Ffr'l•n~!•' 1md b.anltine d11t::. 9999
1 J.lt 9otdet ( I Ytana;pofl e«ns of paymant 90 No foreign Exchange involved
I-28-0I-lice,.~..;.o_f_E_n-'lry-IE....Jd'---'--'--+3-D_L_o-ca_uo_n_o_lG-ood--.-------j~•nk No~"' : NFE \
CBHQ1 Colombo Head ~ICT ~.anch : 000 Rtf. No:
33 Commod~y ~~Code
I I
31 Pecka,QH
and
Description
of Goods
IM rks and numbtt"' • Cof'IQincrs No($1 · Numbe( end kind

M•rb~Nos
of Pacuoeo:
01 X 20'FCL CONTAINER
MRKU6628636
72103000;1
34 Cty. ~COde
00
3$ Gross Mus (Kg)
I J
Number& 16.00 PK a!C N ......lbl 18,620.00
Kind Package J7 Prooedvrt ~ N<!t M05S (KQ) J9 Qoot~
Con.. lners No(s)
O..Criptlon: . -- --- · . ...--· ·· • ..... ...._,.,.,._.....,...,_,... _ __,_ ---~
. ·- • ',
4000 1223 18,588.00

. .'
GALVANIZED STEEL STRIP ~ p~·-:c.~sc~f1 ~- -~:..t ;....
~ ~~- ..., ' ·· ..,
"-'..•. t
· lvn.t"' ~
~ P,.vious Powment /IlL No. lAWS t<o.
597316610
Sl\.

J----+---------1"""'(-'---:>i-'..:·-"''-·-·-'....--''r~c, ' "'4-


·S...C'\:z!:.-lfoc::,.V..t'\.\A~-t-\-:i.__ _-{41 U0M &. Oty 1 ~21tem Price(FOBICIF) 1•3 V.M.
~·-· .;,~01 , O.Qty .. -------1 ~GM
44Add. ..,fo

~~::~:
and Aolho-
Llce.,ceNo

A.O. 0+0~·0~
_ ,

rJ~~i4./i~ ~. :·~ _(~~ ...


. : ~·~r:.:t
18,588.00 21,625 1 fc<>C

41UOMC.Qty. 2

41 UO"' lL Oly. 3
A.l.
145Adj-mem
46 stoti<tiul Value
tiutfon
3,361,400
4 T Calcul- Typo To• Bose Rat~ Amount MP 48 A. c . Nvmb<!r 49 ldontfli.-llon of war• - &
otton of ~--+---------~---------+----------~
TaKe• CID 3,361.400 0.00 0 1
PAL 3,361,400 7.50 0 1 B ACCOUN'TlNG OETAILS
NBT 3,949,645 2.00 0 1
"'ode of Payment
VAT 3,949,645 15.00 0 1 '
As.wument Number :
R«elpt Nvmb<lr :

Guuant" :

0 1
c. a0101.~
lnvol<e Value:
.,.,.....,..._
uso
-·· -~
.L,
;I
21,624••58
Frelgtrt: US0 0

61. tn•utanct: USO ·· ---o.oo-- ·


Other. uso 0.00

52.
...........
-----K ~.
53. I ~o hereby eonflnnlhltall pertlcula"' entertd by me or on my b<ltt>lf In
tho CvcO.C end electronically trans.f•rYed to the Sri L1nk.a Customs are

as~~~·-·. J ....
ttue & co~nd tkat tho ,,..,... p.tt11culars appe-ar in prtnt form on thi~-
dooum~nt. l E• tf't'tr:o-rH 1r- !":"\ ~ <0
D.
~H\NMl ~RSOUr\ ·~.~~tllilr:r.:: ...< iA• ..... u.
SIGNATUR.E OF TER I EXPORTER I AGt:.NT: ............................
DATE: ...~ ........ \ .....
# a> 2. ~ Q. U 'f \\ t\ '{"~ Q... .- 0 1_ ~'Dvu...t-):

D\Jm LIUZHOU OVM MACHINERY CO., LTD


3 Longquan Road, Liuzhou, Guangxi, 54005, P.R. China
Tel: +86.772.3116402 Fax: +86.772.31 18665 .
E-mail~ oversea@ovmchina.com, Http//:www.ovmchina.com

To: *tt~.=MJi9=*iiJ~!l!~"FTfHg~n PY*FiiJ!li ~ ~


Project: Wi1!5:.~ Wf~~;t!:l!H~itl!.'lf Q j;lll!J~fJt
Re: BiS:h*fMm-ut
Datea Nov. 27,2017
Page (s) : l/1

4\Q U l)\ffr (RMIJ) ~- (RMB)


Unit U. Price Remarks
1 Y18.
2

~fJJ. 1. ~. ~~U~jM)l)(J~IJ1.f~.

2. M~n~: ltfll.:&:m.

3. Hitkjjta tt$f'~~~1ttrorntdti8JJHWJ&t35-flljttl~2-5-4
*~11. 150-23()()--4813
..4. -tRfftfl'3\tWh 2017~12Jl30EfliV=If~.
INVOICE
Shipper: company: Luzhou City, Sichuan Province, Qi Shun construction services Co., Ltd

Receiver: company: China Harbour Engineering Company Lt d. -SEEP S4 Project


ADD: Kurudana,Pahala Andarawewa,Andarawewa,Hambantota, Sri Lanka
Contacts: Mr. Liu Chong TEL: 0094766059446

S0: 176-62039224 Time of shipment: 14SEP


unit-
Product Total aggregate
purpose HS weight price
Name quantity amount (USD)
(USD)

Used for making


Prestressed prestressed metal
1 Metal Duct corrugated pipe 1 -
740kg 4048.80 4048.80
making fflTfliUfl:~S.h~.mt
machine i1t~'lf 84798190

For grouting
2 precast or cast - 1 - 218kg 748.81 748.81
in- place component
Jfj .Y ffifl;lJ~#~~~
Mortar pump t!J{tf(I<HLJ!!mi~ 8413810090
Used for mixing of
ash, sand and
3 other material s .~ 1 456kg 1172.69 1172.69
.y~ ,l(Y.&J!;~~*ll-
Mortar blender l'flm1* 8474390000

total: 4 1414KG 5970.30

tarks: No foreign exchange transactio!


~ Wuhan Hangke Logistics Co.,Ltd
ADD: No.l9, Xianggang Road,Jiangan Region, Wuhan City,Hubei Province. PRC

Tei:0086 27 85730475 Fa.x: OQ86 27 857.1.0475

INVOICE
Jnvoice No.r 20171024
Consignee:
Date : 20 I Z· I Q-24
Port of Dispatch
TO:China Harbour Engineering Company Ltd. SH8NGHAI.China
ADD:Levei32,East Tower, World Trade Port of Destination
Center,Echelon Squnre,Colombo 0 I,Sri Lanka
0 /A:Ministry ofHighways.Ports and Shipping ~QLQMBO.Sri Lanka
Project:Extension ofSouthem Expressway Tenns of Dclivery:CIP Colombo
from Matara to Hambantota Section 4-from
Mattala to Hambantota via Andarawewa. B/L no:COAU7055235650
Payment:NO FOREIGN EXCHANGE TRADE
Unit Price
Serial NO. Description UNIT Quantity (1) Total Amoun (USD)
(USD)
W!i$(~
1 KGS 46946.00 0.859 40337.40
Steel Strand
FRElGHT(USD) 2000.00
INSURANCE FEE ( USD) 35.50
Total CIF amount ( USD) 42372.90

fQ[ );;~tension
Qf Southern Ex12r~:t~~ from Matara to HambautQta
Section 4-From Mattall! !2 Hambantota via Andaraw~wg

Qood~ 6re of China Origin


)
Stamp/Signature
* Wuhan Hangke Logistics Co.,Ltd
ADD: No.J9, Xianggnng Road,Jiangan Region, Wuhan City,Hubei Province. PRC
Tc l:0086 27 B57:W175 Fax: 0086 27 857301 175

- ~
PACKING LIST
Packing List No.20 171024
Consignee:
Invoice No. 20 17- 10-24
Date : 2017-! Q-~4
TO:China Harb<lur Engineering Company Ltd. Port of Dispatch
ADD:Level32,East Tower, World Trade
Center,Echelon Square,Colombo 0 I ,Sri Lanka Sl:IAt:IQI:IAI,Cbina
0/A:Minlstry ofHighways,Ports and Shipping
Project:Extension ofSouthem Expressway from Port ofDestination
Matara to Hambantota Section 4-From Mattala to COLOMBO,Sri Lanka
l·lambantota via Andarawewa.
Name of Ship TAIPEI TRIUMPH

Packages N.W G.W


Serial Name and Specification of Unit
No. Commodity PKGS kg kg
~~~
I
STEEL STRAND PKG 15 46946.00 4702 1.00

Total 15 46946.00 47021.00

ForExtensiQn Q( ~Qythem ExRresswa~ from Matara to !:l!!mbantota


S~~!i2D ~-From Mattala to Hambantota via Andara~~wa

Goods Are of ChiD!! Qdg!n

' Stamp/Signature
,_ )
PAGE: 1 OF 2
SEA WAYBILL

NUHAN HANGKE LOGISTICS


CONPANY LIMITED
AODN0.19, XIANGGANG ROAD,JIANGAN
REGION,WUHAN CITY,HUBEI
PROVINCE. PRC *

TO:CHINA HARBOUR ENGINEERING


COMPANY L'l'D
ADD: LEVEL 32 , EAST TO~lER , WORLD TRADE
CENTER, ECHELON SQUARE, COLOMBO
Ol,SRI LANKA ..,..
3.

TO:CHINA HARBOUR ENGINEERI NG


COMPANY LTD
ADD:LEVEL 32,EAST TOWER,WORLD TRADE
CENTER,ECHELON SQUARE , COLOMBO
Ol,SRI LANKA"'*

N/M 15 STEEL STRAND 47021.000I<GS 40 . 0000CBM


PACKAGES
*TEL: 0096 27 52301719
FAX:OOB6 27 52301755
**0/A : MINISTRY OF HIGHWAYS,
I?ORTS AND SHIPPING
PROJECT:EXTENS ION OF SOUTHERN
EXPRESSWAY FRON MA'l'ARA TO
HJ\MBANTOTA SECTION 4-FROM
MATTALA TO
HJ\MBANTOTA VIA ANDARAWE~lA
'r01'AL :
---------·--·--1-------------
47021 . OOOKGS 40 . 0000CBr-t

ON CY-CY TERM
SHIPPER ' S LOAD,

8ppat811t
eonlaln_., t.e d~n 0( 1M goodl 1nd U>6 ...,.Ghl• .,._, in this Sea W1)t>l ... ~~~~by v.. me«:h&nta, and v.fllch ""'e~Wfier h'" Oato '--don on Board 2 6 OCT 2 0 17
no roMOnGI:Iil: m01ns <t tiWI~ng tnd Is noc • pc~n of tiVc Sea Waybill conu.ct The cenler has ki&U<!d __3._ Sea W~l. The ma~har«
9QrM IO bt bound by 1M II""' .,d condillons of 111s S.. Waytlllt M I Md1 h.tld ~f)' ligiiDd ttC Su Wo)'bil,
"Ajljllc:al)leOt\I)'Ymt!l O.C.Uonenl UHd et e CoMblnctd Transj>mt Sa;s Wll)lbiU.
0,.,.11t~ge and ~MUCI\ lNil be chdrvod 1e>:ordhg II> lllc tillilf ~od on lne Komt P8te of LINES.COSCOSHPPING.COt.t If any
& Dolc)n!lon r a.tf

1021 Date of 16600 2ci OCT 1017 Pli:rco of lst>Ue SIII>NGIIAl

Signed for the carrier, NEW GOLDEN SEA SHIPPING PTE. l TO.
OF' rtr,t:r.rv ~o~y
CUSOEC I SRILANKAC "'TO,;;~~~~~~~~FCI ARAliOt< I DECLARATION !-) 1a..Z.l .,

Hx1oorl•r TIN: P cf31--; f J/F'FD IM Ia CBHQ1 Colombo Head Quaters


WUHAN HANGKE LOGISTICS (i;!J:'j;i}r '. ·' ,. ' ' ·, ; . I .: 'TRt . Customs R•forcncoNumbot:
N0.19, XIANGGANG ROAD . ·~· ·· - . ------• • .•. .•.•.. . ~·-~-.0--,0-,5"'--ll-l!-~-l-o•-~-w--s-,-i I 194423 . 17/11/2017

~~~~~~?~g~ WUHAN C ~C .[.... : ~-~~I;J(/:~:1'~-,-.m'-1 1 1 " Pa.,·c-.,-~ 0.~: .;: .~l'l·'3;0'='~ '.-l,;•- ,.-.,-.~·-.-=-s-.:-~-~-c-e-:-N-u,-,-t><-,------1
1-'-:'-f-fs:-r::-o-:-t,-=-t
5
.....

1
8 Cont.igno-e nN : 4092550517000 , Purson Rvspont(lble for Fin~nciAI Settlement TIN:

CHINA HARBOUR ENGINEERING CO LTO .


L32 EAST TOWER WTC ECHELON S~R
Header COL 01. / '.,_
fnformarion •,
10 Cty of Ll'at ~, 'Ttio'ding

1
~2 Value OetaU:s
Con•IFi••• D•l. I
feN ' I N jCty.
nN: / 1740996932525 15 Country of €-.port 15 Cty. Ex. Cod•
1
3 WAY LOGISTICS INTERNATIONAL P L fchina afCN Jbf
. 50199,BROOKE ESTA TE,RAMAHERA RO : · 16 Country of orlyin 17 Count'Y of Mst.in.ation
HEWAGAMA,KAOUWELA _.- . . . ··: ;, ' · , China Sri Lanka
18 vuscllfligt.U 119 Ctr. :~o 0c11vo7 Terms
TAIPEI TRIUMPH
21 Voyoge No./Oatc
I I~ ~ I
~2 Curroncy & T01.al Amount Invoiced 3 Exch3n~ Ra't JZ4 Nature of
1
0954 -002W OF 05.11.2017 I '\ ~so -I 42,372.90 155.36381 I ~~•"-'t.
15 MOde Tra~. 12'.,. J~ln~~?... . ;r f'h•ce of LoadingiOI•..d\·;,gi·;g-·"-'""'""'' 0 rtna!'ciel and banking ctatfl Oenk CoM 9999
1 ~ll;lctde< ·-:-j·,•••porl TO<mS of poy~n~ 90 No rotE<iyu .El<Ch<III(Jto iuvulv~d
l-2_9_0_ffi_••J:•::..o.::f.::Ec::nt::..ryc../-E~-'it'---.L.:..==.;_+30-t..-oca--tio-n-o-f-G-o-<><ls------•..- -lBank Name :Other banks (not n3gistereq)
CBHQ1 Colombo Head CICT e rort<:h : 000 Ref. No: ·

32ttem No.

I J
31 Pockogo• M;~rk' and number$ ~ Containers No(s) .. NumOOr and kind 33 Commodity (HS) Code
and 02 X 20'FCL CONTAINERS
Oesctiptlon
Marhs & Nos 11 1 73121000 00 1
of Goods of P:ac:kag•s.: BMOU2688511, CCLU294141 9 :1-4 Cty. Orlg. Codo SS Gross Mass (Kg) 3& Preference
N,m,ber& 15.00 PK
Kind
•ICN lbl 47,021 .00
37 PrOc.du,., MN•I,..••(Kg) 39Quotot

4000 1223 46,946.00


Oc$Crlptioo;
STEEL STRAND •o Prevlot1$ floc.umont IBL No./ AWB No. S/L

6,583,215
•r Calcul· Tyt? • '- ' \ " ' " ' - 'ra'; D. Amovnl MP 48 A.<:. Numbi!r
adoo of
Toxoo CIO 6,583.215 0.00 0 1
. .
PAL 6,583,215 7.50 0 1 B ACCOUNT1NG DETAilS
NBT 7,735,279 2.00 0 1 Modo of Paynwnt
VAT 7,735,279 15.00 0 1
Ass.c~GIT'Miflt Humber Date: 17/11/2017
ReC<Ipt Number Dote : 17[1112017

Total F - 2.550LKR
~--~--------~--------~----------~
~ 01 Total Oecl•rauon :R$. 2,550LKR
50. c. uiT~ommf~ln~mue~d~MM~.w•tmnOLC~•m·w~n~<~r--------~

hwo1ce Vttrue: uso 42,372.90

!,.-
Fr•lghl: uso 0.00
Offlco
u•• 51. losunmco: uso 0.00

'l
Othe.r: uso 0.00

52.
· ·:.~~
.· 0
~ LV
· '='v
·~· %
'. ·K
_ :l. \:,·,. ·\
0 J\
53. 1do h~y ~II ~rtleulars
c::onfinn Itt at entered by me or on my heh•lf in
the CusO end ek!ctronh::o.Uy tronsferred to the Sri lAnl<.a CU$tOm$ are
trua ~~ ;-..·• . , 1.7~ w~~ th~ ~o.~e .P~rtis:urars .,ppe~r in print rotm on thl$
.
t-:----+--------!---+---,----1 dow..."" : ui1no0uii t.NGINffRtrJG CQ. tTD.
a. .~
.. ··o···a·~.
• -· . .,. ·.U··,..a··c···· .. _ . SIGNATURE.OF ORTER I EXPORTER/ AGENT: ................_,....... ..
PATf: ...~-------~:;1
54. PECI..ARATI:~jt78't'•~ ....... ..: ... ...... t l

...A....:.:0....~~1~lt~~~- ·-~~~.:.~~9. =_Lt> l


SIGNATURE OF CUSTOMS HOUSE AGENT 10 NUMBER
.
-#= ~}o
.tf'G£_ ~~L - ~~
/ J£ lJ ~~ga~~ i(!(iit~:Jtit~Jt-2017-10)
~n: AA~~~~$~~~*~~~~m~ §W ~11:~~: SEEP-S4-\VZ-JS-]020
... ?./i: ~tx.M~I4~7RE1flii% RJ !~~BM: 2011-1~20

rr.~ ~~.:g~ ;J;I.It*!-~ ~ ~{it ft:fi $-ifl'RMB (jG) .~-fft-RMB (.JG). ~~

1 If"':~Jl: OVM.M15A-7 ftf 1900 119.00 226100


,. ~
.--
~V\~tl~
~ ~-xi~~ IfFtiA ~
OVM. M15A-21 . ftj: 40 ( §_2s.ooj - 21000 :
\1\~c\
If'Ff/SA OVM.M15A-9 {tf 530 153.00 81090

""' ~in~

IA•
M15A- (20-22) LiZT. 0
Gl5-21T.O
~

~
20
2
290.00
2520. 00
5800
5040
IJHtli Gl5-7T.O {tf 4 700. 00 2800
• \.~~'3a..~ ~ vJt.~~ I~ft ~
G.15V.O
-
ftj 100 ( 35.0U \ - 3500
flit~~~ Ml5A-7 ~ 2 soW. oo 10000
fft~~!J& !dl5A-9 ~ 1 6700.00 6700
f.-1t~~~ M15A-21 !f{ 1 15000.00 15000
Jj\lt 377,030.0Q
1 lilP37-t!~!Jl,~~:m m?X l 25,.892. 76 25892. 76
;J,it 25, 892.76 I

... I

'
-~-fit- 402,922.76
- ---------------

., - ~· "" I '

{ili_~~~l!l~:~~i!J
;&'. . '&~A· ~1'Vl~ ilM1re:Jm~
. ?t~~~:
"'- '·,Go'
• . -1-k...
. If!#'
~,..).......
h0·tr··
...
,. ..
,~
-.-.
o.l(.· .
'

.. .;;:_""'~.::~"~~r...."t,<< ~-:.

• ~§~~'(~0:::<)Pu~..;_~
.·-:7r' ,_...
~am~,~
.,_~~ 7 r
Iliw,~>fi tm~~:~]l-"'t fk$:_ ~11J,
·...,.; .• ...............__... ,.. ,
..,,-...,.~ ·.. .~ .. ~

''·.._; • . C':::J
.: . ;--~:-:"':;.~~.·~..... .. .
.. <:

r:f:r 3t =M: ,mj ~


CHINA COMMUNICATIONS 2nd NAVIGATIONAL BUREAU 2nd
= I fi :ff ~!! ~ ~
ENGINEERING CO. , LTD.(CSNEC)
ADD: No.27 Cbangjjang Road Branch Daping Central District Chongqing, China.
£~
INVOICE
CONSINEE : ~~~/Invoice No.20170714- 0l
CONSINEE: CHINA HARBOUR ENGINEERING COMPANY LTD. E:Wl / Date :20170714
ADD: LEVEL 32,EAST TOWER, WORLD TRADE
~ili~/Dispatch Port : SHANGHAI
CENTER, ECIIELON SQUARE, COLOMBO 01, SRI LANKA.
0/A: MINISTRY OF HIGHWAYS, PORTS AND SHIPPING 1l~ilitft/Destlnation Port : COLOMBO PORT
PROJECT: EXTENSIO.~ OF SOUTHERN EXPRESSWAY FROM
MATARA TO HAMBANTOTt\ SECTION 4- FROM MATTALA TO il' fi'lJ ·~ I contr act no. : 02- SEEP- S4-2017071401
HAMBANTOTA VIA ANDARAWEWA. iC$: 6. 9
XU SEN LIN 0094 766059448

3tft7J~/Payment Terms: NO FOREIGN EXCHANGE TRADE l~Jl:!k/Shipping 11ark: CSNEC

.~1ft (ClF)
1¥-fJ- ofl, ~l;:j~j(i['. Description &Marks lie:til: Qty. l'(i{l'[_ -*ffi' Total Amount
(Unit) U/Price (USD)
(USD)

1 JACK ~IT~ 8425421000 2 SET 3026.29 6052.57


-
2 OIL PUMP ~~8413810090 2 SET 1069.94 2139.88

:iEWlFREIG~IT (USD) 21 1. 58

~~INSURANCE(USD) 75.36

CIF TOTAL (USD) 8,192.45

Cl!ina Communications 2nd . .


Bureau 2nd Enginecrin C Navtgat,onal
f k.:::..11~ e ~ _ g a., Ltd. (CSNEC)
7liC..AiJ ;v - _r. ;f!l. ·-
l...'- I ) 1:; Plt-i,\ ,;]
•Jl . I ,
Y;
</,

?.~·,~:r
~ Wuhan Hangke Logistics Co., Ltd.
ADD: No.19, Xianggang Road,Jiangan Region, Wuhan City,Hubei Province. PRC
Tel :0086 27 85730475 Fax_: 0086 27 85730475
~ ~ INVOICE
£~-f;}fi~Invoice No.: 20170824007
tiSr:fRA:
Cons ignee: BWJDate: 2017-08-24
MliiH.f!Port of Dispatch
TO:China Harbour Engineering Company Qlogdao.China
Ltd.
ADD: Level 32,Eost Towe~:,World Trade ~1.\mmPort of Destination
Center,Echelon Square,Colombo 01 ,Sri COLOM:eO.Sri Lanka
Lanka.
0/A:Ministry ofHighways,Ports and 3C:Vi'/.n3~Tenns ofDeJivery:FOB Qingdao
Shipping t!.tli~BIL No. HSKV0602 J
Projectt Extension of Southern Expressway
from Matara to Hambantota Section 4-From
Mattala to Hambantota via Andarawewa.
N~1JitPayment: NO FOREIGN EXCHANGE TRADE

fAi~
J:l
llll ~ *4rr f(Jit !f!ift ~ill"
Unit Price
HS r..t> Description KGS Quantity Total A moun (USD)

3824409000
MIJ(\\>. 0...£:~
$1l±*1JIJ~J/GROUNT
AGF..NT PGA
KGS 24000
(USD)

0.-W J 9537.3 1
--
:jgf/l/Freight 1997.02

~~Jt/Insurence 15.23

(_) CJF Total amount (USD) ({$49.5'()

F2r SrlLgny £t2l"t ll&~


~ood~ &r~ !!U~blna Qdelu

Stamp/Signature
(if[.) ~*
$ Wuhan 1-Iangke Logistics Co., Ltd.
ADD: No.l9, Xianggang Road,Jiangan Region, W uhan City,Hubci Province. PRC

Tel.:008.6 27 8573047~ Fax: OQ86 27 8573Q~75

~ if 1t! PACKING LIST


q~~.A: E!R~Jtt~Packing List No. 20 170824007

Consignee: '&.Jfi:~~Invoice No. 20170824007


TO:China Harbour Engineering Company 8 J!IJDatc : 201 Z-OH-~4
Ltd.
~~~Port o f Dispatch
ADD:Level 32,East Tower, World Trade
Center,Echelon Square,Colombo 0 !,Sri QingdaQ.~bina
Lank.a.
0/A:Ministry ofHighwnys,Ports and m:~mPort of Destination
Shipping
Project: Extension of Southern Expressway fn:-*.1;}3/L No. HSKV0602 1
from Matara to Hambaotota Section 4-Prom COLOMBO,Sri Lanka
Matta Ia to Hambantota via Andarawewa.

1f~:1.f.ltPayment: NO FOREIGN EXCHANGE TRADE

~~ JJi: ~ &~ ~ {i],~ EBJR (KG) ?J iii {KG) Jr.. jj

No. Description Packages G.W N.W CBM

1 $lti±9~1Jn~J/GROUNT AGENT PGA 960 24096.00 24000.00 22.464

~it Total 960 24096.00 24000.00 22.464


L) Fo[ Sti Ll!nka P!J!ject Usc
Goods A~ of ~hiy Qda::!!!

Stamp/Signature
(~iit)~*
BILL OF LADING FOR OCEAN TRANSPORT JsCAC SAFM
OR MULllMODAL TRANSPORT ··--·- - - - - ·---·-
OA.No. HSKV06021
Sf4ij.o;·-..- - - · -- - ·- -- - - -- - - -- - - - - - - - - - - - · - - · -- ~No. ---·-··--- ---- - - - - - - - ·-
WUHAN HANGKE LOGISTICS COMPANY LIMITED HSKV06021
ADD:N0.19, XIANGGANG ROAD,JIANGAN REGION, .,_,;;;;-----·- -----··-···--- --- ----
c¥.~-·-·
WUHAN CITY,HUBEI PROVINCE. PRC
2642479
TEL:0006 27 85730475 FAX: 0086 27 85730475
o;;;;;;;w;;;--*'o~c~..;;;di,'"d;;.. '·""'-"'_,old<._._,· - - -··
~~~ ...,,_..,'10.....,..,-io-~-Potaon-.;-:;o.;;i.o~-.., -IIOory....,
~(.Hc;;;;;Mv,------
CHINA HARBOUR ENGINEERING COMPANY LTD. CHINA HARBOUR ENGINEERING COMPANY LTD.
ADD:LEVEL 32,EAST TOWER,WORLD TRADE ADD:LEVEL 32,EAST TOWER,WORLD TRADE
CENTER,ECHELON SQUARE,COLOMBO 01, CENTER,ECHELONSQUARE,COLDMBO 01,
SRI LANKA. TEL:0094766287394
0/A:MINISTRY OF HIGHWAYS.PORTS AND SHIPPING
I
SRI LANKA. TEL:0094766287394
0/A:MINISTRY OF HIGHWAYS,PORTS AND
!,~:'JE_~;!XTENSION

. _ :_ _ _ __ _ :1__:_________
\t\ls~(te.U~~~WQ1•1tl
_?F SOUTH~E~'!,EXPRES5>\'AV"-------··j.~N"'•o4Rtot"lpf
te r-40 .
~IPP~G. ~~IM'tfi~WH<JitM~fTt~tUA.,,.-ot.MuMI)
PROJEC~EXTENS~'?!'~~-:.----~------·--·-- -·
MAERSK SAVANNAH 1712
-,.;;;;;t-;;;g- - - - - ,_ .. __. - · · - - - · · -··- ~;;;.y.~.._ _ _ _ ....._T_tu..(<.. - t l - -- --
QJNGOAQ,CHJNA COU>t.CBO

=-~~~~------_ !:'.AI3J!qM.~,A.B~..BiRN~tl~Jiavs~lf.r.!ffi_...-------=-~==:=~~=~=--::===~
t<lol<foi~;~••'OUOd•: -_,N...,befl: ~N<IJSHINo. w.IQI• -

24096.000 KGS 22.464 CBM


.) 1 Container Said to Contain 960 BAGS

GROUNTAGENTPGA

N/M

•fROM MATARA TO HAMBANTOTASECTION


4-FROM MATTAl..A TO .•, . , . ••.
HAMBANTOTA VIAANDARAWEWA. ..~ ~ r·. ' . ·, , :~
..SOuTHERN EXPRESSWAY FROM MATA~/£ f:. -.~· ,t·.
.•
TO HAMBANTOTA SEC110N 4-f'ROM MAlTAl:A 'c ~ ' ·' ,. J

TO HAMBANTOTA VIAANDARAWEWA. "_'.;; :,, · 1:

TCf<U1119S35 ML-CN6235687 20DRY 8'6 960 BAGS 24096.000 KGS 22.464 CBM
SHIPPER'S LOAD, STOW, WEIGHT AND COUNT

FREIGHT PREPAID

AGENT AT OESTlNATION:
SAFMARINE SRI LANKA (PVT) LTD
36, D.R WIJEWARDANAMAWATHA
COLOMBO 10 SRI LANKA
Tel: (4 11 4794866
~~·--by~IOI!houc~~~-C.OW(- .....H14)
• ~· Chlrto< -

c;;;;~1...S 14~ T............-


oi-OtpodWooo-..dWc.nf-.
1 container iiii"Olli_ _ _ _ _ __ _
IIUii&i' ~ 0( Odiifoll iiO>t
2017-09-00
THREE/3

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WUHAN HANGKE LOGISTICS CO., LTO
""' IM
14 ( t.!lofcnu ll•f• ra-nu t:umbor

)romr
r
N0.19, XIANGGANG ROAD, J Lo:sd li=:.! I 172713 13/1012017
JIANGAN REGION, WUHAN CITY 1 1 l.\.a ~Jfe~t
HUBEI PROVINCE
"httn11~ • ,..,~, ~. ...o.. c..c•• •• nr• S.Quenco Nun•bor
CHINA
1 960.001 2017 #42

5 Consignee TIN: 4092550517000 jg Per, on Respon sibf«:! rot• f1otmehtl St!IUGI'I'IOnl TIN:

CHINA HARBOUR ENGINEERING CO LTD I'·


·j
I f4) AdOf
l32 EAST TOWER WTC ECHELON SQR
COL 01.
1 7 ,_/ 7
lnf,..flfllth•u"'
10 Cty or Lost
jcons/FI"t Ost.
kl bl b2
Trading Voluo O.t•il• r C.A.I'.

leN N 1•
14 [)Qebral"lttR9Pft'u nl•twe TIN 1740996932525 t5 COufltry of E !Cpott 15 Cty. c.{od• t7A Cty. O.o. Cod~

3 WAY LOGISTICS INTERNATIONAL P l ~hina . ,eN bt a tLK lol


50/99,BROOKE ESTATE,RAMAH ERA RD, 1G Country of origin 11 Country of destin~lio n
HEWAGAMA,KAOUWELA Sri Lanka
!china
1a Vos.ei/Fiight
~~19 Ctr. 0 O.Hve~ Terms

MAERSK SAVANNAH I yes k;IF I


21 Voyage No./Oa1o 2 curreor & Total A mount tnvolcod 3 E•chango Rote ~124 rtur• of
1712 OF 27.()9.2017 I USD 11,549.56 155.0919 ~ranot.
25 Ma<kJ Trans. 1261nlond Modo 21 PLeee or Londing.IOi!'Ocharglno ~~ Fln•ncial and banking data Bank Code 9999
1 ~\Border frr,nspon l'rcHms of p.-ymctnt 90 No foreign Exchange involved
2i Office of EntrytE dt 30 Location of Goods. isonk No,., : NFE
CBHQ1 ColombO Head k;ICT lara nell : 000 Ref. No:

~~ZlemNi' I
l1 Pockogeo
and
OootrfptiO<I
or Goods
Marks ~nd numbers .. Contalnt:ra NO(et .. Number and kfod

Mali<s&NO$
ofPacbges:
01 X 20' FCL CONTAINER
TCKU1119335 ..
33 C<>mmod~y (HSI Co<lo
38244000
34 Cty. Ofig. Code
00
J5 Grou u ..s(Kg)
I I JOPt.fe-,.,nc.
Number&
Kind
960.00 BG aiCN ~bl 24,096.00

Containers No{I)
Bag
37 ProO<!dr· ll Nat Mus (Kg I 39Quobl

4000 223 24,000.00


Ooccr1pt1on:
GROUNT AGENT PGA 40 Previous PI>Cumtnt I 8(. No. I AWB No.
.. S/1..

HSKV06021
•1 UOM &Oty, 1 21tem Pt'lce(FOOICIFI I rJ V.M.

'4 Add. 1nfo Li~nceNo ovar O.Oty ~GM 24,000.00 11,550 .,Ocl
~umoms

Produud
0+()-+()i{)-() 41 UOM & Cly. 2 A.l. 145 Adjust..-.t
C4ftllicatet A .O.
ond Aultlo· 41 uou .. Qly. l "Statistical Value
riutton
1,791,243
47 Colcu1· Type Tax Base Rate Amount loiP 48 A.C. Number 49 klentfflcallon of w•u•house &
ollonof
TaKef CID 1,791,243 0.00 0 1
PAL 1,791,24~ 7.50 0 1 B ACCOUNTING DETAILS

NBT 2,104,711 2.00 0 1 : CASH


Modo of Poymenl
) VAT 2,104,711 15.00 0 1
As~ssment Number : A 172714 Date: 13110/2017
R.oelpt Number : Date:

Quar.ntH : OLKR Dale:

TotoiFees :Rs. 2,350LKR

To\11 0 1 Tou1 O.CI>.ration :Rs. 2,3501,.KR


50. . c. U$1 ttyqlgrd Ampslrfl Q«tMQt ~
Invoice Vafue: uso 11,549.S6

om..
Fr.lghl: uso 0.00

u.. 51.
.. IJisurance: uso ..o:oo----·
Other: uso 0.00
F« m.NJ.If £ubmfuioN 1.o ~fiNed tw th4t decfat• nt
52. 53. I do hereby confirm that att p411ftfo4.1fan entored by mo or on my behalf in
iho Cu•Oee and et.etronluUy t-ran•f•~ to th• Sri LanSca Custo~ art:

~·· -· ·~~"''""1!1"~·1"G'etr"tt"
CHIN · f ~ \1::.;'!.:~ t.N\3\'~t'l: {\1
document.
1
':J , \.1 . ·
0.
SIGNATURE OF IMPORTER I 'I£R I AGENT: .......... - .................
CAlC:.................... .- :.
5C OECt.ARAllON SUSM1~ ·••• • •
· ... , ori~.ect Sh:;vlattJre .
........ _ .,,,,_,.,........
~-· ··-····· ·· ..·-··-................,_ ···-····· . ·······························
SIGNATURE OF CUSTOMS HOUSE AGENT tO NUMBER
..

T. N. Constructions
NoA1, San)eeva Building, Colombo Road, Uyanagemulla, Seeduwa.
Tel. 011 4962324 Fax: 011 2259012 E-mail: tn_cons@yahoo.com

The Project Manager


Matara-Hambanthota Highway Project,
M/S China Harbour Engineering Company Ltd,
Project Site Office,
Kurudana,Andarawewa,
Hambanthota.

22-01-2018

Dear Sir,

Submission Of Quotation for the Supply of M achinery & Equipment.

We are pleased to submit our best quotation for the Supply of Undermentioned Machinery and
Equipment for you Kind consideration and approval.

Wet Basis Dry Basis Wet Basis Dry Basis


Rate Per Rate Per Rate Per Rate Per
Name of Machinery Capacity Hour (Rs.) Hour (Rs.) Month IRs.) Month IRs.)

Backhoe loader (JCB ) 3CX 2,000.00 1,600.00 200,000.00 160,000.00


Boom Truck 3Ton 1,900.00 1,600.00 190,000.00 160,000.00
Boom Truck 5Ton 2,750.00 2,350.00 275,000.00 235,000.00
Crawler Excavator PC-30 1,500.00 1,200.00 150,000.00 120,000.00
Crawler Excavator PC-70 2,400.00 2,100.00 240,000.00 210,000.00
Crawler Excavator PC - 120 3,500.00 3,000.00 350,000.00 300,000.00
Crawler Excavator PC- 200 3,900.00 3,300.00 390,000.00 330,000.00
Dump Truck 3Cube 1,700.00 1,300.00 170,000.00 130,000.00
\ ._)
Dump Truck 2.0 Cube 1,400.00 1,100.00 140,000.00 110,000.00
Dump Truck 1.0 Cube 1,300.00 1,000.00 130,000.00 100,000.00
Tipper 10 Wheel 2,600.00 1,900.00 260,000.00 190,000.00
Water Bowser 4000 l tr 1,200.00 1,000.00 120,000.00 100,000.00
Water Bowser 8000 ltr 1,800.00 1,600.00 180,000.00 160,000.00
Water Bowser 10000 ltr 2,200.00 1,800.00 220,000.00 180,000.00
Tractor with Tailor 0.75 Cube 900.00 700.00 90,000.00 70,000.00
Wheel Excavator PC -100 2,800.00 2,300.00 280,000.00 230,000.00
Wheel Excavator- Brea ker PC - 100 3,900.00 3,200.00 390,000.00 320,000.00
Motor Grader 10ft 3,900.00 3,400.00 390,000.00 340,000.00
Motor Grader 12ft 4,800.00 4,200.00 480,000.00 420,000.00
loader 2.5 M3 3,900.00 3,000.00 390,000.00 300,000.00
loader 1.5 M3 3,250.00 2,500.00 325,000.00 250,000.00
Bob Cat 1,800.00 1,600.00 180,000.00 160,000.00
Dozer 02 2,900.00 2,500.00 290,000.00 250,000.00
Dozer D4D 3,950.00 3,300.00 395,000.00 330,000.00
'l
.i
.T .N. Con.struction.s

Dozer
Roller
• .
·NoA1, sanjeev<~ Bulldihg, Colombo Road, Uyanag~muHa, Saeduwa.
Tel 011 4962324 Fax: 011 2259012 E-mail: m_cons@yahoo.CQm

D4E
1 Ton
4,250.00
600.00
3,600.00
500.00
425,000.00
60,000.00
360,000.00
50,000.00
Roller 5 Ton 1,800.00 1,400.00 180,000.00 140,000.00
Roller 10Ton 3,800.00 3,200.00 380,000.00 320,000.00
Roller 12Ton 4,200.00 3,500.00 420,000.00 350,000.00
Sheet Foot Roller 10Ton 4,000.00 3,400.00 400,000.00 340,000.00
Air Compressor 125 CFM 1,500.00 1,000.00 150,000.00 100,000.00
Air Compressor 175 CFM 2,000.00 1,400.00 200,000.00 140,000.00
Concrete Mixture 7/10 850.00 800.00 85,000.00 80,000.00
Concrete Mixture 14/10 1,500.00 1,400.00 150,000.00 140,000.00
Wacker 65kg - 80kg 750.00 650.00 75,000.00 65,000.00
\_ ) Plate Compactor 6Skg - 80kg 750.00 650.00 75,000.00 65,000.00
Vibrator Poker with Engll')e 2" -4" 650.00 600.00 65,000.00 60,000.00
Mobile Crane 25To n 4,900.00 4,300.00 490,000.00 430,000.00
Mobile Crane SOTon 9,000.00 8,000.00 900,000.00 800,000.00
Concrete Truck Mixer 5M3 4,500.00 3,500.00 450,000.00 350,000.00
Water Pump tf>c..~o I) 2" 550.00 500.00 55,000.00 50,000.00
· Water Pump (.J)o,ct~t.U ~
. ~· 650.00 600.00 65,000.00 60,000.00
Water Pump \ .,~ ) 4" 1,300.00 1,100.00 130,000.00 110,000.00
__Water Pump t ,, ) 6" 2,800.<]0 2,500.00 280,000.00 250,000.00
Generator 5-10KVA 750.00 700.00 75,000.00 70,000.00
Generator 20-30KVA 1,100.00 950.00 110,000.00 95,000.00
Generator 40-SOKVA 1,750.00 1,500.00 175,000.00 150,000.00
Generator 60-100KVA 2,850.00 2,500.00 285,000.00 250,000.00
Generator 120-200KVA 4,750.00 4,000.00 4 75,000.00 400,000.00

Name of Vehicle
Crew Cab 140,000.00 100,000.00
~\ Double Cab 180,000.00 130,000.00
Van 135,000.00 95,000.00
Car 130,000.00 90,000.00
Jeep 200,000.00 160,000.00

As[!halt MachinerY
Asphalt Paver 6m 850,000.00 700,000.00
PTR 12Ton 400,000.00 300,000.00
Macadam Roller 12Ton 400,000.00 300,000.00
Bitumen Bowser 4000 Ltr 400,000.00 300,000.00
Tracto r Boome r 6Ft 375,000.00 350,000.00
Aircompessor _ 125/175CFM 185,000.00 100,000.00

Egui[!ment
Re-bar Cutting Machine 75,000.00
Re-bar Bending Machine 75;000.00
3 Phase Packer Engine with Cable 75,000.00
J
I

No-41, Sanjeeva Building, Colombo ~oad; Uyanag~muna, Seeduwa.


Tet 011 4962324 Fax: 011 2.200012' 1E-mail: m..:.cons@yahoo.com

Our terms and conditions are appended for your perusal.

(a) above rates are on Wet/Dry Basis

(b) above rates are inclusive of Operator

(c) One way Transport charges should be paid by the client.

(d) Three days notice will have to be given to us by the client prior to the su pply.

(e) Wet Basis- Fu el for machinery should be supplied by the client and the cost of same
may be deducted from the payment against our invoices.

(f) In case of breakdown similar type of machine will be replaced immediat ely.

(g)
The above Monthly rate is base on 100 hours per month and exceeding that will ·be charged at pro-rata basis
(h) The above rates and conditions could be negotiated.

(i) When invoices are submitted, payment will have to be made within 15.days. of submission.

Thanking and assuring you of our best services at all times.

Yours Faithfully
\. __) T. N . Constructions

S. A. Nuwan
M anaging Partner
0777-424302
Cfi.~c EXTENSTION OF SOUTHERN EXPRESSWAY FROM MATARA TO HAMBANTHOTA
SECTION 4 FROM MATTALA TO HAMBANTOTA CH 0+000 TO CH 25+000
Contract No:RDNSEEP/CONT-S4

W~, ChinqJiabour Engineering Company, Please provide your Quotation for below listed items

Steel For Structure


Des'c riptlon Sizes
I beams(H beams) 250mm
I beams(H beams) 450mm
I beams(H beams) 600mm
8mm Thiel< Round column 800mm Dia.-
C channel 100mmXSOmm
H iron 75XSOm m
Steel Plates

l'fl.'J P1(W~ 8~4\!tMM Cl1t~ l(f~M,Od


Project site office,
Kurudana,
Pahala Andaraw ewa,
Hambantota.
T.P. 047-3221152
Ln.CU1d1n0r. 5.tJAf
2018-03-02
a.Rotr var L11(li/ .on wru~! d' n~ ..
·PaL14fYlfU, d1drr wrtn Ct?fgqz.
JA'NATHA ?TEELS
. No: 20 Quarry Road,
· Coiom~ - 12
Tel: 2,338607. 2421412, 232b607. 2•f54282
f..' !\•t :'.~J!if:~7
EXTENSTlON OF SOUTHERN EXPRESSWAY .F ROM MATARA TO HAMBANTHOTA
Section 4 F rom Mattala to Ha mb anthota via Andarawewa.

BILL No 800 - SCHEDULE OF OA YWORKS: LABOUR


Item r•ay Pay
Item Description Qty Rate (Rs) Amoont(Rs)
No Item Unit
801.01 Foreman/Gange,r
..... .._,_ - ··~--~ .... - ... - hr _I '~.?.2:92.. "" 470.00~ 916,500.00

_. -~r _ .. I ,3_0 0.90 .. ~?~:??


2 80 1.02 Skilled Labour 484,900.00
.. ............--.. --~······

..,
.) 801.03 Unskilled Labour .. ...... hr .... 4,550:02 . ·--~-_250.00 1,137,500.00
.. .. -
4 801 .04 Rebar worker 127,530.00
5
·-
801.05
~"- ---··--·-······-··

Concrete Worker
hr
hr
.....2.92:Q
.O.
260.00
327 :£?.1...
307.00 79,820.00
......... -·-· !························· .... .......•...•..•••. .. .. -
6 801.06 Bridge Worker hr 260.00 446.00 115,960.00
~-·- . . -·~ ............ ..........................._,, ___ _ i·- .. .... .. .. ---- . . . ............ - - ·····-· ...... ·-·
--· -~

7 80 1.07 Bricklayer hr 130.00 400.00 52,000.00


8 801 .08 Mason hr 1,950.00 400.00 780,000.00
9 801.09 Carpenter hr 1,300.00 446.00 579,800.00
-- ················ ....
10 80 1. 10 Electrician hr 130.00 697.00 90,610.00
-,. -·· _, _______.... . ·····- ·---···············--·-·····
I1 801.11 Mechanic hr 130.00 697.00 90,610.00
12 801.12 Welder hr 130.00 348.00 45,240.00
- ···················- -- ... - ·
····-- · --· ..
_ Plant Operator for excavator, drageline,
13 80 1 13 130.00 405.00 52,650.00
shovel or crane hr
_ Assist~ot plant Operator for excavator,
14 80 1 14 130.00 347.00 45,l.l0.00
dragehne, shovel or crane hr
_ ~I ant Operator for dozzer with blade or
15 80 1 15 130.00 396.00 5 1,480.00
npper hr
_ Assistant plant Operator for do:r..zer with
16 80 1 16 130.00 347.00 45,110.00
blade or ripper. hr

17 801.17 Operator for other plant and equipment hr 780.00 396.00 308,880.00
·- ................ . ... .. ·····--· ·········· -··· - - - ···-·····-- -- -· ......... ........... ..... ·--··

18 801.18 Assistant Operator for other plant and 780.00 347.00 270,660.00
equipment hr
) Bill No. 800 Daywork Labour total Carried to Bi11800 Day
5,274,.360.00
work Summary

31
EXTENSTION O F SOUTHERN EXPRESSW AY FROM M ATA RA TO HAMBANTHOTA
Section 4 Fr om Mntta la to Hambanthota via Anda rnwewa.

HI LL No. 550A- MI NOR STR UCTURES


Item Pay
Pay Item Hem Descriptio n Q ty Ra te (Rs) Amount (Rs)
No. Unit
Concrete Work for Pipe and Box
551
C ulverts
1- ·- - ·--
Cluss 30/20 Concret~
_ Top, bottom slabs, walls, Head walls,
55 1 002 cu.m 3,872.00 32,295.00 125,046,240.00
apron, toe walls and Wing wall etc
C lass 25/20 C oncrete
2 55 1.002a Drains. Retaining walls etc. cu.m 2,240.00 31,360.00 70,246,400.00
C lass 20/20 Concrete
3 55 1.002b Drains. Retaining walls etc. cu.m 2,908.00 29,424.00 85,564,992.00
C lass 15/20 Concrete .. _
.. ... -- -·- ·-·-----· ~·-

4 55 1.008 Blinding cu.m 1, 159.00 24,046.00 27,869,314.00


.. . -· - -- ·-- .. --
Form work
... - -- ·-----
5 551.009 Wrought fonnwork sq.ro 26,470.00 6,252.00 165,490,440.00
- . .. - - -- -- - -- -
6 55 1.010 Sawn fom1work sq.m 27;2 14.00 5;252.00 142,927,928.00
.. - - .. - -
Reinfo rcing Steel
- ..
7 552.00 1 Reinforcing steel bar kg 876,896.00 284.00 249,038,464.00
1-
566 Su r face Dra inage
- - --
Surface drainage system for storm water
8 566.001 inclusive of pre-cast kerb, catch pit and PS Item 30,000,000.00
shoulder paving in asphalt concrete
1--· . - ... ..
554 Dl'ivcn Piles- .Pile Embankment area
. 400x400mm precast concrete pile for
9 554 002 m I 2,000.00 28,49 1.00 341,892,000.00
piled embankment.
. Pile caps to piled embankment includi ug
10 554 006 cu.m 1,655.00 63,295.00 104,753;225.00
form work & rinforcement
II 554.004 Pile Load test PS Item 2,000,000.00

Tota l of Bill No. 550A C arried to Maio S ummary J .344,829,003.00

18
Industrial Calibration & Servics Center (pvt) Ltd

~ICSC
318, Siddamulla, Plliyandala, Sri Lanka
Tel: +94 777949654, fax +94112052233, email :sales@jcsclk.com, icsclk@yahoo.com

SUSPENDED TAX INVOICE I


Date: 05-03-18 Purchase Order No: Jon No: J84 Invoice No: I 2018-0036
Company VAT N o 114701351-7000 Company S Vat No 10630
Customer Vat No 409255051/F-7000 . Customer S Vat No 007209
Client Matara To Hambanthota Via Andarawewa
Address
China Harbour Engineering Co. Ltd
Level32, East Tower, World Trade Centre, Echelon, Colombo 01
Contact Person Mr.Ranjith Rathnasiri !Telephone# 10714651731
. .:. ;. :.;. ~ Calibration of following laboratory Equipments
Unit price Amount
No Qty Item Description
_ (l.KR) (LKR)
--· --
1 01 Calibration Of Two Batching Olant With - 90,000.00 90,000.00
Transportation -
-
-
-
-
-
-
-
-
-
-
Transport & Other Expenses
Amount 90 000.00
NBT 2% 1 800.00
TOTAL DUE ( LKR ) 91 ,800.00
SVat15% 13,770.00
Reports will be is sued only after full settlement of the pavment ..
Bank Name Sampath Bank
Address High-Level R oad , Kottawa
Ace, Name Industrial Catibration & Services Centre ( Pvt) Ltd.
Ace, No 0052 1000 0889
SWIFT Code BSAMLKLX

........ 9r.:~~FORWARDTOYOURCONTINUEDBUSINESS I THANKYOU I

Authorized Sianature .
RV: 00,2017/04/05, ADM-03, ISSUE-02

Accountant
Industrial Calibl'ntion fj Survir.as ·
Cente,• (Pv!) ltd.
rm-:"
~
._,.,., ~~_. .. }:, ,,,, 'J!Jl'~l"
•·.' •"'"i :~ ... ~ . a/.:-~·- b ... d
lndusfrial Calib(ation & S~rv(ces Center ( Pvt} Ltd.

~!CSC
.36/1 Siddamulla ,Piliyandala, Sri Lanka
Telephone -+94( 0)77~7~49654/ +94 (0)11-2052233 I +94( 0)11-4277084
Email: icsclk@yahoo:c·om I sales@icsclk.com Fax: -t·94 ( 0 )11-2052233
GaHbration Report
Report No. C-2U17-101 17 Page 01 ·of .02·
Date of Ce~libration 11/27/2017 Next Calibration 11/26/2018
Ambient Temperature
China Harbour Engineering Company Ltd.
Cliont J<ur:upana, Pahala Andarawewa,
Hambantota.

Particular· ofJnstrurriertt
Pr'e stressing, Jacl<
Mariu.fa<;ttirer
· 1-------------~~--~------------------~~~~~~----~~--------------------~
Moaol YCW$Qb8-2Q.O
ldentlficatlon'·N o
.j.iack MOO :kN, j I.
Capacity 11-G-
.'i:\-
.u~ge-.·-----lr-6-oM""""'i:>""""'
···a··:-'-----11 Divis io'n· ,..---·-· --o,,_
S_.M_p_a-·:-··

Serial No. Jack 17.0.701

Indicator type Dial


Loc;atiQn Of. Exa-nime¢
Measurement TraoeablfitV
·The Jacl<'was calibra(ed ~alnst.the f9lt9Wing~~nc!.ar~ :Tn~·t¢cres:ap.pli~ ~re traceable to·Natiolfai.MetroJogy
center
. • ·SC.(er.i~:Park
. . "
Driv~
. Siflgi;l.pore& tstitilio NaZi6nareiii';Bi~erca ,.t aly( t NJttM):Meiro!ogtca .
. vic;=i
.. · ·· ~

Q142;:tf5(AF(Q,b,Of:·.a.,~1
·C.13..8PN26.11AFI0001

. Method ·:<>~C'a ilbra'tlo n ..


"! ~~ok· wa~ ~<:~l.ip.~(eg··, n?9.Pqr.q~ nq.e W1tf.l i$GX7500-~1~~0J:S ~ 'The forbes
wer£;:~:appti~d ·;n <X>rnpre~sion tn:~e .. Th~ paUo~n.Qo ~was dirriei::f. out with incrementa! forces,
1:1:1~ ·.qralib.t;affoi1 (data is g!Verl ill :tl:1~ rep(>.rt

U rlcettair1tv::
' Th~; r!;!pOrt~q expande.d unce$l~:"~iY ~,f hiea.sur~i!i~!l.t }s:'stated as·,tne .standard uricertaint~ of.m·ea,l3U(ernen(.
mif.ltipliad b}lth<:!' coverage ·fact6r'K=4.:·wilich for a ·oor:rrliil cii.slrib.ution cpiJ'e~pg,nds to ?l.·coverag~ pro~~bifitY·¢f.
~pprc;>xirn~tely 9f5 % · . ·
lJ n c~rtalnty Contributions •Co nsidered :
~L Relative.sfandard un~rtainty du~' to repeatati{HfY ·of1h~ ,maQh/.ne;in9icaUon •. Urcip
2. Relative $1al1d~rd uru:;ertainty due io·the r.e.~QiuJY6n oJ the Jndic13lor, · v.re$
·:3. R~lalive sfandar9·~,Jncer.tainly 9f C<3Jibratfon .9fili~ S~and~rd, u61r1 •

'Not~ 1: Thfs report should not be reproduqeo except in full ,;~lthd'Ut 1he:writlen appr:pvarfroni
th~ ·r ecllni.car rVIana9er of rnd!J.~triai Cati~raiio:i &:se,vices Cchter•. PiliyanClala.

Nole 2 : This.:ner~lflcR.le refem on !}' 1.o p~if'ticutar iiem suqmitle<;! ~~ T<~{>LlflS ob:;jer~~d .at.lil<~·f~min')'f ca libra!ioh

l No te 3 : 1\'m:t.s;alrf)ralf.on dulc ;;~;pel' U~e cu ::~ lon"iel' reques: ~ ~, ..., :.: .. ·;: . ·'·· "'··::· '<'
. . . .,. _.,. __ _.... . . ,. . _- ------··-.;··- - - - . -·---·-- ·~-. -·-------- --------·--~-~~ ~~:.c~:~1~,tQ~~-t . :_L:2~:~i· ~:>~;< ·,.ti~£___
Dal€! ( J: l ~t·!C<:~ip! ,Of l!isi(Uthenl : I 1/2.lf201T RV: O't, ;?Oi71Q~(:1;1. ()1\:,-0~i{f:!!'~~ - iSSi)F-07
• ~

C~:.:~~:?:', ·;y ~~~t;·..;~ :-!•; :: ·~· ; ,:.01 3~


.t
Clll'J\ R.\ILWAY FIRST SLR\'EY & DESIG:-.; INSTITUTE GROUP CO. ,LTD .

Engineer's Site Office,


In front of the Botanical Garden,
Sooriyawewa Road,
Katuwewa.Hambanlota
28111 December 2017

Our Ref: FSDIS4-CIIEC-2366

Contractor's Representative
Extension of Southern Expressway Project (Section-4)
China I I arbour Engineering Company Ltd [CHEC]

Attn: Mr. Yang Senyan

Dear Sir.

CONTRACT NO: RDA/SEEP'/COI\' f-S4


EXTENSlON OF SOUTHERN EXPRESSWAY PROJECT
SECTION-'· FROM MATTALA TO HAMBANTOTA VIAANDARAWEWA
Subject: Reply Calibration Certificate of Pre Stressing Jack and Gauge
Combinations
This refers to your letter No:CHEC/RDNSEEP/CONT/S4/0 1.01/0/003913 dated 27111
Decembcr,2017 regarding the above subject.

According to the Technical Specification Section I (Division 100-400)


101.9 Testing Laboratories Equipment and Services.
101.9.1 Provision ofTesting Laboratories Equipment and Services Execution ofTesting
mentioned:
"Generally all calibration of equipment and testing work will be carried out by the
Contractor under the direction and supervision of the Engineer.''

Engineer approved the calibration certificate of Pre-stressing Jack and Gauge


combinations for BRl-04 bridge pier head of P 15 and P16 stressing works.

Contractor should inform Engineer to inspect the new machine when the first time
carried out on site..

~~I·• ..... ,yi 1."1!8 •. ,,


'\ \ !.! 'C ~~ ~U• N • . t I
CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO. ,LTD .

Thanking you!

Yours faithfully,

~~
·················~···················
Dong Wei
Team Leader [ESEP- Section 04]
China Railway First Survey & Design Institute Group Co., LTD.
Cc: Mr.A.P.K. Abeydeera, PD (ESEP-S4)-f.i. Pl.

G.T.P:7'~

}{U·il .ri·1 i'B • p~·!.t: • !''Ji;;!~ex t ~~· ~~n~~7J~:H·J:\ r.t!.i~: ot!9 ~~:~b;>iY:~ 'i!ft: o~~, . .·x:!;;r)o1l i .Htp· ::'~~w. ··~rrl.t:tJ'!J.l'il
\•l~f \,.:t Xiyirar Ho·•1i,Xi~ 'tri !~:! H~il Pfl:~ i Co:Ji: .'r' iih}-1:{ 'ic l ><t: tt;~; H::.U):i0l' l'u~:Hri 0~~~ ~?'!h:J J'l·l

;F,. ~~ lR )I_ :1. if(


J>rojcct S it.e Office,
000 049 56 Kuru dana,
Pahala Andaruwcwu,
Andarawcwa,
1Iambantota.
C hina Harbou r g nginccrin g Compnny Ltd E-mail: chec.sccps4@gmail.com
Tel: (·194) 0473221 l 52
C onstruction of Ex1cnsion of Southern Ex prcsswny Section IV Fax: (·194) 047322 1155

111
Uak: :l7 December, 20 17 13y Hand & E-IVIni l
Our Ref: CI-I EC/RDA/SEEP/CONT/S4/0 I .0110/0039 13

I:O:nginecr's RepresentHtive,
No: 70 2/ 1, 2nd Floor, Lucky Plnzn Building,
St.Anthony's Mawathn, Colombo - 03

Attn: Mr. Dong Wei , E ngineer's Representati ve


Dear Sir,

CONTR ACT PACKAGE NO. RDA/SEEP/CONT-84


CONSTRUCTION OF EX'U:NSlON OF SO UTHERN EXPRESSWAY,
SECTION - 4 MATTALA TO HAMBANTO't,A VIA ANDARA WEW A
Sub: Cn libnttion Certificate of Pre Stressing Jack and Gauge Combinations

We arc herewith submitting the calibrution ccrtilicatc o f Pre-stressing Jack for your review and
approval.

Your earl iest repl y on th is regard will be highly apprec iated.

Yours faithfull y,

Fol' and on behalf of


China I Iarbour Engineering Company Ltd.

f t'.?/tiC.~
-JJ1 y
>ntractor's Representative
0<
S -t:tJ WXH
Encl: 12 pages

Pi.!BC 1 of 1
lndusfrial Calibration &Setvices Center ( Pvt) Ltd.

~tcsr
36/1 Siddamulla • Pi!iyandala, Sri Lanka
~ Telephone ·+94( 0)77·79tl9G54 I +94 (O)ll -20S2233 I ·•·94( 0)11·4277084
Email : icsdk@yahoo.com I salcs@icsclk.corn Fax : +94 ( 0 )11·2052233
Calibration Report
Report No. C-20 17-1 0117 Page 01 of 02
Date of Calibration 11/27/2017 Nexl Calibration 11/26/2018
-
28 ± 1•c
- =:
Ambient Temperature
China Harbour Engineering Company Ltd.
Client Kurudana, Pahala Andarawewa,
Hambantota.

Particular of Instrument
Instrument Pre stressing Jacl<
Manufacturer -
Model YCW600B-200
Identification No --
.. .....
Capacity
IJack 6000 kN I Di vis ion I ··- ·-----
!Gauge 60Mpa J J 0.5 Mpa
Pump 170602
Serial No. Jack 170701
Gauge 2010.11.6123
Indicator type Dial
Location Of Examined Harnbantota.
Measureme11t Traceabillt:i
The Jack was calibrated against the following standard The forces applied are traceable to National Metrology
Center , Science Park Drive Singapore& lstituto Nazionale Di Ricerca Metrologica, Italy( I.N.R.I.M) via

Standard Certificate number Calibration Due Date Calibration Authority


C142-05/AF/0002 and
16-0304-0 1 2019-04-07 I.N.R.I.M, Italy
C138PN261/AF/0001

Method of Calibration
Tile Jack was calibrated in accordance with ISO 7500-1 :2015. The forces
were applied in compression mode. The calibration was carried out with incremental forces.
The calibration data is given in the report.

Uncertain!:i :
The reported expanded uncertainly of measurement is stated as the standard uncertainty of measurement
multiplied by the coverage factor K=2, which for a riormal distribution corresponds to a coverage probability of
approximately 95 %

Un cartai nt~ Contributions considered;


1. Relative standard uncertainty due to repeatability of the macl1ine indication, Urcp

2. Relalive st:-wdnrd uncertainly due to the resolution of the indicator, u,l!$


3. Relative slandwd uncertainty of calil>mllon of the Standw d, u5 ,,1

Note 1 : Thi;, report should nol l>c reproduced excep: 10 full without tile written <:~pprovAI fro111
!he Tt>cl1nicar Mana;)et of Industria! Calibration & Services Center, Piliyand<Jin.

Note/· I hh r:<!rfifica!e r8fPr:; o. l!)' to ;l;.~dicu lar item s>~ ' Jmi Hcd r results observ~:d F:i I!In t uw~ of calibration
Nc.tc 3. h11.:": i V'''~; : ation dc;lt; ;~ · . : t:: fl :::! ,;t ' ~lomet n::que: .:, . .
t~, . . .. "''
.. . .. ..
--·---- ..... -
:

-J:- ! . .'' •-II)......


~

. '·.·t
-~- ----- -----·-·- - .. -- - ··-··-.........:.-· ···- :.
·.: - :... _; -~..:'..!...::..!~~- .J
! ):It, ( ( f 1:1:-;:runa:l :! .

r • ••
: .. .· ::1
·_., :
~
-#. •
Report No I C-2017-10117 I I ::~ppendix. 1 01 or 1
appendix.
A= -1.21673E-01
F :.. A+ B.X + C.X 2 + D.X3 X =Machine Reading 13 ~ 1.23587Ei·02
F =True Load C= -4.123132E-01
D= 7.00970E-03
Machine readmg = Mpa

Machine 0 0.5 1 1.5 2 2 .o'' 3 3.5 4 4.5


reading True Load, I<N
0
5 6013.4 6613. 3 728.1 787.7 847.2 906.5 965.8 1,024.9 1,083.9 1,142.7
10 1,201 .5 1,260.2 1,318.8 1,377.3 1,435.7 1,494.0 1,552.2 1,610.4 1,668.5 1,726.6
15 1,784.6 1,1342.5 1,900.4 1,958.3 2,01 6. 1 2,073.9 2, 131.7 2, 189.5 2,247.2 2,305.0
20 2,362.7 2,420.5 2,478.3 2,536.0 2,593.8 2,651.7 2,709.5 2,767.4 2,825.3 2,8133.3
25 2,94 1.3 2,999.4 3, 057.6 3,115.8 3, 1711.1 3,232.4 3,290.9 3,349.4 3,408.0 3,466.8
30 3,525.6 3,584.5 3,643.6 3,702.8 3,762.'1 3,82'1.5 3,88'1.'1 3,940.8 4,000.6 4,060.6
35 4,1 20.8 4,181.1 4,241 .6

: .... ·~ i ... ·-:~;·:&: ~; ;'l:.~:"'r

!. ~ '........ : ::.il ·:. •.;' Lvt:::·l'.; . ~;1 i?, ~~c rv 1 . ~.1:;

. )
C-2017-101 17 I' age 02 of 02
Report No

Calibration Resu lt
Indicated True Force , kN at28:!; 1°C
Force, Run#1 Runt/2 Runt/-3
Mean
Mpa 00 120° 240°
0.0 0.0 0.0 0.0 0.0
5.0 6 11.0 614.0 618.0 61-1.3
10.0 1188.0 1191.0 1191.0 1190.0
15.0 1785.0 1790.0 1792.0 1789.0
20.0 2359.0 2369.0 2370.0 2366.0
25.0 /936.0 2951.0 2951 .0 29116.0
30.0 3518.0 3521.0 3522.0 3520.3
35.0 4105.0 4 106.0 4108.0 4106.3
36.0 -1 246.0 4245.0 4248.0 4246.3

Relative error of Relative


Indicated Force ( F ) repeatability zero resolution

Mpa b ± o, a
5.0 0.54 0.00 2.00
10.0 0.08 0.00 1.00
15.0 0.17 0.00 0.67
20.0 0.17 0.00 0.50
25.0 0.17 0.00 0.40
30.0 0.05 0.00 0.33
35.0 0.03 0.00 0.29
36.0 0.03 0.00 0.28

Relative uncertainty

F Ustd •% Urop •% Uros,% Uc,% u (k=2),%


)
5.0 0.04 0.17 0.87 0.89 1.78
10.0 0.06 0.03 0.38 0.39 0.77
15.0 0.09 0.05 0.24 0.26 0.52
20.0 0.09 0.05 0.17 0.20 0.40
25.0 0.03 0.06 0.14 0.16 0.31
30.0 0.06 0.01 0.11 0.13 0.26
35.0 0.02 0.01 0.10 0.10 0.20
36.0 0.04 0.01 0.08 0.09 0.18

Calibralion performed &


report prepared by

...... ~,
\_ /;:~.~

HA I~ IJlcnaka Ti:rl<o n 111<3 m l~1CJ I ! ll l\<lrunaratn8


Tcchr:iCCJ! r,l1;tn. l0<'; Ir r·!l ; :ir::~l Mr.1n;,nnr

.... ,..._...,.- __,.. ..... ... ·- .... -.. . .. ... ... ..... . . .

·.: '. .:i.


Industrial Calibration & Services Center ( Pvt ) Ltd.

~ECSC
36/1 Siddamulla , Prliyandala, Sri Lanka
Telephone -+94{ 0)77-7949654 I +94 {O)ll-7052233 I ~·94( 0)11-4277084
Email : icsclk@yahoo.com I sales@icsclk.com rnx: +94 ( o )ll-2052233
Calib ration Report
Report No. C-2017-10115 Page 01 of02
Date of Calibration 11/27/2017 Next Calibration 11/26/201 8
Ambient Temperature 28 ± 1"C
China Harbour Engineering Company Lid.
Client Kurudana, Pahala Andarawewa,
Hambantota.

Particular of Instrument
Instrument Pre stressing Jack
Manufacturer -
Model YCW6008-200
Identification No -----
Capacity
!Jack 6000 kN I Division I
!Gauge 60Mpo I I 1 Mpa
Pump 170602
Serial No. Jack 170702
.-
Gau ge 042713171
Indicator type Dial
Location Of Examined Hambantota.
Measurement Tracca b ilit~
The Jack was calibrated against the following standard The forces applied arc traceable to National Metrology
Center , Science Park Drive Singapore& lstituto Nazionale Di Ricerca Metrologica , Italy( I.N.R.I.M) via
•'

Stan dard Certifi cate number Calib ration Due Date Calibration A uthority
c·f42-051AF!0002 and
16-0304-0 1 20 19-04-07 I.N.R.I.M, Italy
C1.'38PN261/AF/0001

Method of Calibration
The Jack was calibrated in accordance with ISO 7500-1:2015. The forces
were applied in compression mode. The calibration was carried out with incremental forces.
The calibration data is given in the report.

Un certalnt~ :
The reported expanded uncertainty of measurement is stated as the standard uncertainty of measurement
multiplied by the coverage factor 1<=2, which for a normal distribution corresponds to a coverage probability of
approximately 95 %

U ncerta int~ Contributions cons idered:


1. Relative standard uncertainty due to repeatability of the machine indication, Urcp

2. Relative standard uncertainty due to the resolution of the indicator, U1cs

3. f~el:~tii'C standard unccr!:)in1y ol calibration of the SlandaH:i, lJ c.!a

Note 1 : ·rhis report should no: bn reproduced excc~pl in full without the writlcn up!)IOval from
tile Toclmicnl rvlc-~n::>~Jcr of Industrial Calibr<>l1on & ~3er viccs Centur, Piliy<:J!id<·JI:J.

{\J('J~ (\ ;' • T il is C(~rli!ict~te rd(:t:'; t11 ,;y io parliculm Hem Silbmtt.od & results oiJswvcd ::l !he time of calibraHoP
.. h'• pxl r:nhb1a lion d.. ', • .. :. : ··~• fhe Cll::>fOiilln 1c ,,,,,:,/
....__
1\inlr

-· -... 1>·
- -...
(l: .:, •-.ip: Ollm,!nw .. ••• ·
R .. · - - · -
_...... ____ - ·-
111/.?i/OJ,
.. ··- -·-·- - -·- ·- . .......
" ~

·---1"'.- . - -.
.... ,:-
~--:-~ - ........
. . ·. ! ~ .;
; ~-... i .
:·~ •; ~· !) i-··} ,-f: ~ :.:'!
Heporl No I C-2017-10115 I I appendix. I 01 Of 1
fillpcndix.
A= 2.73488E+02
F::.:: A+ B.X ·I·
2
C.X + D.X 3
=
X Machine l ~eading B= 1.22 ·J38E+02
F = True Load C= -1.93341 E-03
0 :.: -2.3~32'18E -03
Machine reading = Mpa

Machine 0 1 2 3 4 5 6 7 8 9
reading True Load, kN
0 883.8 1,005.7 1,127.6 1,249.3 1,370.9
10 1,492.3 1,613.7 1,734.8 1,855.8 1,976.6 2,097.3 2,217.6 2,337.8 2,457.7 2,577.4
20 2,696.8 2,815.9 2,934.8 3,053.3 3,1 71.4 3,289.3 3,406.8 3,523.9 3,640.6 3,757.0
30 3,872.9 3,988.4 4,103.5 4,218.1 4 ,332.3 4,446.0

....... ---
Heport No C-20 ·17-·10115 Page 02 of 02

Calib ration Result


Indicated True Force , kN al2il ± 1oC
..---·
Force, Run#1 Hun1f.2 r\un1f.3
Mean
Mpa oo 120° 240°
0.0 0.0 0.0 0.0 0.0
5.0 884.0 883.0 876.0 881.0
10.0 1494.0 1497.0 1505.0 1498.7
15.0 2102.0 2087.0 209"1.0 2095.3
20.0 2697.0 2694.0 2689.0 2693.3
25.0 3300.0 3277.0 3284.0 3287.0
30.0 3886.0 3869.0 3884.0 3879.7
35.0 4446.0 4445.0 4445.0 4445.3

RtJiative error of Relative


Indicated Force ( F ) repeatability zero resolution
Mpa b ± o, a
5.0 0.34 0.00 2.00
10.0 0.31 0.00 1.00
15.0 0.32 0.00 0.67
20.0 0.1 4 0.00 0.50
25.0 0.30 0.00 0.40
30.0 0.16 0.00 0.33
35.0 0.01 0.00 0.29

Relative uncertainty

) F Ustd •% Urep•% Uros • Ofo Uc,% u (k=2),%


5.0 0.04 0.10 0.87 0.88 1.75
10.0 0.06 0.09 0.38 0.40 0.79
15.0 0.09 0.10 0.24 0.27 0.55
20.0 0.09 0.04 0.17 0.20 0.40
25.0 0.03 0.09 0.14 0.17 0.34
30.0 0.06 0.05 0. 11 0.14 0.28
35.0 0.02 0.00 0.10 0.10 0.20

Calibration perform ed &


report prepar(.'d by

..,
:rr:::.,..' - ..- /
'~ 1\ f~ Mc nak<.1 I ! l -(i<D'U:1uratn<'l H H KarunDra\11r.!
i ~'V'!il-':.·:. :! O ffir.cr T e dlllic:' l l·.t;;-:• •:·Jr.;m Ted ll tical fVi<)l'rt.:<~•-:t'
L_ . .. , .. . ": ' ,

"--~ .!_;,:__ ~
... ~... '· ......
.- - · .-J
Industrial Calibration & Servi ces Center ( Pvt) ltd.

(~ lCSC
36/1 Siddamulla • Piliyandala. Sri Lanka
Telephone -+94( 0}77-7949654 I +911 (0)11-7052733 I ~ 9-1( O}ll-42T/08'1
Email : icsclk@yahoo.com I sales@icsclk.com l-ax : +94 ( 0 )11-2052233
Calibration Report
Report No. C-2017-10116 Page 01 of 02
Date of Calibration 11/27/2017 Next Calibration 11/26/2018
-
A mbient Temperature 29 ± 1°C
China Harbour Engineering Company Ltd.
Client l<urudana, Pahala Andarawewa,
Hambantola.

Particular of Instrum ent


Instrument Pre stressing Jacl<
Manufacturer -
Model YCW600B-200
Identification No -----
Capacity
IJack 6000 kN I Divil;ion I
IGauge 60Mpa I I 1 Mpa
Pump 170602
Serial No. Jack 170701
Gauge 051551171
Indicator type Dial
Location Of Examined Hambantota
Measurement Traceability
The Jack was calibra ted against the following standard The forces applied are traceable to National Metrology
Cenler , Science Park Drive Singapore& lstituto Nazionale Dl Ricerca Metrologlca, Italy( I.N.R.I.M) via

Standard · Certificate number Calibration Due Dato Calibration Authority


C142-0!5/AF/0002 and
16-0304-01 2019-04-07 f.N.R.I.M, Italy
C138PN261/AF/0001

Method of Calibration
The Jack was c~libra ted in accordance with ISO 7500-1:2015. The forces
were applied in compression mode. The calibration was carried out with incremental forces.
The calibration data is given in the report.

Uncertainty :
The reported expanded uncertainty of measurement is stated as the standard uncertainty of measurement
multiplied by the coverage factor K=2, which for a normal distribution corresponds to a coverage probability of
approximately 95 %

Uncertainty Contributions considered:


1. Relative standard uncertainty due to repeatability of the machine indication, Urcp

2. Relative standard unce1tainty due to the resolution of the indicator, Urcs

3 r~elative standard unc:e1t:.inly of calibration o f !he Slnndmd, u61d

No:<' 1 : 'this rc.potl ·-hould not be reproduct·~d 0>:::ep: in full without tlw wtiUcn approval from
I he '(~!d) t ll r:'l i1kmnoer of lndust:·ial c n;!t). :->tion & Services Co ni<~•, r::iliynndala.

tvl): ~., 2: Thin c, • ~ i! i.:<li:; 1 :~io n~ only to iJ~H (b;ia; i:!'),,! ~: u brni!lcd & re:m ! \~' l)b:~c ~v<:<i at the tinw >>f c: J lill ;o~ ;cn
!
I' i\' ;:r '>.
·'. Nnxl r~; .I·I)J :w. ~~ ;: ... ..-~r, p e 1 tho c t ;~-;h -. ;h ~ ii l~, :est
... ..
··r:·: .. __
-- --
~

. . -- ·-·--
r. •
: . -·- --· .
: , ; ., Of I~!)(.C)il, ( ) ... ' : ' :· .I .
_,. . -·~
l"l />; I
.. ..~---· - ·- . .. ---·-- - ~ ._...._._

.. ,. . ,u·::r ;~-. t:;


·· ·\;r'/ ~··~r:.,~~ - : ·.; r ·_;. ·
_!3.~porl No I C-2017-10116 I I appendix j 01 Of 1
appendix.
1\ = 2.01728E+01
F =A+ B.X + C.X2 + D.X3 X =Machine Reading 1:3= 1.17847E+02
F =True Load C= 6.99245E-02
D= -2.19132E-03
Machine reading = Mpa

Machine 0 1 2 3 4 5 6 7 8 9
reading True Load, I<N
0 61'0.9 729.3 047.8 966.3 1,084.9
10 1,203.4 1,322.0 1,440.6 1,559.2 1,677.7 1,796.2 1,914.6 2,033.0 2,151.3 2,269.5
20 2,387.6 /.,505.5 2,623.3 2,741 .0 2,858.5 2,975.8 3,092.9 3,209.9 3,326.6 3,443.1
30 3,559.3 3,675.3 3,791.1 3,906.5 4,021.7 '1,136.5

)
f~eport No
I C-2017-10116
I I Page
I 02 of 02

_--····---
..." .. Calibration Result
Indicated True Force . kN at29 ± 1°C
Force, Run#1 Run#2 Run#3
Mean
Mpa oo 120° 240°
0.0 0.0 0.0 0.0 0.0
5.0 609.0 6 11.0 613.0 6 11.0
10.0 1196.0 1208.0 1206.0 1203.3
15.0 1793. 0 1801 .0 1804.0 1799.3
20.0 2387.0 2386. 0 2391.0 2388.0
25.0 2961.0 2965.0 2972.0 2966.0
30.0 3559.0 3569.0 3581.0 3569.7
35.0 4132.0 4136.0 4 138.0 4135.3

Relative error of Relative


Indicated Force ( F ) rcpeat\:lbility zero resolution
Mpa b ± o, a
5.0 0.33 0.00 2.00
10.0 0.39 0.00 '1.00
15.0 0.26 0.00 0.67
20.0 0.08 0.00 0.50
25.0 0.17 0.00 0.40
30.0 0.30 0.00 0.33
35.0 0.06 0.00 0.29

Relative uncertainty

F Ustd,% Urep,% Ures •% Uc,% u (k:;:2),%


5.0 0.04 0.11 0.87 0.88 1.75
10.0 0.06 0.1 1 0.38 0.40 0.80
15.0 0.09 0.08 0.24 0.27 0.54
20.0 0.09 0.02 0.17 0.20 0.39
25.0 0.03 0.05 0.14 0.15 0.31
3Q.O 0.06 0.10 0.11 0.16 0.32
35.0 0.02 0.02 0.10 0.10 0.20
'--•

Calibration performed &


report prepared by

/ ''1 -~~---
H A R lv1enak<; rt;~; ka;:;maralna
Tu<;hnir.cl OlltCfJ~· ·; ( -~: ; ) ;li ,; :' ;l!ldi13SJ01
... _ .. ___
.
.
.
~
Industrial Calibration & Services Center ( Pvt) Ltd.

~fCSC
36/1 Siddamulla , Piliyandala, Sri Lanka
Telephone -+94( 0)77-79496511 I +911 (0 )11·2052233 I +911( 0)11-11 277084
r:rnail : icsclk@yohoo.com I salcs@icsclk.com
-=--
Fax : -1911 ( 0 )11-2052133
='='f"M'"i'ern= = - ·- ..
Calibration Report
Report No.
-
C-20'17-10114 Page - 01 of 02
Date of Calibration 11/27/2017 Next Calibration 11/26/2018
Ambient Temperature 28 ± 1·c
China Harbour Engineering Company Ltd.
Client Kurudana, Pahala Andarawewa,
Harnbantola.
Particular of Instrument
Instrument Pre stressing Jack
Manufacturer ~

Model YCW600B-200
Identification No ..----
Capacity
jJack 6000 kN I Division I
j Gauge 60Mpa I I 1 Mpa
Pump 170602
Serial No. Jacl< 170702
Gauge 0515901 71
Indicator type Dial
Location Of Examined Harnban\ola.
Meas urem ent Traceabilit~
The Jack was calibrated against the following standard The forces applied are traceable to National Metrology
Center , Science Park Drive Singapore& lstiluto Nazionale Di Ricerca Metrologica, Italy( I.N.R.I.M ) via

Standard Certificate number Calibration Due Date Calibration Authority


C142-05/AF/0002 and
16-0304-01 2019-04-07 I.N.R.I.M, Italy
C'I38PN261/AF/0001

Method of Calibration
The Jack was calibrated in accordance with ISO 7500 -1:2015. The forces
were applied in compression mode. The calibration was carried out with incremental forces.
The calibration data is given in the report.

Uncortaint~ :
The reported expanded uncertainty of measurement is stated as the standard uncertainty of measurement
multiplied by the coverage factor 1<=2, which for a normal distribution corresponds to a coverage probability of
approximately 95 %

Unccrtaint1: Contributions cons idered:


1. Relative standard uncertainty due to repeatability of the machine indication, Urcp

2. Relative slanda1d uncertainly due lo the resolution of the indicator, u,cs


3. Hefotivc sl;mdurd uncertainty of calib1 atiO!l u~ lflc Standard, u, .,1

Note 1: 'f hi~~ :r•;)ott should nol bo rGp l or:t ,G0d except in lull will :('!lf ih0 written approv:1 f II O' l·
tnr:: -1 c,JH1ical Manager ol ' 'Hi; •:;: rial CCJiibration & f>erv!r.c:; Center, l'iliyandnl;...

Nolo ?:

i'l!otc 3 :
. ~-- --- --
fJaiC' C)~!:~ f ~
. ----·-- --. -
r .:;:· UCI\l ·
•. : ·,;, r •
....... ..--/01i'IO~?_~
:

----- \':
• •

... -
• •• ~-

• ·:1:
0
• .J.··· ~...:.
, • i:-;suE::-0/
••• ·; • ._:·~ _ ;- - -
.,

Heport N~ I C-2017- 1011 4 J J appendix. J 01 Of 1


QPJ!..911 d ix_,_
A= 5.62202E+01
F = A+ B.X + C. X~+ D.X 3
X = Machine Reading B= 1.21829E+02
F = True Load C= -1 .53473E-01
D= 6.993621=-04
Machine reading = Mpa

Mach i ne 0 1 2 3 4 5 6 7 8 9
reading True Load, kN
0 660.6 '780.8 900.7 1,020.4 1,139.8
10 1,258.9 1,377.7 1,496.3 1,614.6 1,732.7 1,850.5 1,968.1 2,085.4 2,202.5 2,319.4
20 2.436.0 2,552.4 2,668.6 2,784.6 2,900.4 3,016.0 3,131.3 3,246.5 3,361.5 3,476.2
30 3,590.8 3,705.3 3,819.5 3,933.6 -1 ,0117.5 -1, 161.2
C-2017-10114 Page 02 of 02
Report No

Calibration Result
Indicated True Force . kN al28 ± 1°C
Force, Run#1 Runtf.2 Run#3
Mean
Mpa 00 120° 240°
0.0 0.0 0.0 0.0 0.0
5.0 654.0 675.0 673.0 667.3
10.0 1250.0 1263.0 1265.0 1259.3
15.0 1855.0 1853. 0 1846.0 1851 .3
20.0 2431 .0 2433.0 2-1 45.0 2436.3
25.0 3001.0 3026.0 3006.0 3011.0
30.0 3586.0 3598.0 3607.0 3597.0
35.0 4146.0 41 65.0 4166.0 4159.0

Helat1ve error of Relative


. Indicated Force ( F ) repeatability zero resolution

Mpa b ± o, a

5.0 1.20 0.00 2.00


10.0 0.46 0.00 1.00
15.0 0.20 0.00 0.67
20.0 0.22 0.00 0.50
25.0 0.33 0.00 0.40
30 0 0.28 0.00 0.33
35.0 0. 17 0.00 0.29

R el~ live Ut1(;8rluinly

F Ustd , % Urcp' Ofo Uros •% Uc,% u (k=2),%


5.0 0.04 0.36 0.87 0.94 1.88
10.0 0.06 0.13 0.38 0.41 0.82
15.0 0.09 0.06 0.24 0.26 0.53
20.0 0.09 0.06 0.17 0.20 0.41
25.0 0.03 0.10 0.14 0.17 0.35
30.0 0.06 0.09 0.11 0.16 0.31
35.0 0.02 0.05 0.10 0.11 0.23

Calibration performed &


report pr ~parod by

•....c"'l_ :.--""
.?.'...:::.·::>-... \
H A 1\ M.-•n: ·!(;:1 H H I<::JnJh:·J I':l:n:· H ! ! 1·:: :r nn;Jratna
' 1 !t: 11 •.r· 1: ~!ianager
·r cch••irp! or :. . ,.''l;llnicol M::m;•r;: ''

=· : !!.·i~G
EXTENSION OF SOUTHERN EXPRESSWAY FROM MATARA TO HAMBANTHOTA

SECTION 4 FROM MATTALA TO HAMBANTOTA CH 0+000 TO CH 25+000

EMPLOYER : ENGINEER: CONTRACTOR:

China Railway First Survey & Design Institute


Road Development Authority China Harbour Engineering Co. Ltd.
Group Co.,Ud.

COST EVALUATION- RVO 034

BRI-04 - ADDITIONAL POST TENSION WORK TO P15, P16 BEAMS

6. SECTION-6 : CORRESPONDENCE
/ORIGI NAL/

~
FSDI
Contract Nos. RDA/SEEP/CONT-84
Project t.lames: Construction of Extension of
Southem Expressway, Section 4 - Mattala to
Contractor's General
Submission (CGS)
Hambantota
Part A: To be prepared by Contractor
To: EMineer's Representative Mr.Dong Wei
Subject : Method Statement Supplement for BRI-04 Bridge Girder Installation I
Submission Rof. No. : CHEC/CGS/0131/RO
Outgoing Log No. : CHEC/RDNSEEP/CONT/S4/01.21 /0/003836
Specification Reference :
Drawing Reference :
Location o( Works : BRl-04 Bridge
SUBMISSION DETAIL
[ } ] . 1 -For Information J Rtloord; 3 -for Construction;
Purpose of Submission : 2 - For Approval:
~~~.:.. L ]"-...

~t;~
~
Desctiplion of Content :

A
We hereby submit the Method Statement Supplement for BRI-04 Bridge Girder Installation. EEP ..S4
"'' n...,,..oived On
., 1-
.-.4 0 5 DEC 201

~
Your earliest approval on this regards will be highly appreciated.
..-. Engineer's
~ Sffe~r
Thank you

From: Contractor's Repre sentative/Project Manager ~ vl ~


Narne : Yang Senyan r-tr
~ ~:

'~rllt
Date; 5-Deo-
Sisnatur~

Distribution/Remarks:
') v, {l~IN JI.~RBOilR r~r.l~l, .\
RDA/SEF.P/CON I~S.J
NfA
IH,;(; m l t'fi Subcontractro~
lwang Xiao Hual Shen
Originator I
Hong Zhuan
Checked By

lt /t'l../ 'l. "' ... -.,


HAM lJ \ r\'fO l't\
_13~-c~_YED
"'''i rlli' : <:)'•3..' --~
F,,.., co~~~~ --- .

Part B: To be Completed by Engineer


A. - Reviewed & In line with B · Reviewed with comments: C - Fails to comply R · Returned&
Contract incorporate comments and proceed and resubmit Not reviewed

~
Comm~11s (~ntor bolow for each ll c-m scparo!oly Ot lrisert. NJA)

~;;~~?~e ~ //~?>/~....
~
_....,? -,

~~:0ad~~ fHhm~:kd.
~~
-
-. 4<71-P~#
Title: Name: Signature: Date:

7L Wer' ])~ ;:f& ~ }~17~Jl:-/ J


, u I
'"
CIII~A R.\ILWAY fiRST SLR\'EY & DESIG:-.; INSTITUTE GROl!P CO . . LTD .

Engineer 's Site Office,


In front of the Botanical Garden,
Sooriyawewa Road,
Katuwewa,Hambantota
28'11 December 2017

Our Ref: FSDIS4-CI-TEC-2366

Contractor's Represenlative
Extension of Southern Expressway Project (Section-4)
China Ilarbour Engineering Company Ltd [CHEC]

Attn: Mr. Yang Senyan

Dear Sir.

CONTRACT NO: RDA/SEEP/CO~T-84


EXTENSION OF SOUTHERN EXPRESSWAY PROJECT
SECTION 4- FROM MATTALA TO HAMBANTOTA VJAAl''DARAWEWA
Subject: Replv Calibration Certificate of Pre Stressing JRck and Gauge
Combinations
This refers to your 1etter No:CHECIRDNSEEP/CONT/S4/0 l.Ol/0/003913 dated 27m
December,2017 regarding the above subject.

According to the Technical Specification Section I (Division 100-400)


101.9 Testing Laboratories Equipment and Services.
I 01.9.1 Provision ofTesting Laboratories Equipment and Services Execution of Testing
mentioned:
"Generally all calibration of equipment and testing work will be carried out by the
Contractor under the direction and supen!{sion of the Engineer."

Cngineer approved the calibration certificate of Pre-stressing Jack and Gauge


combinations for B RL-04 bridge pier head of P 15 and P 16 stressing works.

Contractor should inform Engineer to inspect the new machine when the first time
carried out on site.
CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO. ,LTD.

Thanking you!

Yours faithfully,

--~+. . . ..
Dong Wei
Team Leader [ESEP- Section 04]
China Railway First Survey & Design Institute Group Co., LTD .
Cc: Mr.A.P.K. Abeydeera, PD (ESEP-S4)-f.i. Pl.

G.T.P:7~

;~~ :rj"!U • ¥'G'!,t,. • ~ftH~~~ ~} tr:tHC!•'ii•M'·r~ t{:!:L~:u:=~> N!,!:\lil ·:~ ''· (l·flllf·~~:;tint;i .:ltr~ · ·,-,"." ··~trl l'•J• ,,
\• .1 \-, 'J. \ 'yi•;;: Hu.,.j, Xa' , .... ,Ch ", t'u-.a C·JI.i•: 7 1)-t~t Jcl.'iO U~~ :-~.{h:iil ~ 'u~,;x~; U:l~t ,.,~~11.1J'i t
;15,:.: ill J!, :. '),
--~
. • I
~ I

La
FSDI
Contract Nos. RDAISEEP/CONT-S4
Project Names: Construction of Extension of
Southern Expressway, Section 4 - Mattala to
Hambantota
Contractor's General
Submission (CGS)

Part A: To be prepared by Contractor


To· Engineer's Representative Mr.DongWei
Subject · Verification for the Theoretical Elongation Calculations of BRI 4- P15 and P16.
Submission Ref. No. · CHEC/CGS/ 101/R 1
OutqotnQ Log No.. CHEC/RDAISEEP/CONT/54/01 21 /0 /003898
Specification Reference:
Drawing Reference · See attachment
Location of Works . Bridge BRI-04-P15 and P16
SUBMISSION DETAIL
Purpose of Submission : [I] 1- For lnformahon I Record, 2 - For Approval; 3 - For Construct:on 4 - As bUill

Description of Content :
With reference to your comments on general submtssion CHEC/CGS/0101/RO dated on 04th September 2017 regardtng
the above subject, our comments are as follows.
We are here with re-submitting the Theoretical calculations of the BRI 4-P15 and P16 referring to the designer who has
con ceded matenal p roperties.
\..!u,,,, !1.\l\.liul.>•'
==
\D.I:lD
Pre-stressing force Ps at each section can be calculated from below equation
ROA/Sl::EP/CO "" \ 1)11
Ps== Po e-(kx +IJ e) :(Designer's has used same Equation for the calculation: Tx=Tj'e-(I.Ja+Ax)) :-3ft:J 1 :>t:- '7
Where, lMI'IIBAN'fOT..
• P- Pre-stress force (without loss). I~ .• _ j _ , 1(1'"'1E
,T
-, )
• Ps ; (Tj)::Force at the jacking end ___;_.. ~.....;;..,_

• PO ; (Tx)=Force at dtstance x from jacking end Suh}<tl II~ f'


!Wridl '"'
;;11 -·
00.3"f5.J ------
-
• Xi-Horizontal Length (Projected length) of the tendon each section.
• A Vi and t.Hi are vertical and Horizontal curvature correction of the tendon length.
• X- Sectional length of tendon at each section being considered (with curvature correction and permanent anchorage
length correction )
• Ha and Va are tangent different at each end of the section in relevant directions
• e-Total Tangent difference at each end of the section being considered
Designer's has considered material propertses as follows. (Please refer the attached design calculations) Calculations of
tendon force and elongation are made using assumed values for the tendon area (Ap) and modulus of elasticity (Es). If
elongations measured during stressing operations are outside of tolerances. actual values of Ap and Es for ...

' ~

~
reel of strand should be used to resolve discrepancies.
Using Galvanized Metal Sheath matenaJ properties
• curvature Coef. (Friction Coeffictent). v=
0.3 ~ A
• Material Coef. (wobble coefficient)A(m-1)= K=0.004 ......._ SEEP-S4
• Dia. of Strand, 15.24 mm
· Area Per Strand, Ap= 140 mm2
.,
p .7\ . . -: .... .... '"" ~
2 1 f)t:~
--
-j --1 201
• Mod. of Elasticity, Es:::200 GPa
~

r
· Tensile Strength, fpu = 1860Mpa Engineer's
Theoretical elongation values, U where calculated by using numerical formula, Site Office
/lli= (Pp X) I ApEs) .t/ .
=
Where; Average pre stress force, Pp (Ps + P)/2 or Pp = P(1- e-(kx +IJ e)) I {kx +IJ e) 'ot r(' o)
/
Designer's considered tendon length and our calculation length is defferent, because in the actual site situation, we
consider the permanent anchorage length for the calculations. (Please refer the attached manufacture details for '1
a nchorage length =80mmn)
Your earliest reply on this regards will be highly appreciated.

Thank you

.)
Fromf.!!..ontractor's Representative/Project Manager

1
Nam : Yoog Senyan ,
~
Date:
Signature : b
21-De~
I N/A
lsubconlractro~
Iwang Xiao Hua!Shen Hong Zhuan
Orrginator I Checked By
Dlstributton/Remarks:
Part B: To be Completed by Engineer
A : Reviewed & in line with S"- Reviewed with comments: C - Fails to comply R - Returned &
Contract incor orate comments and proceed and resubmit Not reviewed

... .
- - La l
Contract Nos. RDA/SEEP/CONT-S4
roRJCtlu A~

Project Names: Construction of Extension of


.. -·· "" • I - J
Contractor's General
Submission (CGS)
Southem Expressway, Section 4 - Mattala to
FSDI Hambantota ,
Part A: To beprepared by Contractor
To: Engineer's Representative Mr.Oong Wei
Subject: Method Statement of Pier Head Construction at BRI-04(Pier 15,Pier16)
Submission Ref. No. : CHEC/CGS/1 04/R1
Outooino Loo No. : CHECIRDA/SEEP/CONT/S4/01 2110/003729
Specification Reference :
DrawinCJ Reference : See Attachement
Location of Works : BRI-04(Pier 15,Pier 16)
SUBMISSION DETAIL
Purpose of Submission : [2] 1 • For lnformallon I Record: 2 • For Appfoval; 3 - For Conslrucllon; 4 -As buill
DescriptiOn of Content ·
This refers ro your letter NO:FSOI$4-CllEC-2193 dated 28th October,20 17 regarding the method _statement of
prcloading about the falseMrk and resubmit the calculation of the falsework for your appr . , ~~
The method statement of unloading about the false\>\ork "ill be submitted as soon as po b A
'"'~FP _
Your earliest reply on this regards will be highly appreciated.
1--:
cv
.::>t: _
f'"" ,~~ r• - ~'
54
""·"'
6l
~
f-.l
-1
..- f' 6 NOV 20i7
- Engineer's
r-
:c ~
~-1 Site Office
">'
From · Contractor's Representative/Project Manager
Name . Yang Senyan "Z.l ~- Y
Date· 6-Nov-17 >~~ .Ed ~
Signatu::A~ ~~ NIA Wang Xiao Hua lshen Hong Zhuan
Subcontractro Orl_ginator I Checked By

cl
DistributionfRem~ rks:
I
Jl
n ~~- . \
'
ro 11 ,-:Jon

J"• bj ~1....!_: 0 I · ::ll _ c- --


~

l..l.
Part 8: To be Completed by Engineer
A - Rev1ewed & in line w1th B - Rcv.ewed with comments. C - Fails to comply R- Returned &
Contract mcorporate comments and proceed and resubmit Not revievved

~
Comments (enter below for each item separalely or insert N/A)

~---~~--7~ 7£2~
~c:?C
~

~~~ ~"'-~ C...,----<2.-;:rf ..-;?o-~'"


/(/(): /-;J!JZ -C/7EC/CGS/oo:?-T~/4
Title: Name: Signatur,_e: Date:

.~ PJ
t
7L 1/lMA j)~ I
~]-11-lu
v
\ I
FSDI CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO .• LTD.
Engineer Review Comments
No. FSDI~ CHEC /CGS/003729/A

According to the CDS#003715 about Working Drawings for Substructure of bridge BRl-04

Part-2(for P14-P l 6) REV.7 approved by Senior Structural Design Engineer mentioned:

"Note: Pier cap framework erection,the foundation of the framework must be calculated and

treated before construction by the construction Contractor.The strength stiffness and stability

of the framework must be checked to meet the requirement of construction technical

specification. the framework shall be surcharge preloaded shall be more than 1.1 times of the

Maximum vertical load impacted on false work during construction and eliminate the

influence of the inelastic and elastic deformation to make sure the deflection ofthe

framework must be less than I em during construction."

"The sequence of stressing:frame erection---1 OO%C' 1---grouting---precast girder

erection---1 OO%C 1---1 OO%C2---grouting and sealing anchor head---frame

remove---diaphram and slab erection"

The sequence of stressing indicated that after 1OO%C' 1 tensioned and grouted, the precast

girder will be erected and after 1OO%C2 grouted and sealed anchor head, the frame will be

) removed.

The letter of Clarification of Calculation for Falsework ofBRl-04 (P15 and P16 Pier

Head),CHEC/RDA/SEEP/CONT/84/0 1.01/003688 indicated:during the construction

process,tensioning three steel strand---erecting five I beam---bridge erection machine,the

internal force of combination 1+2+4a meet the specification and the structure is safe, but

according to the calculation bending moment, the 4a is including self-weight of I beam and

bridge erection machine,Maximum value is 7016kN-m.

Title

t;'>.ii!: •!rfi~ i~! ·~' 1/l;~!;~~ 2 ~l f,rr;t$'1 7101)43 rg\,r 029-82)658211


Page I of 2
:\Jc' No' Xt}ong 't0<1\l. x, · ~n. China Po,IC•1.Je 71004J To•l •·86-.'91:21(•582~
FSDI CHINA RAILWAY FIRST SURVEY & DESIGN INSTITliTE GROUP CO. , LTD.
Engineer Review Comments
No. FSDI- CHEC /CGS/003729/A

But according to the calculate the preloading pressure on false work,the preloading pressure

on concreting location is 72.93kN/m(l.l times of safety factor).It is just consider about the

self-weight of pier head,self-weight of form work.construction (personal,material and

equipment) load and concrete vibration load,didn't consider about five girder erection

self-weight,that's means the preload weight is not the Maximum vertical load impacted on

false work during construction,and the calculation sheet also not mention about it. If

Contractor insist to constmct the pier head according this method totally,lead to any cracks

appeared,it is Contractor's responsibility to bear the consequences.Also including the

construction sequence of diaphram after 1OO%C2 tensioned.

According to the calculation for bearing pressure,the bearing capacity of the soil ground

should not less than 150kPa,Contractor should submit the bearing capacity of soil ground

foundation to Engineer for approval before falsework foundation treatment construction.

According to BS 5975:2008 Code of practice for temporary works procedures and

permissible stress design of falsework .


. )
50% preload lasting 6 Hours,

75% preload lasting 6 Hours,

100% preload lasting 12 Hours,

110% preload lasting 24 Hours,

Also the same as unloading.every stages observation should be recorded and calculated

average settlement value, total settlement value,non-elastic deformations settlement value

and elastic deformation settlement value.The preload and unload observation report should

submit to Engineer for approval.

Title Name Date

www t~di com en


Fux •. g(l. 2. >~ ··& 23t\S 174
Page 2 or 2
CHl:-·M RAIL\\'.\\ I· WST Sl'In E\ &

Engineer's Site Olftcc.


In front of the Botanical Garden.
Sooriyawewa Road.
Katuwewa,Hambantota
25th October 20 I 7

Our Ref: FSDIS4-CHEC-2J 88

Contractor's Representative
Extension of Southem Expressway Project (Section-4)
China I !arbour Engineering Company Ltd (CHEC]

Attn: Mr. Yang Senyan

Dear Sir.

CONTRACT NO: RDA/SEEP/CONT-84


EXTEI'iSION OF SOUTHERN EXPRESSWAY PROJECT
SECTION 4- FROM MATTALA TO HAMBANTOTA VIAAI\1>ARAWEWA
Subject: Replv Method Statement ofl Gird er Installation for Bridge BRI-04

This refers to your letter No:CHECIRDNSEEP/CONT/S4101.0 l/0/003631 dated 12th


October,2017 regarding the above subject.

Please be noted that the submitted Method Statement of I Girder Installation tor Bridge BRJ-04
has been reviewed by Engineer, and the said statement meets the requirement of Technical
Specitication needs and approve.

Thanking you!

Yours faithfuJly,

TTh~~~;iiJ!;:k . ....
For Dong Wei
Team Leader [ESEP- Section 041

..
CH f NA lM fUM\' FIRST SHRVEY & DES IGN INSTITUTE GI~OliP CO • .LlD.
China Railway First Survey & Design Institute Group Co., LTD.
Cc: Mr.A.P.K. Abeydeera, PD (ESEP-84)-f.i. Pl.

G.T.P:~~
& DESifr\ I ,S1'!1t1'E (,RO P CO .. I.TD.

Engineer'~ Site Office.


In front of the Botanical Garden.
Sooriyawc,,a Road.
Katum:m.tJ lambantota
OJ'd October 20 I 7

Om Rd: FSD IS.t-Cl fEC-2 105


Contractor's Representative
Extension of Southern Expr~ssway Project (Section-..J)
China llarbour Engim:cring Company Ud [CHECI

Attn: :.. h. Ynng Scnyan

Dear Sir.

CO~TRA C T NO: ROA/Sf.:EP/C01\J '-S4


EXTENSIO~ OF SO UTHER~ EXPRESSWAY PRO.J£\T
SECTIOI" 4- FROM I\1ATTALA TO HA:\18A1\TOTA VIAA~DARA\V EWA
Subject: Rcolv Calculation for Falsework of BRI -04(PI5 and P16 Pier Head)

This r~f~..·rs to th!! letter No:CHECJRDNSEEP/CO~ ·1 S..J/0 1.0 I/0 /0035-49 dated 26th
Scptl:rnbl!t, 20 17 rl!garding the above subject.

W.: "i))h to make our comments on the above relercnccd letter us folio,., s:

I.Load evaluation
The c~lculation sheet which Contractor submitted rdi!r to load is not cnough.the
LOADS(dead and li\'c)should include as follows:
a.Prt:strcssing reinforceml!nt concrete self-,\.eight load.
b.Outer and bonom form work self·\\ eight load.
c.Con~truction (personnel.matcrial and equipment) load.
d.Concrctl! vibrating and pouring impact load.
c.rabe "ork (ba i lc~ beam) =>clf-\\eightload.

2.1 he load ~::va l uation menth.med:"As per lhc technical sp~.:cificat i on 556.5 dctlcction
should not exceed l /500(for ll.65m length tld1cction 21mm)".
The \\orking drawing didn't ill ustrate this length,so Contractor should explain of this.
CHINA HAlLWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO. ,LTD .

3 .Load calculation for truss.


Because the truss is bailey beam,so Contractor should establish bailey beam model to
calculate, including:
a.Longitudinal member
b.Vertical member
c.Bracing member
----------~----~~~~~--~--~~~--~----------1

4.The form work need to be calculated as follows:


a.Bending resistance
b. Shearing deformation resistance
c.The maximum deflection
)
d.side form work drawing plate steel bar

5.Load combination
CDPrestressing reinforcement concrete self-weight load.
~Outer and bottom form work self-weight load.
®Construction (personnel,material and equipment) load.
@Concrete vibrating and pouring impact load.
@False work (bailey beam) self-weight load.
The strength load combination is 1.2"'(CD+®+@]+l.4"'Q)
Rigidity/Stiffness load combination is CD+~+@
Stability load combination is 1.2"' [CD+®+@]+O. 9"' 1.4 "'®
So Contractor should submit enough detailed load combination factors to Engineer for
approval.

J:Li.Jl! ·~t•\11, • !1l}'li • tHi~~- ~~~ :; ·< lji~r!;E· i10!:·!:t it}~{:U~t; HJ.:;t~;·r;;1 f~fr. : t>~~~~ }):~;H~~jl ! i 1~t t o; !.""w~·. f..::L ''')·l . .:··t
!\d( ~ \f\. :l \.) i:w. U\.i•::L :\ f' :;;t 1 n 1 i ;;a Pn:\.i :~oJ: . . ! Pfil i : ~ i'(.' ~ kf-i ~: ~~~ · >L:.\fl:;uf.!;' l'tt': ftH 0;!~ 1 ·xt::t,,:, l f·l

'1'
CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO . ,L'ID .

6.The calculation sheet should include ULS and SLS calculation conclusion.
The ULS calculation including:
a.Column maximum combination stress.
b.Transverse I-beam maximum combination stress.

c.Distribution !-beam maximum combination stress.

d.Reaction force at support.


e,Bailey panel including:
G)Longitudinal member maximum axial force.
®Longitudinal member maximum shearing stress.
@Bracing member maximum axial force.
@Bracing member maximum combined stress.
@Vertical member maximum axial force.
f. Connection 1-beam of column with pier maximum combined stress.
The SLS calculation including:
a. Column compression deformation.
b.Transverse 1-beam maximum deflection deformation.
c.Bailey beam maximum deformation.
JJgn;·: ;ft J t~J • i!~'~ • 'H; ~;:Hm 2 *,; ,:,;;ft.i·7IOH·t:~ r~i tt":o:~H !it:;i·:.:·,r?":~ ft:: .:\ :•)...:~; k~;~!1:;rn Hti..p: ;.t\4'...,.., r... di. :·(lm.ln
,;J I ; \~,. ~ ~ ~ y i m~ l!t)!,d, Xl ~ :11t, ( h . ti :J Fnsi t q:k : 7 i,;<! L ~ L~ 1 :~ti i;:;~l t>:-!;1W)ii~.l httt ::-tti Ct49 ·~~::h:1 ~ 7!
~~ :~ 'i( Jl. I Iii
CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO. ,LTD.

7.The Working Drawings indicated the stressing sequence as follows:


Frame erection--1OO%Cl '--Precast girder erection--1 00%Cl--l OO%C2--Diaphram and slab
erection-- Frame remove
So the Calculation Sheet also need to consider about the stressing sequence.

Based on the above comments, Engineer require Contractor to resubmit the Calculation for
Falsework ofBRI-04(P15 and P16 Pier Head) for approval.

Thanking you!

Yours faithfully,

Dong Wei
Team Leader [ESEP- Section 04]
China Railway First Survey & Design Institute Group Co., LTD.
Cc: Mr.A.P.K. Abeydeera, PD (ESEP-S4)-f.i. Pl.
G.T.P: P7~

{!1~·&_· • ~G ~:;rx :! \ ;. I Ht'•· 7 1(!0 I;~ ~ rt: 02, li2:;c~;-,l l't ft L\ . n~'· H:;:~{;:'i t "l·· lit to: ... / tiW•. f ~th. t •' L I'U
!'!;t.:l : !i.! i ~ .
\\.!, :\r,.:.! \hi·•..: 1-lunl. \:i' UJ,Cht llll P•1:-,l t:Jah~~'."tf)()tt 1••1;~~ 02'• Sil::eiln:.!:i F<t~·~ii. Oi~ k~:lt,,li1

...
'
Contract Nos.: RDA/SEEP/CON~
[ORIGI/' 1 ' I!
~
FSDI
Project Names:Constructlon of Extension of
Southern Expressway, Section 4- Mattala to
Hambantota via Andarawewa
Contracor's Design Submission (CDS)

Part A: To bo Prepared by Contractor .


To· Eng10eer's Representative Mr.DongWei
Submission of wor'l<ing drawings for substructure of bridge BRI-{)4 at A0+859.000 Part 2 (for P14-P16)
Tttle of Submtssion
(rev.4)
Submission Ref. No. : CHEC/CDS/00980/A
Outgoing Log No. : CHEC/RDA/SEEPICONTIS4/01.2310/003450
Description 01 Contents:
This bear refer to the incoming letter No. FSDI-CHEC/RDA/SEEP/CONT/S4101.23/01003422/A dated on 29th August 2017.
Herewith we submit working drawings for substructure of bridge BRI-04 at A0+859.000 Part 2 (for P14-P16) (rev.4)

Your earlier response will be highly appreciated.

Appendix 1: Working drawings ror substructure of bridge BRI-04 at A0+859.000 Part 2 (for P14-P16} (rev.4)
-
\\),L!1~
A ?>
CHr.~t 11.-\RBOL Rf!\Gl Y££Rl\G COlm
.RDA/SEJ.:PJCO:\'T-S-1
\t:-
0)

~~~P-S4
"''C:

04 S[p 2017
I '

~ f<Jt., ..,n
R S•teo~ 1-

i , ~
H i\ ll.\, 'TOTA
E.n9ineer's
~RJECEJ! \-'ED
~·bl•<t;'i/,; 'Ol-~":1,.-
~~
'i<'rl>l 'l.u: CO<:) :~=' t, ~

.9

REQUIRED INFORMATION DETAILS PROVIDED


Submission of worl<ing drawmgs for substructure of bridge BRI-04 at A0+859.000 Part 2 (for
Wor1<s Discipline
P14-P16) (rev.4}
Sub-contractor N/A
Design Manager Sht Fulu
Nature of Worl<s (Permanent I Temporary) Permanent
Applicable Standard As specified in Specifications
Design Drawings Provided (Yes I No) Yes
'
Design Calculations Provided (Yes I No) No
Purpose of Submission· For Approval
From : Contractor's Representative

l{i l~J ~
Name ; Yang Senyan

"'.. . 04~$··~
S•gnatJre · ~ fl/1./ N/A I Shi Fulu 1 Shena Hono Zhuan
Sub-contractor I Orioinator I Checked Bv
D'stnbutlon/ Remarks \

Pan B. To ba completed by Engineer


A • Re"'ow & in •no With B • Reviewed with comments C- Fa• s to comply R · Relumed&
"""h the Contract

v - incorpora!e comments &


proccod

Commenlsj_Enter below for each item separately or insert N/A


arlel resubm.l Not revie-.·led

j'-J.- ~~
C-t/PP ~e)._ '
~ F5PI-Offcjcp5jtJo}~/A ~
f..-

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Tille Name· Siqnature ,, Dale
7'
T\e{~, 1 t...- '7 '1/v, :a i..l..~~--- /JrL..,. I _.,.. t)~ 1OC( I( '""
u I --- I I
J~ ~~~~~~~rr~~m~~*~
FSDI CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO., LTD.
Engineer Review Comments
No. FSDI- CHEC /CDS/003450/A

4Gc:o.d1/z, fi_e. 0tvb/ P~/5


!fr: ~6 ~~d? ~~n7 .d'X/-<?fZ
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5?; bh/#z/ ~et/. ~

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Title Name Signature Date _

l·t~JI .Jql.!·tll ~ lr~;~,~~~ 2 ~; !fl~t~~ 710f;.tJ tl:, ~,r.· 0::!'>-&~365~~8 fr,:. t\ c)29-82)t'51'7·t hup· . . twww t!,~.h com ~n
Page I of I
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J~ ~~~~~~~rr~~mt~*~
FSDI CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO., LTD.
Engineer Review Comments
No. FSDI- CHEC /CDS/003450/A p~e o2~:3

"1-h A.e
a./c../.:;#P-7 ~
ca • .

rqd 3 ~74 ~?/:Zr o~n;>/l


S:ec-::rf;r? /-4 (6~ &>~-"'--?) tJ'
Z/7 Pr??"<-7/ /)' S'a:dwt 2-2

@)15-PpZ
S2 -15-/?:?2
Yc4/"'4 2-2 CR?/~d~ ~c;,fo~4)
l/7 .P~7 /) S~P~¢3-3

Title Name Signature Date

rt?_ L ,,, >.l ·-..: IDl':U:<t? •.; tl.:l'f4 71 J(l4.1 t(L,i; 02'J-S:!\(.5~:!S II( \ c':G.R~3:i'l7o1 l•up 1'-'\\W f~J•..:om.~r Page J of I
•\JJ 1\-J! '< \lr~ lbu:1 Xl'un. Chi. I r-·~· Co.k· 7101)•1 r,•l 8!.-~'··>~31l5~~M "~' ·~(i-~<>.l!1<tdl71
U ~~~~-~~*~•m~~*~
·· FSDI CHINA RAILWAY FIRST SURVEY & DESIGN INSTITIJTE GROUP CO. , LTD .
Engineer Review Comments
No. FSDI- CHEC /CDS/003450/A

@-"/5-:/?.}'2
b~~ ~ ~/#'"' <::A~*I/7 ~/~
;Pl!er CM/ ,-:;; J/y/-v ~~/?~. /

/7.«::/ ~/.6-,-r@ ~.5--R;. z


U:l/la/C?-'?e!
~~4/)t>YI-~c#?.J/;;/?/7~-?per r·*
j/?.Mr Cfi_;--,qJ/V,:j/;£-;,"1 _M7 };,;~ )?~ ~
cr&?cks

~~N;/--~m~
//?~~ Co~~ ~.te5/l6~/-?.

Title Name

~·A .;,, •-' 1-r·~- ••iWh~~ 2 '; • ·!rl':. 7f~<~~.t3 il.V o:<~-l\~3Mll~~ fl: :t 02~·S2J65i7-+ nHr' ~~'"'" r.o wm ,-n
Page I of I
;\.j, ·~o :; X•} ,r;g Ro•d. XI ~n. Cl• 1W f>•>\1 •:'vd;: 1! :J•l~3 'lei 'RC•·:!' -~1365M~S F1~ Xt'·2~-P 1lt>~ I'll
'
lJrdGINAL;
~

~
Contract Nos.: RDA/SEEP/CONT-54
Project Names: Construction of Extension of Contractor's Material
Southern Expressway, Section 4 • Mattala to Submission (CMS)
Hambantota via Andarawewa
FSDI
Part A: To be prepared by Contractor
To. Engineer's Representative Mr.DongWei
Title of Submission : Test reports for Admixture for Post tension grouting, Castech grout agent PGA,
Submission Ref. No. :
Outog1ng Log No. :
CHEC/CMS/00132/A
CHEC/RDAISEEP/CONT/S4/01 .2210/003369
Description Of Contents: f~'""'""'""•re-• olworl<ilocolien)
We hereby submit the test report tor the Castech grout agent PGA from IT o'/1
r-'
CHIN.HIAR8otR£~GI .r.Rl\!J(O.LTD
-
"f!: co
L"r..
o ~1 ~
r rev!Ar a
I-.....
!11 vat.
~r=co -~A
v
\ _
RDA/SU P/C<•t..H-S4 - . \~
~ lc~l 2-Pc i - ':' " • "r- ?017 L:
IIJANTOTA , r; . . ~-
RECEl VRD E~gine~r's ~
~hicct hlr. D 1, :z. -i- Stte Offtce y
~ri.ll ''" {") ~ :S. 7- .~:t.;. - \_
REQUIRED INFORMATION DETAILS PROVIDED ./
Material Name/Type Castech grout agent PGA,

Specification Reference Section 553


Source/Supplier or Manufacturer Castech International.
Test Report Referred Third party test reports
Material Batch N/A
Material Quantiry N/A
Material Validation Period N/A

Material Usage For post tension grouting

From : Project Manager


Name: Yang Sen Yan

Date: 2118!201~~ ~;J.~


Signature : '--"1 'Itt./ N/A
Sub-contractor I
!Yang ~aiSheng
Originator
I
I
Sheng Hong Zhuan
Checked By
Distribution I Rem~ rks:

~ '
Part B: To be completed by Engineer
A · Review & in line with B • Reviewed with commenls C. Fails to comply R ·Returned &
with the Contract incorporate comments & and resubmit Not !reviewed
proceed

~
Comments (Enter below for each item separately or insert NIA)

fe s. t: )'f!{'l rt l. j Cu.s. t c c. I\. ~'((,,~t 0;-J<!-k.t- ft::~.A I~ Cl<. C€ft'E!ct .,

/Y\~~~
} tJ I I . g . >-4-
Title Name: Signature Date

Al"'.h.-v, T'- 1' ·Tk'<·vt:~~-...t~;zo~- /)h.,-L- ;J;, J('J !t7


() ~ I 1
.. ORIGINAL
- - --·-
iA
- Contract Nos.: RDAISEEP/CONT-84
Project Names: Construction of Extonslon of Southern Contractor's Material Submission
Expressway, Soction 4 • Mattala to Hambantota via (CMS)
Andarawowa
FSDI
Part A: To be proparod by Contractor
To: Engineer's Representative Mr.DongWel
Title of SUbmission : Post tensioning system
Submission Ref. No. : CHEC/CMS/0021/A
Outoglng Log No. : CHEC/RDNSEEP/CONT/S4/01.22/0/000473 ./"'\ 4 I ~

~~
Description Of Contents: (men/Joncd the arooltype ofworMocation)

ee!.s4 [\
Manufacture's company profile
Manufacture Product details
Manufacture's relevant certlflcales --- _,M..,

Manufacture's test reports


Perviously completed projects CHJNA HARBOUR ENGINEERlNG CO.LTD r--:; Received on 1-'-.1
RDA/SEEP/CONT-S4 ...-- 2 1 APR 2016 t-
0'1-/0.!/.J.oll::. ~-
,. , Engineer's

~
HAMBANTOTA
I RECEIVED SlleO~
Subjctl File: Q t \ .J-l.
I Seri•l Nu: J!L~It:> lof.;!, p <? '' .,.}oC ):Y
REQUIRED INFORMATION DETAILS PROVIDED
Malerlal Name/Type Post tensioning system

Specification Reference section 553.7.1

Source/Supplier or Manufacturer Lluzhou OVM Machinery Co., Ltd.

Test Report Referred Manufactures product data and test reports

Material Batch N/A

Material Quantiry N/A

Material Validation Period N/A .


Material Usage anchorage of prestressing steel used for presterss concrete construcllon

From: Contractor's Representative


Name : Yang Senyan
Date: 21st-Aprll·2016 ·tl#lt o1 ~e;.
Signature: -fiN~ N/A I Y~hg Kal Sheng I Sheng Hong Zhuan
Sub-contractor I Originator I Checked By
Distribution I Remarks:

Part B: To be completed by Engineer


A. Review & in line with B • Reviewed with com C- Falls to comply R • Returned &
with the Contract Incorporate comme and resubmit Not !reviewed
proceed
v
Comments (Enter below for each Item separately or insert N/A}
,
{~~ crv-.~ ~~
~
~~ ~~

Tille Name: Signature I Date

Rl?:::- ~-6-v--c~ -r--


f
o ft l Cl.S j ~ L (,
ORIGINAL

La
FSDI
- - - --· .. Contract Nos.: RDA/SEEP/CONT~S4
Project Names: Construction of Extonslon of Southern
Expressway, Soctlon 4 -MattaIa to Hambantota via
Andarawewa
Contractor's Material Submission
(CMS)

Part A: To be prepared by Co11tractor


To: Engineer's Representative Mr.Dong Wei
Tille of Submission : Post tensioning system
Submission Ref. No. :
Ouloging Log No.:
CHEC/CMS/0021/A
CHECIRDNSEEP/CONT/S4/01.2210/000473
Description Of Contents: (menlionodthearoattypeofworl<llocalion)
Manufacture's company profile
Manufacture Product details
/!; :\ ./"\ 4 f A

A
£. [\
,c ~
Manufacture's relevant certlncates -·- EEP S4
Manufacture's test reports CHINA MRBOUR ENGi;~EERING CO.LTD - ,_:; Received On ~~
Pervlously completed projects Rl>A/Sf:EP/CONT-S 4 ~· 2 1 APR 2016 1}'.:
D'l'foSf..lott. .,.; E ~~
HAMBANTOTA 1
ngineer's ~~
RECEIVED ~ SJteo~~...
~:;~~='" ~;~~..,., ,.. 11 fo1'~ ~
REQUIRED INFORMATION DETAILS PROVIDED
Material Name/Type Post tensioning system

Specification Reference section 553.7.1

Source/Supplier or Manufacturer Liuzhou OVM Machinery Co., Ltd.

Test Report Referred Manufactures product data and lest reports

Material Balch N/A

Material Quantiry N/A

Material Validation Period N/A

Material Usage anchorage of prestressing steel used for presterss concrete construction

From : Contractor's Representative


Name : Yang Senyan
Date: 21st-April-2016
Signature : _ 1....1 T. /)Af-,~ N/A I v~hgK~Sheng I Shena Hong Zhuan
/li"Y C!;;l/'fi/ A> Sub-contractor I Originator I Checked By
Distribution I Remarks:

Part B: To be completed byEnglneor


A· Review & in line with B • Reviewed with com C - Fails to comply R-Retumed &
with the Contract Incorporate comme and resubmit Not !reviewed
proceed

Comments (Enter below for each Item separately or insert N/A}

Title Name: Signature I Date


~ ~~m - ~~~~~~~~m0~
FSDI

CHINA RAILWAY FIRST SURVEY & DESIGN INSTITUTE GROUP CO.,

Engineer Review Comments


Ref: CHEC/RDA/SEEP/CONT/84/01.22/0/000473 dated 21st April2016

Subject: Post Tensioning System

We have reviewed the submitted manufacturer's company profile and system certifications,
and product details are acceptable in general. There is no objection to get supply of Post
1ensioning System from the proposed manufacturer, Liuzhou OVM Machinet-y Co. Ltd.
However, while supplying the above items, you are requested to submit the following
documents as follows:

01. Selected dimensions and its specified properties as per design requirement.
02. Authorized purchase documents.
03. The manufacturer's material made chemical composition and mechanical properties
analysis test reports of each component of the system.
04. The manufacturer's quality confirmation certificate or Certificate of guarantee for
purchasing lots of post tensioning system.
05. If available, the latest third parties test reports from recognized laboratory.

In addition, you are required to prove that the anchorage system should be withstand the
maximwn allowable Tension force as per design incorporated Technical Requirement, prior
to real application for former approval.

Title Name Signature Date


--- \

~~ oflo§ {'U)\kl,
Material Engineer Mr.S.Murugendran

v . ·-------·

~JJI:: •l·•l'lll·il!i~·i!)jf1;~ 2 ~ lil!IUl: 710043 l1!·ii!i: 029-82365828 {\'Jt: 029·82365174 hltp:l/www.fsdi.com.cn


Page l of I
Add: No.2 Xiying Road, Xi'ru1, China Post Code: 710043 Tel: <86-29-82365828 Fax: +86-2!>-82365174
ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

OVM Post Tensioning System


For
Extension of Southern Expressway, Sri Lanka

ovm
LIUZHOU OVM MACHINERY CO., LTD.

January 2016
LIUZHOU OVM MACHINERY CO., LTD.
cvm Submittal Document for Extension of Southern Expressway, Sri Lanka

Contents

!Part I . Brief Introduction of OVM Post-tensioning System I


Part II. Structure and Technical Data of Anchorages used for

Extension of Southern Expressway, Sri Lanka


Part III. Prestressing Equipments Proposed
Part Iv. Test Report & Draft of Quality Certificate

..
LIUZHOU OVM MACHINERY CO., LTD.
ovm Submittal Document for Extension of Southern EKpressway, Sri Lanka

1.1 OVM Post-tensioning System

l.Grouttuho l.OtJc:t d.V• nt 1.Str•nd hundl~ -~-<".rout tube 6.Sir~111ns·•urt anthoo~s<'


7.1Jr.Jn port 8,Co1.,1er 9.Grout lO.Deorl·eud a ndiOt~&V lyJ>fi. P (oH"' tlOtlv~vl

OVM Po~t - tcnslonlng System consists of anchor •N o need to accurat<!ly dct crmtne strand
age (strrsslnu·cnrl, rlca<l-end), coupler, strand length In advance.
01nd duct. OVM po~t · t ensioning systems mating
strands with various diameters: OVMB for • High a.nchorlng coefficient, rell.lbte and
strand dla. 12.5/12.7/12.9mm, OVMlS for strand stable.
dl.>. 1!>.2•1/1 5.3 /15.7mm, OVM221or strand dia. • for OVM po~t-tcnslonlng Svstern:
21.8mm, OVM28 lor strand dla. 28.6mm, which
feature:
+Anchor cocrtlclont: '1 c1 ~ 0.95;
+Total strain at ultimate tensile forc.e:
• Ad,lpt.tble for strand wl!h various strength £ ap11 2! 2.0'36.
such a$ 15 70/16 70/1770/1860/2000MPa and
varlou~ diameters.
• si mple and reliable equipmen t ror
lnst allil tinn, tensioning and grou ting.
• full range of t endon sizes are avai lable (t~ 55
strands and largllf sites Me avall<1 ble on request).

Besides C hinese related Standards, the performance of OVM Post-tensioning System


meet rcqui.-cmcnts in common International standards and Specifications , such as
FIP-1993 Recommendations for the Acceptance of Post-tensioning Systems, BS EN
13391: 2004 Mecltanical Tests for Post-tensioning Systems, ETAG 013 Edition .June 2002
Post-1'eusi01tiug Kits for Prestressing ofStructures and AASHTO LRFD ,etc
ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

1.2 Assembly of OVM Post-tensioning System

2 6 7
1. Tool andwr4ge
>. PlHOII
3. Cylinder
4. Sp3cer
S. Wedge
6. And1or h'!ad
1. Splralrclnforu•nl'!lll
8. Strand
9. lltarhltlPI-'Ie

9 8
LIUZHOU OVM MACHINERY CO., LTD.
cvm Submittal Document for £)(tension of Southern £)(pressway, Sri Lanka

1.3 OVM Stressing-end Anchorage


OVM Stressing-end Anchorage also can be used as the Dead-end of Anchorage
according to the act ural requirements of projects.

OVM.M&SA S•riiJ
OVM.MUAStrllt

Round boarfna plate obt•f"tbetter Iold \t.tn•f•rprop•rty.

•tsM refers to a trend dlomot ero.s• (:U.5/12.7/l2.9Mm).


"15" refers to otrand dlornetor0.6" (15.1/15.24/1S.~15.7mm).

HQOM.SOlUftOH
su-
, ., 1\N
SU84l
f "IMf:•t
/(Xf"AfrtOIO
:U (AHO)
OMif <~ , . lfJtf
f'Mirf• · JI4A7t
S'MW• UJ .•I

•t4ft··~ ..... ,,..,


) ••""flith

........
C)Vtrol,._..., .......... ..
,
~
LIUZHOU OVM MACHINERY CO., LTD.
cvm Submittal Document for Ext ension of Southern Expressway, Sri Lanka

1.4 OVM Stressing-end Slab Anchorage


LIUZHOU OVM MACHINERY CO., LTD.
ovm Submittal Document for Extension of Southern Expressway, Sri Lanka

Contents

Part I. Brief Introduction of OVM Post-tensioning System


!Part D. Structure and Technical Data of Anchorages used fo~
I Extension of Southern Expressway, Sri Lanka I
Part DI. Prestressing Equipments Proposed
Part IV. Test Report & Draft of Quality Certificate
LIUZHOU OVM MACHINERY CO., LTD.
cvm Submittal Document for EKtension of Southern Expressway, Sri Lanka

11.1 List of PT anchorages for this project


No. Type Specification Remarks Quantity
OVM.M15A·7
OVM.M15A-8
OVM.M15A-9
Stressing-end
1 OVM.M15A-10
Anchorage Each set inclusive of anchor
OVM.M1SA-11
head, bearing plate, wedges
OVM.M15A-12 and spiral reinforcement.
OVM.M15A·15
OVM.BM15-3
2 Stab Anchorage OVM.BM15-4
OVM.BM15-5

• The final quantity is subject to t he confirmation of client.

11.2 Structure and technical Data of anchorages

A. Stressing-end anchorage

Gfoullt'lfpon

~... -~

.,,:r•~
"<WM"""! \.t.!!"\!IJ~•J•

Unit: mm

Bearing plate Duct Anchor head Spiral reinforcement


Bolt
Designation Stressing jack
<MxB distance 4>0 <I>ExF <I>G <I>H I N
<I>C
-
M1SA-7 4>172x170 4>145 4>70 4>126x53 4>200 4>12 so 4 YCW150B/250B
MlSA-8 4>185x180 4>162 4>80 <1>136x55 <1>216 4>14 50 5 YCW250B
M15A-9 <1>200x190 <1>175 4>80 <1>146x55 4>240 <1>14 50 5 YCW250B
M15A-10 <1>210x210 <1>190 <1>90 <1>156x58 <1>270 <1>14 60 5 YCW250B
MlSA-11 <1>210x220 <1>190 <1>90 <1>166x58 <1>270 <1>16 60 5 YCW250B/3SOB
-
M15A-12 <1>214x230 <1>190 <1>90 <1>166x60 <1>270 <1>16 60 5 YCW250B/3SOB
M15A-1S <1>246x290 <1>220 <1>90 <1>186x68 <1>300 <1>16 60 6 YCW400B/SOOB
----
LIUZHOU OVM MACHINERY CO., LTD.
cvm Submittal Document for Extension of Southern Expressway, Sri lanka

Stressing-end Slab a nchorage

Stressing-end Slab An chorage

4
A I

l.We~ll' l.SI•b ~rt<hOr heael .!.Slab bnnn11~1~110


4.Strnncl r..~I«QI/Iat dutt 6 Sole a! rtl/1fo"qmtrn

Unit: mm

Designation Bearing Plate Anchor Head Duct Spiral Stressing Jack


Reinforcement
A B c D E F G H JX K
BM15-3 150 180 70 115 48 so 60 19 170.100 YDC240QXB
BM1S-4 210 220 70 1SO 48 so 70 19 210.100 YDC240QXB
BM15-S 2SO 260 70 18S 48 so 90 19 250*100 YDC240QXB

11.3 Galvanized Steel Ducts for the above a nchorage


cvm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Round Duct

Main Data of Round Galvanized Steel Duct


Unit: mm

Spec. Duct Coupler

I.D O.D I.D O.D Length

2B70(Zn) 70 75.5 75 80.5 200-300

2B80(Zn) 80 85.5 85 90.5 200-300

2B90(Zn) 90 95.5 95 100.5 200-300

Flat Duct

(b s:

::::L_
:r:
.
1-·~--
I
I
• G
j•

M a in Dat a
'"""Me.
Ouct Ouct
'>pees S~cs
g G h H G G h II
28508(ln) so S6 l9 2~ 3 2870B(Zn) 70 76 19 2S 3
.11!601l(ln) 60 66 )!) 25 l 289011(Zn) 90 !l6 L9 2~ 3

I.Tho adjbccnt bisger duct can be used n~ the coupler. II. Spcclol duct can~ suppllod on requ~l

* 0.3*36mm galvanized steel strip is proposed to be used for fabricating the

galvanized Steel Duct


LIUZHOU OVM MACHINERY CO., LTD.
ovm Submittal Document for Extension of Southern Expressway, Sri Lanka

Contents

Part I. Brief Introduction of OVM Post-tensioning System


Part ll . Structure and Technical Data of Anchorages used
for Extension of Southern Expressway, Sri Lanka
!Part III. Prestressing Equipments Proposed I
Part IV. Test Report & Draft of Quality Certificate
LIUZHOU OVM MACHINERY CO., LTD.
cvm Submittal Document for Extension of Southern Expressway, Sri Lanka
lfi

111.1 Hydraulic jack- Multi- strand jack

Min. Service Space


3

u.·
Gl

Ulod: 2.Cy!lndcr :J. O M t y - 4. Piston B

Nom. Tension Return Return Min.service Strand


Nom .force Aperture Stroke Mass Dimension Installation size
Type pressure piston piston pressure space (mm) length
(kN) (mm) (mm) (Kg) (mm) <l>E <l>F
(MPa) area(m2 ) area{m 2) (MPa) B*C A(mm)
YCWlSOB 1492 so 2.98*10"2 1.38*10"2 <25 4>120 200 108 4>285*370 1250*190 570 4>196 ¢176
• YCW250B 2480 54 4.952*10"2 2.802*10"2 <25 4>140 200 164 4>344*380 1270*220 590 4>210 ¢186
YCW3SOB 3497 54 6.476*10"2 3.462*10'2 <25 4>175 200 246 4>410*404 1320*250 620 4>252 4>252
YCS400B 3956 52 7.607*1(12 4.592*10"2 I
<25 4>175 200 270 <1>432*400 1320*265 620 4>252 <1>252
YCWSOOB ----
4924 49 10.05*10"2 4.773*10"2 <25 --
4>196 200 533
-----
4>490*564
------
1960*310 l 750 ¢362 1 4>302 ·

lfi
ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern EKpressway, Sri Lanka

Ill. 2 Hydraulic jack- Mono-strand jack

1.Cyllnder 2.Cavity sfO:evo 3.f'btol1 4.Wudfl(!


S.Ailchor tut> 6.Supporting ste~vn

Nom. Tension Return


Nom .force Aperture Stroke Mass Dimension
Type pressure piston pressure
(kN) (mm) (mm) (Kg) (mm)
(MPa) area(m1 ) (MPa)
YDC240QXB 240 so 4.771*10•3 < 40 4>17 200 20.5 4>210•568

111.3 Hydraulic pump

ZB4-500 Hydraulic Pump ZBl0/320-4/8008 Hydraulic Pump

Nom. pressure Nom. flow Mass Dimension


Designation
(MPa) (L/Min.) (Kg) L"'W"'H(mm)
-
ZB4-SOOA so 2X2 120 745*494"'1052
32 10
ZB10320B 270 1090*590*1120
80 4
LIUZHOU OVM MACHINERY CO., LTD.
ovm Submittal Document for Extension of Southern Expressway, Sri Lanka

Contents

Part I. Brief Introduction of OVM Post-tensioning System


Part IT. Structure and Technical Data of Anchorages used
for Extension of Southern Expressway, Sri Lanka
Part ill. Prestressing Equipments Proposed
!Part IV. Test Report&Draft of Quality Certificate I
I
I
t

2 0 1 2 0 0 0 3 3 3Z (20 12)1liH.\~tVi'-(077)~}

TEST REPORT
BETC-CL 1-2012-454

Pres tressing anchorage


I1i I Frirr~~ (Tendon- anchorage assembJ y)
Name of Engineering/ Product,__- - - - - - - - - - - -- -

Liuzhou OVM Machinery Co., Lt d


Cli ent______________ -------·

~.!J&~}Jij Commi ssion


Test Cat egor y

NATIONAL CENTER FOR QUALITY SUPERVISION


AND TEST OFBUlLDING ENGINEERING
[jij * ll! $t I ~ JJ1t :It .ll{l
TEST REPORT OF NATIONAL CENTER FOR QUALITY
'I ~ ~ 9=' Jl) ~ ~ 1fl ~
SUPERVISION AND TEST OF BUILDING ENGINEERING

M15A~12

deli

(Name of )
Anchorage efficiency,
J"9i § ~1ft 6(3 Sets)
Total elongation under ultimate
<Item) (Quantity)
load of the tendon
:ttl!. RX Laboratory ofOVM BAA 2012/04/10
(Place) (Date)
~~~
('rest) 1« tt.l}
(Reference
documents)

(
Load cell, caliper, tapeline etc.
*
~~~;,~ (Conclusion)

The static anchodng performance of specimens meets the requirements.


{Blank below)

Remarks:
1. Inspection data refer to page 2.
2. Client provided the strand for test, which is bear strand of grade 1860[270] with actual
average ultimate strength of269.2kN, manufactured by JiallgXi XinHua Metal Products Co.
Ltd.
3. AASHTO LRFD Bridge Construction Specifications 3rd Edition 2010 is not included in the
standards that our test center has registered in CNAS.
ltt~lti(Approval) r4i~(Verificnt ion)
@] ~ ~ ~a I :t¥ f!i :m Mt fl *~ ~~ r:p 'l) 1ft ~~ =m ~
TEST REPORT OF NATlONAL CENTER FOR QUALITY
SUPERVISION AND TEST OF BU1LD1NG ENGJNEERING

1!ll1!J- ~iU-'·~ (No. ofReporl): BETC-CLl-2012-454 ~ 2 Ji ~ 2 Jn(Page2of2)

Test Data
Actual Value
Items Requirement
454-1 454-2 454-3
Total elongation under ultimate load of
~ 2.0 3.8 4.0 4.2
the tendon (%)
Actual Ultimate Tension Force (kN) --- 3106 3135 3131

Anchorage efficiency ~ 0.96 0.96 0.97 0.97


Stressing End Wedge I Strand Drawn in
(mm)
--- 3.814.0 3.013.6 3.013.6
Fixed End Wedge I Strand Drawn in
(mm)
--- 3.813.4
~ ...
-:
3.714.6 4.414.2
With forc4 ,5J ~~tforee With force
value • .:.
~~ous
value
synchronous synchronous
changes, · ; gcs, changes,
The situation of Wedge I Strand Drawn in --- keep stable .- table keep stable
after er after
remai ned •· · remained remnined
force value force value force value
Wedge --- N01mnl Normal Normal
Status After Test Anchor Block --- Normal ~~ ~ Nonnal
-.'-S
U~Y

Strand --- No broken ~~b-~11f·2~o b~~


~~
( Blunk Below)
~ ,f
~

.
TEST I~EPORT
BETC-CL1-2012-457

Prestressing anchorage
Il~ I ;tc ,~~~' (Tendon- anchorage assembly)
Name of Engineering/ Produc .......__ _ _ _ _ _ _ _ _ _ _ _ __

~1&l1L1tl
Clion..,_·_ __ Liuzhou OVM Machinery Co., Ltd

~Y&~j}~ Conunis sion


I Test Cntegory_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __

I~

NATIONAL CENTEn FOR QUAJXfYSUl1 ERVISION


AND TEST OF BUILDING ENGINEEIUNG
I m••~Ifim•~•••*~~•*~
TEST REPORT OF NATIONAL CENTER FOR QUALITY
SUPERVISION AND TEST OF BUILDING ENGINEERING

tfH~r~% <No. of Report): BETC.CLl-2012-457 ~ 2 :vi .m


1 91:( Page 1 of2)
...;.~...,.·..,..fG.,..·I_tJ_._ffl_._<_C_Iie_n__t)_____ Linzhou OVM M~chine~-y Co., Lt~:--.--------.-- - - - - --1
~iliJJI: (ADD) rtl ·liS (Te I) 0772-3116402
~;fJ.l\ (Name) Prestressing anchorage ~ ~ Normal
fl'!n7l (Tendon-anchorage assembly) (State)
(Snmple) ~:rum ~% BM15-4
<Type/ Model) _
..
~±:;vl:J:'(:tfil: <Manufacturer) Liuzhou OVM Machinery Co., Ltd
~f:!fln!J.tl El W1 (Date of tl!!~ . ....
2012104110
delivery/ Sampling) (Place)
I~ID~~
(Name of engineering)
Anchorage efficiency,
:t.m ~ ~fit 6(3 Sets)
Total elongation under ultimate
(Item) (Quantity)
load of the tendon
*UJ. F.X
Laboratory of OVM
El ~IJ]
2012/04/12
(Place) (Date)
tft~ 1« ~ AASHTO LRFD Bridge Construction Specifications 3rd Edition
(Test) (Reference 2010,BS EN 13391:2004 (Mechanical Tests for Post-Tensioning : _ .....-- 4

documents) ·~}fU[
Systems)) ,ETAO 013 Edition June 2002 «Post-Tensioning Kits for ,.,;;..-.---
«
Prestressing of Structures )) ,FIP-1993 Recommendations for the
~~~~--;-A~c_c~op~t_an~c~c~o~f~P~os~t~-'f,~e~ns~i~ot=li~ng~Sy~s~te_m=s=»~,~U~ls~
p~ec~tl~·o~n~P~ro~x~y--------4 ~l=~J
~ 4- Load cell, caliper, tapeline etc.
(Equipment)
1-------A~~~~~L-----------------------------------------------~~~~~
*
...._,__

~~t'jlf~ (Conclusion)
~-----------------------------------------------------------------1
The static anchoring performance of specimens meets the requirements.

Remarks:
1. Inspection data refer to page 2.
2. Client provided the strand for test, which is bear strand of grade 1860(270] with actual
average ultimate strength of269.2kN, manufactured by JiangXi XinHua Metal Products Co.
Ltd.
3. The strands shall be stressed and locked with consequence of one by one and by steps with
loads corresponding to 20%, 40%,60% and 80% of strand characteristic tensile strength.
4. AASHTO LRFD Bridge Construction Specifications 3rd Edition 2010 is not included in the
standards that our test center has registered in CNAS. ~f~')--.
L%. \1\l~l m:d1"-
@I ~ ~ mI u~ Mi. :1: llir tl *!?I ~& Jt~ ,~, *!?I ~& ~& ~­
TEsT REPORT OF NATIONAL CENTER FOR QUALITY
SUPERVISION AND TEST OF BU.ll,DING ENGINEERING

11H!r ~ J,} (No. ofReport): DETC-CL1-2oi'2-457 ;t~ 2 ~ ~ 2 ]Jt(Page2of2)


Test Data
Actual Value
Items Requirement
457-1 457-2 457-3
Total elongation under ultimate load of
the tendon ( %) ~ 2.0 3.8 4.4 3.3

Actual Ultimate Tension Force (kN) 1038 1044 1041

Anchorage efficiency ~ 0.96 0.96 0.97 0.97

Stressing End Wedge Drawn in (mm) 2.3 2.6 2.6

Fixed End Wedge I Strand Drawn in (mm) 2.713.0 2.412.5 2.513.5


~·;

With force ;· IY_,~~force With force


volue ..: value
synchronous -ij~e~us synchronous
chongos, changes,
The situation of Wedge I Strand Drawn in keep stable _,~. 1. ,hi~ keep stable

1E!~,
after · after
remained remained
force value force value
Wedge Normal · Nonnal Normal

Status After Test Anchor Block Normal


Strand No broken 1~{t~ ~ ~ broken
(Blank Below)
QA Doc ume nt, OVM

Our Ref No:_ __ _ __

CERTIFICATE OF QUALITY

LIUZHOU OVM MACHINERY CO., LTD.

Address: No. I Yi:mghui Road, Liuzhou City, Guangxi, P. R. Chinn Postcode: 545005 1/3
Tel: +86-772-3 116402 Fax: +86-772-311 8665 Email: ~i!l.M@.Qymchinp.com, Http//:www.twmchina.com
t&:~~OHG 1 cvm QA Document, OVM

QUALITY CERTIFICATE

Customer name:

Project name:

Name and Quantity of Products:

No. Product Name Model Qty.

I Working Anchorage OVM.MJ 5A-7


2 OVM.Ml5A-8
3 OVM.M15A-9
4 1 ~Mjtl5.A:;} 0
5
6
J.S atl1J o/~Mjs/.tt
• OvM.MiSA-12
7 OVM.M1 5A-1 5
8 OVM.BM1 5-3

9 Slab Anchorage OVM.BM15-4


10 OVM.BM15-5

Inspection Result:

After inspection, the aforementioned products conforms to the requirements of


ETAG013 and BS4447, which are permitted for delivery. (fest results enclosed as Annex)

Certified by:
Director of QC Dept.

Date:

Address: No. 1 Yanghui Road, Liu:rhou City, Guongxi, P.R. China Poslcode: 545005 2/3
Tel: +86-772-3116402 Fax: +86-772-3 118665 Email: ~lowchin!I&Qnh Http//:www.ovmchina.com
QA Document,OVM

TESTING REPORT
Name and
Product Name Model Qty.

Working Anchorage OVM.Ml5A-7


OVM.MISA-8
OVM.Ml5A-9
OVM.MISA-10

Testing Results:

No. Descriptions Test items Technical standard Testing Results

Geometric Dimension Drawings with the design requirements

20- 32HRC
Anchor head
1
Ml5-7-12BT:40Cr·GBrf3077-l999
Material
MI5-15BT: 45-GBff699-l999
BMlS-3-5: 40Cr-GBm077-1999
--
Geometric Dimension Drawings with the design requirements

Working Wedge Hardness


2 79- 84HRA
Material
20CrMnTi-GBfl'3077-l999
Geometric Dimension Drawing,'> with the design requirements
.Bearing Plate
3
Material
HT250-GB9439-20 I 0

Geometric Dimension Drawings with the design requirements


Spiral
4 Reinforcement
Material Q235A-GB700-2006

Filled by: Approval by: _ __ _


QC Dept.

Address: No. 1 Yunghui Road, Liuzhou City, Gmmgxi, P. R. Chinn Postcode: 545005 3/3
Tel: +86-772-3116402 Fax: +86-772.-3118665 Email: snlc,q@ovmchinQ ..£ll.!J1. 1!Hp//:wv,rw.ovmchina.com
ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Docum ent for Extension of Southern Expressway, Sri Lanka

OVM PROJECT REFERENCE


(Partial)

ovm
LIUZHOU OVM MACHINERY CO., LTD.

January 2016
,.; cvm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

*Duration
No. *Name of Project *System *Location * Structure's Type *Description of Work
From To

Trincomalee Integrated
Infrastructure Project( Keyankermi
supply of anchorage, bearings,
1 bridge, Verugal bridge, Ralkull PTSystems 2010 2012 Sri Lanka Other
and equipment
bridge, Gungei bridge and Upparu
bridge), Sri Lanka
,.;
Neelum-Jhelum Hydraulic Power Ground Anchor Supply of Ground anchorages,
2 2010 2014 Pakistan Other
Station, Pakistan Systems strands and equipment

ACCRA-KUMASI DUAUSATION
supply of anchorage, bearings,
3 PROJECT LOT6: APEDWA-NSAWAM, PTSystems 2010 2011 Ghana other
and equipment
Ghana

Construction of Flyover for


MIRUJAVILA Supply anchorage, equipment,
4 PT Systems 2012 2013 Sri Lanka Highway
INTERCHANGE at HAMBANTOTA, bearing&expansion joints
Sri Lanka
...
Outer Circular Highway to the City Bearings & Expansion Supply anchorage,expansion
5 2012 2014 Sri lanka Highway
of Colombo, Sri Lanka Joints joints

Benazir Bhutto International Airport Bearings & Expansion Supply anchorage,


6 2012 2013 Pakistan Airport
Islamabad, Pakistan Joints bearing ,expansion joints

Constructlon of Flyover at Gujaratgai Bearlngs & Expanslon Supply Steel Strip Expansion
7 2012 2012 India Other
Circle at Surat, India Joints joints
I

...
ovm UUZHOU OVM MACHINERY CO., LTD.

.... . ., :
Submittal Document for Extension of Southern Expressway, Sri lanka

..
'_, J EM 4 '9 £"

The GMS North-South Ecomonic


Supply anchorage, equipment,
8 Corridor International Bridge Project PTSystems 2012 2013 Laos Other
bearing&expansion joints
(Houayxay-Chiang Khong), laos

Cable-stayed
9 KD Bridge PTSystems 2012 2013 Korea Supply of PT anchorage
Bridge

10 Gansun No.4 Bridge Cable Systems 2012 2013 Korea Arch Bridge Supply of 18 hangers

lu Wonpyongcheon Bridge Cable Systems 2013 2014 Korea


Cable-stayed
Bridge
Supply of 28 stay cable

. 12 FREEWAY DAU RA-YUSU FIYAH PTSystems 2014


Under
Baghdad, Iraq Highway
Supply of 64 sets L15-31
couplers, 10-ton steel strip,
Construction
equipment and accessories

Supply of PT anchorage and I


13 Banegas Bridge PTSystems 2014 2015 Bolivia Highway
equipment for stressing ,
I
Intersection of King Abdullah with Under I
14 PT Systems 2014 Riyadh, KSA Highway Post tensioning sub contract
King Khalld Road Construction

Under
15 Part of the Taipei dome PTSystems 2014 Taiwan Other Supply the equipment

.. Fo Guangshan reconstruction Ground Anchor


Construction

Under
16 2014 Taiwan Highway Supply PE sheathed strand
project Systems Construction

Zhanghua highway station and road Cable-stayed


17 PTSystems 2014 2015 Taiwan SupplyM15A Anchor
system improvement plan Bridge

Bejaia with expressway connecting Under OVM supplied related


18 PTSystems 2014 Algeria Highway
line Construction prestressing equipment.


ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

I
-
OVM supplied PT system,
Under
19 Ghana Elmina bridge PTSystems 2014
,. Construction
Ghana Other equipment, bridge bearings
and expansion Joints.

Under OVM supplied PT system,


20 Fuji Nabouwalu Road Bridge PTSystems 2014 Fuji Other
Construction equipment, ducts.

Under Auckland, OVM supplied PT system,


21 Mangere Digest No.8 Reservoir PTSystems 2014 Other
Construction New Zealand equipment.

Auckland, OVM supplied PT system,


22 Auckland Grammar School PTSystems 2014 2014 Other
New Zealand equipment.

Building 906, The University of Auckland, OVM supplied PT system,


23 PTSystems 2014 2014 Other
.w Auckland New Zealand equipment .

Fonterra House of Fletcher Ground Anchor Auckland, OVM supplied PT system,


24 2014 2014 Other
Construction Systems New zealand equipment. I

Auckland, OVM supplied PT system,


25 Pitiki Bridge of NZ Transport Agency PT Systems 2014 2014 Other
New Zealand equipment.

Riverhead Reservoir of Watercare Under Auckland, OVM supplied PT system,


26 PT Systems 2014 Other
Services Construction New Zealand equipment.

Under OVM supplied PT system,


27 Soba Bridge, Sudan PTSystems 2014 Sudan Other
,. Construction equipment.

OVM supplied PT
The New Caldwel Bridge and Under Monrovia,
28 PTSystems 2014 Other system,Bridge bearings
Approach Road Construction Liberia
&expansion joints.

Ground Anchor Under OVM supplied PT system,


29 Murum Hydraulicelectric Project 2014 Malaysia Other
Systems Construction equipment, ducts.
---------

...
Ill

ovm LIUZHOU OVM MACHINERY CO., LTD.


Submittal Document for Extension of Southern Expressway, Sri Lanka

Beijing street road reconstruction Under OVM supplied PT system,


30 PTSystems 2014 Mongolia Other
project of Ulaanbaatar,Mongolia Construction equipment, ducts.

Under OVM supplied PT system,


31 CR5 Rakiraki Bridge Project PTSystems 2014 Fiji Other
Construction equipment, ducts.
• Nekemt-Bedele Upgrading Road Bearings & Expansion OVM supplied Bridge bearings
32 2014 2014 Ethiopia Other
Project Joints &expansion joints.
I
CGCOC Pawi Junction-Fendika-Ayma OVM supplied PT system,
! 33 PT Systems 2014 2014 Ethiopia Other
Road Project equipment, ducts.

Chole-Magna Design and Build Road Bearings & Expansion OVM supplied Bridge bearings
34 2014 2014 Ethiopia Other
Project Joints &expansion joints.

Assistance programs of the northern OVM supplied PT system,


Under
35 section of national highway road PT Systems 2014 Pakistan Other equipment, ducts, bridge
Ill Construction
repair project, Pakistan bearings.

Wan Chai Development Phase II,


Bearings & Expansion Rubber Bearing, Expansion
36 Central-Wan Chai Bypass at Wan Jan,2014 Nov,2014 HK Other
!
Joints Joints supply and installation
Chai East

Supply of Cable hangers with


Under Sumatra,
37 Kukar Bridge Cable Systems 2014 Arch Bridge the quantity of 54 nos of
Construction Indonesia
PESSmm-85 wire hangers.

Under Cable-stayed
38 Butterfly Bridge Cable Systems 2014 Taiwan Supply GJlS-1 Cable
Construction Bridge
Ill

Cable-stayed
Liannan Bridge Cable Systems 2014 2015 Taiwan Supply GJ15-12 Cable
1 39 Bridge
L______

Ill

ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

The cement
40 The cement plant, Guatemala PTSystems 2014 2015 Guatemala plant, Supply of PT anchorage
Guatemala

cable-stayed Supply of PT anchorage and


41 Sungai Bridge PTSystems 2015 2015 Brunei
Bridge equipment for stressing

,. Under
Consultant Dar AI-Handasah,
42 Greenline Metro PTSystems 2015 QATAR Railway Main contractor
Construction
SBG-PORR-HBK

Bearings & Expansion


7 Metro bridges are included
Joints
Under in this project. Total29
43 EAST CORRIDOR 2015 QATAR Highway
Construction bridges. Main Contractor China 1

I PTSystems
Harbor, consultant HALCROW •

Under Main Contractor Rizzani


,. 44 RA167 PTSystems 2015
Construction
KUWAIT Highway
Contracting Co.

Main Contractor Arab


Under
45 RA166 PTSystems 2015 KUWAIT Highway Contract, Consultant louis
Construction
Berg

Under
46 Residential Buidling at AI Mahboula PTSystems 2015 KUWAIT Building SUBCONTRACTOR CANAR
Construction

Under
47 Sabah AI Salem University City PTSystems 2016 KUWAIT Building SUBCONTRACTOR CANAR
Construction
-


ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

OVM Qualification Document


For
Extension of Southern Expressway, Sri Lanka

ovm
LIUZHOU OVM MACHINERY CO., LTD.

January 2016
cvm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

TABLE OF CONTENTS

!Part I . OVM Introduction]


Part TI. OVM QC System
Part Ill. Certificates of OVM Products
ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri lanka

+With sophisticated experience in prestressing industry

+With expertise on technical R&D on bridge construction appliance

+With 1509001-2008 quality management system

+ Products complying with AASHTO, ASTM, BS, ETA, FIP, GB, JIS, etc.

+ PT satisfies certificate ETA-10/ 0307

+ Elast omeric Bearing, Pot Bearing and Spherical Bear ing satisfy CE Certificates

OVM tops the Chinese prestressing industry

Thanks to SO years of experience, OVM is now a leading product supplier and specialist

contractor in China In the field of prestressing and other special construction techniques.

Enjoying with a high reputation on its reliability, professionalism and innovation, OVM's

series technology and products have successfully applied on numerous projects, including of

bridges, highways, high-speed railways, buildings, dams, nuclear power plants, LNG, and

have achieved worldwide acknowledgments.

Sufficient R&D

By implementing it as a basic company strategy, more than 5% of annual our turnover is

invested on technical R&D. OVM owns a nationa l technology center and a postdoctoral

research workstation and mainta ins close cooperative relationships with lot of renowned

universities and institutions in China. OVM has achieved 480+ technical patents by 2014.
ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Big inventory of products

OVM focuses on developing outstanding prestressing technology and building up renowned

brand in civil engineering field. As the biggest supplier in China, OVM provides a big

inventory of prestressing systems including 5 categories, 30 series and more than 420 types

of products, i.e.:

I. OVM Post-tensioning Systems

II. OVM Cable Systems (MS & PWS Cables)

Ill. OVM Construction Solutions (Incremental Launching, Turning and Heavy Lifting)

IV. OVM Bearings & Expansion Joints

V. OVM M~nitoring Systems

Certified management and products

The endurable and reliable OVM products are guaranteed by outstanding managements.

OVM is certified with 1509001-2008 Quality Management System by BSI and CQC. The

overall production process is strictly executed quality control programs. OVM products

satisfy requirements in major Standards: e.g. AASHITO, ASTM, BS, EN, ETA, FIP, GB, JIS, PTI

etc. Meanwhile, OVM has delivered extensive tests in the international independent test

organizations and has made significant technical improvement on its products.

Yours truly dependable partner

With worldwide network, OVM strives continually to provide high quality services to clients,

devotes to be a domestic leading and internationally renowned systemics solution provider

and is keen to setup partnerships on prestressing engineering design, supplying of

prestressing systems, engineering sub-contracting, as well as special structures construction .


ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka
cvm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southem Expressway, Sri Lanka

Contents

Part I. OVM Introduction


!Part n. OVM QC Systenll
Part Ill. Certificates of OVM Products

·~
ovm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Quality Management System- ISO 9001:2008

UALITY MANAGEMENT SYSTE·-·~·--·---·r-c


CERTIFICATE

Certificate No.: 00113Q2676SR6L/4500
We hereby certify that
OVM (LIUZHOU) MACHINERY CO., LTD.

No.3 Longquan Road, Vufenu District. liuZhou, GuangXi, P.R.China

by reason of its
Quality Management System
has been awarded this certificate for cornp!1ance with the standard
IS09001: 2008
GBJT 19001~2008
The Quality Management System {\pplies in the following area:
Dasljjn & Development, Manufacturo <>f OVM Prostro$sing Sy$t<>ml0 & Related Products, Cable Syswms
Elastomerlc aear!r~g s & Expa.,:sion Joint& Etc.

Cwtifl11d since:,Jul.11, 1995 Valid frnm: . lul. 09, 2013 Valid urllil:.lul. 08,2016
Ah)tc ~el!bt:\08 4}'do, the cetliti.c.ute U \'a:Zd cnl'fw1!1!i!'r! used t~e{!\ur\,ilh csn Accepl4'.n;;e NOI~ orSul'\·e:.oonce Au<l~ 1s.su00 ti/COC.
flle..Js.e aocest 'M'IW.cqc.co.'l'\.cn tor ~l'leQ.\rtg va•icfrtt of the OOrtil\(aCft.

~
..
Signed by; Wang Kejiao
tONet ·
--~·~~~

CHINA QUALITY CERTlFICATION CENTRE


LIUZHOU OVM MACHINERY CO., LTD.
ovm Submittal Document for Extension of Southern Expressway, Sri Lanka

Quality Management System - ISO 9001:2008

bsi.
Certificate of Registration
QUALITY MANAGEMENT SYSTEM~ ISO 9001:2008

Tills Is to certl(y that: l.luzhou OVt'-1 Machinery Co., Ltd. ·fM1lKAUt9!Hll~~JJi!'{)J.fif!l z~ iiJ
No.1 Yanghul Road J9859ti8 7-3
Uuzhou •l•lfl
Guangxi J''jlj
545006 !9'.llllili
China I1HAtWIII ~
mtlf.!;l, 511iOOt~

Holds Certificate No: FM 35519


and operates a Quality 14i!nagement System which oomplles with the requlremMts of ISO 9001:2008 for the
following scope:

The design, manufattttre and selvldng of OVM pre· stressing anchorage systems and the
derivative products ,cable products , elastome11c bearings, and expansion joints.
tW.Il'fit!;\tht~IOI I4•~.?1d~'l:r"'.t/., lU~~~.ll" ~~~ .nl!, WfJi~J?Je lttlt·, Wrt.fUJR# .

For <md on behalf of 851:


Chris Cheung, Head of Compliance 8t Risk ·Asia Pacific

OOglnal Reglsllation Date: t9/U/1996 Effec:tiiiP. l'>iltP.: O'i/09/20 15


Latest Revision Date: 30/07/7.015 Explly Date: 04/09/2018

®•• "VokA<ffV""''•'I'l"'"-'S
((ilT 11..11.1"011.0••

Tblo. OCI1!tlc4lOWIS~ tl<ctrorn<,o'lywd ~'101Sihe r~of6SI•n11S ~Ml;y lt>e~u!'~Q'Il,.<l.


All fita•onk: <'.llofr- ,..., :.c... t.... MI< •lod ~\'!><.
Page: 1 of 2

...milking excellence a habit:

Ptlnrcd cQJ>I!'i un h~ v.lli<fatcd •t """N.IJ>I~.~Il),~m)· orl!'lt'l>I'<Y'e +S6 10.110013000, &5"'"' .s ~~ m-w.ooc...gpyM~,Iti< <>ffl<"'l "~~" cfrl~~
~ C~Jiifl<.J!'on and At(wJlttt~on Mmlr.I.'U~«M of lh< f't<Ople's "'"">bk1'1 Cl1t11e.
I ur\hu ••annro(>O'" t"')'a(dit\) tll<l scopr or llos c.mflr.i.ll<> ~'><! t1•e ;owi'Ul!ltlily 01 ~ 9001 :li.Vll ~~nlll~rott rN'I b~ 01>1Ain:N liY <cosuluouiiXI r.fY'"IIIAUon.
'11>'> celt!ltc>lte ~~ va!!d only Wprovldc'<l or1o'n•l '~ n;~ h ("'~•r>M• &t·l
Ul~lll\~tton a.ld O>!liod' as~ ~~C!l~rl< C~wl, l)~~y 1\""""<'<l(no,'lflill, 1>11~011 Y.•:ltl<$ Hl<S 8Pl\ T.,<.; ~ ·l ~ 1!45 OUtl 9llOO
IJSlA!o$Utllt><.ll lh<lln:tltll, r-.gi!l.e<-ed lol f.r<;l •<>! .-l<b< """.t>er 180S3l l •lliiH~tw.tc'<H~h Mod, lo».loo Wt w. U~.
IJM MWIQCI'I('I11 S~s (.<(J!l(;)re< (/It,, 11) C<>., l\<J.
~·' lOOa l•.>t Ottan Cinl<>', No. 2« It· .uom6'l'""' !:ll'o•~ p_.,,)ng 100004.1; A. c~; tb1t~ +&; tl' 85<J7 lOOIJ
I< folenbtc olltlt' BSI G•-4i~l•'l:f.
LIUZHOU OVM MACHINERY CO., LTD.
cvm Submittal Document for EKtension of Southern EKpressway, Sri Lanka

Quality Management System " ISO 9001:2008

Certificate No: FM 35519

Location Registered Activities

Uuzhou OVM Mnchi11ery Co., Ltd. 11te design, manufacture and servidng of OVM pre· stressing
No.1 Yanghui Road anchorage systems and the derivative products ,cable
Uuzhou products , elastomerlc bearlrlgs, and expansion joints.
GuangXi Ol'lllll(r-:lfJI/JI'fl,ll(;€iJH~~~"M" ~:M"J.I/J, ltltt:A::!i\. f'tl!ti!
~NAtJill. i i· . ~Jia (dN({ff.
545006
China
.JW/11 i<J;ffUJJ lllbl!/12 m'f i 1U 1-~iiJ
19859687-3
.PW
,~i!!i

JSJf!fi1T
llfl,ltU'IHft
llll!~: 545001)
Uuzhou OVM Machinery co., ltd. The design, manufacture and servicing of OV!I1prHtreSsing
No. 5 Jlfa Road anchorage systems and the derivative products ,cable
Liuzhou products , elastomcric bearings, and CKponslon joints.
Guangxi (l\'llfiJ~;/J\t.\1/oil-f:j!i.Jl.t\i!'i'f'o\1,_ ~:A/ili'Jtl/, , l~ll((;,l;l!l\, (IJill/1
545006 ~,11'(1(.)\'.Hi·. ;J,~ii~illHI·.
Olina
~flll!):fff.t~./ILJ\!IIf~fHWU ~111
61!134720-0
tfrlll
j"jllj
~ffltli
~~1'1!11151}
~fa: 515006

Original ReglstraUon Date: 19/ll/1996 Effective Date: OS/09/2015


Latest Revision Oate: 30/07/2015 Expiry Oate: 04/09/2018

Page; 2 or 2
11\15 ooltiRCilte w.s lswed el(rtroolceliy Pnd remains the property or BSI •nd Is bou•1d bY Ult 1'01\dltfon~ ot <~ract.
An drotoolc ce<t'illcal( con be outh~nUr.a\00 jl(IUo.t.
Pti<l«>d copieS con be voildaiA!d at WIWI.bsl·ylobdi.Qlfll/OI<!n!Oiredoly C< telq)I!Qne +86 10 4501 3000, as Y.<U _.at 'f/Wtt mea goyCQ, 11\e olficllll wel><lrr• of CNC.A-
Certiltc:atlon i!lrld Actr<NIIt!lllM Admlnlllr"'Jon of the I'.'Ojl!e's RepubliC. Clf Clllna.
f1Jrtlw da~liatioJls <<l!ardli111 the~ ot tnts r.cmtleall! ·""' tl'~ ~al6ty of ISO 9001:2008 requ&- m.av bo oC>taned by C'OIIsuling the org~nu•lioo.
Thl< certilialte Is YaJ.d only Wprovided otlfiiMI COp!eS are h Qll'llpfE!e ,.a

lnlonnoltion and Cant•ct: RSI, Klttmol\ CO<Jtt, Do"\' A - . K1JO<..a.1 , Mibl J(ernet ~11<5 8PP. Td: + <14 MS OliO 9'.100
8St 1\.swnrnc. UK~ f'<91stet«<1'1 E~nd unde< OOil'll>er 181lSlll et lll9 Crtb~ liiQI\ Road, l<inllorl\V4 ~ UK.
8St ~o<nt 5r>(ems Cft\rOUios (OtJ.->9) 01., Ltd.
Rln. 2008 fast <><r•n Ccnta; No, 24A )1.1~"'"' Street. 8clP"9 IGO<JO.I, P.ll Chna Td· ~ S6 10 8507 3000
A MembEr or UlC 8St Group d r~•perllos.
liUZHOU OVM MACHINERY CO., LTD.
cvm. Submittal Document for Extension of Southern Expressway, Sri Lanka

Environmental Management System- ISO 14001:2004

******* u\
l * **
****
THE INTERNATIONAL CERTIFICATION NETWORK

CERTIFICATE IQNet and


CQC
hereby certify that the 0'1Janizatlon
OVM(LiuZhou)Machfnory Co.,Ltd

Registered address. No.3 longquan Road, Yufong District, LluZhou, GuangXI, P.R. China
Operation addrosa, No.I Yanghul Road, Yang he new industrial district,Yufong District, LluZhou,
GuangXI, P.R.Chlna

For the following field of activities


Oeslg11, Production and Rolatod Munagoment Activities of Prestressing Systems and Rolatod Products,
Cable Systems

Has implemented and maintains a


Management System
Which fulfils the requirements of the following standard
15014001:2004

Issued on: Jun. 16, 2014


Validity date: Jun. 17, 2017
Registration Number: 00114E21242R2U4500

Michael Drechsel
President of JQNet
IQNcc Pt\th1tr,•:
~- President ofCQC
At;;NOR SfXIIII Al'NOH c;.,rtifl<:otlon ~ro11cc AIH-Vii>11<JilC lntcmnlionolli<,lgiwn ANCI>·SIOB M••-tit'O 1\PC~R l'or11i{J<II CCC ClJPiliS
CI!>Q IWiy CQC Chi11o CQM Clti11a CQS C?.ecit 1/qJ!ciJiil.' Ct'O Ccr! Cmmia DQ8 I folding Omhll Gormauy
FCI\V lJru~il I•'ONOONORM/\ VHilt!J'..mtht ICON'l'J•: C Cul~lntbfa tMNC Ale!Xit.'O IOIJ:JX:Citt Ccrtif.ic<\lion f>1ttlantl IRAM A~JPnlitltJ
JQA Japtln KIIQ l<oma MlliTl~C IJre«t't? MSZ'r Jlungary Ntmi<O liS NoJu~t// NSAI Ireland PCUC l'olmul
Quoll!y AU31rla ,juslrl<t Rll/lltssfrt f:lll /sm~l SIQ lli<>v~>tia Slf~IM Q,\S lntcl'llnlionnt Malay<i<t
llQS 5)u/<v.crlcmtl SRAC R"maufa TI':S'l' S! 1'<:\crslmrt\llm:sl(l TSI,; l\11~"ll YUQS S~ rl>iu
IQNct is t'Cprcaen(ed in the USA by; Ar•'NOR C•~fUfl.c:n~iOll, Cl!.iQ,OQ811ulclius Gmhll mtd N~'MI tnt".
• The lint of IQNel pcu·tncl":\ i:t vnli<.l ot the tin\c ()( h;."Sl10 of 1h~ ~,·tirt~cd<•. Upcttue<l iufm1notion is m•olln.bfe uudc,· ,..ww.iqncN~<:J'tUieuti'ln.amt
LIU2HOU OVM MACHINERY CO., LTD.
ovm Submittal Document for Extension of Southern Expressway, Sri Lanka

Occupational Health & Safety Management System -ISO 18001:2007

I }4, "'·~ -· :·.,~ ... · '"t .... "":,~~ .·· ..•• ··li''
®

THE INTERNATIONAL CERTIFICATION NETWORK

CERTIFICATE IQNet and


CQC
hereby cerliry that the oruanization
OVM CUuZhou) Machinery Co.,Ltd
Roglstorod address, No.3 Lonuquan Road, Yufong District. LluZhou, GuangXI, P.R.Chlna
Oporatlon address, No.1 Yanghui Road, Yanghe now Industrial dlstrlct,Yufeng District. lluZhou, GuangXI,
P.R.Chlna

For the following field of activities


Design, Production and Related Management Activities of Prestressing Systems Md Related
Products, Cable Systems
Has implemented and maintains a
Management System
Which fulfils the requirements of the following standard
OHSAS 18001.:2007
Issued on: June 23, 2014
Validity date: June 22, 2017
Registration Number: 00114S20775R2U5100

~-
- J:i:~~t ~ c:?'~~L--
Michael Drechsel
President of IQNet President of CQC
tQNt>t r•At'hi<'li!!:
AgNOil Spain AI'NOR C:c,·lltlcn!lon J?rwttx' 11113· Vln\">UC luttrnoUon11l flcl{finm 1\NCI~-!:liO!,: Mw:ico tH'C~;R J'<Jrlt!gul CCC ( .'yplliS
C:ISQ ltaly GQC C'J1iun CQM Cl>in<t CQS O:cc/i NtJ,mhlic Cro c,•rt Ctoolt\t DQS Holding Ombfl GtJtt!WII!J
f.'CAV 1./mzil IIONIX1NOHM•\ Vcnv:.:uc/a IC()NTJ::t; Co!omiJia IMNC Max/co II>~J)c<'\1\ Cortlflcutionl'inlnnd !RAM Atyalllil!(t
JQI\ Japan KIIQ Ko•oo MIJngc Orecce MSZT Hu•l!}<lf!J Ncmko AS Nonv"y NSI\1 /fe/t>ncl l'CUC 11nlmul
QuQiily Austria tlusfri<t llll Ut<s$ilr S!l/~rael S IQ Slovcmic< S!l~IM QMJ lntcrlli\liounl Malnysir<
SQS Swifu:rlond Sf~AC Rouwtticr T~S'f $t 1~\(,'l'~ IJua·g /<u$sia 'fS£ 'ntt*•!Y YUQS !Wtbia
IQNoll• r<prtscnled In \he 11~1\ by; AFNOR C<rtill<'lllun, CJSQ, DQS Holding Oml>H ~ttd NSAI Inc.
* "fhe li~t. ofYQNct tlfU1n~t_, iS' vnlkJ ell the lime of t&.nlC tJf thi:\ C\ti'Jifi~\\a.
lJI~'IH\<.•d h'I[C.u'I)H\lfon ito ''Wdlubk: \.lttdcr \\'\VWJqt~(~l·~::~nifk;dian.~,.JU~
cvm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

Contents

Part I. OVM Introduction


Part II. OVM QC System
~art Ill. Certificates of OVM Product~
ovm LIUZHOU OVM MACHI NERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

EC Certificate of Conformity for PT System

EC CERTlFICATE OF CON'F ORMITY


c. 1020- CPD - 090-027926
In cornpllanoo wlU1 Council Directive 8~/10\l/EF.C Q( 21 Decemb'"' 1988 on Ulo optJrOldmaUon or 18wv,
rogulaUor\s and edmlnistrotlve provlsio•1a of tho Momber States rotsling to conati1JeUon ptoducts
(tho Consuuellon Pro<lucls Olroctivo or CPO), oa l~tor umendO<t, II has been $1.0t.ll<l lhsl the conslrur.lion
product:

POST-TENSIONING SYSTEM-OVM.M15A
OVM Bonded Post-Te11sioning System for 1 to 37 strands
(7·wlre preslressing steel strand.s 015,7 mm; Y1770S7, Y1860S7)
plac~d on the market by:

Napko, spol. s r.o.


Adresa: Jilemnlck6ho 46
772 00 Otomouc, C~kl\ repubtika
IC: 47666407

11nd produced In tho factory(IM):


Liuzhou OVM Machinery Co., Ltd.
Adresa: No.3. Longquan Road, Uorhou. Guangxi,
545005 P.R. China. China

is submllted by the manufacturer to a factory production control and to the further testing of samples
taken at the factory in accordance with a prescribed test plan and that the notified body No.
1020 · Technical and Tost Institute for Colletructlon Prague
has performed the Initial type-testing for tho relevant charac!eflstlcs of tha product, the initial
inspection of the factory and of Ute factory prodvcUon control and pc!fom1s tho continuous
surveillance, assessment and approval of tho rector{ production conlrol and an audit-testing of
samples taken at the factory, on thtl market or on lha construcilon site. '\
ThiS certiftcate attests that all provisions concerning lhe attestation of conformity and tho
p~rformances described in

ETA-10/0307, valid from 01.06.2013 to 31.05.2018

Th& slarnp cl 11>11 Notlll<ld Body 1020


Prague, 17 Juno 2013

--==~==================================~
cvm LIUZHOU OVM MACHINERY CO., LTD.
Submittal Document for Extension of Southern Expressway, Sri Lanka

European Technical Approval for PT System

TECHNICKY A ZKUS~aNi USTAV


STAVEBNI PRAHA, s.p.
* *
* ~~u:~~ti t!) ~
Alt'~ tO t:~t ne C<ti!VM
Prose~:kll 611ft0a tJQ:IDY* U 10&f..C $af ~1
CZ-190 00 Proha 9
Tel.: •420 286 019 460 * !';::,S~:~~~u
•CQ••ollio:lf
1
!:~.t~:~~ *
~a.t-Wrh~
lntemot: www.tzus.cz I("
vroVi&iCIJI¥ t,f
~l n t~~
~ tl N
~ 4!1lUAO h• *
;o ~~~~~uo;
..

Europ·ean Technical Approval ETA -10/0307


(Engli$11 language tmnslalloo, the original versi®ls in Czech l~nguago)

Obchodnl n~zev SYSTEMY DODATECNEHO PREDPINANi - OVM.M15A


Trade name Post-Tensioning System- OVM.M15A

Drt itel schv~lenl NAPKO, spol. s r.o.


Holder of approval Jllemnlckeho 46
772 00 Olomouc
Czech Republic

Typ a poutitr vyrobku OVM Piadplnaci system pro prectpfnanf se soodrznosti pro
GeMrlc type end usa 1 ez 371an
of construction product OVM Bonded Post-Tensioning System for 1 to 37 strands

Platnost od /..3.08.2012
Validity from
do 31 .12.2015
to
prodloutena od 01.06.2013
extended from
do 31 .05.2018
to

Wrobna Liuzhou OVM Machlue1y Co., Ltd,


Mr.mufer:turtng plant No.3, Longquan Road, Liuzhou, Guangxi,
545005 P.R. Chil1a
China

Toto Evropska technlcka schvalenl 34 stran veetne 13 pliloh


obsahuje 34 pages including 13 onnexes which form an integt'lll p011 of
This European tectmlcetapprovel tile document
contains

European Organisation for Technical Approvals


Evropska organlzace pro technlcke schvalovani

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