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We drink more
Increased per capita consumption
Population Growth
Sustainability
Cardboard replacement, downgauging, ease of recycling,
waste reduction, energy reduction, total cost reduction, lower
carbon footprint
What Drives Growth & Innovation
SOFT DRINKS GLOBAL
700.000
600.000
Middle East - Africa
500.000
Asia Pacific
LITERS ( MM )
400.000
Eastern Europe
200.000 Australasia
Western Europe
100.000
North America
00 01 002 03 004 6
05 00 00
7 08 09 010 011 012 013 14 015 16 0 50 100 150 200 250
20 20 2 20 2 20 2 2 20 20 2 2 2 2 20 2 20
A growing industry of 60 Billion liters +33% in 10 years Off trade volume liters per capita
Healthcare 8% 9% 7%
Household (e.g. diapers, tissues, cosmetic, personal
10% 10% 11%
care products, small appliances)
Others 5% 6% 2%
Packaging Requirements
Performance
Sustainability
Costs
1920 2014
Packaging Requirements
Shrink Hoods & Industrial Shrink Generic Collation Shrink Premium Clarity Collation Shrink
Technology:
Technology:
Technology: 3 layer coex blown film
3 layer coex or monolayer blown film
monolayer blown film
Skins
Skins
rich in
LDPE 555E rich in
LDPE 555E
or DOWLEX™ 4056G (optics)
or LDPE 303E
LDPE 303E or
+ DOWLEX™ 4056G
+ DOWLEX™ NG 5066G
HDPE (stiffness)
Core + LDPE 320E
+ LDPE 555E
DOWLEX™ 2045G or LDPE 303E
or + HDPE
DOWLEX™ 2645G Core Layer(s)
Monolayer LDPE 555E*
LDPE 303E or
+ HDPE LDPE 535E
or LDPE 555E + / or
+ DOWLEX™ 4056G XUS 59999.18 NEW!
®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Collation Shrink Films TODAY
Dow’s Top Benchmark Benefits
COEX 3 layers
Very High Gloss
High Stiffness for Downgauging
Superior tear & processing
+ HDPE 40-50 micron for 1.5L six-packs
Shrink (MD)
175 Competitive Solution
150
125 50 um 20/60/20 A/B/A; A: 95% Mlldpe (0.927; 1.3)+5%
100
Melt Pressure
75
Shrink Load (MD) LDPE (0.928; 0.5); B: 90% LDPE (0.928; 0.5) + 10%
50 HDPE (0.965; 2.5)
25
0 DOWLEXTM NG 5066G Solution
50 um 20/60/20 A/B/A; A: 80% DOWLEX™ NG 5066
Tear Resistance (CD) Gloss 45% +20% LDPE 320E; B: 80%LDPE 555E+20% HDPE
Puncture resistance
Dow Incumbent Solution
200
NEW 150 NEW: Dow Next Generation Solution
shrinkable C8-MDPE resin
XUS 59999.18 100
DDI Toughness (MD)
0.935 / 0.5 50
2% Secant modulus
Clarity
®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow (MD)
Collation Shrink Films BEYOND TOMORROW
NEW CONCEPT Benefits
COEX 5 layers COEXTRUSION VS. BLENDING
• Improved Stiffness
• Boosted Toughness
• Increased Tear Resistance
< 35 micron for 1.5L six-packs
Patent pending XUS 59999.18
Toughness (MD)
150 NEW: Dow Next Gen 5 Layer Solution
125
Dow 3 Layer Solution
100
75
COEXTRUSION
VERSUS Avg Elmendorf Tear
2% Avg Secant modulus
(MD/CD)
BLENDING
®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
5 Layer System Solution – How Can You Benefit Today?
Incumbent solution
Incumbent
collation shrink
Coextruded
THREE layer Thick core , extensive polymer
1- 4-1 structures blending for performances &
thin skin concept technology for
sealing and optical properties.
Good downgauging possibility
SOLUTION Thick core or extreme skins obtained by running the extruder “in parallel”.
THE “POD” concept Extensive polymer blending for performances & thin skin concept technology no longer
necessary. Maximised benefits by using pure resins in defined layers addressing to
optical, sealing, stiffness. Extreme downgauging possibilities. Total flexibility in film design
and relevant manufacture
Rising the bar of line capacity thanks to use of layers made of high melt strenght polymers.
Coextruded
FIVE layer
1 - 1 - 6 -1 - 1
1- 2 - 4 - 2 -1 structures
20% 10% 10% 12.5% 15%
25%
30% 10%
20%
25% 15%
Highcapacity
high Capacity– -MB
“LOW temperature”
design - – MB design -
EVA // plastomers
EVA Plastomers –-CFC
CFCdesign
design-- (NOT for PP)
Typical setup
Plastification capacity
1350 kgh
Ø 65
Output rate with
Ø 80
40 my 1-2-4-2-1 structure
using
Ø 105 Die Ø 500 mm DOW’s collation shrink formula
< 1000 > kgh
Ø 80
Ø 65
Macchi CR-K3 air ring
The new design of this carbon
fiber body ring
features 8 tangential air-ports with
improved intake geometry
ADDITIONAL VENTURI COLLAR
…for the LEAST geometry-oriented : the SMALLER the collapsing angle, the LESS the stressing.
RISE YOUR TOWER AND MAKE THE COLLAPSING BOARD AS LONG AS YOU CAN
Remedies ?
COLD STRETCH
WATER BATH
DIRECT HEATING
STEAM-BOX
LONG STRETCH
M.D.O.
SHORT STRETCH
M.D.O.
5 extruders/5 layer
POD cofiguration
TE 556 coex IBC die
Downstream rollface 2600mm
Line sizes:
Length 18 mts
Width 8.5 mts
Height 16.5 mts
Fast turn-around of the higher initial investment for a POD line
source:
ExxonMobil estimates
October 2012
New lines purchase evolution
5-layer POD technology is expected to be the new industry standard
100 100
Coex 3
80 80
% of line sales
60 60
40 40
Monolayer Coex 5
20 20
source:
0 0 ExxonMobil estimates
October 2012
1990 2000 2010 2020 2030
2014
Cost saving
Improved productivity
New Line Converter Simplified operations
resins capabilities
Source reduction
End User more productive operations
Increased revenues
Thank you