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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005) Rev 2 31-Dec-05

SATR NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO TEST REPORT
Pre-Pressure Test Checklist (Form) SATR-A-2007 1-Dec-06 MECH- 2
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Industrial support Facilities 10-3453-0004 A.A.Turki


EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.
B44
DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?
S- BA-555971-002
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. SUPPORTING SAIC Number SAIC QR No.

Notes:

1) This Form shall be used in conjunction with applicable Pre-Pressure Test Checklist. Refer to applicable SATIPs & See Attachment 1
2) "A" items are items required to be completed before pressure test can proceed.
3) "B" items are post-test items to be cleared immediately after pressure test (within 24 hours) with Inspection witness per procedure.
4) "B" items are completed during re-instatement per an approved Procedure before final inspection by Company (per procedure).
Note: "B" items not complete during re-instatement (by approved procedure) shall be transferred to "zFEIL Form 6133" (Attachment 2)

5) See SATR-A-2011 for Re-instatement Checklist Form.


6)
I
ETC = Expected Time of Completion or Expected Start-up Date if ETC date is unknown (affects lay-up considerations)

T Q
Verified
Pre-Pressure Test Checklist Items & Description Reference
A or Origi- ETC
complete by
Concur
B nator (Note 6) PID Insp
E QC
A
1M Seal weld threaded nipples from headers to root valves at (5) locations (hydrocarbon SAES-L-109,
A ABC/QC 1/1/2007 DEF-1/1/07
RLC
service) per SAES-L-109, Section 8. Section 8 1/1/07

2 Guides are in direct contact with piping horizontal run at 3 locations (6mm gap req'd). SAES-L-109,
A ABC/QC 1/1/2007 DEF-1/1/07
RLC
Relocate guides per drawing. These are welded to the pressure boundary. Section 8 1/1/07

3 Check valve upstream clearance is not five (5) pipe diameters (40" req'd, 20" actual), in SAES-L-108,
A ABC/QC 1/1/2007 DEF-1/1/07
RLC
violation of SAES-L-108. Section 5 1/1/07

4 Check valve is oriented in the wrong direction (flow arrow). Reverse check valve to
SAES-L-108, RLC
assure correct flow direction. Reposition valve & restore internals immediately after B ABC/QC 1/4/2007 DEF-1/4/07
test, COMPANY to witness. Section 6 1/4/07

5 Piping clearance to structural bracing is 15 mm in violation of SAES-L-310, Sect 12. SAES-L-110,


A ABC/QC 1/1/2007 DEF-1/1/07
RLC
(50 mm spacing req'd). Engineering! Section 5 1/1/07

6 Install permanent gaskets at flange sets 1, 4, 5, 6 on ISO dwgs per approved torque SAEP-351,
B ABC/QC
Start-up date =
tables and install spectacle blinds oriented as per approved P&ID. Proj Dwgs 5/1/2007

7 Completely remove all water and debris from low point/valve cavity for the (3) in-line
Valves (8" - 300 #) with SS 400 trim, do so immediately after test. Clean with dry SAES-A-007, RLC
compressed air and relubricate sealing surfaces with mfg approved lubricant for B ABC/QC 1/4/2007 DEF-1/4/07
Para 6.2 1/4/07
ambient lay-up of system.

8 NOTES: a. Above Items are samples for form use.


b. Indicate " No Punch items. " as applicable
I c. QA col is reviewed/initialed/dated prior to package certification to
verify c
T Q
Reinstatement (Post-Test) Checklist Items & Reference & A
Origi- ETC
Verified
Concur
Description (Option per Note 5 Above) Applicable or complete
SATIP nator (Note 6) PID Insp
B by QC
E A
1 Flushing & hydrotest complete and documented as accepted. Reinstatement Pro

2M All test vents & drains plugged and seal welded ditto

3 Lines drained and lay-up per customer approved specification ditto

4 Jacking screws, process blinds (spectacles, spades, etc) correctly installed ditto

5 Spring Hangers & components (bellows, etc) adjusted per mfg instructions. ditto

6 Weepholes plugged with heavy grease (reinforcement pad air test complete) ditto

7 Chain wheel operators installed ditto

8 All instruments, control valves & check valves reinstalled in correct flow position ditto

9 Restriction orifice/flow elements installed ditto

10 Relief Valves are Pop tested/calibrated, tagged and SAP approved/installed ditto

11 All Temporary Test Components (spools, test blinds, gaskets etc) are removed ditto

12 Correct bolts/gaskets are installed and torqued per SAEP-351 requirements ditto

13 Check Valves and internals reinstalled (Internal Cleanliness & gasket check) ditto

14 All Start-up items installed (strainers, filters, other items restricted from test) ditto

15 Chemical Cleaning completed and documented

16 Final Line Check complete & meets all special process specs. See Spec Check.

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005) Rev 2 31-Dec-05
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Pre-Pressure Test Checklist (Form) SATR-A-2007 1-Dec-06 MECH- 2
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Industrial support Facilities 10-3453-0004 A.A.Turki


EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.
B44
DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?
S- BA-555971-002
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. SUPPORTING SAIC Number SAIC QR No.

NOTES: a. Above Items are samples for form use only.


b. Re-instatement Procedure shall detail specific items to be used in this Re-
Instatement checklist (per SAEP-1160, Sect. 8). The above 16 items are a sample
of such a procedure checklist.

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