KOLEJ VOKASIONAL BATU LANCHANG

RANCANGAN SESI LATIHAN (RSL)

Jabatan TEKNOLOGI MEKANIKAL DAN PEMBUATAN

Program TEKNOLOGI PEMESINAN INDUSTRI

Kod & Tajuk Kursus MPI601 - CNC GRINDING MACHINE

Tarikh/Jangkamasa Pelaksanaan 14 MINGGU Jam Pertemuan 14 X 6 JAM = 84 JAM

Module Outcomes:

At the end of the course, the students should be able to:

1. Interpret Part Drawing

2. Principle of centerless grinding
3. Significant machine components and thier fucntions
4. Observe the safety
5. Set Up Centerless Grinding Machine
6. Set Up Grinding Wheel and workpiece
7. Grind Workpiece
8. Set Up CNC Grinding Machine
9. Set Up Centerless Grinding Machine
10. Key- In CNC Grinding Programme
11. Confirm Finished Part

MINGGU STANDARD KANDUNGAN KAEDAH PENGAJARAN KAEDAH PENTAKSIRAN BAHAN / SUMBER

1 1. CENTERLESS 1.1. Principle of 1.1.1 Identify the types of variations and principles  Grinding machine
GRINDING centerless grinding of centerless grinding following the  Diamond dresser
manufacturing manual  Part drawing
 Grinding wheel
1.1.2 Describe and explain the use of centerless  Workpiece
grinding machine operation according to the  Calliper
right procedures  Machine manual
 1.2. Significant machine 1.2.1 Identify and state the functions and parts of
components and centerless grinding machine by referring to
their functions the standard manual

1.3. Observe the safety 1.3.1 Explain the application of factory safety
regulation in machine shop.

1.3.2 Apply safety rules to operate the grinder

according to the requirement of OSHA

2-5 2. CENTERLESS 2.1. Interpret Part 2.1.1 Select part finishing requirement, shape,  Grinding machine
GRINDING PROCESS Drawing dimension, part fit and tolerance as stated in  Diamond dresser
the drawing  Part drawing
 Grinding wheel
 Workpiece
2.2. Set Up Centerless 2.2.1 Select centerless grinding machine, capacity  Calliper
Grinding Machine and accessories in compliance with work  Machine manual
safety requirement.

2.2.2 Plan machining process according to the

specified instruction

2.2.3 Apply the right set up procedure for

centerless grinding machine according to the
standard procedure

2.2.4 Use cooling media while operating the

machine according to the standard procedure

2.3. Set Up Grinding 2.3.1 Select and apply type of grinding wheel,
Wheel sizes and wheel balancing according to
procedure and safe for operator to use

2.3.2 Fix grinding wheels and apply wheel

dressing / truing to the required specifications
 2.4. Set Up Workpiece 2.4.1 Select workpiece supporting devices and
apply workpiece handling and setting
technique according to specified instruction

2.4.2 Align workpiece by following standard setting

procedure

2.5. Grind Workpiece 2.5.1 Apply centerless grinding machine operation

by following the standard operation
procedure.

2.5.2 Apply centerless grinding technique to the

required specification

2.5.3 Create dimension tolerance based on

grinding finishing requirements

2.6. Confirm Finished 2.6.1 Apply cutting lubricant according to the

Component manufacturer recommendation

6-7 3. CNC GRINDING 3.1. Identify CNC 3.1.1 Explain the various type of CNC grinding  Grinding machine
grinding machine machine such as surface grinding, cylindrical (CNC)
grinding, centerless grinding and tool and  Machine operating
cutter grinding according to the manufacturer manual
recommendation  Grinding wheels
(CNC Grinding)
3.1.2 Describe the purpose and types of  Measuring
operations of CNC grinding machine instrument
 Tool holder (CNC
Grinding)
3.2. Control system 3.2.1 Demonstrate a knowledge of control unit  Diamond dresser
function, access units and code according to
 Radius gauge
standard operation procedures.
 Parts drawing
 Workpiece
material
  Surface
3.3. Operation panel 3.3.1 Demonstrate understanding of the comparator
procedures used to prepare a manual part
program

3.3.2 Describe the procedures used to set up and

operate a CNC grinding machine based on
manual programming

3.4. Write and verify the 3.4.1 Complete a manuscript for writing a CNC
program program according to design application

8 - 14 4. CNC GRINDING 4.1. Interpret parts 4.1.1 Select part shape, dimension, finishing  Grinding machine
PROCESS drawing requirements and tolerance by referring to (CNC)
engineering drawing.  Machine operating
manual
 Grinding wheels
4.2. Set Up CNC 4.2.1 Select type of CNC cylindrical grinding (CNC Grinding)
Grinding Machine machine and sizes according to the  Measuring
manufacturer recommendation instrument
 Tool holder (CNC
4.2.2 Determine and select CNC cylindrical Grinding)
grinding machine operation, accessories and  Diamond dresser
controller according to standard operation
 Radius gauge
procedure
 Parts drawing
4.2.3 Apply CNC cylindrical grinding machine set  Workpiece
up technique according to machine standard material
operation procedure  Surface
comparator

4.3. Key-In CNC 4.3.1 Determine type of CNC programs code,

Grinding Programs Control panel and storing techniques with the
right procedure.
 4.4. Set Up Grinding 4.4.1 Select and apply type of grinding wheel,
Wheel sizes and wheel balancing according to
procedure and safe for operator to use.

4.4.2 Fix grinding wheels and apply wheel

dressing/truing to the required specifications.

4.5. Set Up Workpiece 4.5.1 Apply and determine workpiece setting and
handling technique such as datum procedure

4.6. Grind Workpiece 4.6.1 Apply CNC grinding machine operation by

following the standard operation procedure.

4.6.2 Apply CNC grinding technique to the

required specification.

4.6.3 Create dimension tolerance based on CNC

grinding finishing requirements

4.7. Confirm finished part 4.7.1 Calibrate measuring instruments and gauge
to meet the specified calibration standard

4.7.2 Measure and record component dimension

to fulfill the component requirement

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