Tuc 6 SFM Controller Operation & Maintenance Manual

TUC 6 OPERATION & MAINTENANCE MANUAL
TUC 6 OPERATION & MAINTENANCE
MANUAL
FLSmidth Pfister India Ltd.

OPERATION & MAINTENANCE MANUAL - INDEX
Belt Weigher/ Solid Flow Meter with TUC-6 Electronics
Page 1 of 1
1.0 Technical data............................................……………………………………05

TUC6-020-EE23.0-R0
2.0 Functional Description....................................……………………………… 04

TUC6-020-EE23.1-R0
3.0 Operator's Manual.........................................…………………………………07

TUC6-020-EE23.2-R0
4.0 Commissioning Instructions................................………………………….. 11

TUC6-020-EE23.3-R0
5.0 Menu Operations...........................................…………………………………08

TUC6-020-EE23.4-R0
6.0 Parameter Listing.........................................………………………………….03

TUC6-020-EE23.5-R0
7.0 Appliance Description.....................................……………………………… 06

TUC6-020-EE23.10-R1
8.0 Front Facia Layout........................................…………………………………01

TUC6-020-EE25-R0
Software_version: 2.x (onwards)

2007-06-14
TECHNICAL DATA
TUC6-020-EE23.0-R0 Page 1 of 5
1.0 System
1.1 Microprocessor : 8xC51FA

1.2 Memory : 64K EPROM
8K RAM with integral Battery
Backup.
2.0 Construction
2.1 Housing : Aluminium enclosure in DIN

: format
2.2 Colour : Silver anodized
2.3 Dimensions (W*H*D) : 144 * 72 * 245 mm
2.4 Control Panel cutout : 138 * 68 mm
2.5 Control Panel thickness : Min. 1 mm, max. 15 mm
2.6 Mounting space : Approx. 300 mm deep with
connectors
2.7 Wall clearance : Min. 100 mm upwards.
Min. 60 mm on each side with
natural convection
2.8 Weight : Approx. 1.0 Kg
2.9 Mounting : 2 Grub screws at the sides
2.10 Protection type : IP 54 (Front)
3.0 Display
3.1 Display : 2 lines * 16 Characters Vacuum

Fluorescent Display
3.2 Colour : Blue
3.3 Type : VFD, alphanumeric
3.4 Digit height : 5.5 mm legible to approx. 2 m
3.5 Reading angle : Approx. 40 °.
3.6 Dimension sign : kg, t (User selectable)
4.0 Control panel
4.1 Type : Membrane foil with pressure

sensitive keyboard.
Software_version: 1.0 (onwards)

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TECHNICAL DATA
5.0 Environment
5.1 Operating temperature : 0 ° C to +55 ° C

5.2 Storage temperature : -20 ° C to +85 ° C
5.3 Humidity : Max 85 % relative, without
condensation
6.0 Measurement Input - Loadcell
6.1 Terminal : 9 pole, DB connector

6.2 Measurement input range : 0 to 28 mV
6.3 Supply voltage : Internal 12 V ± 5 %, Max. 110mA
(e.g. 3 loadcells of 350 ohms in
parallel)
6.4 Measuring cable : 6 core, shielded (min. 80%
optical cover)
Isolation resistance min.120
Mohm/Km
Core cross-section min. 0.34 mm²
to 0.5 mm² solderable directly to
connector. Cable diameter upto
8mm mountable in connector.
Connect greater cross-sections
with solderable connectors.
6.5 Cable length : l = 5.1 * R * A / n
R = Loadcell resistance in ohm

A = Cable cross-section in mm²
n = no. of loadcells in parallel
l = Cable length , max. 1000 m
7.0 Measurement Input - Tacho
7.1 Terminal : Screw clamped terminals.

Conductor size 0.14 to 1.5 mm2.
7.2 Input signal : Max. 15 V
7.3 Measurement input range : 10 - 2500 Hz, 12 V
7.4 Supply voltage : Internal 12 V ± 5 %; max. 10 mA

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TECHNICAL DATA
7.5 Measuring cable : 3 core, shielded (min. 80%

optical cover)
Isolation resistance min.120
Mohm/Km
Core cross-section min. 0.34 mm²
to 1.5 mm2.
7.6 Cable length : Max. 1000 m
8.0 Digital Outputs
8.1 Output type : 4 Nos. Relay contacts, 220Vac,

2 Amp contact rating
8.2 Terminal : Screw clamped terminals
Conductor size from 0.5 to 1.5
mm2
8.3 Functions : RLY1 is used for S1 or S2 O/P.
RLY2 is used for Limit O/P
RLY3 & RLY4 each can be used
for a.] Tacho Fault
b.] Belt Load Error
c.] General Fault
d.] Measurement ON.
9.0 Power supply

9.2 Voltage : 18-36 Vdc
9.3 Power consumption : 12 VA max.
10.0 Analog output
10.1 Function : 0 -20 mA / 4-20 mA isolated o/p

corresponding to Actual feedrate
10.2 Isolation type : Galvanic
10.3 Load : 500 Ohm
10.5 Cable type : 2 core ,shielded.

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TECHNICAL DATA
Individual core connectable

directly to connector.
11.0 Impulse output
11.1 Function : 1 relay output corresponding to

either Totaliser1 or Totaliser2.
50 mSec to 500 mSec
programmable ON time pulses
12.0 RS-485 Interface
12.1 Terminal : 5 pole DIN socket

12.2 Transmission : Half duplex, serial bit,
asynchronous mode
12.3 Baud rate : 4800,9600,19200 baud
12.4 Format 8 bits, 1 stop, Np / Ep / Op.
12.5 Cable type : 2 core ,shielded ,max 0.5 mm2
individual core connectable
12.6 Function : Used to interface SIO modules to
TUC-6 unit.
13.0 Profibus-DP Interface
13.1 Terminal : 9 pole, DB connector

13.2 Transmission mode : RS 485
13.3 Baud rate : 9600 bps to 12 Mbps max
13.4 Station Address : 01 to 99

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TECHNICAL DATA
Optional Interface Modules
14.0 Serial I/O Module
16.1 Interface : RS-485

16.2 Protocol : Modbus RTU
16.3 Terminal : 14-pin screwed terminals
16.4 Transmission : Half duplex, serial bit,
synchronous, adjustable bit mode.
16.5 Baud rate : 4800, 9600, 19200 baud.
16.6 Format : 3 options, user selectable.
16.7 Cable type : 2 core, shielded, max 0.5 mm²
individual core connectable
16.8 Cable length : Max. 1000 m at 19200 baud.

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FUNCTIONAL DESCRIPTION
TABLE OF CONTENTS
1.0 Principle.................................................………………………………………... 2
1.1 TUC-6 Belt Weigher / SFM system,Overview........………………………... 2
1.2 System Features......................................………………………………... ...2
2.0 Functions.................................................………………………………………. 3
2.1 Zero Setting.........................................……………………………………... 3
2.2 Linearisation of material load.....................…………………………………. 3
2.3 Error Messages.......................................…………………………………... 3
3.0 Interfaces................................................……………………………………….. 3
3.1 Computer Interface...............................…………………………………….. 3
3.2 Pulse outputs........................................…………………………………….. 3
3.3 Analog outputs.......................................……………………………………. 3
3.4 Digital I/O..........................................……………………………………….. 4

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1.0 Principle
The Conveyor Belt Weigher system consists of a conveyor belt whose load is constantly
weighed with a measuring device. The volume flow is calculated from the product of load
(Load cell value) and belt speed (Tacho frequency or fixed frequency). Integration of the
instantaneous conveyed value results in the amount transported.
The Solid Flow Meter system consists of an Impact plate whose load is constantly
weighed with a measuring device. The volume flow is calculated from the product of load
(Load cell value) and internal speed. Integration of the instantaneous conveyed value
results in the amount transported.
1.1 TUC-6 Belt Weigher / Solid Flow Meter System, Overview:
The TUC-6 calculates the instantaneous value of the material being conveyed and
keeps track of the amount of material conveyed over a period of time.
The measuring unit is operated using the TUC-6 keypad, and the 2 line, 16 digit LCD
display. The display values are called using fixed keys or displayed through pull-down
selection.
The configuration of TUC-6 is determined by the parameter fields. To do this, a selection

is made from the given values in the configuration menus or a parameter is entered
using the front keypad.
1.2 System Features
- Fail safe EEPROM memory for configuration parameters

- Battery buffered RAM for working data
- Date/Time in battery buffered Real Time Clock
- Integrated keyboard and display
- Data memory even with replacement of interface cards
- 1 Impulse output
- Isolated analog signal output interface
- Curve correction
- Zero correction
- Alphanumeric Text displays for Fault diagnosis

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2.0 Functions
2.1 Zero setting
Belt related influences on the belt load can be compensated by means of zero
correction. To do this, the correction process is started with the belt running idle. The
zero correction value, with which the belt load is set off, is calculated automatically after
the zero correction process. The zero correction is initiated from the front keypad.
2.2 Linearisation of material load
If the load on the measuring cell is not linear in the whole range, the load can be
laniaries by entering up to ten correction points.
2.3 Error Messages
Faults/Errors caused by incorrect operations are displayed in clear text in the control
display.
Faults are also made available at the output in the form of potential free contacts.
3.0 Interfaces
3.1 Computer Interface
It is possible to enable remote monitoring and control of the system, by connecting the
unit to a master controller through the serial interface. Modbus RTU and Profibus
protocol options are supported through use of optional modules.
3.2 Pulse Output
One-pulse output (either “S1” or “S2”) is available from the system corresponding to the
quantity being conveyed. The resolution & pulse width of the Totalizer pulses are
configurable.
3.3 Analog output
Isolated Analog output is available for display and/or measurement tasks. Analog current
output corresponds to “Actual Feedrate”.

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3.4 Digital I/O
One digital input corresponding to external START / STOP command is available. This is
+12V signal I/p to TUC-6.
In case if above input is not used for External Start / Stop command, it can be used for
Tacho input to the TUC-6.
Four Digital outputs are available in the form of potential free relay terminals
corresponding to Pulse Output, Limit Output & Error Outputs.

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OPERATOR’S MANUAL
TABLE OF CONTENTS
1.0 Keypad and display..........................................……………………………... 2
1.1 Keypad...............................................…………………………………….. 2
1.2 Display..............................................……………………………………... 4
2.0 Functions.................................................…………………………………….. 5
2.1 Start................................................……………………………………….. 5
2.2 Stop.................................................………………………………………. 5
2.3 Zero setting.........................................……………………………………. 5
2.4 Error Acknowledgement................................……………………………. 6
3.0 Parameter input...........................................…………………………………. 6
4.0 Error Messages............................................………………………………… 7
5.0 Abbreviations.............................................………………………………….. 7

2007-05-15
OPERATOR’S MANUAL
1.0 Keypad and display
1.1 Keypad
TUC-6 has a multi-function keypad, the definition of keys change as per the menu
operations. Some keys have alphabets in the lower left hand corner. These are not used
in this module. The numbers 0 to 9 in the upper right hand corner of some keys are used
for numeric entries.
Characters/Symbols used in the keys have following meaning,
Key not defined
BB - Display Belt Load in %
Key not defined
Display Actual Flowrate
Display Totalizer 1
Key not defined
Display Tacho Frequency

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OPERATOR’S MANUAL
Display Totalizer 2
Start Zeroing in Manual/Local modes
Key not defined
Cancel (CL)
-In Main Program, S1 value displayed in Line 2 is cleared
-Used to Clear Fault displays
-When used with 'Esc' key, is used to exit from menu.
-Used to accept values modified in the SET menu.
HOR
-Selection of options from list.
-'ENTER' key to accept Password value
Start/Stop
ESC
-Used in combination with 'CL' key to exit from menu.
-Used to discard values modified in the SET menu.
-Display mV value in Calibration menu
UP/DOWN - Scroll Menu/parameter list being displayed.

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OPERATOR’S MANUAL
1.2 Display
When the TUC-6 is powered on from the mains, the display "Transweigh" is shown for 5
secs.
The system then displays either the Online Menu or the Offline menus, depending on the
status of key pressed during the 5 secs. delay.
-Press 'VER' to bypass 5 sec. delay & jump to Main Program menu.
-Press 'CL' to bypass 5 sec. delay & jump to Offline menus.
If no key is pressed, the system enters Main Program menu at the end of 5 sec. delay.
a) In the Online menu – Main Program, the following parameters can be displayed
by selecting keys from the keypad 'X', 'S1', 'S2', 'BB', 'T':
X Actual flowrate value in units selected

S1 Totalizer1 value
S2 Totalizer2 value
BB Belt load value in %
T Weigh Feeder Tacho frequency in Hz.
Other Values are selectable with the '↑↓' key. These values are shown below with their
designated names.
BS Belt Speed in m/sec

Date In format yy-mm-dd
Time In format Hour:Minute
b) Error messages
The error messages have the highest priority, i.e. they are not overwritten by any
other display and remain in display until they are acknowledged.
The error messages are listed in section 4.0 "Errors Messages" of this manual.

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OPERATOR’S MANUAL
2.0 Functions
2.1 Start / Stop
There are two means by which TUC-6 accepts Start/Stop Command.

One is by pressing Start button provided on the Keypad.
Another is by External Start / Stop i/p connected to TUC-6 on X1 connector terminals 10-
11-12.
When in OFF line mode, CONFIGURATION MENU, START -> “ INT “ is selected then
TUC accepts command from keypad.
When in OFF line mode, CONFIGURATION MENU, START -> “ EXT “ is selected then
TUC accepts command from external input.
When External Start/Stop input is connected to TUC-6, internal FIXED TACHO must be
selected for the system.
START Condition:-
Display - LED above 'START' on.
STOP Condition:-
Display - LED above 'START' off.
2.2 Zero setting
With this key, Zero correction process is initiated.
Conditions
- System in Local/De-Interlock-Volumetric mode
- Belt started
Display - LED over '>0<' flashing.
Note:
Zero setting operation can be canceled by pressing '>0<' key during zeroing process.
With canceling, the old zero setting value is not lost.

2007-05-15
OPERATOR’S MANUAL
Operation:
The zero setting runs for one belt revolution determined by the belt revolution time set in
configuration. After zero setting operation, the mean value over the zero curve is
calculated and the belt load is re-calculated with the zero correction value. An error
message occurs when the correction limit is exceeded.
2.3 Error Acknowledgment
'CL' key is used to acknowledge errors.
Display
The Error text message is displayed in line 2. All Error texts are characterized with "!" in
the last column
Note:
If an error is already in the display, further errors will not be displayed until this error has
been acknowledged.
3.0 Parameter input
Operating the menus via the TUC keys is described in the Operating Instructions section
of this manual (see Menu Operations, section 2.0)

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OPERATOR’S MANUAL
4.0 Error Messages
Errors are characterized by "!" display in the last position of the display. Error
messages occurring during operation are shown below.
"Message !" = Meaning

> Help
"Tacho Fault !" = Tacho freq. input missing

> Check tacho, tacho cable
"Corr.>set-limit !" = Zero correction error greater than permitted
> Check belt load, repeat zero correction
"Corr. aborted !" = Zero correction cycle aborted.
> Check Tacho input, Drive Interlock input.
"EEProm read !" = Data and checksum in EEProm do not

match
> Enter parameters anew.
"EEProm write !" = Not possible to write to EEProm
> Hardware fault. Replace unit.
" Overload !" = BB > MAX. LOAD value set in Measuring
parameters.
> Check material on belt
" Underload !" = BB < MIN. LOAD value set in Measuring
Parameters.
" SIO Communicat. !” = Communication error with SIO module
> Check connection, interface, and setup
" Master Commun. !" = Communication error between SIO &
Modbus master
> Check connection, interface, and setup
5.0 Abbreviations
'....' key...
=....= Parameter in configuration
BB Belt Load
S1 Totalizer 1
LED Light emitting diode
VFD Vacuum Fluorescent display (16 characters X 2 line)

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COMMISSIONING INSTRUCTIONS
TUC6-020-EE23.3-R0 Page 1 of 11
TABLE OF CONTENTS
1.0 First start...............................................………………………………………. 2
2.0 Parameters................................................…………….…….……………….. 2
3.0 OFFline parameters........................................………………………………. 2

3.1 Password.............................................…………….…………………….. 2
3.2 Measuring Parameters.................................…………………………….. 3
3.3 Configuration Parameters.............................……………………………. 4
3.4 Calibration..........................................……………………………………. 7
3.4.1 Calibration using weights.......................………………………..7
3.4.2 Calibration without weights.....................………………………. 8
3.5 Analog Output......................................…………….…………………….. 8
3.6 Calibration correction...............................……………….……………….. 9
3.7 System data..........................................………………………………….. 10
4.0 ONline parameters.........................................……………………………….. 11

4.1 Main program.........................................…………………………………. 11
4.1.1 Zero Correction................................………………………………. 12

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TUC6-020-EE23.3-R0 Page 2 of 11
1.0 First start
When starting for the first time the following procedure must be followed:
Steps
1.1 Check jumpers
1.2 Connect peripheral appliances
1.3 Enter parameters
1.4 Calibrate system
1.5 Zero setting
1.6 Calibration correction
2.0 Parameters
See "Menu Operations" (section 2.0) for description about menu parameters and
operations.
3.0 OFFline parameters
3.1 Password
=Password=
When power is turned ON and 'CL' key is pressed during the 5 sec. delay, the
system comes to this option Press '↑/↓' keys to scroll through the different menus.
To select any menu,Press '→' key with that menu being displayed in the 2nd display line.
=Enter Password=
Enter the 5 digit Password and press '→' key.
The OFFline parameter access is disabled if the wrong password is entered. The
same can be accessed only on right password entry. Once enabled, the
parameters can be accessed till the ONline menu is accessed or power to the
system is turned 'Off'.
Display: "Y" - On right password entry

"N" - On wrong password entry

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TUC6-020-EE23.3-R0 Page 3 of 11
3.2 Measuring parameters
=M. RANGE= Measuring Range

The voltage rise is defined as the voltage difference which the measuring cell
delivers between a belt loaded with 100% load and an empty belt.The value to
be set is the next lowest setting value to this value.
Select : 1.0 / 3.0 / 6.0 / 12 mV
=Units,X= Units,Capacity
Designation of all capacity displays.
If "t/h" is selected as designation,all other values are automatically defined with
"t".
Select : kg/h, t/h
=D. Pt,X= Decimal point,capacity

Definition of the position of the decimal point within the 4 digit capacity display.
Select : 000000 / 00000,0 / 0000,00 / 000,000
=Nom. Cap.= Nominal capacity

Flow rate with 100% belt load and nominal tacho frequency = 100% capacity.
Input : Numerical value of capacity
=D. Pt,S1=Decimal point, Totalizer 1

Definition of the position of the decimal point within the 6 digits display of
Totaliser 1
Select : 000000 / 00000,0 / 0000,00 / 000,000
=Units,S1= Units ,Totalizer 1

Definition of designation for resettable Totaliser 1
Select : kg / t
=D. Pt,S2= Decimal point, Totalizer 2

Definition of the position of the decimal point within the 6 digits display of
Totaliser 2
Select : 000000 / 00000,0 / 0000,00 / 000,000

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TUC6-020-EE23.3-R0 Page 4 of 11
=Units,S2 = Units ,Totaliser 2

Definition of designation for non-resettable Totaliser 2
Select : kg / t
=Fixed Freq. = Frequency input source

Select: Yes - Tacho frequency is simulated internally (0500 Hz)
No - Tacho frequency is read from tacho input connected to TUC-6.
=Tacho Freq= Nominal tacho frequency

Input: 0-9999 Hz (Only used for fixed frequency = "YES")
=Max. Load= Limit maximum load

Maximum limiting value causing error message "Overload!".
Input : Numerical value in %
=Min. Load= Limit minimum load

Minimum limiting value causing error message "Underload!".
Input : Numerical value in %
3.3 Configuration Parameters
=Rev. Time= Belt revolution time

Time for one revolution of the belt with nominal tacho frequency.
Input : Numerical value in 0,1 s steps
=Zero Limit= Zero correction limit

This parameter determines the number of percentage points by which the zero
correction value may differ from the zero value. If the difference is greater, the
error message "CORR.>SET-LIMIT!" is displayed and the zero value calculated
is discarded.
Input : numerical value in %
=Run Time= Tacho supervision time

Time for monitoring the tacho input pulses.
Input : 0-999.9 s in 0.1s steps
(No monitoring with input "0")

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TUC6-020-EE23.3-R0 Page 5 of 11
=Impulse time=
The impulse output can be assigned to Totaliser 1, Totaliser 2 or kept Off.
Select : S1 / S2 / Off
=On_Time=
The impulse ON time can be set using this parameter.
Select : 50mS / 100mS / 250mS / 500mS
=Error1= Error 1 output

Selection of one of the following errors at the output
Error No. Error description
1 Tacho Fault
2 Belt load error
3 General fault
4 Measurement ON
Select: 1 / 2 / 3 / 4
=Error2= Error 2 output

As per =Error1= above.
Select: 1 / 2 / 3 / 4
=Limit = Limit value

The potential free output for Belt load value above this value.
Select : Numerical value in %
=L_Delay= Hysteresis time

Time after which the output goes high when Belt load remains above limit values
1 or 2
Input : Numerical value in 0,1 sec steps.
=Clear,S2=
Clear Totaliser2 value
Input : No / YES
=Meas_Filt=
Meas_Filt provides Loadcell input signal filtering. Select ‘0’ to de-select filtering.
Select: 0/ 1 / 2 / 3 / 4 / 5 steps

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TUC6-020-EE23.3-R0 Page 6 of 11
=Display_Step=
Digit step provides damping of display and analog output values.
Select : 1 / 2 / 3 / 4 / 5 / 6 steps
=AO_mode=
Selection of analog output range is carried out with this parameter
Select: 0-20 / 4-20 mA
=Output=
Selection of NO or NC configuration for Relay outputs.
Select: NO / NC
=SIO_INT= SIO Interface

Selection of the peripheral device at SIO module
Select: Off / Modbus / Profibus
=SIO_BAUD= SIO baud rate

Setting the baud rate at serial interface
Select: 4800 / 9600 / 19200 baud
=SIO_SETUP= SIO data format

Definition of data format at serial interface
Select: Data Stop Parity
8 1 None
8 1 Even
8 1 Odd
=SIO_ADDR= SIO address

Address of controller when connected to a multi-drop bus on the SIO module
Input: Numerical value from 00-99.
=SIO_MONITOR= SIO monitoring time

Monitoring time for communication.
Input: Numerical value in 1 sec. steps
Note: IF "00" selected, SIO communication monitoring is disabled. In systems, where

"Remote Interlock" mode of operation is used, i.e. Setpoint & Start/Stop through SIO,
this parameter should not be set to "00".

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TUC6-020-EE23.3-R0 Page 7 of 11
=Tacho Type=
The Tacho used is selected with this parameter.
Select: 1 - Tacho with 128 serations.
2 - Tacho with 200 serations.
=Start=
Start input source is selected with this parameter. Select "Int" for start through
keypad & "Ext” for start through digital input.
Select: Int / Ext
3.4 Calibration
Calibration of the scale can be carried out in 2 ways,

i) Using Calibration weights
ii) Using previous calibration values.
In this mode, previous calibration values, viz
'COUNT_DL' and 'COUNT_BL', are used to calibrate the scale.
=Re-calibrate? ->= Recalibrate?

The 2 modes in calibration menu are initiated by the following procedure,
i) Mode 1 - Calibration using Weights

Press '→'. Pressing '↑↓' key will exit the menu without recalibration.
ii) Mode 2 - Calibration without weights

Press keys '1','2','3' and '→' in sequence. Pressing '↑↓' key will exit the menu
without recalibration.
Input : As above
3.4.1 Mode 1 - Calibration using Weights
=Dead load=
The actual value is displayed in terms of "d" in the lower display line.With a
completely empty belt , delete the dead load with the '→' key.The actual value
displayed then shows 0000 d; the dead load is compensated.Press '↑↓' key to
switch further.
Input : None
TIP : Press 'ESC' key to display the actual value in mV.

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TUC6-020-EE23.3-R0 Page 8 of 11
=Calibration load= Calibration load

The actual value is displayed in terms of "d" in the lower display line. Load a
known weight and wait for a steady display.
The display then shows the actual value on the left and is ready to accept the new
value.
CALIBRATION LOAD
1230 => 0000
Enter the calibration load value on the right hand side. A value of 2000
corresponds to 100% Belt load.Scale the input value according to the calibration
load.Conclude the calibration procedure with '↓' key.The value entered is saved
on exit.
Input : Numerical value of calibration load in terms of "d".
TIP : Press 'ESC' key to display the actual value in mV.
3.4.2 Mode 2 - Calibration without Weights
=Count_DL= Dead Load Count

The Dead Load is displayed in terms of internal calibration counts. The numerical
keys can be used to change this value. Press '↑↓' key to switch further.
Input : Numerical value
=Count_BL= Belt Load Count

The Belt Load corresponding to 100% load is displayed in terms of internal
calibration counts. The numerical keys can be used to change this value. Press
'↑↓' key to switch further.
Input : Numerical value
3.5 Analog Output
=Re-Calibrate?= Analog output re-calibration

The analog output calibration menu is released on selecting '→’ for this
parameter. Pressing '↓' key will not affect the existing values stored in memory.
Selection : → / ↓

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TUC6-020-EE23.3-R0 Page 9 of 11
=Min_Value= I1 Output Min. value

This is used to adjust the minimum output value at the Analog output I1. The
present analog output count value is displayed in the display 2nd line. Press '→'
key to increase/decrease the analog output value.
‘Esc’ key is used to toggle assignment of '→' key as increase or decrease key.
Press ‘↓’ to save value and proceed further.
=Max_Value= I1 Output Max. value

This is used to adjust the maximum output value at the Analog output I1. The
present analog output count value is displayed in the display 2nd line. Press '→'
key to increase/decrease the analog output value.
‘Esc’ key is used to toggle assignment of '→' key as increase or decrease key.
Press ‘↓’ to save value and proceed further.
If measurement of the momentary load shows non-linear characteristics, correction in

order to increase the linearity is possible.
For this upto 10 measuring points can be taken and stored from 0....100% capacity.
Between these measuring points, the curve is then linearized.
To start the calibration correction process, calibrate the system. Take a measuring point
e.g at 20% capacity and operate the system at 20% of nominal capacity.
Switch on the capacity display on the unit and note the average indicated capacity.
Bypass a determined quantity (at completed belt revolutions) and reweigh it using a
static weigher. Take the measurement time by a stop watch. From the actual conveyed
capacity and the time taken, calculate the true conveying capacity.
Conveying capacity (t/h) = Reweighed quantity (t) x 3600

Time (sec)
Input the displayed value (S1)and the measured value in the unit. Repeat the
procedure for other calibration points,if necessary.

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TUC6-020-EE23.3-R0 Page 10 of 11
=Curve_Correction=
=Edit ->= Press '→' key to enter the curve correction menu. Press '↑↓'
key to exit the menu.
Pressing '→' key will display the correction points as shown,
N DISP →MEASURED
0 0123,0→0000,0
"N" - The correction point number,from 0 to 9
"DISP." - Input for quantity of conveyed material as displayed

Input : Numerical value in units & resolution of S1.
"MEASURED" - Input for measured quantity of material using a static scale.

Input : Numerical value in units & resolution of S1.
Press '↑↓" key to increment to the next correction point. After 10 correction points are
displayed, next '↑↓" press will display the following in the lower line,
"Exit ->"
Press '→' to exit the menu and '↑↓' to move to correction point number 0
3.7 System data
=CPU crystal=
CPU crystal frequency is displayed
Input : None
=S/W Ver.= Software version

Display of software version
Input : None
=Date=
The date can be changed through this parameter.
Input : Numerical value in format YY:MM:DD
=Time=
The system time can be changed through this parameter.
Input : Numerical value in format HH:MM:SS

2007-05-15
TUC6-020-EE23.3-R0 Page 11 of 11
4.0 ONline parameters
If 'CL' key is not pressed during the 5 sec. power on delay, system goes to the ONline
mode when power is switched ON.
4.1 Main Program
The display in the ONline mode can be switched directly by using keys 'BB','Ta','X',
'S1' and 'S2'. Other parameters are called by pressing '↑↓' key.
The following parameters can be displayed in this mode,
X Actual flowrate value in units selected

S1 Totaliser1 value
S2 Totaliser 2
BB Belt load value in %
T Weigh Feeder Tacho frequency in Hz.
BS Belt Speed in m/sec
Date In format yy-mm-dd
Time In format Hour:Minute
4.1.1 Zero correction
Since the belt conveyor scale shows system related oscillation around the zero position,
the zero point is corrected during one belt revolution in order to improve the measuring
precision.
The deviation of the zero point is measured and stored with a plus or minus prefix. This
value is used to correct the momentary load during each measuring cycle.
Zeroing can be started with the system in "Local" or "Manual" mode and in "Start"
condition. Press key to initiate the zero correction cycle.
When zero correction is in progress, deviation of zero point is displayed continuously. At

the end of the zero correction cycle, the average deviation is displayed in percent. If the
deviation is greater than the =Zero_limit= parameter, an error message is displayed and
the value calculated is discarded. Zero correction has to be repeated.
Press key to stop zeroing in progress.

2007-05-15
MENU OPERATIONS
TABLE OF CONTENTS
1.0 General...............................................………………………………………… 2
1.1 Parameter save...................................………………….……………….. 2
2.0 Parameter menus.......................................………………………………….. 2

2.1 OFFline parameters...............................………………………………….2
2.2 ONline parameters................................…………………………………. 2
2.3 Parameter label..................................…………………………………….2
2.4 Menu structure...................................……………………………………. 3
2.5 Keys inside the menu.............................………………………………… 5
2.6 Calling and operating the menus..................……………………………. 5
2.7 Menu operation example...........................……………………………… 7

2007-05-15
MENU OPERATIONS
1.0 General
The Parameters are entered using the keypad and a 16 digit x 2 line display. The
arrangement of parameters within the menus, options available for each parameters and
writing the parameters are explained in the commissioning instructions.
1.1 Parameter save
The parameters of the system are stored in an EEPROM. On each power ON, the data
in the EEPORM is checked with the contents of the Battery Buffered RAM. If a mismatch
occurs, error message is displayed. Acknowledging the error, reloads the RAM from
EEPROM.
Instantaneous values during system operation are stored in the Battery buffered RAM.
The parameters in a menu are automatically saved when the display is scrolled to
display the next parameter.
When the Online menu "Main_Program" is called, the parameters set in various menus
are checked for logical settings. In case of mismatch, error message is generated. The
corresponding parameter should then be correctly set.
2.0 Parameter Menus
The menu structure is divided into 2 categories,
2.1 OFFline parameters
These parameters can be changed only when the measuring mode is "OFF".
2.2 ONline parameters
These parameters can be changed even when the system is in operation.
2.3 Parameter Label
A differentiation is made between 2 types of parameters:

2007-05-15
MENU OPERATIONS
Parameter label Display
1. Parameter whose value is entered numerically xxxxxxx

2. Parameter whose value is selected from a list Selection →
2.4 Menu structure
The parameters are arranged in different menus. The menus and the parameter listing is
as shown below.
Power ON
¾ Password
• Enter Password
¾ Measuring Parameters
• Measuring range
• Units, Capacity
• Decimal point, Capacity
• Nominal capacity
• Decimal point, S1
• Units, S1
• Decimal point, S2
• Units, S2
• Frequency Input
• Nominal Tacho frequency
• Limit max. load
• Limit min. load
¾ Configuration
• Belt revolution time
• Zero correction limit
• Tacho supervision time
• Impulse time (S1,S2,OFF)
• On_Time for Impulse output
• Error1 o/p
• Error2 o/p
• Limit value
• Limit delay time
• Clear Totaliser2
• Measurement Filter

2007-05-15
MENU OPERATIONS
• Display Filter Step

• Analog Output mode
• Output type
• SIO Interface
• SIO Baud
• SIO Setup
• SIO address
• SIO monitor
• Tacho Type
• Start Input
¾ Analog Output
• Re-Calibrate?
• Min_Value
• Max_Value
¾ Calibration
• Recalibrate?
• Dead load set ------- Count_DL
• Calib. load set ------- Count_BL
¾ Calibration correction
• Edit?
• N Displayed_value Measured_value
¾ System data
• CPU crystal frequency
• Software version
• Date
• Time
¾ Main Program
• Display Actual Flowrate,X
• Display S1
• Display S2
• Display Belt Load,BB
• Display WF Tacho Frequency,T
• Display Belt speed in m/sec,BS
• Display Date
• Display Time
See “Commissioning Instructions" for descriptions of each parameter.

2007-05-15
MENU OPERATIONS
2.5 Keys inside the Menu
-Entry into a Menu/Sub-menu or

-Selection of various options available for that
parameter
-Saving an entry and/or

-Move further in the menu list
..... -Numerical data input from the keypad
-Exit from menu

+
-Call Online parameters from Main_Program

SET menu
2.6 Calling and operating the menus
1. Power On
TRANSWEIGH
Version_1.0
a] Possibility 1
X = 00,00 t/h
S1 = 00000,0 t
The system enters Main_Program menu after 5 Secs., if no key is pressed during this
delay period. If 'VER' is pressed during the 5 sec. delay, the delay is bypassed.
a.1]
Password

2007-05-15
MENU OPERATIONS
Press 'Esc' and 'CL' to exit the online menu and enter the offline menus. Exit to Offline
menus is possible in Weigh Feeder 'Stop' condition.
a.2] Password
Enter Password
Press key to enter the menu.
All Offline menus are Password protected. Entry into the menu is allowed only if the right
password is pressed.
a.3]
Password
…..
Enter Password
5 Digit PASSWORD entry using 1 TO 9 keys.
a.4]
Password
Enter Password:Y
If PASSWORD is right, the configuration menus can be accessed
a.5]
Password
Measuring Param
The Offline menus can be accessed by pressing '↓↑' key. Press 'Esc' and '↓↑' key to
scroll the menu backwards.
a.6]
M. Range 1,0 mV

2007-05-15
MENU OPERATIONS
Press key to enter the menu. The first menu parameter is displayed in the 2nd
display line.
a.7]
M. Range 3,0 mV
Press to change this value.
a.8]
Configuration
Press 'Esc' and 'CL' to exit the sub-menu and enter the main menu list.
b] Possibility 2
b.1]
Password
The system enters the Offline menu directly, if 'CL' key is pressed during the 5 sec.
delay.
2.7 Menu operation Example
Example : Change the digit step from 1 to 2 in the Measuring parameters menu.
STEP 1 Enter Offline menu as per 2.6 above.
Password
STEP 2
Password
Enter Password

2007-05-15
MENU OPERATIONS
STEP 3
…… Password
Enter Password
5–digit password, using numerical keys
STEP 4
Password
Enter Password:Y
Only on right password entry.
STEP 5
Password
Measuring Param
STEP 6
M. Range 1,0 mV
STEP 7
M. Range 1,0 mV
UNITS,X kg/h
STEP 8
M. Range 1,0 mV
UNITS,X t/h
STEP 9
UNITS,X t/h
D.Pt. X 0000,00
Step 9 saves the change made in the Units,X in Step 9.

2007-05-15
PARAMETER LISTING
Sr. No. Parameter Value 1 Value 2

1.0 Measuring parameters
1.1 M. Range
1.2 Units, X
1.3 D. Pt, X
1.4 Nom. Cap.
1.5 D. Pt, S1
1.6 Units, S1
1.7 D. Pt, S2
1.8 Units, S2
1.9 Fixed Freq.
1.10 Tacho Freq.
1.11 Max. load
1.12 Min. Load
2.0 Configuration Parameters
2.1 Rev. Time
2.2 Zero Limit
2.3 Run Time
2.4 Impulse Time
2.5 On Time
2.6 Error 1 o/p
2.7 Error 2 o/p
2.8 Limit Value
2.9 L_ Delay
2.10 Clear, S2
2.11 Meas_Filt
Software_version: 1.0
2007-05-15
PARAMETER LISTING

2.12 Disp_step
2.13 AO_Mode
2.14 Output
2.15 SIO_Interface
2.16 SIO_Baud
2.17 SIO_Setup
2.18 SIO_Addr
2.19 SIO_Monitor
2.20 Tacho type
2.21 Start Type
3.0 Analog Output
3.1 Min_Value
3.2 Max_Value
4.0 Calibration
4.1 Count_DL
4.2 Count_BL
Displayed Value
5.1
Measured Value
Displayed Value
5.2
Measured Value
Displayed Value
5.3
Measured Value
Displayed Value
5.4
Measured Value
Displayed Value
5.5
Measured Value
2007-05-15
PARAMETER LISTING

Displayed Value
5.6
Measured Value
Displayed Value
5.7
Measured Value
Displayed Value
5.8
Measured Value
Displayed Value
5.9
Measured Value
Displayed Value
5.10
Measured Value
6.0 System Data
6.1 CPU Crystal 11 MHz 11 MHz
6.2 S/W Version Ver_2.0 Ver_2.0
2007-05-15
APPLIANCE DESCRIPTION
TUC6-020-EE23.10-R1 Page 1 of 6
TABLE OF CONTENTS
1.0 General...................................................……………………………………… 2
2.0 System Representation....................................……………………………... 2
3.0 Configuration of Jumpers..................................…………………………….3

3.1 Main Board...........................................………………………………... 3
3.2 Measuring Card.......................................……………………………… 3
4.0 Layout of Main Board......................................……………………………… 4
5.0 Main Board External Connectors............................……………………….. 5
6.0 Rear View of TUC6.......................................……………………………….. 6

2007-05-15
TUC6-020-EE23.10-R1 Page 2 of 6
1.0 General
Each member of the TUC-6 family comprises a Basic unit & several I/O modules
connected to the Basic unit on the RS-485 serial Interface. The I/O modules are suited
for external mounting on an assembly plate.
2.0 System Representation
TUC-6
X1 F1 0.5A Mains Connections
24Vdc
+Main Board
Measuring card
X6 X1 X3 Loadcell connection 12V/0.11A for
max. 3 loadcells 350 Ohm
X1 4 Digital outputs
4-20mA Isolated Output
Tacho Pulse Input
X2 Serial interface RS485
X4 Profibus Interface
TUC-6 Display & Keypad

X5 X1 Interface Card

2007-05-15
TUC6-020-EE23.10-R1 Page 3 of 6
3.0 Configuration of Jumpers & Dip Switches
3.1 Main Board
Jumper J1 : 1-2 → Terminating resistor for X2 Interface

(Connects 120E resistor)
3.2 Measuring Card
Jumper J1 : 1-2 / 9-10 measurement period 4ms

1-2 / 7-8 8ms
3-4 / 9-10 8ms
3-4 / 7-8 16ms
5-6 / 9-10 16ms
5-6 / 7-8 32ms

2007-05-15

Tuc 6 SFM Controller Operation & Maintenance Manual

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TUC 6 OPERATION & MAINTENANCE MANUAL

TUC 6 OPERATION & MAINTENANCE

FLSmidth Pfister India Ltd.

1.0 Technical data............................................……………………………………05

2.0 Functional Description....................................……………………………… 04

3.0 Operator's Manual.........................................…………………………………07

4.0 Commissioning Instructions................................………………………….. 11

5.0 Menu Operations...........................................…………………………………08

6.0 Parameter Listing.........................................………………………………….03

7.0 Appliance Description.....................................……………………………… 06

8.0 Front Facia Layout........................................…………………………………01

Software_version: 2.x (onwards)

1.1 Microprocessor : 8xC51FA

2.1 Housing : Aluminium enclosure in DIN

3.1 Display : 2 lines * 16 Characters Vacuum

4.0 Control panel

4.1 Type : Membrane foil with pressure

Software_version: 1.0 (onwards)

5.1 Operating temperature : 0 ° C to +55 ° C

6.0 Measurement Input - Loadcell

6.1 Terminal : 9 pole, DB connector

6.5 Cable length : l = 5.1 * R * A / n

R = Loadcell resistance in ohm

7.0 Measurement Input - Tacho

7.1 Terminal : Screw clamped terminals.

Software_version: 1.0 (onwards)

7.5 Measuring cable : 3 core, shielded (min. 80%

8.0 Digital Outputs

8.1 Output type : 4 Nos. Relay contacts, 220Vac,

9.0 Power supply

9.1 Terminal : Screw clamped terminals

10.0 Analog output

10.1 Function : 0 -20 mA / 4-20 mA isolated o/p

Software_version: 1.0 (onwards)

Individual core connectable

11.0 Impulse output

11.1 Function : 1 relay output corresponding to

12.0 RS-485 Interface

12.1 Terminal : 5 pole DIN socket

13.0 Profibus-DP Interface

13.1 Terminal : 9 pole, DB connector

Software_version: 1.0 (onwards)

Optional Interface Modules

14.0 Serial I/O Module

16.1 Interface : RS-485

Software_version: 1.0 (onwards)

Software_version: 1.0 (onwards)

1.1 TUC-6 Belt Weigher / Solid Flow Meter System, Overview:

The configuration of TUC-6 is determined by the parameter fields. To do this, a selection

1.2 System Features

- Fail safe EEPROM memory for configuration parameters

Software_version: 1.0 (onwards)

2.1 Zero setting

2.2 Linearisation of material load

2.3 Error Messages

3.1 Computer Interface

3.2 Pulse Output

3.3 Analog output

Software_version: 1.0 (onwards)

3.4 Digital I/O

Software_version: 1.0 (onwards)

3.0 Parameter input...........................................…………………………………. 6

4.0 Error Messages............................................………………………………… 7