Translation table Installation Sheet RDK 54k

drawing number Stacking tool RDKP 72k

P 732 400 004 RDK 80k
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Nr. P 732 400 004 Page 1 of 16
1 Material level
2 Max. size
3 Min. size
4 DLR = direction of material flow
5 Max. material width
6 Faulty contour material transport
7 Safety
8 Tool weights:
Stacking chute, moveable = max. 30 kg
Stacking chute, moveable
With form parts = max. 40 kg
Stacking chute, fixed = max. 40 kg
Clamping rack = max. 25kg
Breaking out die, servomotor = max. 40 kg
Breaking out die, pneumatic = max. 25 kg
Pushout plate = max. 6 kg
Suction plate = max. 12 kg
9 Subject to technical changes
10 Stacker_Installation Sheet
11 Servomotoric alternating stacking in flow direction
in Connection with stacking in stacking chute
(MW 0 14 954)
12 Altern. stacking
13 View
14 Push-out arm
15 Stroke for clamping rack installation
16 The stroke for the clamping rack installation can be used to
raise the maximum height of the breaking-out die
(345mm + 60mm = 405mm)
Therefore the automatical tool change has to be left
(In between times the protection door has to be be closed) Valid
from RDKP 72k
17 Stacker for stacking chute
18 valid for
19 Control for pneumatic alternating stacking
in the stacking station
(MW 70 02 874)
20 Vacuum at the stacking station
for fixing the form parts on the Breaking out die
(MW 0 17 313)
21 As compressed air / vacuum connections
are on the tool side
plug nipple_308.054_R3 / 8 "
to use!

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Nr. P 732 400 004 Page 2 of 16
22 Horizontal travel path
23 With handling and in push-out operation
24 Attention:
Outward conveyor height for handling = 210 mm
25 Max. size (upper transverse position)
26 Flowchart for handling
27 Pneumatic connections:
3x pneumatic hoses ø8
28 Servomotoric stacking in the flow direction in Connection
with stacking in the stacking shaft and double axis
handling system in the discharge operation
(MW 0 14 955)
29 Stacker with handling

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Nr. P 732 400 004 3 of 16
30 Fixtures: Breaking-out die
31 Fixtures: Clamping rack
32 Fixtures:
- Stacking chute_fixed
- Stacking chute_moveable
33 Cut
34 Radius
35 Fixtures: Handling
36 T-groove
37 Clearance tolerances
38 Adapter plate

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Translation table Installation Sheet RDK 54k
drawing number Stacking tool RDKP 72k
P 732 400 004 RDK 80k
ENGLISH
Nr. P 732 400 004 Page 4 of 16
50 Principle Stacking in stacking chute, moveable
51 Inward transport
52 Clamping
53 Breaking-out / Stacking
54 Opening / Inward transport
55 Breaking-out / Stacking through
56 Opening / Pushing-out / Inward transport

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Nr. P 732 400 004 Page 5 of 16
60 Principle Stacking in stacking chute, fixed
61 Pushing-out / Opening / Inward transport

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70 Principle Handling in direction of material flow
71 Clamping / Breaking-out / Suction
72 Removal
73 Opening / Inward transport / Set down

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80 Principle Stacking in stacking chute, moveable
81 Max. size: Stacking chute, moveable
82 Max. size: Push-out level
83 Min. size: Push-out level

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90 Principle Stacking in stacking chute, two-part
91 Max. size: Stacking chute, fixed

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100 Stacking format parts in open condition during transport of drawn
parts
101 Stacking format parts in closed condition during transport of
drawn parts
102 Max. size: Suction plate length (inner)
103 Support equipment group
104 Hose
105 Hose diameter 8 mm (connection on machine side)
106 Distributor block equipment group
107 Optional:
Adhered rubber dampens the clamping rack and stabilises
material transport
108 Retain same hose length for individual suction units
109 Stacking height dependent on:
Drawn part and suction plate
110 Max. tool block size
111 Prerequisite for handling suitability of forming part:
- Stackable geometry.
- Impact by electric charging of the forming part
must be prevented.
- Skeletal must be securely clamped.
- Holding points must break out easily and evenly.
- Forming part must be at breaking-out die for transfer.
112 Handling only with servo break-out
113 Upper and lower clamping racks clamp the material, breaking-out
die breaks parts from the skeletal and transfers them to the
suction plate.
115 Push-out level

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Nr. P 732 400 004 Page 10 of 16
120 Suction equipment group for products above material level (lid)

121 Suction equipment group up to product depth 60 mm below

material level
122 Suction equipment group up to product depth 120 mm below
material level

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Nr. P 732 400 004 Page 11 of 16
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Translation table Installation Sheet RDK 54k
drawing number Stacking tool RDKP 72k
P 732 400 004 RDK 80k
130 Adapter for push-out plate in push-out mode for standard
stacking format parts

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Nr. P 732 400 004 Page 12 of 16
140 Principle Alternating stacking in stacking chute, fixed
141 Clamping / Breaking-out / Stacking
142 Opening / Inward transport / Alternating
143 Opening / Inward transport / Alternating / Push-out

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Nr. P 732 400 004 Page 13 of 16
150 Attention:
The forming part height must be adapted depending on the
number of push-out levels and function (AB or ABC).

Forming part:
Push-out in levels:
No. of levels:
Max. forming part height:

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155 Principle Alternating stacking in stacking chute, moveable

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165 No welded seam
166 adapter

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