PNEUMATIC TEST PROCEDURE

1.0 Scope

This procedure is applicable for Code items fabricated to the requirements of Code. This
procedure is equally applicable at shop and site

When examination during Pneumatic test as described in this procedure can not be
performed on a completed Code item, this procedure may be used provided suitable leak test
as agreed between the Al and Vendor is applicable on the code item.

2.0 References

ASME Sect. VIII Div.1 and 2 as applicable Edition.

3.0 Test Medium

As specified in the “RELEASED FOR FABRICATION “drawing.

4.0 Test Temperature

a) The metal temperature during Pneumatic test shall be maintained at least 17° above the
minimum design metal temperature as indicated on drawings to minimize the risk of brittle fracture.

5.0 Test Temperature

a) Testing shall be carried out at specified test pressure in the “RELEASED FOR FABRICATION
“drawing.

6.0 Test Temperature

a) Dial indicating pressure gauges shall be used and shall be connected directly to the vessel.
They shall be graduated over a range of about twice the intended maximum test pressure, but in no
case the range shall be less than 1 ½ times nor more than 4 times the test pressure.

b) All gauges shall be calibrated against a standard deadweight tester or a calibrated master
gauge at least every 6 months or at any time there is a reason to believe that they are in error.

c) Pressure pumps, hose pipes, fittings, temporary blind flanges and other accessories used
shall be capable of developing and withstanding test pressure.

d) After completion of pneumatic test, the gauges shall be spot verified at the pressure using
a standard dead weight tester. Negative error shall not be acceptable.

7.0 Test procedure for ASME Sec. VIII Div-1

a) All fabrication, including post weld heat treatment if any, shall be completed and ensure
compliance of all NDE requirements & closure of all previous NCR.

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 b) All debris shall be removed from the Code items, visual inspection carried out and Code
items shall be released for Pneumatic test.

c) Two calibrated pressure gauges shall be used, one at the top most point. The other gauge
shall be so placed that the gauge is always visible to the pump operator. Isolation valve shall be
available downstream of the pump, in order to disconnect the pumps when pneumatic test pressure
is being maintained.

d) Except for leakage that might occur at temporary test closures for those opening intended
for welded connections, leakage is not allowed at time of the required visual inspection. Leakage
from temporary seals shall be directed away so as to avoid masking leaks from other joints.

e) The Visual inspection of joints and connection for leaks at the test pressure divided by 1.1
may waived provided:

 A suitable gas leak test is applied

 Substitution of gas leak test is by agreement reached between Manufacturer and
the Al
 All welded seams which will be hidden by assembly be given a visual examination

f) Internal surface inspection shall be carried out after the satisfactory pneumatic test,
where accessible.

g) Pressure retaining welds of tank shall not be painted or otherwise coated either internally
or externally prior to the pneumatic test.

8.0 Acceptance / Rejection Criteria

No leakages are accepted at the time of the required visual inspection.

9.0 Safety Precautions

a) Caution is to be exercised at all times during pneumatic test, especially when the code
items is under pressure.
b) The Code Items shall not be subjected to any form of shock loading during the pneumatic
test e.g. hammer testing or hard stamping.
c) If any leakage occurs through Nozzle/pads, the pressure shall be reduced to zero before
any tightening can commence.
10.0 Repairs

a) Any leaks in the weld and base metal shall be repaired in accordance with an approved
welding procedure and code by qualified welders.
b) After all repairs have been made a re-test shall be performed in accordance with this
procedure.

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