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DESIGN DETAILS
FOR
AT
PREPARED BY
GREEN TECH ENVIRO SOLUTIONS
2ND FLOOR, ABOVE SARASWAT BANK,
CHILIMBI, MANGALORE- 575006.
STP Design details KHB, 9th BLOCK
METHODOLOGY
The objective of Sewage treatment plant proposal is to treat sewage and reuse the treated
water for Non-critical purposes, thereby minimizing the ground water pollution.
TREATMENT PROCESS.
1. Bar Screen:
The sewage is screened before treatment using mild steel grate bars. Any solid particles thus
screened off will be manually removed periodically and disposed. This process helps to avoid
clogging of pumps in further treatment.
Anoxic Fill
The influent wastewater is distributed throughout the settled to provide good contact between
the microorganisms and the substrate. Most of this period occurs without aeration to create an
environment that favors the procreation of microorganisms with good settling characteristics.
Aeration begins at the beginning of this period.
React
During this period aeration continues until complete biodegradation of BOD is achieved. After
the substrate is consumed famine stage starts. During this stage some microorganisms will die
because of the lack of food and will help reduce the volume of the settling sludge. The length
of the aeration period determines the degree of BOD consumption.
Aeration is discontinued at this stage and solids separation takes place leaving clear, treated
water above the sludge blanket. During this clarifying period no liquids should enter or leave
the tank to avoid turbulence in the supernatant.
Decant
This period is characterized by the withdrawal of treated water from approximately two feet
below the surface of the mixed liquor by the floating solids excluding decanter. This removal
must be done without disturbing the settled sludge.
STP Design details KHB, 9th BLOCK
Idle
The time in this stage can be used to waste sludge. The wasted sludge is pumped to Sludge
holding tank to reduce the volume of the sludge to be discarded. The frequency of sludge
wasting ranges between once each cycle to once every two to three months depending upon
sludge volume index.
4. Decant Tank
The clear water from aeration tank after well aeration and settling is decanted to Decant tank
which will be pumped through Pressure Sand Filter and Activated Carbon Filter where the
turbidity and residual BOD present will be completely minimized.
5. Tertiary Treatment:
The treated water is then collected in the final collection tank. Before reaching this tank,
chlorine solution is dosed in to this water stream, with the help of a Dosing pump, to disinfect
as well as to digest any residual organic matters. The treated water so collected shall be
pumped and used for gardening and irrigation. Also, the same water shall be used for back
washing of filters. The back wash drain, filter rinse drain and the decanted water shall be
pumped/drained back to the equalization tank.
2. EQUALISATION TANK
OBJECTIVE: To equalize the flow and pollutant concentration. Generally, 6- 8 hrs
Hydraulic retention time is given for equalization tank.
Provide one no. Equalization tank of 6 hrs hydraulic retention
Q max = 2000 m3/day
Average flow rate = 83.33 m3/hr
Tank volume required = 83.33 x 6 = 500 m3
Provide effective depth of 2.5 m
Size of the unit = 20.0 m x 10.0 m x2.5 m SWD +1.5 m FB
Average BOD of sewage at the inlet of the Pre-aeration tank. : 300 mg/lit.
Total organic load with 20 % BOD reduction considered. : 60 mg/lit.
Quantity of BOD to be removed =( 60x2000)/1000 = 120.0 kg/day
Total oxygen required assuming 120.0 Kgs of O2/kg of BOD Removed
: 120 x 2 = 240 Kgs/day.
Air required for pre aeration : 472 m3/hr.
Raw sewage pumps
Considering 4 batches treatment per day with 2 streams,
Design flow rate required to be pumped per batch = 2000 / (4*2) = 250 m3/hr
Considering 2 hrs of pumping per batch,
Capacity of the sewage pump = 125 m3/hr at 10 m head
3. SBR TANK
Flow (design) = 2000 m3/day
BOD = 240 mg/l
SBR tank volume = Q x BOD
F/M x MLSS
= 2000 x 240
0.12 x 4000
SBR tank volume = 1000 m3
Provide 30% for sludge accumulation
Total SBR tank volume provided = 1300.0 m3
Assume SWD to be 3.7 m
Therefore plan area required = 1300/3.7 = 351.4 m2
Size of SBR Tank Required: 18 m x 20 m x 3.7 m SWD + 0.3 m FB
(above tank will be provided with partition)
STP Design details KHB, 9th BLOCK
Air required = 24
1.2 x 0.23 x 0.6 x 0.7 x 0.2
= 41408 m3/day
= 1725 m3/hr
7. DECANT TANK
Average flow = 83.33 m3/hr
Provide 4 hr holding capacity
Volume of the tank required= 333.3 m3
Providing SWD 2.5 m
Final collection tank size is 20.0 m X 6.7 m X 2.5 m SWD+1.5 m FB
STP Design details KHB, 9th BLOCK