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IQ Mk 3 Range Actuators
Module 1G Hand Auto Mechanism All mechanical sizes.
Publication 002-047-00 issue 06/13
Module 1G components
sizes 10,12,18,20,35
Module 1G components
sizes 40,70,90,91,95
Full details from the actuator name plate must be given when enquiring about or ordering spare parts
Publication 002-047-00 issue 11/12
Module 1G Hand Auto Mechanism All mechanical sizes.
Publication 002-047-00 issue 06/13
Actuator Direct
Mounted onto Rising
Stem Valves
WARNING
Ensure pressure is removed Pic 75
from pipeline, move valve
‘open’ a short distance to
eliminate any locked in
pressure, close the valve fully. Size 10,12,25 (F10 , FA10) Sizes 40 to 95 (F25 & F30)
Take the weight of the actuator A Type Thrust Base A Type Thrust Base
on the sling before removing
the actuator to valve fixings,
wind the handwheel in the
‘close’ direction when actuator
will move up the valve stem,
ensure sling is holding the
weight at all times.
Publication 002-047-00 issue 11/12
Module 1G Hand Auto Mechanism All mechanical sizes.
Publication 002-047-00 issue 06/13
Sizes 40,70,90,91,95
Rotate Hand / Auto lever to
To remove Hand / Auto lever
horizontal position to allow
on sizes above IQ40 it is
removal of stop screw.
necessary to remove the
Locate and remove stop screw
clutch mechanism.
threaded into shaft using 6 mm
hex key.
To make the job safer a clutch
spring compression tool should
be used to compress the spring
to allow the ‘o’ ring to be
released.
Sizes 40,70,90,91,95
only
With the lever in the vertical
position insert partially into the Refit Clutch Ring
gearcase.
Before clutch ring is fitted
Slide the spring onto the shaft ensure the clutch lifting yolk is in
with the hook pointing down. the correct position located on
Engage the tail of the spring its pivot pin.
into the slot in the shaft.
With the spring in position slide Slide clutch ring over centre
the cam onto the end of the column ensuring splines are
shaft with the spring loaded engaged.
finger pointing down.
It may be necessary to rotate
the shaft slightly from side to
side to engage the cam into the
correct position.
Oil Capacities
IQ sizes Litres US Pints
10,12,18 0.5 1
20,25 1 2.1
35 1.5 3.2
40,70,90,91,95 3 6.3
Replace battery
Disconnect the existing battery and using the strap
provided pull out of its plastic holder.
Whilst the actuator is down for
maintenance it is recommended
Fit new battery into strap and push into its holder,
that its battery be changed.
reconnect.
The battery as fitted by Rotork
is generally a PP3 9 volt
Refit and tighten threaded plug after lightly greasing
Ultralife Lithium cell.
thread and checking sealing ‘O’ ring is serviceable.
For Hazardous area certified
units ONLY approved battery
types must be used.
BATTERY TYPES
For European hazardous area certified actuators (ATEX / IEC Ex) use a
lithium manganese dioxide battery as stated in Table 1 BELOW.
Table 1