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Ondokuz Mayis University, 55139 Samsun, Turkey Ondokuz Mayis University, 55139 Samsun, Turkey
Abstract—This work reports a modelling method of be compounded with metals as FGM to gain the desired
functionally graded materials (FGM) using ANSYS APDL. toughness.
ANSYS, as many other analysis software packages, does
not provide a direct way to model variation in material As in FIG-01, the structure is ranging from one material
properties as a function of position. However, ANSYS phase, i.e. ceramic to another material phase, i.e. metal.
offers the option of temperature dependent properties; The properties transition from one phase to another occurs
and ANSYS also offers the ability of assigning temperature gradually according to the design equation of the
values according to the position; joining these two abilities microstructure. Typically, properties variation could be
offered by ANSYS, the material properties would be linear, exponential, some power equation, etc. as a function
position dependent. In this work, using ANSYS APDL, of some dimension i.e. position.
dummy thermal loads are used to obtain FGM distributed
properties. The presented modelling method is explained
and then applied to some case study of static analysis to
verify its accuracy by comparing its results with the
analytical solution from the case study source. The main
advantage of such a method is its simplicity and ease; it
does not require deep knowledge of mathematical models
of FGM and delivers high accuracy. Although in this study
ANSYS APDL is used, one can apply it in ANSYS Workbench
Mechanical or any other analysis package that has
coupling capabilities of structural and thermal studies. The
presented method is already mentioned in the literature,
but no single documentation about it is found. This paper
presents a complete representation of the method. Figure 1 FGM microstructure. [3]
I. INTRODUCTION
Functionally graded materials FGMs are defined as
“materials that comprise a spatial gradation in structure
and/or composition, tailored for specific performance or
function” [1]; i.e. functionally graded material properties at
any point at the structure differ according to the position of
the point. So we can say that Functionally Graded Material
(FGM), a revolutionary material, belongs to a class of
advanced materials with varying properties over a changing
dimension [2]. This distributed properties are achieved by
composing the microstructure using different materials, at Figure 2 FGM modeled by: (a) micro-structure, (b) layers
least two. The microstructure is designed in such a way that and (c) a continuously changing structure. [4]
leads to gain certain desired properties for the whole
The three models have the same concept of dimension
structure. For example, ceramics have high strength and
dependent microstructure, and so the properties. The
high thermal properties, but lack toughness, so they could
microstructure change and layer change models have
pg. 1
additional concept of intervals for properties (regions). The section shape (circle) and the symmetry of the load, only
selection of one model represents the manufacturing quarter of the cross section is needed.
technique, i.e. the design of the microstructure, or the
The following values are used:
simplicity level desired in the model.
B = 200 mm
These models have been the subject of many studies.[3] It
E0 = 120 GPa
requires a solid knowledge of mathematics, elasticity,
P0 = 1000 Pa
mechanics, etc. to model, solve, or even use these models.
n = [ -1.0, -0.5, 0.0, 0.5, 1.0 ]
ANSYS and analysis packages offer obtaining solutions and ν = 0.3
results without the must of neither the knowledge of ɳ = 0.9
mathematical model nor the solution methods of them. The
only requirement is to express the problem correctly to the
III. METHOD OVERVIEW
software. ANSYS has wide range options and capabilities
that makes it easy to communicate with it; i.e. express the The main goal is to obtain dimensional dependent
problem and extract results. properties, which is not directly available in ANSYS. The idea
is to make the desired distributed property as a function of
II. THE CASE PROBLEM DESCRIPTION other value which is a function of position only; which
An application problem is selected to illustrate the makes the desired property depends only on dimensions.
presented modelling way. It is a static analysis problem of
ANSYS offers the ability of temperature dependent
FGM solid cylinder with radius (b) m, subjected to external
properties; and ANSYS offers the ability of assigning
pressure (P0) Pa. The goal is to obtain the normalized radial
temperature value at any point (node) according to the
displacements, radial stresses and hoop stresses. There are
point’s position; joining these two abilities offered by
two material properties in concern here, Elasticity modulus
ANSYS, the material properties would be position
(E) and Poisson’s ratio (ν). Poisson’s ratio is considered fixed
dependent.
in this problem, while elasticity modulus of the cylinder
varies exponentially through its radius according to the The general steps can be summarized as:
following equations:
Define the material properties as a function of
ɳ
= , = ln , = temperature; and make sure the expansion is set to zero to
eliminate any thermal stresses.
where, Create and mesh the geometry to obtain the nodes (points).
r = radius at given point. Apply thermal loads, i.e. temperature values, for each node
E(r) = the elasticity modulus at points at radius r. of the structure as a function of position (dimension). This
E0 = Elasticity modulus at the cylinder center. makes material properties depend only on temperature,
n, ɳ = material parameters. and temperature depends only on position, so material
Eout = Elasticity modulus at the cylinder outer surface. properties depends only on position. The temperature
R = rational radius. value will represent the dimension; i.e. replace the
b = Radius of the cylinder. dimension.
Apply problem’s loads and constraints
Radial displacements, radial stresses and hoop stresses are Run the simulation and obtain results.
obtained for different values of (n) and (ɳ), while the values
of (b) and (E0) are arbitrary assumed; their values has no IV. METHOD APPLICATION BY STEPS
importance because the comparison is between the Here is the detailed step-by-step illustration:
normalized outputs. (Eout) is directly related to (E) through
the value of (n). Normalized outputs follows the following A. Selection of GUI filtering:
equations: This case problem is about static analysis, so select
structural analysis filter. In addition, thermal loads are used
= , =
in this method; so thermal analysis has to be selected as
well. Selection of GUI filters is at:
where:
Main Menu > Preferences
U = normalized radial displacement.
B. Selection of the element type and its options
u = obtained radial displacement (m).
i. Element Type
σ’ = normalized stress, applicable to the radial and hoop
stresses. Selection of the element type depends on the specific
σ = obtained stress, radial or hoop stresses (N/m2). problem as it may be planer 2D elements or solid 3D. Since
the problem includes thermal and structural studies and
For this particular problem, it can be modelled as 2D plane since it is decided to be a 2D analysis, a coupled field
strain problem. Due to the symmetry of the cylinder cross element could be selected. Exactly “Quad 8 nodes 223” is
pg. 2
selected as the element type. It is a planer 2D element If the material property varies linearly, we have to put only
which has the ability of performing coupled thermo- two points to express the straight line. But with nonlinear
structural analysis. Select element type at: variation of the property, as in this case problem
Main Menu > Preprocessor > Element Type > (exponential distribution) we have to assign more the two
Add/Edit/Delete > Add.. points; and it is better to have as much points as possible to
present the curve of distribution. ANSYS allows up to 100
ii. Element Options
points to be assigned to express the curve. This is tedious to
Since this is a plane strain problem, element behavior has be achieved manually. We can use other program like MS
to be set as plane strain. Set element options at: Excel to obtain these points, or we can use MACRO. MACRO
Main Menu > Preprocessor > Element Type > is the name of subroutines in ANSYS. We can make a
Add/Edit/Delete > Options… MACRO that automates the process of assigning these
points of temperature-Elasticity relationship. Here MACRO
C. Create part geometry is used.
From: Pull Down Menu > Macro> Create Macro, give it a
Create the problem geometry. Here for this example case
name end with (.mac).
study, create an area of a circle quarter, with radius of 200
which its center is at (0,0).
Main Menu > Modelling > Areas > Circle > Partial Annulus
D. Meshing
Main Menu > Preprocessor > Meshing > Mesh tool
Modify meshing options as to have a fine mesh, which leads
to more real representation of the FGM material. Here
Figure 5 MACRO Creating
Smart Size is used, and its value is set as 1 (Fine Mesh).
Then open it from the directory using any text editor. In the
.mac file write this command series; i.e. program:
pg. 3
Figure 6 Calling created MACRO
In this step we will apply the thermal loads, and for this case
problem we have to apply the external pressure. So we
have two loads to apply. In addition we will express the
symmetry of the shape.
i. Thermal loads
pg. 4
Figure 12 Calling The created Table
G. Solve
Run the analysis from: Main Menu> Solution > solve >
Current L.S
V. RESULTS
The analysis has been done with different values of
proposed material constant (n). The output files of our
ANSYS analysis are then processed in Excel to obtain the
normalized values, and compared with the analytical
solutions. The obtained values from ANSYS are compared
to those obtained by the formulae in [5]. The comparison Figure 16 Normalized Hoop Stresses n=-0.5, ɳ=0.9
plots are shown in figures 14,15 and 16. The obtained
values from analytical solution and ANSYS are shown in
tables 1 and 2 respectively. Table 2 also contains in its last
column a comparison between the analytical and ANSYS
solution expressed as percentage relative error (ERROR%).
pg. 5
Table 1 Analytical Solutions
Analytical Solutions
n ɳ R 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1
0.9
UX -1.16E-17 -3.37E-02 -6.56E-02 -9.58E-02 -0.12444 -0.15172 -0.1777 -0.20246 -0.22606 -0.24858 -0.27008 -0.29061 -0.31021 -0.32894 -0.34684 -0.36395 -0.3803 -0.39594 -0.41089 -0.42518 -0.43885
Real SX -805.17 -815.1 -824.9 -834.32 -843.58 -852.79 -862 -871.23 -880.51 -889.87 -899.3 -908.83 -918.45 -928.19 -938.05 -948.02 -958.13 -968.37 -978.76 -989.29 -999.98
SY -805.17 -825.33 -844.02 -862.28 -880.48 -898.79 -917.28 -936.02 -955.05 -974.4 -994.1 -1014.2 -1034.6 -1055.5 -1076.9 -1098.7 -1120.9 -1143.7 -1167 -1190.8 -1215.1
U -6.9714E-18 -0.0202362 -0.039345 -0.0574584 -0.074664 -0.091032 -0.10662 -0.121476 -0.135636 -0.149148 -0.162048 -0.174366 -0.186126 -0.197364 -0.208104 -0.21837 -0.22818 -0.237564 -0.246534 -0.255108 -0.26331 -0.002531902
normalized Sr -0.80517 -0.8151 -0.8249 -0.83432 -0.84358 -0.85279 -0.862 -0.87123 -0.88051 -0.88987 -0.8993 -0.90883 -0.91845 -0.92819 -0.93805 -0.94802 -0.95813 -0.96837 -0.97876 -0.98929 -0.99998 -0.011333669
St -0.80517 -0.82533 -0.84402 -0.86228 -0.88048 -0.89879 -0.91728 -0.93602 -0.95505 -0.9744 -0.9941 -1.0142 -1.0346 -1.0555 -1.0769 -1.0987 -1.1209 -1.1437 -1.167 -1.1908 -1.2151 -0.000451099
VI. CONCLUSIONS AND COMMENTS connected i.e. glued. This later method is also effective and
From the obtained results comparison with the analytical can solve all kinds of analysis but it will need much more
results the validity of this method is justified. As seen in the MACRO programming skills especially if the change in
results section in Table-2, there is a very small relative error properties is in more than one dimension.
in the results; sometimes the error vanishes to zero. The
REFERENCES
main advantage of such a method is its simplicity and ease;
1. Reimanis, I.E., Functionally graded materials. Handbook of advanced
it does not require deep knowledge of mathematical models materials, 2004: p. 465.
of FGM and delivers high accuracy. 2. Mahamood, R.M., E.T. Akinlabi, M. Shukla, and S. Pityana.
Functionally Graded Material: An Overview. in Proceedings of the
In this paper a static loads problem is solved successfully but World Congress on Engineering. 2012.
3. Birman, V. and L.W. Byrd, Modeling and analysis of functionally
other certain types of analysis will not work. The first graded materials and structures. Applied mechanics reviews, 2007.
problem with the illustrated method is the lack of ability of 60(5): p. 195-216.
performing thermal studies on FGM. Because thermal 4. Banks-Sills, L., R. Eliasi, and Y. Berlin, Modeling of functionally
graded materials in dynamic analyses. Composites Part B: Engineering,
properties and loads are already used to present the 2002. 33(1): p. 7-15.
dimension change. So, if thermal study is needed other 5. Abedi, M., M.Z. Nejad, M.H. Lotfian, and H. Sabouri, Effects of
methods of modelling FGM in ANSYS have to used. The Exponential Varying Moduli on Stress Distribution of Solid Shafts.
American Journal of Scientific Research, 2011. ISSN 1450-223X(37):
second problem is that it cannot be applied to obtain normal p. 68-74.
modes, since this kind of studies simply ignores the thermal
and all other loads.
pg. 6