JENMON INTERNATIONAL PTE LTD

METHOD OF STATEMENT

SEMBCORP MARINE
-SUPPLYING OF 2 x 15T DOUBLE GIRDER EOT CRANE

FOR ROBOTIC WORKSHOP

Rev. Date Prepared Reviewed Approved Description

- 26/09/2018 JOHN ANAND DAVIEW THAM Preliminary

Engineer PM GM

JENMON INTERNATIONAL PTE LTD | 5 Tuas Close Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

Table of Contents
1. Introduction
2. Scope
3. Purpose
4. Responsibilities
5. Safety Procedures
6. Crane Specification
7. Reference
8. Methodology
9. Delivery and Installation of Rails on to the runway
10. Installation of 15T DG EOTC
a. Delivery of Crane structures, Hoist and components to the site
b. Offloading and Assembling of Cranes structures, Hoist and component
c. Utilization of the Mobile Crane for Installation
d. Installation of the end-carriages on to the runways
e. Installation of the crane-girder on to the end-carriages
f. Installation of the Hoist and service platform
g. Electrical works on the accessories, components and devices of the EOTC crane structure
h. Testing & Commissioning
i. Maintenance

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

11. Organization Chart for the site execution team

12.1 Key Personnel Contact Number
12.2 Risk Assessment
12.3 Health, Safety & Environment
13.1. Safety Requirements
13.2. Working at Height
13.3. Heavy Lifting
14. Appendix

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

1. Introduction
This Method statement is submitted here for the purpose of better understanding to the
client as to how different elements of the project will be executed through disciplined
approach by Jenmon International Pte Ltd for the Installation of 2 x 15T DG EOT Crane at
Robotic Workshop.. It will act as a communication among various parties and personnel
involved in the project, giving an idea of methods, procedures, safety measures and prudent
techniques that will be adopted for successful completion of the works. Serving as a working
document, the Method Statement shall identify the responsibilities of the contractor and its
staff and also ensure that quality of works meet the standard specification.

2. Scope
The Scope of the Method Statement covers the Methodology, Sequence of Work, Materials
and Equipment that shall be used for the Installation of 15T Double Girder Overhead
Travelling Crane.

3. Purpose
The Purpose of this Method of Statement is to provide specific work instructions from the
Delivery stage, preparation stage, installation stage, commissioning stage and also the
safety and environment controls associated with these works. A flow chart of the work
activities is presented on the following page to show the sequence of activities involved.

4. Responsibilities
All works will be overseen by Project Manager, Project Engineers or Team Leaders
executed by the sub-contractor, Jenmon International Pte Ltd. Lifting operations shall be
executed and controlled by competent certified training personnel; Safety Supervisor, Lifting
Supervisor, Signal man and Rigger.

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

5. Safety Procedures
The activity which requires safe work procedures are as follows:-

a) Safety PPE during Installation

Safety Personal Protective Equipment shall be implemented and provided for the
installation: Safety Helmet, Safety Harness, Safety Boots, Safety Goggles, and Safety
Gloves.

b) Lifting Operations
These works requiring lifting operations shall be executed and controlled by competent
certified trained personnel; Safety Supervisor, Lifting Supervisor, Signal man and Rigger.

c) Working at Height
Workers working at height on top of the boom lift shall be executed and supervised
by competent certified trained personnel; Safety Supervisor and Signalman /
Banksman.

d) Safety Toolbox Briefing

Tool box meeting/safety briefing is to be conducted by Safety Supervisor/Lifting
Supervisor prior to commencement of lifting activities.

6. Crane Specification
Gantry Crane Specification takes reference as Design Drawing. Design Drawing with Crane
Specification is attached in Appendix C: Crane Specification.

7. Reference
-Attached lifting Plan.

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

8. Methodology

Flowchart of the Works:

Delivery & Installation of the square rails on to the runways

Delivery, Offloading & Assembling of the Crane

Utilization of the Mobile Crane for the installation of End- carriages,

Girders, Hoist & Service Platform

Electrical & components installation, Testing & commissioning of the crane

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
Page 6 of 17
 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

9. Delivery and installation of Sq. rails on to the runways

a) Check and confirm the straightness of the runway and leveling from the beginning
point to the end from the alignment report by Runway Sub-contractor.

b) For the marking of the straight-line on the runways will be conduct by the workers
using the boom lift in order to install the Sq. rails on the runway beam according
by crane span-length.

c) Lorry (Jenmon) will be using for the delivery of Rails and offloading shall be done by
manually. Mobile crane shall be used the lifting up rail on top of the runway beams
(within SWL).
d) Delivery route will be using Singtec Main-Gate, in order to go in to the site access.
e) Site supervisor and installation team shall monitor the deliver and lift-up the
installation of Rails.
f) Once Rails lift up to above of runway level, welder will start the tack- welding of the rail
to the runway by using boom-lift. After that, welder will precede the fillet welding of Sq.
rail to the runways. (This will be offset fillet-weld)
g) During installation of the Sq. rails must be stand by fire-extinguisher, fire blanket and
look-out man.

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
Page 7 of 17
 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

10. Installation of 15T DG EOT Crane

a) Delivery and offloading of Crane structures, Hoist and components to the site
-1 unit of long trailer will be using for the delivery of girder structures, hoist and component.
The list of delivery materials as shown as below
Crane main girder – 2 pcs
Crane end-carriage - 2 Pcs
Crane Service platform – 1 set (completed)
Crane Hoist with components – 1 set
b) Offloading of the main girder, hoist and components
-1 unit of the 50T mobile crane will be using for the offloading of the crane structures,
service platform, hoist and component. (Subject to use 2 units of lorry crane)
-Offloading at designated area and proper barricaded (or) signaled
-Refer to the lifting plan for offloading of crane structure and components.

c) Utilization of the Mobile-Crane for Installation

- 2 unit of 90t Mobile Crane will be using for the installation of the End-carriage and 2 unit of
mobile crane (both together) shall be used for Main-girder installation individually.

d) Installation of the end-carriages to the runways

-After position of the crane, End-carriage will be installed by using of 90T mobile-crane on to
the each of runways.
Kindly refer to the fig.1. for the installation of end-carriage on to the runways and tie end-
carriage to the runway using by chain block in order to secure proper.

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

Fig. 1. Installation of the end-carriage to the runway (each)

-After that install the support bracket (50x 50x5mm) on the runway using tack-weld in order to
secure the end-carriage with the runways.
-Check the alignment and leveling of the end-carriage in order to install the main girders.

e) Installation of the crane-girder on to the end-carriages

- After installation of the end-carriage, rigger man start to rigging the webbing sling to the lifting
point of the girder using with shackles, in order to lift up the girders for installation.
- 2 numbers of webbing slings (or chain) and 2 numbers of shackles would be wrapped to the
girder (each both sides of girders) to hoist up, lift, shift, positioned and using the 2 units of
90T Mobile Crane, in order to lift up the girder to the above level as the height of the runway.
- Refer to Fig.1.a. for the installation of first girder on to the runway.

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
Page 9 of 17
 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

Fig.4. Installation of the first girder on to the runway beam

 Load of the crane girder (each) : 9 T (max)

 Type of Shackle : 2 x 4 T
 Type of Chain / Webbing Sling Used :4Tx4 m (2 set)
 Reference Drawing : Lifting Plan Drawing (Girder of Gantry Crane
Structure) –
-Once ready to lift up the girder, Signal man will signal to the crane’s operator to start lifting up
the girder by using hand -signaling.
-After lifted-up the girder to the above level of the runway, worker will use the boom lift to lift up
to the runway level in order to check the alignment of the end-carriage hole position and will
install girder to the end-carriage by using Bolt, Nut & Washer. M16 Bolts & Nuts with washer will
be using for the installation of the girder to the end-carriage.
-After tightened the bolts and nuts, worker will remove the lifting gears from the girder.
-After installation of the first girder, will install the second girder subsequently.
-Refer to the fig.1.b. for the installation of second girder installation.

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

Fig.1.b. Installation of second girder on to the end-carriage

 Load of the crane girder (each) : 9 T (max)

 Type of Shackle : 2 x 4 T
 Type of Chain / Webbing Sling Used :4Tx4 m (2 set)
 Reference Drawing : Lifting Plan Drawing (Girder of Gantry Crane
Structure) –

f) Installation of the Hoist and service platform

- After installation of the double girders, Rigger-man using the chain sling and will hook the
lifting points at four corners of the crab trolley.
- Once ready to lift-up the hoist, Signal man will start signaling to the crane operator to lift up the
hoist to the above level of the main girder.
-Worker will use check the alignment of the crab trolley and girder rails by using boom lift and
crane operator will hoisting the crab trolley onto the rail, once alignment was correct.
-Service platform for the girder will be installed by using 90T mobile –crane
subsequently.

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
Page 11 of 17
 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

g) Electrical Works on the Accessories, Components and Devices of the Gantry Crane Structure
- Installation of all other components on the gantry crane with boom lift.

-Connect electrical termination inclusive welding of bas bar bracket and assembly of bas bar
brackets.

-Install electrical/control equipment such as pendent, festoon system onto the crane control
panel / box.

-Hoist electrical termination will be done by customer. Internal electrical termination includes
hoist to control panel, festoon system and etc.

-All joined parts to be checked properly, secured tightly and bolted accordingly.

-Conduct pre-test of electrical system for prior preparation of load test.

h) Testing & Commissioning of the EOTC Crane Structure

-Hoist motor, limit switches, long travel motor, cross travel motor shall be tested for the
functionality and the brakes efficiency at a level.

-MOM-PE/AE shall conduct load testing and measure girders deflection for the gantry crane in
accordance with 125% overload of it SWL under MOM Authorised requirement.

-MOM-PE/AE shall register & issued with the approved load test LM certificate from MOM upon
passing the load test. (subject to UEN or Workplace registration requirement)
-Refer to Fig:6 for the load testing and commissioning of the gantry crane

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
Page 12 of 17
 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

Fig:6. Load testing & commissioning with MOM-PE/ AE

a. Maintenance

a) Maintenance checks shall be conducted for DG EOTC crane according to service

contract. (Subject to follow maintenance contract)

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

11. Organization Chart for Site Execution Team

Project Engineer/Project Manager

John / Anand

Safety supervisor

Sara

Technician / Electrician Lifting Supervisor

Hanafi / Anwar/ Tushar
Subra / Razu

Signalman Rigger-man Mobile / Crawler/ Lorry/

Amir Gantry crane operator
Alom

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

12.1.Key Personnel Contact No.

Managing Director

Mark Ong HP: 9452 0615

General Manager

Joyce Ting HP: 9477 3988

General Manager

Daview HP: 9231 7277

Project Manager

Michael YIN AUNG HP: 9231 7277

WSHC

Mani HP: 96568853

13.2. Risk Assessments

a) All necessary measures will be implemented as per Risk Assessment Table attached
in the Appendix A.

b) Safe Work Procedures are attached in Appendix B.

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

14. Health, Safety & Environment

14.1. Safety Requirements

All operations will be carried out in accordance with the site safety plan and specifically the
following will be ensured:-

 All personnel working on site will wear the required PPE and will have attended the site
induction course (unless required).

 Any personnel working at height (>2m) will required to wear a safety harness.

 The installation company will provide suitably qualified lifting supervisor, rigger & signal
man and welders, a copy of their MOM qualify certification for which will be provided to
MOM, if requested.

 After erection and commissioning of the gantry cranes, the installation company will
issue a lifting certificate endorsed by a MOM-PE/ AE.

14.2. Working at Height

 Boom lift valid LM certificate will be submitted prior any operation.

 Toolbox meetings will be held addressing and working at height procedures.

 Welders and any other persons working at height (>2m) are required to wear safety
hardness and hooked on secured anchor-points at all times.

14.3. Heavy Lifting

 Qualified personnel will be involved in the planning and execution of heavy lifts.

 Competent and certified operators will be engaged including lifting supervisor, crane
operator and riggers.

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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 METHOD OF STATEMENT
SUPPLYING OF 1 x 8.5T DOUBLE GIRDER EOT CRANE, AT CNB SITE BLK 163 EXTENSION

 Cranes, slings and shackles will be used compatible with achieving safe working load
requirements.
 Mobile cranes/ Lorry crane will be set up levelled and within safe working radius on firm
and even ground, with outriggers fully extended and sit on metal foot pads.

 Crawler crane parking area and travelling route must be concrete route and sufficient
space as no obstruction things at all times.

 Ensure to check the tower crane all of hoisting and turning radius, prior to use for the
installation of the crawler crane.

 All of lifting machines and lifting gears must be valid certificates.

15. Appendix

A. Risk Assessment

B. Safe Work Procedure

C. Installation Layout Plan (Lifting Plan)

D. Crane Track Tolerance

JENMON INTERNATIONAL PTE LTD | 5 Tuas View Close, Singapore 637490

T (65) 65587085/6 ∙ F (65) 65587084 ∙ www.jenmon.com ∙ Co. Reg. No.: 20-0108280-D
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