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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 1 (32)


Systems CFB MULTIFUEL BOILER

TABLE OF CONTENTS

2.4 SOLID FUEL HANDLING SYSTEM.............................................................. 3

2.4.1 Purpose of the system ................................................................................ 4

2.4.2 General description of the system............................................................. 4

2.4.3 Fuel feeding regulation ............................................................................. 12

2.4.4 Design criteria............................................................................................ 14

2.4.5 Equipment specification ........................................................................... 15

2.4.5.1 Coal feeding silos ........................................................................................ 15


2.4.5.2 Coal silo reclaimer ....................................................................................... 16
2.4.5.3 Bio fuel silos ................................................................................................ 17
2.4.5.4 Bio fuel silo reclaimer .................................................................................. 20
2.4.5.5 Bark chain conveyor .................................................................................... 21
2.4.5.6 Metering screw 10 ....................................................................................... 22
2.4.5.7 Mixing screw (front wall) .............................................................................. 23
2.4.5.8 Mixing screw (rear wall)............................................................................... 23
2.4.5.9 Fuel conveyor (front wall) ............................................................................ 24
2.4.5.10 Fuel conveyor (rear wall) ............................................................................. 25
2.4.5.11 Motor operated slide gate............................................................................ 26
2.4.5.12 Balancing pocket ......................................................................................... 26
2.4.5.13 Metering screw ............................................................................................ 27

1 2005 - 08 - 30 T. Anttonen
0 2005 - 03 - 09 T. Anttonen
Muut. Pvm Laatinut Pvm Tarkastanut Pvm Hyväksynyt
Rev. Date Prepared by Date Reviewed by Date Approved by

KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\koulutus\Training Manuals\Folder 1\2.4 Solid fuel handling system(1).


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 2 (32)


Systems CFB MULTIFUEL BOILER

2.4.5.14 Rotary feeder............................................................................................... 28


2.4.5.15 Fuel chute.................................................................................................... 30
2.4.5.16 Wall screw ................................................................................................... 31

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 3 (32)


Systems CFB MULTIFUEL BOILER

2.4 SOLID FUEL HANDLING SYSTEM

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 4 (32)


Systems CFB MULTIFUEL BOILER

Flowsheets: T582-00022 Fuel silos, front wall


T582-00023 Fuel feeding, front wall
T582-00025 Fuel feeding, rear wall

2.4.1 Purpose of the system

− serve as a short-term fuel storage


− supply solid fuel flow at required capacity from the silos to
the boiler

2.4.2 General description of the system

From the coal storage (not in scope) crushed coal is fed by belt
conveyor (not in scope) to dividing drag conveyor (not in scope)
which transfer fuel to two coal silos located by the furnace left
side wall.

Biofuel is fed from the bark yard (not in scope) by a belt


conveyor (not in scope) to dividing drag conveyor (not in scope)
located above the biofuel feeding silos.

The fuel silos, 2 for coal and 2 for biofuel, are located to the left
side wall of the furnace (283E065). There are three feeding lines
from silos to the furnace, two at front wall and one at rear wall.

Coal is primary fuel and bark secondary fuel. Coal and bark can
be fed to the boiler separately or they can be mixed. Fuel from
coal silo 1 (283T011) and bark silo 1 (283T012) is fed to the
boiler front wall and fuel from coal silo 2 (283T013) and bark silo
2 (283T014) is fed to the boiler rear wall.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 5 (32)


Systems CFB MULTIFUEL BOILER

Boiler automation controls the conveying line capacity/speed


according the capacity need of the boiler.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 6 (32)


Systems CFB MULTIFUEL BOILER

Round shaped bark silos (283T012, 283T014) are equipped with


slewing screw dischargers (283C001, 283C007) (Picture 1).
Dischargers drop biofuel to drag conveyors (283C002,
283C010), which furthermore take biofuel to mixing screws
(283C005, 283C006), where biofuel and coal are mixed.
Furthermore biofuel is fed to the combustion chamber (283E065)
through the same conveyor system and feeding points as coal.

Picture 1. Biosilo slewing screw discharger

Biosilo screw reclaimer (283C001, 283C007) has three separate


drive units, one for screw and two for slewing. The screw of the
reclaimer turns slowly around the centre circle and unloads
material through the centre point to the underlying bark conveyor
(283C002, 283C010). The capacity of the screw reclaimer can
be regulated between 35-500 m3/h. Regulation can be done by
changing the rotation speed of the screw motor.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 7 (32)


Systems CFB MULTIFUEL BOILER

The primary speed control for the screw (283C001, 283C007) is


coming from the boiler automation, but the level regulating of the
balance pocket corrects the speed command, if the fuel level in
balance pocket is not on the desired area. The slewing motor
torque is regulated by the frequency converter.

Screw reclaimer (283C001, 283C007) is equipped with the


automatic lubrication unit which lubricates all particles needed to
lubricate on slewing part of the reclaimer except the slewing
rings tooth and slipring units bearing which must be lubricated
manually.

Coal is discharged from the feeding silos (283T011, 283T013)


by variable frequency controlled chain dischargers (283C003,
283C004, 283C008, 283C009) (Picture 2), two pieces on each
silo.

Picture 2. Coal discharger underneath the coal silo

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 8 (32)


Systems CFB MULTIFUEL BOILER

Dischargers carry coal to the mixing screws (283C005,


283C006, 283C011) where it is mixed to the fuel coming from
biofuel silos (283T012, 283T014). After mixing screws fuel (or
fuel mixture) goes to drag chain type feeding conveyors
(283C012, 283C016, 283C028).

On the furnace (283E065) front wall fuel is divided to two parallel


drag conveyors (283C012, 283C016) from which the fuel is
divided to the six feeding points, so that each drag conveyor is
feeding three separate feeding points. On the rear wall side
there is only one drag conveyor (283C028). Each of the three
conveyors is equipped with variable frequency drive.

The even distribution of fuel to all feeding points is controlled by


metering screws (283C013, 283C014, 283C015, 283C017,
283C018, 283C019, 283C029, 283C030, 283C031) on each
feeding points. Also these screws are variable frequency
controlled.

Each fuel feeding chute is equipped with rotary lock feeders


(from 283E082 to 283E087 and from 283E089 to 283E091)
(Picture 3) in order to prevent any backflows from the furnace
(283E065).

The lower part of each fuel feed chutes on the front wall is
equipped with constant speed feeding screw (from 283C020 to
283C025) (Picture 4). These screws are equipped with a
feed/purge air system that improves the fuel injection and
distribution while also cooling the feeding system. On the rear
wall fuel is fed from the rotary feeders (283E089, 283E090,
283E091) directly to loop seals (283E079, 283E080, 283E081).

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 9 (32)


Systems CFB MULTIFUEL BOILER

Picture 3. Opened rotary feeder

Bark flow is controlled by variable frequency controlled electric


motor drives of the silo discharger (283C001, 283C007), drag
conveyor (283C002, 283C010) and metering screw (283C013,
283C014, 283C015, 283C017, 283C018, 283C019, 283C029,
283C030, 283C031).

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 10 (32)


Systems CFB MULTIFUEL BOILER

Picture 4. Feeding screw (looked from inside the boiler)

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 11 (32)


Systems CFB MULTIFUEL BOILER

The design allows also use of smaller amount of sludge


(reservation made for sludge silo and feeding equipment).

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 12 (32)


Systems CFB MULTIFUEL BOILER

2.4.3 Fuel feeding regulation

Coal + bark feeding

If using coal and bark or only bark for boiler feeding, all the
motor operated slide gates (283-HV-1572, 283-HV-1573, 283-
HV-1546, 283-HV-1549, 283-HV-1585, 283-HV-1588) are fully
open. At the third outlet point there is a balancing pocket
between fuel conveyor (283C012, 283C016, 283C028) and
metering screw (283C015, 283C019, 283C031).

To guarantee that also the third outlet point gets fuel there must
be fuel level all the time in the balancing pocket. To make that
possible the balancing pocket is equipped with the continuous
level measuring system. If the fuel level on the pocket is under
or above the set point, the level regulation corrects the speed of
the fuel conveyor for getting the fuel level to the set point.

Coal feeding

It is important that fuel feeding to the boiler via fuel conveyors


(283C012, 283C016, 283C028) each three outlet points are as
even as possible. When using only coal the fuel dividing is
regulated with the motor operated slide gates (283-HV-1572,
283-HV-1573, 283-HV-1546, 283-HV-1549, 283-HV-1585, 283-
HV-1588).

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 13 (32)


Systems CFB MULTIFUEL BOILER

All slide gates are equipped with positioning detectors. Slide


gates are positioned so, that the first slide gate is 1/3 open and
second 2/3 open. If boiler automation notices that the fuel
feeding is not even the correction is made by changing the
rotation speed of the metering screw(s). Respectively to coal +
bark feeding the balancing pocket has a certain fuel level in the
coal feeding also.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 14 (32)


Systems CFB MULTIFUEL BOILER

2.4.4 Design criteria

Coal system

Coal particle size when entering feeding silos shall be as follows

100% mm <8
90% mm <6
max. 10% mm < 0,1

Coal volume weight is 850 kg/m3. P P

Bark system

Bark particle size (measured as side+side+side) when entering


feeding silos shall be as follows

100% mm < 50

Bark volume weight is 300 - 400 kg/m3. P


P

Note! Due to bark chlorine content and high superheating


temperature bark shall be fired together with coal. It is estimated
that about 10% of fuel heat input shall be from the coal.

Sludge system (reservation)

Sludge volume weight is 700 - 900 kg/m3. P


P

Note! Due to sludge chlorine and alkaline content and high


superheating temperature sludge shall not be fired with bark
only. It is estimated that about 30% of fuel heat input shall be
from the coal when firing sludge.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 15 (32)


Systems CFB MULTIFUEL BOILER

2.4.5 Equipment specification

2.4.5.1 Coal feeding silos

Equipment numbers 283T011 (1) and 283T013 (2)


Number pcs 2
Manufacturer RAPP (Raumaster design)
3
Gross volume / each m 1500 P P

Diameter m 10
Height m 22,5
Materials:
− cover carbon steel
− side wall carbon steel
− bottom cone carbon steel
− lining for bottom cone stainless steel
Equipment:
− manhole
− support
− fasteners for level indicators
− explosion doors and connection for extinguishing
− handrails on the cover
− filter A = 10 m², pneumatic cleaning
− standard service doors

Pneumatic cleaning system removes coal dust which appears


when feeding the coal silo 1 (283E127) and coal silo 2
(283E128). Pneumatic cleaning system (motor 1,5 kW +
cleaning) is started at the same time when starting the conveyor
which is feeding the silo.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 16 (32)


Systems CFB MULTIFUEL BOILER

Cleaning system has a control system of its own which controls


the magnetic valves of cleaning. The motor of the cleaning
system is stopped with 5 minutes delay after the silo feeding
conveyor is stopped. The cleaning is stopped with 2 minutes
delay after the motor of the cleaning system is stopped.

2.4.5.2 Coal silo reclaimer

Equipment numbers 283C003 (1) and 283C004 (2) (front


wall)
283C008 (3) and 283C009 (4)
(rear wall)
Number / silo 2
Manufacturer RAPP (Raumaster design)
Reclaimer type Chain conveyor
Silo opening mm 950 x 4000, with needle
gate

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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2.4 SOLID FUEL HANDLING

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Power Generation RAPP PB3 PROJECT 17 (32)


Systems CFB MULTIFUEL BOILER

Capacity / each m3/h P


P
4 ... 40
Inclination º 0
Chain speed m/s 0,006 ... 0,06
Chain width mm 1250
Lenghts m 14 (283C003)
m 11,5 (283C004)
m 10 (283C008 and
283C009)
Chains 2 pcs M450-A-200, pins
and bushes AISI 420
Spacing of flights mm 400
Motor kW 11, with thermistors
Control variable frequency drive
(supplied by RAPP)
Materials:
− bottom 15 mm carbon steel
− intermediate bottom 12 mm stainless steel
− side walls 8 mm carbon steel
− cover 4 mm carbon steel

Reclaimers are equipped with fuel weight measurement connections

2.4.5.3 Bio fuel silos

Equipment numbers 283T012 (1)and 283T014 (2)


Number pcs 2
Manufacturer RAPP (Raumaster design)
Gross volume / each m3 P P 300
Diameter m 7
Height m 8

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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2.4 SOLID FUEL HANDLING

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Power Generation RAPP PB3 PROJECT 18 (32)


Systems CFB MULTIFUEL BOILER

Materials:
− cover carbon steel
− side wall stainless steel
− bottom stainless steel
− other parts carbon steel
Equipment:
− manhole
− service door
− support L ~ 4 m
− fasteners for level indicators
− explosion doors and connection for extinguishing
− handrails on the cover
− fuel speader (283A004 and 283A005) for silo’s inlet opening
(shown in the picture below), motor 1,5 kW, rotating speed 2,55
rpm, weight 660 kg, zero speed switch Telemecanique

Picture 5. Fuel spreader

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
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2.4 SOLID FUEL HANDLING

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Power Generation RAPP PB3 PROJECT 19 (32)


Systems CFB MULTIFUEL BOILER

1 MAIN GEAR R147 5 SLIP RING BEARING


2 SLEWING GEAR FA107G + R77 6 SLIP RING SEALING
3 LUBRICATION UNIT 7 BEARINGS
4 OPEN GEAR DRIVE
Picture 6. Slewing screw reclaimer

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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2.4 SOLID FUEL HANDLING

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Power Generation RAPP PB3 PROJECT 20 (32)


Systems CFB MULTIFUEL BOILER

2.4.5.4 Bio fuel silo reclaimer

Equipment numbers 283C001 (silo1), 283C007 (silo2)


Number / silo pcs 1
Manufacturer Raumaster Oy
Manufacturer’s type CSR-4 S
Reclaimer type Slewing screw reclaimer
3
Capacity / each m /h 35 ... 500 P
P

Screw rotation speed rpm 3,8 ... 58


Screw flight diameter mm 800
Main motor kW 90, with thermistors 3 pcs
− variable frequency drives (1+1 pcs, supplied by RAPP)
Slewing motors (2+2 pcs) kW 3, with thermistors 3 pcs
− variable frequency drives (2+2 pcs, supplied by RAPP)
Power supply with collector slip ring unit
Lubrication unit manufacturer Lincoln
Lubrication unit motors (2 pcs) kW 0,09
Materials:
− screw flight 15 mm stainless steel + hard metal
welding
− shaft lining 6 mm stainless steel
− screw part is bolted
− fall chute stainless steel
− other parts carbon steel

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

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2.4 SOLID FUEL HANDLING

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Power Generation RAPP PB3 PROJECT 21 (32)


Systems CFB MULTIFUEL BOILER

2.4.5.5 Bark chain conveyor

Equipment numbers 283C002 (1)and 283C010 (2)


Number pcs 2
Manufacturer Raumaster Oy
Conveyor type Chain conveyor
3
Capacity / each m /h P
P
35 ... 500
Conveyor width mm 1500
Conveyor length
− front wall (283C002) 34 m
− rear wall (283C010) 22 m
Chain speed 0,04 ... 0,36 m/s
Chains 2 pcs M450-A-200, pins
and bushes SS 420
Motor kW 30, with thermistors
− variable frequency drive (supplied by RAPP)
Materials:
− bottom 8 mm stainless steel
− side walls 6 mm stainless steel
− slide bars for chains 30 mm polyethene HD2000
− other parts carbon steel

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 22 (32)


Systems CFB MULTIFUEL BOILER

Bark coming from the screw reclaimer is falling to the balance


pocket of chain conveyor. The meaning of the balance pocket is
to guarantee even material flow from screw reclaimer to the
chain conveyor. Conveyor is also equipped with extinguishing
steam connections and with fuel weight measurement
connections.

Chain conveyor 1 (283C002) has two outlet points. First outlet


point is equipped with metering screw 10 (283C055). The speed
of the metering screw is regulated so that it takes 50% of the
bark coming to the chain conveyor.

2.4.5.6 Metering screw 10

Equipment number 283C055


Number pcs 1
Manufacturer Raumaster Oy
3
Capacity m /h 17 ... 250 P P

Screw rotation speed rpm 1,7 ... 25


Screw flight diameter mm 800
Screw length m 3
Motor kW 18,5, with thermistors
− variable frequency drive (supplied by RAPP)
Materials:
− trough 6 mm stainless steel
− thread 10 mm stainless steel
− shaft pipe lining 4 mm stainless steel
− other parts carbon steel

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 23 (32)


Systems CFB MULTIFUEL BOILER

2.4.5.7 Mixing screw (front wall)

Equipment numbers 283C005 (1) and 283C006 (2)


Number pcs 2
Manufacturer Raumaster Oy
3
Capacity m /h 50 ... 300 P
P

Screw rotation speed rpm 6 ... 41


Screw flight diameter mm 800
Screw length m 9
Motor kW 37, thermistors (3 pcs)
− variable frequency drive (supplied by RAPP)
Materials:
− trough 6 mm stainless steel
− thread 10 mm stainless steel, top
hard welded
− shaft pipe lining 4 mm stainless steel
− other parts carbon steel

2.4.5.8 Mixing screw (rear wall)

Equipment number 283C011 (3)


Number pcs 1
Manufacturer Raumaster Oy
3
Capacity m /h 80 ... 500 P
P

Screw rotation speed rpm 6 ... 36


Screw flight diameter mm 1000
Screw length m 10
Motor kW 37, thermistors (3 pcs)
− variable frequency drive (supplied by RAPP)

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 24 (32)


Systems CFB MULTIFUEL BOILER

Materials:
− trough 6 mm stainless steel
− thread 10 mm stainless steel, top
hard welded
− shaft pipe lining 4 mm stainless steel
− other parts carbon steel

2.4.5.9 Fuel conveyor (front wall)

Equipment numbers 283C012 (1) and 283C016 (2)


Number pcs 2
Manufacturer Raumaster Oy
Conveyor type Chain conveyor
3
Capacity / each m /h P P 20 ... 300
Conveyor width mm 1200
Conveyor length
− 283C012 (1) 24 m
− 283C016 (2) 21 m
Chain speed 0,017 ... 0,25 m/s
Chains 2 pcs M315-A-200, pins
and bushes SS 420
Motor kW 18,5, with thermistors
− variable frequency drive (supplied by RAPP)
Materials:
− bottom 8 mm stainless steel
− side walls 6 mm stainless steel
− slide bars for chain 30 mm polyethene HD2000
− other parts carbon steel

Conveyor is equipped with extinguishing steam connections and two


first outlets are equipped with slide gates.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 25 (32)


Systems CFB MULTIFUEL BOILER

2.4.5.10 Fuel conveyor (rear wall)

Equipment number 283C028 (3)


Number pcs 1
Manufacturer Raumaster Oy
Conveyor type Chain conveyor
3
Capacity m /h 35 ... 500 P P

Conveyor width mm 1500


Conveyor length m 25
Chain speed m/s 0,04 ... 0,36
Chains 2 pcs M450-A-200, pins
and bushes AISI 420
Motor kW 30, thermistors (3 pcs)
− variable frequency drive (supplied by RAPP)
Materials:
− bottom 8 mm stainless steel
− side walls 6 mm stainless steel
− slide bars for chain 30 mm polyethene HD2000
− other parts carbon steel

Conveyor is equipped with extinguishing steam connections and two


first outlets are equipped with slide gates

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 26 (32)


Systems CFB MULTIFUEL BOILER

2.4.5.11 Motor operated slide gate

Equipment numbers 283-HV-1572 (1), 283-HV-1573 (2)


283-HV-1546 (4), 283-HV-1549 (5)
283-HV-1585 (7), 283-HV-1588 (8)
Number pcs 6
Manufacturer Raumaster Oy
Motor kW 2,2
Materials:
− gate plate stainless steel
− frame carbon steel

The slide gate is equipped with positioning detector.

2.4.5.12 Balancing pocket

Equipment numbers 283C015 (3), 283C019 (6)


(above screws) and 283C031 (9)
Number pcs 3
Manufacturer Raumaster Oy
Volume / each m3 P
P
2
Size (L x W x H) m 1,5 x 1 x 1,5

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 27 (32)


Systems CFB MULTIFUEL BOILER

Materials:
− side walls and cover 4 mm stainless steel
− other parts carbon steel

The balancing pocket is equipped with continuous level measurement


(radioactive) (supplied by RAPP).

2.4.5.13 Metering screw

Equipment numbers 283C013 (1), 283C014 (2)


283C015 (3), 283C017 (4)
283C018 (5), 283C019 (6)
283C029 (7), 283C030 (8)
and 283C031 (Ø800)(9)
Number pcs 9

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 28 (32)


Systems CFB MULTIFUEL BOILER

Manufacturer Raumaster Oy
Capacity / each m3/h 12 ... 170 P
P

Screw rotation speed rpm 2 ... 32 (Ø630)


rpm 1,5 … 21 (Ø800)
Screw flight diameter mm 630 or 800
Screw length m 3m (283C013, 283C014, 283C019, 283C030,
283C031),
4m (283C015, 283C018)
5m (283C017, 283C029)
Motor kW 15, 1000 rpm, thermistors
(3 pcs)
− variable frequency drive (supplied by RAPP)
Materials:
− trough 6 mm stainless steel
− thread 10 mm stainless steel,
hard welded
− shaft pipe lining 4 mm stainless steel
− other parts carbon steel

2.4.5.14 Rotary feeder

Equipment numbers 283E082 (1), 283E083 (2)283E084 (3),


283E085 (4)283E086 (5), 283E087
(6)283E089 (7), 283E090 (8), 283E091 (9)
Number pcs 9
Manufacturer Raumaster Oy
Manufacturer’s type ALF 63/80 C
3
Capacity / each m /h P P 170
Rotation speed rpm 29
Filling grade % 34
Motor kW 15
Overload clutch ball coupling

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 29 (32)


Systems CFB MULTIFUEL BOILER

Zero speed swith manufacturer Telemecanique


Materials:
− parts in contact with fuel stainless steel
− other parts carbon steel

Picture 7. Rotary feeder

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 30 (32)


Systems CFB MULTIFUEL BOILER

2.4.5.15 Fuel chute

Number pcs 9
Manufacturer Raumaster Oy
Opening size diameter mm 500
Height m 4
Material: 4 mm stainless steel

The fuel chute is equipped with air heat jacket.

Equipment:

Expansion bellow
U U

Opening size mm Ø1000


Height (approx.) mm 745
Movements
− vertical mm 0 - 250
− horizontal mm 0 - 40
Materials:
− internal chute 4 mm stainless steel
− other parts carbon steel
− elastic part stainless steel

Hand operated slide gate


U U

Opening size mm 6 x 650 x 680 (Front wall)


mm 3 x 980 x 980 (Rear wall)
Materials:
− frame carbon steel
− slide gate stainless steel

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 31 (32)


Systems CFB MULTIFUEL BOILER

2.4.5.16 Wall screw

Equipment numbers 283C020 (1), 283C021 (2)


283C022 (3), 283C023 (4)
283C024 (5), 283C025 (6)
Number pcs 6
Manufacturer Raumaster Oy
Capacity / each m3/h P
P
170
Screw rotation speed rpm 70
Screw flight diameter mm 500
Screw length m 3
Motor kW 7,5
Materials:
− screw flight stainless steel
− shaft lining stainless steel
− trough and thread stainless steel
− hot part of screw heat resisting steel

Screws are equipped with air cooled jacket.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 1


2.4 SOLID FUEL HANDLING

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 32 (32)


Systems CFB MULTIFUEL BOILER

Picture 8. Wall screw

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005