Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

Kvaerner Power Oy TRAINING PLAN CFBM-582-1 1

Osasto - Department Kohde – Subject Sivu - Page

OPERATION RAPP PB3 PROJECT 1 (6)

SERVICE CFB MULTIFUEL BOILER

KVAERNER CFB BOILER

1. THEORETICAL CLASSROOM TRAINING ON SITE

Location: Mill Site Office.

Content: The training consists of the instructions of the CFB boiler technology and
auxiliary equipment as follows; lay-out, design data, construction,
operation, safety and typical maintenance.

Training is to be carried out mainly in classroom. The boiler plant

excursion is included as a training session. Evaluation tests of trainees are
done after training sessions.

Time: Training courses are carried out before commissioning period in October
2005.

Participants: Two training groups; superintendents, supervisors, pre-trained operators,

field operators, shift leaders and maintenance personnel.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining
of the specific project, and re-use of the document for any other project or purpose is prohibited. The document or the information shall not
be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.

© Kvaerner Power Oy, Tampere, Finland 2005

1 2005 - 08 - 30 Tuomo Keinonen

2005 - 02 - 02 Tuomo Keinonen
Muut. Pvm Laatinut Pvm Tarkastanut Pvm Hyväksynyt
Rev. Date Prepared by Date Reviewed by Date Approved by
KLY-1 1997-05 582-RAPP-PB3 Training plan 300805_rev1.doc
 Asiakirjan nimi - Name of Document Tunniste – Identification Rev.

Kvaerner Power Oy TRAINING PLAN CFBM-582-1 1

Osasto – Department Kohde – Subject Sivu - Page

OPERATION RAPP PB3 PROJECT 2 (6)

SERVICE CFB MULTIFUEL BOILER

2. PRACTICAL TRAINING ON SITE

Location: Mill Site.

Objective: Hands on training of operation, maintenance and repair.

The trainees are familizared with the detailed systems of the boiler.
Trianing is to be carried out by “step-by-step” method given by
Commissioning Manager or Commissioning Engineers of Kvaerner Power
and subcontractors.

Time: During commissioning period; from 16.01.2006 until start of the test run of
the boiler.

Participants: Several small training groups / Pre-trained operators, field operators, shift
leaders and maintenance personnel.

© Kvaerner Power Oy, Tampere, Finland 2005

582-RAPP-PB3 Training plan 300805_rev1.doc

 Asiakirjan nimi - Name of Document Tunniste – Identification Rev.

Kvaerner Power Oy TRAINING PLAN CFBM-582-1 1

Osasto – Department Kohde – Subject Sivu - Page

OPERATION RAPP PB3 PROJECT 3 (6)

SERVICE CFB MULTIFUEL BOILER

TRAINING Day 1, CFB technology and construction

LESSON SUBJECT TEACHER TIME AND

TARGET GROUP
A.M.
1.2 CFB boiler theory Mr Timo Anttonen 8:30 .... 10:00
• Scope of Kvaerner delivery at
RAPP PB3 boiler project
• Main flow sheets and
connections
1.3 CFB boiler lay-out and main Mr Timo Anttonen 10:30 .... 12:00
construction
• Lay-out drawings
• Boiler main assembly
LUNCH BREAK
P.M. Mr Timo Anttonen 13:00 .... 14:30
1.4 CFB-boiler construction NN
• Water and steam circulation
• Pressure parts
• Construction details
• Typical check and
maintenance

1.5 CFB-boiler process and theory Mr Timo Anttonen 15:00… 16:30

• Fluidization in CFB
• Sand and solid fuel quality
• Combustion and control in
CFB boiler
• Emissions
• Erosion and corrosion
1.6 Design data of the boiler Mr Timo Anttonen 17:00… 18:00
• Material / heat balances

© Kvaerner Power Oy, Tampere, Finland 2005

582-RAPP-PB3 Training plan 300805_rev1.doc

 Asiakirjan nimi - Name of Document Tunniste – Identification Rev.

Kvaerner Power Oy TRAINING PLAN CFBM-582-1 1

Osasto – Department Kohde – Subject Sivu - Page

OPERATION RAPP PB3 PROJECT 4 (6)

SERVICE CFB MULTIFUEL BOILER

TRAINING Day 2: CFB controls and interlocks

LESSON SUBJECT TEACHER TIME AND

TARGET GROUP
AM
2.1 Boiler flow sheets / process Mr. Eero Karru 8:30 ... 10:00
• Presentation of boiler process Mr Timo Anttonen
• Main controls in DCS
2.2 ... continues ... continues 10:30 … 12.00

LUNCH BREAK
P.M.
2.5 CFB- boiler interlocks Mr. Eero Karru 13.00… 14:30
• Main interlocks Mr Timo Anttonen
• Interlocking diagrams and
check list
2.6 Sequences Mr. Eero Karru 15.00… 16:30
• Function of start and stop
sequences in DCS
2.7 Evaluation test Mr Timo Anttonen 17:00 .... 18:00
• Written questions from Mr. Eero Karru
lessons during training days
1 and 2
• Talking through the right
answers and discussions
about main items

© Kvaerner Power Oy, Tampere, Finland 2005

582-RAPP-PB3 Training plan 300805_rev1.doc

 Asiakirjan nimi - Name of Document Tunniste – Identification Rev.

Kvaerner Power Oy TRAINING PLAN CFBM-582-1 1

Osasto – Department Kohde – Subject Sivu - Page

OPERATION RAPP PB3 PROJECT 5 (6)

SERVICE CFB MULTIFUEL BOILER

TRAINING DAY 3: Boiler operation, safety, maintenance

LESSON SUBJECT TEACHER TIME AND

TARGET GROUP
A.M. NN
3.1 CFB-boiler start-up Mr Timo Anttonen 8.00… 8.50
• Measures before start-up
• Start-up procedure
3.2 ... continues 9.00… 9.50

3.3 CFB- boiler control during NN 10.00… 10.50

operation Mr Timo Anttonen
• Normal running
• Typical disturbances
3.4 Measures during shut-down and NN 11.00… 11.50
maintenance at the boiler plant Mr Timo Anttonen
• Shut down procedure
• Inspections
• Control measurements and
boiler maintenance
LUNCH BREAK
P.M.
3.5 Safety with CFB-boiler operation NN 13.00… 13.50
• Safety instructions Mr Timo Anttonen
• Hazop-procedure
3.6 Evaluation test NN 14.00… 14.50
• Written questions from the Mr Timo Anttonen
whole training period
• Talking through the right
answers
3.7 Questions and discussion NN 15.00… 16.00
• Commissioning schedule and Mr Timo Anttonen
main items during
commissioning
• Discussions about main items
and end of lessons

© Kvaerner Power Oy, Tampere, Finland 2005

582-RAPP-PB3 Training plan 300805_rev1.doc

 Asiakirjan nimi - Name of Document Tunniste – Identification Rev.

Kvaerner Power Oy TRAINING PLAN CFBM-582-1 1

Osasto – Department Kohde – Subject Sivu - Page

OPERATION RAPP PB3 PROJECT 6 (6)

SERVICE CFB MULTIFUEL BOILER

TRAINING DAY 4: Operation and Maintenance, Equipment

LESSON SUBJECT TEACHER TIME AND

TARGET GROUP
A.M.
4.1 Construction, operation and NN 8.30… 10:00
maintenance
• Sootblowers
• Pumps
• Air fans and ID fans
• Process tanks
4.2 Construction, operation and NN 10.30 ... 12:00
maintenance. Cont’
• Solid fuel conveyors
• Sand feeding system
• Bottom ash conveyors
• Fly ash conveyors
LUNCH BREAK
P.M. NN
4.3 Construction, operation and 13.00… 14:30
maintenance
• Burners
• Limestone injection
4.4. Construction and operation NN 15.00… 16:00
• Safety valves and pneumatic
control unit
• Other special valves
4.5. Boiler Plant Excursion Mr Timo Anttonen 16:15....

© Kvaerner Power Oy, Tampere, Finland 2005

582-RAPP-PB3 Training plan 300805_rev1.doc