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Sudarsanam S Babu
University of Tennessee
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Quenching and partitioning (Q&P) and a novel combined process of hot straining (HS) and Q&P
(HSQ&P) treatments have been applied to a TRIP-assisted steel in a Gleeble3S50 thermome-
chanical simulator. The heat treatments involved intercritical annealing at 800 C and a two-step
Q&P heat treatment with a partitioning time of 100 seconds at 400 C. The ‘‘optimum’’ quench
temperature of 318 C was selected according to the constrained carbon equilibrium (CCE)
criterion. The effects of high-temperature deformation (isothermal and non-isothermal) on the
carbon enrichment of austenite, carbide formation, and the strain-induced transformation to ferrite
(SIT) mechanism were investigated. Carbon partitioning from supersaturated martensite into
austenite and carbide precipitation were confirmed by means of atom probe tomography (APT) and
scanning transmission electron microscopy (STEM). Austenite carbon enrichment was clearly
observed in all specimens, and in the HSQ&P samples, it was significantly greater than in Q&P,
suggesting an additional carbon partitioning to austenite from ferrite formed by the deforma-
tion-induced austenite-to-ferrite transformation (DIFT) phenomenon. By APT, the carbon
accumulation at austenite/martensite interfaces was observed, with higher values for HSQ&P
deformed isothermally ( 11 at. pct), when compared with non-isothermal HSQ&P ( 9.45 at. pct)
and Q&P ( 7.6 at. pct). Moreover, a local Mn enrichment was observed in a ferrite/austenite
interface, indicating ferrite growth under local equilibrium with negligible partitioning (LENP).
https://doi.org/10.1007/s11661-018-4743-8
The Minerals, Metals & Materials Society and ASM International 2018
down while being simultaneously deformed) and 800 C cooled down to room temperature. The cooling rate
(an isothermal process) (Figures 1(b) and (c)). In both during the quenching steps was kept at 60 C/seconds.
cases, the nominal strain rate in both cases was 0.5 s1, Electron back-scattered diffraction (EBSD) analyses
which is commonly used in the hot stamping process.[41] were conducted with an acceleration voltage of 20 keV,
The strain was measured using a non-contact laser a working distance of 15 mm with the specimen tilt angle
dilatometer, which provides real-time measurement of of 70 deg, and 0.1 lm of scan step size. In order to
the sample width. The test temperature was monitored provide direct evidence that certain regions in the APT
using a thermocouple welded on the center of the and TEM data are indeed austenite, ferrite, and/or
specimen surface. The optimum quenching temperature martensite, phase identification by combining EBSD
(QT), which gives the maximum retained austenite and nanoindentation marks was used. Hence, EBSD
fraction at room temperature at the end of a Q&P and nanoindentation tests (which leave distinct mark-
process, was estimated according to the constrained ings that are easy to identify but at the same time do not
carbon equilibrium (CCE) model[18] and based upon the cause high stress concentrations) can be used to find
Koistinen and Marburger equation empirically deter- particular microconstituents and interfaces of interest in
mined in a previous quenching experiment.[34] There- complex microstructures for further analysis with APT
fore, the samples were quenched at 318 C (QT) for 5 or TEM. Nanoindentations were carried out using the
seconds, reheated at 15 C/seconds to 400 C, and held Triboindenter TI 950 in load control testing mode at a
for 100 seconds for the partitioning step, and then finally constant strain rate of 0.42 s1.
The identification of phases was carried out through III. RESULTS AND DISCUSSION
the correlation of nanoindentation values, image quality
(IQ), and kernel average misorientation (KAM). The IQ A. Characterization of the Q&P Sample
combined with phase identification was used to distin- Due to the microstructural complexity of the samples
guish face-centered cubic (FCC) and body-centered after the Q&P and HSQ&P treatments, the results
cubic (BCC) phases and IQ combined with KAM obtained by EBSD and nanoindentation were used to
(calculated for the 5th nearest neighbors of each point identify the phases, microconstituents, and grain bound-
and upper limit of 10 deg) was used to distinguish the aries of interest for further analysis by APT, as shown in
BCC ferrite and martensite areas. Figure 2, for the Q&P sample quenched at 318 C and
In this work, the mechanical properties obtained partitioned at 400 C for 100 seconds. In this image, the
through nanoindentation are not discussed, for details distribution and size of FCC phase (austenite) are
refer to Ariza et al.[34] In Table I, the tensile mechanical identified by the red-colored areas, whereas the BCC
properties of the analyzed samples are shown. The phase (ferrite) is indicated by a green color. This
methodology used to obtain these results can be found methodology for localization of regions or microcon-
in Ariza et al.[42] stituents proved to be efficient to be applied in complex
After EBSD/nanoindentation identification, APT was microstructures that will later be analyzed by APT or
applied for the near-atomic quantitative investigation of STEM. As expected from the difference in dislocation
carbon partitioning in the Q&P- and HSQ&P-processed densities of martensite and ferrite (BCC phase), two
TRIP-assisted steel. For APT analysis, site-specific distinct image quality regions are observed in the
focused ion beam (FIB) lift-outs were taken from combined IQ and color-coded phase map (Figure 2(a))
regions with a high density of austenite and martensite and in the KAM map (Figure 2(b)). As state above, the
interfaces. Several sections of the lift-out were mounted largest lattice defect density in martensite causes a
on a micro-tip array and each was annularly milled decrease in IQ compared to that of ferrite regions,[44]
(acceleration voltage of 30 kV) and cleaned (5 kV) with which enables to identify polygonal ferrite being the
an ion beam to make needle-shaped specimens suit- light area with high IQ and low KAM and martensite
able for field evaporation.[43] APT of the resulting being the dark area with low IQ and a considerable
needle-shaped specimens was conducted using a higher degree of local misorientation. In Figure 2(a), it
CAMECA Instruments LEAP 4000X HR local elec- is possible to observe the (two) regions identified for
trode atom probe, which is equipped with an extraction of the lamellae for the APT analysis. In
energy-compensating reflectron lens for improved mass region 1, our interest was to study the concentration of
resolution. The specimens were field evaporated in laser carbon in a ferrite/austenite interface (a/c, austenite in
mode with a 200 kHz pulse repetition rate at the red), while in region 2, the aim was to quantify the
temperature of 30 K, 50 pJ laser power, and a 0.5 to 1.0 carbon content of a fine retained austenite film (cf)
pct detection rate. The resulting data were reconstructed between the martensite (a¢) plates.
and analyzed by means of the CAMECA IVAS soft- Figure 3 shows the APT results of the regions
ware. Gallium damage from the FIB-based specimen identified with numbers 1 and 2 in Figure 2.
preparation method was assessed and removed using the Figure 3(a) shows the carbon atom map of a block-form
Ga+ and Ga++ isotopes, which was minimized by the 5 austenite, containing approximately 6.00 at. pct C,
kV cleaning step. Deconvolution of the ions within extracted from a region between a ferrite grain and a
overlapping isobars of different elements (e.g., Cr54/ martensite region (a/cb/a¢). The carbon content of this
Fe54 and C2+/C4++) was performed based on the retained austenite is considerably higher than the
natural abundances of the elements. nominal carbon content of the TRIP-assisted steel
Specimens were examined by scanning transmission studied (1.06 at. pct C). This result is close to that
electron microscopy (STEM) using a FEI Talos F200X recently determined by Poling et al.[45] ( 5.7 at. pct),
microscope operated at 200 kV and equipped with an which was also obtained for a block-form retained
extreme field emission gun (X-FEG) electron source and austenite in a steel subjected to the Q&P process. Poling
Super-X EDS (energy dispersive spectroscopy) system et al.[45] pointed out that they made several attempts to
with four silicon drift detectors for analysis of the analyze other regions which included austenite in the
chemical composition. APT and STEM specimens were form of films, but the attempts were unsuccessful. In
prepared via the focused ion beam (FIB) milling Figure 3(b), the APT results of the sample extracted
technique by the in-situ lift-out method using a Hitachi from region 2 are shown. In this figure, it is possible to
NB5000 FIB-SEM. distinguish martensite with an average carbon content
of approximately 0.23 at. pct, a film-type retained that the suppression of carbide precipitation considered
austenite (cf) with approximately 5.51 at. pct C, and in the CCE model is not necessarily true, even for steels
precipitates in martensite with approximately 25 at. pct containing silicon (1.23 wt pct). However, the reaction is
C, which is most probably cementite (h, Fe3C), with the markedly retarded to allow significant carbon enrich-
corresponding stoichiometric carbon concentration. ment in the austenite during the partitioning process and
These precipitates were most likely formed during then it enhances the stability of the remaining austenite.
tempering of the as-quenched martensite at 400 C. The carbon partitioning evidenced in the proxigrams
Toji et al.[27] pointed out that precipitation of carbides in (histograms of the composition profiles) allows for the
martensite can often be seen during the partitioning identification of phases and grain boundaries. The green
stage in low and high carbon steels, even when they boxes in Figure 3 indicate the volumes with which the
contain a high amount of Si. On the other hand, concentration profiles were measured. In the bottom,
HajyAkbary et al.,[25] studying the Q&P process in proxigram, the concentration profiles of atoms of
low-carbon steel (0.3 wt pct), found that e-carbide can carbon, manganese, and silicon are presented, starting
be formed in martensite prior to the partitioning stage, in martensite (a¢) and ending in austenite (c). From this
during the first quenching. result, it is possible to observe that austenite is signif-
The atomic fractions of carbon, manganese, and icantly enriched in carbon (Ccf 5.51 at. pct C), while
silicon using proximity histograms were estimated by the martensite is depleted in carbon (Ca¢ 0.23 at. pct)
means of isoconcentration surfaces at 2 at. pct. The in relation to the nominal carbon concentration of the
concentration profiles of the substitutional elements TRIP-assisted steel (1.06 at. pct C). In addition, at the
indicate that there was no partition of manganese and a¢/c interface there is a carbon accumulation of approx-
silicon between martensite and austenite, so that only imately 7.6 at. pct C, implying a negative carbon
the carbon partition occurred during the partition stage gradient in the austenite. These results are a strong
at 400 C for 100 seconds. On the other hand, the silicon evidence of the carbon partitioning from martensite to
behavior in the composition profile of the h precipitate austenite during the partition stage. This phenomenon
(bottom part in Figure 3(b)) is compatible with the occurs because the chemical potential of carbon at the
formation of cementite, since it is well known that due interface in supersaturated ferrite (a¢) is higher than in
to the low solubility of the silicon in the cementite, its austenite and both phases have different solubilities.
growth must be accompanied by rejection of silicon. The During the partitioning stage, the system aims to
constrained carbon equilibrium (CCE) criterion assumes balance the chemical potential of carbon, giving rise to
that all carbon is partitioning from martensite to a carbon diffusive flux from martensite to austenite.
austenite during the partition stage. Thus, the formation According to the CCE model, the carbon partitioning
of tempered carbides (such as cementite) is one of the ends when the metastable equilibrium between ferrite
mechanisms that cause a significant deviation of the (a¢) and austenite (c) is reached, i.e., when the carbon
model, reducing the potential for the carbon enrichment redistribution (partitioning) reaches the point at which
of austenite. The presence of cementite in the martensite, the chemical potential of carbon is equal through the a¢/
evidenced in the APT measurements, clearly indicates c interface. Thus, the evidence of a carbon concentration
gradient at the interface might indicate that the carbon in austenite (135.7 kJ/mol), R is the universal gas
partitioning has not yet reached the steady state. constant (8.314 J/KÆmol), and T is the absolute temper-
Estimation of the average time required (t) for the ature (K). For the calculations of the homogenization
complete homogenization of carbon in the retained time, it is assumed that the average diffusion distance is
austenite from the martensite carbon migration can be equivalent to the austenite film thickness, i.e., 50 nm,
obtained by Eq. [1]: according to Figure 3. Application of Eq. [1] leads to a
homogenization time, at the quench temperature (318
x
t¼ ½1 C), of 41.4 seconds, while the holding time at that
6D temperature was only 5 s. De Knijf et al.[46] suggested
with x and D denoting the average diffusion distance that, at the quenching temperature, the isothermal
and the diffusivity of carbon in austenite, which can be holding time at the quenching temperature in Q&P
expressed as follows: steels must be kept short (usually five to ten seconds)
to prevent the precipitation of isothermal transforma-
D ¼ D0 expðQ=RTÞ; ½2 tion products. The same type of calculation applied at
the partitioning temperature (400 C) leads to a
where D0 is the pre-exponential constant (1.00 9 105 partition time of 1.43 seconds for complete homog-
m2/s), Q is the activation energy for diffusion of carbon enization of carbon in austenite. However, as shown in
along which the martensite laths form. The character- reduces the levels of carbon available to enrich the
istics of the parallel plates could correspond with the austenite and stabilize it at room temperature.
carbon segregation to stacking faults or microtwins in Comparing the blocky-type austenite carbon contents
martensite, as observed by transmission microscopy (at an a/cb interface) of the HSQ&P sample strained at
(yellow arrows in Figure 6). Another explanation is that 750 C (Ccb 6.63 ± 0.01 at. pct) and the Q&P sample
this alignment could be caused by the applied stresses, (Ccb 6.00 ± 0.01 at. pct), both quenched at 318 C and
which favor the formation of preferential crystallo- partitioned at 400 C for 100 seconds, it is possible to
graphic variants on the planes of the maximum shear observe an increase of 10 pct in the carbon content for
stress planes.[55] Therefore, due to the fact that there are the HSQ&P sample. This result can be explained by the
many crystallographic variants available per austenite additional contribution (besides the portion of carbon
grain, there is a high probability that the orientation of a depletion of the supersaturated martensite in the parti-
plate is close to the preferred orientation for the tioning step) in the austenite carbon enrichment caused
alignment to occur with respect to the stresses.[56] It is by the migration of carbon from the ferrite created
worth noting that the presence of such agglomeration of during the deformation at high temperature, i.e., formed
carbon or the formation of precipitates in martensite by the DIFT effect.[39,57] This is a combined increase
Fig. 5—(a) Combined IQ map and color-coded phase map identifying the regions corresponding to ferrite (a), martensite (a¢), and retained
austenite (c). The distribution of c is identified by the red regions, whereas the a and a¢ phases appear as green. (b) Combined IQ and KAM
map. HSQ&P sample strained at 750 C in 30 pct at a rate of 0.5 s1, quenched at 318 C, and partitioned at 400 C for 100 s (Color
figure online).
The images obtained by STEM of the sample ferrite has an important role in the carbon enrichment of
extracted from region #2 are analyzed in Figure 7. austenite. A possible explanation for this phenomenon is
Figure 7(a) shows a bright-field (BF) STEM image of the pre-existence of a carbon accumulation in the
the typical interlath retained austenite (c) with a film-like vicinity of the original ferrite/austenite interface. The
morphology (dark films) located between the martensite existence of this accumulation is possible if the forma-
lath boundaries. The identification of retained austenite, tion of the ferrite has not reached equilibrium or if there
ferrite, and the two types of martensite, lath martensite was not enough time for the carbon to homogenize in
and twin martensite (Figures 6 and 7), is similar with the austenite. As the DIFT ferrite formation occurs
previous work[59–64] also performed in steels treated by rapidly during the straining process (duration of 0.6
Q&P heat treatments. The presence of adjacent marten- seconds), both considerations are compatible with the
site (which formation induces defects in the surrounding experimental results. In relation to the distribution of
austenite) and the early stage of tensile deformation manganese in the analyzed region (region #2), a
during the HSQ&P process may explain this result. EDS significant accumulation of Mn along the ferrite/marten-
elemental maps of carbon and manganese are shown in site interface (original austenite) was observed. How-
Figures 7(c) and (d). It is possible to observe that the ever, it is not possible to observe a significant difference
austenite films between the laths of martensite are in the content of Mn in the volume (far from the
enriched in carbon, evidencing the partition of carbon. interface) between martensite (austenite) and ferrite,
Furthermore, it is observed that carbon-enriched although the partitioning of Mn can be thermodynam-
austenite has a saw-tooth morphology, so that in the ically predicted. This partition limited to the interface
vicinity of the interface with ferrite the carbon enrich- can be associated with two phenomena: the occurrence
ment is higher. This result shows that the presence of of a solute drag effect at the interface during ferrite
growth, or the kinetic control regime known as local considered to favorably influence on the toughness and
equilibrium with negligible partitioning (LENP). The ductility.[65] Additionally, it is known that one of the
LENP regimen will be discussed in the next section. Ad- important strengthening mechanisms in Q&P steels is
ditionally, Figures 7(f) and (g) show the HAADF- the martensite dislocation strengthening.[66]
STEM images. The HAADF-STEM image in
Figure 7(f) is taken from the same area as the bright-
C. Characterization of the HSQ&P Sample Strained
field image in Figure 7(e) and Figure (g) is taken from
at 800 C
the same area as the bright-field image in Figure 7(a)
obtained in HSQ&P750 sample of region 2 identified in The APT results of the HSQ&P sample strained at
Figure 5. The dense, dark regions seen in Figure 7(e) are 800 C in 30 pct at a rate of 0.5 s1, quenched at 318 C,
equal to the illuminated regions as seen in the and partitioned at 400 C for 100 seconds are shown in
Dark-Field image (Figure 7(f)); these regions are Figure 8. Figure 8(a) shows the EBSD phase image
retained austenite, and correspond with the carbon-en- identifying the indentations that allowed the three
riched regions observed in Figure 7(c). regions of interest (a, ferrite, a¢, martensite and c,
The BF-STEM image of HSQ&P sample (Figure 7) retained austenite) to be located for APT analysis. As
confirms the concurrence presence and stabilization of shown in Figures 8(a) and (b), the austenite evaluated in
the thin films of retained austenite distributed along the region #1 at an a¢/c interface in the vicinity of a ferrite
carbon-depleted martensite (formed during Q&P stage). grain is significantly enriched in carbon (Cc 7.3 at.
The thin-film morphology of retained austenite is pct), indicating that there was carbon partitioning from
martensite to austenite. As previously pointed out, the observed at the interface obtained in region #1 (Ca¢/c
carbon accumulation during the formation of DIFT 11 at. pct), as can be seen in Figure 8(b). In addition to
ferrite may also contribute to the carbon enrichment of the characterization of region #1, this result strongly
austenite. indicates that the presence of ferrite in the surroundings
At the a¢/c interface obtained in region #3 affects the carbon content of the retained austenite (Cc),
(Figure 8(d)), far from the influence of the ferrite grain, since Cc at the a¢/c/a interface was 7.3 at. pct, while at
carbon accumulation at the interface (Ca¢/c 7.3 at. the a¢/c interface this value was 5.9 at. pct. In this
pct) was also observed; however, it is less than that figure (Figure 8(b)), the proxigram obtained through an