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Toluene
JÖRG FABRI, VEBA AG, D€usseldorf, Federal Republic of Germany
ULRICH GRAESER, VEBA Öl AG, Gelsenkirchen, Federal Republic of Germany
THOMAS A. SIMO, Lurgi Öl-Gas-Chemie GmbH, Frankfurt/Main, Federal Republic
of Germany
material with a vanilla-like odor, extracted from Table 1. Data for binary azeotropes of toluene [3, 4]
the trunk of Myroxylon balsamum Harms var. Component bp at 0.1 MPa,
C Toluene
genium, a tall tree found in the high plateaus and
mountain ranges of South America. In the ex- Component Azeotrope content
traction process toluene is formed from benzyl of azeotrope, wt %
cinnamate (3-phenyl-2-propenoic acid phenyl- Water 100 84.1 79.7
methyl ester). Methanol 64.7 63.8 31
Acetic acid 118.5 105.0 66
C. B. MANSFIELD identified toluene in coal tar
Ethanol 78.3 76.6 33
in 1849. It had been given the name toluin by Glycol 197.4 110.2 93.5
J. J. BERZELIUS in 1843; later, J. S. MUSPRATT and Ethylenediamine 116.9 103 70
A. W. HOFMANN changed the name to toluol. In Propanol 97.3 92.5 49
1,2-Propanediol 187.8 110.5 98.5
English, toluene refers to the pure substance,
1,2-Propanediamine 120.9 105 68
whereas toluol refers to a commercial product, Dioxan 101.8 101.4 20
of variable purity. Butanol 117.8 105.7 73
Isobutanol 108.0 100.9 55.5
sec-Butanol 99.5 95.3 45
Pyridine 115.5 110.1 78.8
2. Properties tert-Amyl
alcohol 101.7 100.0 44
2.1. Physical Properties Isoamyl
alcohol 131.3 110.0 88
These product streams with their characteristic Table 4. Aromatic extraction processes
compositions and treatments have been described Process Licenser Solvent
in detail [13–16] (! Xylenes). An important
aspect of the extraction of toluene is the fact that Sulfolan Shell-UOP tetrahydrothiophene dioxide
Arosolvan Lurgi N-methylpyrrolidone
the pyrolysis products (from steam cracking, Morphylex Krupp-Koppers N-formylmorpholine
coking, etc.) must be hydrogenated before pure Formex Snamprogetti N-formylmorpholine
toluene can be extracted. The unsaturated com- IFP IFP dimethyl sulfoxide
ponents are converted to saturated ones and the Mofex Leunawerke methylformamide
Figure 2. The Tatoray process [2, 19] a) Reactor; b) Stripper; c) Bleaching clay columns; d) Heater; e) Benzene column;
f) Toluene column; g) Xylene column; h) C9 column
8. Environmental Aspects and at 20 C). With a vapor pressure of 2.9 kPa (at
Toxicology 20 C) toluene evaporates relatively rapidly in
air; besides the direct toxicological effects (see
8.1. Environmental Aspects Section 8.2) secondary reactions with other air
pollutants are also important. The reaction with
Leakage of toluene into soil or bodies of water nitrogen oxides in the presence of sunlight leads
constitutes a serious pollution problem. In Ger- to the formation of ozone and smog, and can cause
many, toluene is assigned to WGK 2 [38]. The severe ecotoxicological pollution [27, 41]. Even
solubility of toluene in water is very low (0.1 g/L though toluene undergoes these types of reaction
comparatively slowly, extensive measures are exhaustion was recorded [51]; at higher concen-
increasingly being taken to reduce vapor emis- trations, a narcotic effect predominated [56–58].
sions, both in solvents (where toluene is being In humans, concentrations up to ca. 800
replaced to some extent as a result of other mL/m3 affect the central nervous system, causing
developments, e.g., solvent-free paints), and in confusion, headache, nausea, or coordination dif-
the fuel sector (in which the emission of toluene ficulties as the most obvious effects [47–51].
into the atmosphere is being significantly low- Weakness and tiredness are also observed. The
ered by the installation of corresponding vapor effect of toluene on the central nervous system
retention systems – activated charcoal canisters can lead to hallucination and addiction (solvent
in passenger cars or gas displacement devices at sniffing). In three cases of death following fre-
gasoline stations, storage depots, and refineries) quent deliberate inhalation of large quantities of
[42, 43]. When toluene is used a a fuel compo- toluene-containing solvents, the lethal dose for
nent, it affects the composition of exhaust gases humans was estimated as 2000 mL/m3 within
[27, 44]. 30 min [59]. At high concentrations, disruption
of kidney function is observed [60].
liquid toluene is 0.17 mg cm2 h1, considerably 7 K. Weissermel, H.-J. Arpe: Industrielle Organische Che-
lower than assumed previously [74]. mie, 3rd ed., Verlag Chemie, Weinheim – New York
The metabolic conversion of toluene mainly 1990, p. 374, 377.
8 K. Owen, T. Coley: Automotive Fuels Handbook, Society
occurs in the liver. Degradation takes place over
of Automotive Engineers Inc. (SAE), Warrendale, PA
many steps and involves the formation of benz- 1990, pp. 144 – 145.
aldehyde and benzoic acid, and their conjugation 9 W. E. A. Dabelstein, A. A. Reglitzky, K. Reders, N.
with glycine to give hippuric acid, which is Lucht: 100 Jahre Kraftstoffe f€ ur den Straßenverkehr,
excreted in the urine. Phenolic metabolites (o- Shell Technischer Dienst, Hamburg 1989, pp. 7, 8,
and p-cresol) have also been detected in the urine 16 – 25.
in small quantities (up to ca. 0.2 %) [75, 76]. 10 Winnacker-K€ uchler, 3rd ed., vol. 3, p. 817.
11 Ullmann, 3rd ed., 17, 446.
12 Beilstein, 4 (5), 652.
Mutagenicity, Teratogenicity, and Carci-
13 K. H. Eisenlohr et al., Erdoel Kohle Erdgas Petrochem. 16
nogenicity. In the Ames test using Salmonella (1963) no. 6, 523.
typhimurium strains, no mutagenic effects could 14 K.-H. Eisenlohr, Erdoel Kohle Erdgas Petrochem. 20
be detected with toluene, with or without meta- (1967) 82 – 89.
bolic activation [77, 78]. 15 J. J. Wise, A. J. Silvestri, Oil Gas J. 74 (1976) 140. C. D.
On testing the effect of toluene on mice, no Chang, A. J. Silvestri, J. Catal. 47 (1977) 24a.
increase in chromosomal aberrations was estab- 16 A. Chauvel, G. Lefebre: Petrochemical Processes, vol. 1,
lished [79]. In a more recent study, in humans Editions Technip IFP, Paris 1989, pp. 154 – 159, 165 –
178.
exposed to toluene vapor in the concentration
17 Lurgi Öl-Gas-Chemie GmbH, company brochure, Lurgi
range 200 – 300 mL/m3 for ca. 16 a, significant Distapex Process – Recovery of Pure Aromatics,
increase in structural changes was observed no. 1640e/9.91/10.
(chromatid cleavage and exchange), which could 18 K. Lackner, Erdoel Kohle Erdgas Petrochem. 34 (1981)
be detected up to two years after exposure had no. 1, 26 – 30.
terminated [80]. In a large number of animal 19 Toray Industries, Inc.: Transalkylation of Aromatics,
experiments, there was no certain evidence for Tokyo, Japan, March 1982. K. Weissermel, H. J. Arpe:
teratogenic effects [81]. No indication of a car- Industrielle Organische Chemie, Verlag Chemie, Wein-
heim – New York 1978, pp. 313 – 314. Hydrocarbon
cinogenic or cocarcinogenic potential has been
Process 60 (1981) no. 11, 139.
found for toluene [82]. 20 P. J. Kuchar, D. Y. Lin, V. Zukauskas, D. Brkie: ‘‘Isomar
and Tatoray Production Flexibility,’’ Proc. 1988 UOP
Technology Conference, Des Plaines, Ill. 1989. E. C.
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