Wiring Diagrams

Industrial Generator Sets

Models:
20--300 kW
(John Deere-Powered Models)

Controllers:
Decision-Makerr 550
Decision-Makerr 3000
Decision-Makerr 6000

TP-6798 2/13d
Product Identification Information
Product identification numbers determine service parts.
Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.
Generator Set Identification Numbers
Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number

Accessory Number Accessory Description

Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description
 Introduction

This manual provides wiring diagrams for the Information in this publication represents data available
20--300 kW generator sets equipped with one of the at the time of print. Kohler Co. reserves the right to
following controllers: change this publication and the products represented
without notice and without any obligation or liability
D Decision-Makerr 550
whatsoever.
D Decision-Makerr 3000
D Decision-Makerr 6000 (100--300 kW)

Service Assistance

For professional advice on generator set power China

requirements and conscientious service, please contact North China Regional Office, Beijing
your nearest Kohler distributor or dealer. Phone: (86) 10 6518 7950
(86) 10 6518 7951
D Consult the Yellow Pages under the heading (86) 10 6518 7952
Generators—Electric. Fax: (86) 10 6518 7955

D Visit
the Kohler Power Systems website at East China Regional Office, Shanghai
KOHLERPower.com. Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product. Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444. (91) 80 3366231
Fax: (91) 80 3315972
D Outside the US and Canada, call the nearest regional
office. Japan, Korea
North Asia Regional Office
Headquarters Europe, Middle East, Africa Tokyo, Japan
(EMEA) Phone: (813) 3440-4515
Kohler Power Systems Fax: (813) 3440-2727
3 rue de Brennus
Latin America
93200 Saint Denis
Latin America Regional Office
France
Lakeland, Florida, USA
Phone: (33) 1 49 178300
Phone: (863) 619-7568
Fax: (33) 1 49 178301
Fax: (863) 701-7131
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455

TP-6798 2/13 Introduction 3

 Notes

4 Service Assistance TP-6798 2/13

 Wiring Diagrams

Use the Wiring Diagram Cross-Reference chart to Diagrams Reference chart to determine the wiring
determine the wiring diagram version number for a diagram numbers for your unit. Refer to Controller
given model number and spec number. Then find that Identification for controller type identification, if
version number and the controller type on the Wiring necessary.

Wiring Diagram Cross-Reference

Generator Set Wiring Diagram
Model No. Hz Generator Set Spec No. Version No.
20REOZJC 60 GM73381-GA5 1-1, 1-2, or 1-3
30REOZJC 60 GM73381-GA6 1-1, 1-2, or 1-3
40REOZJC 60 GM73881-GA3 2-1 or 2-2
50REOZJD 60 GM79513-GA2 3
60REOZJD 60 GM79513-GA1, -GA8 3
80REOZJF 60 GM81567-GA1, -GA2, -GA3, -GA4 4
100REOZJF 60 GM81567-GA5, -GA6 5
125REOZJG 60 GM79239-GA1, -GA2 5
150REOZJF 60 GM81645-GA1, -GA2 6
180REOZJF 60 GM81290-GA1 7
180REOZJG 50/60 GM84750-GA1 7
200REOZJF 60 GM81290-GA2, -GA3 7
230REOZJE 60 GM66100-GA4 8
250REOZJE 60 GM66100-GA5 8
275REOZJE 60 GM66100-GA6 8
300REOZJ 60 GM66100-GA7 8

TP-6798 2/13 Wiring Diagrams 5

20/30REOZJC Wiring Diagrams Reference
Controller Description Version 1-1 Page Version 1-2 Page Version 1-3 Page
Decision-Makerr 550 Controller
Control and Harness Module Nos. GM59851-MA1 GM76184-MA1 GM76184-MA2
Point-to-Point Wiring Diagram
Sheet 1 GM60084A-E 47 GM78237A-B 62 GM86653A- 95
Sheet 2 GM60084B-E 48 GM78237B-B 63 GM86653B- 96
Permanent Magnet Alt. GM35943-D 44 GM35943-D 44 GM35943-D 44
Schematic Diagram
Sheet 1 ADV-7447A-D 17 ADV-8036A-A 24 ADV-8520- 41
Sheet 2 ADV-7447B-D 18 ADV-8036B-A 25 —
Permanent Magnet Alt. ADV-6957-B 15 ADV-6957-B 15 ADV-6957-B 15
Accessory Connections
Sheet 1 GM16088A-H 42 GM78247A-D 71 GM78247A-D 71
Sheet 2 GM16088B-H 43 GM78247C-D 73 GM78247C-D 73
Sheet 3 — GM78247D-D 74 GM78247D-D 74
Decision-Makerr 3000
Controller
Control and Harness Module Nos. GM75562-MA1 GM76185-MA1 GM76185-MA1
Point-to-Point Wiring Diagram
Sheet 1 GM70301A-B 52 GM78238A-A 64 GM78238A-A 64
Sheet 2 GM70301B-B 53 GM78238B-A 65 GM78238B-A 65
Permanent Magnet Alt. GM35943-D 44 GM35943-D 44 GM35943-D 44
Schematic Diagram
Sheet 1 ADV-7714-B 20 ADV-8037- 26 ADV-8037- 26
Permanent Magnet Alt. ADV-6957-B 15 ADV-6957-B 15 ADV-6957-B 15
Accessory Connections
Sheet 1 GM67191-B 49 GM78246- 70 GM78246- 70
Alternator Reconnections
4-Lead ADV-5875A-P 13 ADV-5875A-P 13 ADV-5875A-P 13
12-Lead ADV-5875B-P 14 ADV-5875B-P 14 ADV-5875B-P 14
Note: The Module Nos. are listed on a nameplate decal located on the generator set controller or junction box.

6 Wiring Diagrams TP-6798 2/13

40REOZJC Wiring Diagrams Reference
Controller Description Version 2-1 Page Version 2-2 Page
Decision-Makerr 550 Controller
Control and Harness Module Nos. GM57157-MA3 GM76186-MA1
Point-to-Point Wiring Diagram
Sheet 1 GM58940A-D 45 GM78239A- 66
Sheet 2 GM58940B-D 46 GM78239B- 67
Permanent Magnet Alt. GM35943-D 44 GM35943-D 44
Schematic Diagram
Sheet 1 ADV-7425-B 16 ADV-8038- 27
Permanent Magnet Alt. ADV-6957-B 15 ADV-6957-B 15
Accessory Connections
Sheet 1 GM16088A-H 42 GM78247A-D 71
Sheet 2 GM16088B-H 43 GM78247C-D 73
Sheet 3 — GM78247D-D 74
Decision-Makerr 3000
Controller
Control and Harness Module Nos. GM69855-MA1 GM76187-MA1
Point-to-Point Wiring Diagram
Sheet 1 GM69527A-B 50 GM78240A- 68
Sheet 2 GM69527B-B 51 GM78240B- 69
Permanent Magnet Alt. GM35943-D 44 GM35943-D 44
Schematic Diagram
Sheet 1 ADV-7691--B 19 ADV-8039- 28
Permanent Magnet Alt. ADV-6957-B 15 ADV-6957-B 15
Accessory Connections
Sheet 1 GM67191-B 49 GM78246- 70
Alternator Reconnections
4-Lead ADV-5875A-P 13 ADV-5875A-P 13
12-Lead ADV-5875B-P 14 ADV-5875B-P 14
Note: The Module Nos. are listed on a nameplate decal located on the generator set controller or junction box.

TP-6798 2/13 Wiring Diagrams 7

50/60REOZJD Wiring Diagrams Reference 80REOZJF Wiring Diagrams Reference
Controller Description Version 3 Page Controller Description Version 4 Page
Decision-Makerr 550 Decision-Makerr 550
Controller Controller
Point-to-Point Wiring Diagram Point-to-Point Wiring Diagram
Sheet 1 GM78239A- 66 Sheet 1 GM79689A-B 77
Sheet 2 GM78239B- 67 Sheet 2 GM79689B-B 78
Permanent Magnet Alt. GM35943-D 44 Permanent Magnet Alt. GM35943-D 44
Schematic Diagram Schematic Diagram
Sheet 1 ADV-8038- 27 Sheet 1 ADV-8040-B 29
Permanent Magnet Alt. ADV-6957-B 15 Permanent Magnet Alt. ADV-6957-B 15
Accessory Connections Accessory Connections
Sheet 1 GM78247A-D 71 Sheet 1 GM78247A-D 71
Sheet 2 GM78247C-D 73 Sheet 2 GM78247C-D 73
Sheet 3 GM78247D-D 74 Sheet 3 GM78247D-D 74
Decision-Makerr 3000 Decision-Makerr 3000
Controller Controller
Point-to-Point Wiring Diagram Point-to-Point Wiring Diagram
Sheet 1 GM78240A- 68 Sheet 1 GM79690A-A 79
Sheet 2 GM78240B- 69 Sheet 2 GM79690B-A 80
Permanent Magnet Alt. GM35943-D 44 Permanent Magnet Alt. GM35943-D 44
Schematic Diagram Schematic Diagram
Sheet 1 ADV-8039- 28 Sheet 1 ADV-8041-A 30
Permanent Magnet Alt. ADV-6957-B 15 Permanent Magnet Alt. ADV-6957-B 15
Accessory Connections Accessory Connections
Sheet 1 GM78246- 70 Sheet 1 GM78246- 70
Alternator Reconnections Alternator Reconnections
4-Lead ADV-5875A-P 13 4-Lead ADV-5875A-P 13
12-Lead ADV-5875B-P 14 12-Lead ADV-5875B-P 14

8 Wiring Diagrams TP-6798 2/13

100REOZJF and 125REOZJG Wiring 150REOZJF Wiring Diagrams Reference
Diagrams Reference Controller Description Version 6 Page
Controller Description Version 5 Page Decision-Makerr 550
Decision-Makerr 550 Controller
Controller Point-to-Point Wiring Diagram
Point-to-Point Wiring Diagram Sheet 1 GM79692A-A 81
Sheet 1 GM79689A-B 77 Sheet 2 GM79692B-A 82
Sheet 2 GM79689B-B 78 Permanent Magnet Alt. GM35943-D 44
Permanent Magnet Alt. GM35943-D 44 Schematic Diagram
Schematic Diagram Sheet 1 ADV-8042-B 31
Sheet 1 ADV-8040-B 29 Permanent Magnet Alt. ADV-6957-B 15
Permanent Magnet Alt. ADV-6957-B 15 Accessory Connections
Accessory Connections Sheet 1 GM78247A-D 71
Sheet 1 GM78247A-D 71 Sheet 2 GM78247C-D 73
Sheet 2 GM78247C-D 73 Sheet 3 GM78247D-D 74
Sheet 3 GM78247D-D 74 Decision-Makerr 3000
Decision-Makerr 3000 Controller
Controller Point-to-Point Wiring Diagram
Point-to-Point Wiring Diagram Sheet 1 GM79693A-B 83
Sheet 1 GM79690A-A 79 Sheet 2 GM79693B-B 84
Sheet 2 GM79690B-A 80 Permanent Magnet Alt. GM35943-D 44
Permanent Magnet Alt. GM35943-D 44 Schematic Diagram
Schematic Diagram Sheet 1 ADV-8043-C 32
Sheet 1 ADV-8041-A 30 Permanent Magnet Alt. ADV-6957-B 15
Permanent Magnet Alt. ADV-6957-B 15 Accessory Connections
Accessory Connections Sheet 1 GM78246- 70
Sheet 1 GM78246- 70 Decision-Makerr 6000
Decision-Makerr 6000 Controller
Controller Point-to-Point Wiring Diagram
Point-to-Point Wiring Diagram Sheet 1 GM81337A-A 91
Sheet 1 GM81336A-A 89 Sheet 2 GM81337B-A 92
Sheet 2 GM81336B-A 90 Permanent Magnet Alt. GM35943-D 44
Permanent Magnet Alt. GM35943-D 44 Schematic Diagram
Schematic Diagram Sheet 1 ADV-8201-B 36
Sheet 1 ADV-8200-B 35 Permanent Magnet Alt. ADV-6957-B 15
Permanent Magnet Alt. ADV-6957-B 15 Accessory Connections
Accessory Connections Sheet 1 GM78247B-D 72
Sheet 1 GM78247B-D 72 Sheet 2 GM78247C-D 73
Sheet 2 GM78247C-D 73 Sheet 3 GM72449A-A 54
Sheet 3 GM72449A-A 54 Sheet 4 GM72449B-A 55
Sheet 4 GM72449B-A 55 Sheet 5 GM72449C-A 56
Sheet 5 GM72449C-A 56 Sheet 6 GM72449D-A 57
Sheet 6 GM72449D-A 57 Sheet 7 ADV-8493A- 38
Sheet 7 ADV-8493A- 38 Sheet 8 ADV-8493B- 39
Sheet 8 ADV-8493B- 39 Sheet 9 ADV-8493C- 40
Sheet 9 ADV-8493C- 40 Alternator Reconnections
Alternator Reconnections 4-Lead ADV-5875A-P 13
4-Lead ADV-5875A-P 13 12-Lead ADV-5875B-P 14
12-Lead ADV-5875B-P 14

TP-6798 2/13 Wiring Diagrams 9

180/200REOZJF and 180REOZJG Wiring 230--275REOZJE and 300REOZJ Wiring
Diagrams Reference Diagrams Reference
Controller Description Version 7 Page Controller Description Version 8 Page
Decision-Makerr 550 Decision-Makerr 550
Controller Controller
Point-to-Point Wiring Diagram Point-to-Point Wiring Diagram
Sheet 1 GM79934A-B 85 Sheet 1 GM75953A-C 58
Sheet 2 GM79934B-B 86 Sheet 2 GM75953B-C 59
Permanent Magnet Alt. GM35943-D 44 Permanent Magnet Alt. GM35943-D 44
Schematic Diagram Schematic Diagram
Sheet 1 ADV-8049-B 33 Sheet 1 ADV-7932-B 21
Permanent Magnet Alt. ADV-6957-B 15 Permanent Magnet Alt. ADV-6957-B 15
Accessory Connections Accessory Connections
Sheet 1 GM78247A-D 71 Sheet 1 GM78247A-D 71
Sheet 2 GM78247C-D 73 Sheet 2 GM78247C-D 73
Sheet 3 GM78247D-D 74 Sheet 3 GM78247D-D 74
Decision-Makerr 3000 Decision-Makerr 3000
Controller Controller
Point-to-Point Wiring Diagram Point-to-Point Wiring Diagram
Sheet 1 GM79935A-B 87 Sheet 1 GM77079A-A 60
Sheet 2 GM79935B-B 88 Sheet 2 GM77079B-A 61
Permanent Magnet Alt. GM35943-D 44 Permanent Magnet Alt. GM35943-D 44
Schematic Diagram Schematic Diagram
Sheet 1 ADV-8050-A 34 Sheet 1 ADV-7933-A 22
Permanent Magnet Alt. ADV-6957-B 15 Permanent Magnet Alt. ADV-6957-B 15
Accessory Connections Accessory Connections
Sheet 1 GM78246- 70 Sheet 1 GM78246- 70
Decision-Makerr 6000 Decision-Makerr 6000
Controller Controller
Point-to-Point Wiring Diagram Point-to-Point Wiring Diagram
Sheet 1 GM81338A-B 93 Sheet 1 GM78254A-F 75
Sheet 2 GM81338B-B 94 Sheet 2 GM78254B-F 76
Permanent Magnet Alt. GM35943-D 44 Permanent Magnet Alt. GM35943-D 44
Schematic Diagram Schematic Diagram
Sheet 1 ADV-8225-C 37 Sheet 1 ADV-7934-E 23
Permanent Magnet Alt. ADV-6957-B 15 Permanent Magnet Alt. ADV-6957-B 15
Accessory Connections Accessory Connections
Sheet 1 GM78247B-D 72 Sheet 1 GM78247B-D 72
Sheet 2 GM78247C-D 73 Sheet 2 GM78247C-D 73
Sheet 3 GM72449A-A 54 Sheet 3 GM72449A-A 54
Sheet 4 GM72449B-A 55 Sheet 4 GM72449B-A 55
Sheet 5 GM72449C-A 56 Sheet 5 GM72449C-A 56
Sheet 6 GM72449D-A 57 Sheet 6 GM72449D-A 57
Sheet 7 ADV-8493A- 38 Sheet 7 ADV-8493A- 38
Sheet 8 ADV-8493B- 39 Sheet 8 ADV-8493B- 39
Sheet 9 ADV-8493C- 40 Sheet 9 ADV-8493C- 40
Alternator Reconnections Alternator Reconnections
4-Lead ADV-5875A-P 13 4-Lead ADV-5875A-P 13
12-Lead ADV-5875B-P 14 12-Lead ADV-5875B-P 14

10 Wiring Diagrams TP-6798 2/13

 Controller Identification

Decision-Makerr 550 Controller Decision-Makerr 3000 Controller

Decision-Makerr 550 Controller with Decision-Makerr 6000 Controller

Keyswitch

TP-6798 2/13 Controller Identification 11

 Notes

12 Controller Identification TP-6798 2/13

TP-6798 2/13 Wiring Diagrams 13
14 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 15
16 Wiring Diagrams TP-6798 2/13
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18 Wiring Diagrams TP-6798 2/13
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20 Wiring Diagrams TP-6798 2/13
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22 Wiring Diagrams TP-6798 2/13
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24 Wiring Diagrams TP-6798 2/13
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26 Wiring Diagrams TP-6798 2/13
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28 Wiring Diagrams TP-6798 2/13
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30 Wiring Diagrams TP-6798 2/13
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32 Wiring Diagrams TP-6798 2/13
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34 Wiring Diagrams TP-6798 2/13
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36 Wiring Diagrams TP-6798 2/13
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38 Wiring Diagrams TP-6798 2/13
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40 Wiring Diagrams TP-6798 2/13
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42 Wiring Diagrams TP-6798 2/13
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44 Wiring Diagrams TP-6798 2/13
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46 Wiring Diagrams TP-6798 2/13
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48 Wiring Diagrams TP-6798 2/13
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50 Wiring Diagrams TP-6798 2/13
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52 Wiring Diagrams TP-6798 2/13
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54 Wiring Diagrams TP-6798 2/13
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56 Wiring Diagrams TP-6798 2/13
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58 Wiring Diagrams TP-6798 2/13
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60 Wiring Diagrams TP-6798 2/13
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62 Wiring Diagrams TP-6798 2/13
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64 Wiring Diagrams TP-6798 2/13
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66 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 67
68 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 69
70 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 71
72 Wiring Diagrams TP-6798 2/13
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74 Wiring Diagrams TP-6798 2/13
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76 Wiring Diagrams TP-6798 2/13
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78 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 79
80 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 81
82 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 83
84 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 85
86 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 87
88 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 89
90 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 91
92 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 93
94 Wiring Diagrams TP-6798 2/13
TP-6798 2/13 Wiring Diagrams 95
96 Wiring Diagrams TP-6798 2/13
 Notes

TP-6798 2/13 97
 Notes

98 TP-6798 2/13

TP-6798 2/13d
E 2011, 2012, 2013 by Kohler Co. All rights reserved.
KOHLER CO. Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KOHLERPower.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455