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www.dnrps.

com
SINGAPORE | MALAYSIA | INDONESIA | THAILAND | PHILIPPINES | VIE TNAM | INDIA

Operations Intelligence in Real Time. The Difference We Make.

DNR Process Solutions Pte Ltd


Address: 1 Bukit Batok Street 22, #01-06 GRP Building, Singapore 659592 | Tel: +65 6896 3063 | Fax: +65 6896 3583 | Email: consult@dnrps.com
02 | DNR Process Solutions DNR Process Solutions | 03

TABLE OF CONTENTS WHO WE ARE

DNR Process Solutions Pte Ltd (DNR) provides integrated, process automation
and IT solutions to the Fats and Oils, Specialty Chemicals, Oil and Gas, Marine
and Offshore, Water and Waste Water industries.

Since its incorporation in Singapore in 2002, the company has expanded


into the Asia region as a leader in the design and integration of cutting-
edge process automation solutions and state-of-the-art technologies
encompassing sensor, automation, information and communication
technologies. Being vendor independent, DNR is able to select best-in-
class innovations to complement its designs and deliver optimal process
efficiency and system interoperability to its international clients.
3 Who We Are
Headquartered in Singapore with presence in Malaysia, Indonesia, Thailand,
3 Mission, Vision, Values, Our Promise Philippines, Vietnam and India, DNR today supports large-scale and ground-
What We Do breaking projects around the world.
4-5
6-7 Our Expertise
With the tools, the people and the expertise to craft and deliver world-class
process automation and IT solutions, DNR is your provider of choice.

SYSTEM INTEGRATION
8-9 Process Control and Automation

MISSION VALUES
BULK STORAGE AND MATERIAL MOVEMENT SOLUTIONS To provide world-class integrated Our values empower us to create positive IMPACT
process automation and IT solutions
Inventory Management for Fats and Oils Industry Innovation
10-11 using leading-edge sensor, We continuously learn and
communications, control and apply new ideas creatively to add value.
12-13 Material Movement and Tracking for Fats and Oils Industry information technologies
14-15 to manage assets with efficacy and Momentum
Terminal Resource Planning and Execution for Oil & Gas Industry
create value for our clients. We respond promptly
16-17 Inventory Management for Bulk Solids Industry with best-in-class solutions.
Professionalism
VISION We constantly excel in character,
ASSET MANAGEMENT SOLUTIONS To be a global process automation and competency and practices.
18-19 IT solutions provider of choice in the Accountability
Plant Maintenance Management
markets we serve. We are answerable
for our actions.
ENTERPRISE IOT SOLUTIONS
20-21 Remote Monitoring and Management of Distributed Assets
OUR PROMISE Customer-centricity
We put customers first and
WE APPLY consistently deliver on our promise.
cutting-edge technology solutions,
competitive technical capabilities, Teamwork
22-23 Iconic Projects effective programme management We collaborate
and excellent after-sales support. as we work towards common goals.
04 | DNR Process Solutions DNR Process Solutions | 05

WHAT WE DO OUR METHODOLOGY


from concept to commissioning
DNR excels in providing end-to-end process automation solutions to the markets we serve, customising Our methodology allows us to identify your business’ gaps accurately, devise fully integrated tailor-made
our proprietary software programs to plug the communication gap between our clients’ plant and field solutions, take your project to completion and extend strong after-sales support. This ensures that we
operations and their ERP system to provide a complete overview of operations in real time. address your needs thoroughly throughout and deliver a timely final solution while still making sure you
stay covered beyond the plant commissioning.
Adopting our totally integrated service delivery methodology, our qualified team of engineers work closely
with our consultants and service delivery teams to ensure that our solutions are efficiently integrated with
your existing infrastructure on time and within budget.

OUR SOLUTIONS 1 Consultation


Our first step is to analyse your business 3 Programme management
Our team is highly trained to manage all

AT A GLANCE operations and gain a deep understanding


of your goals and requirements. We work
aspects of programme delivery effectively.
From procurement and project tracking to
closely with you to identify key areas and documenting procedures and quality control
on Invento
grati ry M come up with solutions that are economically systems, we ensure not only that your system
Inte ana and operationally viable for your business, is delivered on time, but also within your stated
m ge
yste me with the requisite scalability to serve your budget and to all quality standards.
S nt operations as you grow.
Tank G
a

4
Tank Fa uging

2
A
AD
/SC SIS ES ERP Int rm Con Design, engineering DNR Care – After-sales support

M Trac
g

C egra tro
PL CS & & M and integration
rin

ate kin
tio ls & At DNR, we understand the importance of
D tch ation n
ee

Ba alid
ria g
V Having established your needs, our highly excellent after-sales and technical support
gin

lM experienced design team sets to work on in minimising downtime and maintaining


We ovemAccou
M ck ISCC
& En

igh en nting

ove operational costs. That is why you can count on


Sto SPO/

the design concept and produces a detailed


R
n

Brid ts
re
Control ntatio

SOFTWARE & design blueprint on which our engineers our dedicated after-sales service – DNR Care
ctu

ment
Design

ge

– to be your single point of contact in helping


stru

AUTOMATION can build to create highly targeted systems


e
s
Instrum

you trouble shoot for every layer of your


IT Infra

that will integrate seamlessly into your


TECHNOLOGIES existing infrastructure. industrial IT and automation needs, long after
the project delivery.
Being vendor-independent, we are able to
g & e s o u rce
u t io n
E n te r p r

gration
Teleco ate En ycla
A lt e r n & Re c
Refus Care
H e al t h

develop applications and select the best


TAS ountin

technologies in the market to complement


G & Acc s
S ve ac ts
m T er b l e
e

AT tock ment

I nte

Exec

our designs. At the same time, we leverage our


ow gy s

M o o nt r
i se I

n in al R
e rs

alliances with world-class companies to bring


C

an i n
OT

M
you quality components. This helps you save
Pl Term

S p a in te e rs costs without compromising on quality. Vendor independence


S

Co are nan a nn
ol u

M o ndit Par ts ce 3D S c
n it i o n - Volum remen
e t means we can source
ti o

o ri b a se d
ng s
M e a or yu best-in-class technologies
I n ve n t
ns

and components
As ry
se o
tM nt
an a
ge m s I nve
e nt Bulk S o li d
06 | DNR Process Solutions DNR Process Solutions | 07

OUR EXPERTISE Sensors


We provide sensors to detect physical conditions
Communication
Communication technology is the backbone of
such as Level, Flow, Pressure, Temperature, Weight, network and integration. We specialise in harnessing

O ver the years, DNR has gained the trust of our customers
by consistently demonstrating our competent technical
capabilities at every stage of implementation, from pre-sales FROM SENSOR TO CEO
etc. to provide accurate information for monitoring,
control and automation. Our customers also
field intelligence by employing Profibus PA,
technology and interfaces that enable communication
between devices and the control system. At the
rely on our expertise to select sensors and field
to project implementation and post-project services. To Integration of devices that comply with design standards, safety forefront of Enterprise IOT (Internet of Things), we use
deliver a total industrial IT and automation solution, we offer automation and regulations and process requirements. the Internet for remote access and monitoring, and
four leading-edge technologies: sensors, communication, information technology employ standard communication technologies and
automation, and information. for complete protocols to provide total integration.
interoperability.
We are one of the few providers able to integrate all four Automation Information Technology
technologies across three levels of integration (Strategic,
We harness the powers of computers and We offer both hardware and software solutions
Operational and Floor level) to create a scalable system that
technology to automate processes to increase the spanning storage, receipt, retrieval and transmission
works seamlessly to optimise your business processes.
reliability and efficiency of business operations. for easy management of your data, so you’ll be
In doing so, we take people out of the equation, able to access it whenever and wherever you
eliminating human error to improve productivity, need. The specialist IT team at DNR has developed
accuracy and precision. industry-specific solutions for inventory movement,
stock accounting, quality, tracking, maintenance
and remote monitoring to provide total vertical
integration from plan to business in real time.

More than
2,000 tanks INDUSTRY-SPECIFIC SOLUTIONS
automated using
our solutions

Over 50 sites More than


managing their 10,000 devices POIMS
Inventory Management
POIMS Plus
Material Movement and Tracking for
Fuel Track
Fuel Movement, Storage and Execution

inventories with connected on our for Fats and Oil Industry Fats and Oils Industry for Petroleum and Marine Industry

our services Profibus network


at a single site

3D Scanner & MultiVision MaxPro e-Rims


Bulk Solid Inventory Management Plant Maintenance Management Remote Monitoring for
Enhanced Business Management
08 | DNR Process Solutions DNR Process Solutions | 09

System Integration MODULES


i-PICS Methodology
PROCESS CONTROL An all-in-one solution such as DNR’s
Integrated Process Information & Control
Fieldbus Network
& Devices
Integrated
MCC & Energy
AND AUTOMATION System (i-PICS) allows you to monitor and
control all your processes on one platform.
Management

Connecting your business to your With our in-depth understanding of


industry processes and our competitive
SCADA/PLC Distributed
Control Systems
manufacturing processes in real-time technical capabilities, we adopt a four-
step methodology that we call the DNR
i-PICS to deliver leading-edge process Batch Integrated
automation and information solutions that Automation Safety
are specifically designed to enhance your
operations and workflow in real time.
MES/ERP Plant Asset
Integration Management

Flexible, scalable, powerful:


The innovative distributed INDUSTRY EXPERTISE
control system-Simatic PCS7
Simatic-PCS7 combines unique scalable Environmental, Water and Infrastructure
architecture with powerful engineering • Sewage Treatment
tools and a wide variety of functions, all of • NEWater
• Potable Water
which can be integrated seamlessly into • RO/MF/DI
your existing environment. • Ultra Pure Water
• Desalination
• Facility Management System
The system enables you to respond • HVAC & BMS
swiftly to constantly changing market • Green Mark Compliance
environments. Integrated safety concepts
ensure continuous operations of your Speciality Chemicals
system, man, machine and environment. • Ethoxylation
• Esterification
• Hydrogenation
With expert domain knowledge, we offer • Oil-Splitting & Glycerine Treatment
high system availability, investment security • Fraction & Distillation
and future-safe technology, together with • Saponification
reduced total cost of ownership.
Oil & Gas and Marine
• Terminal Automation

O ur solutions range from a single PLC/SCADA system


to highly redundant distributed control and safety
shutdown systems, seamlessly integrated with plant
Automate, control and
• Gas Compression Skids
• FPSO & FSO

information management, maintenance management,


manage your entire plant Food & Pharma
manufacturing execution and enterprise resource operations seamlessly • Process Control Systems
planning systems. • CFR21 Compliance
10 | DNR Process Solutions DNR Process Solutions | 11

Bulk Storage and Movement MODULES


Timely and accurate
TANK FARMS STORAGE information at your fingertips Management
Console
User
Management
Redefining tank farm management Tank Farm
Inventory Management System
A comprehensive and leading-edge
Tank Farm Inventory Management IT
for greater efficiency Solution, POIMS utilises industry-standard Alarm Report
computation formulas and syncs with tank Management Management
gauging devices to measure and compute
tank farm inventories with high accuracy.
In other words, you get real-time, error- Engineering Audit Trail
free, up-to-date reports whenever you Studio Management
need, to make critical business decisions.

Database I/O Agent


Unified view of all Management OPC Tunneller
your tank farm inventories
By consolidating the inventory data of
your tank farms in different geographical
locations onto a single platform, you
enjoy the benefit of having a unified
view of your tank farm inventories at one
glance. In short, you’ll be able to view
USER CAPABILITIES
the inventory levels and available storage DNR offers a wide range of professional services to help roll out POIMS
capacity in all your tank farms, enabling to meet your unique business requirements and project constraints.
you to make informed dispatch and Our services include:
production decisions.
Consultation & Design Engineering
• Field Instruments & Field Network (supports various
Integration with plant industry standards like Profibus, HART, Modbus, etc.)
• Tank Farm and Balance of the Plant Control System
and enterprise applications
C ompanies dealing with bulk liquid
inventory face myriad obstacles. Not only
is it a challenge performing accurate and
POIMS allows you to share your real-time
inventory information with your existing
• Integration with Plant or Enterprise Systems (offers
standard middleware and options for bespoke solutions)

timely material reconciliations, but the lack of or future plant systems, allowing you
information hinders critical day-to-day business POIMS – to build on your original investment at
The smartest way of Application Development
and production decisions. minimal cost. With data stored on the • Control System Applications
controlling, monitoring Cloud, decision-makers can conveniently • Bespoke Middleware for Systems Integrations and
In addition, many processes rely on manual and managing your tank and securely access the information they Business Automation
labour, resulting in inefficiency, a loss of control farm inventory. need any time, anywhere.
and a higher risk of error. As such, enterprises
need a solution that can automate, integrate
and compute their tank farm inventory to drive
greater productivity and profitability. Supply, Installation, Testing & Commissioning,
Get real-time, error-free, Training & Operational Support and System
up-to-date reports when you Maintenance
need them and make informed • Instrumentation & Field Network
critical business decisions. • Tank Farm and Balance of the Plant Control System
• IT Infrastructure
12 | DNR Process Solutions DNR Process Solutions | 13

Bulk Storage and Movement MODULES

MATERIAL MOVEMENT Effectively plan, execute Work Order Weighbridge

Track and manage your entire Tank Farm


- Plus and track orders and deliveries
Management Management
Material Movement and Tracking Solutions
With central management of the entire
material movement process material movement process, you’ll be able RSPO/ISCC Material Movement
to pre-schedule deliveries and track them Compliance Planning & Execution
from start to finish, ensuring that the right
product is delivered via the right mode of
transportation at the right time. Tracking Production Stock Accounting
also means it’s easy to account for material Monitoring & Reconciliation
variances in transportation to and from
your tank farms.
Quality SAP/ERP
Assurance Integration
Improved accountability Management
and information accuracy
Using modules aimed at improving
material reconciliation and throughput,
you can match the weight of your order
at the delivery source against that at the USER CAPABILITIES
delivery destination to detect any anomaly
in transport losses. In addition, you’ll receive
immediate alerts on any issues arising Top Management
during the elapsed journey time. • Plant KPI Analytics
• Electronic Business & Operation Records
• Integrated Business & Operations Workflows
• Integration Interfaces with ERP System

Logistics Manager/Operations Manager/


Inventory Controller
T he transportation of bulk liquid is an extremely
complex process. Besides the challenge of
inefficient manual tank loading and unloading at
• Order Fulfilment Progress Tracking and Material
Movement Planning
• Batch Loading Operation Execution and Online
site each time stored content is relocated, there Monitoring
• Vehicle Registration, Weighbridge Ticket and Bill of Lading
is the difficulty in monitoring volumes on the Unprecedented • Integration Interfaces with Weighbridge Device, Truck
weighbridge and tracking stocks on the move to visibility and accuracy Loading Control System and Tank Gauging System
detect and deter intentional product syphoning.
of material tracking
This translates to a loss of investment, decreased
productivity and increased production downtime. and tracing in real time
Easily track and manage Production Manager/Quality Assurance Manager
To get ahead of the curve, companies need a • Online Production Monitoring and Plant Performance
solution that empowers their business by ensuring your entire overall material Analysis
safe and efficient operations of their tank farms. movement process • Stock Accounting and Material Balancing
from start to finish. • Quality Specification Tests, Lab Results and Certificate of
Analysis
• Integration Interfaces with Plant Control System

POIMS Plus supports RSPO and ISCC compliance regulations by being able to track and
RSPO & ISCC trace incoming, outgoing and internal material movements. It supports both segregation
Compliance and mass balance methods for compliance.
14 | DNR Process Solutions DNR Process Solutions | 15

Bulk Storage and Movement MODULES


Boosted productivity
TERMINAL and throughput
Lease Contracts
& Invoice
Sales & Purchase
Order & Invoice

AUTOMATION With modules that encompass logistics,


distribution and administration
Management Management

Maximising profits through Trading & Warehousing Terminal Management Solution


management, oil storage tracking and
movement activities within your entire
Tank Storage
Scheduling and
Material Movement
Planning and
seamless terminal integration business scope, FuelTrack helps you Throughput Execution
manage the entire operation execution Monitoring
process in a safe and productive Shipping
Stock Accounting
manner. That efficiency translates to Document
& Reconciliation
faster loading, higher throughput and a Generation
greatly reduced workforce.
Integration Data Analytics &
Stay secure and compliant Interfaces for KPI Dashboard
Control, ATG &
FuelTrack’s series of enterprise-level Other Systems
modules assist you in securely
managing your business contracts in
both the leasing and trading business
environment. FuelTrack delivers the
added benefit of planning your entire USER CAPABILITIES
terminal operations with complete
security and audit trails in place.
CEO/Terminal Manager/Shareholders

G lobal oil and gas bunkering and storage


industry faces great complexity across its
spectrum of operations due to the wide variety
Close all gaps along the
information flow for faster
A solution that grows with you
FuelTrack can be deployed at a single
• Terminal Earnings Report
• Terminal Stock Gains/Losses
• Terminal KPI Analytics
loading and higher throughput. terminal or a multi-site enterprise with • Electronics Business & Operation Records
of business processes, the. With multiple systems, • Integrated Business & Operation Workflows
the biggest challenge terminal managers must terminals located in different geographic
overcome is getting the right information to
Optimised operations efficiency locations. With multiple easy add-on
A state-of-the-art totally integrated terminal modules, you can build on the software as
the right people at the right time to support CFO/Finance Dept/Commerce Dept
resources planning and execution system, FuelTrack your needs expand.
vital decision-making processes. • Electronic Contracts Management for Tank Lease
integrates all components of your business from (Segregated/Commingled) and Trading (Sales/Purchase)
field level to enterprise level seamlessly onto one • Automatic Sales Order & Invoice Generation for Tankage,
Total Turnkey Scope single platform. By enabling smooth automation Excess Throughput, Inter-Tank Transfer/Blending, Wharfage/
• Terminal Resource Planning & Execution System Mooring/Demurrage and other miscellaneous charges
and integration of your business applications,
• Terminal Automation System (TAS) we optimise your operations and increase your
competitive edge to meet market demands Boost the speed and accuracy
• Emergency Shutdown System (ESD)
efficiently. of your business execution, Operations/Logistics Manager/Terminal Shift/
• Automatic Tank Gauging System (ATG) improve your billing cycle, Leaders/Operators
• Gantry Automation System reduce terminal operating • Tracking for Order Fulfilment Progress/Storage Throughputs
Information where you need it, costs and increase your • Automatic Stock Replenishment Alerts
• Vessel Loading System • Book-stock Management, Customer vs Terminal Books,
when you need it revenue and profit margin.
• Weighbridge Management System FuelTrack harmonises the flow of information across
Stock Variance Tracking
• Shipping Document Generation, Bill of Lading/COQ/COA/
• Gate Access Control System your entire enterprise. In other words, you’ll get the Cargo Manifest/Proforma Invoice/Shore Tank Outturn
• CCTV Camera System accurate, real-time information you need when you Report, etc.
need it to make the right decisions, improving your • Seamless Integration with Terminal Automation System,
• Intelligent Motor Control Centre (MCC) Batch Controllers and Tank Gauging System
• Fire & Gas Detection Alarm System reaction time to the market and allowing you to
stay competitive while retaining your quality and
reliability standards.
16 | DNR Process Solutions DNR Process Solutions | 17

Bulk Storage and Movement Enhanced safety 3D MultiVision


with remote monitoring

BULK SOLID INVENTORY


By allowing managers to monitor the
3D MultiVision Server Web Server
volume of stored materials remotely,
we avoid the necessity of assigning
Changing the market from level to volume maintenance or other personnel to
this task, lowering costs and increasing
productivity. More importantly, we
RS485
minimise the risk of exposing staff to

A company’s inventory is extremely crucial


to its operations. But with storage facilities
across multiple sites in remote geographic
Take the guesswork out of measuring
the level, volume and mass of
harsh conditions associated with certain
storage environments.
your materials
locations, ensuring the accurate and reliable
Using cutting-edge and innovative technology,
level measurement of bulk solid silos can be a
APM has created a unique non-contact, continuous
ERP integration enables
challenging and time-consuming task. As such,
volume measurement system to generate a 3D informed decision-making
businesses need an effective inventory control Browser IOS Android
visualisation of the material stored inside a silo or We integrate our solutions with your
system that enables them to accurately monitor ERP and other control systems so your
open bin to deliver real-time, accurate readings
inventory levels wherever they are. production and business managers
of silo content and inventory levels. In other
words, you’ll have “up-to-the-minute” information have access to rapidly changing real-life
Measuring your inventory wherever and whenever you need. inventory conditions, enabling them to
3D MultiVision Clients
has never been easier and more make informed and timely decisions that
go right to the bottom line.
accurate.
Unique 3D visualisation of
your material for the most Serving a wide range of Markets
accurate reading possible of APM products enable efficient process
your storage volumes measurement and true inventory
management of bulk solid materials
USER CAPABILITIES
used in a broad range of industrial
applications, including: Plant Manager
• Integrate silo inventory reads and assessment with any
Real-time information to eliminate Food Processing mobile platform
• Securely push silo information and inventory reports
financial loss Grain, Seed & Feed • Enable plant manager to monitor inventory levels from
Steel grain bins are susceptible to collapse due to Cement & Aggregates anywhere
uneven sidewall loading. Real-time monitoring of Chemical Processing
volume and allocation of material provides early Real Inventory and Supply Chain Management
Bioenergy for the COO
visual detection to greatly reduce maintenance
Plastics Manufacturing • Integrate real-time, accurate reads of silo content and
costs, machine breakdown and material loss. inventory levels
Power-Coal, Fly Ash • Automatically feed into inventory and SC management
Pulp & Paper applications
Optimised inventory control • Receive timely operations efficiency reports across
Petrochemicals company storage and production sites
Accurate volume material measurement
Mining • Consolidate inventory tracking techniques and processes
dramatically improves operational efficiency across the organisation
and management capabilities, and translates Metals
into major cost savings and a fast return on Real and accurate inventory valuation in
investment. In short, knowing your inventory finance application for the CFO
levels means waste is reduced, deliveries are • Integrate silo inventory reads and assessment with any
optimised and the need for costly emergency fills mobile platform
• Securely push silo information and inventory reports
are eliminated. • Enable plant manager to monitor inventory levels from
anywhere
18 | DNR Process Solutions DNR Process Solutions | 19

Asset Management Solutions MODULES

PLANT MAINTENANCE Asset &


Maintenance
Condition-based
Monitoring
MANAGEMENT Integrated
Management

Optimising your assets


Maintenance & Asset Management System
Spare Parts Spare Parts
Inventory Procurement
for better returns Management Management

O&M Knowledge Audit Trail


Base Management Management

Increase uptime I/O Agent Data Analytics &


of critical assets OPC Tunneller KPI Dashboard
The result of extensive industry research, MaxPro is
an adept Asset Management Solution designed to
help maintenance engineers pinpoint unreliable
assets or processes so that they can execute timely
preventive and predictive maintenance strategies.
Drive productivity USER CAPABILITIES
This significantly reduces replacement and
improvements in the workforce
repair costs due to premature asset breakdowns,
substantially lowers your cost of maintenance and MaxPro enables you to file the technical CEO/Plant Manager/Facility Manager
qualifications of your maintenance • BI Reports and Analytics
T he success of a business relies heavily on the ensures optimal performance of your critical assets.
workforce efficiently, giving you quick • KPI Dashboard
reliability and productivity of its physical assets. access so that you can make informed • Overall Equipment Efficiency
But with prolonged use and improper management, decisions at a glance regarding
failure of critical assets or a shortage of inventories Plan downtime
deployment of personnel. Procurement Department/Store Manager
is a real threat. This, in turn, leads to downtime that and ensure plant safety
businesses can ill-afford. As such, companies must • Procurement Requests and Approvals
By allowing downtime to be requested, scheduled Ensure regulatory compliance • Purchase Order Management
ensure that their high-value assets and equipment and approved for the execution of maintenance • Track Goods Receipts/Cancellations/Exchanges
can run consistently over extended periods, Secured single-sign-on, user-access
work orders, relevant personnel can be notified in • Suppliers Managements
supplying reliable and optimal output every time, controls limit data to authorised • Stock Replenishment Alerts
advance so that preparations can be made for a
without fail. personnel while 21 CFR 11-compliant • Stock Issuing/Returns/Receipts/Adjustments
safe shutdown. In addition, multiple maintenance
electronic signature schemes deliver
jobs can be co-ordinated within a scheduled
user accountability. In addition,
downtime so that the shutdown is optimised and Maintenance Department
comprehensive audit trails can be
future downtime periods can be reduced. • Asset Life Cycle Management
logged, safely archived and conveniently • Maintenance Workflow/Strategy
Boost the longevity, retrieved for auditing purposes. • Work Order Management
reliability and performance Optimise inventory • PM (Preventive Maintenance)
of materials • Predictive Asset Maintenance
of your assets and increase • System Downtime Management
your bottom line. Accurate inventory information, strict controls • Maintenance Cost (e.g. Material, Labour, etc.)
and traceable materials mean reduced material • Predictive Maintenance Analytics
Now you can improve the • Comprehensive Maintenance Reports
misplacements, less wastage and fewer effectiveness and efficiencies
mismanagements. By letting you configure of your asset management
material replenishment rules, we ensure that Plant Operators
activities and, ultimately, • Seamless Integration with SCADA/DCS
purchase requests are raised on a timely basis, your Return on Investment.
eliminating the risk of downtime due to shortage • Access O&M Manuals
• Operation Notes
of material. • Trouble Ticket & Work Request Generation
20 | DNR Process Solutions DNR Process Solutions | 21

Enterprise IOT Solutions MODULES

REMOTE MONITORING Lower cost of maintenance


eRIMS provides the flexibility to
Sensors
and Devices
Intelligent
Remote
Real-time monitoring and generate trouble tickets based
on the triggered events/alarms,
Interface Unit
management of distributed assets providing automated, transparent Remote Monitoring Event Monitoring
and instantaneous information that HMI Portal & Trouble Tickets
enables the identification of the point
of failure. As a result, the right personnel
Easily manage remote can be dispatched to the site with Alerts and Asset
infrastructure assets the right spare parts, reducing truck Notifications Information &
rolls and lowering your overall cost of Maintenance
A collection of systems, eRIMS combines the
maintenance.
features of Enterprise Asset Management (EAM)
Spare Parts Data Analytics &
with large-scale, multi-site, remote condition
Inventory KPI Dashboard
monitoring functionalities to provide “live”
information on your assets, wherever they are. Reduce back office cost
This means you get a centralised overview of your With automated collection of data, you
remote sites in real time, enabling you to manage lessen your reliance on manual labour
them at your fingertips. and subsequently reduce back office ENTERPRISE IOT SOLUTIONS
costs substantially.
Telecom
Ensure compliance Base Transceiver Station (BTS) Infrastructure

O
• AC/DC Power Monitoring, UPS/Battery Status, Generator -
perating costs are magnified as companies and minimise downtime Fuel Level, Consumption, Run Hours
expand across geographies. Faced with With real-time information on hand, you can • Access Control, IP Camera Surveillance, RFID Tracking
high energy prices, losses incurred through the accurately monitor the status of your remote • Temperature, Humidity, Smoke, Tower Lights, etc.
pilferage of fuel and parts, and rising manpower sites and perform corrective and preventive
and administrative costs across geographically maintenance activities to meet stringent Service Alternate Energy
spread sites and assets, there is a critical need for Level Agreements and minimise downtime. In Solar & Wind Power Generation
companies to effectively and constantly manage addition, instantaneous automated alarms, alerts • AC/DC Power Monitoring, UPS/Battery Status, Solar Charge
their infrastructure remotely. and notifications reduce your Mean Time To Repair Controller/Rectifier Status, AMF Status
• Access Control, IP Camera Surveillance, RFID Tracking
(MTTR) by half so that your operations are backed
up and running again in no time.
Waste & Recyclables
Waste & Recyclables Bin Monitoring & Collection
• Bin Level, Smoke Detection, Imaging
Gain consolidated, Reduce working capital • Alerts and Notifications, Interfaces to Sprinkler/Deluge
Systems
and inventories
up-to-date information eRIMS provides tracking of operations, preventive
of all your remote sites at and break-down maintenance activities as well as
Protect and monitor your
Infrastructure and Industrial Equipment
spare parts usage and utilisation of consumables,
a glance. which helps companies track their spare parts remote infrastructures
Condition-based Real-time Monitoring
• Level/Flow/Temperature/Pressure
and consumables stock inventory levels. The and lower the cost of • Vibration/RPM/Tourque
• Amps/KW/Voltage/Run Hours, etc.
system also generates automated replenishment maintenance for their
alerts for critical spares and consumables so that entire lifecycle.
you can effectively manage the replenishment of Health Care
your inventory. Automated Electronic Defibrillator (AED)
• AED Status, Cabinet Door Open Alarm
• Alerts and Notifications to Emergency Response Team
22 | DNR Process Solutions DNR Process Solutions | 23

FELDA IFFCO (3 Sites) – Port Klang/Pasir Gudang (Malaysia) & Batam (Indonesia)
ICONIC PROJECTS FELDA IFFCO is a joint venture between FELDA, Malaysia’s largest diversified plantation-
based organisation, and IFFCO Holdings Ltd., UAE’s leading manufacturer and marketer
of a wide range of fast-moving consumer goods and industrial food products in the
Middle East and Africa.
Design, engineering, supply, installation and testing and • Tank farm inventory management system for 136 tanks (POIMS)
commissioning for three sites • Material movement and book-stock management system (POIMS PLUS)

Helios Terminal Corporation – Jurong Island Singapore

Chemoil Energy Limited is one of the world’s largest and leading integrated physical
suppliers of marine oil products. Its Helios Terminal has a storage capacity of 440,000 m3,
with two jetties (Finger Jetty with 14 loading arms and VLCC Jetty with three loading arms)
Changi Water Reclamation Plant (CWRP) – Singapore Design, engineering, testing and commissioning of the • Complete terminal planning and execution system (Fuel Track)
following system to manage the entire operation of the • Integrated redundant control and shutdown system
CWRP is the cornerstone of the first phase of the Singapore Deep Tunnel Sewerage terminal • Inventory management system

System (DTSS) project. Phase 1 of the facility features a state-of-the-art, compact and
covered wastewater treatment facility designed to handle 800,000 CMD.
SEAOIL Philippines Inc – Fuel Storage and Distribution Management – Philippines
Design, engineering, supply, installation and • Digesters, solids, liquids module 1 and 2, and sludge drying
commissioning for one of the world’s largest Profibus • Central monitoring system - FDT/DTM Asset Management
installations (10,000 devices) and field instruments System (MaxPro) Founded in 1978, the SEAOIL Group is the leading and largest independent fuel
company in the Philippines. SEAOIL continues to expand its network to provide quality
and affordable products.
Chestnut Avenue Water Works – Singapore
Design, engineering, supply, installation, testing and • Terminal planning and execution system (Fuel Track)
commissioning for SEAOIL’s 10 oil storage terminals and • Oil loss management and reconciliation systems
Chestnut Avenue Water Works (CAWW) is one of the largest drinking water plants in depots spread across the Philippines • Inventory management system
Singapore with a capacity of 90 million gallons per day, producing potable water that
meets WHO standards.
Design, supply, installation, testing and commissioning • 9 sets of dual-redundant, hot-standby PLCs Northern Cement Corporation – Philippines
of the control system and field instruments for the new • 4 sets of redundant SCADA servers, 12 Nos. SCADA client stations
equipment supplied under this contract and upgrading complete with historian server for archiving and reporting of the
plant/production data Northern Cement Corporation (NCC) is one of the largest and the most modern cement
of the existing PLCs and SCADA system for Stage 1 Water
Works and Stage 1 Sludge Treatment
• Integrated asset and maintenance management system (MaxPro) plants in the Philippines. With its growing business, NCC requires accurate real-time
information of its silo stock levels.
Design, supply, testing and commissioning of the cement • 6 cement storage silos
Evyap Sabun (Malaysia) Sdn. Bhd. – Pasir Gudang Malaysia silo inventory management system using 3D volume • 2 clinkers
scanners and the multi-vision system • 8 homogenising silos

Evyap started with soap production in 1927 in Erzurum, and now produces many
categories of products including shower gel, shampoo, shaving, skin care and fine
Housing Development Board – IOT for Recycle Collection System – Singapore
fragrance products, diapers and toothpaste in over 100 countries.
Design, engineering, supply, installation and testing and The Housing & Development Board (HDB) is Singapore’s public housing authority and a
commissioning for instrumentation and for Profibus networks
• Simatic PCS7 Process Control and Safety Shutdown system for • Production, quality, material movement and book-stock
statutory board under the Ministry of National Development.
8 Process Plants management system (POIMS PLUS) Remote monitoring and collection alerts notification system • Level sensors
• Process historian and information server • Maintenance management system (MaxPro) • Camera – image processing
• Integrated tank farm inventory management system for 73 • 3D Level scanners and inventory for 7 soap noodle silos • Smoke detector
tanks (POIMS) (Multi-Vision) • SMS / email alerts and notifications
• Integration with customer’s SAP system • Central monitoring portal

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