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Construction and Building Materials 179 (2018) 186–197

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Nano boron nitride modified reactive powder concrete


Wei Zhang a, Baoguo Han a,⇑, Xun Yu b,c, Yanfeng Ruan a, Jinping Ou a
a
School of Civil Engineering, Dalian University of Technology, Dalian 116024, China
b
Department of Mechanical Engineering, New York Institute of Technology, New York, NY 11568, USA
c
School of Mechanical Engineering, Wuhan University of Science and Technology, Wuhan 430081, China

h i g h l i g h t s

 Nano boron nitride (nano-BN) is used to reinforce reactive powder concrete (RPC).
 Effects of nano-BN size and content on strength and durability of RPC are studied.
 Properties of nano-BN reinforced RPC with water and heat curing are compared.
 Low dosage nano-BN can obviously improve strength, toughness and durability.
 Nano-BN reinforcing effects are due to its properties and RPC structure improvement.

a r t i c l e i n f o a b s t r a c t

Article history: This paper aims to investigate the effects of particle size and content of nano boron nitride (nano-BN) as
Received 24 March 2018 well as curing method on the strength and durability of reactive powder concrete (RPC). The enhancing
Received in revised form 6 May 2018 mechanisms are analyzed through performance, X-ray diffraction, nuclear magnetic resonance, thermo-
Accepted 27 May 2018
gravimetry and scanning electron microscope tests. The flexural strength and compressive strength of
RPC containing 0.5 wt% of 120 nm nano-BN achieve an increase of 2.65 MPa/15.7% and 11.61
MPa/12.96% at standard curing age of 28 d, respectively. Furthermore, heat curing for 2 d causes the
Keywords:
increasing compressive strength of 120 nm nano-BN filled RPC, compared to standard curing for 28 d.
Reactive powder concrete
Nano boron nitride
For the durability performance, the introduction of 0.5 wt% of 120 nm nano-BN enhances the resistance
Strength of RPC with standard curing and heat curing maximally by 55.56% and 34.96%, respectively. The chloride
Durability penetration resistance of RPC containing appropriate amount of 120 nm nano-BN is improved by 100%.
Mechanisms Experimental results show that the strengthening mechanisms of nano-BN on RPC performances are mul-
tifaceted, and can be attributed to small size, nucleation, filling, bridging, lubrication and layered blocking
effects.
Ó 2018 Elsevier Ltd. All rights reserved.

1. Introduction to traditional concrete. Therefore, RPC was selected as the matrix


of nano-BN reinforced cementitious composites.
Reactive powder concrete (RPC) is a high performance cementi- As an emerging nanomaterial, nano-BN has been widely studied
tious material with high strength and outstanding durability. The and applied in recent years. Similar to the structure of graphene
high properties of RPC are mainly attributed to its optimized par- [3], nano-BN is a two-dimensional crystal material with a layered
ticle size, lower porosity and improved microstructure [1,2]. The structure. Due to its high mechanical strength [4–6,8–11], high
combination of RPC and nano boron nitride (nano-BN) with excel- thermal conductivity [4,7], high resistivity [12], excellent heat
lent properties is of great interests for developing a new type of resistance [13], lubricity [5], corrosion resistance [14], low friction
concrete with (ultra)high strength and durability. Moreover, coefficient and low expansion coefficient [13,15], nano-BN has
nano-sized boron nitride particles can fill the pores of RPC at greater potential in the fields of machining, electronics, aerospace
nanoscale, making the microstructure more compact. It is expected as well as reinforced composites. However, the reinforcing effect of
that RPC has a better composition effect with nano-BN compared nano-BN on cementitious composites has less been researched. In
2013, Rafiee et al. studied the cementitious composites incorporat-
ing nano-BN and nano graphite oxide (nano-GO). Experimental
⇑ Corresponding author. results indicated that concrete containing 1 wt% nano-BN reached
E-mail address: hanbaoguo@dlut.edu.cn (B. Han). an enhancement of 64% in compressive strength and 200% in

https://doi.org/10.1016/j.conbuildmat.2018.05.244
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197 187

toughness. Also, the compressive strength and toughness of nano- Table 1 manifest that nano-BN can easily agglomerate in water.
BN filled cement were increased by 89% and 85% compared to pure The water adsorption and desorption isotherms of nano-BN along
cement, respectively [16]. In 2015, He reported that the introduc- with pressure under room temperature are diagramed in Fig. 2.
tion of 1 wt% of 5 mm nano-BN and 1 wt% of 0.5 mm nano-BN With the increase of particle size, the surface area of nano-BN
improved the compressive strength of concrete by 4.27 MPa/8.6% reduces, resulting in the decline of adsorption capacity per gram
and 6.59 MPa/13.26%, respectively. Moreover, concrete with 1 wt of nano-BN. This means that the workability of nano-BN filled
% of 5 mm nano-BN obtained a higher compressive strength when RPC does not reduce with the rise of nano particle size.
soaked in a 20 wt% of NaCl solution, compared to concrete without The Portland cement (P∙O 42.5R) provided by Dalian Onoda
nano-BN [17]. In 2018, Wang et al. studied the exfoliation and dis- Cement Co. Ltd. in China was used as a binder. The mineral admix-
persion of nano-BN and its enhancing effect on strength of cement tures include fly ash produced by Dalian Daokete Building Materi-
paste. They reported that cement paste with 0.003 wt% nano-BN als Co. Ltd. in China, and silica fume produced by Elkem Materials
gained a rise of 13% and 8% in compressive and tensile strength Ltd. in Shanghai, China. The properties of silica fume and fly ash are
at 7 d, respectively [18]. To sum up, fewer researches about the listed in Tables 2 and 3. The particle size of quartz sand is 0.12–
application of nano-BN in civil engineering were conducted, and 0.83 mm and its SiO2 content is >99%. RHEOPLUS411 (BASF411),
the research of nano-BN filled cementitious composite principally a polycarboxylate superplasticizer (SP), was used to adjust the
focused on the strength. A comprehensive study on the mechanical workability of concrete. Its solid concentration was 45%.
properties, durability and reinforcing mechanisms of nano-BN
cementitious composite is necessary. 2.2. Preparation
This paper aims to fabricate a new type of concrete with (ultra)
high strength and durability by combining nano-BN and RPC. The Nano-BN with average particle sizes of 120 nm, 500 nm and 1
influences of 1 wt%, 3 wt% and 5 wt% nano-BN on the flexural lm were used. The dosages of nano-BN for each size are designed
strength and compressive strength of RPC were researched. as 1 wt%, 3 wt% and 5 wt% of cement weight. The water to cement
Nano-BN with particle sizes of 120 nm, 500 nm and 1 lm were ratio of RPC was fixed at 0.38 for all mixtures. The dosage of SP was
used. Then 120 nm nano-BN with better modifying effect was adjusted according to the workability of concrete and represented
selected as a filler to further study its effect on mechanical as a percentage of cement weight. The mix proportion of RPC con-
strength, abrasion resistance and chloride permeability of RPC. taining nano-BN with different particle sizes is listed in Table 3.
Moreover, the effects of standard curing and heat curing methods Besides, the mix ratio of raw materials for RPC used in this exper-
on RPC composites were compared. Finally, the enhancing mecha- iment was referenced to that proposed by Richard [21]. Specimens
nisms of nano-BN on RPC were analyzed by thermogravimetry were numbered according to the rule of ‘Nano particle size -
(TG), X-ray diffraction (XRD), 29Si nuclear magnetic resonance Dosage’. For example, ‘120-1’ represents RPC blending 1 wt% of
(NMR) and scanning electron microscope (SEM) tests. 120 nm nano-BN.
The above experimental results indicated the addition of 120
nm nano-BN at lower content had better reinforcing effects on
2. Materials and experimental method the strength of RPC. Therefore, 120 nm nano-BN was adopted in
the following experiments. The ratios of 120 nm nano-BN were
2.1. Materials adjusted to 0.5 wt%, 1 wt% and 1.5 wt% of cement weight, and
the dosage of SP is fixed at 0.8% of cement weight. Besides, the pro-
The nano-BN with a thickness of 5–10 nm is produced by portion of other materials was the same with Table 4. Samples
Shanghai Xiang Tian Nano Materials Co., Ltd. in China. The proper- were numbered following the method of ‘BN + dosage’. For
ties of nano-BN are shown in Table 1, and their morphologies instance, ‘BN05’ represents RPC with 5 wt% of 120 nm nano-BN.
under transmission electron microscope (TEM) are shown in The specimen sizes for strength test is 40 mm  40 mm160
Fig. 1. It should be noted that TEM observation only gives the mm, for abrasion resistance test is 150 mm  150 mm150 mm
image in a local area. Actually, the average particle sizes are 120 and for rapid chloride migration (RCM) test is U100mmh50mm.
nm, 500 nm and 1 lm for three types of nano-BN, respectively. The process of fabricating nano-BN filled RPC is as follows: (1)
As listed in Table 1, the contact angles between nano-BN parti- Water, nano-BN and water reducer were mixed in a mixing pot
cles and water are all less than 90°, indicating that nano-BN is and stirred for 20 s at low speed. (2) Then silica fume was added
hydrophilic [19]. This ensures the solubility of nano-BN in water. and stirred for 60 s at low speed. (3) Cement and fly ash were
Moreover, the wettability of nano-BN is enhanced with the put into the mixing pot and stirred at low speed for 2 min firstly
increase of its particle size. The zeta potential, also known as elec- and then at high speed for 2 min. (4) Finally, quartz sand was
tric potential, is an important indicator of the stability of colloidal added and stirred at low speed for 1 min and then at high speed
dispersion. The smaller the dispersed particles, the higher the zeta for 4 min. Nano-BN with sheet-like structure exhibits lubricated
potential (positive or negative), i.e., the more stable the dispersion effect during mechanical stirring. As a result, the inclusion of
system. Conversely, the lower the zeta potential (positive or nega- nano-BN has no obvious effect on the workability unlike other
tive), the easier to condense or agglomerate for nano-BN [20]. It is nano fillers (e.g., carbon nanotubes, nano-SiO2, nano-TiO2 or
confirmed that when zeta potential is between 0 and ±5mV, the nano-ZrO2) [22–27]. The mixture was poured into the oiled mold
colloid in solvent is unstable and tends to coagulate and agglomer- in two layers and each layer was compacted. Then the mold was
ate. Obviously, the zeta potentials of nano-BN particles listed in vibrated in the table vibrator for 60 s to eliminate bubbles. All

Table 1
Properties of nano-BN.

Average particle Specific surface area Bulk density Density Pure Crystal Contact angle Zeta potential Adsorption capacity
size (m2/g) (g/cm3) (m3) (%) form (°) (mV) (mg/g)
120 nm 19 0.30 2.30 99.9 Hexagon 40.7 4.89 58.1
500 nm 9.16 0.45 2.30 99.9 Hexagon 37.9 4.58 47.3
1 lm 9 1.6 2.30 99.9 Hexagon 30.3 6.3 43.3
188 W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197

200 nm 0.5 µm
(a) (b)

1 µm
(c)
Fig. 1. TEM image of nano-BN: (a) 120 nm; (b) 500 nm; (c) 1 lm.

60 compressive strength were tested by universal electronic testing


machine (WDW-200E, Jinan Times Shi Jin Test Machine Co., Ltd)
50 according to GB/T17671-1999 of China. The loading rate for flexu-
Adsorption capacity (mg/g)

ral test was 0.05 mm/min and 1.2 mm/min for compressive test.
40 The abrasion resistance was tested according to JTG E30-2005
highway engineering cement and concrete test procedures of
30 120nm adsorption China. RCM test at the absolute voltage of 60 V was adopted to
120nm desorption measure chloride permeability. After curing for 3 d and 28 d, the
20 500nm adsorption cement pastes were dried, crushed and milled below 80 lm for
500nm desorption XRD, NMR and TG tests. Moreover, the milled powder at curing
10 1 m adsorption age of 3 d was soaked in alcohol to stop hydration. The scanning
1 m desorption angle for XRD test was 5–80°. For NMR test, the rotational speed
0 was 8000r/s, the relaxation delay was 4 s and the resonance fre-
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
quency of 29Si was 79 MHz. The condition of TG analysis was under
Balanced partical pressure (P/P0) nitrogen atmosphere at a heating rate of 10 °C/min up to 1000 °C.
SEM analysis was performed after flexural and compressive
Fig. 2. Water adsorption and desorption isotherms of nano-BN along with pressure
strength test at curing age of 28 d.
under room temperature.

concretes were cured in standard curing box with relative humid- 3. Results and discussion
ity of 95% for 24 h. Then the specimens were demolded and cured
in standard curing room for 2 d and 27 d, while the heat curing 3.1. Strength of RPC with nano-BN
specimens were cured in water at 90 °C for 48 h. The preparations
of cement paste and control RPC were the same as above. 3.1.1. Effect of nano-BN particle size on strength
3.1.1.1. Flexural strength. The flexural strength of RPC containing
nano-BN with particle sizes of 120 nm, 500 nm and 1 lm at 3 d
2.3. Measurement and 28 d of curing ages is shown in Fig. 3. The RPC with 1 wt% of
1 lm nano-BN reaches the highest flexural strength at 3 d of curing
The measured properties of samples include flexural strength, age, which is 2.45 MPa/31.09% over that of control RPC. Besides,
compressive strength, abrasion resistance, chloride penetration the enhancing effect of 120 nm nano-BN on flexural strength of
resistance, and microstructure analyses. The flexural strength and RPC is weaker than that of 500 nm and 1 lm at 3 d of curing age.

Table 2
Properties of silica fume.

Average particle size (nm) Specific surface area (m2/g) Bulk density (kg/m3) Density (g/cm3) Color
150 8.78 46.62 8.99 Gray
W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197 189

Table 3
Properties of fly ash.

Fineness (0.045 mm square hole sieve residue, %) water demand ratio (%) Ignition loss (%) Water content (%) Sulfur dioxide (%)
20 105 8 1 3

Table 4
Mix proportion of RPC containing nano-BN with different particle sizes.

Sample code Mix proportion


Cement Fly ash Silica fume Sand Water SP Nano-BN
(wt%) (wt%)
Control 1 0.25 0.31 1.38 0.38 1.1 0
120-1 1 0.25 0.31 1.38 0.38 2.5 1
120-3 1 0.25 0.31 1.38 0.38 2.7 3
120-5 1 0.25 0.31 1.38 0.38 2.8 5
500-1 1 0.25 0.31 1.38 0.38 2.6 1
500-3 1 0.25 0.31 1.38 0.38 2.7 3
500-5 1 0.25 0.31 1.38 0.38 2.8 5
1000-1 1 0.25 0.31 1.38 0.38 2.5 1
1000-3 1 0.25 0.31 1.38 0.38 2.6 3
1000-5 1 0.25 0.31 1.38 0.38 2.6 5

18 3.1.1.2. Compressive strength. Fig. 4 shows the compressive


3d
14.09 strength of RPC containing nano-BN with particle sizes of 120
15 13.41 12.59 12.95 28d
Flexural strength (MPa)

12.9 11.78 13.13 nm, 500 nm and 1 lm at curing ages of 3 d and 28 d. As it shows,
10.98 10.73
12 9.59 9.48 10.33 10.13 the addition of nano-BN reduces the compressive strength of RPC
9.02 8.59 8.75 9.26
7.88 8.07
7.95 by 14.54%  35.62% at 3 d of curing age. With the increase of
9
nano-BN content, the compressive strength of RPC composite
6 decreases gradually. After 28 d of curing age, only the compressive
strength of RPC with 1 wt% of 120 nm nano-BN is higher than that
3
of control RPC.
0 In summary, the addition of nano-BN improves the flexural
Control 120-1 120-3 120-5 500-1 500-3 500-5 1000-11000-31000-5 strength of RPC but decreases its compressive strength at 3 d of
Sample code
curing age. This is because the nano-BN can improve the toughness
Fig. 3. Flexural strength of RPC containing nano-BN with different particle sizes at 3 of the RPC significantly (as shown in Fig. 19). However, the flexural
d and 28 d of curing ages. strength and compressive strength are significantly enhanced at 28
d of curing age. This may be due to that excess nano-BN inhibits
the internal hydration reaction of cement. Therefore, the content
After 28 d of curing, the strengthening effect of nano-BN with dif-
of nano-BN should be modified to a lower value in subsequent
ferent particle sizes decreases in the order of 120 nm > 500 nm > 1
experiments. The results also show that the enhancing effect of
lm. Whereas, only the incorporation of 1 wt% of 120 nm nano-BN
120 nm nano-BN on compressive strength of RPC is stronger than
leads to the increase in the flexural strength of RPC at 28 d of cur-
other two types of nano-BN.
ing age, which is 0.68 MPa/5.07% higher than that of control RPC.
The incorporation of nano-BN with three particle sizes all
improve the flexural strength of RPC at 3 d of curing age, but 3.1.2. Effect of 120 nm nano-BN content on strength
reduce the flexural strength at 28 d of curing age. The greater the 3.1.2.1. Flexural strength. Based on the above experimental results,
particle size of nano-BN, the lower the flexural strength at 28 d 120 nm nano-BN has better modifying effect. To find the optimal
of curing age. Therefore, 120 nm nano-BN is a more effective filler doping level, content level of 0.5 wt%, 1 wt% and 1.5 wt% are
for modifying RPC. In addition, high nano-BN contents of 3% and 5% further tested. The flexural strength of RPC with 120 nm nano-BN
are not conducive to flexural strength growth of RPC composites. is illustrated in Fig. 5. It manifests that the flexural strength of

3d
19.5
120 20 28d 18.06
3d 17.53
Compressive strength (MPa)

Flexural strength (MPa)

16.85
100 89.43 28d
79.33 16
69.73 75.29 65.67 69.6 74.02 71.74
80 64.4 67.43 12
8.21
60 54.18 43.32 46.3 7.68 7.76 6.84
38.03 37.49 41.54 44.19 44.01 45.3 8
34.88
40
4
20

0 ControlBN05 BN10 BN15ControlBN05 BN10 BN15


Control 120-1 120-3 120-5 500-1 500-3 500-5 1000-11000-31000-5
Sample code Sample code

Fig. 4. Compressive strength of RPC containing nano-BN with different particle Fig. 5. Flexural strength of RPC containing 120 nm nano-BN with different filler
sizes at 3 d and 28 d of curing ages. contents.
190 W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197

120 nm nano-BN filled RPC first increases and then decreases at 3 d

Increase of flexural strength (%)


12 10.09
of curing age. RPC with 0.5 wt% of 120 nm nano-BN obtains the
maximum of 8.21 MPa, which is 0.53 MPa/6.9% higher than that
of control RPC. The flexural strength of RPC with 1 wt% and 8 5.52
1.5 wt% of 120 nm nano-BN are enhanced by 1.04% and reduced
by 10.9% at curing age of 3 d, respectively. When cured to 28 d,
RPC with nano-BN all showed a higher flexural strength than that 4
without nano-BN. With the increase of nano-BN content, the
flexural strength declines. The flexural strength of RPC containing -1.16
0.5 wt%, 1 wt% and 1.5 wt% of 120 nm nano-BN are improved by 0 -1.97
2.65 MPa/15.73%, 1.21 MPa/7.18% and 0.68 MPa/4.04% at curing
age of 28 d, respectively. Compared with the previous experimen-
tal results, the reinforcing effect of nano-BN on strength of RPC Control BN05 BN10 BN15
significantly improves after adjusting the content of nano-BN and Sample code
SP. This verifies the preceding conjecture that large amount of
Fig. 7. Increase of the flexural strength of RPC containing 120 nm nano-BN with
nano-BN and SP lead to poor strength improvement. heat curing, compared to normal curing.

3.1.2.2. Compressive strength. The compressive strength of 120 nm


nano-BN filled RPC at curing ages of 3 d and 28 d is shown in increase of flexural strength is not over than 2%. When nano-BN
Fig. 6. The compressive strength of RPC with 0.5 wt%, 1 wt% 1.5 content exceeds 1 wt%, the flexural strength of heat curing speci-
wt% of 120 nm nano-BN at 3 d of curing age are 1.02%, 3.99% and mens is higher than that of the standard curing specimens. The
4.66% lower than that without nano-BN, respectively. This illus- increase reaches the maximum value of 10.9% when the 120 nm
trates that the addition of nano-BN has little impact on the early nano-BN ratio raises to 1.5 wt%. In addition, the improving effect
strength. The compressive strength of 120 nm nano-BN modified of 120 nm nano-BN on the flexural strength of heat curing RPC sur-
RPC at curing age of 28 d first increases and then decreases. The passes that on the flexural strength of standard curing RPC.
enhancements of compressive strength are 11.61 MPa/12.96% To sum up, both curing methods lead to an enhancement in
and 1.88 MPa/2.1% when 0.5 wt%, 1 wt% and 1.5 wt% of 120 nm flexural strength of RPC with nano-BN relative to that without
nano-BN are introduced into RPC, respectively. While, the com- nano-BN. When the dosage of 120 nm nano-BN exceeds 1 wt%,
pressive strength of RPC containing 1.5 wt% of 120 nm nano-BN the flexural strength of heat curing RPC composites continue to
is decreased by 5.83 MPa/6.51% compared to that of control RPC. increase, being higher than that of the standard cured RPC
Flexural and compressive strength tests both indicate that the opti- composites.
mum content of 120 nm nano-BN is 0.5 wt%.
In this study, the maximum absolute increase of compressive
3.1.3.2. Compressive strength. The increase of compressive strength
strength of RPC with 120 nm nano-BN reaches 11.61 MPa, which
of heat curing RPC with 120 nm nano-BN relative to the compres-
far exceeds the absolute increase in researches of references
sive strength of standard curing nano-BN filled RPC at curing age of
[16,17] although the maximum relative growth of 12.96% is not
28 d is diagramed in Fig. 8. The compressive strength of all samples
the highest. Moreover, the maximum relative enhancement of
under heat curing condition is significantly higher than that under
compressive strength of nano-BN filled RPC in this experiment is
standard curing conditions. The increase of compressive strength
higher than the relative increase of 8% reported by Wang et al. [18].
ranges between 8.34  22.69%, and is maximally 22.69% as 1.5 wt
% of 120 nm nano-BN is added into RPC. Moreover, the strengthen-
3.1.3. Effect of curing method on strength
ing impact of 120 nm nano-BN on compressive strength of stan-
3.1.3.1. Flexural strength. Fig. 7 shows the increase of flexural
dard curing RPC is stronger than that of heat curing RPC only
strength of 120 nm nano-BN modified RPC with heat curing for
when 0.5 wt% of 120 nm nano-BN is incorporated into RPC.
48 h relative to the flexural strength of 120 nm nano-BN filled
Because of the high content of reactive powder in RPC, volcanic
RPC with standard curing for 28 d. The effect of heat curing in
ash reaction in heat curing RPC is promoted to form a denser struc-
water at 90 °C for 48 h is similar to the effect of standard curing
ture. This helps to achieve a higher compressive strength of the
for 28 d. For control RPC and RPC with 0.5 wt% of 120 nm nano-
specimen in a short period of time and allows more nano-BN to
BN, the standard curing method endows them with a slightly
higher flexural strength compared to heat curing method, but the
Increase of compressive strength (%)

120 24 22.69
3d 101.16
28d 89.55 91.43
100
Compressive strength (MPa)

83.72 18 13.91
80 12.23
65.64 64.97 63.02 62.58
12 8.34
60

40
6
20

0 0
ControlBN05 BN10 BN15ControlBN05 BN10 BN15 Control BN05 BN10 BN15
Sample code Sample code
Fig. 6. Compressive strength of RPC containing 120 nm nano-BN with different Fig. 8. Increase of compressive strength of RPC containing 120 nm nano-BN with
filler contents. heat curing, compared to normal curing.
W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197 191

play the role of improving flexural strength. However, because the

Chloride transport coefficient (×10-14m2/s)


effect of high-temperature curing offset the filling effect of part of
nano-BN, the enhancement effect of 0.5 wt% nano-BN on the com- 28d
2.0 1.9
pressive strength of heat curing RPC is weaker than that of stan- H
dard curing RPC. 1.5
1.5
1.2
3.2. Durability of RPC with 120 nm nano-BN under different curing
methods 1.0 0.8 0.8 0.8

3.2.1. Abrasion resistance


0.5
The abrasion loss per unit area of RPC with 120 nm nano-BN at
standard curing age of 28 d and at heat curing age of 2 d is shown 0.02 0.02
in Fig. 9. The abrasion resistance of standard curing RPC first 0.0
increases and then declines with the increase of nano-BN content. 0.0 0.5 1.0 1.5
RPC with 0.5 wt% of 120 nm nano-BN obtains the minimum abra- BN contents (%)
sion loss of 0.28 kg/m2, which is 0.35 kg/m2/55.56% lower than that
of control RPC. As the content of nano-BN increases to 1.5 wt%, the Fig. 10. Chloride transport coefficient of RPC with 120 nm nano-BN with different
curing methods.
abrasion loss of RPC composite gradually enhances to 0.43 kg/m2,
but is still 0.20 kg/m2/32.32% lower than that of control sample.
For 120 nm nano-BN modified RPC with heat curing for 2 d, the coefficients of RPC with 0.5 wt%, 1 wt% and 1.5 wt% of 120 nm
abrasion resistance shows the same trend as nano-BN ratio nano-BN are 1.2  10 14 m2/s, 0.8  10 14 m2/s and 0.02  10 14
increases. The incorporation of 0.5 wt% nano-BN leads to a decline m2/s, respectively. The reduction of chloride transport coefficient,
of 0.17 kg/m2/34.96% in abrasion loss per unit area, resulting in the i.e., the improvement of chloride penetration resistance is 20%,
lowest value of 0.32 kg/m2. In addition, the abrasion loss of RPC 46.67% and 100% accordingly.
with 1 wt% of 120 nm nano-BN is decreased by 14.63%, and that The chloride penetration resistance of heat curing RPC with 120
of RPC containing 1.5 wt% of 120 nm nano-BN is increased by nm nano-BN first increases and then decreases with the rise of
5.69%. As shown in Fig. 9, higher nano-BN dosage leads to a greater nano-BN content, but is still superior to that of control RPC. When
error bar. On one hand, the workability of RPC composite reduces 0.5 wt% of 120 nm nano-BN is incorporated, the chloride transport
with the increase of nano-BN dosage gradually because of the fixed coefficient of RPC is reduced by (0.8  10 14 m2/s)/57.89%. The
amount of SP. On the other hand, nano-BN easily reunites, forming same decline of the chloride transport coefficient is obtained in
defects inside composites. Therefore, the abrasion resistance RPC with 1.5 wt% of 120 nm nano-BN. The optimal chloride pene-
shows a gradual deterioration trend with the rise of nano-BN tration resistance is obtained in RPC with 1 wt% of 120 nm nano-
content. BN, which is increased by 100%.
In summary, the abrasion resistance of RPC with 120 nm nano- Compared to 120 nm nano-BN filled RPC with standard curing
BN under standard curing condition surpasses that under heat cur- age of 28 d, RPC incorporating 0.5 wt% and 1 wt% of 120 nm
ing condition. The optimum content of 120 nm nano-BN is 0.5 wt% nano-BN with heat curing age of 2 d attains a higher chloride pen-
for RPC composites with both curing methods. When the dosage of etration resistance. When 1.5 wt% of 120 nm nano-BN is intro-
120 nm nano-BN increases to 1.5%, the difference in abrasion loss duced into RPC, the chloride penetration resistance of heat curing
of RPC composite with two curing methods reaches the largest RPC composite is reduced, while that of standard curing RPC is
value of 0.09 kg/m2. enhanced by 100%. This is because high amount of nano-BN can
reunite and form defects, which decreases the crack resistance.
3.2.2. Chloride penetration resistance Consequently, micro cracks connect defects in series, leading to
The chloride transport coefficients of RPC with 120 nm nano-BN the decline of chloride penetration resistance. On the contrary,
at standard curing age of 28 d and at heat curing age of 2 d are only relatively isolated defects exist in nano-BN modified RPC with
summarized in Fig. 10. With the increase of nano-BN content, the standard curing, which have little effect on chloride penetration
chloride transport coefficient of 120 nm nano-BN filled RPC under resistance.
standard curing condition is reduced, which means that the chlo-
ride penetration resistance is enhanced. The chloride transport
3.3. Modifying mechanisms of nano-BN to RPC

3.3.1. Microscopic analysis


28d
0.8 3.3.1.1. XRD analysis. Figs. 11 and 12 show the XRD pattern of 120
0.63 H
nm nano-BN filled RPC and control RPC at standard curing ages of 3
Abrasion loss (kg/m2)

0.52 d and 28 d, respectively. It can be seen from diffraction peaks that


0.6 0.49 0.42 0.43
hydration products contain ettringite, Ca(OH)2 (i.e. CH), CaCO3,
0.4
SiO2 and tricalcium silicate (C3S) crystals. Compared to control
0.4 0.32
0.28 RPC, no new diffraction peaks are observed, indicating that no
new hydration products form [28]. This shows that nano-BN does
0.2 not participate in the cement hydration reaction, neither acceler-
ates the cement hydration through chemical reaction.
Fig. 11 shows that the CH peaks of specimens at 3 d of curing
0.0 age are much low. In addition, the CH peaks of RPC with 0.5 wt%
Control BN05 BN10 BN15
and 1 wt% nano-BN are slightly lower than that of control sample
Sample code
and RPC with 1.5 wt% nano-BN. This indicates that the volcanic
Fig. 9. Abrasion loss per unit area of RPC with 120 nm nano-BN with different ash reaction which is caused by the reactive admixture in
curing methods. RPC matrix and CH crystals consumes CH produced by cement
192 W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197

A - AFt B - CH C - CaCO3 D - SiO2 E - C3S All of these contribute to the improvement of the microstructure
C/E and strength of hardened cement paste.
D
A E
BD B CE B C BN15 3.3.1.2. 29Si NMR spectral analysis. NMR spectroscopy is an impor-
tant method of material structure analysis. The structural informa-
BN10 tion of materials can be acquired by analyzing the characteristic
parameters of NMR spectroscopy such as chemical shift, relaxation
time. The chemical shifts of 29Si in the NMR spectrum generally
BN05 correspond to the different environments in which 29Si is located.
The chemical environment of 29Si is represented by Qn, where n
is the amount of bridging oxygen atoms that connect other Si
Control atoms with every siloxane tetrahedron [29,30].
The 29Si NMR spectra of control sample and RPC with 0.5 wt% of
120 nm nano-BN is shown in Fig. 13.
8 16 24 32 40 48 56 Through peak fitting and the calculation of cumulative intensity
E1 of peaks, the data of Q0  Q4, nc, MCL and b can be obtained, which
respectively represents chemical environment of 29Si, the polymer-
Fig. 11. XRD patterns of control sample and RPC containing 120 nm nano-BN at 3 d ization degree of [SiO4]4 in C-S-H gels, the average molecular
of curing age. chain length of C-S-H gels and the degree of cement hydration
are listed in Table 6. The results indicate that the polymerization
degree of [SiO4]4 in C-S-H gels and the average molecular chain
A - AFt B - CH C - CaCO3 D - SiO2 E - C3S length of C-S-H gel slightly increase in RPC with 0.5 wt% of 120
0
C/E nm nano-BN, but the cement hydration degree reduces by 3% com-
D
A EB BN15 pared with that of control RPC at curing age of 28 d. According to
AB D CE BC the regularity of NMR spectrum data, the polymerization degree
of [SiO4]4 in C-S-H gels and the molecular chain length of C-S-H
0

(001) (101) BN10 gel are positively correlated. The improved polymerization degree
of [SiO4]4 in C-S-H gels is mainly on account of active admixtures
0

in RPC matrix such as silica fume and fly ash. The results of cement
BN05 hydration degree in Table 6 reflect that the amount of C-S-H gel in
RPC containing 0.5 wt% of 120 nm nano-BN does not increase. In
0

conclusion, the results of 29Si NMR spectral analysis manifest no


Control significant changes in the structure and amount of C-S-H gel.
0

3.3.1.3. TG analysis. Figs. 14 and 15 is the TG and DTG diagrams of


8 16 24 32 40 48 56 RPC incorporating 120 nm nano-BN at standard curing ages of 3 d
2θ (°) and 28 d, respectively. The TG and DTG diagram represent the
weight loss and loss rate for sample powder heated from 50 °C to
Fig. 12. XRD patterns of control sample and RPC containing 120 nm nano-BN at 28 1000 °C, respectively. It can be seen from Fig. 14 (a) that large
d of curing age.
weight loss rates of samples occur at 105 °C, 430 °C, 640 °C, 720
°C and 850 °C. It can be concluded from weight loss peaks in
hydration. Moreover, the lower CH peak means the lower CH Fig. 14 (b) that the first peak at 105 °C results from the evaporation
crystallinity, manifesting that the CH crystal is refined. of free water, the second peak at 430 °C results from the decompo-
The influence of nano-BN on CH orientation in specimens can be sition and dehydration of calcium hydroxide, and the peak after
confirmed by the CH diffraction peaks in different crystallographic 720 °C is caused by the decomposition of calcium carbonate.
directions in the XRD pattern, as shown in Fig. 12. The orientations The weight loss rates of specimens in range of 50–350 °C at
of the CH crystal include (0 0 1), (1 0 0) and (1 0 1). The CH orien- standard curing ages of 3 d and 28 d are summarized in Table 7.
tation index can be obtained by comparing peak intensities of CH The weight loss rates of RPC introducing 0.5 wt% and 1 wt% of
crystal planes in different crystal orientations. The calculated val- 120 nm nano-BN are relatively 1.29% and 1.48% higher than that
ues of CH crystal orientation of RPC with 120 nm nano-BN at cur- of control RPC at 3 d of curing age, respectively. This shows that
ing age of 28 d are listed in Table 5. It shows the intensity of (1 0 1)
peak of nano-BN engineered RPC is lower than that of plain RPC. 150000

Also, the CH crystal orientation of RPC with 0.5 wt% of 120 nm Control
nano-BN is below that of control RPC. These manifest that the BN05
2
incorporation of 0.5 wt% nano-BN effectively restrains the growth
100000

Q
of CH crystal, refines CH crystal and reduces CH crystal orientation. Q
1
0
50000
Q
4
Q
3
Q
Table 5
Diffraction intensity and orientation of CH at 28 d of curing age. 0

Sample code (0 0 1) CH (1 0 1) CH CH orientation


Control 226 245 1.245 -40 -60 -80 -100 -120 -140
BN05 223 243 1.238
PPM
BN10 233 240 1.311
BN15 232 241 1.299 29
Fig. 13. Si NMR spectra of control sample and BN05 at 28 d of curing age.
W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197 193

Table 6
29
Si NMR analysis of control sample and BN05 at 28 d of curing age.

Sample code Qn Percentage of integral intensity (%) nc MCL b


0 1 2 3 4
Q Q Q Q Q
Control 12.09 24.22 41.54 7.23 14.92 1.72 5.43 0.84
BN05 14.13 21.35 38.07 0 26.44 1.78 5.57 0.81

100 100
Control 3d Conctrol 28d
BN05 3d BN05 28d
H2O

Weight loss (%)


95 BN10 3d BN10 28d
95
Weight loss (%)

BN15 3d
BN15 28d
Ca(OH)2
90 90
CaCO3
85
85

0 200 400 600 800 1000


0 200 400 600 800 1000
Temperature (°C)
Temperature (°C)
(a) TG diagram
(a) TG diagram
0.0000
0.0000
Weight loss rate (%)

105°C

Weight loss rate (%)


-0.0004 -0.0004 105°C
430°C 430°C
-0.0008
-0.0008
Control 3d
-0.0012
Control 28d
-0.0012 BN05 3d BN05 28d
-0.0016
BN10 3d BN10 28d
BN15 3d -0.0020 BN15 28d
-0.0016
0 200 400 600 800 1000
0 200 400 600 800 1000
Temperature (°C)
Temperatutre (°C)
(b) DTG diagram
(b) DTG diagram
Fig. 14. TG diagram (a) and DTG diagram (b) for control sample, BN05, BN10 and
BN15 at 3 d of curing age. Fig. 15. TG diagram (a) and DTG diagram (b) for control sample, BN05, BN10 and
BN15 at 28 d of curing age.

appropriate content of nano-BN can significantly accelerate the It is noteworthy that the values of cement hydration degree at
early hydration progress of RPC, and the acceleration effect is most curing age of 28 d calculated by TG analysis are not consistent with
evident when 1 wt% of 120 nm nano-BN is incorporated. Whereas, the values obtained by NMR analysis. This is due to their different
the weight loss rate of RPC containing 1.5 wt% of 120 nm nano-BN calculation methods. In TG analysis, the overall hydration degree of
is relatively 0.95% lower than that of control RPC at curing age of 3 cement, silica fume and fly ash is calculated, but the hydration of
d, meaning the cement hydration of RPC is inhibited. In addition, active admixture is not considered in the calculation of NMR spec-
the weight loss rate at curing age of 28 d manifests that the trum. However, the two methods basically reach the same conclu-
amount of C-S-H produced in RPC with nano-BN is greater than sion that cement hydration degree does not be enhanced at 28 d of
that without nano-BN. curing age.
According to the mixing ratio of samples as shown in Fig. 14
and ignition loss as shown in Fig. 15, the degree of cement 3.3.1.4. SEM analysis. Fig. 16 shows the distribution of nano-BN
hydration can be calculated. It can be seen from Table 8 that particles in RPC with 0.5 wt% of 120 nm nano-BN measured by
RPC with 1 wt% of 120 nm nano-BN reaches the highest hydration EDS. The white dots in the figure represent N elements. Because
degree at 3 d of curing age, which is relatively 7.3% above the of its small size effect, nano-BN is dispersed widely and uniformly
hydration degree of control RPC. However, the addition of without any agglomeration. This enables the bridging and filling
1.5 wt% of 120 nm nano-BN reduces the hydration degree of RPC effects of nano-BN to be fully utilized.
at curing age of 3 d. This illustrates that appropriate amount of The SEM micrographs of control sample and nano-BN filled RPC
nano-BN can accelerate the early hydration of RPC to a certain at curing age of 28 d are shown in Fig. 17. In the SEM images of
extent. After 28 d of curing age, the hydration degree of samples BN15, some of nano-BN particles reunite into blocks. This illus-
is 9.4%  21.2% over than the hydration degree at 3 d of curing trates that the nano-BN ratio of 1.5 wt% is not conducive to its dis-
age. However, the hydration degree of nano-BN filled RPC is not persion in RPC matrix, thus affecting the development of strength.
significantly enhanced compared RPC without nano-BN at curing However, the micrograph of BN05 shows no nano material agglom-
age of 28 d, since nano-BN does not participate in the cement eration. The agglomeration of nano-BN is an important reason
hydration reaction. affecting the strength of specimens. This is because nano-BN has
194 W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197

Table 7
Weight loss rate in range of 50–350 °C.

Age Weight loss rate (%)


Control BN05 BN10 BN15
3d 8.47 9.76 9.95 7.52
28 d 9.32 10.16 9.88 10.09

Table 8
Cement hydration degree at 3 d and 28 d of curing age.

Curing age Hydration degree (%)


Control BN05 BN10 BN15
3d 50.0 55.6 57.3 45.1
28 d 65.7 66.4 66.7 66.3

size crystals are observed in the SEM image of RPC containing


0.5 wt% of 120 nm nano-BN (Fig. 17(b)), and the structure is denser
than control RPC. Fig. 18 (b) is a local high magnification SEM
image of BN05, showing that the C-S-H gels in matrix is much
denser.
Fig. 19 gives the SEM image of RPC with 0.5 wt% of 120 nm
nano-BN. The crack marked in the picture is deflected under the
barrier of nano-BN. Due to the two-dimensional stacked sheet
structure and high strength of nano-BN, it can play a bridging role
in RPC and hinder the development of cracks. This more clearly
reflects in the flexural strength of RPC composites. As summarized
in Fig. 3, the incorporation of nano-BN with larger particle size, the
more significant enhancement of the flexural strength at curing
age of 3 d.

3.3.2. Enhancing mechanisms of strength


Through the strength and microscopic analyses of RPC compos-
ites, it can be seen that the enhancing mechanism of nano-BN on
strength of RPC is multiple. For RPC without nano-BN, C-S-H gels
Fig. 16. The surface scanning of nitrogen element in BN05.
grow from the surface of cement particles resulting in limited
internal products, thus most C-S-H gels disperse in water as exter-
a two-dimensional flaky structure. Plane slip easily occurs in the nal products. The external products have a low density and easily
agglomeration zone and causes crystal slip in RPC. Therefore, the formed pores when hindered by CH crystals and ettringite, result-
strength of sample is influenced. As shown in Fig. 17, there are ing in low strength of control RPC. For RPC with nano-BN, nano-BN
some large pores in control RPC, while fewer tinier pores exist in is widely distributed in the water surrounding cement clinker in
RPC with 0.5 wt% of 120 nm nano-BN and the matrix is denser. fresh cement slurries attributed to its small size effect. Because
RPC incorporating 1.5 wt% nano-BN also has fewer pores, and some the Ca2+ ions in the cement particles are positively charged and
micro cracks appear. the zeta potential of nano-BN particles are negative, they adsorb
Fig. 18 demonstrates the morphology and distribution of CH each other due to static electricity and form many ‘nuclei’ that
crystals in SEM image of 120 nm nano-BN modified RPC. Fig. 18 adsorb C-S-H gels and allow them to grow on its surface. This
(a) illustrates that the CH crystals in control RPC have a large size was the nucleation effect of nano-BN which can promote the early
of about 10 lm and grew in clusters. However, almost no large- hydration of cement [31]. Because of the large surface area of
nanoparticles, more C-S-H gels grow on them, leading to a denser

(a) (b) (c)

tiny
pores cracks
pores

pores
agglomeratioQ

Fig. 17. SEM micrographs of RPC at curing age of 28 d: (a) control sample; (b) BN05; (c) BN15.
W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197 195

(a) (b)

CH

C-S-H gel

Fig. 18. CH crystal of cement paste at curing age of 28 d in SEM micrographs: (a) control sample  5000; (b) BN05  60000.

It should be noted that as exhibited in Table 9, when 120 nm


nano-BN content raises from 0% to 1.5 wt%, the density of RPC
changes slightly. As a result, there is no difference between the
porosity of RPC with and without nano-BN. Therefore, the addition
of nano-BN does not lead to the change of porosity.

3.3.3. Enhancing mechanisms of abrasion resistance


As shown in Figs. 6 and 9, the variation trend of abrasion is con-
sistent with that of compressive strength basically. This is because
the higher compressive strength of nano-BN modified RPC, the
stronger bond between agglomerate and cement mortar, which
leads to the increase of abrasion resistance. Moreover, because
bridging effect
the effect of heat curing offsets the filling effect of part of nano-
BN, a lower enhancement of abrasion resistance occurs in heat cur-
ing RPC containing nano-BN.
The improvement of abrasion resistance is also due to the excel-
lent thermal conductivity, high heat resistance and chemical sta-
Fig. 19. Cracks in SEM micrograph of BN05.
bility of nano-BN. These properties can not only ensure the rapid
transfer of heat during friction and reduce the temperature cracks
caused by local temperature difference, but also maintain the
chemical stability of nano-BN at the frictional high temperature,
internal product structure. Therefore, the strength of samples is thereby increase the abrasion resistance of nano-BN filled RPC. In
increased. In addition, the nano-BN dispersed in the RPC fills the addition, nano-BN has excellent lubricity and low friction coeffi-
pores of the matrix to form a dense network structure. This filling cient [5,13]. All of these contribute to reducing abrasion loss of
effect can not only increase the density of structure, but also RPC composite.
restrict the growth of the CH crystals to refine CH crystals. Thus,
the decrease of strength due to large CH crystals is avoided. Mean- 3.3.4. Enhancing mechanisms of chloride penetration resistance
while, because of the hindrance of nano-BN, CH crystals do not The enhancement of chloride penetration resistance is attribu-
grow in clusters and the orientation of CH crystal also decline. ted to the following reasons. Firstly, the blend of nano-BN results
Besides, the insertion of nano-BN into RPC matrix plays a bridging in a more compact microstructure of RPC, which prevents chloride
effect, hindering the development of cracks. Moreover, the high ions penetration. Secondly, nano-BN plays a layered blocking effect
thermal conductivity of nano-BN helps to release heat generated due to its lamellar structure. Part of erosion solution is adsorbed in
by cementitious composite hydration, especially in the early stage the voids between the layers of nano-BN, hindering the longitudi-
hydration process [32–35]. As a result, the primary cracks inside nal intrusion of chloride ions. Moreover, nano-BN with high resis-
RPC composite are reduced and its strength is improved eventu- tivity hinders the passage of electrical current of an ionic nature,
ally. Additionally, the improvement of strength may be due to further slowing down all corrosion reactions. Owing to its low
the increase in the path of the crack around the small dispersed expansion coefficient, hexagonal sheet-shaped nano-BN can
nano boron particles. effectively prevent micro cracks in the matrix that caused by the

Table 9
Density of RPC with nano-BN at 28 d of curing age.

Curing age Density (g/cm3)


Control BN05 BN10 BN15
28 d 2.169 2.166 2.159 2.159
196 W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197

expansion of air and water at high temperature. Therefore, the Fundamental Research Funds for the Central Universities in China
chloride penetration resistance of nano-BN modified RPC with heat (DUT18GJ203).
curing is generally higher than that with standard curing.
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