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Nano boron nitride (nano-BN) is used to reinforce reactive powder concrete (RPC).
Effects of nano-BN size and content on strength and durability of RPC are studied.
Properties of nano-BN reinforced RPC with water and heat curing are compared.
Low dosage nano-BN can obviously improve strength, toughness and durability.
Nano-BN reinforcing effects are due to its properties and RPC structure improvement.
a r t i c l e i n f o a b s t r a c t
Article history: This paper aims to investigate the effects of particle size and content of nano boron nitride (nano-BN) as
Received 24 March 2018 well as curing method on the strength and durability of reactive powder concrete (RPC). The enhancing
Received in revised form 6 May 2018 mechanisms are analyzed through performance, X-ray diffraction, nuclear magnetic resonance, thermo-
Accepted 27 May 2018
gravimetry and scanning electron microscope tests. The flexural strength and compressive strength of
RPC containing 0.5 wt% of 120 nm nano-BN achieve an increase of 2.65 MPa/15.7% and 11.61
MPa/12.96% at standard curing age of 28 d, respectively. Furthermore, heat curing for 2 d causes the
Keywords:
increasing compressive strength of 120 nm nano-BN filled RPC, compared to standard curing for 28 d.
Reactive powder concrete
Nano boron nitride
For the durability performance, the introduction of 0.5 wt% of 120 nm nano-BN enhances the resistance
Strength of RPC with standard curing and heat curing maximally by 55.56% and 34.96%, respectively. The chloride
Durability penetration resistance of RPC containing appropriate amount of 120 nm nano-BN is improved by 100%.
Mechanisms Experimental results show that the strengthening mechanisms of nano-BN on RPC performances are mul-
tifaceted, and can be attributed to small size, nucleation, filling, bridging, lubrication and layered blocking
effects.
Ó 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2018.05.244
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197 187
toughness. Also, the compressive strength and toughness of nano- Table 1 manifest that nano-BN can easily agglomerate in water.
BN filled cement were increased by 89% and 85% compared to pure The water adsorption and desorption isotherms of nano-BN along
cement, respectively [16]. In 2015, He reported that the introduc- with pressure under room temperature are diagramed in Fig. 2.
tion of 1 wt% of 5 mm nano-BN and 1 wt% of 0.5 mm nano-BN With the increase of particle size, the surface area of nano-BN
improved the compressive strength of concrete by 4.27 MPa/8.6% reduces, resulting in the decline of adsorption capacity per gram
and 6.59 MPa/13.26%, respectively. Moreover, concrete with 1 wt of nano-BN. This means that the workability of nano-BN filled
% of 5 mm nano-BN obtained a higher compressive strength when RPC does not reduce with the rise of nano particle size.
soaked in a 20 wt% of NaCl solution, compared to concrete without The Portland cement (P∙O 42.5R) provided by Dalian Onoda
nano-BN [17]. In 2018, Wang et al. studied the exfoliation and dis- Cement Co. Ltd. in China was used as a binder. The mineral admix-
persion of nano-BN and its enhancing effect on strength of cement tures include fly ash produced by Dalian Daokete Building Materi-
paste. They reported that cement paste with 0.003 wt% nano-BN als Co. Ltd. in China, and silica fume produced by Elkem Materials
gained a rise of 13% and 8% in compressive and tensile strength Ltd. in Shanghai, China. The properties of silica fume and fly ash are
at 7 d, respectively [18]. To sum up, fewer researches about the listed in Tables 2 and 3. The particle size of quartz sand is 0.12–
application of nano-BN in civil engineering were conducted, and 0.83 mm and its SiO2 content is >99%. RHEOPLUS411 (BASF411),
the research of nano-BN filled cementitious composite principally a polycarboxylate superplasticizer (SP), was used to adjust the
focused on the strength. A comprehensive study on the mechanical workability of concrete. Its solid concentration was 45%.
properties, durability and reinforcing mechanisms of nano-BN
cementitious composite is necessary. 2.2. Preparation
This paper aims to fabricate a new type of concrete with (ultra)
high strength and durability by combining nano-BN and RPC. The Nano-BN with average particle sizes of 120 nm, 500 nm and 1
influences of 1 wt%, 3 wt% and 5 wt% nano-BN on the flexural lm were used. The dosages of nano-BN for each size are designed
strength and compressive strength of RPC were researched. as 1 wt%, 3 wt% and 5 wt% of cement weight. The water to cement
Nano-BN with particle sizes of 120 nm, 500 nm and 1 lm were ratio of RPC was fixed at 0.38 for all mixtures. The dosage of SP was
used. Then 120 nm nano-BN with better modifying effect was adjusted according to the workability of concrete and represented
selected as a filler to further study its effect on mechanical as a percentage of cement weight. The mix proportion of RPC con-
strength, abrasion resistance and chloride permeability of RPC. taining nano-BN with different particle sizes is listed in Table 3.
Moreover, the effects of standard curing and heat curing methods Besides, the mix ratio of raw materials for RPC used in this exper-
on RPC composites were compared. Finally, the enhancing mecha- iment was referenced to that proposed by Richard [21]. Specimens
nisms of nano-BN on RPC were analyzed by thermogravimetry were numbered according to the rule of ‘Nano particle size -
(TG), X-ray diffraction (XRD), 29Si nuclear magnetic resonance Dosage’. For example, ‘120-1’ represents RPC blending 1 wt% of
(NMR) and scanning electron microscope (SEM) tests. 120 nm nano-BN.
The above experimental results indicated the addition of 120
nm nano-BN at lower content had better reinforcing effects on
2. Materials and experimental method the strength of RPC. Therefore, 120 nm nano-BN was adopted in
the following experiments. The ratios of 120 nm nano-BN were
2.1. Materials adjusted to 0.5 wt%, 1 wt% and 1.5 wt% of cement weight, and
the dosage of SP is fixed at 0.8% of cement weight. Besides, the pro-
The nano-BN with a thickness of 5–10 nm is produced by portion of other materials was the same with Table 4. Samples
Shanghai Xiang Tian Nano Materials Co., Ltd. in China. The proper- were numbered following the method of ‘BN + dosage’. For
ties of nano-BN are shown in Table 1, and their morphologies instance, ‘BN05’ represents RPC with 5 wt% of 120 nm nano-BN.
under transmission electron microscope (TEM) are shown in The specimen sizes for strength test is 40 mm 40 mm160
Fig. 1. It should be noted that TEM observation only gives the mm, for abrasion resistance test is 150 mm 150 mm150 mm
image in a local area. Actually, the average particle sizes are 120 and for rapid chloride migration (RCM) test is U100mmh50mm.
nm, 500 nm and 1 lm for three types of nano-BN, respectively. The process of fabricating nano-BN filled RPC is as follows: (1)
As listed in Table 1, the contact angles between nano-BN parti- Water, nano-BN and water reducer were mixed in a mixing pot
cles and water are all less than 90°, indicating that nano-BN is and stirred for 20 s at low speed. (2) Then silica fume was added
hydrophilic [19]. This ensures the solubility of nano-BN in water. and stirred for 60 s at low speed. (3) Cement and fly ash were
Moreover, the wettability of nano-BN is enhanced with the put into the mixing pot and stirred at low speed for 2 min firstly
increase of its particle size. The zeta potential, also known as elec- and then at high speed for 2 min. (4) Finally, quartz sand was
tric potential, is an important indicator of the stability of colloidal added and stirred at low speed for 1 min and then at high speed
dispersion. The smaller the dispersed particles, the higher the zeta for 4 min. Nano-BN with sheet-like structure exhibits lubricated
potential (positive or negative), i.e., the more stable the dispersion effect during mechanical stirring. As a result, the inclusion of
system. Conversely, the lower the zeta potential (positive or nega- nano-BN has no obvious effect on the workability unlike other
tive), the easier to condense or agglomerate for nano-BN [20]. It is nano fillers (e.g., carbon nanotubes, nano-SiO2, nano-TiO2 or
confirmed that when zeta potential is between 0 and ±5mV, the nano-ZrO2) [22–27]. The mixture was poured into the oiled mold
colloid in solvent is unstable and tends to coagulate and agglomer- in two layers and each layer was compacted. Then the mold was
ate. Obviously, the zeta potentials of nano-BN particles listed in vibrated in the table vibrator for 60 s to eliminate bubbles. All
Table 1
Properties of nano-BN.
Average particle Specific surface area Bulk density Density Pure Crystal Contact angle Zeta potential Adsorption capacity
size (m2/g) (g/cm3) (m3) (%) form (°) (mV) (mg/g)
120 nm 19 0.30 2.30 99.9 Hexagon 40.7 4.89 58.1
500 nm 9.16 0.45 2.30 99.9 Hexagon 37.9 4.58 47.3
1 lm 9 1.6 2.30 99.9 Hexagon 30.3 6.3 43.3
188 W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197
200 nm 0.5 µm
(a) (b)
1 µm
(c)
Fig. 1. TEM image of nano-BN: (a) 120 nm; (b) 500 nm; (c) 1 lm.
ral test was 0.05 mm/min and 1.2 mm/min for compressive test.
40 The abrasion resistance was tested according to JTG E30-2005
highway engineering cement and concrete test procedures of
30 120nm adsorption China. RCM test at the absolute voltage of 60 V was adopted to
120nm desorption measure chloride permeability. After curing for 3 d and 28 d, the
20 500nm adsorption cement pastes were dried, crushed and milled below 80 lm for
500nm desorption XRD, NMR and TG tests. Moreover, the milled powder at curing
10 1 m adsorption age of 3 d was soaked in alcohol to stop hydration. The scanning
1 m desorption angle for XRD test was 5–80°. For NMR test, the rotational speed
0 was 8000r/s, the relaxation delay was 4 s and the resonance fre-
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
quency of 29Si was 79 MHz. The condition of TG analysis was under
Balanced partical pressure (P/P0) nitrogen atmosphere at a heating rate of 10 °C/min up to 1000 °C.
SEM analysis was performed after flexural and compressive
Fig. 2. Water adsorption and desorption isotherms of nano-BN along with pressure
strength test at curing age of 28 d.
under room temperature.
concretes were cured in standard curing box with relative humid- 3. Results and discussion
ity of 95% for 24 h. Then the specimens were demolded and cured
in standard curing room for 2 d and 27 d, while the heat curing 3.1. Strength of RPC with nano-BN
specimens were cured in water at 90 °C for 48 h. The preparations
of cement paste and control RPC were the same as above. 3.1.1. Effect of nano-BN particle size on strength
3.1.1.1. Flexural strength. The flexural strength of RPC containing
nano-BN with particle sizes of 120 nm, 500 nm and 1 lm at 3 d
2.3. Measurement and 28 d of curing ages is shown in Fig. 3. The RPC with 1 wt% of
1 lm nano-BN reaches the highest flexural strength at 3 d of curing
The measured properties of samples include flexural strength, age, which is 2.45 MPa/31.09% over that of control RPC. Besides,
compressive strength, abrasion resistance, chloride penetration the enhancing effect of 120 nm nano-BN on flexural strength of
resistance, and microstructure analyses. The flexural strength and RPC is weaker than that of 500 nm and 1 lm at 3 d of curing age.
Table 2
Properties of silica fume.
Average particle size (nm) Specific surface area (m2/g) Bulk density (kg/m3) Density (g/cm3) Color
150 8.78 46.62 8.99 Gray
W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197 189
Table 3
Properties of fly ash.
Fineness (0.045 mm square hole sieve residue, %) water demand ratio (%) Ignition loss (%) Water content (%) Sulfur dioxide (%)
20 105 8 1 3
Table 4
Mix proportion of RPC containing nano-BN with different particle sizes.
12.9 11.78 13.13 nm, 500 nm and 1 lm at curing ages of 3 d and 28 d. As it shows,
10.98 10.73
12 9.59 9.48 10.33 10.13 the addition of nano-BN reduces the compressive strength of RPC
9.02 8.59 8.75 9.26
7.88 8.07
7.95 by 14.54% 35.62% at 3 d of curing age. With the increase of
9
nano-BN content, the compressive strength of RPC composite
6 decreases gradually. After 28 d of curing age, only the compressive
strength of RPC with 1 wt% of 120 nm nano-BN is higher than that
3
of control RPC.
0 In summary, the addition of nano-BN improves the flexural
Control 120-1 120-3 120-5 500-1 500-3 500-5 1000-11000-31000-5 strength of RPC but decreases its compressive strength at 3 d of
Sample code
curing age. This is because the nano-BN can improve the toughness
Fig. 3. Flexural strength of RPC containing nano-BN with different particle sizes at 3 of the RPC significantly (as shown in Fig. 19). However, the flexural
d and 28 d of curing ages. strength and compressive strength are significantly enhanced at 28
d of curing age. This may be due to that excess nano-BN inhibits
the internal hydration reaction of cement. Therefore, the content
After 28 d of curing, the strengthening effect of nano-BN with dif-
of nano-BN should be modified to a lower value in subsequent
ferent particle sizes decreases in the order of 120 nm > 500 nm > 1
experiments. The results also show that the enhancing effect of
lm. Whereas, only the incorporation of 1 wt% of 120 nm nano-BN
120 nm nano-BN on compressive strength of RPC is stronger than
leads to the increase in the flexural strength of RPC at 28 d of cur-
other two types of nano-BN.
ing age, which is 0.68 MPa/5.07% higher than that of control RPC.
The incorporation of nano-BN with three particle sizes all
improve the flexural strength of RPC at 3 d of curing age, but 3.1.2. Effect of 120 nm nano-BN content on strength
reduce the flexural strength at 28 d of curing age. The greater the 3.1.2.1. Flexural strength. Based on the above experimental results,
particle size of nano-BN, the lower the flexural strength at 28 d 120 nm nano-BN has better modifying effect. To find the optimal
of curing age. Therefore, 120 nm nano-BN is a more effective filler doping level, content level of 0.5 wt%, 1 wt% and 1.5 wt% are
for modifying RPC. In addition, high nano-BN contents of 3% and 5% further tested. The flexural strength of RPC with 120 nm nano-BN
are not conducive to flexural strength growth of RPC composites. is illustrated in Fig. 5. It manifests that the flexural strength of
3d
19.5
120 20 28d 18.06
3d 17.53
Compressive strength (MPa)
16.85
100 89.43 28d
79.33 16
69.73 75.29 65.67 69.6 74.02 71.74
80 64.4 67.43 12
8.21
60 54.18 43.32 46.3 7.68 7.76 6.84
38.03 37.49 41.54 44.19 44.01 45.3 8
34.88
40
4
20
Fig. 4. Compressive strength of RPC containing nano-BN with different particle Fig. 5. Flexural strength of RPC containing 120 nm nano-BN with different filler
sizes at 3 d and 28 d of curing ages. contents.
190 W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197
120 24 22.69
3d 101.16
28d 89.55 91.43
100
Compressive strength (MPa)
83.72 18 13.91
80 12.23
65.64 64.97 63.02 62.58
12 8.34
60
40
6
20
0 0
ControlBN05 BN10 BN15ControlBN05 BN10 BN15 Control BN05 BN10 BN15
Sample code Sample code
Fig. 6. Compressive strength of RPC containing 120 nm nano-BN with different Fig. 8. Increase of compressive strength of RPC containing 120 nm nano-BN with
filler contents. heat curing, compared to normal curing.
W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197 191
A - AFt B - CH C - CaCO3 D - SiO2 E - C3S All of these contribute to the improvement of the microstructure
C/E and strength of hardened cement paste.
D
A E
BD B CE B C BN15 3.3.1.2. 29Si NMR spectral analysis. NMR spectroscopy is an impor-
tant method of material structure analysis. The structural informa-
BN10 tion of materials can be acquired by analyzing the characteristic
parameters of NMR spectroscopy such as chemical shift, relaxation
time. The chemical shifts of 29Si in the NMR spectrum generally
BN05 correspond to the different environments in which 29Si is located.
The chemical environment of 29Si is represented by Qn, where n
is the amount of bridging oxygen atoms that connect other Si
Control atoms with every siloxane tetrahedron [29,30].
The 29Si NMR spectra of control sample and RPC with 0.5 wt% of
120 nm nano-BN is shown in Fig. 13.
8 16 24 32 40 48 56 Through peak fitting and the calculation of cumulative intensity
E1 of peaks, the data of Q0 Q4, nc, MCL and b can be obtained, which
respectively represents chemical environment of 29Si, the polymer-
Fig. 11. XRD patterns of control sample and RPC containing 120 nm nano-BN at 3 d ization degree of [SiO4]4 in C-S-H gels, the average molecular
of curing age. chain length of C-S-H gels and the degree of cement hydration
are listed in Table 6. The results indicate that the polymerization
degree of [SiO4]4 in C-S-H gels and the average molecular chain
A - AFt B - CH C - CaCO3 D - SiO2 E - C3S length of C-S-H gel slightly increase in RPC with 0.5 wt% of 120
0
C/E nm nano-BN, but the cement hydration degree reduces by 3% com-
D
A EB BN15 pared with that of control RPC at curing age of 28 d. According to
AB D CE BC the regularity of NMR spectrum data, the polymerization degree
of [SiO4]4 in C-S-H gels and the molecular chain length of C-S-H
0
(001) (101) BN10 gel are positively correlated. The improved polymerization degree
of [SiO4]4 in C-S-H gels is mainly on account of active admixtures
0
in RPC matrix such as silica fume and fly ash. The results of cement
BN05 hydration degree in Table 6 reflect that the amount of C-S-H gel in
RPC containing 0.5 wt% of 120 nm nano-BN does not increase. In
0
Also, the CH crystal orientation of RPC with 0.5 wt% of 120 nm Control
nano-BN is below that of control RPC. These manifest that the BN05
2
incorporation of 0.5 wt% nano-BN effectively restrains the growth
100000
Q
of CH crystal, refines CH crystal and reduces CH crystal orientation. Q
1
0
50000
Q
4
Q
3
Q
Table 5
Diffraction intensity and orientation of CH at 28 d of curing age. 0
Table 6
29
Si NMR analysis of control sample and BN05 at 28 d of curing age.
100 100
Control 3d Conctrol 28d
BN05 3d BN05 28d
H2O
BN15 3d
BN15 28d
Ca(OH)2
90 90
CaCO3
85
85
105°C
appropriate content of nano-BN can significantly accelerate the It is noteworthy that the values of cement hydration degree at
early hydration progress of RPC, and the acceleration effect is most curing age of 28 d calculated by TG analysis are not consistent with
evident when 1 wt% of 120 nm nano-BN is incorporated. Whereas, the values obtained by NMR analysis. This is due to their different
the weight loss rate of RPC containing 1.5 wt% of 120 nm nano-BN calculation methods. In TG analysis, the overall hydration degree of
is relatively 0.95% lower than that of control RPC at curing age of 3 cement, silica fume and fly ash is calculated, but the hydration of
d, meaning the cement hydration of RPC is inhibited. In addition, active admixture is not considered in the calculation of NMR spec-
the weight loss rate at curing age of 28 d manifests that the trum. However, the two methods basically reach the same conclu-
amount of C-S-H produced in RPC with nano-BN is greater than sion that cement hydration degree does not be enhanced at 28 d of
that without nano-BN. curing age.
According to the mixing ratio of samples as shown in Fig. 14
and ignition loss as shown in Fig. 15, the degree of cement 3.3.1.4. SEM analysis. Fig. 16 shows the distribution of nano-BN
hydration can be calculated. It can be seen from Table 8 that particles in RPC with 0.5 wt% of 120 nm nano-BN measured by
RPC with 1 wt% of 120 nm nano-BN reaches the highest hydration EDS. The white dots in the figure represent N elements. Because
degree at 3 d of curing age, which is relatively 7.3% above the of its small size effect, nano-BN is dispersed widely and uniformly
hydration degree of control RPC. However, the addition of without any agglomeration. This enables the bridging and filling
1.5 wt% of 120 nm nano-BN reduces the hydration degree of RPC effects of nano-BN to be fully utilized.
at curing age of 3 d. This illustrates that appropriate amount of The SEM micrographs of control sample and nano-BN filled RPC
nano-BN can accelerate the early hydration of RPC to a certain at curing age of 28 d are shown in Fig. 17. In the SEM images of
extent. After 28 d of curing age, the hydration degree of samples BN15, some of nano-BN particles reunite into blocks. This illus-
is 9.4% 21.2% over than the hydration degree at 3 d of curing trates that the nano-BN ratio of 1.5 wt% is not conducive to its dis-
age. However, the hydration degree of nano-BN filled RPC is not persion in RPC matrix, thus affecting the development of strength.
significantly enhanced compared RPC without nano-BN at curing However, the micrograph of BN05 shows no nano material agglom-
age of 28 d, since nano-BN does not participate in the cement eration. The agglomeration of nano-BN is an important reason
hydration reaction. affecting the strength of specimens. This is because nano-BN has
194 W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197
Table 7
Weight loss rate in range of 50–350 °C.
Table 8
Cement hydration degree at 3 d and 28 d of curing age.
tiny
pores cracks
pores
pores
agglomeratioQ
Fig. 17. SEM micrographs of RPC at curing age of 28 d: (a) control sample; (b) BN05; (c) BN15.
W. Zhang et al. / Construction and Building Materials 179 (2018) 186–197 195
(a) (b)
CH
C-S-H gel
Fig. 18. CH crystal of cement paste at curing age of 28 d in SEM micrographs: (a) control sample 5000; (b) BN05 60000.
Table 9
Density of RPC with nano-BN at 28 d of curing age.
expansion of air and water at high temperature. Therefore, the Fundamental Research Funds for the Central Universities in China
chloride penetration resistance of nano-BN modified RPC with heat (DUT18GJ203).
curing is generally higher than that with standard curing.
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