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BAL RAJESHAM

LINE TRACE
STAGE-3 TURBINE SYSTEM SCHEMES
STAGE-3

OPERATION DEPARTMENT
RAMAGUNDAM SUPER THERMAL POWER STATION
!"
Date:22-12-2005

MESSAGE
I am glad to know that Operation department has prepared Stage-III Turbine
schematics in the form of booklet titled “LINE TRACE”.
Successful organizations understand that learning leads to business leverage.
This book is designed user friendly containing all the intricate details of schemes for
easy learning, efficient monitoring, safe isolation and normalization of systems. The
book is found to be very convenient for day to day jobs and users can easily understand
and visualize the systems and schemes. The schemes drawn in this booklet titled LINE
TRACE contain fine details of the schemes as erected in Unit-7 Turbine side.
I am sure that all employees and new entrants to Operation will make use of this book
as an immediate reference for improving their skills.
I convey my warmest greetings to all employees in Operation department and wish
them all success.
Date:22-12-2005
FOREWORD
Efficient and reliable operation of Thermal Power Station mainly depends upon the
awareness of various systems and schemes by operation & Maintenance personal about
the plant.
Operation department attaches great importance for training and development
interventions of all its employees technically by providing all the necessary material such
as schematics.
The compiler has immensely involved and drawn the schemes to lend a new edge for
achieving better operation practices.
The book will be useful in improving knowledge and skills of the operation fraternity.
I am confident that all the employees of Stage-III operation will make use of this
schematic booklet for immediate reference and enhancing their skills, thereby improving
productivity.
I hope this book will be of great help to one and all in operation & Maintenance
departments.
LINE TRACE
DETAILED OPERATING SYSTEM SCHEMES
STAGE-3 TURBINE AND AUXILIARIES
TRACED, DRAWN AND COMPILED BY

V.BAL RAJESHAM
EMP.NO. 31744
SR.OPERATOR GR.III
STAGE-3 TURBINE OPERATOR

OPERATION DEPARTMENT
RAMAGUNDAM SUPER THERMAL POWER STATION
DISCLAIMER NOTE
Enough care was taken on drawing,compiling and printing. Even then any mistakes found or doubts faced, please
confirm and follow the instructions of experienced superior. Before operating any Equipment,don’t be in a hurry to
act.Always think before you act.
STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ”
ACKNOWLEDGEMENTS
ACKNOWLEDGEMENTS
THANKS
THANKS TO
TO
Sri.
Sri. THOMAS
THOMAS JOSEPH,
JOSEPH, A.G.M.
A.G.M. (O&M)
(O&M)

Sri.
Sri. PRAKASH
PRAKASH TIWARI,
TIWARI, D.G.M.
D.G.M. (O)
(O)

Sri.
Sri. T.RANGANATHAN,
T.RANGANATHAN, Sr.Supdt.
Sr.Supdt. (O)
(O) Sri.
Sri. A.V.S.
A.V.S. RAO,
RAO, Sr.Supdt.
Sr.Supdt. (O)
(O)

AND
AND
SCRUITINY AND CORRECTION OF THIS BOOK BY
Sri.
Sri. A.K.MANOHAR,
A.K.MANOHAR, Sr.Supdt.
Sr.Supdt. (T/M)
(T/M) Sri.
Sri. P.RAMA
P.RAMA RAO,
RAO, Engineer.
Engineer. (O)
(O)

Sri.
Sri. G.VENKATADRI,
G.VENKATADRI, S.S-1(O)-Printing
S.S-1(O)-Printing COLLEGUES
COLLEGUES AND
AND FRIENDS
FRIENDS

BY
BY
V.BAL
V.BAL RAJESHAM,
RAJESHAM, Sr.Operator
Sr.Operator Gr.III
Gr.III
UNIT-7
UNIT-7 TURBINE
TURBINE OPERATOR
OPERATOR OPERATION
OPERATION DEPARTMENT
DEPARTMENT
STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ”
OUR VISION
To be one of the world’s largest
and best power utilities, powering India’s growth
OUR CORE VALUES
CUSTOMER FOCUS
ORGANIZATIONAL PRIDE
MUTUAL RESPECT AND TRUST
INITIATIVE AND SPEED I T
OM
TOTAL QUALITY C

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ”


#
Animated Electronic Manual Compiled in the Year of - 2003
$ %
Self Explainer and User Friendly Show On Stage-1 Turbine Oil System

Schematic Book Compiled in the Year of - 2004

Stage-1 Turbine Detailed Operating System Schemes

Schematic Book Compiled in the Year of - 2005

Stage-3 Turbine Detailed Operating System Schemes

Please Visit:- e-departments O&M / operation / Vision Show Book

&
$'
$' (
(
STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ”
MAIN CONTENTS
PART-1 WATER SYSTEMS AND CONDENSER 01 TO 15

PART-2 STEAM SYSTEMS AND HEAT EXCHANGERS 16 TO 30

PART-3 BOILER FEED PUMPS AND CONNECTIONS 31 TO 40

PART-4 MAIN TURBINE MOT AND CFT OIL 41TO 50

PART-5 GENERATOR AND SEAL OIL SYSTEM 51 TO 56

PART-6 DOSING SYSTEMS AND FIRE WATER 57 TO 63

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ”


CONTENTS
WATER SYSTEMS AND CONDENSER 17 IP Turbine and LP Turbine Steam Circuit
01 Turbo Generator 18 HP Heaters Extractions and Drips
02 Auxiliary Cooling Water System 19 LP Heaters Extractions and Drips
03 ECW Pumps and PHE System 20 LPH and HPH Air Vents and Drains
04 ECW System (Full View) 21 HP By Pass System
05 DM Makeup and CST Connections 22 LP By Pass System
06 CEP Connections 23 Seal Steam System
07 Condensate System 24 Deaerator Connections
08 Feed Water System 25 Auxiliary Steam System
09 GSC Blower Connections 26 Mal Valves Flash Tank Connections
10 Circulating Water System 27 HP Flash Tank Connections
11 C O L T C System 28 LP Flash Tank Connections
12 Condenser Connections 29 SDFT and UFT Connections
13 Condenser Air Evacuation System (V/Pump) 30 SVD Flash Tank Connections
14 Condensate Polishing Unit BOILER FEED PUMPS AND CONNECTIONS
15 Service Water System 31 MD BFP- Seal and Cool Water Lines
STEAM SYSTEMS AND HEAT EXCHANGERS 32 MD BFP- Feed Water and Oil System
16 HP Turbine Steam Circuit 33 TD BFP-A Feed Water System
STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ”
CONTENTS
34 TD BFP-A Turbine Steam Circuit GENERATOR AND SEAL OIL SYSTEM
35 TD BFP- Seal and Cool Water Lines 51 Generator-Seal Oil System
36 TD BFP- MOT Connections 52 Generator- Gas Fill and Vent System
37 TD BFP- Lubricating Oil System 53 Generator-H2 Drier Connections
38 TD BFP- Jacking Oil System 54 Generator-Primary Water System
39 TD BFP- MOT Oil Purification System 55 Generator-BCVE Fans Connections
40 TD BFP- MOT Cooler and Filter 56 Generator Gas cooling Water System and LLD
MAIN TURBINE MOT AND CFT OIL DOSING SYSTEMS AND FIRE WATER
41 Main Turbine- MOT Connections 57 Hydrazine Dosing System (N2H4)
42 Main Turbine- Lubricating Oil System 58 Ammonia Dosing System (NH3)
43 Main Turbine- Jacking Oil System 59 Phosphate Dosing System (PO4
44 Main Turbine- MOT Cooler and Filter 60 Sodium Hydroxide Dosing System (NAOH)
45 Main Turbine- MOT Oil Purification System 61 Fire Water System (Spray & Hydrant)
46 Central Lube Oil Storage Tanks Connections 62 Fire Water System-D.V.and WR Numbers
47 Central Lube Oil Storage Tanks- Centrifuge 63 Fire Water Pump House
48 Control Fluid Tank and Pumps 64 Notes Page
49 CFT Oil Purification System
50 CFT Cooler and Draining System
STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ”
SYMBOLS
Manual Operated Valve Pressure Relief Valve Nozzle Flow
M
Motor Operated Valve Pressure Relief Valve Vent to Pit
S
Solenoid Operated Valve T Steam Trap Drain Funnel
H
Hydraulic Operated Valve Filter /Strainer Orifice

Pneumatic Operated Valve “Y” Type Strainer Throttle

Non Return Valve (NRV) Two Way Valve Siphon

FC NRV Three Way Valve Pressure Regulator


M
Motor Operated Butter Fly Valve Three Way Valve Power Cylinder Control Valve

Butter Fly Valve (Damper) View Glass Blower


S
Three Way Solenoid Valve Motor and Pump Blower
Differential Pressure ( DPRV )
Regulating Valve

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ”


PART -1
PART-1
WATER
WATER SYSTEMS
SYSTEMS
AND
AND CONDENSER
CONDENSER
TURBO GENERATOR

IPSV CROSS AROUND PIPE BRG.NO-5 BRG.NO-6 AND COUPLING


BRG.NO2 AND THRUST BRG

BARRING GEAR BRG.NO3 AND BRG.NO-4 AND BRG.NO-7


IPCV COUPLING COUPLING

HPCV
MOP BRG.NO1
HPSV

HP TURBINE IP TURBINE LP TURBINE GENERATOR EXCITER

CRH-NRV HPSV

HPCV

IPCV

CROSS AROUND PIPE


IPSV
CW IN LINE FROM CW PUMPS
MAIN STEAM LINE TO HP TURBINE (MS) CONDENSER CW OUT LINE TO COOLING TOWERS

COLD RE HEAT LINE TO RE HEATER (CRH)

HOT RE HEAT LINE TO IP TURBINE (HRH)

HP TURBINE - 17 STAGES IP TURBINE - 12+12 STAGES LP TURBINE - 06+06 STAGES


EXTRACTION NO.1 LPT-STAGE NO.5 TO LPH-1 IPT-STAGE NO.7 TO HPH-5A
EXTRACTION NO.5
EXTRACTION NO.2 LPT-STAGE NO.3 TO LPH-2 IPT-STAGE NO.7 TO HPH-5B
EXTRACTION NO.3 LPT-STAGE NO.2 TO LPH-3 CRH LINE TO HPH-6A
EXTRACTION NO.4.1 IPT-STAGE NO.12 TO DEAERATOR EXTRACTION NO.6 CRH LINE TO HPH-6B
EXTRACTION NO.4.2 IPT-STAGE NO.12 TO TD BFP A & B CRH LINE TO TD BFP A&B

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 01


AUXILIARY COOLING WATER SYSTEM
ECW IN
VACUUM PUMPS SEAL WATER COOLERS
ECW OUT
PHE-A ACW-14
PHE-C

ACW-25

ACW-26
(SG) ACW-17 (TG)
ACW-22
ACW-20

PHE-B PHE-B
FOR VACUUM PUMP -A FOR VACUUM PUMP -B ACW-15
(SG) ACW-18 (TG)
ACW-23
ACW-21
ACW-27

ACW-28
PHE-A
ACW-16
TO CW SYSTEM ACW-19 (TG)

ECW IN

LP TURBINE ACW-31 ECW OUT

ACW-29
DEBRIES VALVE-B DEBRIES VALVE-A

LPH-1

M
ACW-C
ACW-24

CONDENSER RIGHT
ACW-9
M
LEFT

ACW-10

ACW-11
ACW-3 ACW-6

SCS-GEAR MOTOR

SCS-GEAR MOTOR
SCS-STRAINER
CW OUTLET

SCS-STRAINER
ACW-B
ACW-8
CW INLET

ACW-30 M DRAIN

ACW-12

ACW-13
ACW-2 ACW-5
COOLING TOWER-7A

COOLING TOWER-7B

ACW-A
FROM CW SYSTEM ACW-7
M

ACW-1 ACW-4
SCS - FLUSHING PUMPS

CW PUMP HOUSE
ACW PUMP HOUSE – UNIT-7

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 02


ECW PUMPS AND PHE SYSTEM
ALL ECW PUMPS SUCTION AND
SODIUM HYDRAXIDE DOSING TANK
DISCHARGE LINES HAVE DRAIN
LINES. AND DISCHARGE LINE
HAVE VENT LINE BEFORE VALVE
ECW SUPPLY HEADER(T.G)
ECW TANK -TG ECW TANK -SG ALL PHE RAW WATER AND DM
ECW-109 WATER INLET OUTLET HAVE
ECW-75
ECW RETURN HEADER(T.G) DRAIN LINES AND ALL HEADERS
MAKEUP TO ECW SYSTEM HAVE VENT LINES
MAKEUP TO ECW SYSTEM

ACW OUT
ACW IN

LONG R/C
ECW-13

ECW-113
ECW-1 ECW-4 ECW-10
M
TG-A

ECW-7 PHE-A TO VACUUM PUMP


HEAT EXCHANGERS
ECW-114

ECW-116
ECW-14
ECW-115

ECW-2 ECW-5 ECW-11


M
SHORT R/C

TG-B

ECW-8 PHE-B
ECW-17

ECW-15
ECW-3 ECW-6 ECW-12
M
TG-C

ECW-9 PHE-C

FROM BFP COOLERS


TO BFP COOLERS
PHE-A
SG-A

SG-B

ECW-83
ECW-79 ECW-80
ECW-85
ECW-99

M ECW-77 M ECW-78 ECW SUPPLY


ECW-98
ECW-81 ECW-82 ECW-84
HEADER(S.G)
SHORT R/C ECW-96
PHE-B
ECW RETURN
HEADER (S.G)
ECW-86
ECW-95 ECW-97
LONG R/C LINE

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 03


ECW SYSTEM ( FULL VIEW )
MOT COOLERS SEAL OIL COOLERS (H2)
CFT COOLERS P.W. COOLERS
FROM EQUIPMENTS TO PUMPS
COMPRESSOR

SEAL OIL COOLERS (AIR)


MOT
CENTRIFUGE GENERATOR H2 COOLERS

EXCITER

LONG R/C

SHORT R/C
M

ECW-A
TO EQUIPMENTS

ECW-B DOSING LINE


V / PUMPS CEP-B CEP-A
CEP-C
MAKE UP
M LINE FROM
ECW TANK S S CEP BRG. COOLING LINE
ECW-C
FROM ACW
MAKEUP /FILL LINE
SYSTEM
TO CW SYSTEM
PHE-C T.D.BFP T.D.BFP
(TG)
DOSING LINE

PHE-B TD BFP MOT M.D.BFP


CENTRIFUGE
(TG) TD BFP MOT TD BFP MOT TD BFP MOT
MAKE UP LINE

CENTRIFUGE COOLERS COOLERS


PHE-A
MD BFP-W/O MD BFP-L/O
(TG)
COOLERS COOLERS

ECW-A (SG) ECW-B (SG)

PHE-A

M
M M (SG)

PHE-B
SHORT R/C (SG)
LONG R/C TO EQUIPMENTS (SG) TO COT /DOT CENTRIFUGE
FROM EQUIPMENTS (SG)

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 04


DM MAKEUP AND CST CONNECTIONS

ECW-62
M ECW-103
ECW-66

ECW-99

FILL AND MAKEUP LINE


ECW-65
ECW-69

ECW TANKS NORMAL


DM MAKEUP
ECW TANK ECW TANK

ECW-104

ECW-106
WATER PUMPS

ECW-63
ECW-100
ECW-67

ECW-102
TURBINE BOILER

M
M

ECW-105

ECW-64
ECW-101
ECW-68
MAKEUP LINE TO
ECW SYSTEM (TG) DMV-75
DMV-41 MAKEUP LINE TO
M
NAOH TANK FILL /MAKEUP LINE
ECW SYSTEM (SG)
ECW TANKS EMERGENCY PRIMARY WATER
CST FILL AND MAKEUP LINE FROM MAKEUP LINE SYSTEM MAKEUP LNE LP TURBINE
DM WATER MAKEUP PUMPS
DMV-72
NaOH BREATHER
HOTWELL EMERGENCY
CDV-47 CDV-46 MAKEUP AND FILL LINE LPH-1
DMV-63
STORAGE TANK
CONDENSATE

R/C LINE TO CS TANK

M
DMV-65
DMV-60 DMV-55
SAMPLE LINE DMV-38
DMV-82

DMV-54
CEP- C , B , A
CONDENSER
DMV-43

M
SEAL POT DMV-40
CTP-A

HOTWELL NORMAL MAKEUP AND FILL


DMV-46 M LINE FROM DM MAKEUP WATER PUMPS

GRAVITY MAKEUP DMV-45 DMV-47 GSC


LINE TO CONDENSER CDV-43
CTP-B

CEP DISCHARGE
HEADER
DMV-49 M
M TO LP BY PASS
DMV-48 DMV-50
SPRAY
CDV-45
CST PUMP HOUSE /COMPRESSOR HOUSE
CONDENSATE SPILL LINE CONDENSATE LINE TO LPH-1

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 05


CEP CONNECTIONS
CEP-A CONNECTIONS

CEP MINIMUM RECIRCULATION LINE TO CONDENSER

CEP-C DISCHARGE VENT


CEP-B DISCHARGE VENT

LPFT
DISCHARGE VENT

CONDENSER ECW IN
ECW OUT

CEP-C

CEP-B

CEP DISCHARGE HEADER


BALANCING LINE TO CEP-B AND CEP-C
CEP SUCTION HEADER

(SUCTION VENT
/CANSTERVENT) CEP-A
MOTOR

CDV-11
CEP SEAL WATER LINE
CEP MIN R/C LINE

CDV-10
BEARING

S
CDV-4
M

TO HEATERS
VIEW GLASS CDV-1 M

CSV-1 CEP CANSTER BOX CDV-7

STRAINER EXPANSION BELLOW

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 06


CONDENSATE SYSTEM
EXHAUSTHOOD MAL VALVES FT SPRAY
CDV-37

LP BYPASS SPRAY LINES


SPRAY
DEAERATOR
CDV-47
M
FEED STORAGE LP TURBINE
TANK CDV-49 CST
LPH-1 DRAIN COOLER

CDV-46
CONDENSATE FLOW ORIFICE

CEP-A MIN.R/C
DRAIN TO UFT

CSV-1
CSV-3

CSV-2
CDV-15

CDV-11
CDV-13
CONDENSER

CDV-45
CDV-44

M
CDV-28
CDV-29

CDV-12

CDV-10
CDV-14
DRV-48

M
M

CDV-43
CEP-C CEP-B CEP-A

EXCESS CONDENSATE
M
CEP SUCTION

CDV-2

CDV-1
CDV-3

CDV-42
CDV-28 IBV
HEADER

TO CST
OVERFLOW AND

CDV-5

CDV-4
CDV-6

CDV-7
CDV-8
CDV-9
CDV-41 CDV-17

M
M

M
DRAIN TO LPFT M
GSC
CDV-16 CDV-18
CDV-40 CDV-38

CDV-39 SAMPLE LINE CEP GLAND SEALING


GSC MIN R/C
CDV-33
M

M CDV-27
M
CDV-24 CDV-22
CDV-32 NH3 DOSING LINE M
M
N2H4 DOSING LINE CDV-26 CDV-25
CDV-21 CDV-23
LPH-3 LPH-2
DUMP LINE

CDV-85
CPU CDV-20 CDV-50
CDV-30 CDV-31
CDV-36 M M TO BOILER FILL LINE

M
CDV-34
M M M
TO NH3 AND N2H4 DOSING
M
CDV-35 M CDV-31 IBV TO SCAPH SPRAY

CDV-54

CDV-60
CDV-71
CDV-34 IBV
CDV-72

CDV-55
TO VALVE GLAND SEALING (CDV 151 TO 200)

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 07


FEED WATER SYSTEM
BOILER DRUM TD BFP-A R/C LINE TD BFP-B R/C LINE TO SUPER HEATER SPRAY
FCV02 FCV-07
ECONOMISER
DEAERATOR TO RE HEATER SPRAY

FCV-09 FCV-06 FCV-04 FCV-08


AD AMMONIA DOSING
FEED STORAGE TANK
HD HYDRAZINE DOSING
CHDV-13
M
AD CHDV-11
M
CHDV-07 CHDV-12 AD
M M
HD AD CHDV-05

FDV-22

FDV-28

FDV-20

FDV-26

FDV-24

FDV-18
M
M HD
HD

FSV-02
FSV-03

FSV-01
CHDV-06

FDV-21

FDV-27

FDV-19

FDV-25

FDV-23

FDV-17
MDBFP-C TDBFP-B TDBFP-A
MAIN PUMP TURBINE MAIN PUMP MAIN PUMP
MOTOR TURBINE

R/C LINE FCV-03 FCV-01


FCV-05

FDV-02

FDV-01
FDV-03

FDV-05

FDV-04
TO HP BYPASS SPRAY LINE
FDV-06

BFP DISCHARGE HEADER

M
M

M
30% FLOW LINE

M
M
M

TO APRDS SPRAY
FDV-15 FDV-14 FDV-13
M M
FDV-07

FDV-09
M
M

M M M TO BOILER FILL LINE

M
FDV-16
FDV-11 FDV-12
M HP HEATER –5A M M HP HEATER –5B

TO BOILER DRUM
100% FLOW LINE
THROUGH M M
ECONOMISER
M M
HP HEATER –6A HP HEATER –6B
50%BYPASS
M 100%BYPASS M

FOR BFP CONNECTIONS – SCHEME NO. 24 AND 25 FDV-08 FDV-10

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 08


GSC BLOWER CONNECTIONS
ATMOSPHERE GSC BLOWER-A
MAW80 AA011
M
ATMOSPHERE

MAW80 AA012 GSC BYPASS TO


ATMOSPHERE
MAW80 AA007A
GSC BLOWER-B M

AIR AND UNCONDENSABLE M


GASES TO ATMOSPHERE
MAW80 AA007
CDV-17

AA001A
MAW80

MAW80
AA 001
M
M
HPT IPT LPT

CDV-16 GLAND STEAM CDV-18


CONDENSER

SEAL STEAM EXHAUST TO GSC STRAINER


LP FLASH
TANK

CONDENSER
TD BFP SEAL STEAM
EXHAUST TO GSC
DRIP LINE TO LPFT

CEP-C CEP-B CEP-A


LINE FOR INITIAL DRAINING (DRIP) TO HEATERS

TD BFP-A TD BFP-B
CEP DISCHARGE HEADER

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 09


CIRCULATING WATER SYSTEM

COLTCS LINE TO CW SYSTEM


VACUUM PUMP

ACW RETURN WATER TO


COLTCS LINE TO BALL MONITERING SYSTEM ECW-PHE
COOLERS

CW RETURN LINE
LPH-1 ACW SYSTEM

ARV (CW-5) MESH FOR


STOPPING
OLTCS BALLS

ARV (CW-6)
M M
CW-3
M

M M
CW-4
M

M
CONDENSER
PASS-B
CW-2

PASS-A
CW-1

CW LINE - CW PUMPS TO
CONDENSER
COLTCS LINE TO CW SYSTEM
CW LINE CONDENSER TO CT
COLTCS LINE TO BALL MONITERING SYSTEM

COLTCS = CONDENSER ONLINE TUBE CLEANING SYSTEM ARV=AIR RELIEF VALVE

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 10


COLTC SYSTEM
CW LINE PASS A IN /OUT CW LINE PASS B IN /OUT
CW LINE FROM CONDENSER CW LINE TO CONDENSER CW LINE FROM CONDENSER CW LINE TO CONDENSER

BALL SEPARATOR BALLS


BALLS BALLS MOTOR BALLS
M M M M
MESH MESH

S
BALL MONITER BALL MONITER

M M
M M

BALL VESSEL BALL VESSEL

BALL CIRCULATION BALL CIRCULATION


PUMP AND MOTOR PUMP AND MOTOR
STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 11
CONDENSER CONNECTIONS

EXHAUST HOOD SPRAY


LPH-2 VENT
LPH-1 LPH-3 VENT
LPH-1 VENT
NORMAL HOTWEL MAKEUP LINE
EMER- HOTWEL MAKEUP LINE (CST)
MAL VALVES FT VENT GSC MIN.RECIRCULATION LINE

VACUUM BREAK LINE


MAL VALVES FT VENT
VACUUM PUMP SUCTION LINE
VACUUM PUMP SUCTION LINE
SDFT VENT
HPFT VENT
TD BFP-A EXHAUST
LPBP LINE
TD BFP-B EXHAUST LPBP LINE
LPFT VENT
LEAK STEAM DRAIN
CEP –A RE CIRCULATION LINE
HPT EVACUATION LINE
CEP –B RE CIRCULATION LINE
FROM CPU SYSTEM CEP –C RE CIRCULATION LINE
(RINSING LINE)
CEP –A VACUUM BALANCING LINE
CEP –B VACUUM BALANCING LINE
CEP –C VACUUM BALANCING LINE

HOTWEL LEVEL TRANSMITTER LINE HOTWEL LEVEL TRANSMITTER LINE

MAL VALVES FT DRAIN


HPFT DRAIN
MAL VALVES FT DRAIN
LPFT DRAIN
SDFT DRAIN

HOTWEL DRAINS HOTWEL DRAINS


CEP SUCTION LINE CEP SUCTION LINE

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 12


CONDENSER AIR EVACUATION SYSTEM –V / PUMP

LP TURBINE

EXHAUST WITH SILENCER S

AIR FLOW MEASUREMENT SMV-23 SMV-24


DEVICE

SMV-26
CONDENSER
S
AIR EJECTOR

SMV-25
SEPARATOR
TANK

TANK
OVERFLOW S
LEVEL GAUGE HOTWEL LEVEL TRANSMITTER PIPES

S
TO VACUUM PUMP-2

VACUUM BREAKER VALVE


MAKEUP LINE VACUUM PUMP
( FROM ECW ) VACUUM MOTOR
PUMP

SEAL WATER
CIRCULATION PUMP
SEALING LIQUID IN
VENT AT NEAR LPBP(8.5)

ACW IN
ACW OUT HEAT EXCHANGER

HEAT EXCHANGER OUTLET TO CW OUTLET(L) DUCT

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 13


CONDENSATE POLISHING UNIT
FROM CEP DISCHARGE
TO DM PLANT
TREATED CONDENSATE FROM DM PLANT
TO LP HEATERS

S
S

S
S

S
CPU VESSEL-1 CPU VESSEL-2

S
S

S M
S

S
S

S
S S
S

S S

S
S

S
S
S

CDV-51

TO CONDENSER HOTWEL

COMPRESSOR MOTOR

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 14


SERVICE WATER SYSTEM
TURBINE SIDE SERVICE WATER SYSTEM FOR CLEANING AND GENERAL PURPOSE

TO ABOVE TO ABOVE TO ABOVE TO ABOVE STEPS TO ABOVE


17 meters 17 meters 17 meters 17 meters 17 meters
FOR TOILET
ROOMS

WAY
STEPS

FOR TOILET
CST ROOMS

17 17
CHILLER
8.5 0 ROOM
8.5 8.5
0
0

ECW PUMPS
CONDENSER
17
SERVICE WATER

17
COMPRESSOR
PUMP HOUSE

8.5
HOUSE

8.5 TO H2
FILL ROOM CFT ROOM
0 0
17

8.5

STEPS STEPS

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 15


PART -2
PART-2
STEAM
STEAM SYSTEMS
SYSTEMS AND
AND
HEAT
HEAT EXCHANGERS
EXCHANGERS
HP TURBINE STEAM CIRCUIT

TO /FROM SEAL STEAM HEADER (SPINDLE LEAK)


STRAINER

DRAIN TO MAL VALVES FT


HPSV-1
DRAIN TO SDFT
HPCV-1
DRAIN TO UFT TO /FROM SEAL STEAM HEADER (SPINDLE LEAK)
I SEAL RING LEAK OFF LINE
TO SS HEADER HP TURBINE U SEAL RING LEAK OFF LINES TO SS HEADER
BALANCING LINE TO
IP-LP CROSS AROUND
TO /FROM SEAL STEAM HEADER (SPINDLE LEAK)
HPCV-2
HPT EVACUATION LINE
TO CONDENSER
STRAINER

HPSV-2 DRAIN TO MAL VALVES FT

TO /FROM SEAL STEAM HEADER (SPINDLE LEAK)


DRAIN TO UFT

CRH NRV

HPT CASING DRAIN TO


MAL VALVES FT
TD BFP TD BFP
DRAIN TO SDFT

TURBINE -A TURBINE -B
DRAIN TO MAL VALVES FT

EXTRACTION NO.6
DRAIN TO SDFT

HPBP LINES TO A.S.HEADER (APRDS)


TO DEAERATOR
HPH-6A HPH-6B
TO APRDS TO SEAL STEAM

TO RE HEATER
MS LINE TO HPT

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 16


IP TURBINE AND LP TURBINE STEAM CIRCUIT
TO /FROM SEAL STEAM DRAIN LINE TO MALVALVES FT
HEADER (SPINDLE LEAK) U SEAL RING LEAK OFF LINES TO SS HEADER

BALANCE LINE TO IP-LP CROSS AROUND


LPBP LINE(L)

IPSV-1
WARMUP LINE CROSS AROUND PIPE

IPCV-1

STRAINER
DRAIN LINE TO SDFT

DRAIN LINES
IP TURBINE LP TURBINE
TO MALVALVES FT
DRAIN LINE TO UFT

WARMUP LINE
IPCV-2 EXTRACTION NO.1
(FOUR LINES)
LPH-1
IPSV-2 DRAIN LINE TO
EXTRACTION NO.2
LPBP LINE(R)

MALVALVES FT
STRAINER

TO /FROM SEAL STEAM EXTRACTION NO.3


HEADER (SPINDLE LEAK)
LPH-3
DRAIN LINE TO SDFT
CONDENSER
EXTRACTION NO-4.1 LPH-2
DRAIN LINE TO UFT TO DEAERATOR

EXTRACTION NO.5 EXTRACTION NO-4.2


LPBP VALVES
WARMUP LINE

HPH-5A HPH-5B TD BFP TD BFP


HRH LINE TO IPT TURBINE -A TURBINE -B

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 17


HP HEATERS EXTRACTIONS AND DRIPS

DEAERATOR

FEED STORAGE DRV-11


DRV-22

TANK
HP TURBINE IP TURBINE LP TURBINE DRV-5

CRH NRV DRV-25


EXV-09
DRV-15

DRV-18
MAL-47
EXTRACTION NO. 5

EXV-10 M

MAL VALVES FT

HPFT

EXV-102
CRH LINE CONDENSER
LINE DRAINS
CRH LINE TO REHEATER

M
TO TDBFP
EXV-147

EXV-101
M

M
EXV-33 M EXV-34 M ALTERNATE DRIP
HPH-5A TO HPFT
EXV-22 EXV-21
ALTERNATE DRIP
HPH-5B TO HPFT
HPH-5B HPH-5A

DRV-8 DRV-2

EXV-24 M EXV-23
NORMAL DRIP EXV-26 M LINE DRAIN
HPH-5B TO D/A LINE DRAIN
EXV-25
NORMAL DRIP
HPH-5A TO D/A
HPH-6B HPH-6A ALTERNATE DRIP
ALTERNATE DRIP
HPH-6A TO HPFT
HPH-6B TO HPFT
EXTRACTION NO.6
NORMAL DRIP HPH-6B TO 5B NORMAL DRIP HPH-6A TO 5A

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 18


LP HEATERS EXTRACTIONS AND DRIPS

LP TURBINE

EXTRACTION NO.3
EXTRACTION NO.2

LPH-1 EXTRACTION NO.1(FOUR LINES)

NORMAL DRIP LPH-1

MAL VALVES FT
TO DRAIN COOLER
DRV-34

NORMAL DRIP

LPFT
LPH-2 TO LPH-1

DRV-31
CONDENSER EXV-118

DRV-37
M
EXTRACTION EXV-119
LINE DRAINS M

MAL-55
M

EXV-03 MAL-54 EXV-02


EXV-04 M

EXV-01 EXTRACTION DRAIN COOLER


EXV-12

LINE DRAINS
M

EXV-11
NORMAL DRIP ALTERNATE DRIP
LPH-3 TO LPH-2 LPH-2 TO LPFT
LPH-3 LPH-2
ALTERNATE DRIP
DRV-28 LPH-3 TO LPFT

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 19


LPH AND HPH AIR VENTS AND DRAINS
SMV-21 CONDENSATE
OUTLET

SMV-19

SMV-20
M
LPH-1
LPH-1
SMV-18
SMV-15

SMV-16
SMV-17
M
HPFT SMV-09
LPH-2
SMV-03
SMV-12

SMV-06
CONDENSATE
INLET
ORIFICE

SMV-14
SMV-13
M
SMV-05

LPH-3
SMV-04

SMV-02

SMV-01
M

M
HPH 6B HPH 6A
CONDENSATE
INLET

FEED WATER LINES


SMV-08
SMV-11
SMV-10

TO ATM
M

SVD FT
SMV-07
M

HPH 5B HPH 5A

DRAIN TO PIT

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 20


HP BY PASS SYSTEM
HPSV-1

HPCV-1

HP TURBINE IP TURBINE LP TURBINE

CRH-NRV

HPCV-2 LPH-1
DRAIN LINES TO UFT VENT TO ATM
HPSV-2
BPV-101
M

UFT
M
CONDENSER
BPV-102

DRAIN TO PIT
BPV-04
BPV-03
M

BPE-01
H HP BY PASS ATTEMPRATION LINE
BPV-05

BPV-06

BP-1

BFP DISCHARGE HEADER


BPE-02
H FEED WATER TO HPHEATERS
BD-01
BP-2
H

H BPV-07

WARM UP LINES

CRH LINE TO RE HEATER HP BY PASS VALVES

HP BY PASS LINES TO CRH LINE


MS LINE TO HP TURBINE

TDBFP-A TDBFP-B MDBFP-C

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 21


LP BY PASS SYSTEM

LP BYPASS LINES

WARM UP LINE
IPCV
LPBP LINE TO MAL VALVES
DRAINS F.T. SPRAY
IPSV

HP TURBINE IP TURBINE LP TURBINE LPBP CV-SV(R)


LP BYPASS
SPRAY VALVES
CONTROL RACK
IPSV
HRHV-110

HRHV-114

HOOD SPRAY
TO EXHAUST
M

SDFT

IPCV

M
HRHV-109 M

SEAL STEAM HEADER HRHV-113

CONDENSER

WARM UP LINE
LPBP VALVES SPINDLE LPBP CV-SV(L)

INJECTION VALVES
LP BY PASS WATER
LINE DRAINS
LEAKOFF LINES CEP A,B,C LP BY PASS SPRAY LINE
HRH LINE TO IP TURBINE GSC

CEP DISCHARGE HEADER


CONDENSATE LINE TO CPU AND LPH-1 M

CST
STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 22
SEAL STEAM SYSTEM

LPBP LINES TO CONDENSER SEAL STEAM EXHAUST HEADER TO GSC BLOWER

U SEAL RING LEAKOFF LINES FROM TD BFP TURBINE


SEAL STEAM EXHAUST

HPSV-1 LEAK STEAM TO


HPCV-1 IPT EXHAUST
GSC
U SEAL RING
LEAKOFF LINES

IPSV,CV -1
HP TURBINE IP TURBINE LP TURBINE
IPSV,CV -2

HPCV-2

LEAK STEAM TO LPBP CV, SV


IPT EXHAUST
HPSV-2

M
CONDENSER
HPT EVACUATION
VALVE
HPCV,SV AND IPCV ,SV
SPINDLE LEAK OFF LINES
SEAL STEAM HEADER LPBP CV AND SV
MAW 15AA001 MAW 55AA001 SPINDLE
MS LINE TO HPT M M LEAKOFF LINES
MAW 10AA001 MAW 50AA001
CRH LINE TO RH M H M H
HRH LINE TO IPT MAW 10AA010 MAW 50AA010 EXCESS SEAL STEAM TO CONDENSER

A.S /CRH LINE TO SSH DRN TO HPFT DRN TO MAL FT

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 23


DEAERATOR CONNECTIONS
DEAERATOR FILL LINE CONDENSATE LINE TO

SMV-22
DMV-34 DMV-35
VACUUM BREAKER LINE DEAERATOR

M
CBD
DEAERATOR FCV-02

ASV-11 EXTRACTION NO.4.2 TO DEAERATOR

EXV-14
FCV-09 FCV-06 FCV-04 FCV-07

FCV-08 EXTRACTION NO.4.1 TO TDBFP A&B


DRV-22
DRV-21 DRV-23

DRV-15
FEED STORAGE TANK
DRV-14 DRV-16
ASV-06
M

DRV-48 LPH-1
ASV-05

TO UFT
ASV-08
M TO LPFT
D/A OVERFLOW
ASV-07 ASV-09 CONDENSER

ASV-10 EXV-06 EXV-05 EXV-13

MAL-51
T M

M
CRHV-09

TO SVD FT FSV-03

FSV-02

FSV-01
CRHV-159

EXV-115
CRHV-08 MAL VALVES FT
M

M
M
T
R/C LINE
TO LPFT TO LPFT
CRHV-06
CRHV-05
TO SVD FT R/C LINE
CRHV-07 R/C LINE
CRHV-115
ASV-44

TO HPFT
MDBFP FCV-05
TDBFP-B FCV-03 FCV-01 TDBFP-A
A.S.TO DEAERATOR PEGGING

CRH TAPPING TO D/A PEGGING


HPH-5B DRV-20 DRV-13 HPH-5A
M CRH LINE TO REHEATER

ASV-70 ASV-69
CRH LINE TO SEAL STEAM SYSTEM
HPH-6B HPH-6A
HPH-5A NORMAL DRIP TO D/A
HPH-5B NORMAL DRIP TO D/A

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 24


AUXILIARY STEAM SYSTEM
SPRAY LINE FROM BFP DISCHARGE HEADER
TAPPING FROM M.S.LINE
ASV-21
FDV-43 TO DEAERATOR PEGGING M
ASV-24 ASV-23
TO SCAP /ATOMIZATIOM

ASV-44
SPRAY LINE T ASV-22

FDV-41
M
TO SVDFT
FDV-29 FDV-30 FDV-31
M FDV-32 ASV-164
M ASV-163

ASV-48
TO SVDFT
FDV-46 FDV-47 FDV-48 ASV-36 ASV-37
M M M FDV-49 TO IBD
UNIT LT AUX.STEAM HEADER TO FOPH

ASV-47
T

ASV-62
FDV-33 FDV-34 FDV-35 ASV-49 ASV-60
M FDV-36
STATION LT AUX.STEAM HEADER
T
FDV-37 FDV-38 FDV-39 TO SVDFT CRH LINE TO
M M M FDV-40 TO SVDFT S.S HEADER
TO /FROM UNIT-6

ASV-50

M
TO A/C PLANT
TO S.S SYSTEM ASV-69
SPRAY LINE
ASV-70 M
ASV-51
FDV-42
TAPPING FROM CRH LINE
TO MILL INERTING TO TD BFP

ASV-26 ASV-25

ASV-67 ASV-68

ASV-35

ASV-34

ASV-32
ASV-33
ASV-27 M
T

M
ASV-56
ASV-39
ASV-40

ASV-41
TO AH SOOT BLOWING TO SVDFT
M
ASV-29 ASV-28
ASV-31 ASV-30 M M

UNIT HT AUX.STEAM HEADER T


T

TO SVDFT
TO SVDFT
MS LINE TO HPT
CRH LINE TO RH
HRH LINE TO IPT

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 25


MAL VALVES FLASH TANKS (BOX) CONNECTIONS

SPRAY LINE SPRAY LINE

I J K L M N
C D E G H
A B

M M M M M M
M M M M M
M M

FLASH BOX FLASH BOX


(TANK) -1 (TANK) -2
( GT SIDE ) M CONDENSER ( BOILER SIDE )

A DRAIN BEFORE HPCV-1 (MAL 11 AA011) 16 G DRAIN BEFORE HPCV-2 (MAL 12 AA011) 16
B DRAIN BEFORE IPCV-1 (MAL 26 AA011) 17 H DRAIN BEFORE IPCV-2 (MAL 27 AA011) 17
C DRAIN AFTER IPCV-1 (MAL 31 AA011) 17 I SEAL STEAM DRAIN (MAL 81 AA011) 23
D DRAIN AFTER IPCV-2 (MAL 32 AA011) 17 J EXTRACTION NO-2 DRAIN (MAL 55 AA011) 19
E HPT CASING DRAIN (MAL22 AA011) 16 K EXTRACTION NO-3 DRAIN (MAL 54 AA011) 19
F DRAIN BEFORE CRH NRV (MAL 65) 16 L EXTRACTION NO-4.2 DRAIN (MAL 52 AA011) 34
M EXTRACTION NO-4.1 DRAIN (MAL 51 AA011) 24
N EXTRACTION NO-5 DRAIN (MAL 47 AA011) 18

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 26


HP FLASH TANK CONNECTIONS
A B C D E F G H I J

M M M M M M M P Q R S
M

SPARE

T T T T T T T

DRV-5
DRV-6 DRV-4
T
K L M N O
DRV-11
CONDENSER
U
DRV-12 DRV-10
M M M M M
HPFT
SPARE

T T T DRV-18
DRV-26 DRV-24
V

DRV-25
DRV-19 DRV-17
W

A EXV-147 ( EXTRACTION NO.5 LINE DRAIN ) 18 M CRHV-129 (CRH TO TDBFP-B LINE DRAIN BEFORE BLOCK VALVE) 34
B TDBFP-A GLAND SEAL STEAM LINE DRAIN (GS-20) 34 N EXV-101 (EXTRACTION NO.6A LINE DRAIN) 18
C TDBFP-B GLAND SEAL STEAM LINE DRAIN (GS-20) 34 O EXV-102 (EXTRACTION NO.6B LINE DRAIN) 18
D ASV-152 (MAIN TURBINE GLAND SEAL STEAM LINE DRAIN ) 23 P AIR VENT OF HPH- 6A 20
E ASV-104 ( TDBFP-A AUX.STEAM LINE DRAIN BEFORE BLOCK VALVE) 34 Q AIR VENT OF HPH- 6B 20
F ASV-109 ( TDBFP-B AUX.STEAM LINE DRAIN BEFORE BLOCK VALVE) 34 R AIR VENT OF HPH- 5A 20
G CRHV-135 ( STEAM DRAIN OF BFP-A TURBINE ) 34 S AIR VENT OF HPH -5B 20
H CRHV-141 ( TDBFP-A LINE DRAIN BEFORE ESV ) 34 T HPH- 6A EMERGENCY DRIP 18
I CRHV-145 ( STEAM DRAIN OF TDBFP-B TURBINE ) 24 U HPH- 6B EMERGENCY DRIP 18
J CRHV-153 ( TDBFP-B LINE DRAIN BEFORE ESV ) 34 V HPH- 5A EMERGENCY DRIP 18
K CRHV-115 ( CRH TO D/A PEGG. LINE DRAIN ) 24 W HPH- 5B EMERGENCY DRIP 18
L CRHV-122 ( CRH TO TDBFP-A LINE DRAIN BEFORE BLOCK VALVE ) 34

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 27


LP FLASH TANK CONNECTIONS

DRV-31
DRV-30 DRV-32
F

DRV-37
DRV-36 DRV-38
G V

U
DRV-48
DRV-47 DRV-49 T
H
DRV-51

I
CONDENSER
C D E J
A B S
K
L LPFT R
M M M M M M DR-1 Q
T T T
M M DR-02
M DR-2 P
N M DR-01
O

A CRHV-159 ( CRH TO D/A PEGGING LINE DRAIN ) 24 I TD BFP-A LEAK STEAM LINE 34 Q GSC DRIP LINE 09

B EXV-109 ( EXTRACTION NO 4.2 LINE DRAIN ) 34 J TD BFP-B LEAK STEAM LINE 34 R DRAIN COOLER DRIP LINE 19

C EXV-105 ( EXTRACTION NO 4.1 LINE DRAIN ) 24 K SCAPH DRAIN LINE ( PRIMARY ) S A/C PLANT DRAIN LINE (STEAM)
D EXV-118 ( EXTRACTION NO. 3 LINE DRAIN ) 19 L SCAPH DRAIN LINE ( SECONDARY ) T CEP-A DISCHARGE VENT LINE 06

E EXV-119 ( EXTRACTION NO .2 LINE DRAIN ) 19 M DR-1 ( TDBFP-A TURBINE DRAIN ) 34 U CEP-B DISCHARGE VENT LINE 06

F LPH-3 EMERGENCY DRIP LINE 19 N DR-2 ( TDBFP-A TURBINE DRAIN ) 34 V CEP-C DISCHARGE VENT LINE 06

G LPH-2 EMERGENCY DRIP LINE 19 O DR-01 (TDBFP-B TURBINE DRAIN ) 34

H DEAERATOR OVER FLOW AND DRAIN LINE 24 P DR-02 (TDBFP-B TURBINE DRAIN ) 34

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 28


SDFT AND UFT CONNECTIONS

DEAERATOR
MS LINE STRAINER DRAIN SPRAY LINE
DRAIN (LEFT) STEAM VENT

MS LINE STRAINER VENT TO


DRAIN (RIGHT) ATMOSPHERE SPRAY LINE

MSV 110
MSV 109
LP BYPASS VALVE WARM UP

M
M
LINE DRAIN (LEFT)

LP BYPASS LINE
MSV 105

DRAIN (RIGHT)
M
BPV 101

HRHV 102
MSV 106
M

M
M
BPV 102

HRHV 109

HRHV 113
M

HRHV 105
UFT SDFT

M
HRHV 101

M
M

HPBP WARMUP
CONDENSER
LINE DRAIN (LEFT)

HRHV 106

HRHV 114
CRH 101

M
HPBP WARMUP LINE

HRHV 110
M
DRAIN (RIGHT)

M
DRAIN LINE TO PIT
DRAIN

LP BYPASS VALVE WARM UP


CRH NRV AND AFTER NRV LINE DRAIN LINE DRAIN (RIGHT)
HRH LINE STRAINER DRAIN (LEFT)

LP BYPASS LINE DRAIN (LEFT)


HRH LINE STRAINER DRAIN (RIGHT)

UFT =UNIT FLASH TANK SDFT =STEAM DRAIN FLASH TANK


STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 29
SVD FLASH TANK CONNECTIONS
SVDFT = SAVETY VALVE DISCHARGE FLASH TANK
AUX.STEAM DRAIN
MANIFOLD 25 DRAIN LINES

VENT TO ATMOSPHERE

H I J K

F
G
SVDFT A
E
D B
L M N O P
C

DRAIN TO PIT

A LPH-2 SAFETY VALVE DISCHARGE LINE 20 I LT STATION HEADER DRAIN 25


B LPH-3 SAFETY VALVE DISCHARGE LINE 20 J A.S. TO D/A PEGGING LINE DRAIN 24
C HPH-5A SAFETY VALVE DISCHARGE LINE 20 K A.S. TO D/A PEGGING LINE DRAIN 24
D HPH-5B SAFETY VALVE DISCHARGE LINE 20 L LT HEADER INTERCONNECTION LINE DRAIN 25
E HPH-6A SAFETY VALVE DISCHARGE LINE 20 M LT UNIT A.S. HEADER LINE DRAIN 25
F HPH-6B SAFETY VALVE DISCHARGE LINE 20 N HT UNIT A.S. HEADER LINE DRAIN 25
G LT PRDS SAFETY VALVE DISCHARGE LINE 25 O LT PRDS D/S LINE DRAIN 25
H HT PRDS D/S LINE DRAIN 25 P

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 30


PART-3
PART-3
BOILER
BOILER FEED
FEED PUMPS
PUMPS
MD BFP - SEAL AND COOL WATER LINES
ECW-44
ECW-46 ECW IN
BOOSTER PUMP
JACKET COOLING LINES

ECW OUT
COOLER

HYDRAULIC
COUPLING
MAIN PUMP
MOTOR
SEAL WATER LINES

COOLER

ECW-45 JACKET COOLING LINES


ECW-43

ECW OUT
MAGNETIC FILTERS ECW IN

MAGNETIC FILTERS

SEAL
WATER
COOLERS

SEAL WATER
COOLERS ECW-52 ECW-37

ECW-51 ECW-36
ECW IN ECW OUT ECW IN

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 31


MD BFP – FEED WATER AND OIL SYSTEM
AMMONIA DOSING
BOOSTER PUMP SUCTION LINE FROM DEAERATOR RE CIRCULATION LINE TO DEAERATOR
CHDV-13
M

SUPER HEATER ATTEMPRATION


MAIN PUMP DISCHARGE

FDV-28
HYDRAZINE DOSING

FDV-06
M

M
CHDV-07

FCV-05
FSV-03 RE HEATER ATTEMPRATION
CONICAL FILTER

FDV-22
STRAINER

LUB OIL FILTERS


BOOSTER PUMP LUB OIL PUMP

COUPLING COUPLING

MOTOR

HYDRAULIC
COUPLING
MAIN PUMP

VIEW GLASS

BALANCING LINE

W/O COOLER L/O COOLER


ECW IN TO COOLER
ECW-38

W/O COOLER ECW IN TO COOLER L/O COOLER


M

ECW OUT FROM ECW OUT FROM COOLER


COOLER

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 32


TD BFP-A FEED WATER SYSTEM
TD BFP-A = TD BFP-B VALVE NUMBERS
FSV-01 = FSV-02 FCV-01 = FCV-03
FDV-04 = FCV-05 FDV-18= FCV-20
TO BFP DISCHARGE HEADER
FDV-24= FCV-26 CHDV-11 = CHDV-12 RECIRCULATION LINE TO DEAERATOR
CHDV-05 = CHDV-06
SUPER HEATER SPRAY
RE HEATER SPRAY

BOOSTER PUMP
BARRING GEAR

GEAR BOX

MAIN PUMP
TURBINE

FDV-18
FDV-24
BALANCING LINE
CONICAL STRAINER
FCV-01
FSV-01

STRAINER CHDV-11
M FDV-04
AMMONIA DOSING
M
M
HYDRAZINE DOSING
CHDV-05 M

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 33


TD BFP-A TURBINE STEAM CIRCUIT
EXHAUSTHOOD SPRAY
CRHV-12 TO ATM M
M EXV-31 VENT TO ATM
M

CRHV-141
ACV
ESV

SEAL STEAM EXHAUST LINE


MCV

CRHV-01
TO HPFT

M
TO TD BFP-B TO TD BFP-B

CRHV-122
TO TD BFP-B

TO HPFT M
FROM GLAND SEAL STEAM
A.S.HEADER
M
TO HPFT
LEAK SEAL STEAM
ASV-104
SEAL STEAM EXHAUST LINE TO
GSC LSCV

CRHV-135

SEAL STEAM EXHAUST


GS-20

M
M GSCV M

FROM TDBFP-B
GS-10
DR-2
TO HPFT M M
DR-1
EXT.NO-4.1 M TO HPFT
EXV-27 GS-03
CONDENSER M
EXHAUST LINE TO CONDENSER TO LPFT TO LPFT
RUPTURE DIAPHRM TO ATMOSPHERE TO LPFT
M
EXT.NO-4.2
MAL-52

TD BFP-A = TD BFP-B VALVE NUMBERS


EXV-15
M

EXV-109 CRHV-135 = CRHV -145 EXV-31 = EXV -32 GS-20 = G.S-20


M
TO MAL FT CRHV-141 = CRHV -153 EXV-27 = EXV -28 G.S=03 = G.S-03
EXT.NO-6
TO LPFT CRHV-01 = CRHV -03 ASV-104 = ASV-109 GSCV = GSCV
CRHV-12 = CRHV-13 DR-1 = DR-01 LSCV = LSCV
CRH LINE TO
RE HEATER
TO HPH-6B TO HPH-6A CRHV-122 = CRHV-129 DR-2 = DR-02 -

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 34


TD BFP-SEAL AND COOL WATER LINES

BOOSTER PUMP
JACKET COOLING LINES

TURBINE MAIN PUMP

JACKET COOLING LINES JACKET COOLING LINES

MAGNETIC FILTERS

MAGNETIC FILTERS

SEAL
WATER
COOLERS

ECW-27 ECW-25
SEAL WATER
COOLERS
ECW-26 ECW-24
ECW IN FOR TDBFP-B ECW 24=ECW 30, ECW 25=ECW 31,
ECW OUT ECW 26=ECW 32, ECW 27=ECW 33

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 35


TD BFP – MOT CONNECTIONS
RETURN OIL FROM BEARINGS TO MOT
COOLER-TOP LUB OIL TO BEARINGS
COOLER VENT LINE
TO ATMOSPHERE
LUB OIL HEADER OIL TRAP

JACKING OIL
TO BEARINGS

COOLER-BOTTOM
EMERGENCY OIL TO BEARINGS
FROM RESERVE OIL TANK
SIMPLEX FILTER
DEFOAMER

VIEW GLASS

TO GOVERNING OIL AND


BARRING GEAR OIL
VEF

EOP

S
AOP-B
FILTER FILTER

TD BFP - MOT
S

AOP-A
COP
S
S

RECIRCULATION
CONTROL VALVE FILTER
JOP
RECIRCULATION CV
BYPASS LINE
TOP

LUB OIL CONTROL VALVE


PRESSURE REGULATING VALVE
LUB OIL CV BYPASS LINE

LUB OIL HEADER TO BEARINGS


TO RESERVE OIL TANK (COT /DOT)
STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 36
TD BFP – LUBRICATING OIL SYSTEM
M
BARRING GEAR ROTATING OIL LINE

BARRING GEAR

BOOSTER
PUMP
GEAR
BOX TURBINE MAIN PUMP

EMERGENCY OIL TO LUB OIL HEADER


DUMPWELL
LUB OIL HEADER

COOLER
DRAIN TRIP OIL TO MOT

TRIP OIL
COOLER
CONTROL
OIL
DEFOAMER
EOP SIMPLEX FILTER

S AOP-B TO CONTROL OIL AND


FILTER BARRING GEAR
FILTER
TD BFP-MOT
S
AOP-A

S S

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 37


TD BFP – JACKING OIL SYSTEM

BOOSTER PUMP
GEAR BOX

TURBINE MAIN PUMP

THROTTLES

RETURN OIL FROM


BEARINGS TO MOT JACKING OIL PRESSURE
REGULATOR

JACKING OIL PRESSURE


COOLER

REGULATOR
COOLER

DEFOAMER EOP

AOP-B
LUB OIL HEADER

TD BFP-MOT
JOP
AOP-A
S
S
FILTER

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 38


TD BFP – MOT OIL PURIFICATION SYSTEM

ECW FOR
HEATER BOX VENT LINE

HEATER BOX

ECW OVER FLOW AND DRAIN

FINE FILTER

FLOW METER VIEW GLASS


ECW FOR BOWL
SEALING
VIEW GLASS

ANTI FLOOD TANK


REGULATOR CENTRIFUGE

BOOSTER PUMP
CENTRIFUGE
RECIRCULATION MOTOR
GEAR BOX
LINE

FEED PUMP MOT


“Y” TYPE STRAINER VIEW GLASS

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 39


TD BFP MOT COOLER AND FILTER

ECW INLET

ECW OUTLET
ECW TO TDBFP SEAL AND COOL WATER
ECW-28
ECW TO TDBFP MOT CENTRIFUGE
ECW TO COOLERS
ECW FROM TDBFP SEAL ECW-29 VENT LINE
AND COOL WATER
TDBFP MOT
ECW FROM COOLERS COOLER -TOP LUB OIL INLET TO
COOLER FROM AOP

CV-1

TDBFP MOT
COOLER -BOTTOM
ORIFICE

CV-2 VIEW GLASS

FOR TD BFP-B
VENT LINE
ECW-28 = ECW 34
ECW-29 = ECW 35

TDBFP MOT FILTERS TDBFP MOT

LUB OIL TO TDBFP BEARINGS

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 40


PART -4
PART-4
MAIN
MAIN TURBINE
TURBINE
MOT
MOT AND
AND CFT
CFT OIL
OIL
MAIN TURBINE – MOT CONNECTIONS

FROM BEARING CHAMBERS OIL VENT


LUB OIL HEADER TO BEARINGS TO ATMOSPHERE
FILTERS COOLERS
JACKING OIL LINE
S EMERGENCY OIL TO BEARINGS OIL SEPARATOR

RETURN OIL FROM BEARINGS

MOP /AOP DISCHARGE

TO DRAIN OIL TANK


FILTERS
JOP PRESSURE REGULATOR
MOP SUCTION
COOLERS VENT

LUB OIL DRAIN


FILTERS VENT
FROM DOP

AOP-1 AOP-2 EOP JOP DCJOP

VAPOUR
EXTRACTION FANS
CENTRIFUGE
OIL PUMP

SAMPLE LINE

TO RESERVE OIL TANK


FROM RESERVE OIL TANK

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 41


MAIN TURBINE – LUBRICATING OIL SYSTEM

BARRING GEAR

MOP
BARRING GEAR VALVE –MAV-51

1 HPT 2 IPT 3 LPT 4 5 GENERATOR 6 EXITER 7


INJECTOR

SOST

TEMPERATURE CONTROL VALVE


RETURN OIL HEADER TO MOT

S EOP DISCHARGE LUB OIL TO BEARINGS TO ATMOSPHERE


ONLY TO BEARINGS

FILTERS

TO DRAIN OIL TANK


MOP /AOP
AOP-1 AOP-2 EOP JOP DCJOP
DISCHARGE

MOP VEF
SUCTION

INJECTOR COOLERS

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 42


MAIN TURBINE – JACKING OIL SYSTEM

HPT IPT LPT GENERATOR EXITER

THROTTLERS

TO DRAIN OIL TANK

FILTERS
PRESSURE
REGULATOR

AOP-1 AOP-2 EOP JOP DCJOP

JACKING OIL RETURNED


THROUGH BEARING OIL
RETURN OIL HEADER RETURN LINE
FROM BEARINGS

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 43


MAIN TURBINE – MOT COOLER AND FILTER
LUB OIL TO BEARINGS

MOT

GAUGE RACK DRAIN


COOLER -A

COOLER -B
CENTRIFUGE
FILTERS
OIL PUMP

ECW OUT

ECW IN

GAUGE RACK DRAIN


LINE FROM
MOP/AOP
TO CENTRIFUGE
SEALWATER

FROM
RESERVE
OIL TANK
MOT VEF OIL SEPARATOR DRAIN
JACKING OIL FILTER DRAIN

SOST AND SOST SYPHON DRAIN

AOP AOP-1 EOP JOP

DRAIN OIL PUMP


JOP-1
DRAIN OIL
DOP TANK /CLEAN

RETURN OIL FROM BEARINGS


MAIN OIL TANK CFT ROOM
OIL TANK

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 44


MAIN TURBINE – MOT OIL PURIFICATION SYSTEM

ECW LINE

ECW TO HEATER BOX HEATER BOX

DRAIN TO DIRTY OIL TANK


(WASTE FLUID TANK) OR TO PIT

FLOW METER SEAL WATER


LINE (ECW)
RETURN OIL HEADER FROM
BEARINGS ANTI FLOOD
TANK
PURIFIED OIL CENTRIFUGE TO MOT

REGULATOR

DRAIN LINE TO COP MOTOR


COP GEAR BOX
DRAIN OIL TANK
MAIN TURBINE VIEW GLASS
MOT S

FEED PUMP
SOLONOID VALVE DRAIN TO DIRTY OIL TANK
‘Y’ TYPE STRAINER (WASTE FLUID TANK) OR TO PIT

FROM FILTER,COOLER AND


GAUGE RACK DRAINS
TO COT /DOT

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 45


CENTRAL LUBE OIL STORAGE TANKS CONNECTIONS

MAIN TURBINE
RETUTN OIL FROM TURBINE BEARINGS
MOT OIL UNLOADING VESSEL

LOV-02
LOV-01 VENT FLAME ARRESTER
VENT FLAME ARRESTER
CENTRIFUGE OIL PUMP

LOV-25 LOV-13

COT LOV-21
DOT
LOV-26 LOV-14

LOV-33
LOV-30

LOV-19
LOV-22

LOV-12

LOV-34
LOV-11

LOV-18

LOV-35
FOR BARREL
COP

DOP
FILLING LINE FILTER
LOV-32

LOV-27 LOV-28 LOV-29 LOV-24 LOV-23 LOV-17 LOV-16 LOV-15

LOV-04

LOV-03

TOP TOP
TD MOT-A TD MOT-B

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 46


CENTRAL LUBE OIL STORAGE TANKS - CENTRIFUGE

SEAL WATER(ECW)
ECW LINE

ECW TO HEATER BOX


VENT LINE
HEATER BOX

ECW OVER FLOW AND DRAIN


SAMPLE LINE

FLOW METER

COT DOT
REGULATOR

BOWL ANTI FLOOD TANK


SAMPLE LINE
TO OIL TANKS MOTOR CENTRIFUGE
GEAR BOX
RECIRCULATION LINE
FROM OIL TANKS
‘Y’ TYPE STRAINER
S

INEGRAL PUMP
VIEW GLASS

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 47


CONTROL FLUID TANK AND PUMPS
ACCUMULATERS TEMPERATURE CONTROL VALVE

AIR LINE FROM SYSTEM S

8 BAR CONTROL OIL LINE


OIL STIPPER

32 BAR CONTROL OIL LINE


TO WFT TO ATMOSPHERE
RETURN OIL LINE FROM SYSTEM

AIR
FILTER
TO DPT

PUMP-1 PUMP-2

COOLER

COOLER
VAPOUR
EXTRACTION FANS

CONTROL
FLUID TANK
ECW IN

ECW OUT

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 48


CFT OIL PURIFICATION SYSTEM
FROM COOLERS DRAIN
FULLERS EARTH FILTERS
FROM VALVES CONTROL RACK FILTERS DRAIN

RETURN OIL FROM SYSTEM MECHANICAL FINE FILTER


FILTER
FROM ACUMULATOR AND 8 BAR LINE DRAIN
A-COOLER VENT(A)
B-ACUUMULATOR LINE RELIEF
C- 8 BAR DRAIN LINE, AFTER
TEMP. CONTROL VALVE
D-32 BAR LINE DRAIN
E-COOLER VENT(B) HEATER
F-COOLER OUTLET LINE DRAIN
A B C D E F

SAMPLE LINE

FILTERS
DRAIN

CONTROL FLUID TANK R/C PUMP-1 R/C PUMP-2

DRY PROTECTION TANK


DPT

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 49


CFT COOLER AND DRAINING SYSTEM
MOT ROOM FLOOR DRAIN TEMPERATURE CONTROL VALVE
OIL CANAL DRAIN
C.F. RACK TO GOVERNING SYSTEMS
DRAIN

OIL STIPPER
DRAIN
S

WASTE
FLUID TANK
/ DIRTY OIL
TANK RETURN OIL
32 BAR CONTROL OIL FROM CFT
SYSTEMS
ECW IN
ECW OUT

R/C LINE TO CFT


THROUGH
FILTERS

CONTROL FROM SYSTEM DRAINS


FLUID TANK FROM EARTH FILTERS DRAIN

DPT

CIRCULATING PUMP-1

CIRCULATING PUMP-2

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 50


PART -5
PART-5
GENERATOR
GENERATOR
AND
AND SEAL
SEAL OIL
OIL SYSTEM
SYSTEM
GENERATOR – SEAL OIL SYSTEM

GENERATOR

RING RELIEF OIL


AIR SIDE SEAL OIL

AIR SIDE SEAL OIL


H2 SIDE SEAL OIL

H2 SIDE SEAL OIL


RING RELIEF OIL
VENT TO ATM
THROUGH BCVEF 5 6

GENERATOR PRE CHAMBERS

TO MOT
SOST

AIR SIDE SO COOLERS

OIL IMPULSE LINE


H2 IMPULSE LINE

LLD STATION
H2 SIDE EQUALISING

DPRV DPRV
VALVES

SOT MAKEUP
SOT
FILTERS

FILTERS

DPRV

OIL IMPULSE LINE


H2 IMPULSE LINE
H2 SIDE SO COOLERS
SOT- SEAL OIL TANK
SOST- SEAL OIL STORAGE TANK ECW OUT
DPRV- DIFFERENTIAL PRE.REG.VALVE ECW IN
H2 SIDE SOP AIR SIDE SOP-1 AIR SIDE SOP-2 DCSOP

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 51


GENERATOR – GAS FILL AND VENT SYSTEM
SAFETY VALVE
PRIMARY WATER TANK

GENERATOR ATMOSPHERE

TO ATMOSPHERE
THROUGH BCVE FANS N2 FILLING
LINE

COMPRESED AIR LINE


SAMPLE LINE
H2 FILLING LINE

100.00

GAS PURITY DIGITAL


PRESSURE REGULATORS

DISPLAY DEVICE
PRESSURE GAUGE

ATMOSPHERE

CO2 FILLING
H2 FILL AND VENT BOARD LINE

N2 PRESSURE
REGULATOR
H2 FILLING RACK CO2 FILLING RACK N2 CYLINDER
FLASH EVAPORATOR
PRESSURE REGULATORS
STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 52
GENERATOR – H2 DRIER CONNECTIONS

PRIMARY WATER TANK

TO ATMOSPHERE WASTE GAS LINE TO


GENERATOR THROUGH BCVE FANS ATMOSPHERE

H2 GAS TO GENERATOR FROM DRIER

H2 GAS TO DRIER

OIL TRAP

VIEW GLASS

H2 DRIER H2 DRIER
TOWER-A LIMIT SWITCH TOWER-B
CHANGEOVER HANDLE

BLOWER AIR IN FOR REGENERATION

HEATER

H2 DRIER TOWER-A IS IN SERVICE


BLOWER AND H2 DRIER TOWER-B IS IN
REGENERATION POSITION

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 53


GENERATOR – PRIMARY WATER SYSTEM

EXCESS GAS REMOVE LINE (H2) PRIMARY WATER TANK

FILTER /MESH
ALKALISER

MOTOR GENERATOR
&PUMP
TO ATMOSPHERE
S
THROUGH BCVE FANS

NAOH
STORAGE
TANK

STATOR BUSH OUT

MAGNETIC STATOR BUSH IN

ION EXCHANGER
ECW OUT
FILTERS
STATOR COOLING WATER INLET

N2 CHARGING LINE TO
PRIMARY WATER TANK

FINE FILTER
ATMOSPHERE
COOLER

COOLER

PUMP-A PUMP-B

FLOW METER
REGULATOR
RECIRCULATION LINE
N2 CYLINDER

MAKEUP WATER LINE, TAPPING FROM


ECW IN DM MAKEUP WATER PUMPS
TEMP.CONTROL VALVE

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 54


GENERATOR – BCVE FANS CONNECTIONS

PRIMARY WATER TANK

GENERATOR

TO ATMOSPHERE

SOST
OIL SEPARATOR
LINE

BCVEF-1

BCVEF-2

DRAIN LINE FROM H2


OIL SEPARATOR LINE
DRIER OIL TRAP
DRAIN LINE FROM AIR SIDE
SOP SUCTION SYPHON

OIL TANK H2 DRIERS

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 55


GENERATOR – GAS COOLING WATER SYSTEM AND LLD

COOLER-A H2 GAS
GENERATOR COOLERS

EXCITER
H2 GAS
COOLER-B COOLERS

E
A D F
B C G

ECW OUT
VIEW HEADER
GLASS
ECW IN
HEADER
ECW-19
ECW-17

ECW-16

ECW-18

TEMPERATURE
CONTROL VALVE

ECW IN ECW IN

ECW OUT ECW OUT

A,B = T.BOX BOTTOM LEAK C = T.BOX TOP LEAK D = GENERATOR CENTER LEAK E,F,G = T.E. LEAKAGE

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 56


PART -6
PART-6
DOSING
DOSING SYSTEMS
SYSTEMS
AND
AND
FIRE
FIRE WATER
WATER
HYDRAZINE DOSING SYSTEM (N2H4)

CONDENSATE TAPPING LINE TO BOILER INITIAL FILL LINE


TO CEP DISCHARGE LINE

CHDV-19
D.M.WATER TAPPING LINE
CHDV-18 CHDV-17 CHDV-05
TO BFP SUCTION LINE

CHDV-20
M
DOSING STROKE SETTING AMMONIA DOSING BFP-A
AND DISPLAY BOARD S /LINE
CHDV-06
M
PUMP-A PUMP-B BFP-B
20.0 20.0 S /LINE
CHDV-07
M
BFP-C
S /LINE
TO AMMONIA DOSING
HYDRAZINE MEASURING TANK

STIRRER MOTOR
DOSING PUMP -1 DOSING PUMP -2

FLUSHING LINE

HYDRAZINE MIXING CUM


STORAGE TANK BREATHER TANK
DOSING PUMP
MAXIMUM DISCHARGE
PRESSURE IS 45 Kg/cm2

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 57


AMMONIA DOSING SYSTEM (NH3)

CONDENSATE TAPPING LINE TO BOILER INITIAL FILL LINE


TO CEP DISCHARGE LINE

CHDV-17
D.M.WATER TAPPING LINE
CHDV-20 CHDV-19 CHDV-11
TO BFP SUCTION LINE
M
BFP-A

CHDV-18
DOSING STROKE SETTING HYDRAZINE DOSING
AND DISPLAY BOARD S /LINE
CHDV-12
M
PUMP-A PUMP-B BFP-B
20.0 20.0 S /LINE
CHDV-13
M
TO HYDRAZINE DOSING BFP-C
S /LINE

AMMONIA MEASURING TANK

STIRRER MOTOR
DOSING PUMP -1 DOSING PUMP -2

FLUSHING LINE

AMMONIA MIXING CUM


STORAGE TANK BREATHER TANK
DOSING PUMP
MAXIMUM DISCHARGE
PRESSURE IS 45 Kg/cm2

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 58


PHOSPHATE DOSING SYSTEM (PO4)

MEASURING TANK
CONDENSATE TAPPING LINE
STIRRER MOTOR
DM WATER TAPPING LINE

STIRRER MOTOR
MIXING TANK

TO BOILER DRUM

DOSING PUMP-1 DOSING PUMP-2


DOSING STROKE SETTING
AND DISPLAY BOARD

PUMP-A PUMP-B
40.0 40.0

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 59


SODIUM HYDRAXIDE DOSING SYSTEM (NAOH)

STIRRER MOTOR
SODIUM HYDRAXIDE MIXING
CUM STORAGE TANK

BREATHER TANK

D.M. WATER MAKEUP AND FILL LINE

TO ECW PUMPS SUCTION LINE

ECW TANK-BOILER ECW TANK-TURBINE

ECW TANKS NORMAL FILLING LINE


T.G.SIDE S.G.SIDE
FROM DM PLANT

DMV-75

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 60


FIRE WATER SYSTEM –SPRAY AND HYDRANT
R3SH-13 R3SH-3 LDO UNLOAD PH
FMSH-1

FMSH-3
SH = SINGLE HYDRANT WR = WET RAISER FOAM PH

R3SH-2
R3SH-4 DH = DOUBLE HYDRANT DV = DELUGE VALVE
YARD ASH WATER BF = BUTTER FLY VALVE WM = WATER MONITER LDO

R3SH-1
RECIRCULATION PH = PUMP HOUSE FM = FOAM

R3SH-5

DV-64

FMSH-2
R3SH-14 FACILITIES FEH = FIRE ESCAPE HYDRANT FWT= FIRE WATER TANK

R3BF-3

DV-63
ID C

R3BF-4
R3SH-7 R3BF-2 RING-3 HYDRANT LINE
T-7A

R3SH-8 RING-2 HYDRANT LINE


TO CHP
R2SH-1 R2SH-2 SPRAY LINE
R3BF-1 R2BF-2 R2BF-5

R3SH-15
CW
R3SH-9

CPU REGEN R2WM-1 R2WM-2


FWT-2
PH R2BF-1
R2BF-4
UNIT

DV-51 , 50 , 49 , 48

PUMP HOUSE
R3SH-16

WATER

ASH WATER
FWT-1 DV-52 DV-53 DV-43
R3SH-10

R1BF-17
FIRE
DV-44

PH
R3BF-5

WR-12
DV-47,46 DV-45
R3SH-11
R3SH-12

R2BF-3
R1SH-12
TP-28
R1SH-1 R1BF-15 TP-29

R2SH-3
CL.BLDG R1BF-1 DV-54
R1BF-3

R3BF-6
R1BF-2

R1SH-11 R1BF-16
R1SH-18 R1SH-13

R1BF-21
DV- --

R1SH-16
R1SH-10 DV-55
R1SH-9

RING-1 HYDRANT SER-WATER VACUUM ASH


R1WM-6 DV-62,56,57,58 ESP
LINE PH R1WM-7 PH WR-13 C/R
WR-14
SLURRY
DV-80 R1BF-14 R1BF-11
DV-79
UAT-1 DV-65 R1WM-8 R1BF-18
R1BF-13 R1BF-12
R1SH-2

WR-5
WR-1

UAT-2 R1SH-8
TP-30

R1SH-17
R1WM-5
R1SH-14
DV-76

R1WM-9
SPRAY GT-R WR-8
WR-11
DV-66 WR-9
DV-81,82,83

LINE
TURBINE

BOOSTER PH
DV-72,71,70

BOILER

CHIMNY

FOPH

DV-90
GT-Y DV-75

ESP
R1SH-3

DV-74
DV-59
GT-B DV-89

R1DH-2
R1WM-10
DV-67
WR-2

ACW PH WR-7 WR-10


DV-77 WR-6
DV-69
R1SH-7
R1SH-4

DV-84

ST-TR DV-68 TP-31 R1WM-4

R1BF-19
R1SH- --

R1BF-10
R1SH-6

DV-85 R1BF-8 DV-61 DV-60


WR-3
R1BF-7 R1SH-15 R1DH-1
R1BF-6
R1SH-5

R1BF-5

DG
R1BF-4

R2BF-16
R1BF-9 R1BF-20
R1WM-1 R1WM-2 R1WM-3 R1WM-11
UCB WR-4

INTER CONNECTION
LINE (STAGE-2)

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 61


FIRE WATER SYSTEM – D.V AND WR NUMBERS
DV NO SYS EQUIPMENT /AREA PROTECTED DV NO SYS EQUIPMENT /AREA PROTECTED
DV-43 MVWS A CONV.31 A/B DV-75 HVWS C CENTRAL LUB OIL UNIT AT EL(+) 0.00 M
DV-44 MVWS A CONV.31 A/B DV-76 HVWS C SEAL OIL OIL UNIT AT EL(+) 0.00 M
DV-45 MVWS A CONV.31 A/B DV-77 HVWS C TURBINE LUB OIL UNIT AT EL(+) 8.50 M
DV-46 MVWS A CONV.31 A/B DV-78
DV-47 MVWS A CONV.31 A/B DV-79 HVWS C TURBINE LUB OIL CANAL PIPING AT EL(+) 17.00 M
DV-48 MVWS A CONV.31 A/B DV-80 HVWS C UNIT AUX.TRANSFORMER A / B
DV-49 MVWS A CONV.31 A/B DV-81 HVWS C GENERATOR TRANSFORMER - R
DV-50 MVWS A CONV.31 A/B DV-82 HVWS C GENERATOR TRANSFORMER - Y
DV-51 MVWS A CONV.31 A/B DV-83 HVWS C GENERATOR TRANSFORMER - B
DV-52 MVWS A CONV.31 A/B DV-84 HVWS C STATION TRANSFORMER
DV-53 MVWS A TP-29-(EL) (+) 57.00M DV-85 MVWS A DIESEL TANK AT D.G.ROOM
DV-54 MVWS A TP-29-(EL) (+) 65.00M DV-86 - -
DV-55 MVWS A CONV.32 A/B DV-87 - -
DV-56 MVWS A CONV.32 A/B DV-88 - - T.G-EL(+) 9.5M, 18M
DV-57 MVWS A TP-30-EL(+)65.50M,67.00M DV-89 MVWS B 5.1 M CABLE GALLERY MAIN PLANT
DV-58 MVWS A CONV.33 A/B DV-90 HVWS C FUEL OIL PUMP HOUSE
DV-59 MVWS A CONV.33 A/B - - - ESP CONTROL ROOM
DV-60 MVWS A TP-31-EL(+)59.00M WET RAISERS
DV-61 MVWS A TP-31-EL(+)53.50M BUNKER 34 B WR-1 (TG) WR-4 (UCB) WR-7(BLR) WR-9 (BLR) WR-13 (ESP C/R)
DV-62 MVWS A TP-31-EL(+)53.50M BUNKER 34 A FEH01 EL(+) 9.5M FEH10 EL(+) 5.25M FEH22 EL(+) 50.50M FEH33 EL(+) 50.50M FEH45 EL(+) 4.70M
DV-63 MVWS A LDO TANK FEH02 EL(+) 18M FEH11 EL(+) 9.5M FEH23 EL(+) 56.75M FEH34 EL(+) 56.75M FEH46EL(+) 9.40M
DV-64 MVWS A LDO UNLOAD PUMP HOUSE WR-2 (TG) FEH12 EL(+) 14.5M FEH24 EL(+) 62.50M FEH35 EL(+) 62.50M FEH47 EL(+) 12.20M
DV-65 MVWS B ESP CONTROL ROOM FEH03 EL(+) 9.5M FEH13 EL(+) 18M FEH25 EL(+) 69.05M FEH36 EL(+) 69.05M FEH48 EL(+) 17.70M
DV-66 MVWS B EL(+)24.00 M IN B-C BAY (MCC CABLE GALLERY) FEH04 EL(+) 18M WR-5 (TG) FEH26 EL(+) 75.55M FEH37 EL(+) 75.55M WR-14 (ESP C/R)
DV-67 MVWS B EL(+)13.50 M IN C-E BAY ( CABLE.GALLERY ) WR-3(TG) FEH14 EL(+) 9.5M WR-8 BLR) WR-10 (TP-31) FEH49 EL(+) 4.70M
DV-68 MVWS B EL(+)08.50 M IN A-B BAY ( CABLE GALLERY ) FEH05 EL(+) 6.10M FEH15 EL(+) 18M FEH27 EL(+) 10.00M FEH38 EL(+) 54.50M FEH50EL(+) 9.40M
DV-69 MVWS B EL(+)00.00 M IN A-B BAY ( CABLE GALLERY ) FEH06 EL(+) 14.50M WR-6 (BLR) FEH28 EL(+) 19.00M FEH39 EL(+) 60.50M FEH51 EL(+) 12.20M
DV-70 HVWS C BOILER BURNER FRONT EL(+) 24.00 M FEH07 EL(+) 25.00M FEH16 EL(+) 10.00M FEH29 EL(+) 26.00M WR-11 (TP-30) FEH52 EL(+) 17.70M
FRONT SIDE OF BOILER BURNER FRONT AT EL FEH08 EL(+) 32.75M FEH17 EL(+) 19.00M FEH30 EL(+) 30.00M FEH40 EL(+) 54.50M
DV-71 HVWS C
(+) 27.25 M, EL(+) 30.40 M, EL(+) 33.60 M, 36.70 M FEH09 EL(+) 37.00M FEH18 EL(+) 26.00M FEH31 EL(+) 37.80M FEH41 EL(+) 60.50M
FRONT SIDE OF BOILER BURNER FRONT AT EL FEH19 EL(+) 33.00M FEH32 EL(+) 44.30M FEH42 EL(+) 68.00M
DV-72 HVWS C
(+) 27.25 M, EL(+) 30.40 M, EL(+) 33.60 M, 36.70 M FEH20 EL(+) 37.80M WR-12 (TP-29)
DV-73 FEH21 EL(+)44.30M FEH43 EL(+) 57.50M
DV-74 HVWS C BFP LUB OIL CONSOLE AT EL(+) 0.00 M FEH = FIRE ESCAPE HYDRANT FEH44 EL(+) 66.20M

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 62


FIRE WATER PUMP HOUSE (STAGE-3)

SPRAY LINE TO FIRE WATER TANK


TURBINE AND BOILER FILL LINE
HYDRANT LINE RING -1

FIRE WATER FIRE WATER


TANK - 1 TANK - 2

HYDRANT LINE TO RING -2


HYDRANT LINE TO RING -3
M M

SPRAY LINE TO CHP


FIRE WATER PUMPS
STRAINERS

DISCHARGE HEADER HPT

R/C LINE FIRE WATER PUMPS


SUCTION HEADER

PS PS
CONTROL ROOM
FIRE WATER

COMPRESSOR-2
JACKY JACKY
SPRAY PUMP-1 HYDRAUNT HYDRAUNT HYDRAUNT PUMP-1 PUMP-2
SPRAY DIESEL HYDRAUNT PUMP-1 PUMP-2 PUMP-3
PUMP-1 DIESEL PUMP-1 COMPRESSOR-1

FIRE WATER PUMP HOUSE

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 63


NOTES PAGE

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ” 64


THANKYOU
THANKYOU
FOR
FOR USING
USING AND
AND CHOOSING
CHOOSING

V.BAL
V.BAL RAJESHAM
RAJESHAM
STAGE-3 TURBINE OPERATOR
STAGE-3 TURBINE OPERATOR
balrajesham@rediffmail.com

STAGE-3 TURBINE SCHEMES – BOOK OF “ LINE TRACE ”


!"
(A Government of India Enterprise)
Ramagundam Super Thermal Power Station
P.O.Jyothinagar,Dist.Karimnagar-505215 (A.P)

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