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Audio Products March 2014

Prepared By:
Darrell Phillips

Audio Transistors

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


Sanken Overview

Sanken Electric Co., Ltd. is a Japanese company who’s business focus is on the
development, manufacture and sale of power electronic products within
semiconductor, DC-DC module and Power Supply formats.
Sanken operates in 4 strategic areas “Automotive”, “Motion Control”, “AC/DC”
and “DC/DC”. Sanken’s business strategy is to focus on the “eco-friendly /
energy-saving” and the “green energy” markets.
Sanken’s business plan is to effectively utilize its technological expertise in
power devices and power systems in order to to offer its customers high-quality
solutions that meet their diverse needs within all sectors that include automotive,
white goods, industrial equipment, IT/mobile, LED lighting and data centers,
among others.

Facts
Net Sales : €1,181M
Net Income : €21M
Capital : €195M
Employees : 10,427
Domestic Offices : 9
Group Companies : 30 (SPS – European Technology
Centre)
Headquarter : Niiza-shi, Saitama-ken, Japan
President : Sadatoshi Iijima
year to March 2013, 107 JPY/€

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


Output Transistor Selection

Transistor type
IC VCEO PC
Standard Package
(A) (V) (W) Darlington
Single LAPT
30 2SA1725 2SC4511 TO-220F
80 2SA1693 2SC4466 TO-3P
60
2SA1907 2SC5099 TO-3PF
6
30 2SD2642 TO-220F
110 2SD2641 TO-3P
60
2SD2643
TO-3PF
75 2SA1908 2SC5100
120
80 2SA1694 2SC4467 TO-3P
8
75 2SB1587 2SD2438 TO-3PF
150
2SB1559 2SD2389 TO-3P
80
2SA1909 2SC5101 TO-3PF
140
100 2SA1695 2SC4468 TO-3P
10
80 2SB1588 2SD2439 TO-3PF
100 2SA1186 2SC2837 2SB1560 2SD2390 TO-3P
12 150 2SB1570 2SD2401 MT-200 (2-Screw Mount)
150 80 2SA1860 2SC4886 TO-3PF
14
125 2SA1303 2SC3284 TO-3P
85 2SB1649 2SD2562 TO-3PF
2SB1647 2SD2560
130 TO-3P
2SA1386 2SC3519
160
150 2SA1215 2SC2921 MT-200 (2-Screw Mount)
85 2SA1673 2SC4388 TO-3PF
180
15 2SA1492 2SC3856 2SA1386A 2SC3519A
130 TO-3P
230 2SA1294 2SC3263
150 2SA1493 2SC3857 MT-200 (2-Screw Mount)
200
2SA2151 2SC6011
230 160 2SA2151A 2SC6011A 2SA2223 2SC6145 TO-3P
260 2SA2223A 2SC6145A
150 2SB1648 2SD2561
180 2SA1216 2SC2922
17 200 MT-200 (2-Screw Mount)
200 2SA1494 2SC3858
230 2SA1295 2SC3264

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


Output Transistor Selection
Transistor type
IC VCEO PC
with Temperature Compensation Package
(A) (V) (W)
Driver Output
25 2SA1667 2SC4381
150
2SA1859 2SC4883
2 20
180 2SA1859A 2SC4883A TO-220F
200 2SA1668 2SC4382
25
3 50 2SC4495
10 150 100 STD01P STD01N
TO3P - 5pin
15 160 160 STD03P STD03N

MT-100
TO3P
TO3PF TO220F

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


Product Road Map

Thinner Die
Single Transistor (Single Emitter) Single Transistor
(Base Island)
Cost Down
Single Transistor (Base Island)
Cost Down
Darlington Transistor (Base Island)
High Quality
Higher function
Higher sound quality H.Q.D.
Higher sound quality
STD (Base Island)
Inherited Functions
Thinner Die
STD (Base Island)

Inherited elemental design structure


Linear Amplifier Power Transistor (Multi Emitter)
Thinner Die
LAPT (Multi Emitter)

1980
Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions
Device Structure Drawing

Single Emitter Base Island Multi Emitter

emitter
a b a b
emitter
emitter
a b

base base base

a b a b a b
emitter emitter emitter
base base base

Single Single,Darlington,SAP LAPT

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


Device Structure

Single Darlington LAPT

Single Emitter Base Island Multi Emitter

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


Single Transistor (Single Emitter → Base Island)

• Structure shifted to Base Island → giving hFE-IC Linearity improvement


• Design optimisation of Floating Emitter & Emitter Ballast resistors →
giving an improvement to the Safe Operating Area.

Through efficient design, thus enabling reduction in die size.

Al Passivation

E
B
C

Emitter Ballast Resistor Floating Emitter Resistor


Emitter Ballast Resistor

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


Darlington Transistor (Base Island)

• Single die with an integrated Drive Section packaged into a single


transistor.
Note: Additional attention will be required to prevent temperature overdrive
caused by the temperature rise of the transistor’s Drive Section.

Sanken recommend the Temperature Compensation transistor: 2SC4495

NPN B E
Passivation Al

N+ N+
P P
N-

N+

Drive Area Power Area C Drive Area Power Area

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


Linear Amplifier Power Transistor (Multi Emitter)

Sanken LAPT transistors have been developed by adapting advancements in the unique Sanken thin-wafer process
technology. These power transistors have reduced thermal resistance and a higher avalanche breakdown voltage, due to the
technology resulting in more rapid response. The devices have high power capacity due to the use of a standard TO3P
package.

This type of transistor is very well suited to multichannel applications for audio-visual amplifiers and receivers, and for parallel
connection applications, as in professional audio system amplifiers.

• Adopted Shallow junction & epitaxial wafer


 Kept hFE-IC Linearity “Flat” to High current
 Improved Switching Characteristics
 High frequency LAPT,SAP Single,Darlington

Doping Profile Doping Profile


Concentration

Concentration
Substrate
Differed Doping Profile
Diffusion Layer
in collector’s
low resistance area

Epitaxial Layer Substrate

Depth Depth

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


STD Series (Base Island)

• Integrated Temperature Compensation Function in transistor die.


 No time lag & excellent response
• Independent from temp changes & constant idling current
 Patented
• Adopted Elemental Design Structure from L.A.P.T.
 Giving higher sound quality

+VCC
NPN
PNP Chip

REB
RE

REB RE

PNP -VCC Drive Area ,Diode Area ,Power Area

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


Thinner Die Transistor Series

• Thinner wafer than conventional wafer


• Less mounting space
• Achieved higher S.O.A. and lower thermal resistance
• Improved sound quality by reducing the internal impedance

Suitable for downsizing AV amplifiers and receivers


Conventional Die Thinner Die
Thickness 1/2.

Backgrinding the substrate improves power dissipation without degrading basic


characteristics as a transistor.

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


STD Series Transistors

The STD03 series are enhanced Darlington transistors with built-in temperature compensation diodes. These devices achieve
higher power levels, and can withstand higher voltages due to using the unique Sanken thin-wafer process technology.

The design of the STD series incorporates the temperature compensation diodes and the power transistor on the same die.
Thus enabling the STD transistors to have an improved temperature compensation response, by reducing time lag between the
temperature sense and the compensation circuitry. Making these transistors are ideal for applications where enhanced thermal
stability is required.

This device is packaged in a 5-pin TO3P plastic package.

Features and Benefits

• Built-in temperature compensation diodes


• High power (160W) dissipation in a small package (TO3P).
• Low internal impedance due to the use of a thin die structure.
• Emitter terminals placed symmetrically on NPN and on PNP
types, allowing adjacent placement on PCB.

Transistor type IC VCEO PC


Package
with Temperature Compensation (A) (V) (W)
STD01P STD01N 10 150 100
TO3P - 5pin
STD03P STD03N 15 160 160

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


For Home Audio Products

Main Customers – Sony, Denon, Krell, YAMAHA,…

Sanken Conventional Transistors


• Reduced die size through improved area efficiency

L.A.P.T. Series
• Well known Sanken brand transistor

Thinner Die Series


• High Power in Small Package

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


For Professional Audio Products

Main Customers – Yamaha, QSC Audio

LAPT 230V Series


• Long seller, mainstream through
Professional Sound
Thinner Die Transistors
• Small package, High Power,
Improved sound output

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions


For Car Audio Products

Main Customers – Sony, Kenwood, JVC

Sanken Conventional Transistors


• Reduced die size through improved area efficiency

Linear Amplifier Power Transistor Series


• Well known Sanken brand transistor

Car Audio Transistors


• ST alternate model, better performance, especially for Car Audio

STD Series
• Darlington transistor, High Power in small package

Power Electronics for Next "E" Stage Expansion / Evolution / Eco-Solutions

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