Kettle

Codeware, Inc.
Houston, TX, USA
www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item: Split Stream Dearator

Vessel No: V-1234
Customer: Magaladon Oil Venture
Contract: C-45490-R56
Designer: John Doe
Date: April 1, 2001
You can edit this page by selecting Cover Page settings... in the report menu.
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Deficiencies Summary
Deficiencies for Front Cone

Appendix 1-5(e): a ring is required at the cone small end (within 12.6 mm)
Deficiencies for Heat Exchanger

ASME: The tubesheet nominal thickness (74.2 mm) is less than the design thickness (74.2 mm) required for condition
Operating.
Deficiencies for Hydrostatic Test

Tube Side Flange (front): Stress (Pm + Pb)=(116.04+224.975) during the shop hydro test exceeds 337.5 MPa
Deficiencies for SS Drain (N8)

The MAWP of 373.2422 kPa is less than the design Pressure of 2100.0000 kPa. Nozzle is not adequate for design
Pressure.
UG-45(b)(1): required nozzle wall thickness is 4.5 mm
Deficiencies for SS Vent (N9)

The MAWP of 373.2422 kPa is less than the design Pressure of 2100.0000 kPa. Nozzle is not adequate for design
Pressure.
UG-45(b)(1): required nozzle wall thickness is 4.5 mm
Deficiencies for TS Drain (N3)

Physical interference between nozzles N3 and N2 detected.
Deficiencies for TS Inlet (N1)

Deficiencies for TS Outlet (N2)

Deficiencies for TS Vent (N4)

Warnings Summary
Warnings for Channel Cover Flange (front)

TEMA, Table D-5: Current bolt circle (812 mm) does not provide sufficient wrench clearance, 812.15 mm
recommended. (warning)
Warnings for Rear Shell Head

UCS-79: The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See
UCS-79(d)(4) or (5). (warning)
Warnings for Saddle

There is possible interference between saddle 'Saddle' and nozzle 'SS Outlet 2 (N7)' at elevation 282.50 mm.
(warning)
Warnings for SS Drain (N8)

Nozzle does not satisfy the specified minimum projection length of 152.40 mm (warning)
Warnings for SS Vent (N9)

Warnings for TS Drain (N3)

Overlapping limits of reinforcement between nozzles N3 and N2 detected - user intervention may be required.
(warning)
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Overlapping limits of reinforcement between nozzles N3 and N2 detected - user intervention may be required. (MAP
case) (warning)
Warnings for TS Inlet (N1)

(warning)
case) (warning)
Warnings for TS Outlet (N2)

(warning)
case) (warning)
Warnings for TS Vent (N4)

(warning)
case) (warning)
Warnings for Tube Side Flange (front)

TEMA, Table D-5: Current bolt circle (818 mm) does not provide sufficient wrench clearance, 818.5 mm
recommended. (warning)
3/184
Nozzle Schedule
Materials
Nozzle Service Size
mark Fine Fine
Nozzle Impact Norm Pad Impact Norm Flange
Grain Grain
SA-106 B Smls. WN A105 Class

N1 TS Inlet 6" Sch 160 DN 150 No No No N/A N/A N/A N/A
Pipe 300

N2 TS Outlet 6" Sch 160 DN 150 No No No N/A N/A N/A N/A
Pipe 300
N3 TS Drain 1.500" Sch 160 DN 40 SA-105 No No No N/A N/A N/A N/A N/A
N4 TS Vent 1.500" Sch 160 DN 40 SA-105 No No No N/A N/A N/A N/A N/A

N5 SS Outlet 6" Sch 160 DN 150 No No No N/A N/A N/A N/A
Pipe 300

N6 SS Inlet 6" Sch 160 DN 150 No No No N/A N/A N/A N/A
Pipe 300

N7 SS Outlet 2 6" Sch 160 DN 150 No No No N/A N/A N/A N/A
Pipe 300
1.500" Sch 40 (Std) DN

N8 SS Drain SA-105 No No No N/A N/A N/A N/A N/A
40
1.500" Sch 40 (Std) DN

N9 SS Vent SA-105 No No No N/A N/A N/A N/A N/A
40
4/184
Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (mm) (mm) (mm) (mm) (%)
Nom t Design t User t Width t
pad
(mm) (mm) (mm) (mm) (mm)
N1 168.27 18.26 7.11 Yes Yes 10.00 7.82 N/A N/A 0.00 100.0
N2 168.27 18.26 7.11 Yes Yes 10.00 7.82 N/A N/A 0.00 100.0
N3 48.26 7.14 3.22 Yes Yes 10.00 9.22 N/A N/A 0.00 100.0
N4 48.26 7.14 3.22 Yes Yes 10.00 9.22 N/A N/A 0.00 100.0
N5 168.27 18.26 10.54 Yes Yes 15.00 11.52 N/A N/A 3.00 100.0
N6 168.27 18.26 10.54 Yes Yes 15.00 11.93 N/A N/A 3.00 100.0
N7 168.27 18.26 10.54 Yes Yes 15.00 11.93 N/A N/A 3.00 100.0
N8 48.26 3.68 4.50 Yes Yes 15.00 N/A N/A N/A 3.00 Exempt
N9 48.26 3.68 4.50 Yes Yes 15.00 N/A N/A N/A 3.00 Exempt
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
5/184
Pressure Summary
Pressure Summary for Tube side chamber
P T T Total Corrosion
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external Allowance
( kPa) ( kPa) ( kPa) (°C) Exemption Test
( kPa) (°C) (°C) (mm)
Channel Cover (front) 2700.0 280.0 2726.89 2746.80 0.00 280.0 -29.0 Note 1 0.00 No
Front Channel 2700.0 280.0 3712.74 3739.84 N/A 280.0 -43.6 Note 2 0.00 No
Front Stationary Tubesheet 2700.0 280.0 2700.00 5323.21 2960.52 280.0 -29.0 Note 3 3.00 No
Rear Floating Tubesheet 2700.0 280.0 2700.00 5323.21 2960.52 280.0 -29.0 Note 3 3.00 No
Rear Channel Head 2700.0 280.0 3470.64 3470.64 2610.97 280.0 -36.8 Note 4 3.00 No
Tubes 2700.0 280.0 13338.83 14053.41 6448.78 280.0 -196.0 Note 5 0.00 No
Channel Cover Flange (front) 2700.0 280.0 2728.64 2837.72 0.00 280.0 -30.5 Note 6 0.00 No
Channel Cover Flange (front) - Flange Hub 2700.0 280.0 3707.71 3734.78 N/A 280.0 -43.5 Note 7 0.00 No
Tube Side Flange (front) 2700.0 280.0 2719.32 2800.28 0.00 280.0 -29.8 Note 8 0.00 No
Tube Side Flange (front) - Flange Hub 2700.0 280.0 3572.40 3734.78 N/A 280.0 -43.5 Note 7 0.00 No
TS Inlet (N1) 2700.0 280.0 2923.91 2933.51 N/A 280.0 -43.6 Note 9 0.00 No
TS Outlet (N2) 2700.0 280.0 2923.91 2933.51 N/A 280.0 -43.6 Note 9 0.00 No
TS Drain (N3) 2700.0 280.0 3426.81 3540.53 N/A 280.0 -105.0 Note 10 0.00 No
TS Vent (N4) 2700.0 280.0 3426.81 3540.53 N/A 280.0 -105.0 Note 10 0.00 No
Chamber design MDMT is -20.00°C

Chamber rated MDMT is -29.00°C @ 2700.00 kPa
Chamber MAWP hot & corroded is 2700.00 kPa @ 280.0°C
Chamber MAP cold & new is 2746.80 kPa @ 21.1°C
Chamber MAEP is 0.00 kPa @ 280.0°C

Vacuum rings did not govern the external pressure rating.
Pressure Summary for Shell side chamber
P T T Total Corrosion
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external Allowance
( kPa) ( kPa) ( kPa) (°C) Exemption Test
( kPa) (°C) (°C) (mm)
Front Stationary Tubesheet 2100.0 280.0 2960.52 5323.21 2700.00 280.0 -29.0 Note 3 3.00 No
Port Cylinder (front) 2100.0 230.0 2236.11 3204.92 N/A 230.0 -105.0 Note 11 3.00 No
Front Cone 2100.0 230.0 2100.00 2616.90 1098.37 230.0 -105.0 Note 12, 13, 14 3.00 No
Shell 2100.0 230.0 2956.09 3703.04 N/A 230.0 -105.0 Note 15 3.00 No
Straight Flange on Rear Shell Head 2100.0 230.0 2956.09 3703.04 N/A 230.0 -105.0 Note 15 3.00 No
Rear Shell Head 2100.0 230.0 3009.64 3753.40 0.00 230.0 -105.0 Note 16 3.00 No
Rear Floating Tubesheet 2100.0 280.0 2960.52 5323.21 2700.00 280.0 -29.0 Note 3 3.00 No
Rear Channel Head 2700.0 280.0 2610.97 N/A 3470.64 280.0 -36.8 Note 4 3.00 No
Tubes 2700.0 280.0 6448.78 6448.78 13338.83 280.0 N/A N/A 0.00 No
Shell Side Flange (front) 2100.0 230.0 2719.31 2800.28 0.00 230.0 -48.0 Note 17 3.00 No
Shell Side Flange (front) - Flange Hub 2100.0 230.0 2216.97 3200.55 N/A 230.0 -105.0 Note 18 3.00 No
Saddle 2100.0 230.0 373.24 N/A N/A N/A N/A N/A N/A N/A
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SS Outlet (N5) 2100.0 230.0 2205.57 2905.81 N/A 230.0 -48.0 Note 19 3.00 No
SS Inlet (N6) 2100.0 230.0 2207.10 2920.09 N/A 230.0 -48.0 Note 19 3.00 No
SS Outlet 2 (N7) 2100.0 230.0 2207.10 2920.09 N/A 230.0 -48.0 Note 19 3.00 No
SS Drain (N8) 2100.0 230.0 373.24 3702.95 N/A 230.0 -105.0 Note 20 3.00 No
SS Vent (N9) 2100.0 230.0 373.24 3702.95 N/A 230.0 -105.0 Note 20 3.00 No
Chamber design MDMT is -20.00°C

Chamber rated MDMT is -29.00°C @ 373.24 kPa
Chamber MAWP hot & corroded is 373.24 kPa @ 230.0°C

P Design and T Design are the internal design conditions for the component.
MAWP is the maximum allowable shell side pressure for the component.
Chamber MAP cold & new is 2616.90 kPa @ 21.1°C
Chamber MAEP is 0.00 kPa @ 230.0°C

Vacuum rings did not govern the external pressure rating.
Notes for MDMT Rating:
Note # Exemption Details
1. Bolted cover is impact test exempt per UG-20(f) UCS-66 governing thickness = 16.25 mm.
Material impact test exemption temperature from Fig UCS-66M Curve B = -27.75 °C
2. UCS-66 governing thickness = 10 mm
Fig UCS-66.1M MDMT reduction = 15.8 °C, (coincident ratio = 0.7186537)
3. Tubesheet is impact test exempt per UG-20(f) UCS-66 governing thickness = 18.55 mm.
impact test exemption temperature from Fig UCS-66M Curve B = -12.94 °C

4. Fig UCS-66.1M MDMT reduction = 23.9 °C, (coincident ratio = 0.589203) Flange limits MDMT rating.
UCS-66 governing thickness = 17 mm
5. Impact test exempt per UHA-51(d)
UCS-66(b)(1)(b) has been applied.

Flange impact test exemption temperature from Fig UCS-66M Curve B = -27.75 °C
6. Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C
7. UCS-66 governing thickness = 10 mm

Fig UCS-66.1M MDMT reduction = 2 °C, (coincident ratio = 0.9641895)
Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -27.75 °C
9. UCS-66 governing thickness = 10 mm.
10. Nozzle is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.04713).
11. Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.14052)
13. MAWP is governed by cone juncture.
14. MAP is governed by cone juncture.
16. Straight Flange governs MDMT

Flange is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.13329)
Flange rating governs:

19. Flange rated MDMT = -105 °C UCS-66(b)(3): Coincident ratio = 0.07315433
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C
7/184
20. Nozzle is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.093).
Design notes are available on the Settings Summary page.
8/184
Revision History
No. Date Operator Notes
0 11/19/2018 LIVIU New vessel created Heat Exchanger. [Build 6258]
9/184
Settings Summary
COMPRESS Build 6258
Units: SI
Datum Line Location: 0.00 mm from right seam
Design
ASME Section VIII Division 1, 2007 Edition Metric
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1.50 mm per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.0
Minimum nozzle projection: 152.40 mm
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1.3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
Shell Side
UG-116 (e) Radiography: RT3
UG-116 (f) Postweld heat treatment: None
Tube Side
UG-116 (e) Radiography: RT1
UG-116 (f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547: No

Apply interpretation VIII-1-83-66: Yes
Disallow UG-20(f) exemptions: No
10/184
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure : Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22 (f) Wind reactions: No
UG-22 (f) Seismic reactions: No
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
11/184
Thickness Summary
Component Material Diameter Length Nominal t Design t Joint Load

Identifier (mm) (mm) (mm) (mm) E
Channel Cover (front) SA-516 70 854.00 OD 65.00 65.00* 64.68 1.0000 Internal
Front Channel SA-516 70 726.00 ID 400.00 10.00 7.24 1.0000 Internal
Front Stationary Tubesheet SA-266 2 926.00 OD 74.19 74.19 74.19 1.0000 Unknown
Rear Floating Tubesheet SA-266 2 698.00 OD 74.19 74.19 74.19 1.0000 Unknown
Tubes SA-268 TP410 Wld & smls tube 25.400 OD 5083.00 1.65 0.65 1.0000 External
Port Cylinder (front) SA-516 70 720.00 ID 150.00 10.00 9.57 0.8500 Internal
Front Cone SA-516 70 720.00/1100.00 ID 661.55 15.00 12.80 1.0000 Internal
Shell SA-516 70 1100.00 ID 8600.00 15.00 11.49 1.0000 Internal
Straight Flange on Rear Shell Head SA-516 70 1100.00 ID 50.00 15.00 11.49 1.0000 Internal
Rear Shell Head SA-516 70 1100.00 ID 290.00 15.00* 11.37 1.0000 Internal
Flange - Rear Channel Head SA-266 2 550.00 ID 89.66 89.66 70.35 1.0000 Unknown
Rear Channel Head SA-516 70 550.00 ID 175.00 17.00* 14.57 1.0000 External
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
12/184
Weight Summary
Weight ( kg) Contributed by Vessel Elements

Component
Metal Metal Insulation & Piping Operating Test
Lining
New* Corroded* Supports + Liquid Liquid Liquid
Channel Cover (front) 291.64 291.64 0.00 0.00 0.00 0.00 0.00
Front Channel 68.68 68.68 0.00 0.00 0.00 0.00 251.99
Front Stationary Tubesheet 341.33 327.53 0.00 0.00 0.00 0.00 0.00
Rear Floating Tubesheet 172.32 165.35 0.00 0.00 0.00 0.00 0.00
Rear Channel Head 143.43 129.98 0.00 0.00 0.00 0.00 26.52
Port Cylinder (front) 26.95 18.94 0.00 0.00 0.00 0.00 105.44
Front Cone 258.52 207.60 0.00 0.00 0.00 0.00 438.74
Shell 3,533.85 2,834.70 0.00 0.00 0.00 0.00 7,730.07
Tubes 853.93 853.93 0.00 0.00 0.00 0.00 331.19
Rear Shell Head 189.99 152.94 0.00 0.00 0.00 0.00 221.56
Saddle 112.49 112.49 0.00 0.00 0.00 0.00 0.00
TOTAL: 5,993.13 5,163.78 0.00 0.00 0.00 0.00 9,105.51
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments

Component Nozzles &
Body Flanges Packed Trays & Rings & Vertical
Flanges
Beds Supports Clips Loads
New Corroded New Corroded
Channel Cover (front) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Front Channel 197.91 197.91 48.53 48.53 0.00 0.00 0.00 0.00
Front Stationary Tubesheet 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Rear Floating Tubesheet 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Rear Channel Head 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Port Cylinder (front) 124.47 117.09 0.00 0.00 0.00 267.39 0.00 0.00
Front Cone 0.00 0.00 33.45 31.15 0.00 0.00 0.00 0.00
Shell 0.00 0.00 191.99 176.44 0.00 0.00¹ 0.00 0.00
Rear Shell Head 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL: 322.38 315.01 130.55 126.14 0.00 267.39 0.00 0.00
Vessel operating weight, Corroded: 5,872 kg

Vessel operating weight, New: 6,713 kg
Vessel empty weight, Corroded: 5,872 kg
Vessel empty weight, New: 6,713 kg
Vessel test weight, New: 15,792 kg
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 6,713 kg

Center of Gravity: 5,739.99 mm
Vessel Capacity
Shell side Capacity** (New): 8,499 liters

Shell side Capacity** (Corroded): 8,601 liters
Tube side Capacity** (New): 623 liters
13/184
Tube side Capacity** (Corroded): 623 liters
**The shell and tube capacity does not include volume of nozzle, piping or other attachments.
¹Baffle weights are approximated.
14/184
Hydrostatic Test
Shop test pressure determination for Tube side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 3,510 kPa at 21.11 °C (the chamber MAWP = 2,700 kPa)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
kPa kPa ratio factor MPa MPa
Front Channel 3,520.81 10.81 1.0073 1.30 129.558 234 No
Rear Channel Head 3,516.11 6.11 1.0073 1.30 51.19 234 No
Tubes 3,517.63 7.63 1.0536 1.30 28.646 184.5 No
Channel Cover (front) 3,520.81 10.81 1.0073 1.30 176.887 351 No
Channel Cover Flange (front) (1) 3,520.81 10.81 1 1.30 336.927 351 No
Tube Side Flange (front) 3,520.81 10.81 1 1.30 341.015 337.5 Yes
Front Stationary Tubesheet 3,518.81 8.81 1.0455 1.30 See tubesheet report
Rear Floating Tubesheet 3,516.84 6.84 1.0455 1.30 See tubesheet report
TS Drain (N3) 3,521.15 11.15 1.0455 1.30 141.706 337.5 No
TS Inlet (N1) 3,513.6 3.6 1 1.30 140.396 324 No
TS Outlet (N2) 3,522.4 12.4 1 1.30 140.748 324 No
TS Vent (N4) 3,513.6 3.6 1.0455 1.30 141.402 337.5 No
Notes:
(1) Channel Cover Flange (front) limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Tube side chamber.
The test temperature of 21.11 °C is warmer than the minimum recommended temperature of -12 °C so the brittle
fracture provision of UG-99(h) has been met.
Shop test pressure determination for Shell side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 485.21 kPa at 21.11 °C (the chamber MAWP = 373.24 kPa)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
kPa kPa ratio factor MPa MPa
Port Cylinder (front) (1) 494.02 8.81 1 1.30 18.031 234 No
Front Cone 494.02 8.81 1 1.30 20.89 234 No
15/184
Shell 494.02 8.81 1 1.30 18.36 234 No
Straight Flange on Rear Shell Head 494.02 8.81 1 1.30 18.36 234 No
Rear Shell Head 494.02 8.81 1 1.30 16.303 234 No
Tubes 490.87 5.66 N/A 1.30 NI NI NI
Front Stationary Tubesheet 494.02 8.81 1.0455 1.30 See tubesheet report
Shell Side Flange (front) 494.03 8.81 1 1.30 41.963 337.5 No
SS Drain (N8) 494.42 9.2 1.0073 1.30 23.318 337.5 No
SS Inlet (N6) 485.21 0 1 1.30 22.3 324 No
SS Outlet (N5) 495.69 10.47 1 1.30 23.828 324 No
SS Outlet 2 (N7) 495.66 10.45 1 1.30 22.78 324 No
SS Vent (N9) 485.21 0 1.0073 1.30 22.884 337.5 No
Notes:
(1) Port Cylinder (front) limits the UG-99 stress ratio.
(2) NI indicates that test stress was not investigated.
(3) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(4) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Shell side chamber.
The test temperature of 21.11 °C is warmer than the minimum recommended temperature of -12 °C so the brittle
fracture provision of UG-99(h) has been met.
16/184
Vacuum Summary
Elevation
Component Line of Support Length Le
above Datum
(mm)
(mm)
Channel Cover (front) - 10293.74 N/A
- 1/3 depth of Channel Cover (front) 10228.75 N/A
Front Channel Top - 10126.75 605.00
Front Channel Bottom - 9726.75 605.00
- Tube Side Flange (front) 9623.75 N/A
Front Stationary Tubesheet - 9623.75 N/A
- Shell Side Flange (front) 9549.55 N/A
Port Cylinder (front) Top - 9411.55 288.00
Port Cylinder (front) Bottom - 9261.55 288.00
Front Cone Top - 9261.55 N/A
- Front Cone Top 9261.55 N/A
- Front Cone Bottom 8600.00 N/A
Front Cone Bottom - 8600.00 N/A
Shell Top - 8600.00 8742.67
Rear Floating Tubesheet - 4614.94 N/A
- Flange - Rear Channel Head 4468.38 N/A
- 1/3 depth of Rear Channel Head 4415.71 N/A
Rear Channel Head - 4293.38 N/A
Shell Bottom - 0.00 8742.67
Straight Flange on Rear Shell Head Top - 0.00 8742.67
Straight Flange on Rear Shell Head Bottom - -50.00 8742.67
- 1/3 depth of Rear Shell Head -142.67 N/A
Rear Shell Head - -340.00 N/A
Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.
17/184
Front Channel
Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, ln. 22)
Internal design pressure: P = 2700 kPa @ 280°C
Static liquid head:
Pth =10.8077 kPa (SG=1.0000, Hs=1103.00 mm, Horizontal test head)
Corrosion allowance: Inner C = 0.00 mm Outer C = 0.00 mm
Design MDMT = -20.00°C No impact test performed

Rated MDMT = -43.55°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1

Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 72.4462 kg corr = 72.4462 kg

Capacity: New = 165.5858 liters corr = 165.5858 liters
ID = 726.00 mm
Length Lc = 400.00 mm
t = 10.00 mm
Design thickness, (at 280.00°C) UG-27(c)(1)
t = P*R/(S*E - 0.60*P) + Corrosion

= 2700.00*363.00/(137000*1.00 - 0.60*2700.00) + 0.00
= 7.2415 mm
Maximum allowable working pressure, (at 280.00°C) UG-27(c)(1)
P = S*E*t/(R + 0.60*t) - Ps
= 137000*1.00*10.0000 / (363.00 + 0.60*10.0000) - 0.0000
= 3712.7366 kPa
Maximum allowable pressure, (at 21.11°C) UG-27(c)(1)
P = S*E*t/(R + 0.60*t)
= 138000*1.00*10.0000 / (363.00 + 0.60*10.0000)
= 3739.8372 kPa
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 10.00 / 368.0000) * (1 - 368.0000 / ∞)
= 1.3587 %
18/184
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (373.0000 / 10.0000)
= 0.003351
B = 83.6497 MPa
S = 137.0000 / 1.0000
= 137.0000 MPa
ScHC = 83.6497 MPa
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 83.6497 MPa
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (373.0000 / 10.0000)
= 0.003351
B = 113.5227 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCN = 113.5227 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC = ScCN
= 113.5227 MPa
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (373.0000 / 10.0000)
= 0.003351
B = 83.6497 MPa
S = 137.0000 / 1.0000
= 137.0000 MPa
ScVC = 83.6497 MPa
19/184
Port Cylinder (front)
Component: Cylinder
Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.14052)
Static liquid head:


Left circumferential joint - Spot UW-11(b) Type 1

ID = 720.00 mm
t = 10.00 mm

= 2100.00*363.00/(138000*0.85 - 0.60*2100.00) + 3.00
= 9.5707 mm
P = S*E*t/(R + 0.60*t) - Ps
= 138000*0.85*7.0000 / (363.00 + 0.60*7.0000) - 0.0000
= 2236.1111 kPa
P = S*E*t/(R + 0.60*t)
= 138000*0.85*10.0000 / (360.00 + 0.60*10.0000)
= 3204.9182 kPa
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 10.00 / 365.0000) * (1 - 365.0000 / ∞)
= 1.3699 %
20/184
A = 0.125 / (Ro / t)
= 0.125 / (370.0000 / 7.0000)
= 0.002365
B = 87.9243 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHC = 87.9243 MPa
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (370.0000 / 10.0000)
= 0.003378
B = 93.5062 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHN = 93.5062 MPa
A = 0.125 / (Ro / t)
= 0.125 / (370.0000 / 10.0000)
= 0.003378
B = 113.6346 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCN = 113.6346 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (370.0000 / 7.0000)
= 0.002365
B = 106.6284 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCC = 106.6284 MPa
A = 0.125 / (Ro / t)
= 0.125 / (370.0000 / 7.0000)
= 0.002365
B = 87.9243 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScVC = 87.9243 MPa
21/184
Front Cone
Component: Transition
Internal design pressure: P = 2100.0000 kPa @ 230.00°C
Static liquid head:
Pth =8.8088 kPa (SG=1.0000, Hs=899.00 mm, Horizontal test head at small end)
Pth =8.8088 kPa (SG=1.0000, Hs=899.00 mm, Horizontal test head at large end)

Radiography: Category A joints - Full UW-11(a) Type 1

Circ. joint top/left - Full UW-11(a) Type 1
Circ. joint right/bottom - Full UW-11(a) Type 1

Axial length = 661.55 mm
Large End ID = 1100.0000 mm
Small End ID = 720.0000 mm
Cone tc = 15.00 mm
Design thickness, (at 230.00°C) UG-32(g) (Large End)
t = P*D / (2*Cos(α)*(S*E - 0.60*P)) + C

2100.0000*1106.9194 / (2*Cos(29.873)*(138000*1.00 - 0.60*2100.0000))
=
+ 3.0000
= 12.80 mm
Small End design thickness (t = 9.44 mm) does not govern.
MAWP, (Corroded at 230.00°C) UG-32(g) (Large End)
P = 2*S*E*t*Cos(α) / (D + 1.20*t*Cos(α)) - Ps
2*138000*1.00*12.0000*Cos(29.873) / (1106.9194 + 1.20*12.0000*Cos(29.873)) -
=
0.0000
= 2565.58 kPa
Small End MAWP (3884.1006 kPa) does not govern.
MAP, (New at 21.11°C) UG-32(g) (Large End)
P = 2*S*E*t*Cos(α) / (D + 1.20*t*Cos(α)) - Ps
2*138000*1.00*15.0000*Cos(29.873) / (1100.0000 + 1.20*15.0000*Cos(29.873)) -
=
0.0000
= 3217.89 kPa
22/184
Small End MAP (4880.1914 kPa) does not govern.
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 17.2985 / 368.6492) * (1 - 368.6492 / ∞)
= 2.3462 %
23/184
Cone juncture large end calculations, P =2,100 kPa
Appendix 1-5(d)
Area check U-2(g)
Loading analysis
f1 QL ArL AeL Ring Status
required (N /cm) (N /cm) (cm2) (cm2) area (cm2)
(∆ < α) required
Pressure No No 0 5,806.5 0 4.79 none OK
24/184
Cone large end calculations per Appendix 1-5(d), pressure, corroded
f1 = -Wl/(π*2*Rm) + 12*Ml/(π*Rm2)
= -0/(π*2*22.0079) + 12*0/(π*22.00792)
= 0 lb/in (0 N/cm)
P*RL/2 = 3,315.597 lb/in (5,806.50 N/cm)
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 304.5793/(20,015.21*1) = 0.015217
From table 1-5.1 ∆ = 30°
As ∆ >= α no additional reinforcement is required.
Cone juncture small end calculations P = 2,100 kPa

Appendix 1-5(e)
Area check U-2(g)
Loading analysis
f2 Qs Ars Aes Ring Status
(∆ < α) required
Not
Pressure Yes No 0 3,811.5 4.11 2.7 none
OK
25/184
Cone small end calculations per Appendix 1-5(e), pressure, corroded
f2 = -Ws/(π*2*Rm) + 12*Ms/(π*Rm2)
= -0/(π*2*14.4291) + 12*0/(π*14.42912)
= 0 lb/in (0 N/cm)
P*Rs/2 = 2,176.423 lb/in (3,811.499 N/cm)
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 304.5793/(20,015.21*0.85) = 0.017903
From table 1-5.2 ∆ = 11.77°
As ∆ < α reinforcement is required.
Qs = P*Rs/2 + f2
= 2,176.4226 + 0
= 2,176.423 lb/in (3,811.499 N/cm)
Ars = (k*Qs*Rs/(Ss*E1))*(1 - ∆/α)*tan(α)

= (1*2,176.4226*14.2913/(20,015.209*0.85))*(1 - 11.77/29.8734)*tan(29.8734)
= 0.6364048 in2 (4.105829 cm2)
Aes = 0.78*(Rs*ts)0.5*[(ts - t) + (tc - tr)/cos(α)]

= 0.78*(14.2913*0.2756)0.5*[(0.2756 - 0.2586333) + (0.4724 - 0.2531124)/cos(29.8734)]
= 0.4177885 in2 (2.695404 cm2)
Additional reinforcement area required = Ars - Aes = 0.21862 in2 (1.410449 cm2)
** The small end is NOT adequately reinforced. **
MAP Cone juncture large end calculations, P =2,616.9 kPa

Appendix 1-5(d)
Area check U-2(g)
Loading analysis
f1 QL ArL AeL Ring Status
(∆ < α) required
Pressure No No 0 7,196.48 0 6.81 none OK
26/184
Cone large end calculations per Appendix 1-5(d), pressure, new
f1 = -Wl/(π*2*Rm) + 12*Ml/(π*Rm2)
= -0/(π*2*21.9488) + 12*0/(π*21.94882)
= 0 lb/in (0 N/cm)
P*RL/2 = 4,109.296 lb/in (7,196.479 N/cm)
|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 379.5495/(20,015.21*1) = 0.018963
From table 1-5.1 ∆ = 30°
As ∆ >= α no additional reinforcement is required.
MAP Cone juncture small end calculations P = 2,616.9 kPa

Appendix 1-5(e)
Area check U-2(g)
Loading analysis
f2 Qs Ars Aes Ring Status
(∆ < α) required
Pressure Yes No 0 4,710.42 4.67 4.67 none OK
Cone small end calculations per Appendix 1-5(e), pressure, new
f2 = -Ws/(π*2*Rm) + 12*Ms/(π*Rm2)
= -0/(π*2*14.3701) + 12*0/(π*14.37012)
= 0 lb/in (0 N/cm)
P*Rs/2 = 2,689.721 lb/in (4,710.422 N/cm)
|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 379.5495/(20,015.21*0.85) = 0.022309
From table 1-5.2 ∆ = 13.08°
As ∆ < α reinforcement is required.
Qs = P*Rs/2 + f2
= 2,689.7209 + 0
= 2,689.721 lb/in (4,710.422 N/cm)
Ars = (k*Qs*Rs/(Ss*E1))*(1 - ∆/α)*tan(α)

= (1*2,689.7209*14.1732/(20,015.209*0.85))*(1 - 13.08/29.8734)*tan(29.8734)
= 0.7235554 in2 (4.66809 cm2)
Aes = 0.78*(Rs*ts)0.5*[(ts - t) + (tc - tr)/cos(α)]

= 0.78*(14.1732*0.3937)0.5*[(0.3937 - 0.3204872) + (0.5906 - 0.3135188)/cos(29.8734)]
= 0.7235506 in2 (4.668059 cm2)
Additional reinforcement area required = Ars - Aes = 0 in2 (0 cm2)
27/184
The small end is adequately reinforced per Appendix 1-5(e).
28/184
Shell
Component: Cylinder
Static liquid head:



ID = 1100.00 mm
t = 15.00 mm

= 2100.00*553.00/(138000*1.00 - 0.60*2100.00) + 3.00
= 11.4935 mm
P = S*E*t/(R + 0.60*t) - Ps
= 138000*1.00*12.0000 / (553.00 + 0.60*12.0000) - 0.0000
= 2956.0872 kPa
P = S*E*t/(R + 0.60*t)
= 138000*1.00*15.0000 / (550.00 + 0.60*15.0000)
= 3703.0413 kPa
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 15.00 / 557.5000) * (1 - 557.5000 / ∞)
= 1.3453 %
29/184
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 12.0000)
= 0.002655
B = 89.9297 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHC = 89.9297 MPa
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 15.0000)
= 0.003319
B = 93.2833 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHN = 93.2833 MPa
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 15.0000)
= 0.003319
B = 113.3874 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCN = 113.3874 MPa
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 12.0000)
= 0.002655
B = 109.2074 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCC = 109.2074 MPa
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 12.0000)
= 0.002655
B = 89.9297 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScVC = 89.9297 MPa
30/184
Channel Cover (front)
Component: Bolted Cover

Bolted cover is impact test exempt per UG-20(f)
UCS-66 governing thickness = 16.25 mm.
Internal design pressure: P = 2700.0000 kPa @ 280.00°C
Static liquid head:
Pth =7.2509 kPa (SG=1.0000, Hs=740.00 mm,Horizontal test head)

Radiography: Category A joints - Seamless No RT

Head outside diameter = 854.00 mm
Cover thickness = 65.00 mm
Flat Channel Cover Deflection, RCB-9.21
Y = (G/(E*T3))*(0.0435*G3*P + 0.5*SB*AB*hg)
= (29.13987/(27,064,042*2.5590553))*(0.0435*29.139873*391.6019 + 0.5*24,946.4922*13.288*1.4143)
= 0.0421 in (1.07 mm)
Flat Channel Cover MAWP at Deflection Limit
P = (Y*E*T3/G - 0.5*SB*AB*hg)/(0.0435*G3)
= (0.13*27,064,042*2.5590553/29.13987 - 0.5*24,946.4922*13.288*1.4143)/(0.0435*29.139873)
= 1,662.114 psi (11,459.87 kPa)
Cover deflection limit: 0.13 in (3.3 mm)

Bolt area Ab: 13.288 in2 (85.73 cm2)
Head elastic modulus E: 27,064,042 psi (186,599.994 MPa)
Bolt allowable stress Sb: 24,946.492 psi (172 MPa)
Design thickness, (at 280 °C) UG-34 (c)(2), flange operating
t = d*Sqr(C*P/(S*E) + 1.9*W*hG/(S*E*d3)) + Corrosion

= 29.1399*Sqr(0.3*391.6019/(19,870.17*1) + 1.9*315,400*1.4143/(19,870.17*1*29.13993)) + 0
= 2.5464 in (64.68 mm)
Design thickness, (at 21.11 °C) UG-34 (c)(2), gasket seating
t = d*Sqr(1.9*W*hG/(S*E*d3)) + Corrosion
= 29.1399*Sqr(1.9*323,444*1.4143/(20,015.21*1*29.13993)) + 0
31/184
= 1.2207 in (31.01 mm)
Maximum allowable working pressure, (at 280 °C )
P = (S*E/C)*((t/d)2 - (1.9*W*hG/(S*E*d3))) - Ps
= (19,870.17*1/0.3)*((2.5591/29.1399)2 - (1.9*318,541*1.4143/(19,870.17*1*29.13993))) - 0
= 395.502 psi (2,726.89 kPa)
Maximum allowable pressure, (At 21.11 °C )
P = (S*E/C)*((t/d)2 - (1.9*W*hG/(S*E*d3)))
= (20,015.21*1/0.3)*((2.5591/29.1399)2 - (1.9*320,866*1.4143/(20,015.21*1*29.13993)))
= 398.389 psi (2,746.8 kPa)
32/184
Straight Flange on Rear Shell Head
Component: Straight Flange

Static liquid head:

Radiography: Longitudinal joint - Seamless No RT

Circumferential joint - Full UW-11(a) Type 1

ID = 1100.00 mm
t = 15.00 mm

= 2100.00*553.00/(138000*1.00 - 0.60*2100.00) + 3.00
= 11.4935 mm
P = S*E*t/(R + 0.60*t) - Ps
= 138000*1.00*12.0000 / (553.00 + 0.60*12.0000) - 0.0000
= 2956.0872 kPa
P = S*E*t/(R + 0.60*t)
= 138000*1.00*15.0000 / (550.00 + 0.60*15.0000)
= 3703.0413 kPa
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 15.00 / 557.5000) * (1 - 557.5000 / ∞)
= 1.3453 %
33/184
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 12.0000)
= 0.002655
B = 89.9297 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHC = 89.9297 MPa
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 15.0000)
= 0.003319
B = 93.2833 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScHN = 93.2833 MPa
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 15.0000)
= 0.003319
B = 113.3874 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCN = 113.3874 MPa
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 12.0000)
= 0.002655
B = 109.2074 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCC = 109.2074 MPa
A = 0.125 / (Ro / t)
= 0.125 / (565.0000 / 12.0000)
= 0.002655
B = 89.9297 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScVC = 89.9297 MPa
34/184
Rear Shell Head
ASME Section VIII, Division 1, 2007 Edition Metric
Component: Ellipsoidal Head

Material Specification: SA-516 70 (II-D Metric p.18, ln. 22)
Straight Flange governs MDMT
Internal design pressure: P = 2,099.9999 kPa @ 230 °C
Static liquid head:
Ps= 0 kPa (SG=1, Hs=0 mm Operating head)

Pth= 8.8088 kPa (SG=1, Hs=899 mm Horizontal test head)
Corrosion allowance: Inner C = 3 mm Outer C = 0 mm
Design MDMT = -20°C No impact test performed

Rated MDMT = -105°C Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT

Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 190 kg corr = 152.9 kg

Capacity*: new = 221.7 liters corr = 226.1 liters
* includes straight flange
Inner diameter = 1100 mm

Minimum head thickness = 15 mm
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9892 (corroded)
Straight flange length Lsf = 50 mm
Nominal straight flange thickness tsf = 15 mm
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 = 1.5 mm + 3 mm = 4.5 mm
Design thickness due to internal pressure (t) = 11.37 mm
Maximum allowable working pressure (MAWP) = 3,009.64 kPa
Maximum allowable pressure (MAP) = 3,753.4 kPa
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,106 / (2*278))2]=0.992825
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (1,100 / (2*275))2]=1
35/184
Design thickness for internal pressure, (Corroded at 230 °C) Appendix 1-4(c)
t = P*D*K / (2*S*E - 0.2*P) + Corrosion

= 2,100*1,106*0.992825 / (2*138,000*1 - 0.2*2,100) + 3
= 11.37 mm
The head internal pressure design thickness is 11.37 mm.
Maximum allowable working pressure, (Corroded at 230 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*138,000*1*12 / (0.992825*1,106 +0.2*12) - 0
= 3,009.64 kPa
The maximum allowable working pressure (MAWP) is 3,009.64 kPa.
Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0.2*t) - Ps

= 2*138,000*1*15 / (1*1,100 +0.2*15) - 0
= 3,753.4 kPa
The maximum allowable pressure (MAP) is 3,753.4 kPa.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*15 / 194.5)*(1 - 194.5 / ∞)
= 5.7841%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).
36/184
Channel Cover Flange (front)
ASME VIII-1, 2007 Edition Metric, Appendix 2 Flange Calculations
Flange is attached to: Front Channel (Left)

Flange type: Weld neck integral
Flange material specification: SA-516 70 (II-D Metric p. 18, ln. 22)
SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln.
Bolt material specification:
33)
Internal design pressure, P: 2,700 kPa @ 280 °C
Required flange thickness: tr= 69.6 mm
Maximum allowable working pressure,
2,728.64 kPa @ 280 °C
MAWP:
Maximum allowable pressure, MAP: 2,837.72 kPa @ 21.1111 °C (bolting limits)
Corrosion allowance: Bore = 0 mm Flange = 0 mm
Bolt corrosion (root), Cbolt: 0 mm
Design MDMT: -20 °C No impact test performed
Flange material is not
Rated MDMT: -30.45 °C
normalized
Material is not produced to
fine grain practice
Estimated weight: New = 93.44 kg corroded = 93.44 kg
Flange dimensions, new
flange OD A = 854 mm
bolt circle C = 812 mm
gasket OD = 753 mm
gasket ID = 727 mm
flange ID B = 727 mm
thickness t = 70 mm
bolting = 44- 0.75 in dia
hub thickness g1 = 14 mm
hub length h = 32 mm
length e = 102 mm
gasket factor m = 3
seating stress y = 68.94757 MPa
Note: this flange is calculated as an integral type.
37/184
Determination of Flange MDMT

The rated flange MDMT is -30.45 °C
Flange calculations for Internal Pressure + Weight Only
38/184
Gasket details from facing sketch 1(a) or (b), Column II
Gasket width N = 13 mm
b0 = N/2 = 6.5 mm
Effective gasket seating width, b = 0.5*b01/2 = 6.42 mm
G = (OD of contact face) - 2b = 740.15 mm
hG = (C - G)/2 = (812 - 740.15)/2 = 35.92 mm
hD = R + g1/2 = 28.5 + 14/2 = 35.5 mm
hT = (R + g1 + hG)/2 = (28.5 + 14 + 35.92)/2 = 39.21 mm
Hp = 2*b*3.14*G*m*P
= 2*6.42*3.14*740.15*3*2.7
= 241,851.4 N
H = 0.785*G2*P
= 0.785*740.152*2.7
= 1,161,117.35 N
HD = 0.785*B2*P
= 0.785*7272*2.7
= 1,120,217.4 N
HT = H - HD
= 1,161,117 - 1,120,217
= 40,899.94 N
Wm1 = H + Hp
= 1,161,117 + 241,851.4
= 1,402,968.71 N
Wm2 = 3.14*b*G*y
= 3.14*6.42*740.15*68.9476
= 1,029,325.07 N
Required bolt area, Am = greater of Am1, Am2 = 81.56793 cm2
Am1 = Wm1/Sb = 1,402,969/(100*172) = 81.5679 cm2
Am2 = Wm2/Sa = 1,029,325/(100*172) = 59.8445 cm2
Total area for 44- 0.75 in dia bolts, corroded, Ab = 85.7289 cm2
W = (Am + Ab)*Sa/2
= (8,156.793 + 8,572.885)*172/2
= 1,438,752.58 N
MD = HD*hD = 1,120,217*0.0355 = 39,767.7 N-m

MT = HT*hT = 40,899.94*0.0392 = 1,603.8 N-m
HG = Wm1 - H = 1,402,969 - 1,161,117 = 241,851.4 N
39/184
MG = HG*hG = 241,851.4*0.0359 = 8,688.2 N-m
Mo = MD + MT + MG = 39,767.7 + 1,603.8 + 8,688.2 = 50,059.6 N-m
Mg = W*hG = 1,438,753*0.0359 = 51,685.2 N-m
The bolts are adequately spaced so the TEMA RCB-11.23 load concentration factor does not apply.
Hub and Flange Factors
h0 = (B*g0)1/2 = (727*10)1/2 = 85.26 mm
From FIG. 2-7.1, where K = A/B = 854/727 = 1.1747

U=
T = 1.8491 Z = 6.2646 Y = 12.1383
13.3387
h/h0 = 0.3753 g1/g0 = 1.4
F = 0.8725 V = 0.3697 e = F/h0 = 0.2599
d = (U/V)*h0*g02= (13.33873/0.3697)*8.5264*12
= 307.6062 cm3
Stresses at operating conditions - VIII-1, Appendix 2-7
f=1
L = (t*e + 1)/T + t3/d

= (7*0.1023 + 1)/1.849052 + 73/307.6062
= 2.043289
SH = f*Mo/(L*g12*B)
= 1e3*1*50,059.6/(2.043289*142*727)
= 171.936 MPa
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*70*0.0102 + 1)*1e3*50,059.6/(2.043289*702*727)
= 13.43 MPa
ST = Y*Mo/(t2*B) - Z*SR
= 1e3*12.1383*50,059.6/(702*727) - 6.2646*13.43
= 86.442 MPa
Allowable stress Sfo = 137 MPa

Allowable stress Sno = 137 MPa
ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 205.5 MPa
SR does not exceed Sfo
0.5(SH + SR) = 92.683 MPa does not exceed Sfo
0.5(SH + ST) = 129.189 MPa does not exceed Sfo
Stresses at gasket seating - VIII-1, Appendix 2-7
SH = f*Mg/(L*g12*B)
= 1e3*1*51,685.2/(2.043289*142*727)
= 177.52 MPa
40/184
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*70*0.0102 + 1)*1e3*51,685.2/(2.043289*702*727)
= 13.866 MPa
ST = Y*Mg/(t2*B) - Z*SR
= 12.1383*1e3*51,685.2/(702*727) - 6.2646*13.866
= 89.249 MPa
Allowable stress Sfa = 138 MPa

Allowable stress Sna = 138 MPa
ST does not exceed Sfa

SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 207 MPa
SR does not exceed Sfa
0.5(SH + SR) = 95.693 MPa does not exceed Sfa
0.5(SH + ST) = 133.385 MPa does not exceed Sfa
Flange rigidity per VIII-1, Appendix 2-14
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.3697*50,059.6/(2.0433*186,599.994*102*0.3*85.26)
= 0.9894994
The flange rigidity index J does not exceed 1; satisfactory.
Channel Cover Flange (front) - Flange hub
Component: Flange hub

Static liquid head:
Not Considered


Left circumferential joint - N/A

ID = 727.00 mm
t = 10.00 mm
41/184

= 2700.00*363.50/(137000*1.00 - 0.60*2700.00) + 0.00
= 7.2517 mm
P = S*E*t/(R + 0.60*t) - Ps
= 137000*1.00*10.0000 / (363.50 + 0.60*10.0000) - 0.0000
= 3707.7129 kPa
P = S*E*t/(R + 0.60*t)
= 138000*1.00*10.0000 / (363.50 + 0.60*10.0000)
= 3734.7769 kPa
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 10.00 / 368.5000) * (1 - 368.5000 / ∞)
= 1.3569 %
A = 0.125 / (Ro / t)
= 0.125 / (373.5000 / 10.0000)
= 0.003347
B = 83.6340 MPa
S = 137.0000 / 1.0000
= 137.0000 MPa
ScHC = 83.6340 MPa

ScHN = ScHC
= 83.6340 MPa
A = 0.125 / (Ro / t)
= 0.125 / (373.5000 / 10.0000)
= 0.003347
B = 113.5042 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCN = 113.5042 MPa
42/184
ScCC = ScCN
= 113.5042 MPa
A = 0.125 / (Ro / t)
= 0.125 / (373.5000 / 10.0000)
= 0.003347
B = 83.6340 MPa
S = 137.0000 / 1.0000
= 137.0000 MPa
ScVC = 83.6340 MPa
43/184
Shell Side Flange (front)
Flange is attached to: Port Cylinder (front) (Left)

SA-193 B7 Bolt <= 64 (II-D Metric p. 348,
ln. 33)
2,719.31 kPa @ 230 °C
MAWP:
Maximum allowable pressure, MAP: 2,800.28 kPa @ 21.1111 °C
Rated MDMT: -48 °C Flange material is normalized
Material is produced to fine grain
practice
gasket OD = 753 mm
gasket ID = 727 mm
thickness t = 79 mm
length e = 138 mm
gasket factor m = 3
44/184
Flange is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.13329)
The rated flange MDMT is -48 °C
45/184
b0 = N/2 = 6.5 mm
hG = (C - G)/2 = (818 - 740.15)/2 = 38.92 mm
hD = R + g1/2 = 34.5 + 11/2 = 40 mm
hT = (R + g1 + hG)/2 = (34.5 + 11 + 38.92)/2 = 42.21 mm
Hp = 2*b*3.14*G*m*P
= 2*6.42*3.14*740.15*3*2.1
= 188,106.64 N
H = 0.785*G2*P
= 0.785*740.152*2.1
= 903,091.27 N
HD = 0.785*B2*P
= 0.785*7272*2.1
= 871,278.97 N
HT = H - HD
= 903,091.3 - 871,279
= 31,812.29 N
Wm1 = H + Hp
= 903,091.3 + 188,106.6
= 1,091,197.9 N
Per VIII-1, Appendix 2-5(a)(2): Wm1 from the mating flange governs so Wm1 = 1,402,968.71 N
Wm2 = 3.14*b*G*y
= 3.14*6.42*740.15*68.9476
= 1,029,325.07 N
Am1 = Wm1/Sb = 1,402,969/(100*172) = 81.5679 cm2
Am2 = Wm2/Sa = 1,029,325/(100*172) = 59.8445 cm2
W = (Am + Ab)*Sa/2
= (8,156.793 + 8,650.305)*172/2
= 1,445,410.73 N
MD = HD*hD = 871,279*0.04 = 34,851.2 N-m

MT = HT*hT = 31,812.29*0.0422 = 1,342.9 N-m
46/184
HG = Wm1 - H = 1,402,969 - 903,091.3 = 499,877.4 N
MG = HG*hG = 499,877.4*0.0389 = 19,457 N-m
Mo = MD + MT + MG = 34,851.2 + 1,342.9 + 19,457 = 55,651.1 N-m
Mg = W*hG = 1,445,411*0.0389 = 56,260.6 N-m
h0 = (B*g0)1/2 = (727*7)1/2 = 71.34 mm

U=
T = 1.8419 Z = 5.7368 Y = 11.1194
12.2191
h/h0 = 0.4486 g1/g0 = 1.5714
F = 0.8522 V = 0.3084 e = F/h0 = 0.3034
d = (U/V)*h0*g02= (12.21909/0.3084)*7.1339*0.72
= 138.5206 cm3
f=1
L = (t*e + 1)/T + t3/d

= (7.9*0.1195 + 1)/1.841947 + 7.93/138.5206
= 4.614567
SH = f*Mo/(L*g12*B)
= 1e3*1*55,651.1/(4.614567*112*727)
= 137.089 MPa
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*79*0.0119 + 1)*1e3*55,651.1/(4.614567*792*727)
= 5.994 MPa
= 1e3*11.1194*55,651.1/(792*727) - 5.7368*5.994
= 101.998 MPa


SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 205.5 MPa
SH = f*Mg/(L*g12*B)
= 1e3*1*56,260.6/(4.614567*112*727)
47/184
= 138.591 MPa
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*79*0.0119 + 1)*1e3*56,260.6/(4.614567*792*727)
= 6.06 MPa
= 11.1194*1e3*56,260.6/(792*727) - 5.7368*6.06
= 103.115 MPa


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.3084*55,651.1/(4.6146*190,199.995*72*0.3*71.34)
= 0.972091
Shell Side Flange (front) - Flange hub

Static liquid head:
Not Considered

Rated MDMT = -105.00°C Material is normalized
Material is produced to Fine Grain Practice

Left circumferential joint - N/A
Right circumferential joint - Spot UW-11(b) Type 1

ID = 721.00 mm
t = 10.00 mm
48/184

= 2100.00*363.50/(137000*0.85 - 0.60*2100.00) + 3.00
= 9.6291 mm
P = S*E*t/(R + 0.60*t) - Ps
= 137000*0.85*7.0003 / (363.50 + 0.60*7.0003) - 0.0000
= 2216.9717 kPa
P = S*E*t/(R + 0.60*t)
= 138000*0.85*10.0000 / (360.50 + 0.60*10.0000)
= 3200.5457 kPa
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 10.00 / 365.5000) * (1 - 365.5000 / ∞)
= 1.3680 %
A = 0.125 / (Ro / t)
= 0.125 / (370.5000 / 7.0003)
= 0.002362
B = 87.9010 MPa
S = 137.0000 / 1.0000
= 137.0000 MPa
ScHC = 87.9010 MPa
A = 0.125 / (Ro / t)
= 0.125 / (370.5000 / 10.0000)
= 0.003374
B = 93.4893 MPa
S = 137.0000 / 1.0000
= 137.0000 MPa
ScHN = 93.4893 MPa
A = 0.125 / (Ro / t)
= 0.125 / (370.5000 / 10.0000)
= 0.003374
B = 113.6159 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
49/184
ScCN = 113.6159 MPa
A = 0.125 / (Ro / t)
= 0.125 / (370.5000 / 7.0003)
= 0.002362
B = 106.5995 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCC = 106.5995 MPa
A = 0.125 / (Ro / t)
= 0.125 / (370.5000 / 7.0003)
= 0.002362
B = 87.9010 MPa
S = 137.0000 / 1.0000
= 137.0000 MPa
ScVC = 87.9010 MPa
50/184
SS Drain (N8)
tw(lower) = 6 mm
Leg41 = 4 mm
Note: round inside edges per UG-76(c)
Located on: Shell

Liquid static head included: 0 kPa
Nozzle material specification: SA-105 (II-D Metric p. 18, ln. 8)
Nozzle longitudinal joint efficiency: 1
Nozzle description: 1.500" Sch 40 (Std) DN 40
Nozzle orientation: 180°
Local vessel minimum thickness: 15 mm
Nozzle center line offset to datum line: 3982.5 mm
End of nozzle to shell center: 590.4 mm
Nozzle inside diameter, new: 40.89 mm
Nozzle nominal wall thickness: 3.68 mm
Nozzle corrosion allowance: 3 mm
Projection available outside vessel, Lpr: 25.4 mm
51/184
Reinforcement Calculations for Internal Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For P = 373.24 kPa @ 230 °C
(mm)
The nozzle wall
fails UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
This nozzle is exempt from area

4.5 3.68
calculations per UG-36(c)(3)(a)
Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength
calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)
Nozzle to shell fillet (Leg 41) 0.48 2.8 weld size is adequate
Nozzle to shell groove (Lower) 0.48 3 weld size is adequate
Calculations for internal pressure 373.24 kPa @ 230 °C
Nozzle is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.093).
Nozzle UCS-66 governing thk: 3.68 mm

Nozzle rated MDMT: -105 °C
Limits of reinforcement per UG-40
Parallel to the vessel wall: d = 46.89 mm

Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 1.71 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn/(Sn*E - 0.6*P)

= 373.2422*23.45/(137,000*1 - 0.6*373.2422)
= 0.06 mm
Required thickness tr from UG-37(a)
tr = P*R/(S*E - 0.6*P)
= 373.2422*553/(138,000*1 - 0.6*373.2422)
= 1.5 mm
52/184
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(d) Weld Check
tmin = lesser of 19 mm or tn or t = 0.68 mm

t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 0.48 mm
t1(actual) = 0.7*Leg = 0.7*4 = 2.8 mm
The weld size t1 is satisfactory.
t2(actual) = 3 mm
t1 + t2 = 5.8 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a): tr1 = 3.06 mm (E =1)

Wall thickness per UG-45(b)(1): tr2 = 4.5 mm
Wall thickness per UG-16(b): tr3 = 4.5 mm
Standard wall pipe per UG-45(b)(4): tr4 = 6.22 mm
The greater of tr2 or tr3: tr5 = 4.5 mm
The lesser of tr4 or tr5: tr6 = 4.5 mm
53/184
Required per UG-45 is the larger of tr1 or tr6 = 4.5 mm
Available nozzle wall thickness new, tn = 3.68 mm
** The nozzle neck thickness IS NOT adequate. **
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45
Nozzle Wall
(cm2) Summary
For P = 3702.95 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.22 3.68


size (mm) size (mm)
Calculations for internal pressure 3702.95 kPa @ 21.11 °C


= 3,702.95*20.45/(138,000*1 - 0.6*3,702.95)
= 0.56 mm
tr = P*R/(S*E - 0.6*P)
54/184
= 3,702.95*550/(138,000*1 - 0.6*3,702.95)
= 15 mm
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*4 = 2.8 mm
t2(actual) = 6 mm
t1 + t2 = 8.8 >= 1.25*tmin

Wall thickness per UG-45(b)(1): tr2 = 15 mm
The greater of tr2 or tr3: tr5 = 15 mm
The nozzle neck thickness is adequate.
55/184
SS Inlet (N6)
tw(lower) = 13 mm
Leg41 = 13 mm
Located on: Shell

Nozzle material specification: SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 5)
Nozzle description: 6" Sch 160 DN 150
Flange description: 6 inch Class 300 WN A105
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT: -48°C
(UCS-66(b)(3): Coincident ratio = 0.07315433)
(Flange rated MDMT = -105 °C
Bolts rated MDMT per Fig UCS-66 note (e) = -48 °C)
Liquid static head on flange: 0 kPa
ASME B16.5 flange rating MAWP: 4283.02 kPa @ 230°C
ASME B16.5 flange rating MAP: 5102.12 kPa @ 21.11°C
ASME B16.5 flange hydro test: 7756.6 kPa @ 21.11°C
Nozzle center line offset to datum line: 4300 mm
Projection available outside vessel to flange face, Lf: 152.4 mm
56/184
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For P = 2207.1 kPa @ 230 °C Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45
A A A
12.6962 12.7 4.0929 7.1619 -- -- 1.4452 9.22 15.98
Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2
W W1-1 strength W2-2 strength
129,784 118,778 501,692 162,003 468,613

size (mm) size (mm)
Nozzle to shell fillet (Leg 41) 6 9.1 weld size is adequate
Nozzle to shell groove (Lower) 6 10 weld size is adequate
Fig UCS-66.2 general note (1) applies.
Nozzle UCS-66 governing thk: 15 mm


Normal to the vessel wall outside: 2.5*(t - C) = 30 mm

= 2,207.101*68.87/(118,000*1 - 0.6*2,207.101)
= 1.3 mm
57/184
tr = P*R/(S*E - 0.6*P)
= 2,207.101*553/(138,000*1 - 0.6*2,207.101)
= 8.93 mm
Area required per UG-37(c)
Allowable stresses: Sn = 118, Sv = 138 MPa
fr1 = lesser of 1 or Sn/Sv = 0.8551

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 137.75*8.93*1 + 2*15.26*8.93*1*(1 - 0.8551)
= 12.6962 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 4.0929 cm2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 137.75*(1*12 - 1*8.93) - 2*15.26*(1*12 - 1*8.93)*(1 - 0.8551)
= 4.0929 cm2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(12 + 15.26)*(1*12 - 1*8.93) - 2*15.26*(1*12 - 1*8.93)*(1 - 0.8551)
= 1.5381 cm2
A2 = smaller of the following= 7.1619 cm2
= 5*(tn - trn)*fr2*t
= 5*(15.26 - 1.3)*0.8551*12
= 7.1619 cm2
= 5*(tn - trn)*fr2*tn
= 5*(15.26 - 1.3)*0.8551*15.26
= 9.1097 cm2
A41 = Leg2*fr2
= 132*0.8551
= 1.4452 cm2
Area = A1 + A2 + A41
= 4.0929 + 7.1619 + 1.4452
= 12.7 cm2
As Area >= A the reinforcement is adequate.
UW-16(d) Weld Check
58/184
tmin = lesser of 19 mm or tn or t = 12 mm
t1(min) or t2(min) = lesser of 6 mm or 0.7*tmin = 6 mm
t1(actual) = 0.7*Leg = 0.7*13 = 9.1 mm
t2(actual) = 10 mm
t1 + t2 = 19.1 >= 1.25*tmin

Available nozzle wall thickness new, tn = 0.875*18.26 = 15.98 mm
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension: 0.74*138 = 102.12 MPa

Nozzle wall in shear: 0.7*118 = 82.6 MPa
Inner fillet weld in shear: 0.49*118 = 57.82 MPa
Strength of welded joints:
(1) Inner fillet weld in shear

(π/2)*Nozzle OD*Leg*Si = (π/2)*168.28*13*57.82 = 198,683.11 N
(3) Nozzle wall in shear

(π/2)*Mean nozzle dia*tn*Sn = (π/2)*153.01*15.26*82.6 = 303,008.72 N
(4) Groove weld in tension

(π/2)*Nozzle OD*tw*Sg = (π/2)*168.28*10*102.12 = 269,929.5 N
Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,269.623 - 409.2895 + 2*15.26*0.8551*(1*12 - 1*8.93))*138
= 129,784 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (716.1921 + 0 + 144.5158 + 0)*138
= 118,777.7 N
59/184
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (716.1921 + 0 + 144.5158 + 0 + 2*15.26*12*0.8551)*138
= 162,002.8 N
60/184
Load for path 1-1 lesser of W or W1-1 = 118777.7 N
Path 1-1 through (1) & (3) = 198,683.1 + 303,008.7 = 501,691.83 N
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 129784 N

Path 2-2 through (1), (4) = 198,683.1 + 269,929.5 = 468,612.63 N
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45
Nozzle Wall
For P = 2920.09 kPa @ 21.11 °C Summary
(mm)
The nozzle
passes UG-45
A A A
16.154 16.1593 4.0626 10.6516 -- -- 1.4452 6.22 15.98

180,708 166,935 554,142 231,587 549,591

size (mm) size (mm)

Normal to the vessel wall outside: 2.5*(t - C) = 37.5 mm

= 2,920.09*65.87/(118,000*1 - 0.6*2,920.09)
= 1.65 mm
61/184
tr = P*R/(S*E - 0.6*P)
= 2,920.09*550/(138,000*1 - 0.6*2,920.09)
= 11.79 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 131.75*11.79*1 + 2*18.26*11.79*1*(1 - 0.8551)
= 16.154 cm2

= 131.75*(1*15 - 1*11.79) - 2*18.26*(1*15 - 1*11.79)*(1 - 0.8551)
= 4.0626 cm2

= 2*(15 + 18.26)*(1*15 - 1*11.79) - 2*18.26*(1*15 - 1*11.79)*(1 - 0.8551)
= 1.9671 cm2
= 5*(18.26 - 1.65)*0.8551*15
= 10.6516 cm2
= 5*(18.26 - 1.65)*0.8551*18.26
= 12.9684 cm2
A41 = Leg2*fr2
= 132*0.8551
= 1.4452 cm2
Area = A1 + A2 + A41
= 4.0626 + 10.6516 + 1.4452
= 16.1593 cm2
62/184
UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*13 = 9.1 mm
t2(actual) = 13 mm
t1 + t2 = 22.1 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,615.404 - 406.2572 + 2*18.26*0.8551*(1*15 - 1*11.79))*138
= 180,708 N
W1-1 = (A2 + A5 + A41 + A42)*Sv
63/184
= (1,065.159 + 0 + 144.5158 + 0)*138
= 166,935.2 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (1,065.159 + 0 + 144.5158 + 0 + 2*18.26*15*0.8551)*138
= 231,586.9 N

Path 1-1 through (1) & (3) = 198,683.1 + 355,459.2 = 554,142.31 N

Path 2-2 through (1), (4) = 198,683.1 + 350,908.4 = 549,591.47 N
64/184
SS Outlet (N5)
tw(lower) = 13 mm
Leg41 = 13 mm
Located on: Front Cone

SA-106 B Smls. Pipe
Nozzle material specification:
(II-D Metric p. 14, ln. 5)
6 inch Class 300 WN
Flange description:
A105
SA-193 B7 Bolt <= 64
Bolt Material:
(II-D Metric p. 348, ln. 33)
perpendicular to the
Nozzle longitudinal axis is:
vessel longitudinal axis
65/184
Opening chord length: 158.86 mm
66/184
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
13.9745 13.9761 5.369 7.1619 -- -- 1.4452 9.22 15.98

131,280 118,778 501,692 162,003 468,613

size (mm) size (mm)



= 2,205.571*68.87/(118,000*1 - 0.6*2,205.571)
= 1.3 mm
Required thickness tr from UG-37(a)(b)
67/184
tr = P*Di/(2*cos(α)*(S*E - 0.6*P))
= 2,205.571*916/(2*cos(29.87)*(138,000*1 - 0.6*2,205.571))
= 8.52 mm

A = d*tr*F + (2*tn/Cos(29.8734))*tr*F*(1 - fr1)

= 158.86*8.52*1 + (2*15.26/Cos(29.8734))*8.52*1*(1 - 0.8551)
= 13.9745 cm2

= 158.86*(1*12 - 1*8.52) - 2*15.26*(1*12 - 1*8.52)*(1 - 0.8551)
= 5.369 cm2

= 2*(12 + 15.26)*(1*12 - 1*8.52) - 2*15.26*(1*12 - 1*8.52)*(1 - 0.8551)
= 1.7419 cm2
= 5*(15.26 - 1.3)*0.8551*12
= 7.1619 cm2
= 5*(15.26 - 1.3)*0.8551*15.26
= 9.1097 cm2
A41 = Leg2*fr2
= 132*0.8551
= 1.4452 cm2
Area = A1 + A2 + A41
= 5.369 + 7.1619 + 1.4452
= 13.9761 cm2
UW-16(d) Weld Check
68/184
t1(actual) = 0.7*Leg = 0.7*13 = 9.1 mm
t2(actual) = 10 mm
t1 + t2 = 19.1 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,397.454 - 536.9021 + 2*15.26*0.8551*(1*12 - 1*8.52))*138
= 131,279.9 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (716.1921 + 0 + 144.5158 + 0)*138
= 118,777.7 N
69/184
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (716.1921 + 0 + 144.5158 + 0 + 2*15.26*12*0.8551)*138
= 162,002.8 N
70/184
Path 1-1 through (1) & (3) = 198,683.1 + 303,008.7 = 501,691.83 N

Path 2-2 through (1), (4) = 198,683.1 + 269,929.5 = 468,612.63 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
17.6852 17.689 5.5871 10.6568 -- -- 1.4452 6.22 15.98

183,375 167,006 554,142 231,658 549,591

size (mm) size (mm)


= 2,905.81*65.87/(118,000*1 - 0.6*2,905.81)
= 1.65 mm
71/184
Required thickness tr from UG-37(a)(b)
tr = P*Di/(2*cos(α)*(S*E - 0.6*P))
= 2,905.81*910/(2*cos(29.87)*(138,000*1 - 0.6*2,905.81))
= 11.19 mm

A = d*tr*F + (2*tn/Cos(29.8734))*tr*F*(1 - fr1)

= 151.94*11.19*1 + (2*18.26/Cos(29.8734))*11.19*1*(1 - 0.8551)
= 17.6852 cm2

= 151.94*(1*15 - 1*11.19) - 2*18.26*(1*15 - 1*11.19)*(1 - 0.8551)
= 5.5871 cm2

= 2*(15 + 18.26)*(1*15 - 1*11.19) - 2*18.26*(1*15 - 1*11.19)*(1 - 0.8551)
= 2.3329 cm2
= 5*(18.26 - 1.65)*0.8551*15
= 10.6568 cm2
= 5*(18.26 - 1.65)*0.8551*18.26
= 12.9748 cm2
A41 = Leg2*fr2
= 132*0.8551
= 1.4452 cm2
Area = A1 + A2 + A41
= 5.5871 + 10.6568 + 1.4452
= 17.689 cm2
72/184
UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*13 = 9.1 mm
t2(actual) = 13 mm
t1 + t2 = 22.1 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,768.521 - 558.7085 + 2*18.26*0.8551*(1*15 - 1*11.19))*138
= 183,374.8 N
W1-1 = (A2 + A5 + A41 + A42)*Sv
73/184
= (1,065.675 + 0 + 144.5158 + 0)*138
= 167,006.4 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (1,065.675 + 0 + 144.5158 + 0 + 2*18.26*15*0.8551)*138
= 231,658.1 N

Path 1-1 through (1) & (3) = 198,683.1 + 355,459.2 = 554,142.31 N

Path 2-2 through (1), (4) = 198,683.1 + 350,908.4 = 549,591.47 N
74/184
SS Outlet 2 (N7)
tw(lower) = 13 mm
Leg41 = 13 mm
Located on: Shell

75/184
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
12.6962 12.7 4.0929 7.1619 -- -- 1.4452 9.22 15.98

129,784 118,778 501,692 162,003 468,613

size (mm) size (mm)



= 2,207.101*68.87/(118,000*1 - 0.6*2,207.101)
= 1.3 mm
76/184
tr = P*R/(S*E - 0.6*P)
= 2,207.101*553/(138,000*1 - 0.6*2,207.101)
= 8.93 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 137.75*8.93*1 + 2*15.26*8.93*1*(1 - 0.8551)
= 12.6962 cm2

= 137.75*(1*12 - 1*8.93) - 2*15.26*(1*12 - 1*8.93)*(1 - 0.8551)
= 4.0929 cm2

= 2*(12 + 15.26)*(1*12 - 1*8.93) - 2*15.26*(1*12 - 1*8.93)*(1 - 0.8551)
= 1.5381 cm2
= 5*(15.26 - 1.3)*0.8551*12
= 7.1619 cm2
= 5*(15.26 - 1.3)*0.8551*15.26
= 9.1097 cm2
A41 = Leg2*fr2
= 132*0.8551
= 1.4452 cm2
Area = A1 + A2 + A41
= 4.0929 + 7.1619 + 1.4452
= 12.7 cm2
UW-16(d) Weld Check
77/184
t1(actual) = 0.7*Leg = 0.7*13 = 9.1 mm
t2(actual) = 10 mm
t1 + t2 = 19.1 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,269.623 - 409.2895 + 2*15.26*0.8551*(1*12 - 1*8.93))*138
= 129,784 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (716.1921 + 0 + 144.5158 + 0)*138
= 118,777.7 N
78/184
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (716.1921 + 0 + 144.5158 + 0 + 2*15.26*12*0.8551)*138
= 162,002.8 N
79/184
Path 1-1 through (1) & (3) = 198,683.1 + 303,008.7 = 501,691.83 N

Path 2-2 through (1), (4) = 198,683.1 + 269,929.5 = 468,612.63 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
16.154 16.1593 4.0626 10.6516 -- -- 1.4452 6.22 15.98

180,708 166,935 554,142 231,587 549,591

size (mm) size (mm)


= 2,920.09*65.87/(118,000*1 - 0.6*2,920.09)
= 1.65 mm
80/184
tr = P*R/(S*E - 0.6*P)
= 2,920.09*550/(138,000*1 - 0.6*2,920.09)
= 11.79 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 131.75*11.79*1 + 2*18.26*11.79*1*(1 - 0.8551)
= 16.154 cm2

= 131.75*(1*15 - 1*11.79) - 2*18.26*(1*15 - 1*11.79)*(1 - 0.8551)
= 4.0626 cm2

= 2*(15 + 18.26)*(1*15 - 1*11.79) - 2*18.26*(1*15 - 1*11.79)*(1 - 0.8551)
= 1.9671 cm2
= 5*(18.26 - 1.65)*0.8551*15
= 10.6516 cm2
= 5*(18.26 - 1.65)*0.8551*18.26
= 12.9684 cm2
A41 = Leg2*fr2
= 132*0.8551
= 1.4452 cm2
Area = A1 + A2 + A41
= 4.0626 + 10.6516 + 1.4452
= 16.1593 cm2
81/184
UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*13 = 9.1 mm
t2(actual) = 13 mm
t1 + t2 = 22.1 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,615.404 - 406.2572 + 2*18.26*0.8551*(1*15 - 1*11.79))*138
= 180,708 N
W1-1 = (A2 + A5 + A41 + A42)*Sv
82/184
= (1,065.159 + 0 + 144.5158 + 0)*138
= 166,935.2 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (1,065.159 + 0 + 144.5158 + 0 + 2*18.26*15*0.8551)*138
= 231,586.9 N

Path 1-1 through (1) & (3) = 198,683.1 + 355,459.2 = 554,142.31 N

Path 2-2 through (1), (4) = 198,683.1 + 350,908.4 = 549,591.47 N
83/184
SS Vent (N9)
tw(lower) = 6 mm
Leg41 = 4 mm
Located on: Shell

Nozzle description: 1.500" Sch 40 (Std) DN 40
84/184
UG-45
Nozzle Wall
(cm2) Summary
For P = 373.24 kPa @ 230 °C
(mm)
The nozzle wall
fails UG-45
A A A

4.5 3.68


size (mm) size (mm)



= 373.2422*23.45/(137,000*1 - 0.6*373.2422)
= 0.06 mm
tr = P*R/(S*E - 0.6*P)
= 373.2422*553/(138,000*1 - 0.6*373.2422)
= 1.5 mm
85/184
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*4 = 2.8 mm
t2(actual) = 3 mm
t1 + t2 = 5.8 >= 1.25*tmin

86/184
** The nozzle neck thickness IS NOT adequate. **
The vessel wall thickness governs the MAP of this nozzle.
UG-45
Nozzle Wall
(cm2) Summary
For P = 3702.95 kPa @ 21.11 °C
(mm)
The nozzle
passes UG-45
A A A

3.22 3.68


size (mm) size (mm)


= 3,702.95*20.45/(138,000*1 - 0.6*3,702.95)
= 0.56 mm
tr = P*R/(S*E - 0.6*P)
87/184
= 3,702.95*550/(138,000*1 - 0.6*3,702.95)
= 15 mm
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*4 = 2.8 mm
t2(actual) = 6 mm
t1 + t2 = 8.8 >= 1.25*tmin

Wall thickness per UG-45(b)(1): tr2 = 15 mm
The greater of tr2 or tr3: tr5 = 15 mm
88/184
TS Drain (N3)
tw(lower) = 5 mm
Leg41 = 8 mm
Located on: Front Channel

Nozzle description: 1.500" Sch 160 DN 40
89/184
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
3.1808 3.1813 0.2639 2.3006 -- -- 0.6168 3.22 7.14

41,436 39,969 81,826 58,811 77,652

size (mm) size (mm)

Parallel to the vessel wall: (Rn + tn + t )= 34.13 mm


= 3,426.806*16.99/(132,000*1 - 0.6*3,426.806)
= 0.45 mm
tr = P*R/(S*E - 0.6*P)
90/184
= 3,426.806*363/(137,000*1 - 0.6*3,426.806)
= 9.22 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 33.99*9.22*1 + 2*7.14*9.22*1*(1 - 0.9635)
= 3.1808 cm2

= 33.99*(1*10 - 1*9.22) - 2*7.14*(1*10 - 1*9.22)*(1 - 0.9635)
= 0.2619 cm2

= 2*(10 + 7.14)*(1*10 - 1*9.22) - 2*7.14*(1*10 - 1*9.22)*(1 - 0.9635)
= 0.2639 cm2
= 5*(7.14 - 0.45)*0.9635*10
= 3.2232 cm2
= 5*(7.14 - 0.45)*0.9635*7.14
= 2.3006 cm2
A41 = Leg2*fr2
= 82*0.9635
= 0.6168 cm2
Area = A1 + A2 + A41
= 0.2639 + 2.3006 + 0.6168
= 3.1813 cm2
UW-16(d) Weld Check

91/184
t1(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
t2(actual) = 5 mm
t1 + t2 = 10.6 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (318.0842 - 26.387 + 2*7.14*0.9635*(1*10 - 1*9.22))*137
= 41,435.7 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (230.064 + 0 + 61.6773 + 0)*137
= 39,968.57 N
92/184
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (230.064 + 0 + 61.6773 + 0 + 2*7.14*10*0.9635)*137
= 58,811.24 N
93/184
Path 1-1 through (1) & (3) = 39,225.39 + 42,600.29 = 81,825.68 N

Path 2-2 through (1), (4) = 39,225.39 + 38,426.39 = 77,651.78 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
3.2146 3.2155 0.1858 2.3897 -- -- 0.64 3.22 7.14

42,863 41,809 85,545 61,509 79,715

size (mm) size (mm)


= 3,540.528*16.99/(138,000*1 - 0.6*3,540.528)
= 0.44 mm
94/184
tr = P*R/(S*E - 0.6*P)
= 3,540.528*363/(138,000*1 - 0.6*3,540.528)
= 9.46 mm
fr1 = lesser of 1 or Sn/Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 33.99*9.46*1 + 2*7.14*9.46*1*(1 - 1)
= 3.2146 cm2

= 33.99*(1*10 - 1*9.46) - 2*7.14*(1*10 - 1*9.46)*(1 - 1)
= 0.1839 cm2

= 2*(10 + 7.14)*(1*10 - 1*9.46) - 2*7.14*(1*10 - 1*9.46)*(1 - 1)
= 0.1858 cm2
= 5*(7.14 - 0.44)*1*10
= 3.3477 cm2
= 5*(7.14 - 0.44)*1*7.14
= 2.3897 cm2
A41 = Leg2*fr2
= 82*1
= 0.64 cm2
Area = A1 + A2 + A41
= 0.1858 + 2.3897 + 0.64
= 3.2155 cm2
95/184
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
t2(actual) = 5 mm
t1 + t2 = 10.6 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (321.456 - 18.5806 + 2*7.14*1*(1*10 - 1*9.46))*138
= 42,863.12 N
W1-1 = (A2 + A5 + A41 + A42)*Sv
96/184
= (238.9673 + 0 + 63.9999 + 0)*138
= 41,809.47 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (238.9673 + 0 + 63.9999 + 0 + 2*7.14*10*1)*138
= 61,508.7 N

Path 1-1 through (1) & (3) = 41,008.36 + 44,536.67 = 85,545.03 N

Path 2-2 through (1), (4) = 41,008.36 + 38,706.87 = 79,715.23 N
97/184
TS Inlet (N1)
tw(lower) = 7 mm
Leg41 = 10 mm

(UCS-66(b)(1)(b))
98/184
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
10.7371 10.7393 2.7264 7.1516 -- -- 0.8613 6.22 15.98

119,021 109,777 508,292 152,876 340,415

size (mm) size (mm)
Nozzle to shell fillet (Leg 41) 6 7 weld size is adequate
Fig UCS-66.1M MDMT reduction = 15.8 °C, (coincident ratio = 0.71864).

Nozzle rated MDMT: -43.55 °C


= 2,923.905*65.87/(118,000*1 - 0.6*2,923.905)
= 1.66 mm
99/184
tr = P*R/(S*E - 0.6*P)
= 2,923.905*363/(137,000*1 - 0.6*2,923.905)
= 7.85 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 131.75*7.85*1 + 2*18.26*7.85*1*(1 - 0.8613)
= 10.7371 cm2

= 131.75*(1*10 - 1*7.85) - 2*18.26*(1*10 - 1*7.85)*(1 - 0.8613)
= 2.7264 cm2

= 2*(10 + 18.26)*(1*10 - 1*7.85) - 2*18.26*(1*10 - 1*7.85)*(1 - 0.8613)
= 1.1077 cm2
= 5*(18.26 - 1.66)*0.8613*10
= 7.1516 cm2
= 5*(18.26 - 1.66)*0.8613*18.26
= 13.0606 cm2
A41 = Leg2*fr2
= 102*0.8613
= 0.8613 cm2
Area = A1 + A2 + A41
= 2.7264 + 7.1516 + 0.8613
= 10.7393 cm2
100/184
UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*10 = 7 mm
t2(actual) = 7 mm
t1 + t2 = 14 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,073.709 - 272.6446 + 2*18.26*0.8613*(1*10 - 1*7.85))*137
= 119,021.4 N
W1-1 = (A2 + A5 + A41 + A42)*Sv
101/184
= (715.1598 + 0 + 86.1289 + 0)*137
= 109,776.6 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (715.1598 + 0 + 86.1289 + 0 + 2*18.26*10*0.8613)*137
= 152,875.6 N
102/184
Path 1-1 through (1) & (3) = 152,833.2 + 355,459.2 = 508,292.37 N

Path 2-2 through (1), (4) = 152,833.2 + 187,581.4 = 340,414.59 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
10.7113 10.7135 2.7619 7.0968 -- -- 0.8548 6.22 15.98

119,115 109,732 508,292 152,833 341,784

size (mm) size (mm)


= 2,933.508*65.87/(118,000*1 - 0.6*2,933.508)
= 1.66 mm
103/184
tr = P*R/(S*E - 0.6*P)
= 2,933.508*363/(138,000*1 - 0.6*2,933.508)
= 7.82 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 131.75*7.82*1 + 2*18.26*7.82*1*(1 - 0.8551)
= 10.7113 cm2

= 131.75*(1*10 - 1*7.82) - 2*18.26*(1*10 - 1*7.82)*(1 - 0.8551)
= 2.7619 cm2

= 2*(10 + 18.26)*(1*10 - 1*7.82) - 2*18.26*(1*10 - 1*7.82)*(1 - 0.8551)
= 1.1187 cm2
= 5*(18.26 - 1.66)*0.8551*10
= 7.0968 cm2
= 5*(18.26 - 1.66)*0.8551*18.26
= 12.9606 cm2
A41 = Leg2*fr2
= 102*0.8551
= 0.8548 cm2
Area = A1 + A2 + A41
= 2.7619 + 7.0968 + 0.8548
= 10.7135 cm2
104/184
UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*10 = 7 mm
t2(actual) = 7 mm
t1 + t2 = 14 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,071.135 - 276.193 + 2*18.26*0.8551*(1*10 - 1*7.82))*138
= 119,114.9 N
W1-1 = (A2 + A5 + A41 + A42)*Sv
105/184
= (709.676 + 0 + 85.4837 + 0)*138
= 109,732.1 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (709.676 + 0 + 85.4837 + 0 + 2*18.26*10*0.8551)*138
= 152,833.2 N

Path 1-1 through (1) & (3) = 152,833.2 + 355,459.2 = 508,292.37 N

Path 2-2 through (1), (4) = 152,833.2 + 188,950.7 = 341,783.84 N
106/184
TS Outlet (N2)
tw(lower) = 7 mm
Leg41 = 10 mm

(UCS-66(b)(1)(b))
107/184
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
10.7371 10.7393 2.7264 7.1516 -- -- 0.8613 6.22 15.98

119,021 109,777 508,292 152,876 340,415

size (mm) size (mm)
Fig UCS-66.1M MDMT reduction = 15.8 °C, (coincident ratio = 0.71864).

Nozzle rated MDMT: -43.55 °C


= 2,923.905*65.87/(118,000*1 - 0.6*2,923.905)
= 1.66 mm
108/184
tr = P*R/(S*E - 0.6*P)
= 2,923.905*363/(137,000*1 - 0.6*2,923.905)
= 7.85 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 131.75*7.85*1 + 2*18.26*7.85*1*(1 - 0.8613)
= 10.7371 cm2

= 131.75*(1*10 - 1*7.85) - 2*18.26*(1*10 - 1*7.85)*(1 - 0.8613)
= 2.7264 cm2

= 2*(10 + 18.26)*(1*10 - 1*7.85) - 2*18.26*(1*10 - 1*7.85)*(1 - 0.8613)
= 1.1077 cm2
= 5*(18.26 - 1.66)*0.8613*10
= 7.1516 cm2
= 5*(18.26 - 1.66)*0.8613*18.26
= 13.0606 cm2
A41 = Leg2*fr2
= 102*0.8613
= 0.8613 cm2
Area = A1 + A2 + A41
= 2.7264 + 7.1516 + 0.8613
= 10.7393 cm2
109/184
UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*10 = 7 mm
t2(actual) = 7 mm
t1 + t2 = 14 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,073.709 - 272.6446 + 2*18.26*0.8613*(1*10 - 1*7.85))*137
= 119,021.4 N
W1-1 = (A2 + A5 + A41 + A42)*Sv
110/184
= (715.1598 + 0 + 86.1289 + 0)*137
= 109,776.6 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (715.1598 + 0 + 86.1289 + 0 + 2*18.26*10*0.8613)*137
= 152,875.6 N
111/184
Path 1-1 through (1) & (3) = 152,833.2 + 355,459.2 = 508,292.37 N

Path 2-2 through (1), (4) = 152,833.2 + 187,581.4 = 340,414.59 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
10.7113 10.7135 2.7619 7.0968 -- -- 0.8548 6.22 15.98

119,115 109,732 508,292 152,833 341,784

size (mm) size (mm)


= 2,933.508*65.87/(118,000*1 - 0.6*2,933.508)
= 1.66 mm
112/184
tr = P*R/(S*E - 0.6*P)
= 2,933.508*363/(138,000*1 - 0.6*2,933.508)
= 7.82 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 131.75*7.82*1 + 2*18.26*7.82*1*(1 - 0.8551)
= 10.7113 cm2

= 131.75*(1*10 - 1*7.82) - 2*18.26*(1*10 - 1*7.82)*(1 - 0.8551)
= 2.7619 cm2

= 2*(10 + 18.26)*(1*10 - 1*7.82) - 2*18.26*(1*10 - 1*7.82)*(1 - 0.8551)
= 1.1187 cm2
= 5*(18.26 - 1.66)*0.8551*10
= 7.0968 cm2
= 5*(18.26 - 1.66)*0.8551*18.26
= 12.9606 cm2
A41 = Leg2*fr2
= 102*0.8551
= 0.8548 cm2
Area = A1 + A2 + A41
= 2.7619 + 7.0968 + 0.8548
= 10.7135 cm2
113/184
UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*10 = 7 mm
t2(actual) = 7 mm
t1 + t2 = 14 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,071.135 - 276.193 + 2*18.26*0.8551*(1*10 - 1*7.82))*138
= 119,114.9 N
W1-1 = (A2 + A5 + A41 + A42)*Sv
114/184
= (709.676 + 0 + 85.4837 + 0)*138
= 109,732.1 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (709.676 + 0 + 85.4837 + 0 + 2*18.26*10*0.8551)*138
= 152,833.2 N

Path 1-1 through (1) & (3) = 152,833.2 + 355,459.2 = 508,292.37 N

Path 2-2 through (1), (4) = 152,833.2 + 188,950.7 = 341,783.84 N
115/184
TS Vent (N4)
tw(lower) = 5 mm
Leg41 = 8 mm

Nozzle description: 1.500" Sch 160 DN 40
116/184
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
3.1808 3.1813 0.2639 2.3006 -- -- 0.6168 3.22 7.14

41,436 39,969 81,826 58,811 77,652

size (mm) size (mm)



= 3,426.806*16.99/(132,000*1 - 0.6*3,426.806)
= 0.45 mm
tr = P*R/(S*E - 0.6*P)
117/184
= 3,426.806*363/(137,000*1 - 0.6*3,426.806)
= 9.22 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 33.99*9.22*1 + 2*7.14*9.22*1*(1 - 0.9635)
= 3.1808 cm2

= 33.99*(1*10 - 1*9.22) - 2*7.14*(1*10 - 1*9.22)*(1 - 0.9635)
= 0.2619 cm2

= 2*(10 + 7.14)*(1*10 - 1*9.22) - 2*7.14*(1*10 - 1*9.22)*(1 - 0.9635)
= 0.2639 cm2
= 5*(7.14 - 0.45)*0.9635*10
= 3.2232 cm2
= 5*(7.14 - 0.45)*0.9635*7.14
= 2.3006 cm2
A41 = Leg2*fr2
= 82*0.9635
= 0.6168 cm2
Area = A1 + A2 + A41
= 0.2639 + 2.3006 + 0.6168
= 3.1813 cm2
UW-16(d) Weld Check

118/184
t1(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
t2(actual) = 5 mm
t1 + t2 = 10.6 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (318.0842 - 26.387 + 2*7.14*0.9635*(1*10 - 1*9.22))*137
= 41,435.7 N
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (230.064 + 0 + 61.6773 + 0)*137
= 39,968.57 N
119/184
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (230.064 + 0 + 61.6773 + 0 + 2*7.14*10*0.9635)*137
= 58,811.24 N
120/184
Path 1-1 through (1) & (3) = 39,225.39 + 42,600.29 = 81,825.68 N

Path 2-2 through (1), (4) = 39,225.39 + 38,426.39 = 77,651.78 N
UG-45
Nozzle Wall
(mm)
The nozzle
passes UG-45
A A A
3.2146 3.2155 0.1858 2.3897 -- -- 0.64 3.22 7.14

42,863 41,809 85,545 61,509 79,715

size (mm) size (mm)


= 3,540.528*16.99/(138,000*1 - 0.6*3,540.528)
= 0.44 mm
121/184
tr = P*R/(S*E - 0.6*P)
= 3,540.528*363/(138,000*1 - 0.6*3,540.528)
= 9.46 mm

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 33.99*9.46*1 + 2*7.14*9.46*1*(1 - 1)
= 3.2146 cm2

= 33.99*(1*10 - 1*9.46) - 2*7.14*(1*10 - 1*9.46)*(1 - 1)
= 0.1839 cm2

= 2*(10 + 7.14)*(1*10 - 1*9.46) - 2*7.14*(1*10 - 1*9.46)*(1 - 1)
= 0.1858 cm2
= 5*(7.14 - 0.44)*1*10
= 3.3477 cm2
= 5*(7.14 - 0.44)*1*7.14
= 2.3897 cm2
A41 = Leg2*fr2
= 82*1
= 0.64 cm2
Area = A1 + A2 + A41
= 0.1858 + 2.3897 + 0.64
= 3.2155 cm2
122/184
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
t2(actual) = 5 mm
t1 + t2 = 10.6 >= 1.25*tmin





W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (321.456 - 18.5806 + 2*7.14*1*(1*10 - 1*9.46))*138
= 42,863.12 N
W1-1 = (A2 + A5 + A41 + A42)*Sv
123/184
= (238.9673 + 0 + 63.9999 + 0)*138
= 41,809.47 N
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (238.9673 + 0 + 63.9999 + 0 + 2*7.14*10*1)*138
= 61,508.7 N

Path 1-1 through (1) & (3) = 41,008.36 + 44,536.67 = 85,545.03 N

Path 2-2 through (1), (4) = 41,008.36 + 38,706.87 = 79,715.23 N
124/184
Tube Side Flange (front)
Flange is attached to: Front Channel (Right)

SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln.
33)
2,719.32 kPa @ 280 °C
MAWP:
Maximum allowable pressure, MAP: 2,800.28 kPa @ 21.1111 °C
Flange material is not
Rated MDMT: -29.75 °C
normalized
Material is not produced to
fine grain practice
gasket OD = 753 mm
gasket ID = 727 mm
thickness t = 71 mm
length e = 103 mm
gasket factor m = 3
125/184

Fig UCS-66.1M MDMT reduction = 2 °C, (coincident ratio = 0.9641895)
The rated flange MDMT is -29.75 °C
126/184
b0 = N/2 = 6.5 mm
hG = (C - G)/2 = (818 - 740.15)/2 = 38.92 mm
hD = R + g1/2 = 31.5 + 14/2 = 38.5 mm
hT = (R + g1 + hG)/2 = (31.5 + 14 + 38.92)/2 = 42.21 mm
Hp = 2*b*3.14*G*m*P
= 2*6.42*3.14*740.15*3*2.7
= 241,851.4 N
H = 0.785*G2*P
= 0.785*740.152*2.7
= 1,161,117.35 N
HD = 0.785*B2*P
= 0.785*7272*2.7
= 1,120,217.4 N
HT = H - HD
= 1,161,117 - 1,120,217
= 40,899.94 N
Wm1 = H + Hp
= 1,161,117 + 241,851.4
= 1,402,968.71 N
Wm2 = 3.14*b*G*y
= 3.14*6.42*740.15*68.9476
= 1,029,325.07 N
Am1 = Wm1/Sb = 1,402,969/(100*172) = 81.5679 cm2
Am2 = Wm2/Sa = 1,029,325/(100*172) = 59.8445 cm2
W = (Am + Ab)*Sa/2
= (8,156.793 + 8,650.305)*172/2
= 1,445,410.73 N
MD = HD*hD = 1,120,217*0.0385 = 43,128.3 N-m

MT = HT*hT = 40,899.94*0.0422 = 1,726.5 N-m
HG = Wm1 - H = 1,402,969 - 1,161,117 = 241,851.4 N
127/184
MG = HG*hG = 241,851.4*0.0389 = 9,413.7 N-m
Mo = MD + MT + MG = 43,128.3 + 1,726.5 + 9,413.7 = 54,268.5 N-m
Mg = W*hG = 1,445,411*0.0389 = 56,260.6 N-m
h0 = (B*g0)1/2 = (727*10)1/2 = 85.26 mm

U=
T = 1.8419 Z = 5.7368 Y = 11.1194
12.2191
h/h0 = 0.3753 g1/g0 = 1.4
F = 0.8725 V = 0.3697 e = F/h0 = 0.2599
d = (U/V)*h0*g02= (12.21913/0.3697)*8.5264*12
= 281.7871 cm3
f=1
L = (t*e + 1)/T + t3/d

= (7.1*0.1023 + 1)/1.841947 + 7.13/281.7871
= 2.20751
SH = f*Mo/(L*g12*B)
= 1e3*1*54,268.5/(2.20751*142*727)
= 172.526 MPa
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*71*0.0102 + 1)*1e3*54,268.5/(2.20751*712*727)
= 13.19 MPa
= 1e3*11.1194*54,268.5/(712*727) - 5.7368*13.19
= 88.987 MPa


SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 198 MPa
SH = f*Mg/(L*g12*B)
= 1e3*1*56,260.6/(2.20751*142*727)
= 178.859 MPa
128/184
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*71*0.0102 + 1)*1e3*56,260.6/(2.20751*712*727)
= 13.674 MPa
= 11.1194*1e3*56,260.6/(712*727) - 5.7368*13.674
= 92.254 MPa


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.3697*54,268.5/(2.2075*186,599.994*102*0.3*85.26)
= 0.992894
Tube Side Flange (front) - Flange hub

Static liquid head:
Not Considered


Right circumferential joint - N/A

ID = 727.00 mm
t = 10.00 mm
129/184

= 2700.00*363.50/(132000*1.00 - 0.60*2700.00) + 0.00
= 7.5286 mm
P = S*E*t/(R + 0.60*t) - Ps
= 132000*1.00*10.0000 / (363.50 + 0.60*10.0000) - 0.0000
= 3572.3953 kPa
P = S*E*t/(R + 0.60*t)
= 138000*1.00*10.0000 / (363.50 + 0.60*10.0000)
= 3734.7769 kPa
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 10.00 / 368.5000) * (1 - 368.5000 / ∞)
= 1.3569 %
A = 0.125 / (Ro / t)
= 0.125 / (373.5000 / 10.0000)
= 0.003347
B = 83.6340 MPa
S = 132.0000 / 1.0000
= 132.0000 MPa
ScHC = 83.6340 MPa

ScHN = ScHC
= 83.6340 MPa
A = 0.125 / (Ro / t)
= 0.125 / (373.5000 / 10.0000)
= 0.003347
B = 113.5042 MPa
S = 138.0000 / 1.0000
= 138.0000 MPa
ScCN = 113.5042 MPa
130/184
ScCC = ScCN
= 113.5042 MPa
A = 0.125 / (Ro / t)
= 0.125 / (373.5000 / 10.0000)
= 0.003347
B = 83.6340 MPa
S = 132.0000 / 1.0000
= 132.0000 MPa
ScVC = 83.6340 MPa
131/184
Saddle
Saddle material: A36

Saddle construction is: Web at edge of rib
Saddle allowable stress: Ss = 165.474 MPa
Saddle yield stress: Sy = 248.211 MPa
Saddle distance to datum: 282.5 mm
Tangent to tangent length: L = 10,278.74mm
Saddle separation: Ls = 8,035 mm
Vessel radius: R = 565 mm
Tangent distance left: Al = 1,911.25 mm
Tangent distance right: Ar = 332.5 mm
Tubesheet distance left: Atsl = 1,269.15 mm
Tubesheet distance right: Atsr = -4,295.34 mm
Saddle height: Hs = 869.8 mm
Saddle contact angle: θ = 120 °
Wear plate thickness: tp = 6.35 mm
Wear plate width: Wp = 177.8 mm
Wear plate contact angle: θw = 132 °
Web plate thickness: ts = 6.35 mm
Base plate length: E = 1,066.8 mm
Base plate width: F = 152.4 mm
Base plate thickness: tb = 12 mm
Number of stiffener ribs: n= 3
Largest stiffener rib spacing: di = 517.53 mm
Stiffener rib thickness: tw = 6.35 mm
Saddle width: B = 127 mm
Anchor bolt size & type: 1 inch series 8 threaded
Anchor bolt material: SA-193 B8
Anchor bolt allowable shear: 129.621 MPa
Anchor bolt corrosion allowance: 0 mm
Anchor bolts per saddle: 4
Base coefficient of friction: µ = 0.45
Weight on left saddle: operating corr =3,753.93 kg, test new =9,115.85 kg
Weight on right saddle: operating corr =2,005.79 kg, test new =6,563.94 kg
Weight of saddle pair =112.49 kg
132/184
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
(2) If CL of tubesheet is located within a distance of Ro/2 to CL of saddle, the shell is assumed stiffened as if
tubesheet is a bulk head.
Bending + pressure Bending + pressure at

between saddles the saddle
Vessel
Load
condition (MPa) (MPa)
S1 allow S1 allow S2 allow S2 allow

(+) (+) (-) (-) (+) (+) (-) (-)
Weight Operating 12.198 138 3.598 89.93 16.429 138 7.829 89.93
Weight Test 18.528 235.8 9.471 109.207 26.199 235.8 17.142 109.207
Stress over
Tangential Circumferential Splitting
saddle
Vessel shear (MPa) stress (MPa) (MPa)
Load
condition (MPa)
S4 allow
S3 allow S5 allow S6 allow
(horns) (+/-)
Weight Operating 4.592 110.4 -23.288 207 9.233 110 3.222 110.316
Weight Test 8.514 188.64 -37.033 235.8 17.916 223.39 7.825 223.39
Load Case 1: Weight ,Operating
Longitudinal stress between saddles (Weight ,Operating, right saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.8386*19,670.04*(10,278.74/12) / (π*5592*12)
= 3.598 MPa
Sp = P*R/(2*t)
= 0.37*553/(2*12)
= 8.6 MPa
Maximum tensile stress S1t = S1 + Sp = 12.198 MPa

Maximum compressive stress (shut down) S1c = S1 = 3.598 MPa
Tensile stress is acceptable (<=1*S*E = 138 MPa) (138 MPa)

Compressive stress is acceptable (<=1*Sc = 89.93 MPa)
Longitudinal stress at the left saddle (Weight ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*65/3 + 10,278.74 + 2*290/3
= 10,515.41 mm
w = Wt/Le = 56,483.53*10/10,515.41 = 53.71 N/cm
Bending moment at the left saddle:
133/184
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 53.72/10000*(2*65*1,911.25/3 + 1,911.252/2 - (5652 - 652)/4)
= 9,832.5 N-m
S2 = +- Mq*K1'/ (π*R2*t)
= 9,832.5*1e3*9.3799/ (π*5592*12)
= 7.829 MPa
Sp = P*R/(2*t)
= 0.37*553/(2*12)
= 8.6 MPa

Tensile stress is acceptable (<=1*S = 138 MPa)

Tangential shear stress in the shell (left saddle, Weight ,Operating)
Qshear = Q - w*(a + 2*H/3)

= 36,813.49 - 5.37*(1,911.25 + 2*65/3)
= 26,314.47 N
S3 = K2.2*Qshear/(R*t)
= 1.1707*26,314.47/(559*12)
= 4.592 MPa
Tangential shear stress is acceptable (<= 0.8*S = 110.4 MPa)
Circumferential stress at the left saddle horns (Weight ,Operating)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -36,813.49/(4*12*(127+1.56*Sqr(565*12))) - 3*0.0529*36,813.49/(2*122)
= -23.288 MPa
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 207 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)0.5} =255.45 mm
Ring compression in shell over left saddle (Weight ,Operating)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*36,813.49/((12 + 6.35)*(6.35 + 1.56*Sqr(565*18.35)))
= 9.233 MPa
Ring compression in shell is acceptable (<= 0.5*Sy = 110 MPa)
Saddle splitting load (left, Weight ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 18.8333*0.635 + 0.635*17.78
= 23.2495 cm2
S6 = K8*Q / Ae
134/184
= 0.2035*36,813.49 / 2,324.9465
= 3.222 MPa
Stress in saddle is acceptable (<= (2/3)*Ss = 110.316 MPa)
Load Case 2: Weight ,Test
Longitudinal stress between saddles (Weight ,Test, right saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (π*R2*t)
= 3*0.8386*64,370.22*(10,278.74/12) / (π*557.52*15)
= 9.471 MPa
Sp = P*R/(2*t)
= 0.49*550/(2*15)
= 9.057 MPa

Tensile stress is acceptable (<= 0.9*Sy = 235.8 MPa) (235.8 MPa)

Longitudinal stress at the left saddle (Weight ,Test)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3

= 2*65/3 + 10,278.74 + 2*290/3
= 10,515.41 mm
w = Wt/Le = 153,766.14*10/10,515.41 = 146.23 N/cm
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)

= 146.23/10000*(2*65*1,911.25/3 + 1,911.252/2 - (5652 - 652)/4)
= 26,767.3 N-m
S2 = +- Mq*K1'/ (π*R2*t)
= 26,767.3*1e3*9.3799/ (π*557.52*15)
= 17.142 MPa
Sp = P*R/(2*t)
= 0.49*550/(2*15)
= 9.057 MPa

Tensile stress is acceptable (<= 0.9*Sy = 235.8 MPa)

Tangential shear stress in the shell (left saddle, Weight ,Test)
Qshear = Q - w*(a + 2*H/3)

= 89,395.92 - 14.62*(1,911.25 + 2*65/3)
= 60,814.26 N
135/184
S3 = K2.2*Qshear/(R*t)
= 1.1707*60,814.26/(557.5*15)
= 8.514 MPa
Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 188.64 MPa)
Circumferential stress at the left saddle horns (Weight ,Test)
S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -89,395.92/(4*15*(127+1.56*Sqr(565*15))) - 3*0.0529*89,395.92/(2*152)
= -37.033 MPa
Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 235.8 MPa)

The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)0.5} =270.61 mm
Ring compression in shell over left saddle (Weight ,Test)
S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(Ro*tc)))

= 0.7603*89,395.92/((15 + 6.35)*(6.35 + 1.56*Sqr(565*21.35)))
= 17.916 MPa
Ring compression in shell is acceptable (<= 0.9*Sy = 223.39 MPa)
Saddle splitting load (left, Weight ,Test)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 18.8333*0.635 + 0.635*17.78
= 23.2495 cm2
S6 = K8*Q / Ae
= 0.2035*89,395.92 / 2,324.9465
= 7.825 MPa
Stress in saddle is acceptable (<= 0.9*Sy = 223.39 MPa)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 0 N
Thermal expansion base shear = W*µ = 37,365.07 * 0.45= 16,814.28 N
Corroded root area for a 1 inch series 8 threaded bolt = 3.5548 cm2 ( 4 per saddle )
Bolt shear stress = 16,814.28/(355.4831*4) = 11.825 MPa
Anchor bolt stress is acceptable (<= 129.621 MPa)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 165.474 or 34.825 MPa: (34.825)
Sc = Ki*π2*E/(12*(1 - 0.32)*(di/tw)2)
= 1.28*π2*19.99E+04/(12*(1 - 0.32)*(517.53/6.35)2)
= 34.825 MPa
136/184
Allowable compressive load on the saddle
be = di*ts/(di*ts + 2*tw*(b - 1))

= 20.375*0.25/(20.375*0.25 + 2*0.25*(5 - 1))
= 0.7181
Fb = n*(As + 2*be*tw)*Sc
= 3*(766.1275 + 2*18.24*6.35)*34.825
= 104,240.43 N
Saddle loading of 89,947.5 N is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 0 * (869.8 - 467.25)* 83.61 / (1e4*619.06) + 36,813.49 / 8,512.548
= 4.325 MPa
The primary bending + axial stress in the saddle <= 165.474 MPa; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
σb = V * (Hs - xo)* y / I + Q / A
= 16,814.28 * (869.8 - 467.25)* 83.61 / (1e4*619.06) + 36,813.49 / 8,512.548
= 95.738 MPa
The secondary bending + axial stress in the saddle < 2*Sy= 496.423 MPa; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 517.53, b = 146.05 mm
tb = (β1*q*b2/(1.5*Sa))0.5
= (3*0.553*146.052/(1.5*165.474))0.5
= 11.94 mm
The base plate thickness of 12 mm is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 89,947.5 / (152.4*1,066.8)
= 0.553 MPa
Concrete bearing stress < 11.432 MPa ; satisfactory.
137/184
Baffle Summary Report
Distance from Cut Distance

Baffle Name Cut Direction Baffle Weight (kg)¹
Front Tubesheet (mm) from Center (mm)
Baffle #1 423.33 Downwards 357.62 24.31
Baffle #2 822.43 Upwards 357.62 24.31
Baffle #3 1644.87 Upwards 357.62 24.31
Baffle #5 2467.30 Upwards 357.62 24.31
Baffle #7 3289.74 Upwards 357.62 24.31
Baffle #9 4112.17 Upwards 357.62 24.31
Baffle Material: SA-516

Baffle Type: Single Segmental
Baffle Orientation: Horizontal
(4.76 mm TEMA
Baffle Shell Clearance: 4.76 mm
(Max))
Baffle Thickness: 10.00 mm (6.35 mm TEMA)
Baffle Diameter: 710.47 mm
Baffle Count: 11
Maximum Tubesheet to Baffle Distance: 423.33 mm
Maximum Baffle to Baffle Distance: 411.22 mm
Distance between Tubesheet Shell Side Faces: 4934.61 mm
Baffle Group Weight: 267.39 kg
Baffle Material Density (assumed): 7833.41 kg/m³
* Each baffle supports every tube
¹Note: Baffle weight is approximated.
138/184
Data Inputs Summary
General Options
Identifier Heat Exchanger
ASME VIII-1,
Codes 2007 Edition TEMA Eighth Edition (1999)
Metric
Floating
Description Class R Kettle, transition front end only SIZE 28-200.1181 TYPE AKT
head
Shell material: SA-516 70 Perform ASME tube design check
Maximum
tubesheet
to
tube Maximum tube support separation: 411.22
Tube supports\baffle plates present Baffles support all tubes: Yes
support mm
distance:
423.33
mm
Tube Options
Tube material: SA-268 TP410 Wld & smls tube Length between outer tubesheet faces: L t= 5,083 mm
Tube dimensions, new, mm do= 25.4 tt= 1.65 Inner corrosion: 0 Outer corrosion: 0
Table A-2 Type f, Welded, a <1.4*t, and expanded, enhanced

Tube to tubesheet joint option
with two or more grooves
Channel and Shell Options

Shell dimensions Material: MDMT:
Di= 1,100 ts= 15 Inner corrosion: 3 Outer corrosion: 0
new, mm SA-516 70 -20 °C
Type: bonnet Ellipsoidal head Inner corrosion: 3 Outer corrosion: 0 MDMT: -20 °C
Rear shell closure
dimensions, new, mm
Cylinder SA-516 70 Di= 1,100 tc= 15 L= 50
Closure SA-516 70 Di= 1,100 tmin= 15 LSF= 50
Type: bolted channel cover Inner corrosion: 0 Outer corrosion: 0 MDMT: -20 °C
Front channel
dimensions, new, mm
Cylinder SA-516 70 Di= 726 tc= 10 L= 400
Closure SA-516 70 Do= 854 tmin= 65 LSF= 0
Type: bonnet Dished cover Inner corrosion: 0 Outer corrosion: 0 MDMT: -17.78 °C
Rear channel
dimensions, new, mm
Cylinder Not present
Closure SA-516 70 Di= 550 tmin= 17 LSF= 0
Tubesheet Options
Shear does
Tube Layout Tube count: 170 Tube pitch: 31.75 mm Pattern: 90° (square)
not govern
Material: Shell side Tube side Tubesheet

T = 74.2 OD = 926 MDMT = -20 °C
Tubesheet dimensions, SA-266 2 corrosion = 3 corrosion = 0 pass groove depth = 0
mm
(front and rear) Impact test
Produced fine grain Gasketed shell
is not Normalized PWHT not performed Gasketed tube side
practice side
performed
139/184
Design Conditions Summary
Design Conditions
Description Operating Tube side hydrotest Shell side hydrotest
Pressure (kPa) 2,700 3,518.81 0
Tube Side Design temperature (°C) 280 21.11 21.11
Et (MPa) 193,733.392 201,272.216 201,272.216
St (MPa) 112 186.3 186.3
Sy (MPa) 177 207 207
Pressure (kPa) 2,100 0 494.02

Shell Side
Design temperature (°C) 230 21.11 21.11
Es (MPa) 196,733.398 202,272.218 202,272.218
Ss (MPa) 138 235.8 235.8

Front Tubesheet
E (MPa) 196,733.398 202,272.218 202,272.218
S (MPa) 132 223.2 223.2

Rear Tubesheet
Mean temperature (°C) 121.11 21.11 21.11
E (MPa) 196,733.398 202,272.218 202,272.218
S (MPa) 132 223.2 223.2
140/184
Front Stationary Tubesheet -- ASME
Tubesheet
Type of heat exchanger: Fig. UHX-14.1 sketch (a) Floating tubesheet exchanger with an immersed f
Stationary tubesheet per Fig. UHX-14.2 Configuration d:
Type of construction:
both sides gasketed
Simply supported: No
Tubesheet material specification: SA-266 2 (II-D Metric p. 18, ln. 11)
Tube layout: Square
Tubesheet outer diameter, A: 926 mm
Tubesheet thickness, h: 74.2 mm (tdesign = 70.03 mm)
Number of tubes, Nt: 170
Tube pitch, p: 31.75 mm
Radius to outer tube center, ro: 215.9 mm
Total area of untubed lanes, AL: 0.0065 m2
Pass partition groove depth, hg: 0 mm
Corrosion allowance shell side , cs: 3 mm
Corrosion allowance tube side , ct: 0 mm
Tubesheet poisson's ratio, ν: 0.3
Consider radial thermal expansion per UHX-14.6: No
Gasket groove depth shell side: 5 mm
Gasket groove depth tube side: 10 mm
Shell
Shell material specification: SA-516 70 (II-D Metric p. 18, ln. 22)
Shell inner diameter, Ds: 1,100 mm
Shell thickness, ts: 15 mm
Shell inner corrosion allowance: 3 mm
Shell outer corrosion allowance: 0 mm
Shell poisson's ratio, νs: 0.31
Channel
Channel material specification: SA-516 70 (II-D Metric p. 18, ln. 22)
Channel inner diameter, Dc: 726 mm
Channel thickness, tc: 10 mm
Channel inner corrosion allowance: 0 mm
Channel outer corrosion allowance: 0 mm
Channel poisson's ratio, νc: 0.3
Tubes
Tube material specification: SA-268 TP410 Wld & smls tube (II-D Metric p. 46, ln. 6)
Tube outer diameter, dt: 25.4 mm
Tube nominal thickness, tt: 1.65 mm
Tube length between outer tubesheet faces, Lt: 5,083 mm
Tube inner corrosion allowance: 0 mm
Tube outer corrosion allowance: 0 mm
Tube expansion depth ratio, ρ: 0.85
Tube poisson's ratio, νt: 0.3
Flange
Bolt circle diameter, C: 818 mm
Shell side gasket load reaction diameter, Gs: 740.15 mm
Channel side gasket load reaction diameter, Gc: 740.15 mm
Tube Supports
Tube supports present: Yes
Support all tubes: Yes
141/184
Maximum distance from tubesheet to first support: 423.33 mm
Maximum distance between tube supports: 411.22 mm
Tube-To-Tubesheet Joints
Calculation method: Appendix A
Joint type: Table A-2 Type f, Welded, a <1.4*t, and expanded, enhanced with two or m
Tube-To-Tubesheet Joint Loads
Summary Tables
Tubesheet Design
Thickness Summary
tdesign
Condition
(mm)
Operating 70.0268232
Tube side hydrotest 56.4895441
Shell side hydrotest 23.3028469
Bolt Load Summary
Design bolt
load
Condition Load Case
W
(N)
Load case 1 1,445,410.73

Operating
Load case 2 1,289,525.29
Load case 3 1,445,410.73
Tube side hydrotest Load case 1 1,658,144.73
Shell side hydrotest Load case 2 1,258,588.87
Pressures and Temperatures

Shell side design Tube side design Tubesheet design Shell design Channel design Tube design
pressure pressure temp temp temp temp
Condition
Ps Pt T Ts Tc Tt
(kPa) (kPa) (°C) (°C) (°C) (°C)
Operating 2,100 2,700 280 230 280 280
Tube side
0 3,518.81 21.11 21.11 21.11 21.11
hydrotest
Shell side
494.02 0 21.11 21.11 21.11 21.11
hydrotest
Material Properties
Mean
Modulus of Allowable Yield
Coefficient
Condition Component Material Elasticity Stress Stress
Thermal
(MPa) (MPa) (MPa)
Expansion
Shell SA-516 70 Es = 190,199.995 Ss = 138 Sy,s =220 α's = 1.35E-05

Operating
Channel SA-516 70 Ec =186,599.994 Sc =137 Sy,c =209 α'c = 1.32E-05
Tubesheet SA-266 2 E =186,599.994 S =132 S =198 α' = 1.18E-05
Tubes SA-268 TP410 Wld & smls tube Et =183,600.003 St =112 Sy,t =177 N/A
Shell SA-516 70 Es = 202,272.218 Ss = 235.8 Sy,s =262 α's = 1.15E-05

Tube side hydrotest
142/184
Channel SA-516 70 Ec =202,272.218 Sc =235.8 Sy,c =262 α'c = 1.15E-05
Tubesheet SA-266 2 E =202,272.218 S =223.2 S =248 α' = 1.15E-05
Tubes SA-268 TP410 Wld & smls tube Et =201,272.216 St =186.3 Sy,t =207 N/A

Shell side hydrotest
Channel SA-516 70 Ec =202,272.218 Sc =235.8 Sy,c =262 α'c = 1.15E-05
Calculations for Operating Condition
UHX-14.5.1 Step 1
Do = 2*ro + dt
µ = (p - dt) / p
d* = MAX{[dt - 2*tt*(Et / E)*(St / S)*ρ], [dt - 2*tt]}
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(π*Do2))0.5
µ* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0] for pressure load only. For load cases 4, 5, 6, 7 hg' = 0.
ao = Do / 2
ρs = as / ao
ρc = ac / ao
xt = 1 - Nt*((dt - 2*tt)/(2*ao))2
xs = 1 - Nt*(dt/(2*ao))2
Condition Operating
New or corroded Do = 2*215.9 + 25.4 = 457.2
New or corroded µ = (31.75 - 25.4) /31.75 = 0.2
*
d = MAX{[25.4 - 2*1.65*(183,600.003 / 186,599.994)*(112 / 132)*0.85],
New 23.0582624
[25.4 - 2*1.65]} =
*
d = MAX{[25.4 - 2*1.65*(183,600.003 / 186,599.994)*(112 / 132)*0.8858],
Corroded 22.9595872
[25.4 - 2*1.65]} =
New or corroded p* = 31.75 /(1 - 4*MIN(0.0065, 4*457.2*31.75) /(π*457.22))0.5 = 32.39
New µ* = (32.3928594 - 23.0582624)/32.3928594 = 0.288168
Corroded µ* = (32.3928594 - 22.9595872)/32.3928594 = 0.291215
hg' = 0
New or corroded ao = 457.2 / 2 = 228.6
New or corroded ρs = 370.08 / 228.6 = 1.618882
143/184
New or corroded ρc = 370.08 / 228.6 = 1.618882
New or corroded xs = 1 - 170*(25.4/(2*228.6))2 = 0.475309
New or corroded xt = 1 - 170*((25.4 - 2*1.65)/(2*228.6))2 = 0.602789
UHX-14.5.2 Step
2
Condition
Operating
βs, ks, λs, & δs = 0

for configuration
d
βc, kc, λc, & δc = 0

for configuration
d
UHX-14.5.3 Step 3
E* / E = α0 + α1*µ* + α2*µ*2 + α3*µ*3 + α4*µ*4
ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 + β4*µ*4
η = (E*/E)*(1 - ν2) / (1 - ν*2)
Xa = [24*(1 - ν*2)*Nt*Et*tt*(dt - tt)*ao2 / (E**L*h3)]0.25
Condition Operating
New h/p = 74.2/31.75 = 2.3369
Corroded h/p = 71.2/31.75 = 2.2424
New - from Fig. UHX-11.4(a) E*/E = 0.3288
Corroded - from Fig. UHX-11.4(a) E*/E = 0.3322
New E* = 0.3288306*186,599.994 = 61,359.78
Corroded E* = 0.3322023*186,599.994 = 61,988.954
New - from Fig. UHX-11.4(b) ν* = 0.329
Corroded - from Fig. UHX-11.4(b) ν* = 0.3287
Xa = [24*(1 - 0.32898762)*170*183,600.003*1.65*(25.4 - 1.65)*228.62 /

New 1.8237
(61,359.78*4,934.61*74.23)]0.25 =
Xa = [24*(1 - 0.32865982)*170*183,600.003*1.65*(25.4 - 1.65)*228.62 /

Corroded 1.8758
(61,988.954*4,940.61*71.23)]0.25 =
New Zd = 0.2318405
Corroded Zd = 0.2119236
New Zv = 0.168946
144/184
Corroded Zv = 0.1669954
New Zm = 0.6948495
Corroded Zm = 0.6890225
UHX-14.5.4 Step 4
K = A / Do
F = ((1 - ν*) / E*)*(λs + λc + E*ln(K))
Φ = (1 + ν*)*F
Q1 = (ρs - 1 - Φ*Zv) / (1 + Φ*Zm)
Condition Operating
New or corroded K = 926 / 457.2 = 2.0253718
New F = ((1 - 0.3289876) / 61,359.78)*(0 + 0 + 186,599,987.45*ln(2.0254)) / 1000 = 1.4401618
Corroded F = ((1 - 0.3286598) / 61,988.954)*(0 + 0 + 186,599,987.45*ln(2.0254)) / 1000 = 1.4262409
New Φ = (1 + 0.3289876)*1.4401618 = 1.9139571
Corroded Φ = (1 + 0.3286598)*1.4262409 = 1.8949889
New Q1 = (1.6188816 - 1 - 1.9139571*0.168946) / (1 + 1.9139571*0.6948495) = 0.1268401
Corroded Q1 = (1.6188816 - 1 - 1.8949889*0.1669954) / (1 + 1.8949889*0.6890225) = 0.1311656
UHX-14.5.5 Step 5
γb = (Gc - Gs) / Do
Condition Operating
New or corroded γb = (740.15 - 740.15) / 457.2 = 0
UHX-14.5.5 Step 5
ωs = ρs*ks*βs*δs*(1 + h*βs)
ωc = ρc*kc*βc*δc*(1 + h*βc)
ωs* = ao2*(ρs2 - 1)*(ρs - 1) / 4 - ωs
ωc* = ao2*[(ρc2 + 1)*(ρc - 1) / 4 - (ρs - 1) / 2] - ωc
Condition Operating
Ps (kPa) Pt (kPa)
Load Case 1 0 2,700
Load Case 2 2,100 0
145/184
Load Case 3 2,100 2,700
New or corroded All load cases ωs = 1.6188816*0.0*0.0*0*(1 + 71.2*0.0) = 0
New or corroded Load case 1, 2, 3 ωs* = 228.62*(1.61888162 - 1)*(1.6188816 - 1) / 4 - 0.0 = 13,104.59
New or corroded All load cases ωc = 1.6188816*0.0*0.0*0*(1 + 71.2*0.0) = 0
ωc* = 228.62*[(1.61888162 + 1)*(1.6188816 - 1) / 4 - (1.6188816 - 1) / 2] -

New or corroded Load case 1, 2, 3 13,104.59
0.0 =
UHX-14.5.6 Step 6
Pe = Ps - Pt
Condition Operating
Load case 1 Pe = 0 - 2,700 = -2,700
New or corroded
Load case 2 Pe = 2,100 - 0 = 2,100
Load case 3 Pe = 2,100 - 2,700 = -600
UHX-14.5.7 Step 7
Q2 = ((ωs**Ps - ωc**Pt) + γb*W / (2*π)) / (1 + Φ*Zm)
Q3 = Q1 + 2*Q2 / (Pe*ao2)
Fm is calculated per Table UHX-13.1
σ = (1.5*Fm / µ*)*(2*ao / (h - hg'))2*Pe
If Pe = 0, σ = 6*Q2 / (µ**(h - hg')2)
Condition Operating
Load case 1 Q2 = ((13,104.5929175*0 - 13,104.5929175*2,700) / 1000 + 0*1,445,410.73 / (2*π)) / (1 + 1.9139571*0.6948495) = -15,186.16
New
Load case 2 Q2 = ((13,104.5929175*2,100 - 13,104.5929175*0) / 1000 + 0*1,289,525.29 / (2*π)) / (1 + 1.9139571*0.6948495) = 11,811.45
Load case 3 Q2 = ((13,104.5929175*2,100 - 13,104.5929175*2,700) / 1000 + 0*1,445,410.73 / (2*π)) / (1 + 1.9139571*0.6948495) = -3,374.7011
Load case 1 Q2 = ((13,104.5929175*0 - 13,104.5929175*2,700) / 1000 + 0*1,445,410.73 / (2*π)) / (1 + 1.8949889*0.6890225) = -15,345.69

Corroded
Load case 2 Q2 = ((13,104.5929175*2,100 - 13,104.5929175*0) / 1000 + 0*1,289,525.29 / (2*π)) / (1 + 1.8949889*0.6890225) = 11,935.54
Load case 3 Q2 = ((13,104.5929175*2,100 - 13,104.5929175*2,700) / 1000 + 0*1,445,410.73 / (2*π)) / (1 + 1.8949889*0.6890225) = -3,410.1536
Load case 1,
New Q3 = 0.1268401 + 2*-15,186.16 / (-2,699.9998*228.6 2 / 1000) = 0.3420992
2, 3
Load case 1,
Corroded Q3 = 0.1311656 + 2*-15,345.69 / (-2,699.9998*228.6 2 / 1000) = 0.3486861
2, 3
Stress Allowable Over-

Tubesheet Bending Stress (MPa) (MPa) stressed?
σ = (1.5*0.3184741 / 0.2881683)*(2*228.6 / (74.2 -

Load case 1 -169.96 198 No
0))2*-2,699.9998 / 1000 =
New
σ = (1.5*0.3184741 / 0.2881683)*(2*228.6 / (74.2 -
Load case 2 132.191 198 No
0))2*2,099.9999 / 1000 =
146/184
σ = (1.5*0.3184741 / 0.2881683)*(2*228.6 / (74.2 - 0))2*-600 /
Load case 3 -37.769 198 No
1000 =
σ = (1.5*0.314848 / 0.2912145)*(2*228.6 / (71.2 -

Load case 1 -180.575 198 No
0))2*-2,699.9998 / 1000 =
Corroded
σ = (1.5*0.314848 / 0.2912145)*(2*228.6 / (71.2 -
Load case 2 140.447 198 No
0))2*2,099.9999 / 1000 =
σ = (1.5*0.314848 / 0.2912145)*(2*228.6 / (71.2 - 0))2*-600 /

Load case 3 -40.128 198 No
1000 =
UHX-14.5.8 Step 8
τ = (1 / (2*µ))*(ao / h)*Pe
Condition Operating
Tubesheet Shear Stress (MPa) (MPa) stressed?
Load case 1 τ = (1 / (2*0.2))*(228.6 / 74.2)*-2,699.9998 / 1000 = -20.797 105.6 No

New
Load case 2 τ = (1 / (2*0.2))*(228.6 / 74.2)*2,099.9999 / 1000 = 16.176 105.6 No
Load case 3 τ = (1 / (2*0.2))*(228.6 / 74.2)*-600 / 1000 = -4.622 105.6 No
Load case 1 τ = (1 / (2*0.2))*(228.6 / 71.2)*-2,699.9998 / 1000 = -21.674 105.6 No
Corroded
Load case 2 τ = (1 / (2*0.2))*(228.6 / 71.2)*2,099.9999 / 1000 = 16.857 105.6 No
Load case 3 τ = (1 / (2*0.2))*(228.6 / 71.2)*-600 / 1000 = -4.816 105.6 No
UHX-14.5.9 Step 9
Fs = MAX [(3.25 - 0.25*(Zd + Q3*Zv)*Xa4), 1.25] but not greater than 2
σt,o = (2*(Ps*xs - Pt*xt) - Xa4*(Pe*(Zd + Zv*Q1) + 2*Q2*Zv / ao2)) / (2*(xt - xs))
lt = k*l
rt = (dt2 + (dt - 2*tt)2 )0.5 / 4
Ft = lt / rt
Ct = (2*π2*Et / Sy,t)0.5
For Ct <= Ft, Stb = Min{π2*Et / (Fs*Ft2), St}
For Ct &GT; Ft, Stb = Min{Sy,t / Fs*(1 - Ft/ (2*Ct)), St}
Condition Operating
Load
New or
case 1, rt = (25.3999996 2 + (25.3999996 - 2*1.6499999) 2 )0.5 / 4 = 8.42
corroded
2, 3
Load
New or
case 1, Ft = 411.22 / 8.42 = 48.8548
corroded
2, 3
147/184
Load
Ct = 0
case 1
New or
corroded
Load
case 2, Ct = (2*π2*183,600.003 / 177) 0.5 = 143.0917
3
Load
New or
case 1, Fs = MAX [(3.25 - 0.25*(0.2318405 + 0.3420992*0.168946)*1.8237111 4) = 2.449, 1.25] but not greater than 2 = 2
corroded
2, 3

Tube Evaluation (MPa) (MPa) stressed?
σt,o = (2*(0*0.4753086 - 2,700*0.6027892) -

Load 1.82371114*(-2,699.9998*(0.2318405 + 0.168946*0.1268401) +
case 1 21.162 112 No
2*-15,186.16*0.168946*1000 / 228.62)) / (2*(0.6027892 -
0.4753086)) / 1000 =
σt,o = (2*(2,100*0.4753086 - 0*0.6027892) -

New
Load 1.82371114*(2,099.9999*(0.2318405 + 0.168946*0.1268401) +
case 2 -18.559 112 No
2*11,811.45*0.168946*1000 / 228.62)) / (2*(0.6027892 - 0.4753086))
/ 1000 =
σt,o = (2*(2,100*0.4753086 - 2,700*0.6027892) -

Load 1.82371114*(-600*(0.2318405 + 0.168946*0.1268401) +
case 3 2.603 112 No
2*-3,374.7011*0.168946*1000 / 228.62)) / (2*(0.6027892 -
0.4753086)) / 1000 =
σt,o = (2*(0*0.4753086 - 2,700*0.6027892) -

Load 1.87580024*(-2,699.9998*(0.2119236 + 0.1669954*0.1311656) +
case 1 22.653 112 No
2*-15,345.69*0.1669954*1000 / 228.62)) / (2*(0.6027892 -
0.4753086)) / 1000 =
σt,o = (2*(2,100*0.4753086 - 0*0.6027892) -

Corroded
Load 1.87580024*(2,099.9999*(0.2119236 + 0.1669954*0.1311656) +
case 2 -19.719 112 No
2*11,935.54*0.1669954*1000 / 228.62)) / (2*(0.6027892 -
0.4753086)) / 1000 =
σt,o = (2*(2,100*0.4753086 - 2,700*0.6027892) -

Load 1.87580024*(-600*(0.2119236 + 0.1669954*0.1311656) +
case 3 2.934 112 No
2*-3,410.1536*0.1669954*1000 / 228.62)) / (2*(0.6027892 -
0.4753086)) / 1000 =
Load
New or
case 1, Stb = 0 No
3
corroded
Load
case 2
For 143.0917 &GT; 48.8548, S tb = Min{177 / 2*(1 - 48.8548/ (2*143.0917)) = 73.392, 112} = 73.392 No
Calculations for Tube side hydrotest Condition
UHX-14.5.1 Step 1
Condition Tube side hydrotest

New Do = 2*215.9 + 25.4 = 457.2
New µ = (31.75 - 25.4) /31.75 = 0.2
*
d = MAX{[25.4 - 2*1.65*(201,272.216 / 202,272.218)*(186.3 / 223.2)*0.85],
New 23.0703045
[25.4 - 2*1.65]} =
148/184
New p* = 31.75 /(1 - 4*MIN(0.0065, 4*457.2*31.75) /(π*457.22))0.5 = 32.39
New µ* = (32.3928594 - 23.0703045)/32.3928594 = 0.287797
hg' = 0
New ao = 457.2 / 2 = 228.6
New ρs = 370.08 / 228.6 = 1.618882
New ρc = 370.08 / 228.6 = 1.618882
New xs = 1 - 170*(25.4/(2*228.6))2 = 0.475309
New xt = 1 - 170*((25.4 - 2*1.65)/(2*228.6))2 = 0.602789
UHX-14.5.2 Step
2
Condition Tube
side hydrotest

for configuration
d

for configuration
d
UHX-14.5.3 Step 3

New h/p = 74.2/31.75 = 2.3369
New E* = 0.3284198*202,272.218 = 66,430.198
Xa = [24*(1 - 0.32902752)*170*201,272.216*1.65*(25.4 - 1.65)*228.62 /

New 1.8294
(66,430.198*4,934.61*74.23)]0.25 =
New Zd = 0.2295276
New Zv = 0.1687294
New Zm = 0.6941927
UHX-14.5.4 Step 4

New K = 926 / 457.2 = 2.0253718
149/184
New F = ((1 - 0.3290275) / 66,430.198)*(0 + 0 + 202,272,210.91*ln(2.0254)) / 1000 = 1.4418774
New Φ = (1 + 0.3290275)*1.4418774 = 1.9162947
New Q1 = (1.6188816 - 1 - 1.9162947*0.1687294) / (1 + 1.9162947*0.6941927) = 0.1268288
UHX-14.5.5 Step 5

New γb = (740.15 - 740.15) / 457.2 = 0
UHX-14.5.5 Step 5
Ps (kPa) Pt (kPa)
Load Case 1 0 3,518.81
New Load case 1 ωs = 1.6188816*0.0*0.0*0*(1 + 74.2*0.0) = 0
New Load case 1 ωs* = 228.62*(1.61888162 - 1)*(1.6188816 - 1) / 4 - 0.0 = 13,104.59
New Load case 1 ωc = 1.6188816*0.0*0.0*0*(1 + 74.2*0.0) = 0
New Load case 1 ωc* = 228.62*[(1.61888162 + 1)*(1.6188816 - 1) / 4 - (1.6188816 - 1) / 2] - 0.0 = 13,104.59
UHX-14.5.6 Step 6

New Load case 1 Pe = 0 - 3,518.81 = -3,518.81
UHX-14.5.7 Step 7

Load case
New Q2 = ((13,104.5929175*0 - 13,104.5929175*3,518.81) / 1000 + 0*1,658,144.73 / (2*π)) / (1 + 1.9162947*0.6941927) = -19,788.44
1
Load case
New Q3 = 0.1268288 + 2*-19,788.44 / (-3,518.8086*228.6 2 / 1000) = 0.3420541
1

Load case σ = (1.5*0.3177919 / 0.2877966)*(2*228.6 / (74.2 - 0))2*-3,518.8086 /

New
1 -221.313 334.8 No
1000 =
UHX-14.5.8 Step 8
150/184
New Load case 1 τ = (1 / (2*0.2))*(228.6 / 74.2)*-3,518.8086 / 1000 = -27.104 178.56 No
UHX-14.5.9 Step 9

σt,o = (2*(0*0.4753086 - 3,518.81*0.6027892) -

Load 1.82940644*(-3,518.8086*(0.2295276 + 0.1687294*0.1268288) +
New
case 1 27.764 186.3 No
2*-19,788.44*0.1687294*1000 / 228.62)) / (2*(0.6027892 - 0.4753086)) /
1000 =
Calculations for Shell side hydrotest Condition
UHX-14.5.1 Step 1
Condition Shell side hydrotest

New Do = 2*215.9 + 25.4 = 457.2
New µ = (31.75 - 25.4) /31.75 = 0.2
*
d = MAX{[25.4 - 2*1.65*(201,272.216 / 202,272.218)*(186.3 / 223.2)*0.85],
New 23.0703045
[25.4 - 2*1.65]} =
New p* = 31.75 /(1 - 4*MIN(0.0065, 4*457.2*31.75) /(π*457.22))0.5 = 32.39
New µ* = (32.3928594 - 23.0703045)/32.3928594 = 0.287797
hg' = 0
New ao = 457.2 / 2 = 228.6
New ρs = 370.08 / 228.6 = 1.618882
New ρc = 370.08 / 228.6 = 1.618882
New xs = 1 - 170*(25.4/(2*228.6))2 = 0.475309
New xt = 1 - 170*((25.4 - 2*1.65)/(2*228.6))2 = 0.602789
UHX-14.5.2 Step
2
Condition Shell
side hydrotest

for configuration
d

for configuration
151/184
d
UHX-14.5.3 Step 3

New h/p = 74.2/31.75 = 2.3369
New E* = 0.3284198*202,272.218 = 66,430.198
Xa = [24*(1 - 0.32902752)*170*201,272.216*1.65*(25.4 - 1.65)*228.62 /

New 1.8294
(66,430.198*4,934.61*74.23)]0.25 =
New Zd = 0.2295276
New Zv = 0.1687294
New Zm = 0.6941927
UHX-14.5.4 Step 4

New K = 926 / 457.2 = 2.0253718
New F = ((1 - 0.3290275) / 66,430.198)*(0 + 0 + 202,272,210.91*ln(2.0254)) / 1000 = 1.4418774
New Φ = (1 + 0.3290275)*1.4418774 = 1.9162947
New Q1 = (1.6188816 - 1 - 1.9162947*0.1687294) / (1 + 1.9162947*0.6941927) = 0.1268288
UHX-14.5.5 Step 5

New γb = (740.15 - 740.15) / 457.2 = 0
UHX-14.5.5 Step 5
Ps (kPa) Pt (kPa)
Load Case 2 494.02 0
New Load case 2 ωs = 1.6188816*0.0*0.0*0*(1 + 74.2*0.0) = 0
New Load case 2 ωs* = 228.62*(1.61888162 - 1)*(1.6188816 - 1) / 4 - 0.0 = 13,104.59
New Load case 2 ωc = 1.6188816*0.0*0.0*0*(1 + 74.2*0.0) = 0
152/184
New Load case 2 ωc* = 228.62*[(1.61888162 + 1)*(1.6188816 - 1) / 4 - (1.6188816 - 1) / 2] - 0.0 = 13,104.59
UHX-14.5.6 Step 6

New Load case 2 Pe = 494.02 - 0 = 494.02
UHX-14.5.7 Step 7

New Load case 2 Q2 = ((13,104.5929175*494.02 - 13,104.5929175*0) / 1000 + 0*1,258,588.87 / (2*π)) / (1 + 1.9162947*0.6941927) = 2,778.2009
New Load case 2 Q3 = 0.1268288 + 2*2,778.2009 / (494.0236*228.6 2 / 1000) = 0.3420541

σ = (1.5*0.3177919 / 0.2877966)*(2*228.6 / (74.2 - 0))2*494.0236 /

New Load case 2 31.071 334.8 No
1000 =
UHX-14.5.8 Step 8

New Load case 2 τ = (1 / (2*0.2))*(228.6 / 74.2)*494.0236 / 1000 = 3.805 178.56 No
UHX-14.5.9 Step 9

Load
New rt = (25.3999996 2 + (25.3999996 - 2*1.6499999) 2 )0.5 / 4 = 8.42
case 2
Load
New Ft = 411.22 / 8.42 = 48.8548
case 2
Load
New Ct = (2*π2*201,272.216 / 207) 0.5 = 138.5389
case 2
Load
New Fs = MAX [(3.25 - 0.25*(0.2295276 + 0.3420541*0.1687294)*1.8294064 4) = 2.4457, 1.25] but not greater than 2 = 2
case 2

σt,o = (2*(494.02*0.4753086 - 0*0.6027892) -

Load 1.82940644*(494.0236*(0.2295276 + 0.1687294*0.1268288) +
New
case 2 -4.392 186.3 No
2*2,778.2009*0.1687294*1000 / 228.62)) / (2*(0.6027892 - 0.4753086)) /
1000 =
Load
New
case 2
For 138.5389 &GT; 48.8548, S tb = Min{207 / 2*(1 - 48.8548/ (2*138.5389)) = 85.251, 186.3} = 85.251 No
153/184
ASME Tube To Tubesheet Joint Loads - Periphery Of Bundle
Wj = σt,o*At
Lmax = At*Sa*fe*fr*fy
Condition Operating N
Load case 1
Wj = 21.162*123.1112 = 2,605.2589
Lmax = 123.1112*112*1*0.75*1 = 10,341.34
Load case 2
Wj = -18.559*123.1112 = -2,284.846
Lmax = 123.1112*112*1*0.75*1 = 10,341.34

New
Load case 3
Wj = 2.603*123.1112 = 320.4129
Lmax = 123.1112*112*1*0.75*1 = 10,341.34
Load case 4
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 5
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 6
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 7
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 1
Wj = 22.653*123.1112 = 2,788.8162
Lmax = 123.1112*112*1*0.75*1 = 10,341.34
Load case 2
Wj = -19.719*123.1112 = -2,427.6129
Lmax = 123.1112*112*1*0.75*1 = 10,341.34

Corroded
Load case 3
Wj = 2.934*123.1112 = 361.2035
Lmax = 123.1112*112*1*0.75*1 = 10,341.34
Load case 4
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 5
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 6
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 7
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
154/184
|Wj| <= Lmax indicates the joint strength is adequate for the
Operating condition.
Wj = σt,o*At
Condition Tube side hydrotest N
Load case 1
Wj = 27.764*123.1112 = 3,418.0846
New
Lmax = 123.1112*186.3*1*0.75*1 = 17,201.71
Tube side hydrotest condition.
ASME Tube To Tubesheet Joint Loads - Periphery Of

Bundle
Wj = σt,o*At
Condition Shell side hydrotest N
Load case 2
Wj = -4.392*123.1112 = -540.7023
New
Lmax = 123.1112*186.3*1*0.75*1 = 17,201.71
Shell side hydrotest condition.
Wj = σt,o*At
Condition Operating N
Load case 1
Wj = 21.162*123.1112 = 2,605.2589
Lmax = 123.1112*112*1*0.75*1 = 10,341.34
Load case 2
Wj = -18.559*123.1112 = -2,284.846
Lmax = 123.1112*112*1*0.75*1 = 10,341.34

New
Load case 3
Wj = 2.603*123.1112 = 320.4129
Lmax = 123.1112*112*1*0.75*1 = 10,341.34
Load case 4
Wj = 0*123.1112 = 0
155/184
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 5
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 6
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 7
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 1
Wj = 22.653*123.1112 = 2,788.8162
Lmax = 123.1112*112*1*0.75*1 = 10,341.34
Load case 2
Wj = -19.719*123.1112 = -2,427.6129
Lmax = 123.1112*112*1*0.75*1 = 10,341.34

Corroded
Load case 3
Wj = 2.934*123.1112 = 361.2035
Lmax = 123.1112*112*1*0.75*1 = 10,341.34
Load case 4
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 5
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 6
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Load case 7
Wj = 0*123.1112 = 0
Lmax = 123.1112*224*1*0.75*1 = 20,682.68
Operating condition.
Wj = σt,o*At
Condition Tube side hydrotest N
Load case 1
Wj = 27.764*123.1112 = 3,418.0846
New
Lmax = 123.1112*186.3*1*0.75*1 = 17,201.71
Tube side hydrotest condition.
156/184
ASME Tube To Tubesheet Joint Loads - Periphery Of
Bundle
Wj = σt,o*At
Condition Shell side hydrotest N
Load case 2
Wj = -4.392*123.1112 = -540.7023
New
Lmax = 123.1112*186.3*1*0.75*1 = 17,201.71
Shell side hydrotest condition.
157/184
Materials and Gaskets Summary
Materials And Gaskets

Part Quantity Size Material Gasket
Front bolted cover 1 854.00 OD x 65 mm thk SA-516 70

753.00 OD x 727.00 ID mm
Channel Cover Flange (front) 1 854.00 OD x 70 mm thk SA-516 70
Front closure flange bolts 44 0.75 in dia. bolt x 200.66 mm long SA-193 B7 -
726.00 ID x 10 thk
Front channel cylinder 1
x 400.00 mm
SA-516 70 -
Tube Side Flange (front) 1 867.00 OD x 71 mm thk SA-266 2
753.00 OD x 727.00 ID mm
Front tubesheet 1 926.00 OD x 74.2 mm thk SA-266 2
Shell Side Flange (front) 1 867.00 OD x 79 mm thk SA-266 2

753.00 OD x 727.00 ID mm
Front Tubesheet flange bolts 32 0.875 in dia. stud x 299.64 mm long SA-193 B7 -
25.40 OD x 1.65 wall
Tubes 170
x 5083.00 mm
SA-268 TP410 Wld & smls tube -
1100.00 ID x 15 mm thk
Shell cylinder 1
x 8600.00 mm
SA-516 70 -
Shell rear closure cylinder 1 1100.00 ID x 15 mm thk SA-516 70 -

Rear ellipsoidal head 1 1100.00 ID x 15 mm min thk SA-516 70 -
Rear tubesheet 1 698.00 OD x 74.2 mm thk SA-266 2
576.00 OD x 550.00 ID mm
Flange - Rear Channel Head 1 706.00 OD x 89.66 mm thk SA-266 2
Rear Tubesheet flange bolts 18 1 in dia. stud x 233.70 mm long SA-193 B7 -

Rear dished cover 1 550.00 ID x 17 mm min thk SA-516 70 -
158/184
Nozzle Materials And Gaskets
Part Quantity Size Material Gasket
1 6 in 300# WN A105
TS Inlet (N1)
-
1 6" Sch 160 DN 150 SA-106 B Smls. Pipe
Bolts for TS Inlet (N1) 12 0.75 in dia. bolt x 107.95 mm long SA-193 B7
1 6 in 300# WN A105
TS Outlet (N2)
-
Bolts for TS Outlet (N2) 12 0.75 in dia. bolt x 107.95 mm long SA-193 B7
TS Drain (N3) 1 1.500" Sch 160 DN 40 SA-105 -

TS Vent (N4) 1 1.500" Sch 160 DN 40 SA-105 -
1 6 in 300# WN A105
SS Outlet (N5)
-
Bolts for SS Outlet (N5) 12 0.75 in dia. bolt x 107.95 mm long SA-193 B7
1 6 in 300# WN A105
SS Inlet (N6)
-
Bolts for SS Inlet (N6) 12 0.75 in dia. bolt x 107.95 mm long SA-193 B7
1 6 in 300# WN A105
SS Outlet 2 (N7)
-
Bolts for SS Outlet 2 (N7) 12 0.75 in dia. bolt x 107.95 mm long SA-193 B7
SS Drain (N8) 1 1.500" Sch 40 (Std) DN 40 SA-105 -

SS Vent (N9) 1 1.500" Sch 40 (Std) DN 40 SA-105 -
159/184
Rear Channel Head
Component Dished Cover Figure 1-6 Sketch (d)

Internal design pressure, P 2,699.9998 kPa @ 280 °C
External design pressure, Pe 2,099.9999 kPa @ 280 °C
Design MDMT -20 °C
Rated MDMT -36.8375 °C
Component Properties Head Flange

Material specification SA-516 70 SA-266 2 (II-D Metric p. 18, ln. 11)
Inside crown radius, L 440 mm
Thickness (note 1) 17 mm 89.66 mm
Inner diameter, B 550 mm
Outer diameter, A 706 mm
Lever arm, hr 27.53 mm
Head overall depth (note 2) 175 mm
Bolt circle, C 650 mm
Bolting 18 - 1 in dia
Bolt material SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Bolt corrosion allowance (radial) 0 mm
Gasket description
Gasket OD 576 mm
Gasket ID 550 mm
Gasket factor, m 3
Seating stress, y 68,947.57 kPa
Corrosion allowance inner/bore 0 mm 0 mm
160/184
Corrosion allowance outer/flange 3 mm 3 mm
Impact tested No No
Normalized No Yes
PWHT No No
Optimize MDMT/Find MAWP No No
Bolting Holes Slotted No
1
Flange thickness does not include consideration of the flange facing.
2
Depth is from flange face excluding the facing to the outer diameter of the crown radius.
Static liquid
Liquid Specific gravity Liquid Height
pressure
Operating Internal 1 0 mm 0 kPa
Horizontal test 1 624 mm 6.1142 kPa
Vertical test 1 5,963 mm 0 kPa
Head Flange
New 35.3514 kg 108.0776 kg
Estimated weight
Corroded 29.1384 kg 100.8451 kg
New 11.9373 liters 14.6055 liters
Capacity
Corroded 11.9373 liters 14.6055 liters
MDMT Rating:
Flange MDMT Rating = -36.84 °C
Head impact test exemption temperature from Fig UCS-66M Curve B = -12.94 °C
Head MDMT Rating = -43.34 °C
Head Design Thickness per Appendix 1-6(g)(1)(a):
tr = 5*P*L / (6*S) + Corrosion

= 5*2,700*440 / (6*137,000) + 3
= 10.23 mm
161/184
Head Design Thickness per Appendix 1-6(g)(1)(b):
Equivalent outside spherical radius (Ro)

= Outside crown radius
= 457 mm
A = 0.125 / (Ro/t)
= 0.125 / (457/11.57)
= 0.003164
From Table CS-2 Metric: B=82.9762 MPa
Pa = B/(Ro/t)
= 82,976.22/(457/11.57)
= 2,100 kPa
te = 11.57 + 3 = 14.57 mm
Flange Required Thickness per Appendix 1-6(g)(2):

β1 = Sin-1 (B / (2*L + t))
Hr = HD*cot(180*β1 / π)
Mo = Mo,App2 - Hr*hr
F = P*B*(4*L2 - B2)1/2 / (8*S*(A - B))
J = (Mo / (S*B))*(A + B) / (A - B)
Tr = F + (F2 + J)1/2
0.662656
β1 = Sin-1 (550 / (2*440 + 14))
radians
Hr = 641,148.9*cot(180*0.662656 / π) 821,597.3 N
Operating
Mo = 41,497.57 - 821,597.3*27.53/1000 18,876 N-m
Operating, Hot & Corr
F = 2,700*550*(4*4402 - 5502)1/2 / (8*132,000*(706 -
6.19 mm
550))
J = (18,876 / (132*550))*(706 + 550) / (706 - 550) *103 2,093.34 mm2
Tr = 6.19 + (6.192 + 2,093.34)1/2 52.36 mm
Mo = Mg 42,485.1 N-m
Gasket
Seating J = (42,485.1 / (138*550))*(706 + 550) / (706 - 550)
4,506.711 mm2
*103
Tr = 0 + (02 + 4,506.711)1/2 67.13 mm
0.662656
β1 = Sin-1 (550 / (2*440 + 14))
radians
Hr = 498,671.3*cot(180*0.662656 / π) 639,020.1 N
Operating
Mo = 3,358.79 - 639,020.1*27.53/1000 14,235.7 N-m
Vacuum, Hot & Corr
F = 2,100*550*(4*4402 - 5502)1/2 / (8*132,000*(706 -
4.82 mm
550))
1,578.731 mm2
162/184
J = (14,235.7 / (132*550))*(706 + 550) / (706 - 550)
*103
Tr = 4.82 + (4.822 + 1,578.731)1/2 44.84 mm
Mo = Mg 40,899.6 N-m
Gasket
Seating J = (40,899.6 / (138*550))*(706 + 550) / (706 - 550)
4,338.53 mm2
*103
Tr = 0 + (02 + 4,338.53)1/2 65.87 mm
Mo 40,899.6 N-m
Hot & Corr, Zero
Operating J = (40,899.6 / (132*550))*(706 + 550) / (706 - 550)
Pressure 4,535.736 mm2
*103
Tr = 0 + (02 + 4,535.736)1/2 67.35 mm
Flange Design Thickness = 67.35 + 3 = 70.35 mm
Head MAWP per Appendix

1-6(g)(1)(a):
MAWP = 6*S*t / (5*L) - Ps

= 6*137,000*14 / (5*440) - 0
= 5,230.91 kPa
Flange MAWP per Appendix 1-6(g)(2):
J = (Mo / (S*B))*(A + B) / (A - B)
= (44,767.2 / (132*550))*(706 + 550) / (706 - 550)*103
= 4,964.647 mm2
MAWP = (T2 - J)*8*S*(A - B) / (2*T*B*(4*L2 - B2)0.5) - Ps
= (86.662 - 4,964.647)*8*132,000*(706 - 550) / (2*86.66*550*(4*4402 - 5502)0.5) - 0

= 6,403.43 kPa
Bolting limits MAWP to 3,470.64 kPa
Head MAP per Appendix

1-6(g)(1)(a):
MAP = 6*S*t / (5*L) - Ps

= 6*138,000*17 / (5*440) - 0
= 6,398.18 kPa
Flange MAP per Appendix 1-6(g)(2):
J = (Mo / (S*B))*(A + B) / (A - B)
= (49,406.1 / (138*550))*(706 + 550) / (706 - 550)*103
= 5,240.879 mm2
163/184
MAP = (T2 - J)*8*S*(A - B) / (2*T*B*(4*L2 - B2)0.5) - Ps
= (89.662 - 5,240.879)*8*138,000*(706 - 550) / (2*89.66*550*(4*4402 - 5502)0.5) - 0

= 7,112.95 kPa
Bolting limits MAP to 3,470.64 kPa
Head MAEP per Appendix 1-6(g)(1)(b):
Equivalent outside spherical radius (Ro)

= Outside crown radius
= 457 mm
A = 0.125 / (Ro/t)
= 0.125 / (457/14)
= 0.003829
From Table CS-2 Metric: B=85.2295 MPa
Pa = B/(Ro/t)
= 85,229.52/(457/14)
= 2,610.97 kPa
MAEP = 2,610.97 kPa
Flange MAEP per Appendix 1-6(g)(2):
J = (Mo / (S*B))*(A + B) / (A - B)
= (44,297.1 / (132*550))*(706 + 550) / (706 - 550)*103
= 4,912.518 mm2
MAEP = (T2 - J)*8*S*(A - B) / (2*T*B*(4*L2 - B2)0.5) - Ps
= (86.662 - 4,912.518)*8*132,000*(706 - 550) / (2*86.66*550*(4*4402 - 5502)0.5) - 0

= 6,534.54 kPa
= (75*t / Rf)*(1 - Rf / Ro)

= (75*17 / 448.5)*(1 - 448.5 / ∞)
= 2.8428%
The extreme fiber elongation does not exceed 5%.
b0 = N/2 = 6.5 mm
G = (gasket OD) - 2b = 563.15 mm
164/184
hG = (C - G)/2 = (650 - 563.15)/2 = 43.42 mm
hD = (C - B)/2 = (650 - 550)/2 = 50 mm
hT = (hD + hG)/2 = (50 + 43.42)/2 = 46.71 mm
Hp = 2*b*3.14*G*m*P
= 2*6.42*3.14*563.15*3*2.7
= 184,015.1 N
H = 0.785*G2*P
= 0.785*563.152*2.7
= 672,180.3 N
HD = 0.785*B2*P
= 0.785*5502*2.7
= 641,148.88 N
HT = H - HD
= 672,180.3 - 641,148.9
= 31,031.42 N
Wm1 = H + Hp
= 672,180.3 + 184,015.1
= 856,195.4 N
Wm2 = 3.14*b*G*y
= 3.14*6.42*563.15*68.9476
= 783,172.48 N
Am1 = Wm1/Sb = 856,195.4/(100*172) = 49.7788 cm2
Am2 = Wm2/Sa = 783,172.5/(100*172) = 45.5333 cm2
Total area for 18- 1 in dia bolts, corroded, Ab = 63.987 cm2
W = (Am + Ab)*Sa/2
= (4,977.879 + 6,398.697)*172/2
= 978,385.7 N
MD = HD*hD = 641,148.9*0.05 = 32,057.4 N-m

MT = HT*hT = 31,031.42*0.0467 = 1,449.5 N-m
HG = Wm1 - H = 856,195.4 - 672,180.3 = 184,015.1 N
MG = HG*hG = 184,015.1*0.0434 = 7,990.6 N-m
Mo = MD + MT + MG = 32,057.4 + 1,449.5 + 7,990.6 = 41,497.6 N-m
Mg = W*hG = 978,385.7*0.0434 = 42,485.1 N-m
Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11
165/184
b0 = N/2 = 6.5 mm
G = (gasket OD) - 2b = 563.15 mm
hG = (C - G)/2 = (650 - 563.15)/2 = 43.42 mm
hD = (C - B)/2 = (650 - 550)/2 = 50 mm
hT = (hD + hG)/2 = (50 + 43.42)/2 = 46.71 mm
Hp = 2*b*3.14*G*m*P
= 2*6.42*3.14*563.15*3*2.1
= 143,122.85 N
H = 0.785*G2*P
= 0.785*563.152*2.1
= 522,806.92 N
HD = 0.785*B2*P
= 0.785*5502*2.1
= 498,671.32 N
HT = H - HD
= 522,806.9 - 498,671.3
= 24,135.6 N
Wm1 = H + Hp
= 522,806.9 + 143,122.8
= 665,929.79 N
Wm2 = 3.14*b*G*y
= 3.14*6.42*563.15*68.9476
= 783,172.48 N
Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/(100*172) = 0 cm2
Am2 = Wm2/Sa = 783,172.5/(100*172) = 45.5333 cm2
Total area for 18- 1 in dia bolts, corroded, Ab = 63.987 cm2
W = (Am2 + Ab)*Sa/2
= (4,553.328 + 6,398.697)*172/2
= 941,874.28 N
Mo = HD*(hD - hG) + HT*(hT - hG)

= 498,671.3*(0.05 - 0.0434) + 24,135.6*(0.0467 - 0.0434)
= 3,358.8 N-m
Mg = W*hG = 941,874.3*0.0434 = 40,899.6 N-m
166/184
Rear Floating Tubesheet -- ASME
Tubesheet
Type of heat exchanger: Fig. UHX-14.1 sketch (a) Floating tubesheet exchanger with an immersed f
Floating tubesheet per Fig. UHX-14.3 Configuration B:
Type of construction:
floating tubesheet gasketed & extended as a flange
Simply supported: No
Tubesheet material specification: SA-266 2 (II-D Metric p. 18, ln. 11)
Tube layout: Square
Tubesheet outer diameter, A: 698 mm
Tubesheet thickness, h: 74.2 mm (tdesign = 74.2 mm)
Number of tubes, Nt: 170
Tube pitch, p: 31.75 mm
Radius to outer tube center, ro: 215.9 mm
Total area of untubed lanes, AL: 0 m2
Pass partition groove depth, hg: 4.76 mm
Corrosion allowance shell side , cs: 3 mm
Corrosion allowance tube side , ct: 0 mm
Tubesheet poisson's ratio, ν: 0.3
Consider radial thermal expansion per UHX-14.6: No
Gasket groove depth shell side: 0 mm
Gasket groove depth tube side: 3.05 mm
Shell
Shell material specification: SA-516 70 (II-D Metric p. 18, ln. 22)
Shell inner diameter, Ds: 1,100 mm
Shell thickness, ts: 15 mm
Shell inner corrosion allowance: 3 mm
Shell outer corrosion allowance: 0 mm
Shell poisson's ratio, νs: 0.31
Tubes
Tube material specification: SA-268 TP410 Wld & smls tube (II-D Metric p. 46, ln. 6)
Tube outer diameter, dt: 25.4 mm
Tube nominal thickness, tt: 1.65 mm
Tube length between outer tubesheet faces, Lt: 5,083 mm
Tube inner corrosion allowance: 0 mm
Tube outer corrosion allowance: 0 mm
Tube expansion depth ratio, ρ: 0.85
Tube poisson's ratio, νt: 0.3
Flange
Bolt circle diameter, C: 650 mm
Shell side gasket load reaction diameter, Gs: 740.15 mm
Channel side gasket load reaction diameter, Gc: 563.15 mm
Tube Supports
Tube supports present: Yes
Support all tubes: Yes
Maximum distance from tubesheet to first support: 423.33 mm
Maximum distance between tube supports: 411.22 mm
Tube-To-Tubesheet Joints
Calculation method: Appendix A
Joint type: Table A-2 Type f, Welded, a <1.4*t, and expanded, enhanced with two or m
167/184
Summary Tables
Tubesheet Design
Thickness Summary
tdesign
Condition
(mm)
Operating 74.1949796
Tube side hydrotest 58.7618012
Shell side hydrotest 37.7868039
Bolt Load Summary
Design bolt
load
Condition Load Case
W
(N)
Load case 1 978,385.7

Operating
Load case 2 941,874.28
Load case 3 978,385.7
Tube side hydrotest Load case 1 1,108,211.79
Shell side hydrotest Load case 2 941,874.28
Pressures and Temperatures

Shell side design Tube side design Tubesheet design Shell design Channel design Tube design
pressure pressure temp temp temp temp
Condition
Ps Pt T Ts Tc Tt
(kPa) (kPa) (°C) (°C) (°C) (°C)
Operating 2,100 2,700 280 230 280 280
Tube side
0 3,518.81 21.11 21.11 -17.78 21.11
hydrotest
Shell side
494.02 0 21.11 21.11 -17.78 21.11
hydrotest
Material Properties
Mean
Modulus of Allowable Yield
Coefficient
Condition Component Material Elasticity Stress Stress
Thermal
(MPa) (MPa) (MPa)
Expansion
Shell SA-516 70 Es = 190,199.995 Ss = 138 Sy,s =220 α's = 1.35E-05

Operating
Tubesheet SA-266 2 E =186,599.994 S =132 S =198 α' = 1.18E-05
Tubes SA-268 TP410 Wld & smls tube Et =183,600.003 St =112 Sy,t =177 N/A

Tube side hydrotest

Shell side hydrotest
Calculations for Operating Condition
168/184
UHX-9.5
hr = (1.9*W*hg / (S*G))0.5
Condition Operating
Operating
New or corroded
Load case 1, 3 hr = (1.9*856,195.4*43.42 / (132*563.15))0.5 = 30.83
Load case 2 hr = (1.9*0*43.42 / (132*563.15))0.5 = 0
Gasket Seating
New or corroded
Load case 1, 3 hr = (1.9*978,385.7*43.42 / (138*563.15))0.5 = 32.23
Load case 2 hr = (1.9*941,874.28*43.42 / (138*563.15))0.5 = 31.62
Tubesheet Flanged Extension Design Thickness = 32.23 + 0 + 3.05 = 35.28 mm
UHX-14.5.1 Step 1
Do = 2*ro + dt
µ = (p - dt) / p
d* = MAX{[dt - 2*tt*(Et / E)*(St / S)*ρ], [dt - 2*tt]}
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(π*Do2))0.5
µ* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0] for pressure load only. For load cases 4, 5, 6, 7 hg' = 0.
ao = Do / 2
ρs = as / ao
ρc = ac / ao
xt = 1 - Nt*((dt - 2*tt)/(2*ao))2
xs = 1 - Nt*(dt/(2*ao))2
Condition Operating
New or corroded Do = 2*215.9 + 25.4 = 457.2
New or corroded µ = (31.75 - 25.4) /31.75 = 0.2
*
d = MAX{[25.4 - 2*1.65*(183,600.003 / 186,599.994)*(112 / 132)*0.85],
New 23.0582624
[25.4 - 2*1.65]} =
*
d = MAX{[25.4 - 2*1.65*(183,600.003 / 186,599.994)*(112 / 132)*0.8858],
Corroded 22.9595872
[25.4 - 2*1.65]} =
New or corroded p* = 31.75 /(1 - 4*MIN(0, 4*457.2*31.75) /(π*457.22))0.5 = 31.75
New µ* = (31.7499995 - 23.0582624)/31.7499995 = 0.273755
169/184
Corroded µ* = (31.7499995 - 22.9595872)/31.7499995 = 0.276863
hg' = 4.76
New or corroded ao = 457.2 / 2 = 228.6
New or corroded ρs = 281.58 / 228.6 = 1.231743
New or corroded ρc = 281.58 / 228.6 = 1.231743
New or corroded xs = 1 - 170*(25.4/(2*228.6))2 = 0.475309
New or corroded xt = 1 - 170*((25.4 - 2*1.65)/(2*228.6))2 = 0.602789
UHX-14.5.2 Step 2
Condition Operating
βs, ks, λs, & δs = 0 for configuration B
βc, kc, λc, & δc = 0 for configuration B
UHX-14.5.3 Step 3
E* / E = α0 + α1*µ* + α2*µ*2 +
α3*µ*3 + α4*µ*4
ν* = β0 + β1*µ* + β2*µ*2 + β3*µ*3 +

β4*µ*4
η = (E*/E)*(1 - ν2) / (1 - ν*2)
Xa = [24*(1 - ν*2)*Nt*Et*tt*(dt -
tt)*ao2 / (E**L*h3)]0.25
Condition Operating
h/p = 74.2/31.75 = 2.3369
h/p = 71.2/31.75 = 2.2424

Corroded - from Fig. UHX-11.4(a) E*/E = 0.3164
New E* = 0.3130109*186,599.994 = 58,407.838
Corroded E* = 0.3164036*186,599.994 = 59,040.908
Corroded - from Fig. UHX-11.4(b) ν* = 0.3302
Xa = [24*(1 - 0.3305052)*170*183,600.003*1.65*(25.4 -
New 1.8458
1.65)*228.62 / (58,407.838*4,934.61*74.23)]0.25 =
Xa = [24*(1 - 0.33018292)*170*183,600.003*1.65*(25.4 -
Corroded 1.8983
1.65)*228.62 / (59,040.908*4,940.61*71.23)]0.25 =
170/184
New Zd = 0.2230155
Corroded Zd = 0.2040744
New Zv = 0.1679397
Corroded Zv = 0.16593
New Zm = 0.6916261
Corroded Zm = 0.6856212
UHX-14.5.4 Step 4
K = A / Do
F = ((1 - ν*) / E*)*(λs + λc +

E*ln(K))
Φ = (1 + ν*)*F
Q1 = (ρs - 1 - Φ*Zv) / (1 + Φ*Zm)
Condition Operating
K = 698 / 457.2 = 1.5266842
F = ((1 - 0.330505) / 58,407.838)*(0 + 0 +

New 0.9049592
186,599,987.45*ln(1.5267)) / 1000 =
F = ((1 - 0.3301829) / 59,040.908)*(0 + 0 +

Corroded 0.8956865
186,599,987.45*ln(1.5267)) / 1000 =
New Φ = (1 + 0.330505)*0.9049592 = 1.2040528
Corroded Φ = (1 + 0.3301829)*0.8956865 = 1.1914269
Q1 = (1.2317425 - 1 - 1.2040528*0.1679397) / (1 +
New 0.0161147
1.2040528*0.6916261) =
Q1 = (1.2317425 - 1 - 1.1914269*0.16593) / (1 +
Corroded 0.0187406
1.1914269*0.6856212) =
UHX-14.5.5 Step 5
γb = (Gc - C) / Do
Condition Operating
New or corroded γb = (563.15 - 650) / 457.2 = -0.1899548
UHX-14.5.5 Step 5
ωs = ρs*ks*βs*δs*(1 + h*βs)
ωc = ρc*kc*βc*δc*(1 + h*βc)
171/184
ωs* = ao2*(ρs2 - 1)*(ρs - 1) / 4 - ωs
ωc* = ao2*[(ρc2 + 1)*(ρc - 1) / 4 - (ρs - 1) / 2] - ωc
Condition Operating
Ps (kPa) Pt (kPa)
Load Case 1 0 2,700
Load Case 2 2,100 0
Load Case 3 2,100 2,700
New or
corroded
All load cases ωs = 1.2317425*0.0*0.0*0*(1 + 71.2*0.0) = 0
New or Load case 1, 2,

corroded 3 ωs* = 228.62*(1.23174252 - 1)*(1.2317425 - 1) / 4 - 0.0 = 1,565.8425
New or
corroded
All load cases ωc = 1.2317425*0.0*0.0*0*(1 + 71.2*0.0) = 0
New or Load case 1, 2, ωc* = 228.62*[(1.23174252 + 1)*(1.2317425 - 1) / 4 - (1.2317425 - 1) / 2] -

corroded 3 1,565.8425
0.0 =
UHX-14.5.6 Step 6
Pe = Ps - Pt
Condition Operating
Load case 1 Pe = 0 - 2,700 = -2,700
New or corroded
Load case 2 Pe = 2,100 - 0 = 2,100
Load case 3 Pe = 2,100 - 2,700 = -600
UHX-14.5.7 Step 7
Q2 = ((ωs**Ps - ωc**Pt) + γb*W / (2*π)) / (1 + Φ*Zm)
Q3 = Q1 + 2*Q2 / (Pe*ao2)
Fm is calculated per Table UHX-13.1
σ = (1.5*Fm / µ*)*(2*ao / (h - hg'))2*Pe
If Pe = 0, σ = 6*Q2 / (µ**(h - hg')2)
Condition Operating
Load case
Q2 = ((1,565.842508*0 - 1,565.842508*2,700) / 1000 + -0.1899548*978,385.7 / (2*π)) / (1 + 1.2040528*0.6916261) = -18,445.77
1
New
Load case
Q2 = ((1,565.842508*2,100 - 1,565.842508*0) / 1000 + -0.1899548*941,874.28 / (2*π)) / (1 + 1.2040528*0.6916261) = -13,742.54
2
Load case
Q2 = ((1,565.842508*2,100 - 1,565.842508*2,700) / 1000 + -0.1899548*978,385.7 / (2*π)) / (1 + 1.2040528*0.6916261) = -16,651.6
3
Load case
Q2 = ((1,565.842508*0 - 1,565.842508*2,700) / 1000 + -0.1899548*978,385.7 / (2*π)) / (1 + 1.1914269*0.6856212) = -18,607.06
1
Corroded
172/184
Load case
Q2 = ((1,565.842508*2,100 - 1,565.842508*0) / 1000 + -0.1899548*941,874.28 / (2*π)) / (1 + 1.1914269*0.6856212) = -13,862.7
2
Load case
Q2 = ((1,565.842508*2,100 - 1,565.842508*2,700) / 1000 + -0.1899548*978,385.7 / (2*π)) / (1 + 1.1914269*0.6856212) = -16,797.2
3
Load case
Q3 = 0.0161147 + 2*-18,445.77 / (-2,699.9998*228.6 2 / 1000) = 0.2775778
1
New
Load case
Q3 = 0.0161147 + 2*-13,742.54 / (2,099.9999*228.6 2 / 1000) = -0.2343377
2
Load case
Q3 = 0.0161147 + 2*-16,651.6 / (-600*228.6 2 / 1000) = 1.0782558
3
Load case
Q3 = 0.0187406 + 2*-18,607.06 / (-2,699.9998*228.6 2 / 1000) = 0.28249
1
Corroded
Load case
Q3 = 0.0187406 + 2*-13,862.7 / (2,099.9999*228.6 2 / 1000) = -0.2339018
2
Load case
Q3 = 0.0187406 + 2*-16,797.2 / (-600*228.6 2 / 1000) = 1.0901692
3

Load case σ = (1.5*0.2896713 / 0.2737555)*(2*228.6 / (74.2 -

1 -185.817 198 No
4.76))2*-2,699.9998 / 1000 =
New
Load case σ = (1.5*0.1171688 / 0.2737555)*(2*228.6 / (74.2 -
2 58.458 198 No
4.76))2*2,099.9999 / 1000 =
Load case σ = (1.5*0.6249804 / 0.2737555)*(2*228.6 / (74.2 - 4.76))2*-600 /

3 -89.091 198 No
1000 =
Load case σ = (1.5*0.2857689 / 0.2768634)*(2*228.6 / (71.2 -

1 -197.996 198 No
4.76))2*-2,699.9998 / 1000 =
Corroded
Load case σ = (1.5*0.1169509 / 0.2768634)*(2*228.6 / (71.2 -
2 63.023 198 No
4.76))2*2,099.9999 / 1000 =
Load case σ = (1.5*0.6237056 / 0.2768634)*(2*228.6 / (71.2 - 4.76))2*-600 /

3 -96.03 198 No
1000 =
Calculations for Tube side hydrotest Condition
UHX-9.5
Operating
New Load case 1 hr = (1.9*1,115,847.44*43.42 / (334.8*563.15))0.5 = 22.1
Tubesheet Flanged Extension Design Thickness = 22.1 + 0 + 3.05 =

25.15 mm
UHX-14.5.1 Step 1

New Do = 2*215.9 + 25.4 = 457.2
New µ = (31.75 - 25.4) /31.75 = 0.2
173/184
*
d = MAX{[25.4 - 2*1.65*(201,272.216 / 202,272.218)*(186.3 / 223.2)*0.85],
New 23.0703045
[25.4 - 2*1.65]} =
New p* = 31.75 /(1 - 4*MIN(0, 4*457.2*31.75) /(π*457.22))0.5 = 31.75
New µ* = (31.7499995 - 23.0703045)/31.7499995 = 0.273376
hg' = 4.76
New ao = 457.2 / 2 = 228.6
New ρs = 281.58 / 228.6 = 1.231743
New ρc = 281.58 / 228.6 = 1.231743
New xs = 1 - 170*(25.4/(2*228.6))2 = 0.475309
New xt = 1 - 170*((25.4 - 2*1.65)/(2*228.6))2 = 0.602789
UHX-14.5.2 Step 2
UHX-14.5.3 Step 3
Condition Tube side

hydrotest
h/p = 74.2/31.75 = 2.3369

New E* = 0.3125976*202,272.218 = 63,229.817
Xa = [24*(1 - 0.33054412)*170*201,272.216*1.65*(25.4 - 1.65)*228.62 /

New 1.8516
(63,229.817*4,934.61*74.23)]0.25 =
New Zd = 0.2207929
New Zv = 0.1677145
New Zm = 0.6909437
UHX-14.5.4 Step 4
Condition Tube side

hydrotest
K = 698 / 457.2 = 1.5266842

New 0.9061028
174/184
F = ((1 - 0.3305441) / 63,229.817)*(0 + 0 + 202,272,210.91*ln(1.5267))
/ 1000 =
New Φ = (1 + 0.3305441)*0.9061028 = 1.2056098
Q1 = (1.2317425 - 1 - 1.2056098*0.1677145) / (1 +
New 0.0161179
1.2056098*0.6909437) =
UHX-14.5.5 Step 5

New γb = (563.15 - 650) / 457.2 = -0.1899548
UHX-14.5.5 Step 5
Ps (kPa) Pt (kPa)
Load Case 1 0 3,518.81
New Load case 1 ωs = 1.2317425*0.0*0.0*0*(1 + 74.2*0.0) = 0
New Load case 1 ωs* = 228.62*(1.23174252 - 1)*(1.2317425 - 1) / 4 - 0.0 = 1,565.8425
New Load case 1 ωc = 1.2317425*0.0*0.0*0*(1 + 74.2*0.0) = 0
New Load case 1 ωc* = 228.62*[(1.23174252 + 1)*(1.2317425 - 1) / 4 - (1.2317425 - 1) / 2] - 0.0 = 1,565.8425
UHX-14.5.6 Step 6

New Load case 1 Pe = 0 - 3,518.81 = -3,518.81
UHX-14.5.7 Step 7

Load case
New Q2 = ((1,565.842508*0 - 1,565.842508*3,518.81) / 1000 + -0.1899548*1,108,211.79 / (2*π)) / (1 + 1.2056098*0.6909437) = -21,283.93
1
Load case
New Q3 = 0.0161179 + 2*-21,283.93 / (-3,518.8086*228.6 2 / 1000) = 0.2476087
1

Load case σ = (1.5*0.2768577 / 0.2733762)*(2*228.6 / (74.2 -

New
1 -231.777 334.8 No
4.76))2*-3,518.8086 / 1000 =
Calculations for Shell side hydrotest Condition
UHX-9.5
175/184
Operating
New Load case 2 hr = (1.9*0*43.42 / (334.8*563.15))0.5 = 0
Tubesheet Flanged Extension Design Thickness = 0 + 0

+ 3.05 = 3.05 mm
UHX-14.5.1 Step 1

New Do = 2*215.9 + 25.4 = 457.2
New µ = (31.75 - 25.4) /31.75 = 0.2
*
d = MAX{[25.4 - 2*1.65*(201,272.216 / 202,272.218)*(186.3 / 223.2)*0.85],
New 23.0703045
[25.4 - 2*1.65]} =
New p* = 31.75 /(1 - 4*MIN(0, 4*457.2*31.75) /(π*457.22))0.5 = 31.75
New µ* = (31.7499995 - 23.0703045)/31.7499995 = 0.273376
hg' = 4.76
New ao = 457.2 / 2 = 228.6
New ρs = 281.58 / 228.6 = 1.231743
New ρc = 281.58 / 228.6 = 1.231743
New xs = 1 - 170*(25.4/(2*228.6))2 = 0.475309
New xt = 1 - 170*((25.4 - 2*1.65)/(2*228.6))2 = 0.602789
UHX-14.5.2 Step 2
UHX-14.5.3 Step 3
Condition Shell side

hydrotest
h/p = 74.2/31.75 = 2.3369

New E* = 0.3125976*202,272.218 = 63,229.817
176/184
Xa = [24*(1 - 0.33054412)*170*201,272.216*1.65*(25.4 - 1.65)*228.62 /
New 1.8516
(63,229.817*4,934.61*74.23)]0.25 =
New Zd = 0.2207929
New Zv = 0.1677145
New Zm = 0.6909437
UHX-14.5.4 Step 4
Condition Shell side

hydrotest
K = 698 / 457.2 = 1.5266842
F = ((1 - 0.3305441) / 63,229.817)*(0 + 0 + 202,272,210.91*ln(1.5267))

New 0.9061028
/ 1000 =
New Φ = (1 + 0.3305441)*0.9061028 = 1.2056098
Q1 = (1.2317425 - 1 - 1.2056098*0.1677145) / (1 +
New 0.0161179
1.2056098*0.6909437) =
UHX-14.5.5 Step 5

New γb = (563.15 - 650) / 457.2 = -0.1899548
UHX-14.5.5 Step 5
Ps (kPa) Pt (kPa)
Load Case 2 494.02 0
New Load case 2 ωs = 1.2317425*0.0*0.0*0*(1 + 74.2*0.0) = 0
New Load case 2 ωs* = 228.62*(1.23174252 - 1)*(1.2317425 - 1) / 4 - 0.0 = 1,565.8425
New Load case 2 ωc = 1.2317425*0.0*0.0*0*(1 + 74.2*0.0) = 0
New Load case 2 ωc* = 228.62*[(1.23174252 + 1)*(1.2317425 - 1) / 4 - (1.2317425 - 1) / 2] - 0.0 = 1,565.8425
UHX-14.5.6 Step 6

New Load case 2 Pe = 494.02 - 0 = 494.02
177/184
UHX-14.5.7 Step 7

Load case
New Q2 = ((1,565.842508*494.02 - 1,565.842508*0) / 1000 + -0.1899548*941,874.28 / (2*π)) / (1 + 1.2056098*0.6909437) = -15,112.54
2
Load case
New Q3 = 0.0161179 + 2*-15,112.54 / (494.0236*228.6 2 / 1000) = -1.1546398
2

Load case σ = (1.5*0.5773199 / 0.2733762)*(2*228.6 / (74.2 - 4.76))2*494.0236 /

New
2 67.855 334.8 No
1000 =
178/184
Tubes
Component: Tubes
Material specification: SA-268 TP410 Wld & smls tube (II-D Metric p. 46, ln. 6)
Impact test exempt per UHA-51(d)

External design pressure: Pe = 2100 kPa @ 280°C
Static liquid head:


OD = 25.40 mm
t = 1.65 mm
Design thickness, (at 280.00°C) Appendix 1-1
t = P*Ro/(S*E + 0.40*P) + Corrosion

= 2700.00*12.70/(112000*1.00 + 0.40*2700.00) + 0.00
= 0.3048 mm
Maximum allowable working pressure, (at 280.00°C) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 112000*1.00*1.4438 / (12.70 - 0.40*1.4438) - 0.0000
= 13338.8320 kPa
Maximum allowable pressure, (at 21.11°C) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 118000*1.00*1.4438 / (12.70 - 0.40*1.4438)
= 14053.4131 kPa
External Pressure, (Corroded & at 280.00°C) UG-28(c)
L/Do = 5083.0000/25.4000 = 50.0000

Do/t = 25.4000/0.654300 = 38.8201
From table G: A = 0.000751

From table CS-2 Metric: B = 61.1430 MPa
Pa = 4*B/(3*(Do/t))
= 4*61.1430/(3*(25.4000/0.654300))
179/184
= 2100.0457 kPa
Design thickness for external pressure Pa = 2100.0457 kPa
= t + Corrosion = 0.654300 + 0.00 = 0.65 mm
Maximum Allowable External Pressure, (Corroded & at 280.00°C) UG-28(c)
L/Do = 5083.0000/25.40 = 50.0000

Do/t = 25.40/1.4438 = 17.5931
From table G: A = 0.003785

From table CS-2 Metric: B = 85.0904 MPa
Pa = 4*B/(3*(Do/t))
= 4*85.0904/(3*(25.40/1.4438))
= 6448.7788 kPa
180/184
Tubesheet Maximum Pressure Report
ASME Tubesheet Maximum Pressure Ratings

Operating Tube side hydrotest Shell side hydrotest
Description
Front Rear Front Rear Front Rear
Pressure (kPa) 2,960.52 2,700 5,323.21 5,348.13 0 0
Tube Side
Pressure (kPa) 2,960.52 5,212.02 0 0 5,323.21 8,412.52

Shell Side
Front Tubesheet Design temperature (°C) 280 21.11 21.11

Rear Tubesheet
TEMA Tubesheet Maximum Pressure Ratings

Description Operating Tube side hydrotest Shell side hydrotest
Pressure (kPa) 4,186.11 7,078.18 0

Tube Side
Pressure (kPa) 5,202.02 0 8,796.17

Shell Side
Front Tubesheet Design temperature (°C) 280 21.11 21.11

Rear Tubesheet
181/184
Front Stationary Tubesheet -- TEMA
TEMA RCB-7.13 Required Effective Tubesheet Thickness, in (mm)
Actual Tubesheet Thickness Used, Front, T = 2.9211 in (74.2 mm)

Nominal
Actual Tubesheet Thickness Used, Rear, T Nominal = 2.9211 in (74.2 mm)
Front Stationary Tubesheet
= TNominal - Larger (Tube Side Pass Groove Depth, Tube Side Corrosion) -
TMin effective for bending/shear, corr Shell Side Corrosion
= 2.9211 - Larger(0, 0) - 0.1181 = 2.803 in (71.2 mm)

TMin effective for bending/shear, new Shell Side Corrosion
= 2.9211 - Larger(0, 0) - 0 = 2.9211 in (74.2 mm)

η = 1 - 0.785/(Pitch/Tube OD) 2 = 1 - 0.785/(1.25/1) 2
RCB-7.132 = 0.4976
(bending)
Equations used F=1
Tbending = (F*G/3)*(P/(η*S)) 1/2
DL = 4*A/C
RCB-7.133
(shear)
Tshear = 0.31*DL*(P/S)/(1 - d o/Pitch)
Shear does not control if (P/S) < 1.6*(1 - d o/Pitch)2
Tbending =
(1*29.13987/3)*(304.5793/(0.4976*19,144.98)) 1/2 =
Shell Side 1.7368 (44.11 mm)
Corroded Shear does not control as (304.5793/19,144.98) <

1.6*(1 - 1/1.25) 2
Tbending =
(1*29.13987/3)*(391.6019/(0.4976*19,144.98)) 1/2 =
Operating Tube Side 1.9693 (50.02 mm)
Shear does not control as (391.6019/19,144.98) <

1.6*(1 - 1/1.25) 2
Tbending =
(1*29.13987/3)*(304.5793/(0.4976*19,144.98)) 1/2 =
Shell Side 1.7368 (44.11 mm)
New Shear does not control as (304.5793/19,144.98) <

1.6*(1 - 1/1.25) 2
Tbending =
(1*29.13987/3)*(391.6019/(0.4976*19,144.98)) 1/2 =
Tube Side 1.9693 (50.02 mm)

1.6*(1 - 1/1.25) 2
Tbending =
(1*29.13987/3)*(510.3601/(0.4976*32,372.42)) 1/2 =
Tube side hydrotest New Tube Side 1.7289 (43.91 mm)

1.6*(1 - 1/1.25) 2
Shell side hydrotest New Shell Side Tbending =

(1*29.13987/3)*(71.65208/(0.4976*32,372.42)) 1/2 =
0.6478 (16.45 mm)
182/184
1.6*(1 - 1/1.25) 2
Rear Floating Tubesheet
Shell Side Corrosion
TMin effective for bending/shear, corr
= 2.9211 - Larger(0.1875, 0) - 0.1181 = 2.6155 in (66.43
mm)
TMin effective for bending/shear, new Shell Side Corrosion
= 2.9211 - Larger(0.1875, 0) - 0 = 2.7336 in (69.43 mm)

= TNominal - Gasket Confinement Groove Depth
TMin effective for flanged extension
= 2.9211 - 0.12 = 2.8011 in (71.15 mm)
η = 1 - 0.785/(Pitch/Tube OD) 2 = 1 - 0.785/(1.25/1) 2
RCB-7.132 = 0.4976
(bending)
F=1
Equations used Tbending = (F*G/3)*(P/(η*S)) 1/2
DL = 4*A/C
RCB-7.133
(shear)
Tshear = 0.31*DL*(P/S)/(1 - d o/Pitch)
Shear does not control if (P/S) < 1.6*(1 - d o/Pitch)2
rnew = 27.48032/29.13987 = 0.9430487

r = A/G
RCB-7.1341
(flanged extension) rnew = 27.48032/29.13987 = 0.9430487
Tr = 0.98*(M*(r 2 - 1 + 3.71*r 2*ln(r)) /(S*(A - G)*(1 +

1.86*r2)))0.5
Tbending =
(1*22.17137/3)*(486.6417/(0.4976*19,144.98)) 1/2 =
Shell Side 1.6704 (42.43 mm)

1.6*(1 - 1/1.25) 2
Corroded
Tbending =
(1*22.17137/3)*(486.6417/(0.4976*19,144.98)) 1/2 =
1.6704 (42.43 mm)
Tube Side Shear does not control as (391.6019/19,144.98) <

1.6*(1 - 1/1.25) 2
Operating
Tr = 0.98*(376,024.7*(0.9430487 2 - 1 +
3.71*0.9430487 2*ln(0.9430487))
/(19,144.98*(27.48032 - 29.13987)*(1 +
1.86*0.9430487 2)))0.5 = 1.1412 (28.99 mm)
Tbending =
(1*22.17137/3)*(486.6417/(0.4976*19,144.98)) 1/2 =
Shell Side 1.6704 (42.43 mm)

1.6*(1 - 1/1.25) 2
New
Tbending =
(1*22.17137/3)*(486.6417/(0.4976*19,144.98)) 1/2 =
1.6704 (42.43 mm)
Tube Side Shear does not control as (391.6019/19,144.98) <

1.6*(1 - 1/1.25) 2
Tr = 0.98*(376,024.7*(0.9430487 2 - 1 +
3.71*0.9430487 2*ln(0.9430487))
/(19,144.98*(27.48032 - 29.13987)*(1 +
1.86*0.9430487 2)))0.5 = 1.1412 (28.99 mm)
183/184
Tbending =
(1*22.17137/3)*(634.2219/(0.4976*32,372.42)) 1/2 =
1.4664 (37.25 mm)
Tube side hydrotest New Tube Side Shear does not control as (510.3601/32,372.42) <
1.6*(1 - 1/1.25) 2
Tr = 0.98*(0*(0.9430487 2 - 1 +
3.71*0.9430487 2*ln(0.9430487))
/(32,372.42*(27.48032 - 29.13987)*(1 +
1.86*0.9430487 2)))0.5 = 0 (0 mm)
Tbending =
(1*22.17137/3)*(134.275/(0.4976*32,372.42)) 1/2 =
Shell side hydrotest New Shell Side 0.6747 (17.14 mm)

1.6*(1 - 1/1.25) 2
184/184

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Codeware, Inc.

Houston, TX, USA

COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator

Deficiencies for Front Cone

Deficiencies for Heat Exchanger

Deficiencies for Hydrostatic Test

Deficiencies for SS Drain (N8)

Deficiencies for SS Vent (N9)

Deficiencies for TS Drain (N3)

Deficiencies for TS Inlet (N1)

Deficiencies for TS Outlet (N2)

Deficiencies for TS Vent (N4)

Warnings for Channel Cover Flange (front)

Warnings for Rear Shell Head

Warnings for Saddle

Warnings for SS Drain (N8)

Warnings for SS Vent (N9)

Warnings for TS Drain (N3)

Warnings for TS Inlet (N1)

Warnings for TS Outlet (N2)

Warnings for TS Vent (N4)

Warnings for Tube Side Flange (front)

SA-106 B Smls. WN A105 Class

SA-106 B Smls. WN A105 Class

SA-106 B Smls. WN A105 Class

SA-106 B Smls. WN A105 Class

SA-106 B Smls. WN A105 Class

1.500" Sch 40 (Std) DN

1.500" Sch 40 (Std) DN

tn: Nozzle thickness

Pressure Summary for Tube side chamber

Chamber design MDMT is -20.00°C

Chamber MAWP hot & corroded is 2700.00 kPa @ 280.0°C

Chamber MAP cold & new is 2746.80 kPa @ 21.1°C

Chamber MAEP is 0.00 kPa @ 280.0°C

Pressure Summary for Shell side chamber

Chamber design MDMT is -20.00°C

Chamber MAWP hot & corroded is 373.24 kPa @ 230.0°C

Chamber MAP cold & new is 2616.90 kPa @ 21.1°C

Chamber MAEP is 0.00 kPa @ 230.0°C

Notes for MDMT Rating:

Note # Exemption Details

impact test exemption temperature from Fig UCS-66M Curve B = -12.94 °C

5. Impact test exempt per UHA-51(d)

UCS-66(b)(1)(b) has been applied.

UCS-66(b)(1)(b) has been applied.

13. MAWP is governed by cone juncture.

14. MAP is governed by cone juncture.

16. Straight Flange governs MDMT

UCS-66(b)(1)(b) has been applied.

Flange rating governs:

Design notes are available on the Settings Summary page.

No. Date Operator Notes

0 11/19/2018 LIVIU New vessel created Heat Exchanger. [Build 6258]

COMPRESS Build 6258

Datum Line Location: 0.00 mm from right seam

ASME Section VIII Division 1, 2007 Edition Metric

Design or Rating: Get Thickness from Pressure

1.3 times vessel

Required Marking - UG-116

Use Code Case 2547: No

UG-22 (a) Internal or External Design Pressure : Yes

Component Material Diameter Length Nominal t Design t Joint Load

t = PR/(SE - 0.60*P) + Corrosion