GROUP 3 ELECTRICAL CIRCUIT

103 3L FUSE BOX 5W 104

INTAKE M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2)
3R 105

2 7 2 7 POWER RY
1 4 1 4 BLOWER
M M 3 M 7 M

3
1

1
3 7

9
4

10
2

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28
3

105

116
5 5 AC COMP RY

104

115
M

87a 87 85

30 86
ML
MH
Lo

4
2

2
Hi

20A

10A

20A

10A

10A

20A

10A

10A

10A

20A

10A

10A

10A

10A

10A

10A

10A

20A
30A
5A

5A

5A

5A

5A

5A

5A

5A

5A
5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4

3R
5W

3R
5W
R/DRYER HORN RY

1
CD-42

2
CN-1

1
4

4
2

87a 87 85

30 86
CR-35
1

GW
1 RW

WR
R RW

BW

WB

BG
BG

GB

GB
GL

YB
LR

87a
LB
24V 3 1 1 CPU CONTROLLER

Pa
30
86

85

CN-60
87

CN-95
3

87a 87 85
YBr

30 86
YW
G W

1
LG

YW
BG
2 NC

2
2B
RY

RY

1
2

YB
SIG 2

L
R

R
L
20A
9A

9B
21

22
2 2

17

20

18

19

23

24

25
16

15
W

CN-29
B

CASSETTE RADIO

CR-7
B
3 CPU CONTROLLER

FUEL FILLER P/P

87a
GND 1 3

CIGAR LIGHTER
SWITCH PANEL

30
86

85
87
WIPER MOTOR

BEACON LAMP
3L
36A

W
26

35

27

2
3 W

1
B
33A

32

36
6B

6A

AC& HEATER

CONVERTOR

AC& HEATER
29

33

36

28

35

START,STOP

SAFETY SOL
ROOM LAMP

WORK LAMP
CPU CONTROLLER

CABIN LAMP
AC BLOWER

SOLENOID 1

SOLENOID 3
4 4 BATTERY

HEAD LAMP
START KEY
PUMP1 PRESS

PRE-HEAT

CR-2
CLUSTER
4 Br

87a
CN-36

30
TRAVEL
WIPER+

86

85
CPU CONTROLLER

87
5

CPU B+
5

SPARE

SPARE
G42
103

HORN

VW
FUSIBLE LINK

18
93
5 V

CPU
CD-43

G
L

L
6 CPU CONTROLLER 60R 60B

24V
R
3
RW 1A
6
HARNESS FRAME 60B

Br

Br
4

Y
Br

106
G

106
101
4A
4E
85
SIG 2

GrW
RW

2W
LW
102 2R

Gr
2A

2L
Or

Gr

Gr

2L

Gr

Or
W B

Br

Br
W
HARNESS PUMP PS

110 G
R

109 R
Y

100 V

Y
L

L
12V X 2

5A
22
98
GND 1
MASTER SW

5
CR-1

117

59

62
58
18

99

56

77

78

90

15

10

88

87

86

97

83

20

19
8

1
PUMP2 PRESS
G33 B

CD-44 9 G TO:STARTER "B" TERM.

R RW 1E NO. DESTINATION CN-11
24V 3 2B 111
G V 5 1 AC CONTROLLER GND 1
CN-11 NO. DESTINATION SIG 2 2B G61
1,2 BR W B 2E 2 BLOWER MOTOR GND 2 BATT RY
1 1 GND(CONTROLLER) GND 1 2L 4
32 2B 3 AC 24V 3
2 2 GND(BLOWER) PUMP3 PRESS 2R 102
6 RY 4 AC CONTROLLER B+ 4
3 3 FUSE(IG) 2RW 56
3,4 RW/R 5 AC CONTROLLER B+ 5 DO-3
4 4 FUSE(Battery) G 101 9E G
33 2R 6 AC COMP 6 2
5 5 FUSE(Battery) DIODE
G32 B
30 LW 7 AC CONDENSOR FAN 7 1
6 6 DPS(COMPRESSOR) R 6F
31 LY 8 ILLUMINATION 8
7 7 CONDENSOR FAN DO-2
5 G 9A G
8 8 ILLUMINATION AIR-CON 2
DIODE
92 V
1

59

62
AIR CON
NO. DESTINATION CN-10
DO-1

2W
V 100

2L
1 CASSETTE RADIO 24V 1 9 G
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

1
2
3
4
5
6

8
9
R 6E 2
2 ILLUMINATION 2 16A W
DIODE
RW/R

9
RW/R

8
GW

BrR
WR

YBr
WB

BW

LW
BG

BG

BG

GB
BR

BR

RY
GL

YB

LG

YB
LR

LB

LY

CN-18
3 NC 3
G

CN-21
Y

2
B G51
3 1 WIPER CUT SW 4 GND 4
CN-61

1.25BrR
1.25GB
R 10
OVERLOAD SW 5 NC 5 G4 CN-25
2 QUICK CLAMP SW B
10

11

12

13

14

15

16

17

18

10

11

12

13

14
G3
1

9
1 M B
Gr 12 Y 99 1
6 CASSETTE&ROOM LAMP B+ 6 110

2
8
G

9
5 3

8
2
7

9
1
2 22A R
R 4A 2

CS-53
4 I 7 NC 7
4 8 B 112 FUEL PUMP

2
G HORN
5 8 CASSETTE GND 8
TEMP MOTOR ACT(+)

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

G5 B
BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)

9
MODE M/ACT(FOOT)

2A B
INLET MOTOR(REC)

BLOWER RELAY(HI)
INLET MOTOR(FRE)

9 NC 9
MODE M/ACT(PBR)

1
MODE M/ACT(DEF)

2
TEMP M/ACT(PBR)

6 6
MOTOR ACT(REF)

CONDENSER FAN

M
DUCT SENSOR(+)
MODE M/ACT(M+)
MODE M/ACT(M-)

G 96 22 R

Or
10 BEACON LAMP

10
10

6
2

10
ILLUMINATION

Or 89 CR-50

CS-50
BATTERY(+)
BATTERY(+)

CS-67
11 CABIN LIGHT 11 15 2LW
CN-20
POWER IG

11
1

10
2

7
1

6
IG

4
5

8
9

10
3

7
2

6
1

4
5

8
9
DUCT WIPER MOTOR 12 NC 12 78E Gr
CL-4 2
GND
GND

SENSOR G1 B
NC

NC
NC
NC
NC
NC

1
CABIN HARNESS 3

LW
Or

Or

Gr
6 R

Or
B
24 2G

B
2 4
AC&HEATER CONTROLLER CN-141 G45 B

G1

1A

G2
2A
G 8 NO. DESTINATION CN-9 HEAD LAMP 5

7
6

4
FEED BACK 1 37E VW
B G53
W 1 1 HORN SW 1 6 G6 5 O4
MOTOR DRIVE SIG 2 CN-17 Y 98
L 9 2 HORN SW 2
MOTOR DRIVE- 3 1 RELAY TIMER
R 10 1 W W 9
CN-156 3 NC 3 DO-7
MOTOR DRIVE+ 4 2 24A G
Br 81
B 2 2 B B G3 G9 B
4 INT. SIG 4 2
GND 5 3 2
B 13 G36 B
GrW 3 3 GrW GrW 3 1F Gr 5 ACCEL DIAL(-) 5 1
VCC 6 4 1
W 25
R 4 4 R R 29 6 ACCEL DIAL(SIG) 6 DIODE
CONTINUE 24V 7 5
V 5 5 V V 11 AIR SEAT GOr 11
WASHER P/P 8 6
7 ACCEL DIAL(+) 7 CN-79
L 6 6 L L 13 8 SPARE SW 8 4
WASHER SIG. 9 7 Gr
Br 7 7 Br Br 10 78A
3 H
INT. SIG 10 8 CN-8 2G
Or 11 24
1 2 P
WIPER CUT SW 11 1 SPARE SW B
G31
2 1 E
N.C 12 CN-6 NO. DESTINATION 2 SPARE SW
Gr 12 4 Or Y 97
FEED BACK 13 1 1 FUSE 3 BEACON LAMP 24V 3 ENGINE STOP SOL
2 Y G 96
2 2 QUICK COUPLING SOL 4 BEACON LAMP SIG 4 DO-6
WIPER MOTOR CONTROLLER WIPER MOTOR HARNESS 5 LW
3 3 OVERLOAD PS 5 BRAKER SW 24V 5
Or 1A
CN-66
78F Or
2
6 G Gr 95 95 Gr G34 B
4 4 CPU CONTROLLER 6 BRAKER SIG 6 2 1
3 GrW G11 B
CN-24 CL-2 5 5 FUSE 7 SPARE SW 7 1 DIODE
B G5 G1 B
BW 12 6 6 GND 8 SPARE SW 8
2 Gr 1 1 Gr Br 94 BRAKER SOL.
Gr 11 7 7 FUSE 9 START KEY (START SIG) 9
1 R 8 8 R R 93
8 8 ILLUMINATION 10 START KEY (ACC) 10
CS-1 9 W V 92
SPEAKER-RH 8 Gr 9 9 SWITCH PANEL 11 START KEY (BR) 11
CIGARLIGHT 10 Br W 18A
CN-23 10 10 SWITCH PANEL 12 START KEY (COM) 12
10 11 V
BOr
2 CN-48 11 11 WASHER PUMP CN-7 CN-12 CL-5
9 16 12 L R 6 G2 B B 2 2 B
Or Or
1 DOOR SW 1 12 12 CPU CONTROLLER 1 HEAD LIHGT SIG 1 2 1
15 CS-52 V 91 91 V V 1 1 V
h 2
WOr
Gr 1E
2 WORK LIHGT SIG 2 1 2
SPEAKER-LH W 82
9 10 10 3 WIPER DRIVE SIG 3
G 28
HOUR METER 9
Br 44
CL-1 4 PRE HEAT SIG 4
8 Gr 8
L 90 WORK LAMP
CN-138 8 5 SW PANEL 24V 5
CN-27 1
Or 89
4 Y Gr 14 6 7 6 CABIN LIGHT SIG 6 2A B
N.C 1 2 24V A 2 B G8 1
24V Gr 88
BW 12 B G6 6 7 HEAD LIHGT 24V 7 1A V
GND B 7 B G9 2
S.R- 2 ROOM LAMP Or 22 5 5
Y 87
12V C
8 WORK LIHGT 24V 8
S.R- 3 12V 1 L 79 CL-6
BOr 10 4 9 WASHER SIG 9
S.L- 4
DC/DC CONVERTER 3
B G54
10 GND 10
S.L- 5 CN-10 NO. DESTINATION L 12
CN-5 OrW 28
1 V 2 11 TRAVEL ALARM SIG 11
N.C 6 1 1 FUSE G 28 13 L
CN-139 1 1 SWITCH PANEL R 86
R 2 2 R 1 12 CABIN LIGHT 24V 12
ILL+ 7 2 2 ILLUMINATION 22 2 2 NC
Or
Gr 11
3 2 SPARE SW 17 Br 13 13
S.R+ 8 3 B G7 3 3 FUSE CR-36
3 2B
1 29 R 14 14 L
S.R+ 9 4 4 GND 4 4 FUSE 20
30
RW 16
14 Gr 15 15 L 87a 87 85
ACC 10 5 5 5 5 FUSE 20A
86
Y 4A 4 Y 12V SOCKET
B+ 11 6 6 FUSE 15 WOr
6 6 CPU CONTROLLER RH CONSOL CN-2 107 V
87
Or 9
7 7 16 Or GrW 30 62 YW
S.L+ 12 CN-56 7 7 FUSE 1 ENG OIL PS 1 85
5 B Br 17 21 SH
S.L+ 13 8 8 GND POWER IG(24V) 1 8 8 CPU CASE EARTH 2 NC 2 87a 30 86
B 5 B
GND 14 9 9 18 18 B
GND 2 9 9 GND 3 NC 3
6 G
10 10 BEACON SW Y 19 19 Y PRE-HEAT RY
CN-143 7 Or
RX 3 10 10 CPU CONTROLLER 4 NC 4
L 20 20 L VW 85
L 14 11 11 SWITCH PANNEL 11 11 CPU CONTROLLER 5 AC COMP
R1 1
TX 4 5
Y 13 12 12 OrW 35
R2 2 CLUSTER 12 12 NC 6 OIL FILTER 6
Or 49
13 13 NC 7 EPPR 7
CASSETTE RADIO Br 75
15
CABIN HARNESS 14 14 NC 8 EPPR 8
CN-144 15 15 NC
NC 1
HARNESS ENG REAR
L 14
R1 2
NO. DESTINATION CN-6
NC 3 CL-9 Or 1
Y 13 1 QUICK COUPLING SW 1 CN-140
7 Or Y 21 21 Y
R2 4 2 2 QUICK COUPLING SW 2 2
5
3 B G13 B
NC 1
RW 16 3 NC 3 1
24V OUTPUT 6
V 1 4 NC 4 DO-5
IG 24V INPUT 7 CABIN LIGHT GrW 10 10E GrW QUICK CLAMP
5 WIPER MOTOR 24V 5 2
8 B G52 80A V
NC
2A
CL-8 6 GND 6 1
R
ILLUMINATION 9 7A Or Gr 83
2 7 CIGARLIGHTER 24V 7 DIODE
NC 10 3A B R 6A
B 5A 1 8 CIGARLIGHTER ILL. 8
GND 11 W 82
9 WIPER DRIVE SIG 9 CN-22
NC 12 Br 81 10A GrW
CL-7 10 INT. SIG 10 2 M
6 G V 80 80 V
REMOCONE 11 WASHER PUMP 11 1
3B B M
12 NC 12 WASHER P/P
BEACON LAMP CN-5 CR-46
CS-5 L 79 118 BW
CS-26A B 8 1 WASHER SIG 1 1 2 1
1 110A G
Gr 5A 2 NC 2 2
2 Y 9
2 Br 77 11E G
CS-54 1
Gr 18A 3 CLUSTER 24V 3 3
B G2 R 58 119 L
10 HORN SW 4 WIPER MOTOR CONT. 4 4 4 3
9 10
9
L 7A BREAKER SW
13 GOr
CN-142 RH HARNESS 5 CONVERTOR 24V 5
Gr 78
A + WOr 61 FUEL HEATER RY
CD-18 8 CS-26 12 W 6 HOUR METER SIG 6
8 Gr 18 B S Or 8
GrW 1 6 7 1 11 B 7 HOUR METER 24V 7
CN-147
Pa 2 B 19 Gr 5 C - CN-9 NO. DESTINATION SH 70 G46 B
6 2 8 B 8 SHIELD 8 A
7 Or 20 ACCEL DIAL 1 1 GND B 113 119 L
5 5 9 Y 9 CLUSTER GND 9 B
ENG OIL PS 1 BREAKER SW 2 2 HORN RELAY Y 68
4 32 BrW 10 CLUSTER SERIAL+ (RX) 10
3 3 FUEL WARMER L 69 FUEL HEATER
CN-28 3 10 Br 11 CLUSTER SERIAL- (TX) 11
GW 3 4 WIPER CONTROLLER
1
Gr 14 4
2 11 B 12 NC 12
L 7 5 5 CPU CONTROLLER
1 12 W 13 13
6 6 CPU CONTROLLER
CN-2 NO. DESTINATION SPARE SW 13 GOr 14 14
AC COMP 7 7 CPU CONTROLLER
1 GrW
CS-23 15
1 1 CPU CONTROLLER
14 Gr 15
B G1 8 8 NC
CD-19 10
Pa YOr 4
2 2 NC 9 10
G 6A RH SIDE 37A VW B G41
9 CN-8
3 3 CPU CONTROLLER 15 G
8 1 1 NC NO. DESTINATION CN-4
4 4 SHIELD EARTH 8 7
3 GW
L
2 2 NC B G63 CN-92
OIL FILTER SW 5 5 NC 2
6 7
1 POWER MAX SW 1
4 YOr
Y 16 16 Y
6 3 3 FUSE Y 34
CN-75 6 6 CPU CONTROLLER 6 G 2 POWER MAX SW 2
Or 5 5 Or 7 B G62
5 5 4 4 BEACON LAMP 3
2 7 7 CPU CONTROLLER 1 17 Or 3 O/T DECEL SW
Br 6 6 Br
4 5 5 FUSE Gr 45
1 8 8 NC 4 O/T DECEL SW 4
18 Gr
3 6 6 BRAKER SOL 5 NC 5
EPPR VALVE G 6 19 B
B G64
2 7 7 NC 6 SAFETY SW (Com) 6 CN-68
HARNESS ENG.REAR 20 Or

23
8 8 FUSE 109 R
1
7 SAFETY SW (NC) 7 2
21 Br
G 76 76 G SAFETY SOL
BEACON LAMP SW 9 9 SAFETY RELAY 8 SAFETY SW (NO) 8 1

B
22 R
10 10 POWER RELAY
CS-27 23 V
LH CONSOL
B G3 11 11 DIODE(DO-2) CR-5
10 24 W 17 Gr
9 10 12 12 FUSE 30
Gr 5A
CN-80 9 94 Br 87a 87 85
CR-24 G 15 NO. DESTINATION CN-3 86
8
CN-7 Gr 17 15H LW
GrW 11 8 25 R 1 START RY 1 87
6 7 1 1 HEAD LAMP B G12 37 VW
2 4 V 2 START RY(GND) 2 85
6 2 2 WORK LAMP W 16
GLOW HEATER Or 17 26 W 3 ALT(I) 3 87a 30 86
7
5 5 3 3 WIPER CONTROLLER
PRE-HEATER RY 1 Or 17E 27 Br 4 NC 4 SAFETY RY
4 4 4 CPU CONTROLLER
Or 17F 28 L 5 NC 5
3 5 5 FUSE G 32
3 Or 6 WATER TEMP SENDOR(S) 6
FROM: BATT. RY 2 6 6 CABIN LIGHT B 12E
CN-81
GY 5 29 Gr 7 WATER TEMP SENDOR(G) 7 19A Y
7 7 FUSE LW 15A 1
STARTER CN-45 1
2 Y 8 ALT(R) 8 51 V
8 8 FUSE V 107 2
B+ BREAKER SW 30 L 9 PRE-HEAT RY 9
CR-23
M BOr 1 1 BOr
CN-3 NO. DESTINATION
CS-84 G1 B
9 9 WIPER CONTROLLER
10 TACHO SENSOR 10
Y 67
TRAVEL BZ
1 1 1 SAFETY RY B G5 10 10 GND L 65
B B 2 2 B 10 31 OrW 11 TACHO SENSOR 11
9 10 11 CPU CONTROLLER
2 2 2 EARTH BrW 32A 11
M 3 WOr 9 1 R 12 NC 12
3 3 CPU&DIODE 12 12 FUSE
8 33 LW
CN-74 START RY 4 4 PRE-HEAT RY 8 13 13 SEAT HEATER HARNESS ENG FRONT
15R 6 7 34 G CN-1
G B+ 5 5 AC COMPRESSOR RELAY 2 14 14 SPARE RW 14
4 Or 6 1 P1,P2,P3 B+ 1
6 CPU,DIODE(DO-1) 15 15 NC
~3 WOr 3 5 B
6 7
5 5
Or 17A
2 NC 2 CN-19B
I 1 7 7 FUSE 1 47 B G41
U R 9 6 W 4
CS-2 3 P1,P2,P3 GND 3
B
1
R 2 8 8 AC COMP RY W 38 Or 53
11 GrW 3 4 PUMP1 PRESS SIG 4 2
ALTERNATOR 9 9 AC COMP RY Br 39
H 0 I

24 W
7 Y 2 1 5 PUMP2 PRESS SIG 5
10 10 AC COMP RY BrW 32 23 V V 40 CN-19 CN-19A
CD-8 8 6 PUMP3 PRESS SIG 6
0, I

L 1 2 75 Br Br 48
Or 4 11 11 AC COMP RY 22 R 1 1
2 Or Or
H

C FUEL WARMER 3 49 50
1
B 5 12 12 AC COMP RY
CS-82
HARNESS PUMP PS 2 2
BR ACC

4
B

1 2
B G6 21 Br
WATER TEMP 10 5 3
9 10
DO-4 LW 33A CD-10
CD-17 6 W 9 6 L
1 36
ST C

Y 7 8 5 Pa
1 9 R B G44
rp

2 8 6
m

L 8 6 7
2 2
DIODE Y 16A START KEY SW
6
AIR CLEANER SW
TACHO SENSOR 7
5 5
CN-116
1A R
1 17 CABIN LIGHT 24V
4 CD-6
HARNESS ENG.FRONT 3
1 R
16 CABIN LIGHT 24V R 31
10 Br Pa 1

53
8E
LW 33 15 INT. SIG B G21
2 31 OrW 2
14 TRAVEL ALARM

Or
1

Or
G4 B SH42
13 GND TRAVEL PS
HEAT SEAT 30 L
12 WASHER SIG
CS-83 2A Y B

2
CN-47
SH 70 7
B G7 11 WORK LIGHT 24V
10 2 Y
9 10
G 34A 10 WORK LIGHT 24V
9 29 Gr
9 HEAD LIHGT 24V
8 3A Or
8 8 CABIN LIGHT OUT RESISTOR
6 7 3 Or
2 7 CABIN LIGHT OUT
CS-29 6 28 L
B 1 7 Y 16E 6 POWER 24V
1 5 5 27 Br
108

5 PRE-HEAT
26

Y 2 1
2 4 26 W
4 WIPER MOTOR DRIVE
YW

YW

CN-4 NO. DESTINATION 3 4A V

POWER MAX SW 3 WORK LIGHT OUT

3E

3A
1 B

64
19

55

63

60
4 V

3
1 1 GND 2
2 Y G 34 2 WORK LIGHT OUT
CN-15

CS-19
12A

2 2 CPU CONROLLER 25 R
27

1
2

27
3 3 1 HEAD LIGHT OUT

BrW
B B

GW

LW
118
117
13A

11A

3 GND

8A

W
1 3
12
33

26
34
28
30

14
47
16
38
39
40
31
45

36

13
11
29
25
33
65
67

12

32

55
60
63
61
62

48

57
37
54
64

51
44

35

66

23
68
69

71
72
73

50
SPARE SW

R
Y
66
54

29

Gr 4 4 Gr SWITCH PANEL
2 4 4 CPU CONROLLER

CN-70
G22

CN-88
CN-133
1

1
108

BrOr

2
CN-137
BrOr
OrW

GrW

WOr

WOr

OrW
BrW
GOr
BOr

BOr

GW
GOr

RW

NC
ADJUST BOOM AUTO-IDLE PS

YW

YW

BW

BW

VW
5

LW
5

Gr

Gr

Or

Or
Br

Br

Br
W

W
B

G
W

R
B

B
ONE TOUCH DECEL SW
G

L
V

B
CN-15

G B

73
72
71
57
7
6 6 GND
YW

CS-4 6 V
CD-1

NC
B

CD-2

BW
7
CN-76

5
1

CN-51

Or

CN-50
1

B
2
6

R
10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

B
7 G
1

9
B C A
6 8 8 SAFETY SOL TRAVEL BOOM POWER MAX
C

V
CD-7

B
1

CN-126
PRIORITY MAX FLOW
SIG

G 7
P+
M+

NC
M-

P-

4
1

2
C
CD-37

A
CS-20 LH HARNESS
1
5

HYD TEMP
1

2
2

SAFETY SW
Pa

5 Or FUEL LEVEL

WATER TEMP SENDOR

GND(PRES.SENSOR)

TRAVEL SPEED SOL.

HYD TEMP SENDOR
24V(PRES.SENSOR)
TRAVEL ALARM SW

FUEL LEVEL SENSOR

BOOM PRIORITY SOL

TACHO SENSOR(+)
TACHO SENSOR(-)

ANTI-RESTART RY
POWER MAX SOL.
AIR CLEANER SW

ENG PREHEATER

PROGRAM DUMP
RS232
6

TRAVEL BUZZER
POWER MAX SW

GND (POT&DIAL)

BATTERY 24V(+)
MAX FLOW SOL.
ACCEL DIAL SIG

OVERLOAD SIG
TRAVEL OIL PS

GND (SENSOR)

FUEL WARMER
Pa

P1 PRESS SIG.

P2 PRESS SIG.

P3 PRESS SIG.

O/T DECEL SW

PUMP EPPR(+)
5V (POT&DIAL)

ENG OIL FILTER

PRE-HEAT SW
PUMP EPPR(-)

ACCEL ACT(+)
HOUR-METER

ACCEL ACT(-)
WORKING PS

DC MOTOR CONN.

RS232 (GND)
WORK PS CN-92
ENG OIL PS

GND (MAIN)

SERIAL-RX
ALT LEVEL

SERIAL-TX
POWER IG

RS232 (+)

RS232 (-)
POT-SIG

GND
SAFETY SW
NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC
NC

NC
NC

NC

NC
CPU CONTROLLER

21H74EC55

4-3
MEMORANDUM

4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link〔CN-60〕
Fuse box〔No.1〕 l/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
Power relay〔CR-35(30)]
Fuse box〔No.2〕 I/conn〔CN-10(6)〕 Room lamp〔CL-1(2)〕 Door switch〔CS-1〕
Cassette radio〔CN-27(11)〕
Fuse box〔No.3〕 l/conn〔CN-11(4)〕 AC & Heater controller〔CN -116(3, 4)〕
Fuse box〔No.4〕 I/conn〔CN - 5(4)〕 I/conn〔CN -17(5)〕 Wiper motor controller
〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
Fuse box〔No.5〕 CPU controller〔CN-50(7)〕
Fuse box〔No.6〕 I/conn〔CN-11(5)〕 Relay(Hi, M2)
※ I/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (Battery 1EA) 10~12.5V

② - GND (Battery 2EA) 20~25V
OFF OFF
③ - GND (Battery 2EA) 20~25V
④ - GND (Fusible link) 20~25V

※ GND : Ground

4-5
POWER CIRCUIT

21074EL51

4-6
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal 〔CR-1〕
Battery relay Reset button〔CS-61〕 Fuse box〔No.1〕
I/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
(1) When start key switch is in ON position
Start switch ON〔CS-2(2)〕 I/conn〔CN-8(11)〕 Battery relay〔CR-1〕
Battery relay operating (All power is supplied with the electric component)
Start switch ON〔CS-2(3)〕 I/conn〔CN-8(10)〕 Power relay〔CR-35(86) → (87)〕
Fuse box〔No.12〕 l/conn〔CN-2(5)〕 Fuel cut-off〔CN-79(1)〕
(2) When start key switch is in START position
Start switch START〔CS-2(5)〕 I/conn〔CN-8(9)〕 Safety relay〔CR-5(86) → (30)〕
l/conn〔CN-3(2)〕 Start relay〔CR-23〕
l/conn〔CN-2(4)〕 Fuel cut off〔CN-79(2)〕

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Battery)
② - GND(Start key)
③ - GND(Battery relay M4)
OPERATING START ④ - GND(Starter B+) 20~25V
⑤ - GND(Starter M)
⑥ - GND(Start relay)
⑦ - GND(Battery relay M8)

※ GND : Ground

4-7
STARTING CIRCUIT

21074EL52

4-8
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn〔CN-3(3)〕 CPU alternator level〔CN-51(9)〕
Cluster charging warning lamp(Via serial interface)

(2) Charging flow

Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Reset button〔CN-60〕 Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Battery voltage)
② - GND(Battery relay)
Run ON ③ - GND(Alternator B+ terminal) 20~30V
④ - GND(Alternator I terminal)
⑤ - GND(CPU)

※ GND : Ground

4-9
CHARGING CIRCUIT

21074EL53

4-10
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.14) I/conn〔CN-7(7)〕 Switch panel〔CN-116(9)〕
Fuse box (No.15) I/conn〔CN-7(8)〕 Switch panel〔CN-116(10,11)〕
(1) Head light switch ON
Head light switch ON〔CN-116(1)〕 l/conn〔CN-7(1)]
Head light ON〔CL-4(2)〕: Head lamp ON
l/conn〔CN-10(2)〕 Cassette radio illumination ON〔CN-27(7)〕
l/conn〔CN-11(8)〕 AC & Heater controller illumination ON
l/conn〔CN-6(8)〕 Cigar light〔CL-2〕
(2) Work light switch ON
Work light switch ON〔CN-116(2,3)〕 l/conn〔CN-7(2)〕 l/conn〔CN-12(1)〕
Work light ON〔CL-5(2), CL-6(2)〕

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Head light)

⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦- GND(Switch power output)
⑧ - GND(Work light)

※ GND : Ground

4-11
HEAD AND WORK LIGHT CIRCUIT

21074EL54

4-12
5. BEACON LAMP AND CAB LIGHT CIRCUIT
OPERATING FLOW
1)
Fuse box (No.17) I/conn〔CN-8(3)〕 Beacon lamp switch〔CN-23(6)〕
Fuse box (No.16) I/conn〔CN-7(12)〕 Switch panel〔CN-116(16, 17)〕
Beacon lamp switch ON
(1)
Beacon lamp switch ON〔CS-23(2)〕 Switch lndicator lamp ON〔CS-23(9)〕
l/conn〔CN-8(4)〕 l/conn〔CN-10(10)〕
Beacon lamp ON〔CL-7〕
Cab light switch ON
(2)
Cab light switch ON〔CN-116(7, 8)〕 I/conn〔CN-7(6)〕 I/conn〔CN-10(11)〕
Cab light ON〔CL-8(2), CL-9(2)〕

CHECK POINT
2)
Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Beacon lamp)

⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦ - GND(Switch power output)
⑧ - GND(Cab light)
※ GND : Ground

4-13
BEACON LAMP AND CAB LIGHT CIRCUIT

21074EL55

4-14
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn〔CN-7(5)〕 Switch panel〔CN-116(6)〕
Fuse box (No.4) I/conn〔CN-5(4)〕 I/conn〔CN-17(5)〕 Wiper motor controller〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
Fuse box (No.13) I/conn〔CN-6(5)〕 l/conn〔CN-17(4)〕 Wiper motor controller〔CN-141(6)〕
Washer pump〔CN-22(2)〕
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ON〔CN-116(15)〕 〔CN-9(4)〕 I/conn
I/conn 〔CN-6(10)〕 I/conn 〔CN-17(8)〕
Wiper motor controller〔CN-141(10) → (3)〕 Wiper motor intermittently operating〔CN-21(6)〕
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON〔CN-116(4)〕 I/conn〔CN-7(3)〕 I/conn〔CN-6(9)〕 I/conn 〔CN-17(2)〕
Wiper motor controller〔CN-141(2) → (4)〕 Wiper motor operating〔CN-21(2)〕
(4) Washer switch ON
Washer switch ON〔CN-116(12)〕 I/conn〔CN-7(9)〕 I/conn〔CN-5(1)〕 I/conn〔CN-17(7)〕
Wiper motor controller〔CN-141(9) → (8)〕 I/conn〔CN-17(6)〕 I/conn〔CN-6(11)〕
Washer pump〔CN-22(1)〕 Washer operating
Fuse box(No.13) I/conn〔CN-6(5)〕 I/conn〔CN-17(4)〕
Wiper motor controller〔CN-141(6) → (4)〕 Wiper motor operating〔CN-21(2), Low speed〕
(5) Auto parking(When switch OFF)
Switch OFF〔CN-116(15)〕 Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Fuse box)
24V
② - GND(Switch power input)
③ - GND(Switch power output)
STOP ON 0 ~ 5V
④ - GND(Wiper Power input)
⑤ - GND(Wiper power output)
0 or 24V
⑥ - GND(Wiper motor)
※ GND : Ground

4-15
WIPER AND WASHER CIRCUIT

21074EL56

4-16
CONTROLLER CIRCUIT

21074EL57

4-17
MONTORING CIRCUIT

21074EL58

4-18
ELECTRIC CIRCUIT FOR HYDRAULIC

21074EL59

4-19