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SERVICE NOTES

  SERVICE NOTES
  SERVICE NOTES CM-500/400/300
  SERVICE NOTES CM-500/400/300
  SERVICE NOTES CM-500/400/300
  SERVICE NOTES CM-500/400/300
  SERVICE NOTES CM-500/400/300
  SERVICE NOTES CM-500/400/300
  SERVICE NOTES CM-500/400/300
CM-500/400/300
CM-500/400/300
CM-500/400/300
CM-500/400/300

CM-500/400/300

  SERVICE NOTES CM-500/400/300 Structure & Spare Parts Electrical Section Replacement of Main Parts

Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Supplement

Contents

1 Structure & Spare Parts

1-1

COVERS FRAME X/Y DRIVE UNIT CARRIAGE CHASSIS PINCH ROLLER OTHERS STAND

 

1

1-2

2

1-3

4

1-4

5

1-5

6

1-6

7

1-7

8

1-8

8

2

Electrical Section

2-1

WIRING MAP MAIN BOARD ASS'Y POWER BOARD ASS'Y OTHER CIRCUIT BOARDS

 

9

2-2

10

2-3

14

2-4

16

3

Replacement of Main Parts

 

3-1

PEN CARRIAGE ASSEMBLY_REMOVING CARRIAGE WIRE_REMOVING PINCH ROLLER_FIXING CUTTER PROTECTION_FIXING

17

3-2

20

3-3

23

3-4

23

4 Adjustment

 

4-1

Special Tool Service Mode HOW TO UPGRADE FIRMWARE TOOL HEIGHT ADJUSTMENT SPACER BED ADJUSTMENT TOOL PRESSURE ADJUSTMENT WIRE TENSION ADJUSTMENT MOTOR BALANCE ADJUSTMENT CALIBRATION

25

4-2

26

4-3

28

4-4

29

4-5

31

4-6

34

4-7

37

4-8

39

4-9

42

4-10 SOFTLANDING ADJUSTMENT 4-11 SEPARATING KNIFE ADJUSTMENT

45

48

5

Supplemental Information

 

5-1

OPERATIONAL SEQUENCE SENSOR MAP

 

51

5-2

52

6

Troubleshooting

 

6-1

TROUBLESHOOTING

 

53

7

Supplement

7-1

MAINTENANCE CHECK LIST INSTALLATION CHECK SHEET SPECIFICATIONS

55

7-2

56

7-3

56

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Second Edition

CM-500/400/300 '02.AUG

1

2

3

4

5

6

7

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright © 2002 ROLAND DG CORPORATION

Printed in Japan

in whole or in part, of this manual is prohibited. Copyright © 2002 ROLAND DG CORPORATION

4501-01

To Ensure Safe Work

To Ensure Safe Work

About

andTo Ensure Safe Work To Ensure Safe Work About Notices Used for instructions intended to alert

To Ensure Safe Work To Ensure Safe Work About and Notices Used for instructions intended to

Notices

Used for instructions intended to alert the operator to the risk of death or severe

Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.

 

Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly.

* Material damage refers to damage or other adverse effects caused with respect to the

* Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols

The symbol alerts the user to important instructions or warnings. The specific meaning

The

The symbol alerts the user to important instructions or warnings. The specific meaning

symbol alerts the user to important instructions or warnings. The specific meaning

of the symbol is determined by the design contained within the triangle. The symbol at left

means "danger of electrocution."

The symbol alerts the user to items that must never be carried out (are forbidden).

The

The symbol alerts the user to items that must never be carried out (are forbidden). The

symbol alerts the user to items that must never be carried out (are forbidden). The

specific thing that must not be done is indicated by the design contained within the circle.

The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing

The

The symbol alerts the user to things that must be carried out. The specific thing that

symbol alerts the user to things that must be carried out. The specific thing that

must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

Turn off the primary power SW before servicing. About the Labels Affixed to the Unit
Turn off the primary power SW before servicing. About the Labels Affixed to the Unit

Turn off the primary power SW before servicing.

About the Labels Affixed to the Unit

About the Labels Affixed to the Unit

These labels are affixed to the body of this product. The following figure describes the location.

this product. The following figure describes the location. The wiring terminal intended for connection of the

The wiring terminal intended for connection of the protective earthing conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.

the cable of this terminal except the time of replacement. Electric charge. Do not touch when

Electric charge. Do not touch when power is on.

In addition to the

charge. Do not touch when power is on. In addition to the and 8 kgf•cm Torque

and

Do not touch when power is on. In addition to the and 8 kgf•cm Torque :
8 kgf•cm Torque
8
kgf•cm
Torque

: Tips and advice before the adjustment.

: Indicates tightening torque.

symbols, the symbols shown below are also used.

Indicates amount for Pen Pressure and Tension.the adjustment. : Indicates tightening torque. symbols, the symbols shown below are also used. : Indicates

:

Indicates clearance.tightening torque. symbols, the symbols shown below are also used. Indicates amount for Pen Pressure and

:

-- MEMO --

1 Structure & Spare Parts

1-1 COVERS

1 ** column shows as below. If the part is not used, it is blank.
1
** column shows as below.
If the part is not used, it is blank.
If the part is used, it is marked "
".

**

**

CM-300

CM-400

CM-500

PARTS LIST-Main Parts-

 
 

Parts No.

Parts Name

 

**

1

22245101

COVER,DUST PNC-960

 

•••

 

2

22025264

COVER,FRONT CM-300

   

3

22025265

COVER,FRONT CM-400

     

4

22025266

COVER,FRONT CM-500

   

5

22025279

COVER,RAIL CM-300

   

6

22025280

COVER,RAIL CM-400

     

7

22025281

COVER,RAIL CM-500

   

8

22025268

COVER,SIDE R CM-500

 

•••

 

9

22325106

HINGE,001

 

•••

 

10

22325113

HINGE,006

 

•••

 

11

21645101

HOOK,INT SW CM-500

 

•••

 

12

22535113

LABEL,BLIND CM-500 NO.889

 

•••

 

13

22535108

LABEL,CAMM-1.PRO NO.873

 

•••

 

14

22535107

LABEL,CORPORATE MARK

 

•••

 

15

22805285

ASS'Y,LCD CM-500

 

•••

 

16

22665243

SHEET,LCD CM-500

 

•••

 

17

7450123020

PANEL BOARD ASS'Y

 

•••

 

18

22055356

PLATE,F COVER CM-500

 

•••

 

19

22055357

PLATE,HINGE CM-500

 

•••

 

20

22715149

SATY,LCD BOARD CM-500

 

•••

 

21

22715148

SATY,PANEL BOARD CM-500

 

•••

 

22

22075116

SET,COVER SIDE L CM-500

 

•••

 

23

22665241

SHEET,PANEL SW CM-500

 

•••

 

24

11879113

ABSORBER,SJ-5007

 

•••

 

PARTS LIST

-Supplemental Parts-

   

Parts Name

1

TAPE NITTO#500 (CUT WHEN USING)

5X70

2

LABEL CAMM-1 WARNING

NO.453

 

SCREW BINDNG HEAD

BC 2.6X4

4

SCREW W-SEMS

BC 3X8

5

SCREW BINDNG HEAD

Cr 3X4

 

SCREW W-SEMS

Cr 3X6

7

SCREW BINDNG HEAD P-TIGHT

BC 4X10

8

SCREW PAN HEAD+F WASHER

Ni 3X6

3

6

** 9 --> CM-300 (L), CM-400 (M), CM-500 (M) **10 --> CM-300 (R), CM-400 (L)(R), CM-500 (L)(R)

1

Structure & Spare Parts

1-2 FRAME

1
1

1 Structure & Spare Parts

 

PARTS LIST-Main Parts-

   

PARTS LIST

-Supplemental Parts-

 

Parts No.

Parts Name

 

**

   

Parts Name

1

11879107

ABSORBER TK-12

 

•••

 

1

BUSH ROLL

3X4

2

22805283

ASS'Y,GRIT ROLLER CM-300

   

2

CLAMP WIRE PLWS-1U

 

3

22805295

ASS'Y,GRIT ROLLER CM-400

 

 

3

LABEL CAMM-1 WARNING

NO.453

4

22805294

ASS'Y,GRIT ROLLER CM-500

   

4

RIVET FASTENER P2655B

 

5

22175870

BEARING 10-19ZZ

 

•••

 

5

SCREW BINDNG HEAD

BC 3X6

6

22115106

BEARING HOUSING A

 

•••

 

6

SCREW BINDNG HEAD P-TIGHT

BC 3X6

7

22005117

BED,TYPE 2 CM-300

   

7

SCREW HEXAGONAL CAP

BC 3X12

8

22005118

BED,TYPE 2 CM-400

 

 

8

SCREW HEXAGONAL CAP+FW

Cr 4X12

9

22005119

BED,TYPE 2 CM-500

   

9

SCREW PAN HEAD+F WASHER

Cr 3X4

**

10

21985118

BRACKET,SENSOR CM-500

 

•••

 

0

SCREW SOCKET SET WP

Cr 3X3

10

21985122

BRACKET,SENSOR 2 CM-500

 

•••

 

{

SCREW W-SEMS

BC 3X12

11

22165165

COLLAR

 

•••

 

}

SCREW W-SEMS

BC 3X40

12

22025274

COVER,GUIDE F CM-300

   

q

SCREW W-SEMS

BC 3X6

13

22025275

COVER,GUIDE F CM-400

     

w

 

SCREW W-SEMS

BC 4X8

14

22025276

COVER,GUIDE F CM-500

   

e

TAPE NITTO#500(CUT WHEN USING)

10X40

15

22025271

COVER,GUIDE R CM-300

   

r

TAPE

3M FILAMENT(CUT WHEN USING)

W20X125

16

22025272

COVER,GUIDE R CM-400

     

t

 

SCREW BINDNG HEAD

Cr 3X4

17

22025273

COVER,GUIDE R CM-500

   

y

PIN SPRING

SUS 2.5X8

18

21715104

FAN,SCIROCCO 109BF24HA2-10

 

•••

   

19

12399329

FILTER(E),SN-12

 

•••

 

20

22115748

FRAME,CABLE CM-300

   

21

22115749

FRAME,CABLE CM-400

 

 

22

22115750

FRAME,CABLE CM-500

   

23

22115744

FRAME,GUIDE RAIL CM-400

 

   

** There are old and new type.

 

24

22115745

FRAME,GUIDE RAIL CM-500

   

 

Use equivalent type to BED type.

25

22115746

FRAME,L CM-500

 

•••

   

26

22115747

FRAME,R CM-500

 

•••

 

27

22045160

GEAR COVER

 

•••

 

28

21685117

GEAR,H150S15(B8)

 

•••

 

29

22535119

LABEL,CAUTION LEVER BRAKE #894

 

•••

 

30

22535116

LABEL,G-ROLLER180 CM500 NO.892

 

•••

 

31

22535115

LABEL,G-ROLLER20 CM500 NO.891

 

•••

 

32

22535114

LABEL,SET FILM CM-500 NO.890

 

•••

 

33

22505122

LABEL,WARNING FUSE REPLACE#347

 

•••

 

34

21545135

PAD,CUTTER CM-300

   

35

21545136

PAD,CUTTER CM-400

 

 

36

21545137

PAD,CUTTER CM-500

   

37

15229754

PAPER SENSOR

 

•••

 

39

22055350

PLATE,CABLE CM-500

 

•••

 

40

22055353

PLATE,SHUTTER L CM-400

 

 

41

22055348

PLATE,SHUTTER L CM-500

   

42

22055349

PLATE,SHUTTER R CM-500

 

•••

 

43

22185348

RAIL,GUIDE CM-300

   

44

22185349

RAIL,GUIDE CM-400

 

 

45

22185350

RAIL,GUIDE CM-500

   

46

22075111

SET,G-ROLLER CM-300

   

47

22075112

SET,G-ROLLER CM-400

 

 

48

22075113

SET,G-ROLLER CM-500

   

49

22295164

SHAFT,Y DRIVE CM-300

   

50

22295165

SHAFT,Y DRIVE CM-400

 

 

51

22295166

SHAFT,Y DRIVE CM-500

   

52

22325419

SUPPORT,CABLE CM-400

 

 

53

22325420

SUPPORT,CABLE CM-500

   

54

22115761

FRAME,GUIDE RAIL CM-300

   

1

1

Structure & Spare Parts

1-3 X/Y DRIVE UNIT 1
1-3 X/Y DRIVE UNIT
1

PARTS LIST-Main Parts-

 

PARTS LIST

-Supplemental Parts-

 

Parts No.

Parts Name

 

**

   

Parts Name

1

22805286

ASS'Y,CABLE CARD 26P 350L BB

 

•••

 

1

BINDER T-18L

 

2

22805293

ASS'Y,MOTOR XY CM-500

 

•••

 

2

PIPE POLY

4X8X10

3

22355657

BASE,Y MOTOR CM-500

 

•••

 

3

RING E-RING

ETW-6

4

22175815

BEARING F8-16ZZ

 

•••

 

4

SCREW BINDNG HEAD

BC 2.3X8

5

13169102

COVER SW R (AVT3234)

 

•••

 

5

SCREW BINDNG HEAD

BC 3X4

6

22025270

COVER,INT SW CM-500

 

•••

 

6

SCREW BINDNG HEAD P-TIGHT

Cr 3X8

7

12399333

FILTER(E) E04SR200935A

 

•••

 

7

SCREW FLANGE SOCKET

Cr 3X8

8

12399327

FILTER(E),FRC-46-12

 

•••

 

8

SCREW HEXAGONAL CAP

BC 3X16

9

21995108

FLANGE,MOTOR CM-500

 

•••

 

9

SCREW HEXAGONAL CAP

BC 4X10

10

21685116

GEAR,H235S20(B8)

 

•••

 

0

SCREW HEXAGONAL CAP

BC 4X6

11

7450123010

INTERFACE BOARD ASS'Y

 

•••

 

{

SCREW HEXAGONAL CAP

Cr 4X8

12

12399102

MAGNET CATCH TL-105

 

•••

 

}

SCREW PAN HEAD

BC 4X14

13

22055354

PLATE,ORG CM-500

 

•••

 

q

SCREW W-SEMS

BC 3X12

14

12179723

PULLEY WITH BEARING

 

•••

 

w

SCREW W-SEMS

BC 3X6

15

21975106

PULLEY,HD42.2 S16(B30C35.5)

 

•••

 

e

SCREW W-SEMS

BC 4X8

16

22145122

SHAFT STAY NO.1

 

•••

 

r

WASHER FLAT

BC 3X8X0.5

17

22145345

SHAFT,PULLEY PNC-1860

 

•••

 

t

WASHER FLAT

Cr 4X8X1.0

18

22035318

STAND OF IDLE PULLEY

 

•••

 

19

22135346

STOPPER,CAM CM-500

 

•••

 

20

21945119

WIRE,CM-300

   

21

21945120

WIRE,CM-400

 

 

22

21945121

WIRE,CM-500

   

1-4 CARRIAGE

1-4 CARRIAGE 1 Structure & Spare Parts 1 PARTS LIST-Main Parts-   PARTS LIST -Supplemental Parts-

1 Structure & Spare Parts

1

PARTS LIST-Main Parts-

 

PARTS LIST

-Supplemental Parts-

 

Parts No.

Parts Name

 

**

   

Parts Name

1

22805288

ASS'Y,CARRIAGE CM-500

 

•••

 

1

BUSH ROLL

2X4

2

22805292

ASS'Y,CLAMP BLADE CM-500

 

•••

 

2

BUSH ROLL

3X5.5

3

22805291

ASS'Y,HOLDER BLADE CM-500

 

•••

 

3

CUSHION FELT(WH)

W10XL30

4

22805287

ASS'Y,PLATE CAM SLIDE CM-500

 

•••

 

4

RIVET FASTENER P2655B

 

5

22355656

BASE,CUTTER CM-500

 

•••

 

5

SCREW BINDNG HEAD

BC 3X6

6

21815101

BOLT,PENHOLDER

 

•••

 

6

SCREW BINDNG HEAD

Cr 2.6X4

7

23475147

CABLE-CARD 8P 1615L BB

   

7

SCREW FLAT HEAD

BC 3X6

8

23475148

CABLE-CARD 8P 1905L BB

 

 

8

SCREW HEXAGONAL CAP

BC 4X6

9

23475149

CABLE-CARD 8P 2100L BB

   

9

SCREW TRUSS HEAD

BC 2X6

10

7450123030

CARRIAGE BOARD ASS'Y

 

•••

 

0

SCREW W-SEMS

BC 3X8

11

22025269

COVER,CARRIAGE CM-500

 

•••

 

{

SCREW W-SEMS

BC 3X10

12

22175828

GUIDE BEARING 2

 

•••

 

}

SCREW W-SEMS

BC 3X12

13

22175343AS

GUIDE BEARING ASS'Y

 

•••

 

q

SCREW W-SEMS

BC 3X6

14

22205134

HOLDER,PEN

 

•••

 

w

WASHER OUT SIDE TEETH

Cr M4

15

22285503

NUT,PENHOLDER

 

•••

 

e

WASHER FLAT

Cr 3X6X0.5

16

22055350

PLATE,CABLE CM-500

 

•••

 

17

7450123040

REED SW BOARD ASS'Y

 

•••

 

18

21495115

SCREW,BLADE SET CM-500

 

•••

 

19

22175122

SPRING,BACKUP PNC-960

 

•••

 

20

22175154

SPRING,BLADE UP CM-500

 

•••

 

21

22175155

SPRING,SCREW CM-500

 

•••

 

22

22715150

STAY,AUTO CUTTER CM-500

 

•••

 

23

22715147

STAY,CARRIAGE BOARD CM-500

 

•••

 

1

Structure & Spare Parts

1-5 CHASSIS

1
1

PARTS LIST-Main Parts-

 
 

Parts No.

Parts Name

 

**

26

22165163

SPACER,BED UPPER CM-500

 

1

13429746

AC INLET SUP-J3G-E

 

•••

 

27

7450123050

TRANS BOARD ASS'Y

 

•••

 

2

23465134

CABLE-ASS'Y POWERSIGNAL

 

•••

 

28

22455108U0

TRANSFORMER-PW PNC-1860

 

•••

 

3

23465157

CABLE-ASSY JUNBIWIRE A PNC-960

 

•••

 

29

23505898

WIRE,B GRX-410

 

•••

 

4

23505322

CABLE-ASSY JUNBIWIRE D PC-50

 

•••

 

30

23505899

WIRE,C GRX-410

 

•••

 

5

23505323

CABLE-ASSY JUNBIWIRE E PC-50

 

•••

 

31

22505242

LABEL,EARTH MARK-1 NO.E-580

 

•••

 

6

23465138

CABLE-ASSY JUNBIWIRE F PNC-1210

   

7

23465146

CABLE-ASSY JUNBIWIRE F PNC-1410

 

 

8

23465136

CABLE-ASSY JUNBIWIRE F PNC-1860

   

9

23505413

CABLE-ASSY POWER CM-500

 

•••

 

PARTS LIST

-Supplemental Parts-

 

10

22815128

CHASSIS,CM-300

       

Parts Name

11

22815129

CHASSIS,CM-400

 

 

1

CLAMP WIRE PLWS-1U

 

12

22815130

CHASSIS,CM-500

   

2

LABEL FUSE SEAL

 

13

12399330

FILTER(E) SN-14

 

•••

 

3

NUT HEXAGONAL

Cr M4

14

12559567

FUSE 5X20 CEE-1AT WICKMANN

 

•••

 

4

SCREW BINDNG HEAD

SUS 4X5

 

15

12559570

FUSE 5X20 CEE-2AT (220-240V)

 

•••

 

5

SCREW BINDNG HEAD P-TIGHT

Cr 3X8

16

12559570

FUSE 5X20 CEE-2AT WICKMANN

 

•••

 

6

SCREW HEXAGONAL CAP+FW

Cr 4X12

17

12559574

FUSE 5X20 CEE-5AT WICKMANN

 

•••

 

7

SCREW OVAL HEAD

BC 3X8

18

12559444

FUSE 5X20 SB4 (100.117V)

 

•••

 

8

SCREW SEMS

Cr 3X10

19

12189835

HOLDER-FUSE BM-SS-I-14

 

•••

 

9

SCREW W-SEMS

BC 3X6

20

22505244

LABEL,FLASH-LIGHTING NO.E-582

 

•••

 

0

SCREW W-SEMS

BC 3X8

21

22535117

LABEL,POWER CM-500 NO.893

 

•••

 

{

SCREW W-SEMS

BC 4X6

22

7450118000

MAIN BOARD ASS'Y

 

•••

 

}

SCREW W-SEMS

BC 4X8

23

7450120000

POWER BOARD ASS'Y

 

•••

 

q

SPACER PS-4-01

 

24

13129170

POWER SW AJ7201B

 

•••

 

w

SPACER PS-8-01

 

25

22165162

SPACER,BED LOWER CM-500

 

e

WASHER IN SIDE TEETH

Cr M4

1-6 PINCH ROLLER

1 Structure & Spare Parts

1
1

PARTS LIST-Main Parts-

 
 

Parts No.

 

Parts Name

**

1

22805289

ASS'Y,P-ROLLER M CM-500

2

22805290

ASS'Y,P-ROLLER L R CM-500

•••

 

3

22175847

GRX-450 PINCHROLL

4

22145404

LEVER OF PINCH ROLL

•••

 

5

22395125

MAGNET

•••

 

6

22145831

PIN NO.1

•••

 

7

22145832

PIN NO.2

214-832

•••

 

8

22115722

PINCH ROLL FRAME

•••

 

9

22175105

PINCH ROLL SPRING

•••

 

10

22175877

PINCH ROLLER

•••

 

11

22145616

PNC-900 SET LEVER

•••

 

12

22175157

SPRING,C P-ROLLER CM-500

PARTS LIST

-Supplemental Parts-

Parts Name

1

RING E-RING

ETW-3

2

WASHER FLAT

Cr 4.3X7X0.5

1

Structure & Spare Parts

1

1-7 OTHERS

1 2 34 5 6 7 PARTS LIST-Main Parts- Parts No. Parts Name ** ENGLISH
1
2
34
5
6 7
PARTS LIST-Main Parts-
Parts No.
Parts Name
**
ENGLISH
JAPANESE
1 A.C. CORD (117V)
13499109
•••
2 AC CORD (240VA)
23495124
•••
11
12
13
3 AC CORD 100V 3P
23495214
•••
4 AC CORD KP-610 240VE.BS
13499111
•••
5 AC-CORD 220V
23495125
•••
6 ADAPTER PLUG
13499209
•••
14
7 CABLE-AC 3P CHINA 10A/250V S
13439801
•••
8 CARTON,SET 2 CM-300
22605294
9 CARTON,SET 2 CM-400
22605295
10 CARTON,SET 2 CM-500
22605296
11 MANUAL,USE EN CM-500
26015177
•••
12 MANUAL,USE JP CM-500
26015176
•••
13 TWEEZERS PTS-01
12569656
•••
14 BLADE,OLFA AUTO CUTTER XB10
11849102
•••
8,9,10
5
5

1-8 STAND

7

21,22,23 17 1,2,3 24
21,22,23
17
1,2,3
24

29

13

8,9,10 5 1-8 STAND 7 21,22,23 17 1,2,3 24 29 1 3 14 9 25 20

14

9

25

8,9,10 5 1-8 STAND 7 21,22,23 17 1,2,3 24 29 1 3 14 9 25 20

20

PARTS LIST-Main Parts-

 
 

Parts No.

Parts Name

 

**

1

22805300

ASS'Y,SHAFT SHEET PNS-300

   

2

22805297

ASS'Y,SHAFT SHEET PNS-400

 

 

3

22805299

ASS'Y,SHAFT SHEET PNS-500

   

4

22805296

ASS'Y,STOPPER SHEET ROLLER

 

•••

 

5

22805298

ASS'Y,STAND LEG PNS-500

 

•••

 

6

11819104

BOLT,HEXAGON SOCKET HEAD6*70BC

 

•••

 

7

21985119

BRACKET,MOUNTINGFIXTURE PNS500

 

•••

 

8

12159562

BUSH,5.2*L7.5*T0.4

 

•••

 

9

12339109

CAP PNS-186

 

•••

 

10

22605286

CARTON PNS-300

   

11

22605285

CARTON PNS-400

 

 

12

22605284

CARTON PNS-500

   

13

21665104

HANGER,L PNS-186

 

•••

 

14

21665105

HANGER,R PNS-186

 

•••

 

15

11499116

M4XL12 C WITH WASHER(OUT DIA.9)

 

•••

 

16

26015175

MANUAL PNS-500

 

•••

 

17

11499108

SCREW, STOPPER RETAINING PNS-186

 

•••

 

18

11499106

SCREW,CAP L PNS-186

 

•••

 

19

11499105

SCREW,CAP S PNS-186

 

•••

 

20

11499110

SCREW,HEXAGON SOCKET FLAT HEAD

 

•••

 

21

22715153

STAY PNS-300

   

22

22715152

STAY PNS-400

 

 

23

22715151

STAY PNS-500

   

24

22135316

STOPPER PNS-186

 

•••

 

25

11939121

TOOL,HEXAGONAL WRENCH 2.5

 

•••

 

26

11939122

TOOL,HEXAGONAL WRENCH 4

 

•••

 

27

11939114

TOOL,HEXAGONAL WRENCH L PNS

 

•••

 

28

11939113

TOOL,HEXAGONAL WRENCH S PNS

 

•••

 

29

12329503

CASTER PNS-186

 

•••

 
4 8 15
4
8
15
28 26 6 18
28
26
6
18

27

•••   29 12329503 CASTER PNS-186   •••   4 8 15 28 26 6 18

19

•••   29 12329503 CASTER PNS-186   •••   4 8 15 28 26 6 18

2

Electrical Section

2-1 WIRING MAP

SWCOVER PAPERPAPER SENS RCOVER RSENS SW SENPAPER PAPER SENS F FS SS TT CN10CN10 CN9CN9
SWCOVER
PAPERPAPER SENS RCOVER RSENS
SW
SENPAPER
PAPER SENS
F FS
SS
TT
CN10CN10
CN9CN9
POWPOWER BOARD
ASSYER
BOARD ASSY
+40V+40V
GG
POWPOWER SUPPLY SUPPLYER
ASSYMAIN
MAIN BOARD
BOARD ASSY
SWPOWER
POWER SW
FUSFUSE HOLDER HOLDERE
+15V+15V
AJ7201BAJ7201B
BM-SS-I-14BM-SS-I-14
AA
DD
-15V-15V
FF
INLETAC
AC INLET
TRANTRANSFORMERSFORMER
EE
BB
SUP-J3G-ESUP-J3G-E
PNC-1860PNC-1860
+5V+5V
DRAMDRAM
SERVSERVO MOTOR
DRIVEO
MOTOR DRIVE
16MHz16MHz
2Mbyte2Mbyte
CC
CPUCPU
EEPROMEEPROM
HH
D/AD/A
4Kbit4Kbit
DATA BUS
BUSDATA
16MHz16MHz
FlashROMFlashROM
PPCM55CM55
512Kbyte512Kbyte
FANFAN
L6203L6203
L6203L6203
DATA BUS
BUSDATA
CONTROLCONTROL
BUSADDRESS
ADDRESS BUS
FAN MOTOROTOR
MFAN
**CM-500/400 uses two FAN MOTORS.
CM-300 uses only one CN6.
CN1CN1
CN9CN9
CHIPSERVO
SERVO CHIP
MM
MBCG10692MBCG10692
ExcitonExciton
JJ
49.152MHz49.152MHz
KK
A/DA/D
M60205M60205
LL
CONTCENTORO
CENTORO CONT
DDRRAAOOBBEESSNNAARRTT
SSOL DRIVE DRIVEOL
MTD2005MTD2005
LATCHLATCH
FAFAN MOTOR MOTORN
CN6CN6
CN7CN7
CN4CN4
CNCN33
CN2CN2
55NNCC
66NNCC
33NNCC
RR
NN
UU
PP
QQ
CCN7N7
CN6CN6
CN4CN4
CN3CN3
PARTS LIST
-Main Parts-
LCDLCD
RROOTTOOMMEEGGAAIIRRAACC
CARIAGECARIAGE
BOARDBOARD
Parts No.
Parts Name
**
CN8CN8CN9CN9
PANEL BOARDD
BOARPANEL
A
23465157
CABLE-ASS'Y JUNBIWIRE A PNC960
•••
•••
VV
B
23505898
CN5CN5
PIPINCHNCH
C
23505899
•••
SENSERSENSER
MEMBRANEMEMBRANE
D
23505322
•••
SOLENOIDSOLENOID
SWITCHSWITCH
I/F BOARD
BOARDI/F
RROOTTOOMMDDIIRRGG
E
23505323
WIRE,B GRX-410
WIRE,C GRX-410
CABLE-ASSY JUNBIWIRE D PC-50
CABLE-ASSY JUNBIWIRE E PC-50
•••
N
23475147
CABLE-CARD 8P 1615L BB
F
23465138
CABLE-ASSY JUNBIWIRE F PNC1210
23475148
CABLE-CARD 8P 1905L BB
ASUB
SUB BOARD
BOARD ASSY(
I/F+PANEL+CARIAGE+TRANSE+SSY(
I/F+PANEL+CARIAGE+TRANSE+PINCH_SENS
) )PINCH_SENS
23465146
CABLE-ASSY JUNBIWIRE F PNC1410
23475121
CABLE-CARD 8P 2230L BB
23465136
CABLE-ASSY JUNBIWIRE F PNC1860
P
23505409
CABLE-ASSY PANEL CM-500
•••
22NNCC
44NNCC
G
23505413
•••
Q
23505412
•••
H
23465134
CABLE-ASSY POWER CM-500
CABLE-ASSY POWER SIGNAL
CABLE-ASSY C POWER PNC-1860
CABLE-ASSY G POWER PNC-1860
•••
R
22805286
CABLE-ASSY LCD CM-500
ASS'Y,CABLE-CARD 26P 350L BB
•••
J
23465143
•••
S
23465141
CABLE-ASSY COVER SW PNC-1860
•••
K
23465144
•••
T
23505379
•••
2211NNCC
3311NNCC
4411NNCC
55NNCC
L
23465133
CABLE-ASSY C ENCODER PNC-1860
•••
U
23505408
CABLE-ASSY PAPER-SENS CM-24
CABLE-ASSY VOLUME CM-500
•••
M
23465130
CABLE-ASSY G ENCODER PNC-1860
•••
V
23505410
CABLE-ASSY G-ROLLER SENS CM500
•••
RREEVVIIRRDD
22NNCC
11NNCC
LLEELLLLAARRAAPPLLAAIIRREESS

2

2

Electrical Section

2

2-2 MAIN BOARD ASS'Y CABLE CARD 26P 350L BB Character DESCRIPTION printed side. 1 A
2-2 MAIN BOARD ASS'Y
CABLE CARD 26P 350L BB
Character
DESCRIPTION
printed side.
1
A
A
FUJIKURA
KURA
Indicates revision of the circuit board.
MAIN
Flash Memory
2
SUB
EP ROM
1 DIP SW
2 VR
FUJIKURA
FUJIKU

NO.

FUNCTION

OFF

ON

1

Model selection

 

– CM-500

2

Model selection

 

– CM-400

3

Model selection

 

– CM-300

** 4

Pen Down Wait

Wait time OFF

Wait time ON

 

5 Reserved

 
 

6 Reserved

Always OFF

 

7 Reserved

 

8 Reserved

VR.No.

Description

VR1

 

(1KVR)

They are used for Pen Pressure Adjustment. (page 34.)

VR2

(22KVR)

 

Electric Maintenance Part

** BIT#4 is a function to make the pen wait for 0.5 seconds after the pen down before cutting. Set OFF usually.

IC.No.

Parts No.

Description

Function

U31

15189105

MTD2005

Solenoid Driver

2

Electrical Section

MAIN BOARD_1/3 Circuit Diagram

+5 +5 +5 RA5 RA4 RA3 +5 +5 1 10 1 10 1 10 2
+5
+5
+5
RA5
RA4
RA3
+5
+5
1
10
1
10
1
10
2
9
2
9
2
9
RA7
RA6
3
8
3
8
3
8
1
10
1
10
RA8
RMLS8103J
S1
DA227
DA227
DA227
DA227
DA227
DA227
DA227
DA227
4
7
4
7
4
7
2
9
2
9
9
1
16
2
1
D1A
9
5
6
5
6
5
6
3
8
3
8
8
2
15
3
4
D1B
8
4
7
4
7
7
3
14
2
1
D2A
7
EXBA10E103J
EXBA10E103J
EXBA10E103J
5
6
5
6
6
4
13
3
4
D2B
6
5
5
12
2
1
D3A
U10D
5
EXBA10E103J
EXBA10E103J
4
6
11
3
4
D3B
12
4
3
7
10
2
1
D4A
11
+5
3
2
8
9
3
4
D4B
13
2
+5
1
CN4
1
+5
KSD-08
74HC32F
1
2
PLED0
3
+5
RA9
MNR34J5A101
PLED1
4
4
5
SK0
5
U3
U11
3
6
SK1
6
79
A21
23
82
2
7
KD0
MD2
A21
PD0
7
78
45
A21
A20
22
83
1
8
KD1
MD1
A21
A20
PD1
8
CN7
77
44
A20
A19
21
84
KD2
MD0
A20
A19
PD2
9
53014-0410
43
A19
85
RA10 MNR34J5A101
KD3
A19
PD3
10
42
A18
A5
20
86
4
5
KD4
A18
A5
PD4
11
TXDB
96
40
A17
A4
19
87
3
6
KD5
TXDB
PB11/TXD1
A17
A4
PD5
12
RXDB
95
39
A16
A3
18
88
2
7
KD6
RXDB
PB10/RXD1
A16
A3
PD6
13
TXDA
94
37
A15
A2
17
89
1
8
KD7
TXDA
PB9/TXD0
A15
A2
PD7
14
RXDA
93
36
A14
A1
16
RXDA
PB8/RXD0
A14
A1
35
A13
A0
15
71
R17
100
A13
A0
SS0
53014-1410
C6
34
A12
72
R18
CE22p
A12
SS1
+5
+5
71
33
A11
D7
14
73
EXTAL
A11
D7
SS2
100
31
A10
D6
13
74
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
+5
A10
D6
SS3
Y1
30
A9
D5
12
70
P3
U18D
R9
R8
A9
D5
SSEN
R30
R31
C5
29
A8
D4
11
12
10K
10K
CE22p
16MHz
A8
D4
CE0.01u
10K
10K
72
28
A7
D3
10
75
11
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
R5
XTAL
A7
D3
LS0
C33
27
A6
D2
9
76
13
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
A6
D2
LS1
10K
26
A5
D1
8
77
A5
D1
LS2
/DSRA
91
25
A4
D0
7
78
74HC08
CN3
/DSRA
PB7
A4
D0
LS3
C34
/DTRA
90
23
A3
81
R24
100
/DTRA
PB6
A3
LLCK
1
/RTSA
89
22
A2
38
R23
100
R3
/RTSA
PB5
A2
CS2
2
CRDY
87
21
A1
39
R19
100
CRDY
PB4
A1
CS4
470
3
CE0.01u
+5
86
20
A0
41
90
RS
PB3
A0/(HBS)
CS6
RS
4
U1
85
91
4
5
RXW
PB2
RXW
5
+5
8
1
84
34
92
3
6
LE
+5
CS
PB1
XRD
LE
6
7
2
83
19
D15
35
93
2
7
LD0
NU
SK
PB0
AD15
XWRH
LCD0
7
6
3
RA1
18
D14
36
94
1
8
LD1
ORG
DI
AD14
XWRL
LCD1
8
PC31
5
4
1
10
17
D13
95
LD2
GND
DO
AD13
LCD2
9
2
9
+5
16
D12
37
96
RA11
MNR34J5A101
LD3
AD12
WAITOUT
LCD3
10
93LC66
+5
3
8
14
D11
27
97
4
5
LD4
AD11
CKIN
LCD4
11
CE0.1u
4
7
12
D10
30
98
3
6
LD5
AD10
R6
0
CKOUT
LCD5
12
5
6
11
D9
26
99
2
7
LD6
AD9
RESET
LCD6
13
74
10
D8
100
1
8
LD7
NMI
AD8
LCD7
14
SERVO INT
EXBA10E103J
100
9
D7
/INTSRV
IRQ7/PB15
AD7
15
U15
SERVO RUN
99
8
D6
59
VIEW LED
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
RA12 MNR34J5A101
RUN
IRQ6/PB14
AD6
PORT0
3
14
98
7
D5
60
PAUSE LED
AIN0
VDD
IRQ5/PB13
AD5
PORT1
53014-1510
4
97
6
D4
61
SERVO SRC
H
AIN1
IRQ4/PB12
AD4
PORT2
SRVSRCH
5
10
5
D3
+5
62
SERVO SRC L
DO
SRVSRCL
CE1000p
No mount
CE1000p
CE1000p
CE1000p
CE1000p
AIN2
AD3
PORT3
6
11
68
3
D2
63
SARS
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
AIN3
IRQ3/DREQ1/PA15
AD2
PORT4
67
2
D1
66
FAN CNT
IRQ2/DACK1/PA14
AD1
PORT7
2
P1
66
1
D0
56
64
CS
IRQ1/DREQ0/PA13
AD0
EXINT0
PORT5
1
9
65
57
65
SE
VREF
P2
IRQ0/DACK0/PA12
EXINT1
PORT6
12
8
RA2
58
CK
AGND
EXINT2
13
64
54
1
10
P8
6
42
DI
PA11
CS7/WAIT
MIDIN
ECS0
7
62
53
2
9
25
43
VSS
PA10
CS6
WAITIN
ECS1
52
3
8
P9
61
68
44
SENSOR READ
P4
PA9/IRQOUT/AH
CS5/RAS
ENCA
ECS2
SENS
TC35096AF
PEN PHASE
60
51
4
7
69
45
PEN FORCE
PENPH
PA8/BREQ
CS4
ENCB
ECS3
+5
58
49
5
6
46
SERVO CS
PA7/BACK
CS3/CASL
ECS4
/SRVCS
48
67
47
SRV INTVCT
U10C
CS2
EXBA10E103J
PWM1
ECS5
+5
47
3
48
CENTRO RD
9
CS1/CASH
PWM2
ECS6
/CRD
+5
46
4
49
8
C1
CS0
WRH0
ECS7
PENFRC
5
50
10
WRL0
ECS8
CE0.1u
U2
+5
R2
57
51
RD/PA6
ECS9
R1
56
U10A
470
31
54
P5
74HC32F
WRH(LBS)/PA5
XLCDREQ
ECS10
7
75
55
32
55
P6
10K
SNS
WDTOVF
WRL(WR)/PA4
XDACK
ECS11
5
76
24
P7
RST
RESET
XIREQ
2
69
/ECS0
RSTIN
C4
CK
1
VREF
CE0.1u
/SRVINTV
3
JP1
CT
DSP03-003-432T
U10B
/CS_Flash
2
4
C3
6
C2
HD6437020
FAN
5
P11
7705-B
74HC32F
CE0.1u
CE0.1u
M60205-0601FP
/CS0
74HC32F
/RESET
D[0 15]
D[0 15]
A[0 21]
A[0 21]
/RD
/WR
Flash_WR_Ready
U18B
+5
4
6
Grit-Motor Gain
+5
5
U9
+5
A1
11
15
D0
74HC08
A0
D0
U9B
A2
10
17
D1
A1
D1
A3
9
19
D2
A1
21
19