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Polymer Testing 22 (2003) 375–380

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Material Properties
Pull-out and other evaluations in sisal-reinforced polyester
biocomposites
Thais H. D. Sydenstricker ∗, Sandro Mochnaz, Sandro C. Amico
Departamento de Engenharia Mecânica da UFPR, Caixa Postal 19011, Curitiba/PR 81531-990, Brazil

Received 1 July 2002; accepted 27 August 2002

Abstract

Although sisal fibers have been used by several authors, the Brazilian variety has not yet been thoroughly charac-
terized. In this work the surface of sisal fibers was modified by treatment with NaOH or N-isopropyl-acrylamide
solutions. Lignin content and density of fibers are reduced with the chemical treatment and the N-isopropyl-acrylamide
treatment causes a significant reduction in moisture absorption. Tensile tests of NaOH (0.25, 0.5, 1, 2, 5, and 10%
w/w) and N-isopropyl-acrylamide (1, 2, and 3% w/w) treated fibers were carried out and a reinforcement effect of the
sisal treated with 2% solutions was observed. TGA measurements showed that with the NaOH treatment the fiber
becomes more thermally resistant. SEM micrographs and crystallinity index of sisal indicated how different treatments
alter the fiber surface. Pull-out tests in polyester resin were performed, evidencing that all treatments were effective
in improving interfacial adhesion. The best results were obtained with the 2% N-isopropyl-acrylamide treatment. The
main advantages of pull-out tests is that without considering composite processing variables, good performance
sisal/polyester composites may be selected before their laborious and material-consuming preparation step.
 2002 Elsevier Science Ltd. All rights reserved.

Keywords: Biocomposites; Sisal; Characterization

1. Introduction tion, production, processing, and disposal. Composites


containing vegetable fibers such as sisal present sound-
Composites were a need in the evolution of engineer- proofing properties, the ability to absorb vibrations, and
ing materials because by a combination of materials it good impact properties due to their better elasticity,
is possible to overcome, for instance, brittleness and poor especially when modified with crushed fibers [2]. Sisal-
processability of stiff and hard polymers. The simplest reinforced polyester composites may be considered eco-
combination is of only two materials where one acts as logical materials because when burnt they produce less
the reinforcement and the other as the matrix. In prin- CO2, CO, and toxic gases than their unreinforced
ciple, any isotropic material can be reinforced; the rein- counterpart; also, one has to consider the benefits of all
forcing material is usually stiffer, stronger or tougher oxygen emissions from the sisal plantation.
than the matrix and there has to be a good adhesion The application of vegetable fibers to biocomposites
between the components [1]. is, however, limited by poor resistance to high tempera-
Natural vegetable fibers, characterized by a rapid tures [3], weak bonding to synthetic polymers, and varia-
renewability, are environmentally friendly materials at bility of fiber properties with plant age, part of the plant
all stages of their life cycle; that is to say, during extrac- [4], extraction method, etc. For instance, for Li et al. [4]
the cellulose and lignin contents of sisal varied from
about 50 to 61% and 3 to 4%, respectively, depending on

Corresponding author. Fax: +55-41-361-23129. the plant age. Chemical treatments such as acetylation,
E-mail address: thais@demec.ufpr.br (T.H.D. Sydenstricker). mercerisation, and other superficial fiber modifications

0142-9418/03/$ - see front matter  2002 Elsevier Science Ltd. All rights reserved.
doi:10.1016/S0142-9418(02)00116-2
376 T.H.D. Sydenstricker et al. / Polymer Testing 22 (2003) 375–380

carried out with the use of coupling agents [5–11] may adhesion may reduce fiber strength and perhaps, its
affect unfavorably the sisal tensile strength. The effects impact strength [16].
of surface modification such as dewaxing, alkali treat- In this work sisal fibers were treated with NaOH and
ment, cyanoethylation, vinyl grafting, etc. on the proper- N-isopropyl acrylamide. A thorough fiber characteriz-
ties of biocomposites have been recently studied in order ation was carried out and sisal/polyester interface was
to overcome some of the inconvenience associated with investigated through pull-out tests in order to find the
the use of lignocellulosic fibers [2,3,6–10]. best sisal chemical treatment conditions.
Other important effects of natural fiber modification
are reduction of its moisture absorption [12] and
improvement of fiber/matrix adhesion, although loss of 2. Experimental
fiber strength may occur simultaneously. Nevertheless,
these drawbacks may be overcome by judicious choice
Sisal fibers from the Northeast region of Brazil,
of processing parameters, proper fiber characterization,
received in the form of yarns, were cut to an adequate
and type of sisal modification.
length for testing, thoroughly washed with distilled water
The fracture toughness of a composite is governed by
and dried in air at room temperature for 24 h. Chemical
the extent of energy absorption processes through vari-
treatment was carried out by stirring the fibers for an
ous toughness mechanisms which are associated with
hour in 0.25, 0.5, 1.0, 2.0, 5.0, or 10.0% w/w NaOH or
interface fractures depending primarily on the nature of
1.0, 2.0, or 3.0% w/w N-isopropyl acrylamide aqueous
bonding at the fiber–matrix interface. The fracture
solution at room temperature. Treated sisal fibers were
behavior of biocomposites may be modified by fiber
washed with water until a neutral pH was reached and
coating, which alters the mechanism of bond, stress
finally dried at 60 °C for four hours.
states, and other thermo-mechanical properties at the
A Phillips scanning electron microscope, model
fiber–matrix interface region [13].
SEM505, was used to study fiber surface topographies.
The role of the fiber–matrix interface in determining
Before examination, the fiber samples were sputter-
composite properties has been the focus of several inves-
coated with a thin layer of gold in a vacuum chamber.
tigations [9–11,13]. A few experimental techniques have
Thermogravimetric measurements were carried out in
been developed to characterize the interface properties,
a 50-Shimadzu, at a heating rate of 10 °C/min from 25
including fiber pull-out tests, fiber fragmentation tests,
°C to 500 °C in a N2 atmosphere. The Fourier Transfor-
and fiber push-out (or indentation) tests [14]. The devel-
med Infrared–FTIR spectroscopy was carried out in a
opment of interfacial debonding and the associated stress BOMEM Hartmann and Braum MBSeries equipment
fields in a single-fiber pushout specimen are very com-
with KBr discs containing 3% of the sisal samples.
plex because interfacial zones evolve continuously dur-
The degree of crystallinity of the different treated sisal
ing loading and the stress fields are affected by the fibers was calculated from X-ray diffractograms recorded
adhesive and frictional properties of the interface. It is
on a Rigaku/Philips X-ray diffractometer with Ni-filtered
possible to analyze experimental data obtained from a
Co Kα radiation at 40 KV and 20 mA. An area method
fiber push-out test using numerical methods such as the
was utilized to evaluate the percentage crystallinity (Icr)
axisymmetric damage model and finite element methods.
of the sample [3]:
These techniques are capable of modeling zones of
Crystalline Area
adhesion, friction, and open-cracks at the fiber–matrix ICr(%) ⫽ 100 (1)
interface [13,14]. Direct methods for estimating interfa- Total Area
cial shear strength are based on single-fiber composites. where, I002 is the area from the (002) plane (peak at 2θ
The most direct, popular, and reliable method, the fiber = 22 °) associated with the crystalline region of cellulose
pull-out test, involves pulling a partially embedded sin- and 18 °.
gle fiber out of a block of matrix material. From the Sisal fiber lignin, cellulose, and hemicellulose contents
resulting tensile stress versus strain plot, the shear were determined by APTCP M-11/77 and the ash content
strength of the interface and the energies of debonding by TAPPI T13m-54 standards.
and pull-out may be obtained [15]. For characterization of the stress transfer at the poly-
Some authors consider the enhanced toughness the ester–sisal interface, a single fiber was embedded in the
main advantage of natural fibers in composites. Compar- matrix and the specimen was stretched along the fiber
ing natural fibers such as sisal, pineapple, banana, and axis until fiber breakage in pull-out tests. (1.0 x 1.0 cm)
coir, it has been demonstrated that sisal fiber composites polyester blocks were prepared with a sisal fiber inserted
have maximum toughness [4, 6]. Strong fibers with high at a 3 mm depth.
failure strain impart high work to fracture on the com- Pull-out adhesion [5] was defined as:
posite since toughness of a fiber composite is very
dependent on the fiber stress–strain behavior. Again, failure load failure load (pull ⫺ out load)
⫽ (2)
superficial fiber modification that enhances fiber–matrix interfacial area π.d.l
T.H.D. Sydenstricker et al. / Polymer Testing 22 (2003) 375–380 377

Table 1 Table 3
Untreated sisal chemical composition Moisture content of chemically treated sisal fibers

Substance Content (% w/w) Treatment Moisture content

α-Cellulose 73.0 None 11.7


Hemicellulose 10.1 0.25% NaOH 11.5
Lignin 7.6 0.5% NaOH 11.5
Extractives 6.2 1.0% NaOH 11.3
Ashes∗ 3.1 2.0% NaOH 11.2
5.0% NaOH 11.0

Ca, K, Mg, sulfates, phosphates, silicates, carbonates etc 10.0% NaOH 10.9
1.0% N-isopropyl acrylamide 6.5
2.0% N-isopropyl acrylamide 6.6
where D was the diameter and l the immersion length. 3.0% N-isopropyl acrylamide 6.7
After the chemical treatment, individual fiber fila-
ments were randomly chosen from the yarn and used to
measure tensile strength. At least 17 fibers were tested resin when manufacturing composites. The untreated
for each N-isopropyl acrylamide treatment and in the sisal is rougher, darker and more difficult to homo-
range of 28–56 fibers were tested for the NaOH treat- geneously distribute in the mold in compression molding
ment; a hundred untreated fibers were also tested. Tensile as a consequence of its higher lignin content (7.6%)
tests were carried out following ASTM 2256 in a univer- when compared to the 2% NaOH (6.5%) and 2% acryla-
sal testing machine (Emic DL 10.000). mide (6.9%) treated fibers. The treatment with 10%
NaOH, however, results in a rougher material than the
untreated sisal.
3. Results and discussion Table 3 presents the moisture content of sisal fibers
after each treatment. One of the drawbacks of vegetable
Although sisal fibers have been characterized by dif- fiber composites is their water uptake during use, which
ferent authors throughout the world, the Brazilian variety causes a decrease in their mechanical performance.
still lacks a full investigation. As is widely known, many Whilst untreated or NaOH treated sisal fibers showed a
factors such as climatic conditions, age, type of soil, similar moisture content — around 11% — this value for
extractive method, etc. may severely affect the structure the acrylamide treated fibers was significantly smaller.
of fibers, chemical composition and their physical Table 4 presents the mean fiber tensile strength after
properties [17] and, therefore, it can be very misleading each treatment. Although a high standard deviation was
to use literature values when, for instance, predicting the obtained for all treatments [18], the 2% NaOH treatment
mechanical properties of sisal fiber composites. seems to be the best alkali treatment considering only
Table 1 presents chemical composition of untreated this effect. The acrylamide treatment also showed a
sisal fibers and Table 2 the influence of different treat- maximum at 2%, but still inferior to the one obtained
ments on fiber density. The density is necessary in order for the NaOH.
to estimate the theoretical density of composites that use
those fibers and, in consequence, the fraction of voids.
The chemical treatments decrease fiber density due to Table 4
the extraction of soluble products in NaOH or acrylam- Fiber tensile strength (MPa)
ide, and also affect fiber texture and its dispersion in the
Treatment Mean Standard
deviation
Table 2
Sisal fiber density None 324.2 173.9
0.25% NaOH 350.0 179.9
Treatment Density (g/cm3) 0.50%NaOH 372.8 150.5
1.0%NaOH 366.2 217.9
None 1,26 2.0% NaOH 375.4 209.7
2.0% NaOH 1,19 5.0% NaOH 328.0 155.1
10.0% NaOH 1,16 10.0% NaOH 296.9 171.2
1.0% N-isopropyl acrylamide 1,18 1.0% N-isopropyl acrylamide 331.2 172.2
2.0% N-isopropyl acrylamide 1,18 2.0% N-isopropyl acrylamide 347.8 170.6
3.0% N-isopropyl acrylamide 1,18 3.0% N-isopropyl acrylamide 256.4 121.6
378 T.H.D. Sydenstricker et al. / Polymer Testing 22 (2003) 375–380

In the sequence presented in Fig. 2, it can be inferred


that comparing with the untreated sisal (Fig. 2(a)), the
treatment with N-isopropyl acrylamide 1, 2, and 3%,
(Fig. 2(b, c, and d), respectively) gradually attacks the
fiber exposing its inner layers, and in the case of the 3%
treatment, significantly altering its surface. It can be seen
in Fig. 3 that when the sisal is treated with 1% (Fig.
3(a)) and 2% NaOH (Fig. 3(b)), the integrity of the fiber
is preserved while in the more severe alkali treatments
(5 and 10% NaOH, Fig. 3(c, and d), respectively), the
sisal looks seriously physically affected.
The treatment with 0.25 and 0.5% NaOH does not
cause any apparent effect on the fiber or to the pro-
cessability of the composites. However, the more severe
Fig. 1. TGA curves of sisal samples. treatments turn the sisal lighter in color. At the same
time, while the 1 and 2% NaOH treatments make the
sisal smoother, the 5 and 10% alkali treatments make the
Fig. 1 shows TGA curves for untreated and NaOH-
sisal rougher. The treatment with N-isopropyl acrylam-
treated fibers. It can be seen that treated fibers are more
ide makes the sisal processability easier during the com-
thermally resistant since their onset and peak values are
posite preparation step, this is also true for the fiber
shifted to higher temperatures compared to the untreated
treated with 1 and 2% NaOH. As suggested by the SEM
fiber. However, in spite of this behavior, the 10% NaOH-
micrographs, the chemical treatment tends to remove
treated sisal is less mechanically resistant.
substances from the surface of the sisal fiber and, hence,
Figs. 2 and 3 show SEM micrographs of sisal fibers.
may produce an improvement in the wettability property.
The increase of crystallinity index of NaOH-treated
sisal samples (Table 5) suggests that the alkali treatment
extracts amorphous portions [3,19] (lignin and
hemicellulose) of the fibers. As the concentration of
NaOH or Acrylamide is increased, the diffractogram pat-
tern approximates to one of a pure cellulose sample.
Fig. 4 shows FT–IR spectra of untreated and NaOH-
treated sisal fibers. It can be seen that the intensity of the
peak at 1735 cm–1 characteristic of the carbonyl group
stretching of the untreated sisal is continuously reduced
until it can no longer be perceived for the 2% curve.
FT–IR spectra of acrylamide-treated sisal fibers did not
evidence amide groups, and therefore the Kjeldahl
method [20] was used to confirm the efficacy of the sur-
face modification. This method, which evaluates the
nitrogen content of samples, indicated 0.25%, 0.29%,
and 0.22% nitrogen content for untreated fibers, 2%
NaOH- and 2% acrylamide-treated fibers, respectively.
These concentrations were chosen because they were
found to develop the best interface adhesion for each
treatment, as is shown by the pull-out and tensile
strength results (Tables 6 and 4, respectively).
Table 6 shows pull-out results for sisal fibers after the
different chemical treatments. All treatments improve the
interfacial adhesion between sisal and polyester. Here,
again, the 2% NaOH and 2% acrylamide treatments
appear to be the best choices. Since these treatments
were also the ones to show the highest fiber tensile
Fig. 2. SEM Micrographs of (a) untreated sisal, (b) 1.0% N- strength, promising results can be expected for com-
isopropyl acrylamide, (c) 2.0% N-isopropyl acrylamide and (d) posites produced with these treated fibers because not
3.0% N-isopropyl acrylamide-treated sisal (magnification: 248 only is the reinforcement potential higher, but also it
x). becomes easier to properly manufacture them. This kind
T.H.D. Sydenstricker et al. / Polymer Testing 22 (2003) 375–380 379

Fig. 3. SEM Micrographs of NaOH-treated sisal at different concentrations (a) 0.5% (600 x), (b) 2.0% (460 x), (c) 5.0% (200 x)
and (d) 10.0% (200 x).

Table 6
Table 5 Fiber/polyester shear strength measured by pull-out tests
Crystallinity index of sisal samples
Treatment Adhesion Standard
Treatment Icr (%) (MPa) deviation

None 72.2 None 2.6 0.6


2.0% NaOH 76.2 0.25% NaOH 4.5 1.3
10.0% NaOH 76.5 0.50% NaOH 5.2 1.3
1.0% N-isopropyl acrylamide 75.6 1.0% NaOH 5.9 1.0
2.0% N-isopropyl acrylamide 77.1 2.0% NaOH 6.9 1.1
3.0% N-isopropyl acrylamide 77.8 5.0% NaOH 6.7 1.6
10.0% NaOH 6.3 1.4
1.0% N-isopropyl acrylamide 5.9 1.7
2.0% N-isopropyl acrylamide 6.8 1.5
3.0% N-isopropyl acrylamide 5.8 1.9

of evaluation utilizes small amounts of materials and


minimizes misleading conclusions deriving from vari-
ations in the manufacturing process.

4. Conclusions

Compared to untreated and NaOH-treated sisal fibers,


Fig. 4. FT–IR spectrum of sisal samples. the best performance sisal/polyester composites are
likely to be produced when sisal fibers are treated with
2.0% N-isopropyl acrylamide aqueous solution. Not only
does the reinforcement present higher tensile strength
380 T.H.D. Sydenstricker et al. / Polymer Testing 22 (2003) 375–380

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