Starmill Smartstep Electrical Drawings

0 - 10v ROW A
FROM
SPINDLE 4 6
ANALOGUE
BOARD
BLUE
RED
1
54 2
2 CORE SCREEN
EARTH AT DRIVE END
55 3
84 4
84 86 SGR
85 5
GUARD [37] (13) (14)
[38] 6
CONTACT
2
7
2.5mm
EARTH
20 17 8
21 9
CHOKE
10
11
RC 2 12
SUPPRESSOR N 13
(RS 210-364)
DENFORD MACHINE TOOLS LTD DATE 16-5-94 DRN BY A McHENRY DRN No

20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
MAINS IN PIN NUMBERS ON

L
MAINS CABLE
N1 L1 42 WAY
3.5m OF 1.5mm [**]
L1 L2 L3 CONNECTOR
3 CORE FLEX
K
SPINDLE
T1 T2 T3 SPINDLE DRIVE
[22] MOTOR
N L 20 BROWN
ESR SGR CHOKE
L F1 1 2 16 17 20
J
L A
6.3 A (1) (3) (14) (13)
N N
AA 21 21 BLUE
NUMBERS IN BRACKETS
I
E B3 B2 [21]
RC REFER TO PIN
EARTH AT NUMBERS ON
DRIVE END SCREEN THE RELAYS
SUPPRESSOR [25]
H
(RS 238-463)
BLUE RED
TERMINALS ON EARTH
[24]
6 4 SPINDLE BOARD
SEE SHEET 5
G
23 F4 25
F
3.15 A
V (13)
O
R (14)
61 60
E
F +24v
L F2 3 A
30 24v + 61 0v
PSU - 60 E-STOP
110v N
6.3 A V
O R BLUE RED 48 (2) (7)
D
S C
ESR
[30] [29]
0v 24
C
26 F3
28v E-STOP CIRCUIT
3.15 A
TERMINALS ON
28
SMART-STEP BOARD
B
N 0v SEE SHEET 3
27
RED 1mm
SHEET 1
WIRES 26 27 + 28 STARMILL
SMART-STEP [ SMST ]
A
IF IN DOUBT ASK POWER SCHEMATIC

[ B1 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 23-6-94 A3- 150007
LINK 84 TO 86
IF GUARD INTERLOCK 86
MAINS IN IS NOT FITTED
PIN NUMBERS ON
N1 L1 MAINS CABLE 42 WAY
3.5m OF 1.5mm [**]
L1 L2 L3 CONNECTOR
3 CORE FLEX
GSIR
SGR
(13A PLUG TOP) SPINDLE DRIVE
SPRINT 400 SPINDLE
T1 T2 T3
[22] MOTOR
85
84
N L 20 BROWN
ESR 4 5 CHOKE
L F1 1 2 17 20
L A+
6.3 A (1) (3)
N N 21 21 BLUE
A-
[23] NUMBERS IN BRACKETS
2 3
RC REFER TO PIN
EARTH AT NUMBERS ON
DRIVE END SCREEN THE RELAYS
SUPPRESSOR [25]
(RS 210-364)
BLUE RED
TERMINALS ON EARTH
[24]
6 4 SPINDLE BOARD
SEE SHEET 5
F4 25
23 3.15 A 61 60
V (13) +24v 0v
O E-STOP
R (14)
CONTACT 1
F
F2 30 24v + 61 48 (2) (7)
L 3 A ESR
N PSU - 60
6.3 A 110v
V [30] [29]
O R *
S C
0v 24 E-STOP GUARD
F3 CONTACT 2 SOLENOID
26 GIR
28v
89 90
3.15 A
TERMINALS ON
28 (1) (4)
SMART-STEP BOARD [31] [32] [39] [40]
N 0v SEE SHEET 3
27
RED 1mm
* SOLENOID SUPPRESSOR SHEET 1
WIRES 26 27 + 28 STARMILL
(BI 00430A) SMART-STEP [ SMST ]
[ B1A ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 10-1-95 A3- 150007 A
A B C D E F G H I J K L
IF IN DOUBT
4
SMART STEP
ASK
CONTROL BOARD
FAN
5
165
DENFORD MACHINE TOOLS LTD

7
30 x 60 TRUNKING 285mm
9
BRIGHOUSE
++--
10
SPINDLE 24v S ESR

11
140
ANALOGUE G
PSU
BOARD R 8 PIN
12
50 L L N N N N
13
130
30 x 60 TRUNKING
30 x 60 TRUNKING
14
15
V
SPINDLE 9 F F F F 6
130
O I E
CHOKE TERMINALS E
1 2 3 4 16
R
17
WEST YORKSHIRE DRN BY A McHENRY

30 x 60 240 18
TRUNKING
19
20
SPINDLE
DRIVE CONTROL 21
STARMILL
TRANS
SMART-STEP
22
PANEL LAYOUT
ON SIDE OF CABINET
DATE 24-6-94 A3-

SOLENOID FOR POWER VICE
23
24
150008
[ B2 ]
SHEET 2
[ SMST ]
IF IN DOUBT
4
SMART STEP
ASK
CONTROL BOARD
FAN
5
165 6

7
30 x 60 TRUNKING 285mm
9
BRIGHOUSE
++--
10
G
SPINDLE 24v S
S ESR
11
140
ANALOGUE G
PSU I
BOARD R
8 PIN
R
12
L L N N N N
13
30 x 60 TRUNKING
30 x 60 TRUNKING
14
15
V
GIR 13 F F F F 5
130
O I E
SPINDLE 8 PIN TERMINALS E
1 2 3 4 16
CHOKE R
17

30 x 60 TRUNKING 18
19
1
20
SPINDLE
DRIVE CONTROL 21
STARMILL
TRANS
SMART-STEP
13 22
PANEL LAYOUT
ON SIDE OF CABINET
DATE 10-1-95 A3-

SOLENOID FOR POWER VICE
23
24
[ B2A ]
SHEET 2
[ SMST ]
150008 A
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
GUARD SWITCH
RED 76
79 SGR
L
26 61
ORANGE
ORANGE
YELLOW
YELLOW
BLUE 77
BLACK
BLACK
83 VOR +24v
RED
RED
27
K
CONTROL CABINET
BOARD
9 WAY D 25 WAY D
J
FEMALE FEMALE Y AXIS Z AXIS
FAST INT.
FAST INT.
1
1
GND
GND
6
6
0
2
3
2
3
7
4
4
MOTOR MOTOR
RED INPUTS OUTPUTS
1 8
WHITE
I
2 3
BLUE
3 2 RS 232
GREEN CONNECTOR
H
4 20
SCREEN 7 BEAD CAPACITOR
5
RS 126-590
MAUVE
6
G
7 BROWN 4 POWER IN
BLACK ANALOGUE 12v PSU LIMIT DATUMS COUNTER
8 5
INPUTS
F
28v AC
YELLOW
PULSE
RESET
9 22 X AXIS
AGND
STOP
+12v
-12v
GND
GND
GND
+5v
MOTOR
DIR
2+
2-
1+
1-
RS 232
0
2
1
CABLE
E
8 CORE SCREEN
D
RED 1mm
RED 1mm
66
57
67
68
58
ESR
ORANGE
58 57
YELLOW
BLACK
BEAD CAPACITORS
(6) (8)
RED
FOR DATUMS
YELLOW RED 66 SEE SHEET 5
X DATUM SWITCH
C
CAPACITORS ACROSS 15 14
28
27
DATUM SWITCHES YELLOW RED 67
SEE SHEET 5 Y DATUM SWITCH
18 17
B
YELLOW RED 68
Z DATUM SWITCH PIN NUMBERS ON
19 20 42 WAY
STARMILL SHEET 3
58 CONNECTOR
SMART-STEP [ SMST ]
A
BOARD LAYOUT
IF IN DOUBT ASK TERMINALS [ B3 ]
GUARD CONTACT 1
RED 76
33
79 SGR
SCREEN AS NEAR TO BLUE 77
TERMINALS AS POSSIBLE 61
ORANGE
ORANGE
YELLOW
YELLOW
BLACK
BLACK
34
83 VOR +24v
RED
RED
CONTROL CABINET
BOARD
9 WAY D 25 WAY D
FAST INT.
FAST INT.
1
1
GND
GND
6
6
0
2
3
2
3
7
4
4
MOTOR MOTOR
RED INPUTS OUTPUTS
1 8
WHITE
2 3
BLUE
3 2 RS 232
GREEN CONNECTOR
4 20
5
RS 126-590
MAUVE
6 6
7 BROWN 4 POWER IN
8 5
INPUTS
28v AC
YELLOW
PULSE
RESET
9 22 X AXIS
AGND
STOP
+12v
-12v
GND
GND
GND
+5v
MOTOR
DIR
2+
2-
1+
1-
RS 232
0
2
1
1
CABLE
8 CORE SCREEN
RED 1mm
RED 1mm
66
57
67
68
58
ESR
ORANGE
58 57
YELLOW
BLACK
BEAD CAPACITORS
(6) (8)
RED
FOR DATUMS
YELLOW RED 66 SEE SHEET 5
X DATUM SWITCH
CAPACITORS ACROSS 15 14
28
27
DATUM SWITCHES YELLOW RED 67
SEE SHEET 5 Y DATUM SWITCH
18 17
YELLOW RED 68
21 20 42 WAY
STARMILL SHEET 3
58 CONNECTOR
SMART-STEP [ SMST ]
IF IN DOUBT ASK TERMINALS
BOARD LAYOUT
[ B3A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
42 WAY HARTING SOCKET CONNECTIONS

L
ADAPTAFLEX
PIN CABLE PIN CABLE TO PANEL
No COLOUR No No COLOUR No
1 RED 22 BROWN 20
K
2 YELLOW 23 BLUE 21 = =
X AXIS SPINDLE
20
MOTOR MOTOR
3 ORANGE 24 EARTH E
J
4 BLACK 25 SCREEN E
5 RED 26 RED 76
GUARD
SWITCH
I
6 YELLOW 27 BLUE 77
Y AXIS
MOTOR
7 ORANGE 28
4mm AIR PIPE
H
8 BLACK 29 RED 48 FOR POWER VICE

E-STOP (OPTION)
9 RED 30 BLUE 61
G
10 YELLOW 31
Z AXIS
MOTOR 36 1
11 ORANGE 32
12 BLACK 33 NOTE :
F
13 34
SPINDLE MOTOR WIRES
1mm 4 CORE SCREEN
14 RED 66 35
X DATUM
E
15 YELLOW 58
SWITCH
36 REST OF WIRES 42 7
0.2mm SINGLES
16 37
D
17 RED 67
Y DATUM 38 ADAPTAFLEX
SWITCH END
18 YELLOW 58 39
(FEMALE PINS)
C
19 40
42 WAY HOOD
20 RED 68 41 BI 00357 Z
Z DATUM MALE INSERT
SWITCH
B
21 YELLOW 58 42 BI 00357 H
STARMILL SHEET 4
4.0mm EARTH SMART-STEP
[ SMST ]
A
HARTING
IF IN DOUBT ASK CONNECTIONS [ B4 ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1

L
PIN COLOUR WIRE
1 RED 22 BROWN 20
K
2 YELLOW 23 BLUE 21 1.5mm = =

X AXIS 0.2mm SPINDLE
4 CORE
20
MOTOR SINGLES MOTOR
3 ORANGE 24 EARTH E SCREEN
J
4 BLACK 25 SCREEN E
5 RED 26
I
6 YELLOW 27
Y AXIS 0.2mm
MOTOR SINGLES
7 ORANGE 28
4mm AIR PIPE
H
8 BLACK 29 RED 48 FOR POWER VICE

E-STOP (OPTION)
CONTACT 1
9 RED 30 BLUE 61
4 CORE
SCREEN
G
10 YELLOW 31 YELLOW 61
Z AXIS 0.2mm E-STOP
MOTOR SINGLES CONTACT 2 36 1
11 ORANGE 32 GREEN 89
12 BLACK 33 RED 76
F
GUARD 2 CORE
CONTACT 1 SCREEN
13 34 BLUE 77
14 RED 66 35
X DATUM 0.2mm
E
SWITCH SINGLES 42 7
15 YELLOW 58 36
16 37 RED 91
GUARD
D
CONTACT 2
17 RED 67
Y DATUM 0.2mm
38 BLUE 61
4 CORE ADAPTAFLEX
SWITCH SINGLES SCREEN END
18 YELLOW 58 39 YELLOW 90
GUARD (FEMALE PINS)
C
SOLENOID
19 40 GREEN 60
42 WAY HOOD
20 RED 68 41 BI 00357 Z
Z DATUM 0.2mm MALE INSERT
SWITCH SINGLES
B
21 YELLOW 58 42 BI 00357 H
STARMILL SHEET 4
[ SMST ]
A
HARTING
IF IN DOUBT ASK CONNECTIONS [ B4A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
SPINDLE
ANALOGUE BOARD
L
SGR SPINDLE GO RELAY ROW A

ESR EMERGENCY STOP RELAY
VOR VICE OPEN RELAY 6 6 E 4 1 5 6
(OPTION) 1 8 7 0
K
1 0 61 79
2
A1 A2
3 ++--
RED 55
0 - 10v 4 B2 2 1 8 7
J
2.5mm EARTH 5
BLUE 54 24v S
G ESR
GND 6 B3 PSU
R
7
SUPPRESSOR 110 240
16 L 3 4 5 6
I
RC
(RS 238-463) 8
L L N N N N
9 EARTH AT 13 14
2 5
N N
DRIVE END 8
10 2 2 16 2
H
20 17 A 11 5 4
21 AA 12
13
SPINDLE DRIVE
CHOKE
CONNECTIONS
Z
G
14
15 F1 SPINDLE DRIVE 6.3 AMP
ZZ F2 CONTROL TRANS 6.3 AMP
16 F3 SMARTSTEP 3.15 AMP
ROW A B1
F
CONTROL BOARD
0 - 10v RED F4 110v CIRCUIT 3.15 AMP
FROM 4 55 B2
SPINDLE BEAD CAPACITORS
BLUE RS 126-590
ANALOGUE 6 54 B3 ES E
E
BOARD 0v N 61 83 MAINS IN
2 2
T+
110v A1 A2 L 6 3 N L
2 CORE SCREEN T- 120v
D
L1 L2 L3
EARTH AT DRIVE END
220v
V
240v 3 6665555 F F F F
O NN 1 EEEEEE E
6788888 2 3 4
28v 26 R
C
100 VA 27 T1 T2 T3
110v 23 13 14 N L
1 3 2 2
75 VA 24 25 30 8 5 ISOLATOR
B
CONTROL
TRANS SHEET 5
STARMILL
SMART-STEP [ SMST ]
A
IF IN DOUBT ASK RELAY WIRING

[ B5 ]
SGR SPINDLE GO RELAY
SPINDLE ESR EMERGENCY STOP RELAY
ANALOGUE BOARD GIR GUARD INTERLOCK RELAY 4 1 5 6
ROW A 6 6 E
GSIR GUARD/SPINDLE INTERLOCK RELAY 1 0 91 60 61 79 8 7 0
VOR VICE OPEN RELAY
(OPTION) A1 A2 A1 A2
1 ++--
2 1 8 7
2
G
24v S
3
RED 55 S
0 - 10v 4 3 F1 SPINDLE DRIVE 6.3 AMP PSU G ESR
F2 CONTROL TRANS 6.3 AMP R
5
BLUE 54 F3 SMARTSTEP 3.15 AMP 110 240 R
GND 6 2 3 4 5 6
CONTROL BOARD L L N N N N
7 F4 110v CIRCUIT 3.15 AMP 13 14 13 14 2 5
8 2 2 84 86 85 86 8
9 EARTH AT 5 4
DRIVE END
10
11
12
BEAD CAPACITORS
13 RS 126-590
8 8 8
14 7 9 8
61 83 2 2 MAINS IN
15
ES A1 A2 L 6 3 N L
16
0v N 2 1 8 7 L1 L2 L3
110v
17 20 V
6 6 6 6 6 6 6 5 5 5 5
GIR
120v F F F F
O NN 1 EEEEE E
SPINDLE 0 0 1 1 6 7 8 8 8 8 8 2 3 4
220v R
CHOKE
240v 3 3 4 5 6 T1 T2 T3
28v 26 13 14 N L
9 1 3 2 2
100 VA 27 25 30 8 5
0 ISOLATOR
110v 23
75 VA 24
CONTROL
TRANS
FOR SPINDLE DRIVE DETAILS
SEE SHEET 6
SHEET 5
STARMILL
SMART-STEP [ SMST ]
[ B5A ]
24v
61
0 - 10v 24v
ROW A
FROM 61
[31]
SPINDLE 4 6
ANALOGUE [37]
BOARD
BLUE
E-STOP
RED
1 10v CONTACT 2 GUARD
CONTACT
54 2 MIN [32] 2
2 CORE SCREEN
EARTH AT DRIVE END
55 3 I/P [38]
84 4 COM
GSIR SGR 8 8 8
9 6
84 86 7 9 8
85 5 RUN 1 0
(13) (14) (14) (13) A1 A2
6
2 1 8 7
7 G
S
0.2mm WIRES GIR I
20 17 8 A+ SOLDER TO
SPINDLE DRIVE R
21 9 A- 3 4 5 6
CHOKE 13 14
10 ZS 87 9
0 8 8
11 4 6
[39]
RC N 12 N -24 88
SUPPRESSOR GUARD
2 13 L 88
(RS 210-364) SOLENOID
46
[40]
SPRINT 400 IF GUARD INTERLOCK
SPINDLE DRIVE 0v
NOT FITTED
REPLACE GIR AND GSIR
60
WITH TERMINALS
STARMILL SHEET 6
SMART-STEP
[ SMST ]
SPINDLE DRIVE
IF IN DOUBT ASK DETAILS [ B6 ]
IF IN DOUBT ASK
LINK
RED/WHITE + YELLOW/WHITE
BLACK/WHITE + ORANGE/WHITE
RED BLUE
1 22
SPINDLE
YELLOW BROWN
2 23 MOTOR
ORANGE X EARTH
3 24
BLACK SCREEN
4 25
RED
5 RED
29 E-STOP
YELLOW
6 BLUE CONTACT 2
ORANGE Y 30
7 YELLOW
BLACK 31 E-STOP
8 GREEN CONTACT 1
32
RED
9
YELLOW
10 INTERLOCK GUARD SWITCH
ORANGE Z WITH SOLENOID
11
BLACK (REMOVE LINK 12 - 41)
12
RED BLACK GUARD

14 33
X DATUM GUARD SWITCH
YELLOW SWITCH BROWN CONTACT 1 CONTACTS
15 34 GUARD
BLACK 11 12 BROWN SOLENOID
RED GREEN
17 37
Y DATUM GUARD GREEN 21 22 BLUE
YELLOW SWITCH BLUE CONTACT 2
18 38 RED 33 34 YELLOW A1 A2
RED VIOLET
20 39 WHITE VIOLET
Z DATUM GUARD
YELLOW SWITCH WHITE SOLENOID
21 40
8 CORE SCREEN STARMILL SHEET 7

FROM GUARD INTERLOCK SMART-STEP
[ SMST ]
MOTOR AND SWITCH
WIRING [ S7 ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
L
ISOLATOR NUMBERS IN BRACKETS

L1 L2 L3 REFER TO PIN NUMBERS
K
ON THE RELAYS
SPINDLE
N L SRR MOTOR
J
ESR SGR CHOKE 22

F1 20 BROWN
L 1 2 16 17 18
L A
6.3 A (1) (3) (14) (13)
N N 19
AA
I
21 BLUE
E B3 B2
RC 21
H
SUPPRESSOR SCREEN
25
(RS 238-463)
BLUE RED
TERMINALS ON EARTH
24
6 4 SPINDLE BOARD
G
SEE SHEET 5
PIN NUMBERS ON
42 WAY
23 F4 25 CONNECTOR
F
F2 3.15 A
L 3
6.3 A 110v F
A 24v + 61
61 60
E
N PSU - 60
+24v 0v
E-STOP
0v 24
BLUE RED 48
D
26 F3
ESR
28v
3.15 A 28 30 29
TERMINALS ON
SMART-STEP BOARD
C
N 0v 27 SEE SHEET 3
E-STOP CIRCUIT
B
NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS
SHEET 1
STARMILL
SMART-STEP [ SPC ]
A

[ N1 ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
L
MAINS IN
MAINS CABLE
N1 L1 NUMBERS IN BRACKETS
3.5m OF 1.5mm
L1 L2 L3 3 CORE FLEX REFER TO PIN NUMBERS
K
ON THE RELAYS
SPINDLE
N L SRR MOTOR
J
ESR SGR CHOKE 20 BROWN

L F1 1 2 16 17
A 18
L 22
6.3 A (1) (3) (14) (13)
N N 19
AA
I
21 BLUE
E B3 B2
RC EARTH AT 23
DRIVE END
H
SUPPRESSOR SCREEN
25
(RS 238-463)
BLUE RED
TERMINALS ON EARTH
24
6 4 SPINDLE BOARD
G
SEE SHEET 5
PIN NUMBERS ON
42 WAY
23 F4 25 CONNECTOR
F
F2 3.15 A
L 3
6.3 A 110v F
A 24v + 61
61 60
E
N PSU - 60
+24v 0v
E-STOP
0v 24
BLUE RED 48 (2) (7)
D
26 F3
ESR
28v
3.15 A 30 29
TERMINALS ON
28
SMART-STEP BOARD
C
N 0v SEE SHEET 3
27
RED 1mm E-STOP CIRCUIT
WIRES 26 27 + 28
B
NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS

SHEET 1
STARMILL
SMART-STEP [ SMST ]
A

[ N1A ]
IF IN DOUBT
4
ASK
F F F F 24v
PSU G SRR ESR 5
1 2 3 4
R
6

7
9
SMART STEP
BRIGHOUSE
CONTROL BOARD
10
11
12
13
4 8
ISOLATOR TERMINALS
E
14
SPINDLE
DRIVE
15
16
TRANSFORMER
17

18
CHOKE
FOR
SPINDLE 19
MOTOR
20
21
STARMILL
SMART-STEP
22
PANEL LAYOUT
DATE 25-1-94 A3-

23
24
SHEET 2
[ N2 ]
155002
[ SPC ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
L
K
8 PIN
ESR
TERMINALS
J
TRANSFORMER
8 PIN
9
SRR
I
ISOLATOR
G
R
S
H
4
E
PSU
24v
CONTROL BOARD
G
N
-
SMART STEP
L
SPINDLE
F
F
4
CHOKE
MOTOR
SPINDLE
FOR
F
3
DRIVE
E
F
2
F
1
D
FAN
C
225 mm
DISTANCE FROM TOP OF BOX

B
TO TOP OF TEMPLATE
FOR SPINDLE ANALOGUE BOARD
SHEET 2
STARMILL
SMART-STEP [ SMST ]
A
IF IN DOUBT ASK PANEL LAYOUT

[ N2A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
GUARD SWITCH
RED 76
79 SGR
L
26 61
ORANGE
ORANGE
YELLOW
YELLOW
BLUE 77
BLACK
BLACK
80 SRR +24v
RED
RED
27
K
J
Y AXIS Z AXIS
FAST INT.
FAST INT.
1
1
GND
GND
6
6
0
2
3
2
3
7
4
MOTOR MOTOR
INPUTS OUTPUTS
I
RS 232 BEAD CAPACITORS

H
CONNECTOR ON DATUMS
AND E-STOP MONITOR
G
POWER IN
ANALOGUE 12v PSU LIMIT DATUMS COUNTER
INPUTS
F
28v AC
PULSE
RESET
X AXIS
AGND
STOP
+12v
-12v
GND
GND
GND
+5v
MOTOR
DIR
2+
2-
1+
1-
2
1
1
E
D
28
27
ESR
ORANGE
58 57
YELLOW
BLACK
(6) (8)
RED
YELLOW RED 66
X DATUM SWITCH
C
15 14
YELLOW RED 67
Y DATUM SWITCH
18 17
B
YELLOW RED 68
19 20 42 WAY SHEET 3
CONNECTOR STARMILL
SMART-STEP [ SPC ]
A
BOARD LAYOUT
IF IN DOUBT ASK [ N3 ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
GUARD SWITCH
RED 76
79 SGR
L
26 61
ORANGE
ORANGE
YELLOW
YELLOW
BLUE 77
BLACK
BLACK
80 SRR +24v
RED
RED
27
K
CONTROL CABINET
BOARD
9 WAY D 25 WAY D
J

FAST INT.
FAST INT.
1
1
GND
GND
6
6
0
2
3
2
3
7
4
MOTOR MOTOR
RED INPUTS OUTPUTS
1 8
WHITE
I
2 3
BLUE
3 2 RS 232
GREEN CONNECTOR
H
4 20
5
RS 126-590
MAUVE
6
G
7 BROWN 4 POWER IN
8 5
INPUTS
F
28v AC
YELLOW
PULSE
RESET
9 22 X AXIS
AGND
STOP
+12v
-12v
GND
GND
GND
+5v
MOTOR
DIR
2+
2-
1+
1-
RS 232
0
2
1
CABLE
E
8 CORE SCREEN
D
RED 1mm
RED 1mm
66
57
67
68
58
ESR
ORANGE
58 57
YELLOW
BLACK
(6) (8)
RED
YELLOW RED 66
X DATUM SWITCH
C
15 14
28
27
YELLOW RED 67
Y DATUM SWITCH
18 17
B
YELLOW RED 68
19 20 42 WAY
STARMILL SHEET 3
58 CONNECTOR
SMART-STEP [ SMST ]
A
BOARD LAYOUT
IF IN DOUBT ASK [ N3A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1

L
PIN CABLE PIN CABLE

No COLOUR No No COLOUR No 1 36
1 RED 22 BROWN 20
K
2 YELLOW 23 BLUE 21
X AXIS SPINDLE
MOTOR MOTOR
3 ORANGE 24 EARTH E
J
4 BLACK 25 SCREEN
7 42
5 RED 26 RED 76
GUARD
SWITCH MACHINE END
I
6 YELLOW 27 BLUE 77
Y AXIS (MALE PINS)
MOTOR
7 ORANGE 28
H
8 BLACK 29 RED 48
E-STOP
9 RED 30 BLUE 61
G
10 YELLOW 31
Z AXIS
MOTOR
11 ORANGE 32
36 1
12 BLACK 33
F
13 34
NOTE :
14 RED 66 35
X DATUM
E
SWITCH SPINDLE MOTOR WIRES

15 YELLOW 58 36 1mm 4 CORE SCREEN
42 7
16 37 REST OF WIRES
D
0.2mm SINGLES
17 RED 67
Y DATUM 38 ADAPTAFLEX
SWITCH END
18 YELLOW 58 39
(FEMALE PINS)
C
19 40
VIEW FROM
20 RED 68 41 FRONT OF SOCKET
Z DATUM
SWITCH
B
21 YELLOW 58 42
STARMILL SHEET 4
[ SPC ]
A
HARTING
IF IN DOUBT ASK CONNECTIONS [ N4 ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1

L
PIN CABLE PIN CABLE 1 36

No COLOUR No No COLOUR No
1 RED 22 BROWN 20
K
2 YELLOW 23 BLUE 21
X AXIS SPINDLE
MOTOR MOTOR
3 ORANGE 24 EARTH E
J
4 BLACK 25 SCREEN E 7 42
5 RED 26 RED 76
GUARD MACHINE END
SWITCH
I
6 YELLOW
Y AXIS
27 BLUE 77 (MALE PINS)
MOTOR 42 WAY HOUSING
7 ORANGE 28
BI 00357 F
H
8 BLACK 29 RED 48 FEMALE INSERT

E-STOP BI 00357 G
9 RED 30 BLUE 61
G
10 YELLOW 31
Z AXIS
MOTOR
11 ORANGE 32 36 1
12 BLACK 33 NOTE :
F
13 34
SPINDLE MOTOR WIRES
1mm 4 CORE SCREEN
14 RED 66 35
X DATUM
E
15 YELLOW 58
SWITCH
36 REST OF WIRES
0.2mm SINGLES 42 7
16 37
D
ADAPTAFLEX
17 RED 67 38
Y DATUM END
SWITCH (FEMALE PINS)
18 YELLOW 58 39
C
19 40 42 WAY HOOD
BI 00357 Z
20 RED 68 41 MALE INSERT
Z DATUM
SWITCH BI 00357 H
B
21 YELLOW 58 42
STARMILL SHEET 4
[ SMST ]
A
HARTING
IF IN DOUBT ASK CONNECTIONS [ N4A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
L
F1 SPINDLE DRIVE 6.3 AMP

F2 CONTROL TRANS 6.3 AMP
F3 SMARTSTEP 3.15 AMP 1
K
CONTROL BOARD 2
F4 110v CIRCUIT 3.15 AMP
6 1 1 8 4 1 5 6 3
55 RED
E 6 6 6 1 8 9 0 8 7 0 B2 4 0 - 10v
2 2 61 79
6 3 0 1 1
5
J
L A1 A2
54 BLUE
- + 2 1 8 7 2 1 8 7 B3 6 GND
7
S
F F F F 8
24v G SRR ESR
I
1 2 3 4
POWER R 9
SUPPLY
3 4 5 6 3 4 5 6 10
L N
11
H
13 14
1 3 2 2 2 2 2 2 2 2 2 5
12
8 5 5 4 16 2 1 0 1 0 8
13
14
G
15
16
FENNER DRIVE CONNECTIONS
MAINS IN
F
T- T+ B3 B2 ZZ Z AA A N L E N L SPINDLE
E ES
ANALOGUE
N 0v 28v 26 L1 L2 L3
54 55 19 17 N 16 BOARD
E
110v 150 VA 27 56665555

RC EEEE
120v 76788888
B R
220v 110v 25
L E T1 T2 T3
D
U D 1 240v 75 VA 24
C N L
E
H
O ISOLATOR
2 CORE SCREEN 6 4 K CONTROL
C
EARTH AT E TRANSFORMER
DRIVE END 0 - 10v
FROM 18
SPINDLE
B
ANALOGUE
BOARD
SHEET 5
STARMILL
SMART-STEP [ SPC ]
A

[ N5 ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
L

F3 SMARTSTEP 3.15 AMP 1
K
CONTROL BOARD 2
6 1 1 8 4 1 5 6 3
55 RED
E 6 6 6 1 8 9 0 8 7 0 B2 4 0 - 10v
2 2 61 79
6 3 0 1 1
5
J
L A1 A2
54 BLUE
- + 2 1 8 7 2 1 8 7 B3 6 GND
7
S
F
E 1
F F F
24v G SRR ESR 8
I
2 3 4
POWER R EARTH AT 9
SUPPLY DRIVE END
3 4 5 6 3 4 5 6 10
L N
11
H
13 14
1 3 2 2 2 2 2 2 2 2 2 5
12
8 5 5 4 16 2 1 0 1 0 8
13
14
G
0 - 10v BEAD CAPACITORS 15

FROM RS 126-590 16
SPINDLE 18
ANALOGUE MAINS IN
F
BOARD N L SPINDLE
E ES
C ANALOGUE
6 4 N 0v 28v 26 L1 L2 L3
H BOARD
O
E
110v 150 VA 27 666555564

B R K EEEE
L E E 120v 67888881 8
2 CORE SCREEN U 2.5mm
D 220v 110v 23
EARTH AT EARTH
E T1 T2 T3
D
DRIVE END 3 240v 75 VA 24

N L
RC
ISOLATOR
54 55 19 17 N 16 CONTROL
C
TRANSFORMER
T- T+ B3 B2 B1 ZZ Z AA A N L
SPINDLE DRIVE
B
CONNECTIONS
SHEET 5
STARMILL
SMART-STEP [ SMST ]
A

[ N5A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
L
ISOLATOR
K
N L
J
SRR
ESR SGR CHOKE 20 A-C3
L F1 1 2 16 17
A 18
L
6.3 A (1) (3)
SPINDLE
MOTOR
I
N N 19
AA
21
B3 B2
A-C4
H
BLUE RED
PINS ON
G
6 4 SPINDLE BOARD
SEE SHEET *
F
23 F4 25
L F2 3
E
110v F
A 24v + 61
N PSU - 60
D
0v 24
26 F3
28v 28
C
TERMINALS ON
SMART-STEP BOARD
N 0v 27 SEE SHEET *
B
NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS SHEET 1

STARMILL
SMART-STEP [ SPC ]
A
POWER SCHEMATIC
[ SMST1 ]
1
F F F F S 24v
G SRR ESR PSU 5
1 2 3 4
R
6

7
9
SMART STEP
BRIGHOUSE
CONTROL BOARD
10
11
12
13
ISOLATOR
SPINDLE
DRIVE 14
15
16
TRANSFORMER
17
CHOKE
FOR 18
SPINDLE
MOTOR
WEST YORKSHIRE DRN BY A McHENRY DATE

19
20
21
16-2-93
STARMILL
(SMARTSTEP)
PANEL LAYOUT
22
A3-
23
OF
24
SHEET 2
150005
[ SMST2 ]
F F F F S 24v
G SRR ESR PSU 5
1 2 3 4
R
6

7
9
SMART STEP
BRIGHOUSE
CONTROL BOARD
10
11
12
13
ISOLATOR
SPINDLE
DRIVE 14
15
16
TRANSFORMER
17

CHOKE
FOR 18
SPINDLE
MOTOR
19
20
21
STARMILL
SMART-STEP
22
PANEL LAYOUT
DATE 25-1-94 A3-
23
24
SHEET 2
155002
[ SPC ]
[ SMST2A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1

F3 SMARTSTEP 3.15 AMP
CONTROL BOARD
6 1 1 8 4 1 5 6
1 8 9 0 8 7 0 2 2 6 6
2 2 61 79
6 5 4 1 0
L L 3 A1 A2
2 1 8 7 2 1 8 7
L N + -
S EARTH
F F F F 0v 60
1 G SRR ESR 24v
2 3 4
R POWER
SUPPLY
3 4 5 6 3 4 5 6
13 14
1 3 2 2 2 2 2 2 2 5
8 5 2 16 1 0 1 0 8
MAINS IN
ES
N 0v 28v 28
FENNER DRIVE CONNECTIONS
110v 150 VA 27
120v
T- T+ B3 B2 B1 ZZ Z AA A N L
220v 110v 25
54 55 55 19 17 N 16 1 240v 75 VA 24 N L
ISOLATOR
CONTROL
TRANSFORMER
49 47 47 C
H
O
0 - 10v K
FROM E
INTERFACE UNIT
SEE SHEET 3
18
SHEET 3
STARMILL
RELAY WIRING OF
IF IN DOUBT ASK (SMARTSTEP)
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
END VIEW OF
CUSTOM CARD
d b z d b z
1 1 1
2 2 2
3 3 3
4 4 4 TB 6
BLUE
TB 6 5 5 5 6
BLUE
9 6 6 6 5v FROM
0v FROM SMARTSTEP
7 7 7
SMARTSTEP CONTROL BOARD
8 8 8
CONTROL BOARD
9 9 9
10 10 10
11 11 11
12 12 12
BLUE RED
13 13 13 B2
SPINDLE
14 14 14
DRIVE
15 15 15 0v
16 16 16
B3
2 CORE SCREEN FROM SPINDLE DRIVE TO CUSTOM CARD
0-10v 0.5mm SINGLE BLUES FROM SMARTSTEP CONTROL BOARD TO CUSTOM CARD
ANALOGUE
TO SPINDLE
DRIVE
STARMILL SHEET
CUSTOM CARD WIRING OF
(SMARTSTEP)
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 16-2-93 A3-
IF IN DOUBT ASK
ORANGE
ORANGE
YELLOW
YELLOW
BLACK
BLACK
RED
RED
Y AXIS Z AXIS
FAST INT.
1
1
GND
GND
6
6
0
2
3
2
3
7
4
MOTOR MOTOR
INPUTS OUTPUTS
RS 232 BEAD CAPACITORS

CONNECTOR ON DATUMS
AND E-STOP MONITOR
POWER IN
ANALOGUE 12v PSU LIMIT DATUMS COUNTER
INPUTS
28v AC
PULSE
RESET
X AXIS
AGND
STOP
+12v
-12v
GND
GND
GND
+5v
MOTOR
DIR
2+
2-
1+
1-
2
1
1
60
64
66
67
68
65
30
29
61
ORANGE
YELLOW
BLACK
5v TO E-STOP
RED
YELLOW
CIRCUIT
RED
RED
RED
COM.
MICROMILL SHEET 1
X
Y
Z
CONTROL
OF
DATUM SWITCHES BOARD
LAYOUT [ M1A ]

Starmill Smartstep Electrical Drawings

Загружено:

Сведения о документе

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Starmill Smartstep Electrical Drawings

Загружено:

Авторское право:

Доступные форматы

0 - 10v ROW A

DENFORD MACHINE TOOLS LTD DATE 16-5-94 DRN BY A McHENRY DRN No

MAINS IN PIN NUMBERS ON

IF IN DOUBT ASK POWER SCHEMATIC

DENFORD MACHINE TOOLS LTD

SPINDLE 24v S ESR

WEST YORKSHIRE DRN BY A McHENRY

DATE 24-6-94 A3-

DENFORD MACHINE TOOLS LTD

WEST YORKSHIRE DRN BY A McHENRY

DATE 10-1-95 A3-

FEMALE FEMALE Y AXIS Z AXIS

42 WAY HARTING SOCKET CONNECTIONS

8 BLACK 29 RED 48 FOR POWER VICE

42 WAY HARTING SOCKET CONNECTIONS

PIN COLOUR WIRE

2 YELLOW 23 BLUE 21 1.5mm = =

8 BLACK 29 RED 48 FOR POWER VICE

SGR SPINDLE GO RELAY ROW A

IF IN DOUBT ASK RELAY WIRING

RED BLACK GUARD

8 CORE SCREEN STARMILL SHEET 7

ISOLATOR NUMBERS IN BRACKETS

ESR SGR CHOKE 22

NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS

IF IN DOUBT ASK POWER SCHEMATIC

ESR SGR CHOKE 20 BROWN

NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS

IF IN DOUBT ASK POWER SCHEMATIC

DENFORD MACHINE TOOLS LTD

WEST YORKSHIRE DRN BY A McHENRY

DATE 25-1-94 A3-

DISTANCE FROM TOP OF BOX

IF IN DOUBT ASK PANEL LAYOUT

RS 232 BEAD CAPACITORS

FEMALE FEMALE Y AXIS Z AXIS

42 WAY HARTING SOCKET CONNECTIONS

PIN CABLE PIN CABLE

SWITCH SPINDLE MOTOR WIRES

42 WAY HARTING SOCKET CONNECTIONS

PIN CABLE PIN CABLE 1 36

8 BLACK 29 RED 48 FEMALE INSERT

F1 SPINDLE DRIVE 6.3 AMP

110v 150 VA 27 56665555

IF IN DOUBT ASK RELAY WIRING

F1 SPINDLE DRIVE 6.3 AMP

0 - 10v BEAD CAPACITORS 15

110v 150 VA 27 666555564

DRIVE END 3 240v 75 VA 24

IF IN DOUBT ASK RELAY WIRING

NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS SHEET 1

DENFORD MACHINE TOOLS LTD

WEST YORKSHIRE DRN BY A McHENRY DATE

DENFORD MACHINE TOOLS LTD

WEST YORKSHIRE DRN BY A McHENRY

DATE 25-1-94 A3-

F1 SPINDLE DRIVE 6.3 AMP

RS 232 BEAD CAPACITORS

Вам также может понравиться