2 FB 450 600MC Bedienung Sin828D en

D EMCO-specific programming
and control
MAT FB-450 MC / FB-600 MC

with
Sinumerik 828D
70
80 90
100
60 110
50 120
40 60 70
80
20
10 90
6 100
2 110
0 120
COOLANT-PISTOL
OFF
ON
Programming/control
Sinumerik 828D - Milling
FB-450 MC / FB-600 MC
from PMC-EMCO MC_470B
A2016-09 EN GA-Rev. 00
EMCO GmbH
P.O. Box 131
A-5400 Hallein-Taxach/Austria
Phone ++43-(0)62 45-891-0
Fax ++43-(0)62 45-869 65
Internet: www.emco-world.com
E-Mail: service@emco.at
Intentionally blank
D2
Content
Content
Overview of machine M-commands......................................... D4 Speed adjustment.................................................................. D24
Programming........................................................................ D4 Spindle speed correction.................................................... D25
Overview of G-commands........................................................ D5 Spindle start........................................................................ D25
Other frames and commands............................................... D6 Spindle start in counter-clockwise direction........................ D25
Spindle start in clockwise direction..................................... D25
Software version numbers........................................................ D7 Spindle Stop....................................................................... D25
Machine control panel.............................................................. D8 Feed override..................................................................... D25
Key description......................................................................... D8 Feed setting............................................................................ D26
Auxiliary OFF........................................................................ D8 Move axes automatically........................................................ D27
Auxiliary ON.......................................................................... D8 Move carriage with open machine door.......................... D27
Enable button....................................................................... D9
Main operating mode key switch.......................................... D9 Tool holder hydraulic clamping............................................... D29
Special operating mode key switch...................................... D9 Tool clamping in milling spindle.............................................. D29
Data protection key switch.................................................... D9
Mode selector keys............................................................. D10
JOG................................................................................ D10
Repos............................................................................. D10
Ref point......................................................................... D10
MDA - Manual Data Automatic....................................... D10
Inc X - Incremental feed.................................................. D10
Inc Var - Incremental feed variable................................. D10
Automatic........................................................................ D10
Teach In.............................................................................. D10
Hand wheel......................................................................... D10
Reset key (Reset)............................................................... D10
Single block........................................................................ D11
Cycle stop........................................................................... D12
Cycle start........................................................................... D12
Spindle Stop....................................................................... D12
Spindle start in counter-clockwise direction........................ D12
Spindle start in clockwise direction..................................... D12
Feed Stop........................................................................... D12
Feed Start........................................................................... D12
Display of the coordinate system........................................ D12
Arrow keys.......................................................................... D13
Rapid.................................................................................. D13
Spindle speed correction.................................................... D13
Coolant............................................................................... D13
Tool changer release.......................................................... D13
Tool clamping in milling spindle.......................................... D13
Feed override..................................................................... D14
EMERGENCY SHUTDOWN.............................................. D14
Master switch...................................................................... D14
Important keys on the Sinumerik keypad........................... D15
Help key.......................................................................... D15
Cancel Alarm.................................................................. D15
Page Up / Page Down.................................................... D15
Next Window................................................................... D15
Channel.......................................................................... D15
Cursor right..................................................................... D15
Cursor left....................................................................... D15
Switching On/Off Process...................................................... D16
Switch the machine on....................................................... D16
EMERGENCY SHUTDOWN test.................................... D16
Reference machine doors............................................... D16
Switch on the auxiliary units........................................... D16
Switching the machine off................................................... D17
Safety test (Integrated safety)................................................ D17
Operating modes overview..................................................... D18
Operating modes overview..................................................... D19
Changing main operating mode......................................... D20
SINUMERIK 828D D3 MAT FB-450 MC / FB-600 MC

Programming and control
Overview of machine M-commands

Programming
M0 Programmed stop
M1 Optional stop
M2 End of program
M3 S.... Milling spindle on, clockwise
M4 S.... Milling spindle on, anticlockwise
M5 Milling spindle stop
(S.... speed)
M8 Standard coolant above on
M9 Coolant above off
M17 Subroutine end
M30 End of program
MAT FB-450 MC / FB-600 MC D4 SINUMERIK 828D

Overview of G-commands
G00 Rapid traverse G63 Threaded borings without synchronisa-
G01 Linear interpolation tion (with compensating holder - effective
G02 Circular interpolation, clockwise block by block)
G03 Circular interpolation, anticlockwise
G64 Track control mode ON (Reset G60 - mo-
G04 Dwell time dally effective)
G4 F... (in seconds) or
G70 Entry system Imperial
G4 Sxxxx (in master spindle revolutions)}
G700 imperial program on metric machine
G09 Precision stop (effective block-by-block) (technological values are also recalculated)
G71 Entry system metric
G18 Plane call Z, X, feed axis Y (normal turning
G710 metric program on imperial machine
plane)
(technological values are also recalculated)
G25 Minimum task field limiting
G75 Move to fixed position (tool change point)
G25 XC=... ZC=... Z2C=.... ;
or minimum speed restriction G90 Absolute dimension entry
G25 Sxxxx; G91 Incremental dimension entry
G26 Maximum work field restriction
G94 Feed mm/min or inches/min
G26 XC=... ZC=... Z2C=.... ;
G95 Feed mm/rev or inches/rev
or maximum speed restriction
(constant speed)
G26 Sxxxx;
G96 Constant cutting speed
(always starting from the machine zero
(in m/min or feed/min) ON
point)
G97 Constant cutting speed OFF (selects G95)
G33 Thread cutting with constant pitch (with
rotary sensor)
G331 Thread tapping without compensation
chuck
G332 Retraction (thread drilling) without com-
pensating chuck
G34 Thread cutting with decreasing pitch
G35 Thread cutting with increasing pitch
G34 (or) G35 X... Z... I... K... F... ;
G40 Deselect cutting radius compensation
G41 Select cutting radius compensation left
G42 Select cutting radius compensation right
G500 Deselection of zero point shifts (FRAMES)
- effective modally
G53 (or SUPA)
Deselection of zero point shift on machine
coordinate system incl. FRAMES - effec-
tive block-by-block
G54 Zero point shift #1
Note:
There is a full description of the G-commands
in the Sinumerik 840D sl_828D control sys-
G60 Precision stop - modally effective tem description.
G601 Precision stop fine
G602 Precision stop coarse

Other frames and commands

TRANS Translation: Absolutely programmable shift
ATRANS Additive translation: incrementally programmable shift
ROT Rotation: Absolutely programmable turning
AROT Additive rotation: incrementally programmable turning
SCALE .Scale: Absolutely programmable scaling
ASCALE Additive scale: incrementally programmable scaling
Note: absolute shifts cancel all frames selected previously.
SETMS(n) Decide on a spindle as master spindle (to which all programmed commands are
related)
LIMS Speed restriction for constant cutting speed {LIMS=1500;}
SPOS[n]=0
Set a spindle to 0° (in every program for the first call of a spindle as rotary axis
(C-axis) for which referencing is essential!)

Important: Oriented spindle stop only in connection with spindle encoder!
STOPRE Import stop: Prevents further advance reading of NC blocks until the last function
before this command has been run.
FREE Move to tool change point.
SPCOF(n) Speed position control OFF

DIAMON Diameter programming ON
DIAMOF Diameter programming OFF
FFWON Pilot control ON
FFWOF Pilot control OFF
MSG Programmable message
MSG ("ENDE WZ-STANDZEIT2);
REPEAT mk1 mk2 Repetition of program sections between jump addresses 1 and 2)
GOTOF ABC Jump command forwards to address ABC: (min. 3 characters)
GOTOB UVW Jump command backwards to address UVW: (min. 3 characters)
ABC: Jump address (Important: Without colon {ABC}, will be assessed as subroutine -
name!)
AC Programming with absolute coordinates statement {X=AC(0);}
ANG Angle programming from zero jet (right, 3 o'clock) starting, counter-clockwise (positive)
{ANG=90;}
CR Arc radius {G2 X... Z... CR=20;}
RND Insert transfer radius {RND=2;}
{RNDM=1 ; deselection: RNDM=0;}
CHR Transfer - insert bevel as leg {CHR=2;}
CHF Transfer - insert bevel as hypotenuse {CHF=4;}
L700 Subroutine call-up for piece counter (EMCO user program)
$P_UIFR[n]=CTRANS (Z,xxx)
Overwrite a zero point shift (without call-up!)
n...[1]=G54, [2]=G55, [3]=G56, [4]=G57

Software version numbers

Two numbers are required for unambiguous
identification of the Sinumerik software on your
machine:
• Siemens system software (1)
• EMCO software number (PLC) (2)
→ → Version
Siemens system software
Pressing the relevant soft keys takes you to the

screen page on which the NCU version (1) is to
be found.
1 in the example.......................... V02.06 + HF 04
Activating the Sinumerik system software
EMCO software version number

→ → Version → (PLC)
Pressing the key sequence opposite calls up the
page on the controller screen on which the EMCO
"PLC Application program" → Details software version (2) is visible.
in the example.................................. MC_470B
Calling up the EMCO PLC version

Machine control panel
40 60 70
80
20
10 90
6 100
2 110
0 120
Depending on machine configuration, the control panel can differ slightly from what is shown here.
Key description
The keys of the machine-specific control panel are fitted with LEDs.
These LEDs indicate the status of the function that is connected with
the corresponding key:
LED dark
corresponding function is not active (switched off)
LED lights
corresponding function is active (switched on)
LED flashes slowly
The function associated with the key is activated, but is not opera-
tional owing to the status of the controller.
Auxiliary OFF
This button switches off the machine's auxiliary units. Only effective
if spindle and program are off.
Auxiliary ON
This button makes the machine's auxiliary units ready for operation
(hydraulics, feed drives, spindle drives, lubricant, coolant).
The button must be pressed for around 1 second.
Tapping the AUX ON key is a clear function and causes the central
lubrication system to perform a lubrication squirt.

Key description Programming and control
Enable button
This button is required during initial set-up mode for the axis move-
ments.
In operating mode 3, the enable button is used to start command
sets and spindle movements.
HAUPTBETRIEBSART Main operating mode key switch

CNC MANUELL
"CNC" or "MANUAL"
Special operating mode key switch

"AUTOMATIC" or "SET-UP"
For a detailed description of these key switches, please refer to

"Operating modes overview"!
Data protection key switch

Position 0
• Parts program entry is barred
• Tool wear can be compensated.
Position 3
• Release parts program entry
• Possible additional inputs:
zero point shifts, tool geometry, setting data
Positions 1 and 2 are not enabled.
The key position that can be set is dependent on the key colour:
0, 1: black key
0, 1, 2: green key
0, 1, 2, 3: orange key

Programming and control Key description
Mode selector keys

JOG
Standard movement of the machine by continuous movement of the
axes via the arrow keys or by incremental movement of the axes via
the arrow keys or the hand wheel.
Repos
Repositioning, approach contour again in JOG mode
Ref point
Enable the sub-mode "Reference point" (Ref) to approach reference
points in JOG mode.
MDA - Manual Data Automatic

Controlling the machine by executing a block or a sequence of
blocks. Blocks are entered via the control panel.
Inc X - Incremental feed

Move step by step a predefined distance of 1/10/100 increment(s).
Inc Var - Incremental feed variable

Move step by step with variable step interval (setting date)
Automatic
Controlling the machine by automatically executing programs
Teach In
Producing programs in the dialogue with the machine in MDA mode.
Hand wheel
This key enables and/or disables the connected hand wheel.
Reset key (Reset)

Pressing the Reset key:
• interrupts the machining of the current parts program.
• deletes monitoring messages unless these are Power On or Recall
alarms.
• moves the channel into "Reset" status; this means:
- The NC controller remains in synchronism with the machine.
- All interim and work memories are deleted (but the content of the
parts program memory is retained).
- The control system is in the default position and ready for a new
program sequence.

Single block
This functions allows you to run a parts program block by block.
You can enable the Single Block feature in Automatic mode.
When single block processing is active:

• SBL1 or SBL2 is displayed on the screen (in the channel structure
display line).
• the Text "Stop: Individual Block mode" is output in the channel
operating message line (in the interrupted status).
• the current block of the parts program is only machined when you
press the NC Start key.
• machining stops after a block is executed.
• the next block is executed by pressing the NC Start key again.
The function can be deselected by pressing the Single Block key
again.
SBL1
Single Block with Stop after each machine functional block.
If the function is enabled, processing is interrupted after each block
which triggers a function on the machine (computing blocks do not
lead to a halt).
SBL2
Single Block with Stop after each block.
If the function is enabled, parts program blocks are processed as
follows:
Each block is decoded individually and a stop takes place at each
block. Only thread blocks without a test feed are excepted. In this
case, there is only a halt at the end of the current thread block. SBL2
can be selected only in the Reset state.
You call SBL1 or SBL2 in Auto or MDA mode with the "Program
influence" softkey.

Cycle stop
After pressing the NC stop button after the controller has taken over
the function, processing of the current parts program is suspended.
Machining can then be continued by pressing the NC Start key.
Cycle start
After pressing the NC Start key, the selected parts program will be
started with the current block.
Spindle Stop
This key interrupts the running of the main spindle and the power
tool. If this happens during a feed movement, the latter must be
stopped first.
Spindle start in counter-clockwise direction

This button resumes the programmed spindle motion in a coun-
ter-clockwise direction. (Viewing direction: to the horizontal spindle
from the machine rear, to the vertical spindle from above)
Spindle start in clockwise direction

This button resumes the programmed spindle motion in a clockwise
direction (standard operating mode).
Feed Stop
This button interrupts a programmed carriage movement in "AUTO-
MATIC" mode.
Feed Start
This button continues a programmed but interrupted carriage move-
ment.
If the main spindle motion was also interrupted, this must be
switched on again first.
Display of the coordinate system

When the button is activated, the axes can be traversed manually
within the swivelled coordinate system.

Arrow keys
The axis selection keys enable the NC axes to traverse in JOG mode.
Depending on the machine configuration, various arrow keys are
available
Rapid
If this button is pressed in addition to the arrow keys, the axes con-
cerned move in rapid traverse.
Moving the carriage in rapid traverse is only allowed if the chip guard
doors are closed
Spindle speed correction

The set spindle speed value S is displayed on the screen as an
absolute value and
as a percentage value.
Adjustment range: 50 - 120% of the programmed
Spindle speed
Increment: 5% per button press
100% spindle speed: 100% button.
Coolant
This key switches the coolant unit on and off and/or interrupts its
operation.
The last coolant unit activated with M08 is switched on or off.
M8 Standard coolant unit
M9 Coolant off
The coolant key LED indicates enabled status.
Tool changer release

By pressing this button you release the tool change.
Tool clamping in milling spindle

By pressing this button, you open/close the tool clamping unit of the
milling spindle for loading/unloading tools.
Function of the button is only possible, if:

• Milling spindle is not moving
• Machine door is open
• Special operating mode key switch is in "MANUAL" position

Feed override
60 70
The rotary switch with 23 notch positions enables you to change the
40
20
80
programmed feed value F (corresponds to 100%).
10 90
The set feed value F in % will be shown on the screen.
6 100
2 110
Adjustment range:
0 120
0% to 120% of the programmed feed.
In rapid traverse 100% will not be exceeded.
EMERGENCY SHUTDOWN
Press the red button only in an emergency.
Effects:
As a rule, the EMERGENCY SHUTDOWN button will lead to all
drives being stopped with the greatest possible braking torque.
Unlock: Pull out the button
To continue working, press the following keys:
RESET, AUX ON.
Note:
The function of the EMERGENCY SHUTDOWN button must be
checked every time the machine is switched on (see "Switching
on process")!
Master switch
Function:
0 - OFF
1 - ON
The master switch does not have an EMERGENCY SHUTDOWN

function - in other words, the drives run down (unbraked).
The master switch can be locked (unauthorised starting of the ma-
chine).

Important keys on the Sinumerik keypad

Only a few of the most important keys on the Sinumerik keypad will
be listed below.
There is an exact description in the Sinumerik Handbook.
Help key
Pressing this button calls up context-sensitive online help.
The operator will be supported with extensive help on the current
topic on the screen.
Cancel Alarm
Pressing this button deletes alarms and reports that are marked
with this symbol.
Page Up / Page Down

Page through menu image
Next Window
Advance screen to next window
Channel
Select or advance control channel
Cursor right
Navigates the cursor one symbol to the right.
Edit operating mode:
Open directory or program (e.g. cycle).
Cursor left
Navigates the cursor one symbol to the left.
Edit operating mode:
Close directory or program.

Switching On/Off Process
Switch the machine on

Switch on master switch on the switchgear cabinet (switchgear
cabinet fan runs).
EMERGENCY SHUTDOWN test

Press the EMERGENCY SHUTDOWN button for a functional test of
the emergency shutdown disconnection.
The controller demands the test and "EMERGENCY SHUTDOWN"
is displayed on the screen.
Unlock the EMERGENCY SHUTDOWN button.
Press the Reset button to clear EMERGENCY SHUTDOWN status.
Danger:
If EMERGENCY SHUTDOWN status is not displayed on the
screen, the machine must not be used!
Reference machine doors

Open and close the chip guard doors to check each of the door limit
switches once and close them again:
Switch on the auxiliary units

Press the AUX ON button for at least 1 second (axes active).
Internal safety tests will be carried out
Note:
During manual operating modes, keep the enable button pressed
down, until the test is completed.

Switching the machine off

• Press the AUX OFF button.
• Switch master switch off
Notes
• The machine is switched off with the master switch.
• It is recommended that the machine is switched off only
with the tool turret idle.
• Operations can be interrupted with the Reset key.
RESET interrupts all running machine functions.
Safety test (Integrated safety)

When switching on the machine, a safety test will be run automati-
cally to check the safety functions.
While the machine is in operation, this test will be repeated every
24 hours.
For this, 24 hours after the last test, the message "700155 Safety
Integrated Test stop requirement" appears on the screen.
The controller starts the test automatically and this message appears
on the screen:
• "235012 <Location information>TM54F: Test stop active"
After the safety test sequence, the message on the screen is deleted.
If errors occur during the tests, the controller switches off all auxiliary
drives (AUX OFF) and the corresponding error message appears
on screen.
Information:
In automatic mode and when operating the machine with bar
loader as an active program, the safety test is run automatically
after reaching M30 in the program.
After the test, the machine continues the operation; no interven-
tion by the operator is required.
During manual operating modes, keep the enable button pressed
down, until the red Test stop messages have gone out.

Operating modes overview
HAUPTBETRIEBSART
CNC MANUELL
Key position CNC
Mode 1 Mode 2
Key position AUTOMATIC Key position SET-UP
Operating modes Siemens 828D Operating modes Siemens 828D
Automatic mill: Automatic mill:
(full-fledged CNC operation)
• JOG
• JOG • electronic hand wheel
• electronic hand wheel
• S=not permitted
• MDA
• F=2000 mm/min
• AUTO
• Fmax=2000 mm/min
• Single block
• S=5000 rpm
• F=2000 mm/min

HAUPTBETRIEBSART
CNC MANUELL
Key position Manual
Mode 3 Manually controlled mill

Key position AUTOMATIC
Key position SET-UP
Operating modes Siemens 828D
Operating modes Siemens 828D
Automatic mill:
• JOG
• JOG • electronic hand wheel
• S=5000 rpm
• MDA in single block
• F=2000 mm/min
• S=2500 rpm • Fmax=2000 mm/min
• F=2000 mm/min

HAUPTBETRIEBSART Changing main operating mode

CNC MANUELL
The key switch for the main operating mode is
located in the switchgear cabinet of the machine,
next to the main switch. The key switch can be
set in the "MANUAL" or "CNC" position.
To enable change between the two main operat-
ing modes "MANUAL" and "CNC", the following
conditions must be fulfilled:
• Turning spindle and all axes do not move.
• No program is active.
• After changing the main operating mode, ac-

knowledge by pressing the reset button and the
AUX ON button.
Danger:
The control issues an alarm when the operating mode is changed:
"Use appropriate protective mechanism!"
• Use protective mechanism
• Acknowledge alarm
• Continue working.
Mode 1: Main operating mode CNC

HAUPTBETRIEBSART
CNC MANUELL Key position AUTOMATIC
• When protective mechanism is closed, the full
functional range is available
• the following control operating modes are avail-
able:
• Mechanical hand wheel
• Electronic hand wheel
• JOG
• Block sequence program run
• Single block program run
• Positioning with manual input

HAUPTBETRIEBSART Mode 2: Main operating mode CNC

CNC MANUELL
Key position SET-UP
• The following control operating modes are avail-
able with open protective mechanism:
• Mechanical hand wheel
• JOG
• no spindle function
+
• axis movements:
Enable button + axis
Danger:
When Special Operations mode is active, the danger of acci-
dents is increased.
The key for this switch should only be held by persons who
have the required knowledge about the dangers and exercise
appropriate care.
After work is carried out in Special Operations mode, always
withdraw key (accident danger).
Observe country-specific safety instructions (e.g.: SUVA, BG,
UVV ....).

HAUPTBETRIEBSART Operating mode 3 main operating mode manual

CNC MANUELL
Key position AUTOMATIC
• The following control operating modes are avail-
able independently of protective mechanism:
• JOG
• Positioning with manual input
• axis movements:
+ Enable button + axis
• Spindle function only in combination with enable

+ button:
Keep the enable button pressed until spindle
starts moving.
• Press desired arrow key and feed key simulta-

neously and release, in order to start the trav-
+ erse motion and activate automatic feed.
• Starting a positioning block

+ • multi-axes movements as well
Caution:
The automatic feed only remains active, if
spindle is activated.
Danger:
MANUAL operating mode increases danger of accidents.
The key for this switch should only be held by persons who
have the required knowledge about the dangers and exercise
appropriate care.
After work is carried out in Special Operations mode, always
withdraw key (accident danger).
Observe country-specific safety instructions (e.g.: SUVA, BG,
UVV ....).

HAUPTBETRIEBSART Manually controlled mill:

CNC MANUELL Main operating mode manual
Key position SET-UP
• Only one axis is active, without the option of

programmed multi-axes movements.
• the following control operating modes are avail-
able:
• JOG
• axis movements:
+ Enable button + axis
• Spindle function only in combination with enable

+ button:
Keep the enable button pressed until spindle
starts moving.
• Press desired arrow key and feed key simulta-

neously and release, in order to start the trav-
+ erse motion and activate automatic feed.

Speed adjustment
1000 .v
n=
d .π
n [1/min]........speed
v [m/min]........cutting speed
d [mm]...........milling diameter
Example:
v=30 m/min, d=50 mm;
Result: n=200 1/min
1000
00
20
00
00
40
50
500
00
400
300 10
]
pm
0
/r
50
[1
200
n
d
ee
Sp
Cutting speed v [m/min]
100
0
20
50
0
10
40
30
50
20
10
3 5 10 20 30 40 50 100 200
Milling diameter d [mm]

Spindle speed correction

The set spindle speed value S is displayed on the screen as an
absolute value and
as a percentage value.
Adjustment range: 50 - 120% of the programmed
Spindle speed
Increment: 5% per button press
100% spindle speed: 100% button.
Spindle start
The milling spindle can only be started after setting the speed as
follows:
Spindle start in counter-clockwise direction

This button resumes the programmed spindle motion in a coun-
ter-clockwise direction. (Viewing direction: to the horizontal spindle
from the machine rear, to the vertical spindle from above)
Spindle start in clockwise direction

This button resumes the programmed spindle motion in a clockwise
direction (standard operating mode).
Spindle Stop
This button interrupts the motion of the milling spindle. If this hap-
pens during a feed movement, the latter must be stopped first.
Feed override
60 70
The rotary switch with 23 notch positions enables you to change the
40
20
80
programmed feed value F (corresponds to 100%).
10 90
The set feed value F in % will be shown on the screen.
6 100
2 110
Adjustment range:
0 120
0% to 120% of the programmed feed.
In rapid traverse 100% will not be exceeded.
For the "MANUAL" operating mode
Spindle start only in connection with enable button.

Keep enable button pressed until spindle is running.

Feed setting
The maximum milling performance of the machine
with steel Ck 45 is 48 cm³/min.
The diagram shows the possible cutting depths
and feed rates for different milling cutter diam-
eters.
Example:
D=40 mm, t=6 mm;
Result: F=200 mm/min
The specified values apply to steel Ck 45 and
carbide cutters. With softer or harder materials,
Note: the values are to be changed respectively.
The diagram was created only by mathemat- I case of milling cutter diameters smaller than
ical determination and is to be taken only as 20 mm, maximum feed and cutting depth are
a guideline, subject to correction. In certain usually specified by the tool manufacturer. For
areas, it is possible for the cutting perfor- these small milling cutter diameters, these values
mance to be lower due to different influencing are limited by the milling cutter type and not by
factors. machine performance.
20
20
25
15
32
12
10
40
Mi
9
Cutting depth t [mm]
llin
50
8
gc
utt
7
er
63
6
dia
me
80
5
ter
d[
10
mm
4
0
]
3
16
0
20
0
2
10 20 30 40 50 100 200 300 400
Feed speed F [mm/min]

Move axes automatically

Variant 1:
Press desired arrow key in order to start the po-
sitioning movement. The axes move with the set
feed until the button is pressed. Simultaneous
movement of several axes is not possible.
Move axes with the direction buttons
Variant 2 - pre-selection variant:

Move carriage with open machine door
The X and Z axes can be moved with open ma-
chine door.
• Switch key switch to the position "SET-UP"

(manual).
• Select desired axis.
• Now the axis can be moved.

Variant 3:
Press desired direction button and rapid traverse
button in order to start the positioning movement.
The axis moves in rapid traverse as long as both
buttons are pressed.
Variant 4:
Resume the programmed spindle motion in
or a counter-clockwise or clockwise direction.
Press the desired direction button and NC Start

button together and release in order to start the
+ positioning movement.
60 70
During the positioning movement, the feed speed
40
20
80
can be changed with the feed potentiometer.
10 90
6 100
2 110
0 120
The axis traverses with the set feed until stopped

with the NC Stop key or the software limit switch
is reached.
Note:
Please take note of the limitations that apply
to the respective operating modes, see "Op-
erating modes overview".

Tool holder hydraulic

clamping
For hydraulic clamping in the horizontal or vertical
spindle (1) all tool holders (4) (reducing bushes,
milling arbors, ...) must be equipped with clamping
pins (3).
1 Spindle
2 Collets
3 Fastening spigot
4 Tool holder
5 Tie rod
5
Note:
Tool holder cone and milling spindle cone
must be free of dust and grease.
93.8±0.1
Tool clamping in milling

spindle
Variant 1:
• Open machine door. Only after the machine
door has been opened, the hydraulic collet (2)
can be opened.
• Hold tool clamping button (1) down until the
tool with the tool holder (4) is removed from the
spindle (1). Insert a new tool.
• Release tool clamping button (1) in order to
1
clamp.
• Close machine doors.
• Acknowledge tool change with NC Start. This
Tool clamping button ends the clamping process.
• Continue workpiece program.
Danger:
• Wear protective shoes. Tools etc. may slip from the hand.
• Wear protective gloves; tools, workpieces and machine parts can be sharp-edged and can become
very hot.
• It is essential to hold the tool holder with your hand when loosening it. This prevents the tool holder
falling out of the milling spindle cone in an uncontrolled way.

Variant 2 Key "Enable Tool Change":
• All axes must stand still

No NC program must be active
• Press "Activate tool" button.

• Command to change tool appears. With this
variant, no changes are made in the active tool
corrections!
• Open machine door. Only after the machine
door has been opened, the hydraulic collet (2)
can be opened.
• Hold tool clamping button (6) down until the
tool with the tool holder (4) is removed from the
spindle (1). Insert a new tool.
• Release tool clamping button (6) in order to
clamp.
• Close machine doors.
• Acknowledge tool change by pressing the ena-
ble button. This ends the clamping process.
• Continue workpiece program.

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D EMCO-specific programming

MAT FB-450 MC / FB-600 MC

P.O. Box 131

Phone ++43-(0)62 45-891-0

Fax ++43-(0)62 45-869 65

SINUMERIK 828D D3 MAT FB-450 MC / FB-600 MC

Overview of machine M-commands

M17 Subroutine end

M30 End of program

MAT FB-450 MC / FB-600 MC D4 SINUMERIK 828D

SINUMERIK 828D D5 MAT FB-450 MC / FB-600 MC

Other frames and commands

FREE Move to tool change point.

SPCOF(n) Speed position control OFF

MAT FB-450 MC / FB-600 MC D6 SINUMERIK 828D

Software version numbers

Pressing the relevant soft keys takes you to the

Activating the Sinumerik system software

EMCO software version number

Calling up the EMCO PLC version

SINUMERIK 828D D7 MAT FB-450 MC / FB-600 MC

Machine control panel

MAT FB-450 MC / FB-600 MC D8 SINUMERIK 828D

HAUPTBETRIEBSART Main operating mode key switch

Special operating mode key switch

For a detailed description of these key switches, please refer to

Data protection key switch

SINUMERIK 828D D9 MAT FB-450 MC / FB-600 MC

Mode selector keys

MDA - Manual Data Automatic

Inc X - Incremental feed

Inc Var - Incremental feed variable

Reset key (Reset)

MAT FB-450 MC / FB-600 MC D10 SINUMERIK 828D

When single block processing is active:

SINUMERIK 828D D11 MAT FB-450 MC / FB-600 MC

Spindle start in counter-clockwise direction

Spindle start in clockwise direction

Display of the coordinate system

MAT FB-450 MC / FB-600 MC D12 SINUMERIK 828D

Spindle speed correction

Tool changer release

Tool clamping in milling spindle

Function of the button is only possible, if:

SINUMERIK 828D D13 MAT FB-450 MC / FB-600 MC

The master switch does not have an EMERGENCY SHUTDOWN

MAT FB-450 MC / FB-600 MC D14 SINUMERIK 828D

Important keys on the Sinumerik keypad

Page Up / Page Down

SINUMERIK 828D D15 MAT FB-450 MC / FB-600 MC

Switching On/Off Process

Switch the machine on

EMERGENCY SHUTDOWN test

Unlock the EMERGENCY SHUTDOWN button.

Press the Reset button to clear EMERGENCY SHUTDOWN status.

Reference machine doors

Switch on the auxiliary units

Internal safety tests will be carried out

MAT FB-450 MC / FB-600 MC D16 SINUMERIK 828D

Switching the machine off

• Switch master switch off

Safety test (Integrated safety)

SINUMERIK 828D D17 MAT FB-450 MC / FB-600 MC