Theoretical simulation approach of aspen plus for CO2
absorption Column using in NaOH.
Gas absorption is an operation in which a gas mixture is contacted with
a liquid for the purposes of preferentially dissolving one or more components of the gas and to provide a solution of them in the liquid. The inert gas in the gas mixture is called “carrier gas”. The liquid enters the column from top and the mixture of carbon dioxide and air enters from the bottom of the column. The NaOH is passed in excess of the theoretical requirement in the column.
Reaction: 2NaOH + CO2 = Na2CO3 + H2O
In the absorption of carbon dioxide by caustic soda, the carbon dioxide
reacts directly with the caustic soda. An advantage of absorption plus reaction is the increase in the mass-transfer coefficient. This may be due to a greater effective interfacial area. The process hydrodynamics can also be directly involved via correlations for the hold-up, pressure drop, and mass transfer coefficients, etc. The absorption of carbon dioxide into sodium hydroxide is accompanied by chemical reaction to form sodium carbonate as product. This process is known as chemisorption. It is used in the extraction of carbon dioxide from refinery gases and the product is usually not striped since it has some economic value. The general schematic diagram of gas absorption column is shown below. Motivation and Problem Statement Carbon dioxide (CO2) is a gas essential for life—animals exhale it, plants sequester it. It exists in Earth's atmosphere in comparably small concentrations, but is vital for sustaining life. CO2 is also known as a greenhouse gas (GHG)—a gas that absorbs and emits thermal radiation, creating the 'greenhouse effect'. Along with other greenhouse gases, such as nitrous oxide and methane, CO2 is important in sustaining a habitable temperature for the planet. Capture, transport and storage of CO2 is an important part of the solution to reduce greenhouse gas emissions. Flue gases from fossil fuel combustion contains CO2 that should be removed for greenhouse gas control, and SO2 (sulphur dioxide), that must be controlled to very low levels. Also for these applications, chemical absorption is the most common purification technology. The CO2 absorption process should be studied more carefully so as to provide more information to engineers to upgrade or enhance the efficiency of the various Equipments required. This is where the dynamic modelling and simulation of CO2 absorption process comes in useful. Dynamic models allow us to understand the behavior of the dynamic system of study besides resolving industrial problems or processes that are of immediate and contemporary interest. A proper dynamic simulation of CO2 absorption process can provide the people working with this system a wider knowledge about its behavior besides serving as a demonstration during trainings for new engineers in the industry. Therefore, it is necessary to have an accurate dynamic modeling of a CO2 absorption process in order to have full control over the unit after it is built. Research objective The objectives of this research are: i) To develop a model of CO2 absorption process. ii) To study the effect of different operating conditions of CO2 absorption process toward the yield and composition of CO2 in liquid NaoH by solving model equations. Scope of Study The scopes of this research have been identified in order to achieve the research objectives. The scopes are: i) To develop a model of CO2 absorption process based on the component and overall material balance, and equilibrium relationships by building up a mathematical model for the CO2 absorption process. ii) To validate the model by comparing the model results and the data obtained from previous researches done by other researchers. Mathematical Model for CDU Mathematical model is an abstract model that uses mathematical languages to describe the behavior of a system. Mathematical modeling can be used in many cases, for example, to develop scientific understanding through the quantitative expression of current knowledge of a system, to test the effect of changes in a system, and to aid decision making. The model equations for an ordinary equilibrium stage of a simple gas absorption column, namely mass balance, equilibrium relations, need to be solved first as mathematical modeling is an important part of economic design. These are the fundamental material and energy balance equations which can facilitate numerical stability and ease of convergence. For dynamic modeling, the ordinary differential equations (ODE) and algebraic equations (AE) will need to be solved too, as it they are important to show changes within the process with time. Theoretical stage method is usually used for mathematical description of an absorption process. The real number of stages might need to be multiplied by column efficiency in order to find the number of theoretical stages of an existing column. The mass balance for individual components or pseudo-components and equilibrium equation can be written for each theoretical stage. The sum of these equations creates the mathematical model of a theoretical stage which in turn makes up the mathematical model of an absorption column. Thermodynamic Method There are mainly four main types of Property Methods: Ideal, Equation of State, Activity Coefficient, and Special Systems. In addition, an advanced user can modify any of these available methods or create a new property method on their own. Thermodynamic Phase equilibrium can be determined in a number of ways, including chemical potential, fugacity, activities, activity coefficients, or the equilibrium distribution ratio. You will notice that the Ideal methods rely on using ideal system equations to calculate the equilibrium distribution ratio (K), which is then used to determine the equilibrium conditions. Available Thermodynamic Property Methods in Aspen Simulation Software. Most Common EOS Property Methods