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Keywords: Over the last few decennia, power DC/DC converters have been the subject of great interest due to its extensive
DC/DC converter increment of utilization in different applications. A thorough review on recent developed power DC/DC
Control converters is presented in this paper. The study is focused on the topologies in different applications such as
MPPT renewable energy, automobile, high-voltage and medium-voltage DC power systems, telecommunication, etc. In
Design-optimization
addition, an overview of the modulation techniques, the state-of-the-art of control strategies of well-established
Renewable applications
converters are discussed. Photovoltaic (PV) systems as the noticeable renewable energy resources generally
HVDC/ MVDC power system
suffer from poor conversion efficiency with instability and intermittent characteristics. Therefore, DC/DC
converter with Maximum Power Point Tracking (MPPT) algorithm is essential to ensure maximum available
power harnessed from the PV. Important features of DC/DC converters with MPPT are also figured with various
performances. Furthermore, the design and optimization of different parameters are addressed systematically.
Finally, the researcher’s future challenges and focusing trends are briefly described. For the next-generation
converters design and applications, these are considered in details, and will provide useful framework and point
of references.
⁎
Corresponding author.
E-mail addresses: mzakir@um.edu.my (M.Z. Hossain), nasrudin@um.edu.my (N.A. Rahim), jeyraj@um.edu.my (J.a. Selvaraj).
http://dx.doi.org/10.1016/j.rser.2017.07.017
Received 14 June 2016; Received in revised form 31 January 2017; Accepted 6 July 2017
Available online 03 October 2017
1364-0321/ © 2017 Elsevier Ltd. All rights reserved.
M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
S1 S2
S Lr V/2 C1
Vi Cr V Vo
Vo
V/2 C2
(a) (b)
S1 S3
n:1
Vi +
Co Vo
-
S2 S4
FB cell
(c)
Fig. 1. Classical PDDC topologies. (a) Series resonant (SR). (b) three-level (3 L) buck. (c) Full-bridge boost.
literature [21,22] overview the DC/DC converter architectures, those widely used various modulation and control strategies, and control
are applicable to FC-ultracapacitor based hybrid system and FC power devices. As the PV energy is the fast growing share among the
system respectively. In the same way, review works in the relation renewable energy, PDDCs with MPPT algorithm used in PV system
between the FC technologies and electronic interfacing, and power are explained in Section 5. In Section 6, the general design of active and
converter interfacing with electrochemical based energy storage devices passive parameters of PDDC, and its optimizations are included.
including few DC/DC conversion systems have reported in [23] and Reputed and coming promising applications of PDDC are described
[24] respectively. The review is focused on AC/DC and DC/DC in Section 7, which is followed by the design procedure, future
converters based high-frequency power distribution system (HFPDS) challenges and research trends in Section 8. Finally, the concluding
[25], for space, telecommunications, and computer applications, in remarks are concluded in Section 9.
where DC/DC converters topologies along with other features are not
the main concern of discussion. A review on DC/DC converters for
high-frequency (HF) HF-link conversion system has reported in [26], 2. Classical PDDC topologies
considering only the isolated bidirectional dual active bridge (DAB)
architecture among the several topologies. Few DC/DC converters For integrity and clear understanding of the recently developed
topologies only for wind energy collection and transmission system PDDC technologies, it is essential to provide a brief summary of their
like HP power applications have briefly described in [27]. However, used before the last decade. It is quite difficult to point out the first dc-
from the aforementioned discussions, it is clear that review on various dc converter topology developed for medium or high power applica-
established and proved power DC/DC converter topologies, modulation tions. However, it is seen that at the early 1970s; a thyristor controlled
and control strategies, design and optimization, and emerging applica- buck type dc-dc converter was proposed for high-power (HP) dc power
tions are still not addressed properly, which are the main focuses of the supply research-based applications [28]. In which, a simple switching
present review paper. This research provides better understanding of circuit with two silicon-controlled rectifiers (SCR) was utilized to
the DC/DC converter specially designed for medium or high power control the power to the load by periodic switching. In the mid
applications (≥1 kW), even prototype has implemented for lower -1970s [29], a series resonant dc converter topology was developed
power, excluding few exceptions. This study is focused on the archi- for HP industrial size [30]. Just a few later, in the late 1970s, a three-
tectures in various applications for example, renewable energy, vehicle, level high power dc-dc converter was proposed [31], which is presently
HVDC and MVDC power systems, telecommunication, and so on. recognized as multilevel converter (MC) topology. This buck-boost type
Likewise, an outline of the modulation strategies, the cutting edge of converter was controlled by time-sharing high-frequency thyristor with
control techniques of well-established converters are talked about. The energy-storage and -transfer reactor coupling links for the high-
PV system as the noteworthy renewable energy resources generally frequency (HF) inverter and large-scale dc power supplies. A dual
experiences by miserable conversion ability with instability and inter- bridge dc-dc converter (BC) topology of HP density was proposed for
mittent behaviors. Hence, DC/DC converter with MPPT algorithm is HP applications in [32], at the early 1990s. It consists of a three-phase
vital to guarantee maximum available power output from the PV. The dual-bridge inverter operating in HF and soft-switching (SS) technique
salient features of PDDC in PV system are additionally figured with and a three-phase symmetric AC link transformer. Currently, these
various performances. Moreover, the design and enhancement of three topologies (resonant, multilevel and bridge/ multiphase-bridge
various parameters are addressed systematically. At long last, the (MPB)) could be considered as traditional or classical PDDC topologies
researcher’s future difficulties and focusing patterns are briefly dis- that were made in an earlier age for various power applications.
cussed to inspire further study in this field. Generally, the conventional buck, boost and buck-boost (bB) type basic
The rest of the paper is organized as follows: Section 2 describes the converters are also used for HP / MP applications in the form above
basic topologies of PDDC. This is followed by the overview of recent mentioned topologies. As the examples, these three topologies are
progress of PDDCs topologies with their operational issues and shown in Fig. 1. These converters are offering different parameters
challenges are described in Section 3. Section 4 covers the latest and such as power rating, operating frequency, semiconductor devices
used, and control principles, among other technical specifications.
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
Table 1
Classical PDDC topologies parameter. S1 + Lf + D2 +
Parameters Topologies V1 V2 S2
D1
Vi CfVo
Resonant Multilevel Bridge/ Multiphase-
bridge - - -
Power rating ( kW) 2.75, 5, 24, 2.75, 3, 12.6 2, 2.8, 3, 6, 40, 50, Buck cell Boost cell
50
Output voltage (V) 400, 600, 43, 700 60, 220, 280, 300, Fig. 2. TSbB converter. (a).
350, 400, 600, 2k
Switching frequency 100, 120, 33.3 10, 20, 25, 50, 100,
(kHz) 250, 750 200, 256 as shown in Fig. 3(a)–(d), by replacing the buck cell in Fig. 2 by the
Semiconductor device SCR, MOSFET BJT, MOSFET, buck-derived isolated modules. In the same way, a family of isolated bB
MOSFET IGBT, converters can be obtained as shown in Fig. 3(e)–(g) by replacing the
Modulation and control PWM PWM, PS- PWM, PS-PWM, boost cell in Fig. 2 by the boost-derived isolated modules [49].
techniques PWM DPS-PWM
Furthermore, resonant circuit can be introduced to the bridge con-
References [28,33–35] [36,37] [32,38–47]
verter. To achieve soft switching resonant power converters contain a
resonant inductor-capacitor (L-C) part whose voltage and current vary
The most relevant parameters and ratings are mentioned in Table 1 sinusoidally during one or more subintervals of each switching period.
for each of these traditional topologies before the last decade. It is By inserting one or more elements of the L-C network in series /
apparent from the table that the BC/ MPB converters (MPBC) are most parallel with the FB switches, the voltage across the switching devices
studied previously. The semiconductor device MOSFET and the PWM can be formed so they can turn on and off with zero-voltage switching
control technique are utilized as part of these converters are compar- (ZVS). An example of a DC-DC series resonant converter is shown in
able. However, there are some significant differences among them can Fig. 4(a). A time-domain analysis of this series-resonant converters
be concluded from Table 1. operating with phase-shift modulated FB has proposed [50]. Closed-
form formulas has been derived using fundamental harmonic approx-
1) The most likely causes of using MOSFET and SCR as semiconductor imation as well as a precise time-domain analysis. To ensure the ZVS
devices in RC are lower switching loss due to very high switching for the entire operating conditions, an adaptive passive auxiliary circuit
frequencies, ranging from 100 kHz to 750 kHz, and simple opera- (resonant tank includes an inductor LS and a capacitor CS) is used.
tion compared to others. The output voltage levels of this family are Previously HB DC/DC converter was considered only for low
also compatible to the three-phase inverter, whereas some MCs and voltage medium power (1–2 kW) applications, such as telecommunica-
BC/ MPBCs outputs are fed to various low voltage power applica- tion fields, fuel cell based power system, auxiliary compact power
tions [48]. supplies, etc. These are limited by the ratings of semiconductor
2) In previously, the BC / MPBC reached the higher voltage and higher switches used. However, nowadays, the invention of high voltage
power levels. However, the present situations will be described in (6.5 kV) IGBT opens up a radical new territory of potential outcomes
next sections of the studies. in power electronics [52]. A HB DC/DC converter topology shown in
3) Pulse-width modulation (PWM) is the most commonly used control Fig. 4(b) for Auxiliary Power Supply (APS) in MV rolling stock
technique for all the cases, whereas, phase-shift PWM (PS-PWM) application is proposed in [51]. The power and output voltage ratings
and dual-PS PWM (DPS-PWM) strategies were also used in MC and were as 40 kW and 3 kV respectively for variable input voltage as 2 ~
BC/ MPB DC/DC converters. 4 kV, and switching devices 6.5 kV IGBT used as well. The advance-
4) Before the last decade, the BC/ MPB converter topologies were the ment of Silicon Carbide (SiC) power devices makes the more con-
preferable choices among the above mentioned three topologies in ceivable to achieve an implementation that was inaccessible for Silicon
various power level applications and as well as different output (Si) semiconductor devices [53].
voltages. Full-bridge (FB) DC/DC converters operating with PWM zero-
voltage switching (ZVS) have experienced significant consideration in
recent years [54–58]. The Fig. 5 shows recently developed isolated FB
3. Recent progress in PDDC topologies
converter topologies for HP application. The soft-switching (SS) ( ZVS /
zero-current switching (ZCS)) technique causes a potential reduction in
Since the utilization of the PDDC topologies nearly from four
system switching losses and an enhance in switching frequency [54].
decades ago, possibly dozens of diverse and new PDDC have been
The familiar SS pulse-wide modulated (SS-PWM) FB buck converter is
studied and reported in the literature. Most of them are the upgrade
used for step-up operation as a double functioning manner for bi-
modification of the three topologies discussed in the previous section.
directional power flow in an isolated boost FB converter as shown in
All these topologies are described systematically in this section.
Fig. 5(a) [55]. Its control scheme allows an unparalleled commutation
process to minimize the mismatch between the boost inductor and
3.1. Bridge / multiphase bridge converter leakage inductor currents when commutation happens.
The DC-DC converter shown in Fig. 5(b) is proposed in [56]. This
Bridge converter may be classified into half-bridge (HB), full-bridge combines with a boost-HB cell and a FB cell having the ability of dual-
(FB), single active-bridge (SAB), dual active-bridge (DAB) and multi- input connection, i.e. the current-fed and voltage-fed ports are coupled.
phase-bridge (MPB) topologies as found in the literature. Various Although, this dual-input topology has some advantages, the major
features like as circuit architectures, control techniques, etc. are drawback is the dissimilar distribution of current stress on the power
addressed step-by-step in this sub-section. A two-switch buck-boost devices, which enhances the design complexity. Furthermore, neither
(TSbB) converter shown in Fig. 2, can be galvanically isolated by this analysis takes account of the asymmetrical operation, nor exam-
introducing an HF or medium-frequency (MF) transformer, either in ines the dead-time effect. However, considering dead-time, a HV DC-
the buck cell or boost cell, leading to the buck-derived isolated DC converter is designed for capacitor charging power supply (CCPS)
modules, as forward, push–pull, half-bridge (HB) and FB modules, for pulsed power application as shown in Fig. 5(c) [57]. It consists a FB
or boost-derived isolated modules, i.e., push–pull, HB and FB modules Phase-shifted (FBPS) pulse-wide modulated converter, which uses
respectively. A family of isolated bB DC/DC converters can be achieved
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
n1:n2
S1 D1 + Lf + Db +
Vi n3 D2 V1 V2 S2
Cf
Vo
D3
- - -
(a)
+ Lf + Lf + Db +
+ Db + C1 S1 D1 D2
D1 D2
Vi n1 n2 Vi
n1 n2 V1 V2 Sb Vo
n3 Sb
V1 V2 Vo Cf
Cf
S1 C2
S2 D3 D4 S2
D3 D4
- - - - - -
(b) (c)
+ Lf + Db + Lf
S1 S3 Lr D1 D2 Sb + + +
D1 D2
Vi n1 n2
n1 n2 V1 V2 Sb Vo
Cf V1 V2 n3 Vo
Db
Vi Cf
S2 S4
S1 S2 D4
D3 D4 D3
- - - - - -
(d) (e)
Lf +
Sb + + Sb + +
L1 L2 D1 D2 S1 S2 D1 D2
Vi n1 n2 Vo V2 n1 n2 Vo
Db V1 Db V1
Cf Vi Cf
S1 S2 S3 S4
D3 D4 D3 D4
- - - - -
(f) (g)
Fig. 3. Isolated bB converters [49]. (a) Forward-boost. (b) Push–pull-boost. (c) HB-boost. (d) FB-boost. (e) Buck–push–pull. (f) Buck–HB. (g) Buck–FB.
three HV-HF transformer. In addition, a FB converter with series- by providing reactive current. However, unlike resonant topologies
parallel current-driven (SPCD) technique as shown in Fig. 5(d) is providing nearly sinusoidal current waves [59], the SPDC FB converter
proposed in [58]. Its series branch Ls provides current pulses from the has triangular current waveforms is its main limitations.
voltage pulses while parallel branches Lp and Cp offer facilities for ZVS The activities of PDDC in a DC wind farm is like as the AC
+
S3 S1
S1
LS CS Lo
n:1
+ Vi
Vi Co Ro
Tank Co Vo S2
-
S2 S4
-
(a) (b)
Fig. 4. (a) FB-SR converter [50]. (b) Half-bridge DC/DC converter used as APS [51].
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
Lf
DC S1 S4 S5 S8
Lk
Vo
Vi CC
S3 S2 S7 S6
(a)
S w2
C2 S1 S2 L2
V2 1:n 2
Vo
L1
S w1 Cb
V1 C1 S3 S4
1:n 1
(b)
T1
S1 S4
VDC T2
VAC L Vo
T3
S3 S2
(c)
Lf
S1 S3
Ls
k:1
Vi Cp Co Vo
Lp
S2 S4
(d)
Fig. 5. FB converter. (a) Boost-FB converter for bidirectional high power application [55]. (b) Boost-HB and FB [56]. (c) HV DC/DC FB converter [57]. (d) SPCD converter topology
[58].
transformer in a conventional AC wind farm. The SAB converter shown isolated PDDC topologies are widely used to achieve bi-directional
in Fig. 6(a) is investigated as a possible topology for such DC wind farm power flow [32,61]. A triangular-current-mode dual active bridge
for a single 5 MW turbine [60]. In which, the leakage inductance Ls has (TCM-DAB) DC/DC converter topology is analyzed in terms of internal
a great influence on both the converter output voltage and current. charge dynamics behavior for HP-MV applications as shown in
However, the limitation of unidirectional power flow of SAB converter Fig. 6(b) [62]. In this circuit, a series inductor Ls is used as the
makes it less popular in high-power DC systems. Therefore, DAB replacement of the resonant tank of series-resonant FB converter.
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
S1 S3
Ls
1:n
Vi
Vo
S2 S4
(a)
Vi /2 S1 S3 S5 S7
Ls Vo/2
VMV ..
n1:n2 VLV n1:n2
S2 S4 S6 S8
Vi/2 Vo/2
(b) (c)
Fig. 6. Topology for active bridge converter. (a) SAB [60]. (b) triangular-current-mode dual active bridge (TCM-DAB) [62]. (c) DPS control DAB converter [64].
However, high losses and high current ripple of DAB converter due to neutral-point-clamped (NPC), cascaded H-bridge (CHB), and flying-
high reactive power circulation is a great challenge for HP application capacitor (F-C) [17,71], are described in this sub-section. In addition,
[63]. To overcome this limitation a DAB bidirectional DC/DC converter presently the modular multilevel converters (MMC or M2C) have
shown in Fig. 6(c) is proposed in [64]. received significant consideration also addressed in this article. The
One bridge of this converter acts as a DC/AC converter, which elementary concept of MCs is to achieve higher voltage handing
provides input to a transformer, while other bridge works as an AC/DC capability of the switches than their rating by connecting them in
converter, is fed from the same transformer. Compared with DAB, the series. Multilevel DC/DC converters with an intermediate ac link can be
SAB topology provides only in step-down and unidirectional power derived from the well-known DC/AC MC.
flow modes of operation. In addition, since, it utilizes less switching Three-level (3L) DC/DC converters are widely used in MP or HP
devices and the rms current flowing through the switches is lower, the applications [72,73]. The topology shown in Fig. 8(a) is a 3L converter
switching and conduction losses are lower compared to DAB. In with LLC resonant tank, in where, two quadrant NPC configuration is
contrast to the use of SAB from losses point of view, DAB is the utilized by avoiding the neutral point clamping diodes [72]. The LLC
optimal solution for step-up operation and bidirectional power flow, resonant tank is used to achieve SS operation and offers the stable
especially on MP / HP applications. converter gain which provides constant DC output voltage. The Fig. 9
The demand for bi-directional power flow, especially in PDDCs, also shows a 3P-3L converter topology is derived from the combination
increases day by day. Including this feature a three-phase current-fed of a FB and a 3L-HB converters adopting symmetrical duty cycle
DC/DC converter topology with active clamp as shown in Fig. 7 [65]. It control [73]. Hence, the voltage stress upon all the switching devices
consists a current-fed three-phase converter feeds to a three-phase FB reduce to half of the input voltage, and in the meantime, the output
diode rectifier via a HF transformer. current ripple frequency significantly enhances. This offers a mini-
mized filter requirement. However, higher switching losses due to hard
switching technique degrade the overall performance of the converter,
3.2. Multilevel converter
therefore, the well-established SS (ZVS/ ZCS) scheme may recommend
to overcome this limitation.
Multilevel converters (MC) are finding expanded consideration in
The Fig. 10 employs a two-stage isolated bidirectional DC/DC
scholarly world and industrial fields as one of the preferred options in
converter topology with hybrid switching scheme [74]. Furthermore,
the area of electronic power conversion for MP /HP applications [66–
researchers have studied different DiC [17], and NPC based MC
70]. Research and development in this field have been started for more
topologies, while the later one usually used in multilevel inverter
than three decades. However, this is still a field of research and
[75]. Literature also shows the interest of utilizing of F-C based DC/DC
development, and lots of fresh contribution and modern industrial
converters in power applications [17,76,77]. A F-C based 4 L bidirec-
topologies have been accounted in the last decade. The traditional and
tional DC/DC converter shown in Fig. 11, which consists of six
well-established MCs can be classified into three major categories such
switching cells, therefore, forming three switching poles [77]. It neither
as the capacitor clamped (CC) or diode clamped (DiC) for example
L1
S1 S3 S5
SC
Vi RL
CC S4 S6 S2
Fig. 7. Three phase current-fed DC/DC converter with active clamp [65].
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
The VSCs are by and large considered to be the best choice for
S1
multiterminal HVDC systems, as they permit power inversion without
Lr changing the voltage polarity and can associate with weak AC systems
C1
S2 [84]. Such a VSC based DC/DC converter system for low to medium
Vo step-ratio applications is shown in Fig. 14 [6]. It consists a modular
Vi Lm
multilevel converter (MMC) and an alternate arm converter (AAC)
S3 coupled by a transformer. The Fig. 15 shows another modular resonant
C2 Cr
capacitor clamped (MRCC) voltage tripler converter is based on a direct
switch (DS) module and a switchless (SL) module [85]. Though the
S4 LLC Tank circuit diagrams are same for both these topologies, the module
configurations are different as shown in Fig. 15(a) and b, resulting
Fig. 8. 3 L DC/DC converter with LLC resonant tank [72]. slightly distinct performances.
uses any magnetic components nor PWM technique rather than fixed
duty cycle. It operates similarly to a voltage multiplier. However, this
type of architectures have several limitations, such as i) complexity in
3.3. Resonant converter
high-frequency switching, ii) excessive voltage drop across the semi-
conductor devices, iii) nonmodular structure, iv) comparatively com-
The up and coming era of DC/DC converters not just needs to meet
plicated switching technique, v) limitation of bidirectional power flow,
the features required by the load / inverter, additionally, need to
etc.
process energy with high efficiency, high reliability, high power density,
The Cascaded DC/DC converter is an attractive area of research
and lower cost. Keeping in mind the end goal to accomplish converters
particularly for PV applications [78–81] as multi-level cascaded DC/
with high power densities, it is normally required that they work at
DC converters. Both the boost and buck topologies can use for cascaded
higher switching frequencies. Switching losses associated with turn-on
architecture for general-purpose PV system. Fig. 12 shows a cascaded
and turn-off of the switching devices also increases with the increase in
DC/DC converter for PV application is designed by buck type converter
switching frequency. In DC/DC converters, nonetheless, the switching
[78]. In the buck topology, as the freewheeling diode allows bypass
losses can be lower, permitting the resonant converter (RC) to work at
path for the current due to PV module failure, the active device
higher frequencies are particularly described in this sub-section. Along
arrangement ensures uninterruptible operation under a fault condition.
these lines, RCs demonstrate some encouraging properties for the
Among these three sorts of multilevel (DiC, F-C, and CHB) converters,
HVHP applications as they have low converter weight (with no inner
there are many comparative features as pointed out in Table 2. Due to
AC transformer most of the topologies), high efficiency, can be
the fewer redundant switching states, the DiC DC/DC converters are
designed with phase control thyristors, able to link VSC to current
not suitable in DC/DC applications. Thus, DiC topology is actually used
source converter (CSC), have great inherent performances against DC
as an inverter, and hence, no much more data regarding this as DC/DC
faults [86], and high voltage gain as well [87].
converter. The F-C converter, on the hand, can be used in different DC
The Fig. 16(a) demonstrates a HP resonant step-up unidirectional
application because of their flexible voltage balancing behavior due to
DC/DC converter topology [88]. It’s all switches are the Silicon Power
higher redundant switching states [17]. Furthermore, comparatively
thyristor with high reverse blocking capability, used of 6.8 kV/100 kV
less switching devices are required in it. However, the CHB topology
converter scheme without any snubbers. As the DC/DC converters that
has numerous favorable circumstances including higher redundant, for
do not use coupled transformers, will dependably require a higher
example, modularized structure and low voltage stress, simple switch-
rating of active switches, which is usually n×Prated, where n is the
ing scheme and so on. Hence, this type of multilevel converter can be
voltage step-up ratio. The higher size of switches has negative results
the preferable choice for DC/DC MP/HP applications.
regarding expenses and losses. In addition, harmonic will increase at
The modular multilevel converter (MMC) has turned into the
lower power due to frequency control. However, the topology shown in
significant alluring multilevel converter topology for MP and HP
Fig. 16(b) is similar to the topology of Fig. 16(a), with the bi-directional
applications [83], particularly for voltage-sourced converter (VSC)
feature, is studied for HVHP applications [89,90]. Table 3 demon-
based HVDC systems. A five-level multilevel modular capacitor
strates the stresses of all the switch (Thyristors C613 and C784 used
clamped DC/DC converter (5L-MMCCC) as shown in Fig. 13, having
respectively) for both these topologies are investigated on PSCAD
an inborn particular structure and can be designed to accomplish any
platform. To provide input-output galvanic isolation and high conver-
conversion ratio [82]. Each modular block consists with one capacitor
sion voltage gains, AC transformer is used in RCs for DC/DC conver-
and three transistors conducting three terminals.
sion system [91,92], may be used for power applications.
S6
Lf
S1 S5 1:k
La
Css
Cf
Vi Lb RL Vo
S4 S2
Lc
S3
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
S2 S3 S5
Lm S7
Lb
Vi Lr
N:1
Vo
S1 S4 S6
S8
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
SL DS Output
module module module C t1
Intput
module C t1
Dt1 D t2
D t1 D t2 Ct2
C t2 S t1
S t1
L2
L2
Vi
Vi RL
RL C b2
C b2
S b1
S b1
L1
L1 D b1 D b2
Db D b2
1
C b1
C b1
(a) (b)
Fig. 15. MRCC voltage tripler converter [85]. (a) SL-based module and (b) DS-based module.
decrease. It also permits to use of SMD transistors and can keep off 3.5. Other PDDC topologies
the use of heatsink by appropriate design.
• Similar graphics in regards to the inductor and capacitors, acquiring In order to interfacing between an Energy storage system (ESS) and
a little size for higher stages. Indeed, even with 36 stages, the total a DC bus, a DC/DC converter is proposed in [99]. It is an integration of
inductor volume is lower compared with others' outlines, in a FB and a forward converters including bidirectional one as shown in
correspondence of a number of stages instead of power ratings. Fig. 20. In which, the FB part provide discharging facilities for the ESS
• Two distinguish however, important features are common for all the while the forward one provides charging of ESS. A semiisolated
three schemes: utilizing of digital devices to control is the first, and multiinput DC/DC converter (S-MIC) topology shown in Fig. 21 is
the second one is removing the use of current loop in each phase. compatible both for PV and wind power as well [100]. The output
• Finally, efficiencies of all converters are not below than 93%. voltages from PV and rectified wind generator are fed to the input
terminals of this converter. Both the sources can be achieved MPPT
However, the inability to use of general purpose integrated circuits separately or simultaneously by appropriate switching of the switches
(ICs), the circuit complexity due to a higher number of stages, and the S1 and S2. Nevertheless, higher conduction loss due to series con-
imbalance current due to the differences in duty ratio nected diode and transformer, than parallel FB and bB are its great
in each phase, are the significant barrier to design multiphase limitations. To obtain a very high conversion ratio (1:14), a flyback-
interleaving converters. forward DC/DC converter shown in Fig. 22 is proposed in [101]. It
consists of two cells, and featuring with modularity, multilevel and
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
LV circuit HV circuit
Lf1 L1 L2 Lf2
T1 T2 T3 T4
Cf1 Cf2
V1 Cr V2
Cf1 Cr
T2 T1 Cf2
Lf1 L1 T4 T3 L2 Lf2
(a)
LV circuit HV circuit
Lf1 L1 L2 Lf2
T1 T2 T5 T7 T6 T8
Cf1 Cf2
Cr V2
V1
Cf1 Cr
T2 T1 Cf2
T8 T5 T7
Lf1 L1 T6 T3 L2 Lf2
(b)
Fig. 16. HP step-up resonant DC/DC converters. (a) Unidirectional power flow [88]. (b) Bidirectional power flow [89,90].
Table 3
Switch stresses for different RCs [88,89].
Thyristors Thyristors Max. values C613 (Silicon Power) Thyristors Thyristors Max. values C784 (Silicon Power)
T1-T4 T5-T8 T1-T4 T5-T8
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
V1
L M
V2
+ +
L`
Vpv VDC Vpv VDC
- -
120%
Non inter.
100%
Two inter. Non-coupled
80%
Two inter. With coupled
60%
40%
20%
0%
Loss Weight
Fig. 18. (a) Two-phase (2P) interleaved DC/DC converter, (b) 2P interleaved converter incorporating reverse coupled inductor (ideal) and (c) comparisons of loss and weight after
inductor coupled [95].
4.1. Recent progress in modulation and control techniques Output power, P0 (kW) 1.0 1.0 45
Switching frequency, 150.0 82.0 100.0
fs(kHz)
The control methods for PWM HB DC/DC power converters may be MOSFET/ phase 2 (IRF7341) 2 (SI4450) 2 (IRFP4242)
classified into two main groups as voltage-mode control (VMC) and MOSFET case 1 (SO-8) 2 (SO−8) –
current-mode control (CMC) [51]. Besides these there are several Inductor core WE PD-47 RM7 ETD54
principles has been established such as feed-forward VMC (FFVMC), Inductor height (mm) 10.0 13.4 –
Total core vol. (cm3) – 21.2 35.5
peak CMC (PCMC), average CMC (ACMC), one cycle mode control Total inductor vol. (cm3) 36.2 63.4 –
(OCMC) and VCM are known as FF-PWM; whereas, hysteresis control Output capacitance (μF) 12.0 99.0 15.0
(HC) and sliding mode control (SMC) are treated as VF-PWM. On the Average current/ phase (A) 2.0 4.4 8.2 (at 5.1 kW)
other hand, only three among these algorithms: VCM, ACMC and Phase current ripple (%) 150.0 220.0 –
Heat sink Not used Not used Used
FFVMC suit for PSM are applied to a 3L-HB DC/DC converter in order
Control Digital (FPGA) Digital Digital (FPGA)
to compare the performances between PWM and PSM techniques in (FPGA)
[108]. In the case of less number of components use and high- Current sharing Passive Passive No current loop
reliability demand, the PWM control shows the better performance Efficiency (%) 93.0 full load 95.0 full load 94.9 (at 5.1 kW)
than PSM. In addition, asymmetric-PWM (APWM) [109], is also
proposed to achieve ZVS of HB converter instead of PS-PWM. In the
L + L
S1-1 S 1-2 +
S1-2 S 1-1 Vo
Vi
-
L
- L
Vi S2-1 Vo
S 2-2
S2-2
S 2-1
L L
S16-1 S 16-2
S 16-1
S16-2
(a) (b)
Fig. 19. Interleaved DC/DC converters. (a) 16 phase interleaved [96]. (b) 16 phase interleaved bidirectional [97,98].
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
L1
S b1 S1 S2
n1 n2
Lb n3
Cf
V bus
n2 S5
Vi S b1 S3 S4
Fig. 20. Integrated full-bridge-forward (I-FBF) DC/DC converter including a bidirectional converter [99].
L +
D1 D2 Aux
S1 Ls S1 S3
VW C1
D3 n:1
Vo Vi Lk +
Lp Co Vo
-
Cp
D4
V PV C2 S2 S2 S4
-
Fig. 23. Full-bridge converter with the resonant auxiliary circuit in each switch legs
Fig. 21. S-MIC DC/DC converter for hybrid PV and wind power application [100]. [102].
Lk1
L4 L1b
L1a Lk2
L1 L2 * L2a L3 L3a L4 a
L2b*
L3b Vo
Sc1 Sc2 Sc3 Sc4 Lk3
Vi L4b
S1 S2 S3 S4
Lk4
Fig. 22. Flyback-forward DC/DC converter [101].
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
Buck DC Transformer quite difficult. To develop a control scheme for stability analysis, TPS is
Mbuck (DCX) + applied under the change in arbitrary parameters. For this reason, a
NDCX numerical model is developed for the converter with TPS control,
which is a non-linear system [125].
Vo In order to supply an explosive power for very short tine interval
Boost together with quality output voltage will be possible in closed-loop
+
Vi Mboost control (CLC) system by creating electromagnetic compatibility (EMC)
-
- issues with reduced efficiency. This limitation can be defeated in open-
loop control (OLC) techniques [130], are realistic if the converters
Fig. 26. Composite DC/DC converter topology [105].
output resistance is as lower as possible. To eliminate semiconductor
diode recovery process as well as converter wide power exchange
S1
L1n capacity with minimized operating frequency, a control strategy is
V1n Lo + known as Current-synchronized-control (CSC) proposed in [131],
L11 operating in hyper-resonant VF control (HR-VFC).
V11
In HR-VF mode, active switches operate at higher the resonance
S2 Vo
Co frequency, which, therefore, reduces the output power demand result-
L2n
ing in significantly less switching losses and losses in the isolated
V2n L21 magnetic components as well.
S3 In recent years, the sliding mode (SM) control idea has been
V21 -
considered to enhance the line/load regulation capacities of various
S4 switching DC/DC converters. This is due to its heartiness against
control parameter varieties and quick transient response of VSS
Fig. 27. Multiinput isolated 3 L DC/DC converter [106].
(Variable Structure Systems) control technique on “Discontinuous-
Non-linear” systems [132–136]. As describe earlier, the CM control is
Bridge H1 Bridge H2
also applicable for power DC/DC converters. The simplified general CM
control and SM control are shown in Fig. 29(a) and (b) respectively.
S1 S3 Q1 Q3
The principle objective of CM control technique is to restrict the
Vi Ci
L1
..
n:1
Co Vo
inductor peak / average current [137], by applying a sawtooth or ramp
waveform keeping in mind the end goal to keep up a consistent output
voltage. In this strategy the voltage-feedback is utilized to decide the
Q2
current reference, which is continuously compared with the voltage-
S2 S4 Q4
error-signal (VES) deduced from voltage reference and VES. For SM
control plan, on the other hand, the primary thought is to discover a
Fig. 28. Topology of DAB-IBDC [26]. sliding surface for a specific linear combination of current and voltage
variables and constrain it to a fall between characterized limit values
shift ratio between the equivalent ac output voltages of full-bridges, the [138]. This point can be accomplished if and just if the presence and
voltage over the transformer's leakage inductor will vary. At that point, achieve capacity conditions are fulfilled. However, the fundamental
the power flow direction and magnitude can basically be controlled. barrier for SM control execution is a marvel called ‘Chattering’ and
The EPS principle is an upgrade version of SPS with improved ‘Bifurcation’ in control literature [139–141].
efficiency and wider SS operation range and reduced current stress as In order to reduce inductor current ripple two-edge-modulation
well. In this scheme, the diagonal switches pair of one FB is switched in (TEM) techniques is proposed [142], where, half of the active switches
turn, while another FB’s switch pairs are switched with an inner phase- are leading edge modulated and the remaining switches are trailing
shift ratio. The DPS control, in addition, a modification of PS is studied edge modulated. If all the switches operate at higher frequencies then it
to improve the dynamic and static performances of power DC/DC is called as one-mode TEM. On the other hand, in two-mode TEM, only
converters. It controls both the phase shift between the two bridges and half of the switches operate at higher frequencies, hence, switching loss
the phase shift of the single bridge section which maintains the power reduces compared to the first one. The bB converter applicable for
and voltage levels, while the conventional PS strategy just controls the renewable energy sources, the input voltage variations are the very
power flow between the sides. Unlike EPS, in DPS control, the inner common phenomenon. In such cases, converter swings between buck
phase-shift ratio with same values is utilized to switch the diagonal mode and boost mode under two-mode TEM are its great problem. To
switch pairs in both FBs. The TPS control is similar to DPS, except the avoid this swing, a three-mode TEM has also proposed in the same
inner phase-shift ratios in both of the bridges are same. As the article [142], in which, a hysteresis, ΔV is introduced, and the converter
converters are not linear, especially the HP ZVS converters are non- operates with two different frequencies of different modes, is known as
linear in behavior [128,129], their theoretical analysis of stability is dual frequency three-mode TEM. Furthermore, for FB-boost converter
i
iL Ki HPF K
+
PI
+ + +
V K
VC + + - -
f
PI
Vref - V
- Gate +
Gate Drive
+
Drive
(a) (b)
Fig. 29. Generalized control scheme. (a) CM control and (b) SM control.
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
a modified TEM is known as phase-shift TEM (PS-TEM) proposed [49], a FCA model are: the model can't reflect switching moments which
which employs PS control for the FB module. Since the boundary input decides to switch attributes and the model is built upon guess ignoring
voltage of the boost and FB modes moves with the output current in higher order Fourier coefficients. Hence, the working characteristics of
view of the resonant devices, three-mode PS-TEM is additionally FDM including rms current level and ZVS switching are sometimes
proposed, in which the converter works in boost, FB boost and FB studied by changing the FDM control technique in the time domain. A
modes in the lower, medium and higher input voltages respectively. periodic Bifrequency digital-PWM (BF-PWM) control technique has
Space-vector-modulation (SVM) is one of the modulation principles proposed in order to reduce harmonics and improve digital-PWM
that has the more degrees of flexibility can be extended and popular- (DPWM) resolution in a PDDC, which uses two discrete frequencies
ized surprisingly for even n-level converters using 2-D and 3-D SVM under a periodic modulation [157].
algorithms [143–149]. The most usual characteristics of all the SVM
techniques may be divided into three main operating steps. The first 4.3. Control devices
one is the selection of switching vectors or states for modulation. The
second stage processes the duty cycles (or On and Off times) of each Due to the dramatical advances of Very-large-scale-integration
vector to accomplish the required reference over an average period, and (VLSI) technology, digital control of the aforementioned various
the last third stage is the arrangement in which the vectors are created. modulation and control techniques can be implemented by different
An alternate methodology is Model Predictive Control (MPC) [150– control devices as:
153], in which a model of the framework is considered keeping in mind
the end goal to anticipate the future characteristics of the variables over 1. Digital Signal Processor (DSP)
a time span. The MPC is used due to its several benefits: the simple 2. Field Programming Gate Array (FPGA)
inclusion of nonlinearities and constraints and the capability of 3. Custom Hardware
handling inherent discrete behaviors of power converters and drives 4. Combination form of software and custom hardware
such as voltage regulation and peak current protection. To regulate the
output voltage without damaging the peak current constraint, the more The ability the DSP chip offers, by means of reprogramming and the
degrees of adaptability can be expanded and advanced shockingly for capacity of tending to numerous functions is counterbalanced by the
DC/DC power converters utilizing Linear-MPC (LMPC) and Non- cost and speed of the DSP (29). FPGA, on the other hand, have the
linear-MPC (NL-MPC) [150]. Another extension of MPC is Finite- ability of quicker operation than DSP, though they are expensive.
control-set MPC (FCS-MPC) can also be applicable in power DC/DC However, these are drawing in additional consideration and committed
converter. As it has already been implemented in a NPC multilevel attempt to verification in modeling, simulation, and design. Devoted
converter (inverter), utilizing full prediction model of the conversion custom ICs is to be designed, layout and fabricated, despite that they
system and the feedback is incorporated into the cost function, without are less expensive than DSPs and FPGAs and offer better functioning.
limiting the controlled variables error magnitude [153]. Combination form of software and custom hardware are also used to
design PDDCs.
4.2. Other control techniques
5. DC/DC converter with MPPT
The PSM is currently being actualized digitally in an expanding
number of situations. Digital execution of PSM such as Uniformly Photovoltaic (PV) energy source is one of the notable parts of the
sampled-PSM (USPSM) [154], in which, the phase-shift control Global energy portfolio, and by 2040, it will become the leading source
command is discrete in time and is created by an advanced digital of electricity globally, due to its cleanness; emission-free and renewable
compensator, which overhauls its values on a clock cycle premise. A electric power generation behavior with higher reliability [158,159].
recently developed new centric based controller, which is a combina- However, the poor energy conversion efficiency is the remarkable
tion of FF-PWM, and quick and reliable dynamics of geometric limitation to their growth. Therefore, maximum power extraction is
controller proposed in [155]. A PWM module provides the switching known as Maximum power point tracking (MPPT) is essential to ensure
action in linear controllers, while, the circular trajectories also known maximum available power harnessed from the PV panel [160–162].
as average natural trajectories (ANT) in the state plane, order the duty- Unfortunately, the output voltage of PV panels are relatively low and
cycle values. A fundamental duty modulation (FDM) is recommended varies with respect to sunlight intensity. In order to fulfill the required
in [156], which uses the ideal arrangement of minimization of current input voltages to the load and inverter as well during MPPT realization,
conduction got from the fundamental component analysis (FCA) a DC/DC converter as a Power processing unit (PPU) is utilized.
model. While the traditional modulation strategies specifically figure Dozens of MPPT techniques have been developed and implemented to
the modulation signals, the FDM principle is to compute an ideal track the maximum power point of the PV modules [103,163,164].
arrangement of the modulation signals shown in a basic structure in However, the PV systems using DC/DC converters may be grouped into
the key component domain. In this manner, with a straightforward two major categories corresponding to load interfacing as stand-alone
controller structure, FDM does not require a working mode grouping, PV (SA-PV) system [165–167], and grid-connected PV (GC-PV) system
logged off computation, or current data. Nonetheless, the drawbacks of [168–171], pictured in Fig. 30(a) and (b) respectively. Different DDC
DC
bus
DC-DC DC-DC
DC-AC
PV RPV converter Load VBat converter
inverter Grid
(with
PV C
MPPT)
IPV
MPPT
(a) (b)
Fig. 30. Typical PV structure with MPPT and DC/DC converter. (a) Stand-alone system and (b) Grid-connected system.
218
M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
2 2
MPP
. increases with the decrease in solar irradiance, which, therefore,
degrades the MPPT performance for Boost topology. However, the
Buck-boost converter has better performance than the Buck and Boost
1000 W/m
600 W/m 2 Minor change architecture corresponding to wider input voltage handling capacity. In
0 addition, it has no constraints regarding solar irradiance on all load
0 5 10 15 20 25 conditions. Hence, the Buck-boost topologies are considered as the
----------> Voltage (V)
preferable choice for MPPT principle [183–185]. Furthermore, Flyback
(b) converters [186,187], and non-isolated Sepic and Cúk converters
6
.
Minor effect on MPP
[188–191], can be derived from the basic Buck-boost topologies. The
MPPT performance of Flyback converter is better than the conven-
----------> Current (A)
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
Table 5
Comparison of MPPT performances in DC/DC converter [15,172–187].
Parameterstopology Equivalent resistance (RPV) Power circuit Control complexity Duty cycle change
Np
N.B.: is the primary and secondary winding ratio of the DC/DC converter.
Ns
6. Design and optimization where Vo,ΔIL oT ,m, and f are converter output voltage, total inductor
current ripple, number of modules and switching frequency respec-
The design of different parameters is a significant focus in order to tively. Indeed, inductor used in PDDC at high frequencies, which is the
achieve the optimize performances of PDDCs. Typically a power DC/ main cause of inductor losses rather than lower inductance values.
DC converter contains the following major components: Therefore, this losses generally consists of inductor core loss and
winding loss, due to core materials, and DC and AC resistances (RDC
• Passive components (Filters / HF Transformers) and RAC) of winding respectively as shown in Table 6. This is based on
• Active Devices (Semiconductor switches and Diodes) the design described in [98]. In where it is seen that the core loss of
• Control and Driver circuits ferrite materials is much lower than powered materials. Low-pass (LP)
• Interconnections input filter is also utilized to reduce PDDCs switching ripple to worthy
• Packaging elements levels [195,196]. However, the conventional LP filter utilization limited
• Thermal management with significant drawbacks such as increasing of parallel path impe-
dance at high frequency due to capacitor parasitic inductance, and
However, the sizing and selection criterion of these parameters volume and cost of magnetic components as well [197,198].
strongly depend on the various factors, e.g., power rating, topology In order to eliminate these limitations, Coupled-magnetic (CM)
used, operating frequency, type of application, etc. Hence, not only filter is developed, which boosts the filter order and provides higher
design, optimizations are also the important research focuses as well, robustness [199]. Moreover, literature [200,201] have analyzed the
briefly described in this section. efficiency and power density optimization by optimizing different
parameters including switching frequency, switching devices, transfor-
mer, etc. The Fig. 33 shows the possible optimization step by step
6.1. Passive component design and optimization procedures as a flowchart presentation, in which the converter specific
design ratings such as input and output voltages, output power,
During the PDDC filter design, especially output filter (Lo and / or temperature boundary, material features and so on are the initial stage
Co), there are some significant constraints must be counted. At the of the optimization process. Including these specifications, the starting
steady state condition, the output voltage must agree with maximum values for the complimentary parameters like NP, NS or CS, LS/LOUT
ripple (ΔVmax), ΔVop-p < ΔVmax, where ΔVop-p is the peak-peak value of have to be preselected by the designer [200,201].
output voltage ripple [192]. Dynamic behavior, efficiency, and cost also High-frequency transformer (HFT) is also a key component for
rely on filter parameters, and a designer has to keep in mind to PDDC design, which directly effects the performances. The benefits of
optimize of these features as well. An acceptability boundary curves using HFT in power converters like as low volume and light weight,
(ABC) based output filter design method is developed in [192], which which also increases the converter power density and low cost. There
limiting the region in the space parameters. The output filter inductor are different types of transformers that can utilize power converter
Lo operates as a filter component to reduce the ripple at the output side design such as U-core type, which is based on single magnetic core with
due to the HF switching, resulting the increase of the converter both legs winding [202], shell type containing of two pairs of U type
efficiency. Therefore, sizing of the filter inductor depends upon the cores with E-core configuration [202,203], matrix type consisting by
required filtering and to achieve the HP density [91]. Furthermore, the interwiring several magnetic cores in series or parallel [204], etc. In
low frequency (LF) ripple puzzle is also an important point need to be order to optimize winding designs of the HFT, a hybrid strategy for
resolved in designing HF power converters [193,194]. Some design particle swarm optimization and differential development is proposed
directions were also appeared as to achieve higher efficiency. Given an for HP converter in [205]. All together to enhance the operation
allowable voltage ripple (ΔVo) magnitude for a MM-HPDDC, the filter execution of PDDCs at light load, a transformer with double leakage
parameters (Lo and Co), based on [91] can be determined by inductor and VF is proposed in [206]. The proposed double HFT has a
θ1 winding design that yields a high leakage inductance at low current and
Vo
m m ⎡ ⎧ ⎫ ⎤ vice versa. Like [206], a versatile inductor is proposed as the principle
Lo =
2πfΔL oT
∫ ∑ ⎢⎣ π2 sin ⎨⎩ωt+ (k−1) π
m ⎭ ⎦
⎬−1⎥ dωt
energy transfer component, in which, the output current is used as
θ 2 k =1
m (4) inductor bias current [207].
ΔIL oT
Co =
2πfmΔVo (5)
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
Table 6
Inductor losses for different materials [98].
Core material μ Ie (cm) Ae (cm2) Ve (cm3) Turns N Bpk (mT) Core loss (W) PDC_loss PAC_loss
Parameters (W) (W)
6.2. Active devices are applied. References [211,212] have analyzed such type of LV-I
HPDDCs using MOSFET and diodes (APT5OM75 and APT10OS20
Power DC/DC converters may be categorized into three major both from Microsemi), where, power density optimization has also
groups as low-voltage non-isolated (LV-NI), LV-isolated (LV-I) and developed. In addition, thermal management has studied in [213], in
HV-isolated (HV-I) in the aspect of voltage levels in different applica- which Microsemi 500V MOSFETs (APT5OM72B2) has chosen to build
tions. The very common applications of LV-NI PDDCs are in tele- the converter as well.
communication and automotive fields. In these field the significant The researchers choice for high switching frequency (> 10 kHz)
point of consideration is the cost because of as low as possible cost converter switches are the MOSFET and IGBT with blocking voltage up
requirements and market competition. The weight and power density to the 1.2 kV. However, these are usually unattractive for HV and HP
are also important for both of the areas. In recent years, the most key converter applications as the requirement of higher number of
parameter is efficiency, especially in renewable energy application. In modules. Although due to higher switching losses the switching
the case of automotive applications such as EV or HEV, DDCs are used frequency is constrained to around 1 kHz. Thus for HV-HP converters,
as power management devices in between batteries, supercapacitors the widely utilized switching devices are the IGBT with the maximum
and/or FCs providing bi-directional power flows [208,209], in where blocking voltage up to 6.5 kV [214] and the integrated gate commu-
power MOSFET and/ or IGBT are chosen as switching devices. A tated thyristor (IGCT) with maximum breakdown voltage up to 6.9 kV
comparison study between HPDDCs for HEV or FCV, one build by Si- [215]. However, with the innovative advancement of semiconductor
MOSFET and the other one by Si-IGBT with anti-parallel novel SiC devices manufacturing, this frequency limitation is overcome, and a HV
diode has analyzed [210]. The result shows that despite the utilization (12 kV/ 1.2 kV) isolated-bidirectional HPDDC operating at 20k Hz
of SiC devices, the later one is more cost efficient whether the chip size switching frequency has studied for renewable energy application
required for Si-MOSFET technology is greatly higher even to keep the [216]. In this conversion system, the DAB with triangular modulation
low conduction losses. The LV-I DDCs are widely used in telecommu- and series-resonant (SR) converter with FF technique are considered,
nication power supply, in where often, resonant type or FB converters in where two types of HV IGBTs are utilized at the HV side as 4.5 kV
Specialization of the
parameters
Transformer /
Output inductor
optimization
Reduction of Degrees of Volume of Losses in the
Freedom (Window width / Filter / Semiconductor
LPF) Resonant s
Capacitors
Losses of the Trans. / induc.
as function of Geometry Volume of the
Cooling
System
Hot-spot temperature as
function of Geometry
Fig. 33. Automatic step by step process for optimizing the HPDDC efficiency [200,201].
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
Powrex IGBT and 4.5 kV Pres-Pack IGBT. As aforementioned, the for interfacing the higher power PV plants [1]. The string or multistring
bipolar like as MOSFET, IGBT, IGCT, etc. devices are limited by structure utilizes a DDC for each string to supply a DC-bus, which is
switching speed and higher switching losses, and hence alternate connected to a central grid inverter as shown in Fig. 34(b). The notable
solution has been developed by introducing unipolar SiC JFEET device, advantages of this principle are enhanced modularity, the capability to
which offers higher off-state voltage, faster switching and enable to connect various type of modules in spite of DDC in each string,
cascade connection [217]. These are as higher blocking voltage up to separating of grid inverter and string DDC control resulting of string
6.5 kV and only 5–6 A current SiC JFEET from SiCED also available independent MPPT, boosting the output power which increases con-
[216]. Another bidirectional DAB HV (5 kV/700 V) HPDDC has verter efficiency and long period functioning. Nevertheless, the high
developed by cascading cooperatively lower voltage (1.5 kV, 8 A) SiC expense, and implementing complexity due to extra converters, sensors
JFEETs at HV side and 600 V IGBTs at LV side with higher switching and controls are its principle limitations.
frequency (50 kHz) [218]. However, a details performance comparison The centralized configuration as shown in Fig. 34(c), on the other
between SiC and Si devices for power converter applications has hand, a large number of PV modules are connected in series, which
analyzed in [53], and the result shows overall better performances, make a string and several this type of string are paralleled in order to
and even some specific cases are not achievable with Si devices. achieve required voltage in string and power level in the PV plant. Then
Furthermore SiC, other wide band gap material based devices as GaN the DC power is interfaced to the grid by DC/AC converter through a
offers better material properties, having lower gate charge and also key component of the PV system is like a central DDC. The main
smaller output capacitance [219]. benefits of this configuration are the architectural and control simpli-
cities and cost reduction. Contrastingly, it also suffers by some barriers:
as single MPPT for the entire PV system is influenced by significant
7. Real field applications of PDDC
modules partial shading and mismatch, it provides comparatively lower
output power
As can be seen from above, several research efforts are inscribing
Hence, the PV module that converts PV power (PVP) directly to the
the PDDCs issue as a key component in the field of renewable energies
electric power (EP) is the most efficient way of utilizing PV energy.
like as PV, wind power, FC, HVDC power transmission and distribution
However, in the case of large scale PV system, the HP DC/AC converter
system and so on. The use of these switch mode converters has been
is the key element of the system to supply the EP to the grid, in where
widely expanded in a wide range of applications in recent years because
DC/DC converter is essential to achieve MPPT of PV modules. The
of their compactness, lower weight, high effectiveness and power
various features of passive components of a HPDDC (2 MW) for HP-PV
density, and different points of interests. Therefore, the various
system are studied in [95]. However, in this single HPDDC topology for
applications of PDDCs are highlighted in brief in this section.
large scale PV system needs too bulky and costly filter components to
satisfy the following HP inverter for grid connection. Two DDCs are
7.1. PV power also used in PV, one of which is a high step-up converter converts low
PV voltage to higher voltage (380 V for FB and 760 V for HB) as
Grid-connected PV (GC-PV) systems may be classified on the basis demand to the inverter, whereas, the other one is bidirectional DC/DC
of converter applications into three sub-classes: the modularized type, converter to provide the energy supply continuity by charging and
string or multistring type and central type, and ratings may be as small discharging battery during poor grid condition [4].
scale (< 2 kW), medium scale (2–5 kW) and large scale (> 5 kW)
respectively [95,220–222]. Generally, the LV and low current (LC)
outputs, and the higher initial investment of the first PV system type 7.2. Wind power
due to demand of individual converter with MPPT for each PV module
may be become it unpopular for HP applications, as shown in Presently, the attraction of offshore wind farms (OWF) has been
Fig. 34(a). In contrast, currently, the latter two topologies are used dramatically expanded due to their higher and stable wind speed,
Grid
Grid dc dc
PV modules dc ac
dc dc
dc ac
PV
dc
Module PV modules dc
(a) (b)
Grid
dc
dc ac
dc
PV PV
String String
(c)
Fig. 34. Grid connected PV systems. (a) Modularized type. (b) String type [222]. (c) Central type [1].
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M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
Table 7
Offshore wind turbines (OWTs) [229].
Vestas (Denmark) V164–8.0 MW MSG-PMG 8.00 500 tons head mass with Flanged tube-shaped drivetrain
Siemens (Germany) SWT-7.0–154 DD-PMG 7.00 Service friendly and favorable head mass with a single rotor bearing.
GE Haliade (US/France) 150–6 MW DD-PMG 6.00 Pure-torque decouples rotor-bending moments and generator drive torque.
2-B Energy (Netherlands) 2B6 HSG-DFIG 6.00 Radical two-blade pitch-controlled downwind design with the non-integrated drivetrain.
Hitachi HTW5.0–126 (Japan) HTW5.0–126 MSG-PMG 6.00 Three-blade pitch-controlled downwind design, stationary main shaft supports the
rotor.
Aerodyn (Germany) 6 MW SCD MSG-PMG 6.00 Two-blade downwind turbine with semi-integrated drivetrain.
Siemens (Germany) SWT-4.0–130 SG-IG 4.00 Scaled-up and upgrade development of the SWT-3.6–120.
Vestas (Denmark) V117–3.45 MW HSG-IG 3.45 IEC 1A standard satisfies, and upgraded and optimized from initial Vestas V112–
3.0 MW model.
Adwen (Spain/France) AD 5–135 LSG-PMG 5.00 Upgrade of M5000–116 with low-speed hybrid-drive design.
Envision (Denmark/ China) 4.0–136 HSG-IG 4.00 Traditional drivetrain, main shaft and two rotor bearings.
223
M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
Interleaving of DC links
DC DC AC PFC C DC-DC Vo
Vi Filter Filter
Converter Converter
AC DC DC
DC DC AC
AC DC DC
DC DC AC X DSP /
Microcontroller
A
AC DC DC
X X Fig. 39. Universal-input battery charger system for EV/ PHEV [20].
DC DC AC
Port 3
Fig. 37. Three-port UNIFLEX-PM system based on PDDCs and CHB MCs [234]. ment system, shown in Fig. 38(b). Furthermore, a universal schematic
diagram of EV/ PHEV as shown in Fig. 39, where AC/DC inverter is
as storage device. The MG can supply to both the DC and AC loads as used as the power factor correction (PFC) function followed by a PDDC,
well as PHEV [99]. Besides these, galvanic isolation with high-voltage which provides regulated DC output voltage [20].
insulation level is required not just for safety purpose yet, additionally, Power DC/DC converters are also widely used in telecommunica-
when a number of converters operate in parallel and in series tion power systems [8,25,36,241]. In general, the DC output from AC/
connection. Moreover, the DC/DC converters must have the capability DC rectifier followed by a HF DC/DC converter to provide required
of bi-directional power flow regarding energy storage and MG systems output voltage with higher current is used in telecom application. In
as well [233]. where, usually the input voltage is as wide as 36–75 V, whereas, for
A bidirectional high-step ratio HPDDC applicable for HVDC server and other PC applications, the range is restricted and generally
transmission or interfacing to Flexible AC transmission (FACT) is 42–53 V [242]. However, the output voltages for most of the modern
reported in [89]. The Universal Flexible Power Management telecommunication systems is as 12 V or 48 V [8,241]. A 550 V/48 V
(UNIFLEX-PM) system can provide optimized interconnecting facil- DC distribution system for server power supply is shown in Fig. 40, in
ities with different distributed energy resources, energy storage inter- which a Uninterruptable power supply (UPS) is utilized to supply the
connection and management, transmission / distribution optimization, Power distribution unit (PDU) from a MV bus through an isolated DC/
quality of supplies and superior control access over the network. Fig. 37 DC converter as Power conversion unit (PCU), and then another same
presents a PDDC based three port UNIFLEX-PM system, which is fit type DC/DC converter as Power supply unit (PSU) to deliver power to
for interconnecting three different points of common coupling are the server [241]. The Fig. 41 also demonstrates a generalized schematic
figured as three-phase networks. It consists a back-to-back (B2B) diagram of the telecommunication DC power supply system, in which
connection of 3P-CHB multilevel converters (MCs) with PDDC con- more than one PDDCs are used to step-up the LV (Usually 48 V) of
verter and MFT in order to decouple the grids and offer galvanic batteries, and deliver power to various cards through shelf bus-bar or
isolations [234]. different system’s backplane [25]. The MV and HV DC/DC converter
can also be used in subsea power transmission and distribution system
[10], in order to supply power to distribution system containing
7.4. Automobiles and other applications variable speed drivers as shown in Fig. 42. Another shipboard MVDC
power system has proposed, in which, several number of MV con-
Another interesting field for PDDC is the automotive applications, verters (both AC/DC and DC/DC) are used in different stages, to
especially in electric vehicle (EV) / hybrid-EV (HEV) / plug-in-HEV transfer power from generation to various loads as shown in Fig. 43, as
(PHEV) / fuel-cell vehicle (FCV). Vehicles energy storage devices are in a simplified form [9].
low voltage and low power range. Therefore, DC/DC converters needed
for this field with the key characterization of high step-up ratio, higher 8. Design recommendation and future trends
power density due to space limitation, and high efficiency. Many
researchers have proposed various types of DC/DC converter based 8.1. General design recommendation
power management system in automotive applications [20,30,235–
240]. As per the past examination, the general should that the topology
A HEV energy management system consists of a bidirectional DC/ selection is the initial step, the optimization of the modulation and
DC converter which allows the power flow between the LV batteries control strategy is the next step, the choice of the active devices is the
and DC bus as shown in Fig. 38(a) is proposed [235]. Similar to third stage, and design of the passive devices (filter and transformer if
Fig. 38(a), FCV can also be designed with a DC/DC converter to enable necessary) is the fourth part, and finally the hardware package have to
energy transfer between the LV battery and HV FC, in which bidirec- be optimized.
tional DC/DC converter plays a significant role in the energy manage- From the analysis of the several architectures of PDDCs in article 3,
Bidirectional
Bidirectional DC-DC
DC-DC
converter
converter
Fuel Cell Generator DC-AC
DC-AC
stack inverter
inverter
Batteries Batteries
Motor Engine Motor
Energy Management Energy Management
Transmission
(a) (b)
Fig. 38. DC/DC converter based energy management systems [235]. (a) HEV and (b) FCV.
224
M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
PCU PDU
480V UPS PSU
MV 550V 48V 12V
AC DC DC DC
AC AC/ DC
DC/DC Server
DC DC
Storage
Fig. 40. Isolated DC/DC converter based server power supply system [241].
225
M.Z. Hossain et al. Renewable and Sustainable Energy Reviews 81 (2018) 205–230
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