08 60 00

TRANSLUCENT WALL AND ROOF ASSEMBLIES

INDEX TO ARTICLES
PART 1 - GENERAL
1.1 Contract Documents
1.2 Work Included
1.3 Related Work Specified Elsewhere
1.4 Quality Assurance
1.5 Submittals

PART 2 - PRODUCTS
2.1 General
2.2 Manufacturers & Suppliers
2.3 Metals
2.4 Protective Treatment for Metals
2.5 Finishes on Aluminium
2.6 Sounddeadening & Fire Protection
2.7 Delivery, Storage and Handling

PART 3 - EXECUTION
3.1 Fabrication, Assembly & Installation
3.2 Components
3.3 Protection, Cleaning & Acceptance
3.4 Performance Criteria
3.5 Mock-Ups

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08 60 00
TRANSLUCENT WALL AND ROOF ASSEMBLIES
1. GENERAL
1.1 Contract Documents
All work of this Section shall comply with the requirements of the Contract Documents of
the Main Building Works, with the Drawings, Schedules and with all other Contract
Documents.
12 Work Included
1.2.1 The work of this Section shall include, without being limited to:
a) Interior metal cladding, soffits and ceilings.
b) All anchors, fixings, reveals, brackets, angles, attachments,
reinforcements, steel reinforcing for a complete installation, except those
specifically indicated as being provided by other trades. Additional
reinforcement for support of MEP ceiling elements shall also be provided.
c) Finishes and protection coatings and treatment.
d) All sound deadening attached to work of this Section, including supports
and/or backing.
e) Shop drawings, calculations, engineering data and test reports.
f) Scheduling and monitoring of work.
g) Samples and mock-ups.
h) Coordination with work of other trades including setting out, marking and
making penetrations for mechanical and electrical services.
i) Testing and verification of design, components and total assembly.
j) Protection and cleaning.
k) Warranties.
l) All final interior cleaning of the Interior Cladding & Ceiling System.
m) All metal trims, reveals, skirtings at walls and ceilings.
n) Stainless steel cladding to escalators.
o) Coordinate with MEP services and provide all bridges to underside of
services, etc.
p) Paint coating finish to internal wall and ceiling cladding shall be acrylic
melamine coating.

1.3 Related Work Specified Elsewhere

1.3.1 Work related to, but excluded from the requirements of the Work of this Section
includes, but is not limited to the following:
a) Decorative Metal : 05 30 00
b) Finish Carpentry : 06 20 00
c) Painting and Coating : 09 80 00
1.4 Quality Assurance
1.4.1 Refer to Section 01 02 10 Reference Standards to comply with the requirements
of the referenced Standards

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 1.4.2 In case of conflict between referenced codes and standards, the code or standard
having the more stringent requirements shall govern.
1.4.3 Indemnity
a) Prior to commencement of the organic coating work, the Contractor shall
provide to the Employer a 5-year indemnity for organic coating system
against peeling, checking, cracking, chalking and discolouration. The
terms of the indemnity shall be identical to the specimen in the Appendix
to this Specification.
b) The coating system shall exceed or meet the standards set out in
AAMA 605-1-1975 and BS 4842 which include but not limited to the
following:
i) Colour change must not exceed 5 NBS colour units, or 5 E units
on Hunter Colour Difference Meter, when measured in
accordance with ASTM D 2244-68 after 5 years of exposure.
ii) Chalking must not exceed a no. 8 rating measured in accordance
with ASTM D 659-44 after 5 years of exposure.
c) If, in the opinion of the Contractor, the foregoing Specifications are
insufficient for him to provide the indemnity, then he shall allow in his
tender for upgrading the Specifications as necessary to enable him to so
indemnify.
1.5 Submittals
1.5.1 General
Submit Shop Drawings and samples before proceeding with the work. Where
visual and performance mock-up tests are required, production/fabrication of
components should not commence until successful tests have been carried out to
the satisfaction of the Architect.

1.5.2 Shop Drawings

Shop Drawings shall show clearly work including: the relationship of the Work of
this Section to the structure, mechanical systems, grade, and other related works;
the arrangement of components; details of fabrication assembly and erection; full
size details, including isometric drawings of jointing; all dimensions and
thicknesses; materials and finishes; material, type, size, location, and spacing of
screws, bolts, welds, anchoring devices, and accessories. All Shop Drawing
sheets shall be of one size.
Where applicable, shop drawings of structural component should be submitted
with calculations.
1.5.3 Samples
a) When requested by the Architect, submit three (3) samples of all materials
and finishes. Include:
i) sample matching the appearance, colour, texture, and other
characteristics of each finish required;
ii) samples showing the complete range of colour, texture, and other
characteristics resulting from the carefully controlled
manufacture, finishing, fabricating, delivery, assembly,
installation and cleaning processes;

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 iii) finished samples of each extrusion;
iv) finished samples of each sheet and plate in thickness required;
v) samples showing finishes over welds and over materials welded.
vi) Sample of each:
1) Panel corner condition
2) Bend
b) Sample submissions shall include three identical pieces of each sample
required. In addition, the Contractor shall have available an adequate
quantity of approved matching samples, in order to coordinate the
construction and finishes of other trades.
c) Samples shall be the following sizes:
i) Colour Samples: 300mm x 300mm, each colour.
ii) Finished Sheet or Plate 300mm x 300mm each type.
iii) Finished Extrusions: 300mm in length.
iv) Stud or plug weld to
Sheet and Plate Each type
v) Fastening devices: Each type.

d) Submit the following samples:

i) Sample of part panel (wall & ceiling - min 1 m2) of typical
aluminium panel, incorporating edge construction and reveals,
complete with finish.
2. PRODUCTS
2.1 General
2.1.1 Materials and components used shall be as specified or shall be suitable
equivalents subject to approval.
2.1.2 Materials not specified shall be of the best quality and suitable for the purpose
intended.
2.1.3 All materials shall be free from any defect that may impair the strength, functioning,
durability, or appearance of the Work of this Section or of adjacent construction.
2.1.4 Typical wall cladding & Ceiling System include, but are not necessarily limited to:
a) Typical wall aluminium panel system:
Panels are fabricated from minimum 3mm sheet, sizes as shown on
Drawings. Where necessary, panels are reinforced to ensure flatness and
rigidity. All panels within 1800mm from grade shall be reinforced with fibre
cement board or other equivalent sounddeadening materials. System
encompasses operable panels and cladding over fire rated steel exit
doors where shown on the drawings. Sizes of panels shall be as shown
on the Drawings. Panels shall be fastened with approved bolts and
adequate support, unless otherwise shown on the Drawings. Joint
cappings shall be of extruded aluminium section.
2.2 Manufacturers & Suppliers
2.2.1 Manufacturers and suppliers of all materials and components of the work of this
Section are subject to compliance with specified requirement.

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 2.2.2 The Contractor shall provide operatives who have proven achievement and
experience in similar work for at least five years and are subject to approval.
2.3 Metals
2.3.1 It shall be the responsibility of the Contractor to select the alloy, degree of alloy
control, homogeneity, temper, metallurgical quality, degree of hardness or
softness, mill tolerances, cutting tolerances and flatness, required to achieve the
requirements of design, quality, and finish set forth in Specifications and Drawings.
2.3.2 Aluminium shall be:
a) Exposed plate and sheet (stretcher levelled and stress relieved):
i) Clear anodic coating: AA5005, ASTM B-209.
ii) Hard anodic colour coating: ASTM B-209 Alcoa Anoclad 11 &
A212.
iii) Painted finish: AA3003, ASTM B-209.
b) Concealed plate and sheet: AA3003, 5005, ASTM B-209, BS 1470
c) Exposed extrusions:
i) Clear Anodic finish: AA6063-T5, ASTM B-221 Alcoa Anoclad 11.
ii) Hard anodic colour coating AA6063-T5, ASTM B-221 Alcoa
Anoclad 11 & 12.
iii) Organic finish: AA6063-T5, ASTM B-221.
d) Concealed extrusions: AA6063-T5, ASTM B-221, BS 1474
2.3.3 Carbon Steel:
a) Rolled shapes, plates and bars: ASTM A-36, BS 4449, 4360
b) Cold rolled sheet: stretcher levelled and conforming to ASTM A-366, BS
1449 Part 1
c) Fasteners: ASTM A-307 or A-325 or BS 4190
2.4 Protective Treatments For Metals
2.4.1 Galvanising carbon steel (hot dip):
a) For shapes, plates, bars and strip: BS 729, ASTM A-123 (coating
thickness not less than 85 microns).
b) For fasteners and hardware: ASTM A-153.
c) For sheet: ASTM A-525.
d) For protection against hydrogen embrittlement: ASTM A-143.
2.4.2 Cadmium plating: ASTM A-165, Type NS.
2.4.3 Zinc plating: ASTM A-164.
2.4.4 Zinc chromate primer: FS TT-D-494.
2.4.5 Zinc-rich coating: SSPC-SP6 Commercial Blast Cleaning and SSPC-PS12 Zinc-
Rich Coating System.
2.4.6 Bituminous paint: FS TT-C-494.
2.4.7 Surface preparations: SSPC-SP-2, as a minimum and as required by
manufacturer of protection material.
2.5 Finishes On Aluminium
2.5.1 The following aluminium finishes are used for the work of this Section. Final
colours to be selected and approved by the Architect.

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 2.5.2 All surfaces shall be finished; surfaces shall match the appearance, colour and
texture of samples submitted and approved.
2.5.3 All surfaces not exposed to the exterior or the interior shall receive the alodine
pretreatment associated with organic coating, or AA C-12, AA A-21, whichever is
appropriate.
2.5.4 All surfaces exposed to the exterior or the interior shall receive one of the finishes
described below.
2.5.5 PVF2 (Organic Coating) three coat metallic:
a) Surfaces shall receive a thermally cured, metallic colour pigmented
Polyvinylidene fluoride resin (PVF2) coating system, containing not less
than 70% of the fluorocarbon resin "Kynar 500" or "Hylar 5000".
b) The coating system must be spray applied under factory conditions to pre-
treated base metal in a three coat, three bake process(with a top coat of
clear PVF2 resin), in strict accordance with the coating system
manufacturer's recommendations, and to AAMA 605-1 - 1975
"Specification for High Performance Organic Coating on Aluminium
Extrusions and Panels".
c) The coating system must be applied by a specialist applicator approved
by the coating system manufacturer. The applicator shall propose a
program of records and samples of the entire coating production for
approval, and which records and samples shall be made available to the
Architect upon request.
d) The surface quality of the coating must be smooth and free of flow lines,
streaks, blistering or other imperfections. The coating must be opaque
and uniform in colour and tonality, within the range of approved upper and
lower limit samples when viewed under a uniform light source such as
north daylight.
e) The colour shall be a custom colour, subject to the sample approval
procedures described herein.
f) Provide and furnish a compatible field touch-up PVF2 coating system
formulated for air-drying at ambient temperature, based on Penwalt Corp.
"Kynar ADS" fluorocarbon resin, in colour to match the factory-applied
finish. (Submit samples of the air dry system as well as samples of actual
touch-up work to factory applied coated system, subject to sample
approval procedures described herein.)
g) Acceptable organic coating is PPG Industries Duranar XL System, British
Board of Agreement Certificate No. 88/2021 or Dulux Duraset II.
2.5.6 Acrylic Melamine Coating:
a) Surfaces shall receive a factory applied acrylic-modified-melamine-based
baking enamel especially for treatment on non-ferrous metal surfaces.
It shall be Nippon Superlac 1000 or approved equivalent.
b) Surface preparation includes application of Nippon Vinilex 120 Active
Primer. The surface must be clean and free from oil, rust and other foreign
matters.
c) The aluminium substrate shall be pretreated in accordance with ASTM D-
1730-67 Type B Method 5 or 7. It shall then be oven dried to remove all
surface moisture.
d) The acrylic melamine coating shall be factory applied by means of
electrostatic reciprocating automatic guns to a dry film thickness of 20-25
micron average after being oven baked at 160o for 20 minutes.

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 e) The colour and gloss of the finished coating shall be to the colour and
gloss approved by the architect. It shall be free of any stripping, drip
marks or blisters. The coating shall meet or exceed all tests and
requirements outlined in the AAMA 603.8 "Specification for High
Performance Organic Coatings on Architectural Extrusions and Panels".
f) Paint Characteristics
Viscosity : 67+ 2ku at 25oC (Stormer's Viscometer)
Specific Gravity : 1.12+ 0.02 kg per litre
Solid Content : 60.0+ 2.0
(by weight)
Baking Condition : Flash-off for 10 mins, baked at 150oC x
25 mins or 160oC x 20 mins
Pencil Hardness : Above NB after baking
Thinner : Nippon Superlax NP 1000 Thinner
g) Paint Preparation
The paint should be thoroughly stirred to a homogeneous consistency
before use.
2.5.7 The Contractor may offer other manufacturers providing a similar and equal
product which will be given equal consideration.
2.5.8 Material shall not be shipped, delivered or supplied when the finish of such
material:
a) has not been inspected and tested in the manner and by the means
prescribed above;
b) does not meet all the specifications for the finishes set forth in the alloy
manufacturer's instructions;
c) does not fall within the approved colour range;
d) has been rejected;
e) has not otherwise been processed in accordance with these instructions.
2.6 Sounddeadening & Fire Protection
2.6.1 Fire Protection:
a) Mineral Fibre Fire Protection:
ASTM C612, Class 1 and Class 2. Mineral wool fibre blanket with water-
resistant binders. ASTM C518, thermal conductivity 'k' = 0.036 W/moC at
24oC. Nominal 64 kg/cu.m density. Provide sizes to fit specific safing
applications and galvanised steel safing impaling clips. Thickness to be
135mm unless indicated otherwise.
b) Foil-faced Safing ATM E84, flame spread 25, smoke developed 5 or less:
U.S. Gypsum Co. "Thermafiber Foil-Faced Safing Insulation"
2.6.2 Sounddeadening:
a) Acoustical board, thickness and density as required by design, non-
combustible waterproof type, to Architect's approval.
b) Adhesive membrane, thickness and density as required by design, to
Architect's approval.
2.6.6 All insulation shall comply with ASTM E-84; E-119 (2 hours); E-136.
2.7 Delivery, Storage and Handling

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 2.7.1 Package and store materials in a manner that will prevent surface damage or
contamination, distortion, breakage or structural weakening.
2.7 2 Replace any material damaged during manufacture, shipping, storage or erection.
2.7.3 Protect installed work from contamination and damage by other trades.
3. EXECUTION
3.1 Fabrication Assembly And Installation
3.1.1 General
a) Use no materials, equipment or practices that may adversely affect the
functioning, appearance and durability of the completed work of this
Section and related construction.
b) The work shall be accomplished in compliance with the specified Criteria
without buckling, opening of joints, undue stress on fasteners, sealants
and gaskets, opening of welds, cracking of glass, leakage, noises, or
other harmful effects.
c) Conform strictly to the materials, finishes, shapes, profiles, sizes,
thicknesses, and joint locations required by the drawings and
specifications.
d) Match all materials to produce continuity of line, texture and colour.
e) All work shall be of the highest quality, in accordance with the best trade
practices, and performed by skilled workmen.
f) To the fullest extent practicable, fabrication and assembly shall be
executed in the shop. Work not shop-assembled shall be shop fitted.
g) No site cutting of panels is allowed. All cutting for openings, perforations,
light fittings etc shall be performed in the shop.
h) Special size panels to fit irregular angles, corners etc shall be cut to
custom size in the shop.
i) All components exposed in the finished work shall be free from warping,
oil-canning effects; the telegraphing of welds, studs, and other fasteners;
streaks, tool and die marks.
j) Exposed metal edges shall be finished to match typical finished surfaces.
3.1.2 Manufacturer's Standards
Materials, components and systems incorporated in the work shall be mixed,
applied, installed and otherwise used in accordance with the standards and
procedures of the appropriate manufacturers.
3.1.3 Storage and Handling
Materials shall be stored in a dry, well ventilated location. Handling of materials
shall be kept to a minimum, and all materials shall be carefully protected from
soiling and from condensation and other harmful moisture.
3.1.4 Jointing and Reinforcing
a) Accurately fit and firmly secure all exposed metal joints with metal-to-
metal hair-line contacts.
b) All fastening shall be installed at an approved spacing. Fasteners shall
not penetrate gutters, roofing, waterproofing and drainage systems.
c) All screws and bolts up to and including 8mm and all that are tapped into
aluminium shall be stainless steel.
d) All bolts 10mm and heavier shall be steel, hot-dip galvanised.

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 e) All jointing and splicing of members shall be concealed. Exposed
fasteners shall occur only where expressly permitted by the Architect.
Where exposed in finished surfaces, screw heads shall be Philips
ovalhead countersunk type, finished to match adjacent surfaces.
f) Conceal all joint sealants except as noted on drawings.
g) All work shall be properly reinforced for ironmongery, anchors and other
attachments; door stiles with push-pulls shall receive through reinforcing.
h) Hairline joints indicated in the drawings for special size panels shall be
shop fabricated tight butt joint with continuous, fully concealed backing.
Edges to be sharp square cut without fold-back or rolling.
3.1.5 Anchors and Connections
a) Anchors and connections shall be provided to fully satisfy their required
purpose of adjustability, movement and load transfer.
b) Anchors and connections that do not provide for movement shall prevent
such movement by appropriate means.
c) Anchors and connections that are designed for movement shall be of such
construction that friction is low enough to allow for such movement without
buckling and other damage and without causing binding and noises.
d) Separate metal surfaces in such a manner that metal does not move on
metal. Materials used for this purpose shall be low friction components,
sealants or gaskets.
3.1.6 Corrosion Protection
a) All steel parts shall receive a protective treatment commensurate with
their respective functions and locations. The treatment shall be one or
more of those described in Clause 2.4.
b) Where moisture has to be expected, steel shall be hot-dip galvanised after
fabrication.
c) Aluminium surfaces in contact with mortar, concrete, fireproofing, plaster,
masonry, and absorptive materials shall be coated with an antigalvanic
material, impervious to moisture.
d) Isolate dissimilar metal surfaces to prevent electrolytic action. Materials
used for this purpose shall be non-absorptive and impervious to moisture.
3.1.7 Welding
a) Welding of steel shall be done in accordance with the recommendations
of the American Welding Society. Steel welding shall be done by skilled
tradesman qualified by test as prescribed in the American Welding
Society Code and performance and procedural tests set out in BS 4870,
4871 and 4872.
b) Welding of aluminium and the qualifications of aluminium welders shall
conform to the requirements of the Aluminium Association "Specifications
for structures of Aluminium Alloys, Aluminium Construction Manual".
c) All welding shall be done with electrodes and/or methods recommended
by the suppliers of the metals being welded. The type, size, and spacing
of welds shall be as shown on the approved shop drawings.
Welding materials and methods shall be such as not to cause distortion,
discoloration, or result in any other adverse effect on the required profiles
and finishes of Wall cladding metal.

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 d) Weld splatter and welding oxides on exposed surfaces shall be removed.
All exposed welds shall be finished to match and blend with adjacent
parent metal prior to application of the final finish.
e) Site welds on galvanised steel shall be treated with an approved site cold
galvanising process (e.g. Farraloy, Galvaloy, ZRC).
f) Stud welding shall be done by tradesman trained by the manufacturer of
the stud setting system. Manufacturer shall develop specific programmes
and instructions in cooperation with the fabricator to suit the needs of the
specific details. Follow their instructions carefully.
3.2 Components
3.2.1 General
Components shall be manufactured from extruded or sheet aluminium, except
where indicated otherwise. Substitutions for aluminium may be considered only
for such components that are not finished.
3.2.2 Aluminium Panels
a) Aluminium panels shall follow the profiles indicated on Drawings.
b) Construction shall be optional with contractor to achieve an approved
panel flatness acceptable (minimum metal thickness: 3mm, or as
required).
c) Panels 1800mm from grade shall be reinforced with fibre cement board
or equivalent.
d) In the event that metal flatness requires interpretation by measurement,
this shall be done by measuring and calculating the slope between any
two points on the exposed surface 25 mm apart at any ambient
temperature of 22oC and such slope shall not exceed 0.5% from the
nominal plane of the surface.
e) Extruded aluminium stiffeners or any alternate panel stiffening devices
shall be designed to prevent "telegraphing" of the stiffener on the exposed
face of the panel.
f) Where panel edge are required to be folded, panel sheet shall be
"quoined" at the back to achieve a sharp arris with a design radius not
exceeding 2 mm.
g) Samples of typical edge constructions shall be submitted with Proposal.
3.2.3 Operable Panels:
The quality of materials, engineering and fabrication shall be of the best quality
subject to approval. Include reinforcements, anchorages, magnetic catches
hardware and accessories required for a complete and serviceable installation.
3.2.4 Clad Hollow Metal Doors:
The quality of materials, engineering and fabrication (1½ hr fire rated) shall be
equal to insulated all-welded B Label construction doors and frames Include panic
ironmongery, locksets, offset hinges, pivots, required for a complete and
serviceable installation. The doors shall be clad on one face with aluminium of
the alloy and finish and thickness of the adjacent or nearby aluminium wall
cladding construction. All hardware shall be of the concealed type. Pairs of doors
shall have overlapping astragals invisible from the exterior side.

3.2.5 Architectural Steel:

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 All steel exposed to view shall be considered Architectural Steel and shall be as
follows.
a) Tolerances as a minimum shall be consistent with the AISC tolerances for
Architecturally Exposed Structural Steel, except where more stringent
tolerances are required by the design details.
b) Lines shall be straight, surfaces flat and without surface imperfection,
corners square and with uniform and sharp arises.
c) All welds shall be ground smooth to match surrounding surfaces; flush
welds shall blend with adjacent surfaces; fillet welds shall be finished to a
consistent radius.
d) Surfaces (including site touch-up) shall receive a pretreatment (blast) and
primer (zinc-rich) as per para. 2.4.5
e) Unless otherwise indicated finish paint is included in Work of this Section.
Stainless steel finish shall be in accordance with para 2.5.3 of Section
05700 (Architectural Metals)
3.3 Protection, Cleaning And Acceptance
3.3.1 Protect Wall Cladding & Ceiling Metal from any material, equipment or practices
employed by the Sub-Contractor that may impair the functioning, appearance or
durability of Wall Cladding & Ceiling Metal or other construction.
3.3.2 Remove and replace any portion of Wall Cladding & Ceiling Metal that has been
damaged during manufacturer, shipping or erection.
3.3.3 Acceptance of all works in this Section requires the installation be sound, moisture
resistant and free from defects of materials and workmanship.
3.4 Performance Criteria
3.4.1 Individual and aggregate components of the work of this Section shall be
designed, fabricated, assembled, transported, installed and protected so that no
evidence of the following will be apparent, visually or measurably, when work of
this Section is subject to the pressures, loads, temperatures, and conditions
specified.
a) Damage of any kind.
b) Deflections.
i) Vertical members spanning floor to floor, or sill to head, deflection
normal to the plane of construction of 1/240 of the clear span
between structural supports or 12mm, whichever is less.
ii) Cantilevered members:
Deflection normal to the plane of construction 1/360 of the span
beyond the structural support or 2.5mm, whichever is less.

iii) Horizontal members:

Deflection normal to the plane of construction of 1/240 of the clear
span or 3mm, whichever is less; deflection in the plane of
construction of 1/360 of the span between supports or 3mm,
whichever is less.
iv) Panels:

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 Deflection normal to the plane of construction of 1/175 of the clear
span of the face material between supporting(stiffening) members
or 4mm, whichever is less. This deflection is to be measured in
relation to the actual (deflected) position of the supporting
member.
c) Offset alignment between consecutive components in line in excess of 0.8
mm.
3.4.2 Wall & Ceiling Cladding Metal Tolerances:
Wall & Ceiling Cladding Metal shall be plumb, square, level and correctly aligned
within the following limitations:
a) Offset from true horizontal, vertical, and design location shall not exceed
1mm per metre for any component not to exceed 2mm nor shall any
expansion joints between or among preassembled units vary in excess of
1mm per metre of joint length not to exceed 2mm.
b) Maximum offset from true alignment between abutting components shall
not exceed 0.8mm.
3.4.3 Analysis:
All requirements specified herein shall be analytically and automatically proven,
except for those requirements called for to be proven exclusively by physical
testing methods. Calculations and related data shall be the responsibility of a
registered professional engineer in the service of the Contractor, and shall be
submitted to the Architect starting at the time of Shop Drawing submittal.
3.5 Mock-Ups
In advance of shipment of all materials, install representative site mock-ups for approval
at designated locations on the buildings (actual location). If approved, this unit may
become part of the final installation.

- END -

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