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CONTENTS
Concepts
1) Introduction
2)Factors affecting Layout
3)Scope of Facility Layout
4)Types of Facility Layout
Scope of the Topic
Cases
References
oMaterial
oProduct
oMachinery
oLabour
oLocation
oManagerial Policies
oType of Industry
1) Process Layout
Disadvantages:
•More floor space
•More work in progress
•More distance travelled by the product.
Disadvantages:
•Expansion of product line is difficult.
•There is difficulty is supervising.
•Breakdown of equipment disrupts the production.
Advantage:
Less investment is required in this
layout and less transport cost as
bulky machines are not moved.
Ford discovered that great economies could be made by moving stocks to the
assembly staff rather than having them leave their workplace to get materials.
He also noted that costs could be greatly reduced by providing that workers
with all the necessary tooling and thereby eliminating tool rooms. The great
emphasis placed on efficiency in transporting materials in ford factories seems
to have been the motivating factor that led to the development of an assemble
line.
Ford himself said, “they (machines) are scientifically arranged, not only in
the sequence of operations, but to give every man and every machine every
square inch of space that he/it requires and… not… more”. Ford was
extremely conscious that space in his factory was valuable and sought to
exploit it as completely as possible without giving any more to work in
progress than was necessary. Ford emphasizes ‘dividing and subdividing
operations, keeping the work in motion- those are the keynotes of
production’, in a perspective that leaves no room for excessive or idle
inventories (Wilson 1995).
http://pino.univalle.edu.co/~juanp77/ARTICULOS%20PLANTA
S/ARTICULOS/GRUPO%2009%20-
MONTA%D1O%20NEXT%20GENERATION%20FACTORY%20L
AYOUTS.pdf
http://www.cbpa.ewu.edu/~pnemetzmills/OMch5/OMFac.html