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Hirmer GmbH * 53804 Much * Gewerbegebiet Bövingen 122

* Telefon 02245/6107-0 FAX: 02245/6107-10


* e-mail : info@deltatherm.de
* http://www.deltatherm.de

Assembly instructions

Montageanleitung

Machinetype / Maschinentype : LT 5
Machine No. / Maschinennummer : 2-*****

Date of build / Baujahr : **/20**


Duties for operators of refrigerating systems
From 2006-12-01

Apply for systems with more than 3kg refrigerant agent1)


• Leak-tightness check2) minimum once a year;
• Duty of recording with duty of storage about type and quantity of used and
recycled refrigerant agents2) for 5 years;
• Continuous inspection and maintenance according to the manufacturer
information with duty of storage about all adopted measures in the operating
manual2) for 5 years.

From 2007-07-04: Apply for systems with more than 3kg refrigerant agent3)
• Leak-tightness check by accredited staff at a filling quantity
3 kg – 30 kg in periodic intervals of 12 months
30 kg – 300 kg in periodic intervals of 6 months*
over 300 kg in periodic intervals of 3 months*
*
Periodic intervals double, if a leakage recognition system exists.
• Installation of leakage recognition systems for systems with over 300 kg refrigerant
agent with a duty of inspection in periodic intervals of 12 months;
• Duty of recording with duty of storage about type and quantity of used and
recycled refrigerant agents and all adopted measures of maintenance / inspection for
5 years and duty of presentation at the authorities in charge upon their request;
• Recycling of F gases by accredited staff.

Please contact our in-house service for


maintenance and a leak-tightness check.
DELTATHERM Hirmer GmbH
Industrial cooling and heating
Gewerbegebiet Bövingen 122
DE – 53804 Much / Germany
Tel: +49 (0)2245 6107 0
Fax: +49 (0)2245 6107 10
Mail: info@deltatherm.de
Web: www.deltatherm.de

1) Perfluorocarbons (PFC), partial halogenated fluorocarbons (H-PFC) according to regulation (EG) 2037/2000 e.g. R22
2) Chemicals ozone layer regulation – „ChemOzonSchichtV“ 2006-11-13
3) Regulation (EG) 842/2006 (F gases regulation) e.g. R134a, R404a, R407c, R410a, R417a
Only the passages important for operators of DELTATHERM – refrigerating systems have been communicated correspondingly. We refer to the full wording of the regulations and the treatment of regulatory
offences and criminal offences.
DELTATHERM- refrigerating systems contain in general up to approx. refrigerant agent.
Further information amongst others www.deltatherm.de, www.bmu.de, www.gesetze-im-internet.de
Operating manual for LT series cooling water heat exchanger
Special design DMG with reflow-admixture
and optional reference control

Contents Page

1.) Technical data 2


2.) General safety information 3-4
3.) Description 5
4.) Application domain 5
5.) Transport 6
6.) Function description 7-8
7.) Setup 9
8.) Cooling circuit connection 10 - 11
9.) Electrical connection 12
10.) Commissioning 13
11.) Care and maintenance 14
12.) Repair 14
13.) Faults and causes 15
14.) Pump data sheets 16 - 17
15.) in case of emergency 18
16.) Disposal 19
17.) Reference values for evaporation losses 20

- Temperature control operating manual


- Circuit diagrams
- Parts list
- Dimensional drawing
- Flow diagram

1
Version: 11/2013
Operating manual for LT series cooling water heat exchanger

1. Technical data
Im plem entation Type LT 5 VV PGD 50 Hz LT 5 VV PGD 60 Hz
Cooling fluid R 407C
Cooling fluid filling quantity kg 1,6
Cooling performance at tw +20°C kW 6
Max. operating pressure bar 28
Tem perature ranges **
Min. w ater feed °C + 10
Max. w ater feed °C + 25
Min. environment temperature °C + 10
Max. environment temperature °C + 40
Com pressor for tc/to=55/7°C
Amount Piece 1
Implementation completely sealed
Nominal pow er kW 2,86 3,44
Nominal current A 3,87 4,02
Max. nominal current A 5,1
Evaporator
Implementation Tube coils
Material Cu
Condenser
Implementation air-cooled, axial
Material Cu-tube/ Alu-blades
Ventilator S4D400AP1203
Amount Piece 1
Implementation Axial ventilator w ith impeller
Nominal pow er kW 0,135 0,185
Nominal current A 0,44 0,39
Air pow er m³/h 2250
Nominal rotation speed n 1450 1690
Pum p
Amount Piece 1
Type CM 3-6 A-R-A-E-AQQE OAAN
set transport pow er l/min 23
set transport pressure bar 4,7
Nominal pow er kW 0,74 1,28
Nominal current /max. A 3,0
Implementation Multi-stage block pump
Tem perature regulator
Implementation electronic
Temperature display Digital
Sw itching pow er AC / A 2
Container
Material PE
Contents Liter 31
Dim ensions
Width approx. mm 830
Depth approx. mm 470
Height approx. mm 1200
Weight
Weight approx. kg 195
Electrical connection
Connection voltage 3 x 400V 50/60Hz +6%/-10%
Control voltage 24V DC
Nominal connection pow er kW 3,74 4,91
Nominal current draw A 8,54 8,49
Max. insulation A 16

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Operating manual for LT series cooling water heat exchanger

2. General safety information

Information marks in the operating manual


Safety information whose non-observance may cause danger to persons is
marked with the general danger symbol "Safety symbols according to DIN 4844-
W 9".

When warning against electrical voltage, the marking occurs in accordance with
"Safety symbols according to DIN 4844-W 8".

General information that should be observed by the person performing the setup
or the operator is marked with the following symbol.

This operating manual does not contain any general safety rules for cooling and
electrical installations.
In accordance with EG machine directive 2006/42/EG from May 17th, 2006,
appendix II A, we declare that the designated machine complies with the basic
safety and health regulations of the EG directive 2004/42/EG from appendix I,
articles 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.5.1 in its design and construction. This
declaration becomes invalid in case of modifications without our prior
agreement.

Furthermore, compliance with the following regulations/directives applying to the


product is declared:
-EG Pressurized device directive (97/23/EG) from May 27th, 1997
-EMC Directive (2004/108/EG) from December 15th, 2004
-EG Low voltage directive (2006/95/EG) from December 12th, 2006

In particular the following harmonized standards:


-EN 60204-1:2006 Safety of machines; Electrical equipment of
machines; Part 1: General regulations
-EN ISO 12100:2003 Safety of machines; General requirements
-DIN EN 378-1 b. 4:1/2008 Cooling installations and heat pumps; Safety-relevant
and environmentally relevant requirements; Parts 1 to 4

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Operating manual for LT series cooling water heat exchanger

Along with the general safety information listed in the following, you will find further
safety information in this operating manual under the main points as well as in the
section "In case of emergency". The directives and standards not named here also
retain their validity.
This operating manual contains basic information to be followed during setup, operation
and maintenance. Therefore, the operating manual is to be read by the assembler and
operator before the assembly and commissioning and should be constantly available on
the site of operation of the machine/installation.
Persons who are not familiar with this operating manual as well as children and
adolescents below age 16 may not use the device and should be kept away from the
connected device.
The working area is to be locked off in accordance with the task and should correspond
to the local directives on work protection.
Use personal safety equipment such as safety shoes, rubber gloves, protective goggles
and a helmet.
Ensure that all evacuation routes from the work area are unobstructed.
In order to prevent asphyxiation and poisoning, a sufficient oxygen supply to the
workplace is to be ensured and the absence of poisonous gases should be verified.
If work is to be performed with welding equipment or electrical tools, ensure that there
is no danger of explosion.
All safety and protective installations are to be mounted and started up immediately
after the end of works.
The operator is responsible for third parties in the working area.
We draw your attention to the fact that according to product liability regulations, we are
not responsible for damages caused by our device in the case where information and
directives from this operating manual are not respected. The same regulations apply for
accessories.

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Operating manual for LT series cooling water heat exchanger

3. Description

The LT series air-cooled cooling water heat exchangers are compact devices and are
intended for cooling liquid fluids (Drinking water, all other fluids and additives are to
be released by the device manufacturer). The operating domain of the devices was
determined to be a fluid temperature between +10°C and +25°C. The stated cooling
performance relates to a fluid temperature of +20°C and an environment temperature of
+40°C (+50°C for tropical design). For physical reasons, the cooling performance
declines for sinking fluid temperatures and rising environment temperatures. In case of
rising fluid temperature and sinking environment temperature, the cooling performance
increases as defined by the laws of physics. A special equipment is necessary for the
use with demineralized water.
No flammable or explosive substances may be used.
In case of cooling fluid temperatures below +8°C, the cooling fluid should be
combined with adequate antifreeze in sufficient concentrations ( in accordance
with manufacturer information ).
Release for mixing ration water/antifrogen 70/30%.
Provided the cooling fluid is not mixed with antifreeze, the cooling fluid should be
completely drained in case of longer stoppage or during transportation with
environment temperatures below +4°C in order to avoid any frost damage.

4. Application domain

The cooling water heat exchangers are intended for cooling

- Molds and baths for the plastic industry


- hydraulic presses and dies
- Drilling and cutting emulsions
- Machine tools
- Welding machines, transformers and grippers
- Compressors and pipe coils
- Tri and Per cleaning installations
- Laboratory and experimental installations
- galvanic and chemical baths
- chemical and cosmetic emulsions
- Laser and X-ray installations
- Cooling walls and air-conditioning
- other systems

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Operating manual for LT series cooling water heat exchanger

5. Transport

The heat exchanger may only be transported upright and with a completely empties
cooling fluid vat. The warning signs on the packaging should imperatively be observed.
Only use adequate transportation aids such as lifting equipment or forklifts during
transportation.
The delivery of the device is made with filled cooling fluid. When employing a
transporter, they should be informed of this. The type and quantity of cooling fluid are
provided in section 1.
The respectively applicable safety regulations are to be followed when transporting in
different countries or by boat or airplane. The safety data sheet for the used cooling
fluid may be obtained on demand from the manufacturer.
Before unpacking the heat exchanger, check the packaging or the device for any visible
transportation damage. In case of transportation damage, notify the transporter and the
manufacturer immediately.
If lifting brackets are available, always use all available lifting brackets during
transportation as non-compliance may cause damages to the housing and components.
When using lifting brackets, a lifting crossbeam should imperatively be used.

NO
STEP

6
Operating manual for LT series cooling water heat exchanger

6. Function
The heat exchanger is mainly composed of a cooling circuit and a cold fluid circuit. The
cooling circuit serves the purpose of collecting the heat to be extracted from the user or
at the tool. The heat gathered by the cooling fluid is dissipated in the environing air via
the cold fluid circuit.

Cooling fluid circuit:


The cooling fluid transportation in the cooling circuit occurs via a built-in cooling
centrifugal pump and constantly circulates between the cooling fluid vat and the user.
The cooling fluid releases the heat to be evacuated via an evaporator in the cooling
fluid vat.
The cooling fluid vat is composed of high-resistance PE plastic as serves the purpose
of collecting the cooling fluid required for the cooling circuit. (See section "Technical
data" for contents of the container)
The filling level of the cooling fluid vat can be measured from outside using the
integrated filling level display.

Cooling fluid pump:


A robust, multi-stage block pump is used for the recirculation of the cooling fluid
required for cooling.
The pump must be deaerated at the pump head before commissioning. A deaeration
tube which is closed with a red lid is attached to the pump head for this purpose. The lid
is to be removed before filling. Filling is done via the filling nozzle on the casing lid. If
the water level reaches the upper mark on the water level display, filling of the device is
complete.
Avoid dry running of the pump

Cold fluid circuit:


The cold fluid circuit functions with safety cooling fluid R407C (R134a for tropical
design). This cold fluid is not poisonous, non-flammable and non-explosive.
The cold fluid is propelled by the compressor and circulates in a closed circuit between
the evaporator and condenser. If collects the heat from the liquid to be cooled in the
evaporator and thereby changes its state from liquid to gaseous. The gaseous
overheated cold fluid is sucked up by the compressor and compressed. The
compression of the cold fluid increases the pressure and temperature in the cold circuit.
The collected heat including the compression heat is dissipated in the environing air in
the condenser, and the cold fluid condenses at constant pressure. The condensing
pressure is brutally dropped at the thermostatic expansion valve mounted between
condenser and evaporator, allowing liquid cold fluid to be injected to the evaporator.
The injecting cold fluid evaporates again in the evaporator by obtaining the necessary
evaporation energy through heat collected from the cooling fluid. This circular process
repeats as long as the compressor is switched on, or as long as the desired target
temperature set on the temperature controller is not reached.

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Operating manual for LT series cooling water heat exchanger

Evaporator:
The evaporator is designed as a pipe coil heat exchanger and is located in the
cooling fluid vat. The used material is exclusively copper. The cooling fluid runs
through the heat exchanger tubes during the heat exchange and the fluid to be
cooled flows around the tubes. The evaporator pipe coils should always be
surrounded by sufficient fluid to be cooling fluid, as the cooling performance
diminished otherwise.

Condenser:
An air-cooled blade condenser is used for heat evacuation. The condenser retrieves
approx. 1,3 times the heat quantity of the cooling performance.

Collector:
The collector is used to collect the cooling fluid necessary for the sage operation of
the unit.

Inspection glass:
The inspection glass is used to check the cold circuit in case of faults.
Permanent bubbling in the inspection glass during operation indicates a lack of
cooling fluid.

High pressure control:


The high pressure control acts as a safety organ in the cold circuit and switches off
the compressor in case of excessive pressure in the system.

Low pressure control:


The low pressure control acts as a safety organ and switches off the compressor in
case of too low pressure in the system.

Floater switch for too low water level


The pre-warning "Water level too low" indicates that too little water is present in the
container. The missing water should be filled in.

Protection against dry running


The protection against dry running serves the purpose of protection the recirculation
pump and the compressor from damage. If the min. water level is reached, it
switches off the device. The device only switches back on once the min. filling level is
exceeded.

No further description of the cold circuit will be given here, since further manipulation
of the circuit should only be performed by trained cooling technicians.

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Operating manual for LT series cooling water heat exchanger

7. Setup

The corresponding local regulations should be observed when setting up the heat
exchanger.
In accordance with accident prevention directive BGR500, it should be ensured that the
place of setup has a large enough ventilation area and is sufficiently ventilated in the
case of a cooling fluid leak.
The setup of the heat exchanger should preferably be performed in a frost-safe room.
The minimum distances provided in the dimensions sheet should be respected. It
should be ensured that the room air does not become excessively warm because of the
heat to be evacuated. If heating of the room is unavoidable due to the available room
dimensions, the generated heat should be evacuated using adequate additional
installations (for examples windows or ventilators) and cooler air should be transported
into the room. High room temperatures lead to high pressure switch-offs in the cooling
circuit and thereby reduce the cooling performance of the device. The air in- and outlet
grills should not be blocked.
In order to prevent unnecessary pressure losses in the pipes connecting to the user, the
heat exchanger should be set up as close as possible to the tool to be cooled. The
connection tubes are to be insulated against unnecessary heat uptake and
condensation water formation using adequate insulation materials (for example
Armaflex).
A special base is not necessary for the setup of the heat exchanger, a level installation
on a floor capable of supporting its mass is sufficient.

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Operating manual for LT series cooling water heat exchanger

8. Cooling circuit connection

The heat exchanger is a compact device and contains all the parts necessary for cooling the
fluid. Only the connection tubes between the heat exchanger and the user to be cooled or the
tool are to be provided on-site. The fluid in- and outlets are to be connected using flexible
pressure tubes. No rigid pipe connections are to be created. The flow direction is marked by
arrows on the connections.
The filling of the container is done via a filling connection on the device lid.

When filling the device, observe the following:

a) Before the feed and reflux pipes are connected, the container in the device is to be pre-filled
to the
maximum filling level (see upper marking on the filling level display). The
air contained in the system can thereby escape in an optimal fashion.

b) During first filling, the pump and pump head are to be deaerated. For this,
a deaeration tube is attached to the top of the pump head and is closed off by a red
plug. The lid is to be removed before filling. Filling is done via
the filling nozzle on the casing lid. If the water level reaches the upper mark
on the water level display, filling of the device is complete. The de-
aeration tube is to be closed with the red plug.

Avoid dry running of the pump

c) At the end of the filling process, the device is to be connected to the feed and
reflux tubes as described above.

In order to pull out the plug


press the side ring of the
plug connection towards the back.

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Operating manual for LT series cooling water heat exchanger

6
1 1 Container
Behälter
2 2 PumpPumpe
2 Shut-off valve
3 Absperrventil
3 Shut-off slider for setting the
7 4 4 pressure
Absperrschieber für Druck- un
and flow rate
Durchflußmengen Einstellung
5
5 User
Verbraucher
6 5 Deaerator
1 7 6 FillingEntlüfter
connection
2 3
7 Füllanschluß

B
6

5
6 1 1 Container
Behälter
3 3
6 2 2 PumpPumpe
2 3 Shut-off valve
Absperrventil
3 Shut-off slider for setting the
4 pressure
Absperrschieber für Druck- un
and flow rate
Durchflußmengen Einstellung
5 User
9 7 4 6 5 Deaerator
Verbraucher
7 6 Magnetic valve
Entlüfter
8 7 Holding valve
Magnetventil
9 Filling connection
1 8 Rückschlagventil
2 8
3 3
9 Füllanschluß

If the user is mounted higher than the heat exchanger, the container may overflow due
to water reflux once the recirculation pump is switched off. In this case, a holding valve
should be installed in the feed and a magnetic valve in the reflux tube.

11
Operating manual for LT series cooling water heat exchanger

9. Electrical connection

The electrical connection of the device should be performed in accordance with VDE
0/100 and the TAB of the responsible EVU.
The expert verification before commissioning should determine that the required
protective measures are available.
The power connection is done using a Harting plug.
If the device is connected to a three-phase mains, the rotating field and the rotation
direction of the pump and ventilator motors should be checked. If necessary, the
rotation direction should be corrected by exchanging two outside wires.
The device connection should occur with a right hand rotation field.

ONLY FOR SPECIAL VOLTAGES


If a power transformer is built into the device, the mains connection is directly made on
the connections of the transformer. The protective sheet over the terminal block has to
be removed first.

MAINS VOLTAGE see identification plate

12
Operating manual for LT series heat exchanger

10. Commissioning

If the cooling circuit is filled as described in point 8 and the device is electrically
connected as described in point 9, the heat exchanger may be started / stopped
using the button, see controller description in the appendix.

The error notifications are to be requested as aggregate error notifications with


potential free queries to the Harting connector. See circuit diagram.
In case of deviations of the set value, a warning signal is output to the display of
the controller.

Information on hydraulic device adaptation

A hydraulic adaptation to the local conditions is to be performed on-site for each


device. For this, DMG co. need to install baffle plates in order to regulate the
corresponding flow rates. It should be ensured that the set water pressure and the
flow rates are in the application domain of the pump characteristic. Operating
conditions deviating from this may cause damages to the pump.

13
Operating manual for LT series cooling water heat exchanger

11. Care and maintenance

The heat exchanger requires no special care as the device is constructed in a manner
that ensures maximum operating safety and the lowest possible requirements towards
maintenance, inspection and monitoring.
However, in order to avoid faults and damages, it is necessary to observe the following
points.

1.) The condenser blades and protective grills must be free of dust and dirt. If
necessary, these are to be cleaned using compressed air.
2.) The pipe coil evaporator should be cleaned in accordance with the state of the fluid.
Dirty fluid should thereby be drained.
3.) The air filter mat should be regularly changed.

If pollution occurs after a short time when using water as cooling fluid, the cooling water
should be prepared (see water preparation).

12. Repair

The following paragraphs should imperatively be observed when repairs are to be


performed.
Only remove the metal cover sheets with the device turned off.
All maintenance and repair work should be performed with the device disconnected
from all power sources.
Work on the electrical installation may only be performed by expert electricians.
The applicable VDE directives and annex regulations of the responsible EVU are to be
observed.
Safety installations should never be bridged.
Work on the cold circuit may only be performed by trained cooling technicians. For
environmental protection reasons, the cooling fluid may not be released into the
atmosphere. The cooling fluid should be suctioned off and disposed of in the adequate
manner.
In case of a defect on the machine within the warranty period, all repairs may only be
performed by the manufacturer or an authorized expert workshop.
Modifications to the device are only admissible with prior consent of the manufacturer.
Only original spare parts should be used.
We draw your attention to the fact that according to product liability regulations, we are
not responsible for damages caused by our device in the case where unauthorized
repair attempts are performed neither by the manufacturer or by an authorized
workshop, or when parts are exchanged for non-original replacement parts.
The same regulations apply for accessories.

14
Operating manual for LT series cooling water heat exchanger

13. Faults and causes

Work on the cooling circuit and work on the electrical wiring may only be performed by
trained expert personnel or the DELTATHERM service.
Verifications and repairs may only be performed if the device is disconnected from all
power supplies.

Fault Cause Solution

Too low cooling Condenser or evaporator are Clean parts


performance polluted

Lack of cooling fluid Have an expert remedy


the leak
Fill in cooling fluid
Environment temperature too Reduce room
high temperature through
adequate measures (i.e.
additional ventilators)
Device is overloaded Check whether additional
users were connected or
the production conditions
changed
Filter mat is blocked Change the filter mat

Pump runs, compressor Check settings on If necessary, exchange


does not switch on temperature control temperature control
Fluid temperature is too
high
Motor winding protection Have expert check
in motor winding is open

“Fault” Temperature Limit values are Check temperature


regulator temperature exceeded or underrun control and device
excess Check sensor

“Fault” Pump does not “Pump” motor protection Check fuses


switch on switch triggers Pump works outside its
characteristic

“Fault” Motor protection “Compressor” motor Check fuses


switch “Compressor” protection switch triggers
Compressor does not
switch on

Environment temperature
“Fault” High pressure too high Have expert check
switch Condenser polluted
Ventilator defective

“Fault” low pressure Fluid temperature too low Raise temperature


switch Condenser polluted Clean condenser
Lack of cooling fluid
Cold circuit component defective Have expert check

Filling level in the container too low Check filling level


Filling level fault
Leak in the fluid circuit Refill fluid
Look for leak

15
Operating manual for LT series cooling water heat exchanger
Pump characteristic at 50Hz

Implementation
Horizontal, multi-stage high pressure centrifugal pump in block design

Application domain
For pure, non-explosive transport liquids without abrasive or solid components,
without suspensions, and that do not corrode the pump materials.
For increasing the pressure of the water network (observe local regulations).

Operating conditions

Type CM 3-6 A-R-A-E AQQE O-A-A-N


Fluid temperature -20 - +120
Environment temperature max. 55 °C
Maximum admissible pump pressure 10 bar
Constant operation Yes
Pump housing / Valve yoke Gray iron
EN-JL1030 AISI 30 B
Impeller Stainless steel
DIN W.-Nr. 1.4301, AISI 304
Axis Stainless steel
1.4301 (AISI 304)
Axis seal AQQE
Motor 2 pol. induction motor
Frequency 50/60 Hz
Connection voltage 3~400V
Insulation class F
Protection type IP 55

60

50

H 40
30
m 20

10

0
l/min 13,28 19,92 26,56 33,2 39,84 46,48
m³/h 0,8 1,2 1,6 2,0 2,4 2,8

Characteristic data n= 2900 1/min

Q
3~ 400V 50 Hz P2 HP 0,8 1,2 1,6 2,0 2,4 2,8
Type m³/h
A kW HP l/min 13,28 19,92 26,56 33,2 39,84 46,48
CM 3-6 IE2 3,00 0,74 56 54 52 50 47 43

16
Operating manual for LT series cooling water heat exchanger

Pump characteristic at 60Hz

Implementation
Horizontal, multi-stage high pressure centrifugal pump in block design
Application domain
For pure, non-explosive transport liquids without abrasive or solid components,
without suspensions, and that do not corrode the pump materials.
For increasing the pressure of the water network (observe local regulations).
Operating conditions

Type CM 3-6 A-R-A-E AQQE O-A-A-N


Fluid temperature -20 - +120
Environment temperature max. 55 °C
Maximum admissible pump pressure 10 bar
Constant operation Yes
Pump housing / Valve yoke Gray iron
EN-JL1030 AISI 30 B
Impeller Stainless steel
DIN W.-Nr. 1.4301 AISI 304
Axis Stainless steel
DIN W.-Nr. 1.4301 AISI 304
Sliding ring seal AQQE
Motor 2 pol. induction motor
Frequency 50/60 Hz
Connection voltage 3~400V
Insulation class F
Protection type IP 55
Design according to

90
80
70
H 60
50
40
m 30
20
10
0
l/min 16,6 25 33,3 41,6 50 58,3
m³/h 1,0 1,5 2,0 2,5 3,0 3,5

Characteristic data n= 3480 1/min

Q
3~ 400V 60 Hz P2 HP 1,0 1,5 2,0 2,5 3,0 3,5
Type m³/h
A kW HP l/min 16,6 25 33,3 41,6 50 58,3
CM 3-6 IE2 3,0 1,28 80 77 74 71 66 62
17
Water quality

Requirements and water-care for heat-exchangers (chillers) and heat-balancing plant


(temperature control units)

Subject to the equipment to be cooled or heat-balanced, certain requirements have


to be met by the cooling water regarding cleanliness and purity. The degree of the
water`s contamination, as well as the size and construction of the heat-exchanging-
or –balancing plant determine the process most suitable for the application of
additives and/or care of the water-supply in question.

In the interest of achieving the optimum layout for operating an appropriate heat-
exchanger unit or heating-cooling plant, the consistency of the water used schould
not deviate too significantly from the following list of hydrological data:

Hydrological Data max. unit

PH-value 7,5 – 8,5 -


Carbonate hardness 3-5 °dH
Free carbonic acid 0 mg/l
Carbonic acid 0 mg/l
Aggesiv carbonic acid 0 mg/l
Chlorid Cl <50 mg/l
Sulphate So4 10 mg/l
Nitrate and nitrite <50 mg/l
Ammonia 0 mg/l
Iron Fe 0,1 mg/l
Manganese 0,05 mg/l
Free from solids 0 mg/l
Conductivity 600-1000 µS/cm

With deviating water-quality, we recommend using the services of consultants, or to


have a water analysis or water sample sent to us.
Deltatherm is not liable for any malfunctions or damages arising from deviating water
qualities.

When employing chillers at temperatures below + 8°C, an anti-freeze medium must


be added (Release by DELTATHERM).
Operating manual for LT series cooling water heat exchanger

15. In case of emergency

Immediately cut off power supply to the installation


-switch off main switch
-Pull out power plug
-Unscrew fuses or switch them off (Automata)

Filling in cooling fluid:


Only the prescribed R134a or R407c cooling fluids should be used - observe max. filling level!
The R134a and 407c cooling fluids are CFC-free. Before maintenance work on the cold circuit
of the unit, it should be drained and the cooling fluid disposed of adequately.
Cooling fluids, oils, etc. and parts may only be disposed of and filled in/installed by expert and
certified companies.

Personal protection equipment


In case of larger cooling fluid leaks, enter the machine room with a gas-mask or breathing
protection if necessary.
Protect the face and hands from direct contact with cooling fluid. EN 378 Parts 2 and 3 are to be
observed!
The accident prevention directive BGR 500 chap. 2.35 "Protective equipment against cooling
fluids" should be observed.

First aid
In case of injury, accidents, poisoning or burns, please immediately contact the following
telephonic contacts:

Management Tel.: Mustermann co.

Emergency doctor Tel.: 112 Fire brigade

Fire brigade Tel.: 112 Fire brigade

Hospital Tel.: Hospital xy

Burns Tel.: Hospital xy

18
Operating manual for LT series cooling water heat exchanger

16. Disposal

The cold circuit of the cooling water heat exchanger contains R407C cooling fluid
(R134a for tropical design). Before maintenance work on the cold circuit of the unit, it
should be drained and the cooling fluid disposed of adequately. Retrofitting on the cold
circuit of the installation may therefore only be performed by an expert company.

19
Reference value for evaporation losses

The evaporation quantity depends on the environment temperature and the air humidity.
The evaporation quantity may reach up to 30% per week.
When refilling, make sure that the water 70% / glycol 30% ratio does not get exceeded, as this can
lead to damage to the pump and a weakened performance.
This should be checked with the corresponding measurement devices.
An incorrect mixing ration voids the liability of Detatherm

20
Operating Instructions for Temperature Regulator FX 06

Operation keys

Display

Operation keys

Cancel Switches to the previous menu item

OK Opens the input field


Confirms entry

UP Switches to the next menu item or input field


Increases the numerical input value
Alarm reset by simultaneous pressing of the UP and DOWN key

DOWN Switches to the next menu point or input field


Decreases the numerical input value
Deletes alarm indicator

Display

Operation The device is switched on

Pump The pump is switched on. The pump has a follow-up time of 5 sec. (only
appears with active pumps)

ALARM General alarm

L Minimum limit temperature undercut


H Maximum limit temperature exceeded

Cooling Control valve in operation


TEMP 01 02 03 04
20,0 °C ALARME SETP RTC PASSWORD

ZONE
20,0 °C

A1-F DIFF-SP HOUR SERVICE


DIFF -2,5 °C ####
0,0 °C

A1-H MIN-SP MINUTE USER


D-SP 5,0°C ####
0,0 °C

A1-L D-SP DAY


COOL 25,0 °C
100

A2-F MONAT

MS YEAR

FS

NO EVENTS
ACITV

05 CONTRAST BACKLIGHT DEF-COLOR ALARM COLO


DISPLAY HIGH ON BLUE RED

06 PROP-BAND I-ANTEIL D-ANTEIL T HIGH DIFF T LOW DIFF


USER 10.0 °C 100 sec 20 sec 3,0 °C -3,0 °C

T HYST T LOW MAX T HIGH MAX T LOW MIN T HIGH MIN


0,5 °C 25,0 °C 35,0 °C 0,0 °C 15,0 °C

T ALARM DLY A1 OFFSET A2 OFFSET PUMP ENAB


10 sec 0,0 °C 0,0 °C OFF

07 UT-MIN UT-MAX FL-START-DLY FL-RUN-DLY VALVE-DLY


SERVICE 10.0 °C 25 °C 10 sec 1 sec 60 sec

PUMP FS DLY PUMP OF DLY


3 sec 5 sec
Display menu

The device can be switched on and off from an external position. When the device is switched on,
a wavy line appears in the display. The pump switches off after a follow-up time of 5 sec.

The water temperature is shown in the main view


TEMP
17.5 °C

Shows the temperature of the difference sensor


ZONE
20.0 °C

Display of temperature difference between the zone sensor and


DIFF
the flow sensor
-2.5 °C

Shows the active set point. Subject to the zone sensor, it is


SETP switched over from difference to fixed value regulation when a
2.5 °C temperature value is undercut or exceeded. The active set point
is shown in the display.

COOL Shows the degree of opening of the control valve in %.


100 0 % Valve closed
100 % Valve completely open
01 ALARMS

In the ALARMS level, the upcoming alarms are shown. By


- 01-
pressing the OK key, the display window can be reached. If
ALARMS
many alarms are set, the status messages can be shown
individually with the UP or DOWN keys.

Is shown when no alarm is set.


NO EVENT
AVAILABLE

Alarm signals

A1-F Temperature sensor A1 failure (defective or not connected, limit temperature undercut or
exceeded).

A1-H The set temperature (TEMP MAX) has been exceeded.

A1-L The set temperature (TEMP MIN) has been undercut.

A2-F Temperature sensor A2 failure (defective or not connected, limit temperature undercut or
exceeded).

FS Flow monitor has switched off. Recirculated quantity in circuit too low, air in system

MS Motor overload switch of the pump has tripped.


02 SETP

In the SETUP level, the set points for the different temperature ranges are entered. The temperature for
the transfer is determined by the zone sensor.

After pressing the OK key, the set point can be changed. When
- 02-
the entry field is blinking, the value can be adjusted by pressing
SETP the UP or DOWN keys. The adjusted value has to be confirmed
with a press of the OK key.

DIFF-SP
DIFF-SP
Entry of the desired difference set point
-2,5 °C

MIN-SP
MIN-SP
Set point at low temperatures
5,0 °C

MAX-SP
MAX-SP
Set point at high temperatures
45,0 °C

03 RTC

In this level, the time and date are set.

Hour, minute, day, month, year


05 PASSWORD

By pressing the OK key, the selection level can be reached. In


- 05- this menu item, the desired parameter level can be opened
PASSWORD when the correct password is entered.

The password for the USER level is 1 1 1 1 and can be


entered with the UP and DOWN key and confirmed by pressing
USER the OK key.
1# # #

The service level is password protected.


SERVICE
1# # #

05 DISPLAY

In this level, the contrast and color for the displays and the alarm signals can be changed.

01 LCD CONTRAST = HIGH (MED/LOW)

02 BACKLIGHT TIME MIN = 2 Min. Illumination of the display goes out after 2 minutes. Factory
s setting ON

03 DEFAULT COLOR = BLUE (RED)

04 ALARM COLOR = RED (BLUE)


06 USER

By pressing the OK key, the submenu can be reached and the


06 USER parameter value shown can be changed.

Please note: The changed values must be confirmed after


entering by a press of the OK key.

Proportional range
PROP-BAND
Setting the proprotional range of the PID conroller. The
10,0 °C
proportion functions in a way that the correcting variable is
linearly reduced from +/-100% to 0% when the actual value
nears the set point.

I-ANTEIL Integral proportion factor


100 sec Setting the I and D proportions of the PID regulator. When the
setting is 0, the values are invalid

D-ANTEIL Setting parameter for the differential proportion


20 sec see integral proportion

Maximum temperature deviation of difference regulation. If the


temperature deviation of the flow temperature from the zone
T HIGH DIFF
temperature is larger than the set value, the alarm output D06
3 °C
is activated and the symbol H appears in the display.

Minimum temperature deviation of difference regulation. If the


temperature deviation of the flow temperature from the zone
T LOW DIFF
temperature is larger than the set value, the alarm output D06
-3 °C
is activated and the symbol L appears in the display.

Minimum limit temperature at high temperatures.


T HIGH MIN If the flow temperature is colder than the set value, the alarm
25,0 °C output D06 is activated and the symbol L appears in the
display.

Maximum limit temperature at high temperatures.


T HIGH MAX If the flow temperature is warmer than the set value, the alarm
45,0 °C output D06 is activated and the symbol H appears in the
display.

Minimum limit temperature at low temperatures.


T LOW MIN If the flow temperature is colder than the set value, the alarm
0,0 °C output D06 is activated and the symbol L appears in the
display.
Maximum limit temperature at low temperatures.
T LOW MAX If the flow temperature is warmer than the set value, the alarm
15,0 °C output D06 is activated and the symbol H appears in the
display.

Temperature difference for switching the max/min limit


T HYST
temperature on and off.
0,5 °C

T ALARM DLY Delay time for the temperature alarm.


1 sec

Alignment for temperature sensor for adjusting to the existing


A1 O FFSET
temperature values.
0,0 °C

Alignment for temperature sensor for adjusting to the existing


A2 O FFSET
temperature values.
0,0 °C

If a circulation pump is present, this can be switched on here.


PUMP ENAB
OFF
OFF = Exit pump DO1 not activated
ON = Exit pump DO1 activated

When the pump is activated, a pump symbol appears in the


display.
Adjustment value:

Hydraulic circuit KK1, KK2 and KK5

Change over temperature UT-MAX 40 °C


Set point SP-MAX 40 °C
Category temperature min. T LOW MAX 15 °C
Category temperature max. T HIGH MAX 45 °C

Different set point DIFF-SP -2,5 K


Deviation temperature min. T HIGH DIFF 3,0 °C
Deviation temperature max. T LOW DIFF -3,0 °C

Change over temperature UT-MIN 10 °C


Set point SP-MIN SP-MIN 5 °C
Category temperature min. T LOW MIN 0 °C
Category temperature max. T HIGH MIN 25 °C

Hydraulic circuit KK3

Change over temperature UT-MAX 40 °C


Set point SP-MAX 40 °C
Category temperature min. T LOW MAX 15 °C
Category temperature max. T HIGH MAX 45 °C

Different set point DIFF-SP -2,5 K


Deviation temperature min. T HIGH DIFF 3,0 °C
Deviation temperature max. T LOW DIFF -3,0 °C

Change over temperature UT-MIN 20 °C


Set point SP-MIN SP-MIN 15 °C
Category temperature min. T LOW MIN 0 °C
Category temperature max. T HIGH MIN 25 °C

Water circuit KK6 (main spindle motor)

Change over temperature UT-MAX 40 °C


Set point SP-MAX 40 °C
Category temperature min. T LOW MAX 15 °C
Category temperature max. T HIGH MAX 45 °C

Different set point DIFF-SP -2,5 K


Deviation temperature min. T HIGH DIFF 3,0 °C
Deviation temperature max. T LOW DIFF -3,0 °C

Change over temperature UT-MIN 10 °C


Set point SP-MIN SP-MIN 10 °C
Category temperature T LOW MIN 0 °C
Category temperature max. T HIGH MIN 25 °C
Water circuit KK4 (control box)

Change over temperature UT-MAX 25 °C


Set point SP-MAX 30 °C
Category temperature min. T LOW MAX 20 °C
Category temperature max. T HIGH MAX 45 °C

Different set point DIFF-SP 2,5 K


Deviation temperature min. T HIGH DIFF 3,0 °C
Deviation temperature max. T LOW DIFF -3,0 °C

Change over temperature UT-MIN 10 °C


Set point SP-MIN SP-MIN 12 °C
Category temperature min. T LOW MIN 0 °C
Category temperature max. T HIGH MIN 17 °C
Channel Name Pin Number Type

AI1 Flow 0 NTC 10 kOhms

AI2 Zone 0 NTC 10 kOhms

DI1 Start_Stop 0 Binary

DI2 Motor protection 0 Binary

DI3 Flow 0 Binary

DO1 Pump 0 Binary

DO6 Alarm 0 Binary

AO1 Valve 0 Linear0 10V


parts list

002-222334 MaschinenNr:

Artikelnr. Beschreibung
002-222334 Chiller LT 5 VV

50/60 Hz DMG Nr: 2762868


_______________________________________________________________________________________________________________________________________________________

050-1367 case LT 5 DMG

_______________________________________________________________________________________________________________________________________________________

050-5018 primer

47.99.001.2 a 10kg
_______________________________________________________________________________________________________________________________________________________

050-1408 colour

D PUR PLUS texture paint 2K titangrey KM 8491


_______________________________________________________________________________________________________________________________________________________

050-1287 rubber buffer

D=40mm,H=25mm M8, C
_______________________________________________________________________________________________________________________________________________________

050-1401 inlet filter

DMG LT5
_______________________________________________________________________________________________________________________________________________________

020-4463 condenser aircooled

LH 44 OPTI 5 (zinc coated/without paint)


_______________________________________________________________________________________________________________________________________________________

020-1461 scroll compressor

ZR 28K3E-TFD 522 with tab connection


_______________________________________________________________________________________________________________________________________________________

020-1788 liquid drum

FM 1.6
_______________________________________________________________________________________________________________________________________________________

020-4180 expansion valve

TEZ 2, flange, without MOP


_______________________________________________________________________________________________________________________________________________________

020-4243 valve core for

TEN/TN, TEz/TZ size 03


_______________________________________________________________________________________________________________________________________________________

040-5431 tab connector

7/16" UNFx6/8/10mm
_______________________________________________________________________________________________________________________________________________________

040-5432 Schrader valve

48 bar
_______________________________________________________________________________________________________________________________________________________

040-5408 hard tab connector

6mm x 7/16" UNF DIN 8906"


_______________________________________________________________________________________________________________________________________________________

020-4831 valve cap with seal

Typ 34998-00
_______________________________________________________________________________________________________________________________________________________

020-4317 screwcap KM 3/4"

UNF 12mm sw24 DIN 8912


_______________________________________________________________________________________________________________________________________________________

User Matthias Schürmann Page 1/8

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Artikelnr. Beschreibung
020-4174 screwcap KM 5/8"

UNF 10 mm SW22 DIN 8912


_______________________________________________________________________________________________________________________________________________________

020-4308 screwcap KM 7/16"

UNF 6mm x 1/4" sw17 DIN 8912


_______________________________________________________________________________________________________________________________________________________

041-0558 copper nipple 28o x 22mm

_______________________________________________________________________________________________________________________________________________________

040-0591 tab nipple 16x10

NR. 5243
_______________________________________________________________________________________________________________________________________________________

020-4820 dryer

FF 083MMS 10mm ODF


_______________________________________________________________________________________________________________________________________________________

020-4346 sight glass

SLI 10 10X10ODF
_______________________________________________________________________________________________________________________________________________________

020-4491 evaporator

LT5 3CU12 special design


_______________________________________________________________________________________________________________________________________________________

020-4798 venturi dispenser

12-6-3
_______________________________________________________________________________________________________________________________________________________

041-0035 copper tube 12 x 1

_______________________________________________________________________________________________________________________________________________________

041-0033 copper tube 6 x 1

CU-DHP EN 12735-1 und EN 13348


_______________________________________________________________________________________________________________________________________________________

020-4467 fan with protective grid

S4D400 AP1203
_______________________________________________________________________________________________________________________________________________________

020-4813 pressostat low pressure, auto-reset, fixed

P100-AP-32D
_______________________________________________________________________________________________________________________________________________________

030-2388 hp pressostat auto reset

P100-CP-100D
_______________________________________________________________________________________________________________________________________________________

050-4722 insulation

endlessplate
_______________________________________________________________________________________________________________________________________________________

050-4724 insulation

hose 6 x 16mm AERO


_______________________________________________________________________________________________________________________________________________________

050-4725 Insulation

tube 6 x 22MM
_______________________________________________________________________________________________________________________________________________________

030-2580 thermowell G1/4"

brass chromed
_______________________________________________________________________________________________________________________________________________________

User Matthias Schürmann Page 2/8

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Artikelnr. Beschreibung
040-5434 cap screw

GN 747-G1-A-1 with DIN-Symbol


_______________________________________________________________________________________________________________________________________________________

040-2200 IE2 pump

CM 3-6 A-R-A-E-AQQE OAAN 50/60Hz,0,74/1,28KW,IP 55


_______________________________________________________________________________________________________________________________________________________

050-0019 rubber buffer

40/40 M8x23 / M8i


_______________________________________________________________________________________________________________________________________________________

040-0137 tank

LTK 60l white


_______________________________________________________________________________________________________________________________________________________

040-0138 tank cover

for 60l tank


_______________________________________________________________________________________________________________________________________________________

040-5445 level switch

HK 1008/1-E, IP65, 240V/0,5A


_______________________________________________________________________________________________________________________________________________________

040-4760 three way valve DN15

BUN015F300 kvs 4,0 PN 16


_______________________________________________________________________________________________________________________________________________________

040-5772 valve drive

AVM105SF921 24VAC, 2,5m wire


_______________________________________________________________________________________________________________________________________________________

041-0364 angle red brass i/o 90° 3/4"

3092
_______________________________________________________________________________________________________________________________________________________

041-0365 elbow red brass i/a 90° 1"

_______________________________________________________________________________________________________________________________________________________

041-0359 elbow red brass i/i 90° 3/4"

_______________________________________________________________________________________________________________________________________________________

041-0453 ellbow red brass 28mm x 1" outside thread

4092g
_______________________________________________________________________________________________________________________________________________________

041-0265 hose barb 3/4" brass

_______________________________________________________________________________________________________________________________________________________

041-0266 hose barb 1" brass

_______________________________________________________________________________________________________________________________________________________

041-0470 crossover fitting red brass

10mm x 1/4" 4270g


_______________________________________________________________________________________________________________________________________________________

041-0370 hex nut 3/4"

brass viega
_______________________________________________________________________________________________________________________________________________________

041-0369 hexagonal nut 1/2"

brass
_______________________________________________________________________________________________________________________________________________________

User Matthias Schürmann Page 3/8

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Artikelnr. Beschreibung
041-0474 crossover fitting red brass

22mm x 3/4" 4092g


_______________________________________________________________________________________________________________________________________________________

041-0530 T-piece copper

5130
_______________________________________________________________________________________________________________________________________________________

041-0382 t-piece red brass 1"

_______________________________________________________________________________________________________________________________________________________

041-0416 reduction fitting 3/4"outside x 1"inside

round 3242
_______________________________________________________________________________________________________________________________________________________

041-0427 muffle red brass 1"

3270
_______________________________________________________________________________________________________________________________________________________

041-0392 reductoin muffle red brass 1" x 3/4"

3240
_______________________________________________________________________________________________________________________________________________________

041-0457 shift nipples

22mm x 3/4 outside thread 4243g


_______________________________________________________________________________________________________________________________________________________

041-0422 double nipples red brass 1" x 3/4"

_______________________________________________________________________________________________________________________________________________________

041-0434 double nipples red brass 1"

_______________________________________________________________________________________________________________________________________________________

041-0404 reduction piece red brass 1" x 3/8"

3241
_______________________________________________________________________________________________________________________________________________________

041-0399 restricted fitting 3/8" x 1/4" red brass

3241
_______________________________________________________________________________________________________________________________________________________

041-0400 reduction piece red brass 1/2" x 3/8"

3241
_______________________________________________________________________________________________________________________________________________________

041-0028 compression fitting 12mm x 1/2"

_______________________________________________________________________________________________________________________________________________________

041-0029 compression fitting 15mm x 1/2" AG

with cylindrical thread brass


_______________________________________________________________________________________________________________________________________________________

041-0432 double nibble red brass 1/2"

3280
_______________________________________________________________________________________________________________________________________________________

041-0379 t-piece red brass, 1/2"

_______________________________________________________________________________________________________________________________________________________

040-2300 Manometer

case 63mm, connection backside 1/4", 0-10 bar


_______________________________________________________________________________________________________________________________________________________

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Artikelnr. Beschreibung
040-4138 sealing plug

8mm
_______________________________________________________________________________________________________________________________________________________

040-4132 straight connector

8mm
_______________________________________________________________________________________________________________________________________________________

040-4104 screw in connector

3/8"a x 8i
_______________________________________________________________________________________________________________________________________________________

040-4105 screw-in connector

1/2"a x 10i
_______________________________________________________________________________________________________________________________________________________

040-4139 screw-in connector

3/8"a x 10i
_______________________________________________________________________________________________________________________________________________________

040-4112 elbow connector

10 mm
_______________________________________________________________________________________________________________________________________________________

040-4136 plug-in elbow connector

10 mm
_______________________________________________________________________________________________________________________________________________________

040-4245 pipe

8mm
_______________________________________________________________________________________________________________________________________________________

090-2226 plexiglass XT-tube

10/7 mm D, 170mm long, colourless, seamless, polished


_______________________________________________________________________________________________________________________________________________________

040-5750 rubber hose oil resistant

25 x 5 mm
_______________________________________________________________________________________________________________________________________________________

030-2224 temperatuire controller

LP-FX06P00-900C 24 V AC/DC IP 54
_______________________________________________________________________________________________________________________________________________________

030-3080 cable set

for LP-FX06
_______________________________________________________________________________________________________________________________________________________

030-3121 temperature sensor NTC

TE-9100-8502
_______________________________________________________________________________________________________________________________________________________

030-2763 cabinet with mounting plate

200x500x120
_______________________________________________________________________________________________________________________________________________________

030-5750 DIN Rail

TS35x7.5
_______________________________________________________________________________________________________________________________________________________

030-0232 contactor S00

4KW-400V/50Hz 24VAC-50/60Hz 1S 3RT20 16-2AB01


_______________________________________________________________________________________________________________________________________________________

030-0469 motor circuit breaker S00

In=6,3A; 4,5-6,3A; 3RV20 11-1GA10


_______________________________________________________________________________________________________________________________________________________

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Artikelnr. Beschreibung
030-0465 motor circuit breaker SOO

In=3,2A; 2,2-3,2; 3RV20 11-1DA10


_______________________________________________________________________________________________________________________________________________________

030-0340 aux switch transverse for circuit breaker

S00 and S0 3RV29 01-2E


_______________________________________________________________________________________________________________________________________________________

030-0442 circuit breaker

2A 1Ph, AC 230/400V, C Charkteristic 5SY4 102-7


_______________________________________________________________________________________________________________________________________________________

030-0449 circuit breaker

1A 2Ph, AC 400V, C Charkteristic 5SY4 201-7


_______________________________________________________________________________________________________________________________________________________

031-0011 transformer for DIN rail mounting

UST 0.05 D; 0,05 KVA; Prim. 230V/400V +-15V (A=0,23/ Sek. 24V (A=2,1); 50/60 Hz
_______________________________________________________________________________________________________________________________________________________

030-1074 EMV module, 7,5kW

575V, 50/60 Hz
_______________________________________________________________________________________________________________________________________________________

030-2830 DIN Rail adapter

20900
_______________________________________________________________________________________________________________________________________________________

030-4613 terminal strip

PDU 2,5/4
_______________________________________________________________________________________________________________________________________________________

030-4674 serial terminal

PDK 2,5/4
_______________________________________________________________________________________________________________________________________________________

030-4610 terminal strip for ground

PPE 2,5/4
_______________________________________________________________________________________________________________________________________________________

030-5381 serial terminal

PDK 2,5/4 PE
_______________________________________________________________________________________________________________________________________________________

030-5382 terminal strip

PDU 2,5/4/3 AN
_______________________________________________________________________________________________________________________________________________________

030-5383 terminal strip for ground

PPE 2,5/4/3 AN
_______________________________________________________________________________________________________________________________________________________

030-4611 split clamp

PTR 2,5/4
_______________________________________________________________________________________________________________________________________________________

030-5749 finish plate, spacer for PDK2.5/4

PAP PDK2.5/4
_______________________________________________________________________________________________________________________________________________________

030-5747 spacer plate for PTR2.5/4

PAP PTR2.5/4
_______________________________________________________________________________________________________________________________________________________

030-5748 spacer plate for PDU2.5/4/3

PAP PDU 2.5/4/3AN


_______________________________________________________________________________________________________________________________________________________

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Artikelnr. Beschreibung
030-5752 jumper

ZQV2.5/3 3pole
_______________________________________________________________________________________________________________________________________________________

030-5751 jumper

ZQV2.5/2 2pole
_______________________________________________________________________________________________________________________________________________________

030-5743 bracket

ZEW35
_______________________________________________________________________________________________________________________________________________________

030-3234 accessory case

HAN10B 09300100305
_______________________________________________________________________________________________________________________________________________________

030-2765 pin insert part

HAN 10B 09330102601


_______________________________________________________________________________________________________________________________________________________

030-1256 relais with socket, 1 changer, 24V UC (AC/DC)

MRZ 24Vuc 1CO spring balancer connector rated power 154mW, AC/DC=11mA/6,4mA
_______________________________________________________________________________________________________________________________________________________

030-5767 clamp marker

DEK 5 FWZ 1-10


_______________________________________________________________________________________________________________________________________________________

030-5769 clamp marker

DEK 5 GW PE
_______________________________________________________________________________________________________________________________________________________

030-5773 Multicard

ESG 7/20 SIRIUS/WS


_______________________________________________________________________________________________________________________________________________________

030-5777 Multicard

DEK 5/5 Plus neutral WS


_______________________________________________________________________________________________________________________________________________________

030-5774 multicard

SFC 1/12 neutral WS


_______________________________________________________________________________________________________________________________________________________

090-2228 plexiglass XT-slice

190x160x2mm(LT4/5Re)
_______________________________________________________________________________________________________________________________________________________

090-2229 plexiglass XT-slice

150x50x2mm(LT4/5Wa)
_______________________________________________________________________________________________________________________________________________________

030-1242 reduction

M20x1,5/M16x1,5PA Polyamid RAL 7035


_______________________________________________________________________________________________________________________________________________________

030-1225 cable gland

12x1,5PA Polyamid RAL 7035


_______________________________________________________________________________________________________________________________________________________

030-1226 cable gland

16x1,5PA Polyamid RAL 7035


_______________________________________________________________________________________________________________________________________________________

030-1227 cable gland

20x1,5PA Polyamid RAL 7035


_______________________________________________________________________________________________________________________________________________________

User Matthias Schürmann Page 7/8

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Artikelnr. Beschreibung
030-1228 screw connection

25x1,5PA Polyamid RAL 7035


_______________________________________________________________________________________________________________________________________________________

030-1233 locknut

12x1,5PA Polyamid RAL 7035


_______________________________________________________________________________________________________________________________________________________

030-1234 locknut

16x1,5PA Polyamid RAL 7035


_______________________________________________________________________________________________________________________________________________________

030-1235 locknut

20x1,5PA Polyamid RAL 7035


_______________________________________________________________________________________________________________________________________________________

030-1236 conter nut

25x1,5PA Polyamid RAL 7035


_______________________________________________________________________________________________________________________________________________________

050-1434 clip hinge SYS.1

Snap-Line 130°
_______________________________________________________________________________________________________________________________________________________

User Matthias Schürmann Page 8/8

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0 1 2 3 4 5 6 7 8 9
3x400V 50/60Hz

1 3 5 13 1 3 5 13

14 14
F1
Q1 Q2
2 4 6 2 4 6

1 3 5 1 3 5

K1 K2
2 4 6 2 4 6 L1 L2 400V/24V
2.5 2.4 1.8 50 VA
T1 0 24

Z1
400V AC 4 KW Z2 400V AC 4 KW
4 kW 50/60Hz 4 kW 50/60Hz

X1
1 2 3 PE

1.8
X1 X1
Extern Ein/Aus F2
2.0 4 5 6 PE PE 7 8 9 PE
+24V DC Fehlermeldungen
2.9
+24V DC Störmeldungen
2.9
0V DC
2.0
Priorität 2 2.9 24V 2.0
Priorität 1 2.9
0V
Priorität 3 2.9 2.0

Schaltschrank / Gehäuse
U V W PE U V W PE U V W PE
M M M

Cabinet / Case
M1 3
M2 3
M3 3
X4 1 2 3 4 5 6 7 8 9 10 PE

Hartingstecker

G e rä te a n s c h l u ß Kompressor Ventilator Pumpe


Power input unit compressor fan pump
3 x 400V PE
50/60Hz
Datum 11.06.07 Hauptstromkreis
DELTATHERM Hirmer GmbH
Bearb. J.H.
Gepr.
Maschinen der Kälte-, Wärme-
und Klimatechnik
Deckel Maho LT 4+5 Ausf. DMG Urspr. Blatt 1
Ers.f Rücklaufbeimischung
Änderung Datum Name Norm F ü r d i e s e Z e i c h n u n g b e h a l t e n w i r u n s a l l e R e c h t e v o r, g e m ä ß D I N 3 4 Ers.d 3 Bl.
0 1 2 3 4 5 6 7 8 9
24V
1.9
0V
1.9

X2 X2 X2 X2 X3 B1 Hochdruckschalter, high pressure


7 5 3 1 1 B2 Niederdruckschalter, low pressure
11 13 13 R1 Tankfühler, tank sensor
P P R2 Vorlauffühler, outlet sensor
K3 Q1 Q2 *
B1 B2 R3 Zonenfühler, zone sensor
2.1 14 14 14 B3 B4 R3 R1 R2
B3 Füllstand, level control
B4 Trockenlaufschutz, dry protection
X2 X2 X2 X2 X3 X3 X3 *Fühler R3 nur bei Referenzgeführter Regelung
8 6 4 2 4 3 2 *Sensor R3 for reference controller

X2 X2 X2 11
9 10 11
K4
bl
br

rd

AO Com

DI Com

AI Com

+15VDC

24VCom
24VACD
24VCom
24VACD
+5VDC
2.1 14
1 2a 3u

AO2
AO1

DI5
DI4
DI3
DI2
DI1

AI4
AI3
AI2
AI1

LL-
LL+
MM 01 03
Motorventil
DO1 DO2 DO3 DO4 DO5 DO6
Y1
. . . . . .

N1
X4 1 +24V DC Fehlermeldungen 1.3
+24V DC error message
X4 2
+24V DC Störmeldungen
X4 3 +24V DC trouble message 1.3
X4 4
Priorität 2 1.3
X4 5 Priority 2
Extern Ein/Aus Priorität 1
1.3 Priority 1 1.3

A1 A1 A1 A1 Priorität 3
1.3
Priority 3
K3 K4 K2 K1
A2 A2 A2 A2

0V DC
1.3
2.3 11 14 2.7 11 14 5 6 5 6

1.6 3 4 1.3 3 4

1 2 1 2

Extern Ein/Aus 3-Wegeventil Pumpe Kompressor


external on/off 3-way valve pump compressor

Diff.Reg. 09.10.07 GK Datum 11.06.07


DELTATHERM Hirmer GmbH Steuerung
ext. Ans. 21.01.08
K4 29.10.08
JH
GK
Bearb. J.H.
Gepr.
Maschinen der Kälte-, Wärme-
und Klimatechnik
Deckel Maho LT 4+5 Ausf. DMG Urspr. Blatt 2
Ers.f Rücklaufbeimischung
Änderung Datum Name Norm F ü r d i e s e Z e i c h n u n g b e h a l t e n w i r u n s a l l e R e c h t e v o r, g e m ä ß D I N 3 4 Ers.d 3 Bl.
0 1 2 3 4 5 6 7 8 9

Zuleitung
X1 1
power input X1 2
3x400V 50/60Hz X1 3
Kompressor X1 PE
compressor X1 4
M1 X1 5
X1 6
X1 PE
Pumpe
pump M3 X1 7
X1 8
X1 9
X1 PE
Trockenlaufschutz X2 1
X2 2
Running dry switch B4 X2 PE
Füllstand X2 3
tank level switch B3 X2 4
ND-Schalter X2 PE
X2 5
LP press. switch B2 X2 6
HD-Schalter X2 PE
X2 7
HP press. switch B1 X2 8
3-Weg-Ventil X2 9
X2 10
3-way valve B1 X2 11
Temperaturfühler (Vorl)
X3 1
temp. sensor R2 X3 2
Temperaturfühler (Tank)
X3 1
temp. sensor R1 X3 3
Temperaturfühler (Zone)
X3 1
zone temp. sensor R3 X3 4

Temperaturregler +24V DC Fehlermeldungen, error message


X4 1
temperature control N1 X4 2 +24V DC Störmeldungen, trouble message
X4 3
X4 4
X4 5 Priorität, Priority 2
Priorität, Priority 1
Priorität, Priority 3
Relais Ein/Aus extern X42.16 0V DC 3.2
on/out external

Datum 11.06.07
DELTATHERM Hirmer GmbH Klemmenplan
Bearb. J.H.
Gepr.
Maschinen der Kälte-, Wärme-
und Klimatechnik
Deckel Maho LT 4+5 Ausf. DMG Urspr. Blatt 3
Ers.f Rücklaufbeimischung
Änderung Datum Name Norm F ü r d i e s e Z e i c h n u n g b e h a l t e n w i r u n s a l l e R e c h t e v o r, g e m ä ß D I N 3 4 Ers.d 3 Bl.
IMPRESSUM
User manual

Don't forget:

• Original DELTATHERM — spare parts

• DELTATHERM service

DELTATHERM Hirmer GmbH


Maschinen der Kälte-, Wärme- u. Klimatechnik
Gewerbegebiet Bövingen 122
D — 53804 Much / Germany
Tel.: +49 2245 / 6107 0
Fax: +49 2245 / 6107 10
Internet: www.deltatherm.de
e-mail: info@deltatherm.de

Änderungen vorbehalten.
Nachdruck nur unter Quellenangabe und vorheriger Genehmigung gestattet.
Gedruckt in der Bundesrepublik Deutschland
Copyright DELTATHERM Hirmer GmbH © 2001