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Preface
Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.
Documentation for equipment ordered from NR is dispatched separately from manufactured goods
and may not be received at the same time. Therefore, this guide is provided to ensure that printed
information normally present on equipment is fully understood by the recipient.
Before carrying out any work on the equipment, the user should be familiar with the contents of
this manual, and read relevant chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason, only qualified personnel may work on or operate the equipment.
z Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;
z Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;
z Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;
DANGER!
It means that death, severe personal injury, or considerable equipment damage will occur if safety
precautions are disregarded.
WARNING!
It means that death, severe personal, or considerable equipment damage could occur if safety
precautions are disregarded.
CAUTION!
It means that light personal injury or equipment damage may occur if safety precautions are
disregarded. This particularly applies to damage to the device and to resulting damage of the
protected equipment.
WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.
WARNING!
During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.
WARNING!
z Exposed terminals
Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous
z Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.
CAUTION!
z Earth
z Operating environment
The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.
z Ratings
Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.
Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.
z External circuit
When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.
z Connection cable
Copyright
Manual: R1.01 NR ELECTRIC CO., LTD.
P/N: EN_CZXL0107.0086.0002 69 SuYuan. Avenue, Nanjing 211102,China
Copyright © NR 2010. All rights reserved
Tel: 86-25-87178185, Fax: 86-25-87178208
We reserve all rights to this document and to the information Website: www.nari-relays.com
contained herein. Improper use in particular reproduction and Email: NR_TechSupport@nari-relays.com
dissemination to third parties is strictly forbidden except where
expressly authorized.
Table of Contents
Preface ........................................................................................................................................... i
Introduction ............................................................................................................................ i
Chapter 1 Introduction
1.1 Application
CJX series interposing relay set are designed to provide various restart relay modules for
protectors. The device is assembled by combined module, with 14 slots which are independent. It
can be configured flexibly, and has been applied widely in actual projects.Current CJX series
interposing relay set have been furnished with complete types of module which can be classified
as follows by their functions:
■ Control relays of three-phase circuit breaker with one or two trip coil(s)
■ Seal-in relays
■ Lockout relays
Since each module is independent respectively, the device has extreme scalability. The types of
module can be extended in the future, which can meet various requirements in the field.
1.2 Function
■ Anti-pump function
■ AC voltage switchover
1.3 Features
■ The types of modules are complete, with perfect functions and flexible configuration,
which can meet various project requirements.
■ The device can provide many reserved relays, providing flexible applications.
CJX series interposing relay set are designed to provide various extension relay module for
protective device, classified into six types by different module configuration: CJX-01, CJX-02,
CJX-03, CJX-04, CJX-11 and CJX-21. Various module assembled combined with relevant integral
panel, can meet the requirements of most projects.
Note!
To enhance or revise current function, the hardware of device may be updated, please
confirm that this version of manual is compatible with your products.
Durability
Loaded contact 100,000 operations minimum
Unloaded contact 10,000,000 operations minimum
Enclosure dimensions
482.6×177×291 (unit: mm)
(W×H×D)
Trepanning dimensions
450×179, M6 screw
(W×H)
Mounting Way Flush mounted
Weight per device Approx. 25kg
Housing material Aluminum
Housing color Silver grey
Location of terminal Rear panel of the device
Protection class: Per IEC60529:1989
Front side IP40, Up to IP51(Flush mounted)
Other sides IP30
Rear side, connection IP20
terminals
Frequency sweep
Radiated amplitude-modulated
Radiated amplitude-modulated
Radiated pulse-modulated
2.5 Certifications
1. ISO9001: 2000
2. ISO14001:2004
3. OHSAS18001:1999
4. ISO10012:2003
5. CMMI L3
3.1 Overview
CJX series devices are assembled by modules which are mutually independent. 12 types of
modules are provided, as listed in Table 3.1-1.
No. function ID
A Control relay of circuit breaker with single tripping coil SWI
B Seal-in current relays BO
C Voltage switchover relays RLY
D Lockout relays (type A) BO
E Repeat relays BO
F Isolation and shield
G Control relays of circuit breaker with double tripping coils (card A) SWI
H Control relays of circuit breaker with double tripping coils (card B) SWI
I Control relays of circuit breaker with double tripping coils (card C) SWI
J Voltage paralleling relays BO
K Voltage switchover RLY
L Lockout relays (type B) BO
Z Spare slot
CJX device has 14 slots in total. The types and quantity of modules can be configured flexibly.
Based on summary of many years of experiences, we integrate six types of devices which are
composed of various integral panels assembled by various modules, which can meet most current
application requirements, in which:
1. CJX-01
Can be equipped with four control circuit modules (A) and four voltage switchover modules (C or K)
at most;
2. CJX-02
3. CJX-03
Composed of seal-in current module (B) and repeat relay module (E), the numbers of modules are
determined according to the requirements;
4. CJX-04
Can be equipped with ten voltage switchover modules (C or K) and three voltage paralleling
modules (J);
5. CJX-11
Composed of two control circuit modules (A) and two voltage switchover modules (c or K);
6. CJX-21
Composed of a set of (three card-A, B, C) control circuit modules of double tripping coils with DC
power switchover (G, H, I) and two voltage switchover modules (C or K).
The principle of control circuit module with single tripping coil is shown in Figure 3.2-1.
Pwr+ Pwr-
Power
Supply
n1 n15
D24
Open state
R15 R13 L1 n11 supervision
To TWJ-
D5 D6
S2'
Seal-in of closing
n3
Closing circuit with latch 52b CC
R1
Auto- n12 D4 R1' Auto-reclosing
Reclosing
S1'
D2
Anti pump
D3
Manual closing
Manual n2 R4
Closing
Manual n4
R3 Manual tripping
Trip S3'
D1
D7 D8
Protect n20 Protection tripping
Low pressure to
Low pressure to block n16 R12 R10 block tripping
tripping
Low pressure to
Low pressure to n18 block tripping and
block tripping and closing
closing
Figure 3.2-1 Principle of control circuit module with single tripping coil
The rear terminals of control circuit module with single tripping coil is shown in the following table.
In addition, if terminal n11 is connected with normal closed auxiliary contact of circuit breaker (52b)
and its close coil (CC), TWJ1, TWJ2 and TWJ3 can provide supervision on close coil as well.
Indicator L1 in green shows the open state of circuit breaker, and can be seen on the faceplate
with designation “52b”.
Terminal n3 shall be connected to close coil (CC) in series with normal closed auxiliary contact of
circuit breaker (52b).
HBJ is a seal-in auxiliary relay, which pickup current is adaptive to the closing current in the range
of 0.5A-4A. If the closing current is greater than 4A, an additional resistor-R1’ can be added.
As shown in Figure 3.2-1, after the protection device sends closing command, the circuit is
conducted through the normally closed contact of anti-pump relay “TBJV”, the seal-in relay “HBJ”,
the normally closed auxiliary contact of circuit breaker “52b” and closing coil “CC”. The seal-in
relay “HBJ” will operate, and its normally open contact “HBJ” will be closed. The closing circuit with
latch will be conducted through the normally open contact “HBJ”, the normally closed contact of
anti-pump relay “TBJV”, the seal-in relay “HBJ”, the normally closed auxiliary contact of circuit
breaker “52b” and closing coil “CC” until the normally closed auxiliary contact of circuit breaker
“52b” is open. This circuit ensures that circuit breaker is still closed reliably even if the closing
command from the protection device has dropped off.
TBJV is the anti-pump relay; please refer to section 3.2.6 for details. This function can be released
by shortening S2 to bypass the normal closed contacts of TBJV.
Low pressure blocking function for manual closing is achieved by normal closed contact of HYJ1
and HYJ2; please refer to section 3.2.8 for details. This function can be released by shortening S1,
to bypass the normal closed contact of HYJ1 and HYJ2.
Terminal n5 shall be connected to trip coil (TC) in series with normal open auxiliary contact of
circuit breaker (52a).
TBJ is a seal-in auxiliary relay, which pickup current is adaptive to the trip current in the range of
0.5A-4A. If the trip current is greater than 4A, an additional resistor-R2’ can be added. TBJ is also
used in anti-pump circuit, please refer to section 3.2.6.
As shown in Figure 3.2-1, after the protection device sends tripping command, the circuit is
conducted through the normally closed contact of tripping pressure relay “TYJ1” and “TYJ2”, the
seal-in relay “TBJ”, the normally open auxiliary contact of circuit breaker “52a” and tripping coil
“TC”. The seal-in relay “TBJ” will operate, and its normally open contact “TBJ” will be closed. The
tripping circuit with latch will be conducted through the normally open contact “TBJ”, the normally
closed contact of tripping pressure relay “TYJ1” and “TYJ2”, the seal-in relay “TBJ”, the normally
open auxiliary contact of circuit breaker “52a” and tripping coil “TC” until the normally open
auxiliary contact of circuit breaker “52a” is open. This circuit ensures that circuit breaker is still
open reliably even if the tripping command from the protection device has dropped off.
Low pressure blocking function for trip is achieved by normal closed contact of TYJ1 and TYJ2;
please refer to section 3.2.8 for details. This function can be released by shortening S3 to bypass
the normal closed contact of TYJ1 and TYJ2.
3.2.5 KKJ
KKJ is an bi-stable auxiliary relay. When circuit breaker is closed manually, the relay KKJ will pick
up and latch, when circuit breaker is tripped manually, the relay KKJ will reset. The normal open
contact of KKJ can be used together with normal closed auxiliary contact of circuit breaker (52b),
to initiate auto-reclosure in case that circuit breaker trips especially without any trip commands
from protection and manual switch.
3.2.6 Anti-pump
Anti-pump function is achieved via auxiliary relay TBJV.
In the event that a breaker is closed into a fault, while the operator is applying a close signal via a
closed control switch, the circuit breaker will trip and prevent closing again until the closing circuit
has been de-energized by the operator's releasing the control switch.
When trip signal comes and at the same time close signal persists, the contact of TBJ will close
and TBJV will operate and keep sealed with its’ own normal open contact. The normal closed
contact of TBJV will cut off closing circuit to prevent any further closing.
If there is anti-pump circuit in circuit breaker itself, the anti-pump function of this relay set can be
released by shortening S2 to bypass the normal closed contact of TBJV.
In addition, if terminal n13 is connected to normal open auxiliary contact of circuit breaker (52a)
and its trip coil (TC), HWJ1, HWJ2 can provide supervision on trip coil as well.
Indicator L2 in red shows the closed state of circuit breaker, and can be seen on the faceplate with
designation “52a”.
n10 n9 n8 n6
n25 n24 n7
n23 n19
n28
Figure 3.2-2 Output contacts of control circuit with single tripping coil
Principle and contact output for current retain module are shown in Figure 3.3-1.
Current seal-in module provides six completely identical DC seal-in relays. Select corresponding
parallel resistance (R2, R4, R6, R8, R10 and R12, cannot be used when DC seal-in current is less
or equal to 4A) for each DC seal-in relay according to DC seal-in current in the field.
Terminals n8, n10, n12, n14, n16, n18 are connected to positive pole of power supply, combined
with output contacts provided by relevant relay can realize seal-in function. Terminals n7, n9, n11,
n13, n15 and n17 are connected to negative pole of power supply through tripping coil or closing
coil. n1, n2, n3, n4, n5 and n6 are connected to tripping contacts of protective device.
The principle and contact output of voltage switchover module with latch are shown in Figure
3.4-1.
Aux-
NO on BB1
NC on BB1
NC on BB2
NO on BB2
Aux+
Figure 3.4-1 Principle and contact output of voltage switchover module with latch
Where:
The rear terminals of voltage switchover module with latch is shown in the following table.
This module is used to switch voltage between two buses VT, for double busbars arrangement,
voltage can be automatically switched between two buses based on the state of isolator, the
device can be connected with the voltage of busbar Ⅰ or busbar Ⅱ. The state of isolator can be
reflected through normally closed and normally open auxiliary contacts of isolator of the line.
Isolator can provide a normally open and a normally closed auxiliary contact, its principle and
output contacts are shown in Figure 3.4-1. If field isolator can only provide a couple of normally
open auxiliary contacts, after parallel connecting n1 and n4, connect to normally open contact of
busbar Ⅰ, after n2 and n3 are parallel connected, they are connected to the normally open contact
of busbar Ⅱ. N29 and n30 will be connected to the positive and negative poles of power supply
respectively.
Signal indicator LED L1 (green) and L2 (green) indicate this feeder is either connected to busbar
Ⅰ or busbar Ⅱ respectively.
The principle and output contact of voltage switchover module without latch are shown in Figure
3.5-1.
AUX-
NO on BB1
NO on BB2
AUX+
Figure 3.5-1 Principle and output contact of voltage switchover module without latch
The rear terminals of voltage switchover module without latch is shown in the following table.
The functions of voltage switchover module without latch is the same as that of voltage switchover
module with latch. The difference lies in that all relays can not be latched. It will acts when
normally open contact of isolator is closed, and return when it is open.
When the signal of normally open auxiliary contact of isolator is lost, the device will output
alarming signal through n28 and n26.
Signal indicator LED L1 (green) and L2 (green) indicate that this feeder is either connected to
busbar Ⅰ or busbar Ⅱ respectively.
LOCKOUT-A module is composed of three LOCKOUT circuits, the relays are all magnetic latching
relays. To meet different applications, five options are provided at present, they are distinct in
terms of principle and configuration of output contacts.
Type 1: shown in Figure 3.6-1, composed of three sets of LOCKOUT circuits, each set will output
three pairs of normally open contacts.
Pwr-
D1 D2
n1
n3 J1 J2 R1 R2
Trigger 1
Reset 1 n4 R3 R4 J1
D3 D4 n8 n7
J1
D5 D6 n10 n9
J2
J3 J4 n12 n11
n5 R5 R6
Trigger 2
Reset 2 n6 R7 R8 J3
D7 D8 n14 n13
J3
D9 D10 n16 n15
J4
J5 J6 n18 n17
n25 R9 R10
Trigger 3
Reset 3 n26 R11 R12 J5
D11 D12 n20 n19
J5
n2 R13 R14 L1 n22 n21
Pwr+ J2
J6
J4 n24 n23
J6
Type 2: shown in Figure 3.6-2, composed of three LOCKOUT circuit, each set will output two
couple of normally open contacts and a set of normally closed contact.
Pwr-
D1 D2
n1
n3 J1 J2 R1 R2
Trigger 1
Reset 1 n4 R3 R4 J1
D3 D4 n8 n7
J1 n9
D5 D6 n10
J2
J3 J4 n12 n11
n5 R5 R6
Trigger 2
Reset 2 n6 R7 R8 J3
D7 D8 n14 n13
J3
D9 D10 n16 n15
J4
J5 J6 n18 n17
n25 R9 R10
Trigger 3
Reset 3 n26 R11 R12 J5
D11 D12 n20 n19
J5
n2 R13 R14 L1 n22 n21
Pwr+ J2
J6
J4 n24 n23
J6
Type 3: shown in Figure 3.6-3, three LOCKOUT circuits are parallel connected to form a set of
LOCKOUT circuits, outputting 9 pairs of normally open contacts in total.
Type 4: shown in Figure 3.6-4, composed of three sets of LOCKOUT circuits, outputting five pairs
of normally open contacts and four pairs of normally closed contacts in total.
Pwr-
D1 D2
n1
n3 J1 J2 R1 R2
Trigger 1
Reset 1 n4 R3 R4 J1
D3 D4 n8 n7
J1
D5 D6 n10 n9
J2
J3 J4 n12 n11
n5 R5 R6
Trigger 2
Reset 2 n6 R7 R8 J3
D7 D8 n14 n13
J3
D9 D10 n16 n15
J4
n25 J5 J6 n18 n17
R9 R10
Trigger 3
Reset 3 J5
n26 R11 R12
D11 D12 n20 n19
J5
n2 R13 R14 L1 n22 n21
J2
Pwr+ J6
J4 n24 n23
J6
Type 5: shown in Figure 3.6-5, three sets of LOCKOUT circuits are in parallel to form a set of
LOCKOUT circuit, outputting nine pairs of normally open contacts, which each pair of connecting
contacts are formed by parallel connecting the contacts of two different relays.
J1
Pwr- n8 n7
D1 D2 D3 D4 J2
n1
J1 J2 J3 J4 J1
Trigger n3 R1 R2 n10 n9
J2
Reset
n4 R3 R4
D5 D6 D7 D8 J3
n12 n11
D9 D10 D11 D12 J4
J5 n13
J5 J6 J7 J8 n14
R5 R6
J6
R7 R8 J5
D13 D14 D15 D16 n16 n15
J6
D17 D18 D19 D20
J7 n17
n18
J9 J10 J11 J12 R9 R10 J8
J9 n19
R11 R12 n20
D21 D22 D23 D24 J10
n2 R13 R14 L1 J9
J4 n21
Pwr+ n22
J8 J10
J12 J11
n24 n23
J12
Terminals n3, n5 and n25 are input terminals for action signal, terminals n4, n6 and n26 are input
terminals for reseting signal. n2 and n1 terminals are connected with the positive and negative
poles of operation power supply respectively. Signal indicator LED L1 is normally light (red) shows
LOCKOUT circuit acts.
LOCKOUT-B module only provides a set of LOCKOUT circuits. Its principle and output contacts
are shown in Figure 3.7-1. The J1~J4 in the Figure 3.7-1 are magnetic latching relays, J5 is not
magnetic latching relay.
n3 terminal is action signal input terminal, n4 terminal is input terminal of resetting signal. n2 and
n1 terminals are connected to the positive and negative poles of operation power supply
respectively. Indicator L1 is normally lit (red), indicating the action of LOCKOUT circuit.
Repeat relay module has four independent circuits, each provides three output contacts, some of
which can be configured as normally open or normally closed contacts. The principle and output
contacts are shown in Figure 3.8-1.
n4, n6, n8 and n10 are action signal input terminal, n2 is connected to negative pole of operation
power supply.
The rear terminals of repeat relay module is shown in the following table.
This module consists of three cards-A, B and C, and provides control circuit for a three-phase
circuit breaker with two trip coils.
Auxiliary power 1 is supplied via terminal nA1 and nA29 to the circuits of open state supervision,
manual trip, manual closing, auto-reclosing, protection trip 1, closed state supervision 1, and
anti-pump circuit.
Auxiliary power 2 is supplied via terminal nA3 and nC10 to the circuits of closed state supervision
2 and protection trip 2.
These two power supplies are supervised by relays 1JJ, 2JJ, 3JJ and 4JJ.
AUX1+ AUX1-
Power Supply1
Open state
supervision
Seal-in of closing
Auto-Reclosing Auto-reclosing
Anti-pump
Protection
Trip Coil 1
tripping
Protection Trip 1
Seal-in of trip
Closed state
supervision
Power
AUX2- supply 2
AUX2+
Closed state
Trip Coil 2
supervision
Manual trip
Protection
trip
Protection Trip 2
Seal-in of trip
Power
PS +
Power supply
PS - supply after
Switchover
switching
PS2
PS1
Power supply
supervison
PS1
PS2
Figure 3.9-1 Principle of control circuit module with double tripping coils
The rear terminals of control circuit module with double tripping coils (card A) is shown in the
following table.
The rear terminals of control circuit module with double tripping coils (card B) is shown in the
following table.
The rear terminals of control circuit module with double tripping coils (card C) is shown in the
following table.
26~28 4JJ-2 Binary output 2 of power supply switch 4 (normally open contact)
27 Blank Not used
29 Blank Not used
30 Blank Not used
The low pressure supervision circuit is commonly used by the two control circuits, so it is powered
by either of the power supplies via switchover circuit. If auxiliary power 1 is normal, and then it will
be used for low pressure supervision, while if it fails, auxiliary power 2 will take the place. The
switchover is achieved via contacts of 1JJ and 2JJ.
In addition, if terminal nB30 is connected with normal closed auxiliary contact of circuit breaker
(52b) and its close coil (CC), as dashed line between nB30 and nA11 shows in Figure 3.9-1, TWJ1,
TWJ2 and TWJ3 can provide supervision on close coil (CC) as well.
Indicator L1 in green shows the open state of circuit breaker and can be seen on the faceplate with
designation “52b”.
Terminal nA11 shall be connected to close coil (CC) in series with normal closed auxiliary contact
of circuit breaker (52b).
HBJ is a seal-in auxiliary relay, which pickup current is adaptive to the closing current in the range
of 0.5A-4A. If the closing current is greater than 4A, an additional resistor-R1’ can be added. (see
section 3.2.3 about closing circuit with latching)
TBJV is the anti-pump relay; please refer to secion 3.9.6 for details. This function can be released
by shortening S2 to bypass the normal closed contacts of TBJV.
Low pressure blocking function for manual closing is achieved by normal closed contact of HYJ1
and HYJ2; please refer to section 3.9.10 for details. This function can be released by shortening
S1 to bypass the normal closed contact of HYJ1 and HYJ2.
Terminal nA15 shall be connected to trip coil (TC1) in series with normal open auxiliary contact of
circuit breaker (52a).
TBJ1 is a seal-in auxiliary relay, which pickup current is adaptive to the trip current in the range of
0.5A-4A. If the trip current is greater than 4A, an additional resistor-R0’ can be added. TBJ1 is also
used in anti-pump circuit, please refer to section 3.9.6. (see section 3.2.4 about tripping circuit with
latching)
Low pressure blocking function for trip is achieved by normal closed contact of TYJ1; please refer
to section 3.9.10 for details. This function can be released by shortening S4 to bypass the normal
closed contact of TYJ1.
3.9.6 Anti-pump
Anti-pump function is achieved via auxiliary relay TBJV.
In the event that a breaker is closed into a fault, while the operator is applying a close signal via a
closed control switch, the circuit breaker will trip and prevent closing again until the closing circuit
has been de-energized by the operator's releasing the control switch.
When trip signal comes and at the same time close signal persists, the contact of TBJ1 and/or
TBJ2 will close and TBJV will operate and keep sealed with its’ own normal open contact. The
normal closed contacts of TBJV will cut off closing circuit to prevent any further closing.
If there is anti-pump circuit in circuit breaker itself, the anti-pump function of this relay set can be
released by shortening S2 to bypass the normal closed contacts of TBJV.
The auxiliary relays HWJ1, HWJ2 and HWJ3 are applied to supervise the closed state of circuit
breaker when terminal nB29 is connected to the negative pole of power supply in series with
normal open auxiliary contact of circuit breaker (52a).
In addition, if terminal nB29 is connected to normal open auxiliary contact of circuit breaker (52a)
and its trip coil (TC1), as dashed line between nB29 and nA15 shows in the Figure 3.9-1, HWJ1,
HWJ2 and HWJ3 can provide supervision on trip coil as well.
Indicator L2 in red shows the closed state of circuit breaker which can be seen on the faceplate
with designation “52a-1”.
The auxiliary relays HWJ4, HWJ5 and HWJ6 are applied to supervise the closed state of circuit
breaker when terminal nB13 is connected to the negative pole of power supply in series with
In addition, if terminal nB13 is connected to normal open auxiliary contact of circuit breaker (52a)
and its trip coil (TC2), as dashed line between nB13 and nA19 shows in the Figure 3.9-1, HWJ4,
HWJ5 and HWJ6 can provide supervision on trip coil as well.
Indicator L3 in red shows the closed state of circuit breaker which can be seen on the faceplate
with designation “52a-2”.
Terminal nA19 shall be connected to trip coil (TC2) in series with normal open auxiliary contact of
circuit breaker (52a).
TBJ2 is a seal-in auxiliary relay, which pickup current is adaptive to the trip current in the range of
0.5A-4A. If the trip current is greater than 4A, an additional resistor-R2’ can be added. TBJ2 is also
used in anti-pump circuit, please refer to section 3.9.6. (see section 3.2.4 about tripping circuit with
latching)
Low pressure blocking function for trip is achieved by normal closed contact of TYJ2; please refer
to section 3.9.10 for details. This function can be released by shortening S3 to bypass the normal
closed contact of TYJ2.
Figure 3.9-2 Output contacts of control circuit with double tripping coils
The principle and output contact output for voltage parallel module is shown in Figure 3.10-1.
This module is used to the parallel connection to various voltage circuits. For double busbar
arrangement, if one bus VT of both is out of service, then the signals of protection and
measurement of voltage of all feeders connected with this bus shall use another bus VT (two
buses shall operate in parallel).
If parallel input circuit is latching circuit (such as most manual parallel), then connect the parallel
connecting input contact between positive pole and n1 terminal of DC power supply.
If parallel input circuit is not latching circuit (such as remote parallel, separation), then connect the
parallel and separation input contacts between n3 and n4 terminals of DC power supply
respectively.
N2 and n5 terminals are connected with the positive and negative poles of power supply
respectively.
When the parallel circuit operates, the indicator LED LD1 will be normally lit (red).
Pwr-
n5
J1 J2 J3
n1 LD1 R7R8
Local paralleling
J7 D9 D1 D2 D3
J4 J5 J6
n2 J7 R9 R5R6
Pwr+
D4 D5 D6
D7
n3 J7 R3R4
Remote paralleling
Remote separation
n4 R1R2
D8
J3 J6
n8 n7 n20 n19
J3 J6
n10 n9 n22 n21
J2 J5
n12 n11 n24 n23
J2 J5
n14 n13 n26 n25
J1 J4
n16 n15 n28 n27
J1 J4
n18 n17 n30 n29
The rear terminals of voltage parallel module is shown in the following table.
4.1 Overview
All CJX series devices have 14 slots, different types of CJX device is assembled by different
modules combined with different integral panel.
4.1.1 CJX-01
F E C B A 9 8 7 6 5 4 3 2 1
CJX-01 can be equipped with four control circuit modules (single tripping coil) and four voltage
switch modules (with latch or without latch) at most, Figure 4.1-1 shows the front view layout of
panel, 6-9 slots are control circuit modules, B~F slots are voltage switchover modules. Definitions
of indicators on panel are as follows:
“ON BB1” and “ON BB2” indicators are green, provided by voltage switchover module, used to
indicate the current position of bus.
“52b”: indicator is red and “52a”: indicator is red, provided by control circuit module, used to
indicate the current state of circuit breaker.
When the slot is not inserted by module, the corresponding indicator on panel is blank. Other blank
module slots can adopt modules without indicator on demand, such as seal-in module or repeat
relay module, and etc. (the same as below).
4.1.2 CJX-02
F E C B A 9 8 7 6 5 4 3 2 1
CJX-02 can be equipped with eight LOCKOUT modules in 7-F slots. Figure 4.1-2 shows the front
view layout of the panel. The LOCKOUT indicator on the panel is red, provided by LOCKOUT
module, and is lit when LOCKOUT circuit acts, and is extinguished when it is restored.
4.1.3 CJX-03
F E C B A 9 8 7 6 5 4 3 2 1
CJX-03 has several options of some seal-in modules or repeat relay modules, the specific
configuration is determined according to the actual demand.
Figure 4.1-3 shows the front view layout of the panel, without indicators.
4.1.4 CJX-04
CJX-04 can be equipped with three voltage parallel modules in 2~4 slots, and equipped with ten
voltage switchover modules in 5~F slots. Figure 4.1-4 is the front view layout of the panel, and
definitions of indicators on the panel are as follows:
“ON BB1” and “ON BB2” indicators are red, provided by voltage switchover modules, used to
indicate the current position of bus.
“PARAL” indicator is red, provided by voltage parallel modules, is lit when they are operated in
parallel, and extinguished when they are running separately.
4.1.5 CJX-11
F E C B A 9 8 7 6 5 4 3 2 1
CJX-11 is fixed in 8 and 9 slots, equipped with two control circuit modules, and equipped with two
voltage switch modules in E and F slots.
Figure 4.1-5 is the front view layout of the device, definitions of indicators on the panel are as
follows:
“ON BB1” and “ON BB2” indicators are red, provided by voltage switchover module, used to
indicate the current position of bus.
“52b” indicator is red, “52a” indicator is green, provided by control circuit, used to indicate the
current state of circuit breaker.
4.1.6 CJX-21
F E C B A 9 8 7 6 5 4 3 2 1
52a_2
CJX-21 is fixed at 9, A and B slots, equipped with a set of control circuit module with double
tripping coils and DC power supply switchover (card A, card B, card C), equipped with two voltage
switch modules in E and F slots.
Figure 4.1-6 shows the front view layout of the panel, definitions of indicators on the panel are as
follows:
“ON BB1” and “ON BB2” indicators are green, provided by voltage switchover modules, used to
indicate the current position of bus.
“52b” indicator is red, “52a_1” and “52a_2” indicators are green, provided by control circuit module
with double tripping coil, used to indicate the current state of circuit breaker.
5.1 Introduction
The chapter contains instructions on how to install and commission the protective device. It can
also be used as a reference if a periodic test is performed. The chapter covers procedures for
mechanical and electrical installation, energizing and checking of external circuitry, setting and
configuration as well as verifying settings and performing a directionality test.
1. The “Safety information” presents warning and note signs, which the user should draw
attention to.
2. The “Overview” gives an overview over the major task when installing and commissioning the
protection equipment.
3. The “Unpacking and checking the protective device” contains instructions on how to
receive the protection equipment.
4. The “Installing the protective device” contains instructions on how to install the protection
equipment.
5. The “Checking the external circuitry” contains instructions on how to check that the
protection equipment is properly connected to the protection system.
The chapter is addressing the installation, commissioning and maintenance personnel responsible
for taking the protection into normal service and out of service. The installation personnel must
have a basic knowledge in handling electronic equipment. The commissioning and maintenance
personnel must be well experienced in using protection equipment, test equipment, protection
functions and the configured functional logics in the protection.
Warning signs
Warning!
Strictly follow the company and country safety regulations. Working in a high voltage
environment requires serious approach to avoid human injuries and damage to equipment.
Do not touch circuitry during operation. Potentially lethal voltages and currents are
present.
Always avoid touching the circuitry when the cover is removed. The product contains
electronic circuitries which can be damaged if exposed to static electricity (ESD). The
Always use suitable isolated test pins when measuring signals in open circuitry. Potentially
lethal voltages and currents are present.
Always connect the protection equipment to protective ground, regardless of the operating
conditions. This also applies to special occasions such as bench testing, demonstrations
and off-site configuration. Operating the protection equipment without proper grounding
may damage both terminal and measuring circuitry, and may cause injuries in case of an
accident.
Never unmount the front or back cover from a powered equipment or from a protection
equipment connected to powered circuitry. Potentially lethal voltages and currents are
present.
Caution signs
Caution!
Always transport modules using certified conductive bags. Always handle modules using a
conductive wrist strap connected to protective ground and on a suitable antistatic surface.
Electrostatic discharge (ESD) may cause damage to the module.
Do not connect live wires to the protection equipment. Internal circuitry may be damaged.
Always use a conductive wrist strap connected to protective ground when replacing
modules. Electrostatic discharge (ESD) may damage the module and protection
equipment circuitry.
Take care to avoid electrical shock if accessing wiring and connection protection
equipment when installing and commissioning.
Note signs
Note!
Changing the active setting group will inevitably change the protection equipment’s
operation. Be careful and check regulations before making the change.
The protection assembly is designed for a maximum continuous current of four times rated
value.
Activating the other setting group without proper configuration may seriously affect the
protection equipment’s operation.
5.3 Overview
The settings for each function must be calculated before the commissioning task can start. A
configuration, made in the configuration and programming tool, must also be available if the
protection equipment does not have a factory configuration downloaded.
The protection equipment is unpacked and visually checked. It is preferably mounted in a cubicle.
The connection to the protection system has to be checked in order to verify that the installation
was successful.
The installation and commissioning task starts with configuring the digital communication modules,
if included. The protection equipment can then be configured and set, which means that settings
and a configuration has to be applied if the protection equipment does not have a factory
configuration downloaded. Then the operation of each included function according to applied
settings has to be verified by secondary injection. A complete check of the configuration can then
be made. A conformity test of the secondary system has also to be done. When the primary
system has been energized a directionality check should be made.
Carefully examine the protection panel, protection equipment inside and other parts
inside to see that no physical damage has occurred since installation.
Panel wiring:
Check the conducting wire used in the panel to assure that their cross section meet the
requirement. Carefully examine the wiring to see that they are no connection failure exists.
Label:
Check all the isolator links, terminal blocks, ferrules, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.
Check each plug-in module of the equipments on the panel to make sure that they are well
Earthing cable:
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
3) Check that all items are included in accordance with the delivery documents.
The user is requested to check that all software functions are included according to the delivery
documents after the terminal has been energized.
These product checks cover all aspects of the protection, which should be checked to ensure that
the protection not only has not been physically damaged prior to commissioning but also functions
correctly and all input quantity measurements are within the stated tolerances.
Sufficient space must be available in front of and at rear of the protection panel to allow access for
maintenance and future modifications. Flush mounted protection equipment should be mounted
so that equipment modules can be added and replaced without excessive demounting.
5.5.2 Dimensions
The equipment adopts IEC standard chassis and is rack with modular structure. It uses an integral
faceplate and plug terminal block on backboard for external connections. CJX series device is IEC
4U high and 19” wide. Figure 5.5-1 shows its dimensions and Figure 5.5-2 shows the panel
cut-out.
101.6
177.0
465.0
101.6
179.0
4-Ф6.8
450.0
All these influences can influence the operation of electronic apparatus. On the other hand,
electronic apparatus can transmit interference that can disrupt the operation of other apparatus.
In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.
Note!
All these precautions can only be effective if the station ground is of good quality.
Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.
Note!
If the above conditions are not fulfilled, there is a possibility of the cubicle or parts of it
forming a resonant circuit at certain frequencies that would amplify the transmission of
interference by the devices installed and also reduce their immunity to induced
interference.
Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (refer to Figure 5.5-3).
The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.
Note!
For metallic connections please observe the voltage difference of both materials according
to the electrochemical code.
The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).
When using screened cabling always use 360° full screen cable bushing to ensure screen
coupling. Ensure that all signals of the single circuit are in the same single cable. Avoid mixing
current and voltage measuring signals in the same cable. Also use separate cables for control and
measuring circuits.
All modules of the device demand to introduce DC operation power supply. The DC power supply
will be connected to the input terminals of various modules after running in idle for some time.
The input and output circuits will be connected with the terminal board generally, external circuit
will connect the relevant terminal board through dedicated cable.
Check that the value of the auxiliary supply voltage remains with the permissible range under all
operating conditions. Check that the polarity is correct according to the instruction manual.
Preferably, disconnect the binary input connector form the binary input cards. Check all connected
signals so that both input level and polarity are in accordance with the relay’s specifications.
Preferably, disconnect the binary output connector form the binary output cards. Check all
connected signals so that both load and polarity are in accordance with the relay’s specifications.
Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:
DC power supply
Output contacts
Test method:
To unplug all the terminals sockets of this protective device, and do the Insulation resistance test
for each circuit above with an electronic or brushless insulation tester.
On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected
to the protection
If the protection is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance and current counters should be zero. If a test block is installed, remove the
test plug and replace the cover so that the protection is put into service.
Ensure that all event records, fault records, disturbance records and alarms have been cleared
and LED’s has been reset before leaving the protection.
Chapter 6 Maintenance
NR numerical relay is designed to require no special maintenance. All measurement and signal
processing circuit are fully solid state. All input modules are also fully solid state. The output relays
are hermetically sealed.
Since the device is almost completely self-monitored, from the measuring inputs to the output
relays, hardware and software defects are automatically detected and reported. The
self-monitoring ensures the high availability of the device and generally allows for a corrective
rather than preventive maintenance strategy. Therefore, maintenance checks in short intervals are
not required.
Operation of the device is automatically blocked when a hardware failure is detected. If a problem
is detected in the external measuring circuits, the device normally only provides alarm messages.
When failures are found during routine check, please confirm them by the following contents:
Test flow strictly conforms to the requirements of debugging outline or related general rules
Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.
Check that the replacement module has an identical module name and hardware type-form as the
removed module.
Caution!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.
Replacing a module
Warning!
Hazardous voltage can be present in the DC circuit just after switching off the DC power
supply. It takes approximately 30 seconds for the voltage to discharge.
Warning!
Units and modules may only be replaced while the supply is switched off and only by
appropriately trained and qualified personnel. Strictly observe the basic precautions to
guard against electrostatic discharge.
Warning!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.
6.3 Cleaning
Before cleaning the relay, ensure that all AC/DC supplies, current transformer connections are
isolated to prevent any chance of an electric shock whilst cleaning. Use a smooth cloth to clean
the front panel. Do not use abrasive material or detergent chemicals.
6.4 Storage
The spare relay or module should be stored in a dry and clean room. Based on IEC standard
60255-6 the storage temperature should be from -25oC to 70oC, but the temperature of from -10oC
to 40oC is recommended for long-term storage.
7.1 Decommissioning
1. Switching off
To switch off the protective device, switch off the external miniature circuit breaker of the power
supply.
2. Disconnecting Cables
Disconnect the cables in accordance with the rules and recommendations made by relational
department.
Danger!
Before disconnecting the power supply cables that connected with the DC module of the
protective device, make sure that the external miniature circuit breaker of the power supply
is switched off.
Danger!
Before disconnecting the cables that are used to connect analog input module with the
primary CTs and VTs, make sure that the circuit breaker for the primary CTs and VTs is
switched off.
3. Dismantling
The protective device rack may now be removed from the system cubicle, after which the cubicles
may also be removed.
Danger!
When the station is in operation, make sure that there is an adequate safety distance to
live parts, especially as dismantling is often performed by unskilled personnel.
7.2 Disposal
In every country there are companies specialized in the proper disposal of electronic waste.
Note!
Strictly observe all local and national regulations when disposing of the device.
Manual History
Modification Recorder