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Technical Manual

U.S. Edition, August 2015

Design support department


Telephone hotline and
technical project processing
Telephone: 855 572 4625
info@schock-us.com
www.schock-us.com
Schöck Isokorb®
Design and advisory services
The Schöck Engineers in our design department are available to answer your questions concerning structural design, construction
and building physics. Our services include structural design proposals and drawings. Please see chapter “Structural Design” for
further information on available services.

Submit your documents ,including plan views, sections, load information, and site address to info@schock-us.com

— Schöck Design Department


Telephone hotline and technical project processing
Tel: 855 572 4625
E-Mail: info@schock-us.com

— Lunch&Learn seminars
— Phone: 855 572 4625
Internet: www.schock-us.com
E-Mail: marketing@schock-us.com

Schöck USA Inc.


100 Overlook Center, 2nd Floor
Princeton, NJ 08450

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Schöck Isokorb®
Table of Contents
Page

Introduction to Schöck Isokorb® 4-6

Schöck Isokorb® Structural Thermal Break 7 - 52


Thermal Insulation 7 - 12
Product Description and Applications S-line 13 - 20
Load-bearing Behavior S-Line 21 - 26
Product Description and Applications C-line 27 - 26
Load-bearing Behavior C-line 37 - 46
Installation Guidelines C-line 47 - 52

Schöck Isokorb® Products 53 - 130


Schöck Isokorb® Type Summary 54 - 55
Notes for Use and Structural Design 56
Schöck Isokorb® S-line (steel beams) 57 - 68
Schöck Isokorb® C-line (concrete slabs) 69 - 128
Schöck Isokorb® Products for Further Applications 129 - 130

Schöck Isokorb® Structural Design 131 - 145


Structural Design Notes 133
Structural Design Example S-line 134 - 138
End plate Designing S-line 139
Structural Design Example C-line 140 - 145

Schöck Isokorb® Installation instructions 147 - 155


Schöck Isokorb® S-line Installation Instructions 148 - 150
Schöck Isokorb® C-line Installation Instructions 151 - 155

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Schöck Isokorb® Introduction
Product lines
For Steel Structures, Schöck Isokorb® S-line
The S-line facilitates the thermal separation of steel structures while transferring high loads at the same time.

For Concrete Structures, Schöck Isokorb® C-line


The C-line facilitates the thermal separation of reinforced concrete structures while transferring high loads at the same time.

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Schöck Isokorb® Introduction
Schöck Isokorb® type summary

Contents
Schöck Isokorb® S-line (steel beams) Page

Free cantilevered steel structures


Type S22

Product 57
Structural design 134

S22

Schöck Isokorb® C-line (concrete slabs) Page

Free cantilevered balconies


Type CM

Product 69
Structural design 140

CM

Type CMD

for "run-through slabs"

Product 83

CMD

Supported balconies
Type CV

Product 97

CV

Type CVB

for punctual load peaks


Product 109

CVB

Cantilevered balconies with seismic loads


Type CEQ

(use of CEQ only in interaction Product 121


with the basic types)

CEQ

Products for further applications 129

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Schöck Isokorb® Introduction
Notes
Design values

The design values and recommendations provided in this technical manual represent the best of our knowledge at the time of
publication. They are based on international certifications and compliance to US Standards as well as on the results of extensive
research and testing. They are intended to provide the planner and the designing engineer with a better understanding of
Schöck Isokorb®. Neither Schöck USA Inc. nor Schöck Bauteile GmbH, the manufacturer of the Isokorb, take any responsibility for
improper selection of materials, handling or installation of the Schöck Isokorb®. The information contained in this technical
manual is for information purposes only and may not be relied upon for any purpose. It cannot replace commonly accepted
engineering rules and regulations.

Evaluations and Certifications

Schöck Isokorb® C-line

Construction with Schöck Isokorb® C-line provided in this technical manual has been evaluated in accordance with the ACI 318-11
Building Code Requirements for Structural Concrete.

Schöck Isokorb® S-line

The design capacities of the Schöck Isokorb® type S22 have been independently checked and approved as compliant with ANSI/
AISC 360-10 Specification for Structural Steel Buildings.

Certification of Schöck Isokorb®

Schöck Isokorb® has certification in different countries such as France (CSTB), Germany (DIBt) and the UK (BBA).

Units

Technical data is provided in both fractional (Imperial) and metric units. Metric values are provided using the International
System of units (SI). As Schöck Isokorb® is a metric product, data is provided in SI units with conversions to Imperial engineering
units (inches, pounds, and so forth) given in parentheses.

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Schöck Isokorb® Structural Thermal Break

Schöck Isokorb® Products

Schöck Isokorb® Structural Design

Structural Thermal Break


Schöck Isokorb® Installation

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Thermal Insulation
Thermal efficiency
Minimizing our use of energy and natural resources are vital components of the global strategy to protect our environment and
mitigate climate change. Buildings and the construction sector represent a large portion of total global energy and resource
consumption. The USA has responded to this awareness with a tightening of building energy and performance standards.
ASHRAE 90.1 has significantly reduced the energy that can be consumed by a building.

In the USA a large percentage of the energy consumed in buildings is space heating. Therefore, improving the building envelope
using innovative construction methods and products is an efficient way to save on operational energy and improve building
durability. Standard improvement strategies include reducing the window to wall ratio, using high-performance window systems
and improving facade insulation by reducing thermal bridging.
Structural Thermal Break

Uncontrolled thermal bridging, such as balcony slabs running through the building envelope, results in high values of energy loss
and the potential for premature structural damage. The impact of thermal bridging increases proportionally with the overall
thermal performance of the building envelope when the sources of the bridging and the associated temperature differential are
not adequately addressed.

What is a thermal bridge?

Thermal bridges are localized assemblies within the building envelope where high levels of heat loss occur and result in low
internal surface temperatures, which create conditions for condensation and mold growth. Typical thermal bridging assemblies
include uninsulated balcony slabs or steel beams penetrating the building envelope, conductive window frames, and gaps in the
continuity of insulation.
In the case of uninsulated balcony slab connections, the interaction of the geometrical thermal bridge (cooling fin effect of the
balcony slab) and the material-related thermal bridge (high heat conductivity of a reinforced concrete slab) results in a great deal
of heat loss, meaning that the uninsulated balcony connection is one of the most critical thermal bridges in the building
envelope.

Impact of thermal bridges

In the area surrounding the thermal bridge, the additional local heat loss leads to a reduction in the internal surface
temperatures. If the surface temperature drops below the dew point temperature, moisture in the air will condense on the cold
surfaces. As soon as the surface temperature drops below the so-called mold temperature there is a risk of mold spores entering
the room air. Mold has very serious health impacts and can trigger asthma and cause strong allergic reactions. The low surface
temperatures also lead to unnecessary thermal discomfort due to radiant heat loss.

Summary of the effects of thermal bridge:

— Risk of mold and dew formation


— Risk of effect on health (allergies etc.)
— Additional heating energy loss
— Discomfort

11

10

Increased risk of mold with uninsulated balconies Additional heat loss with uninsulated balconies

8 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Thermal Insulation
Thermal bridging
The Schöck Isokorb® Solution for Steel constructions

For steel constructions, we offer Schöck Isokorb® Type S221). The Isokorb® Type S22 is reinforced with stainless steel (k = 15 W/
(mK)) which is encompassed with high quality insulating material (k = 0.031 W/(mK)). The following diagrams shows the
difference between a continuous steel beam (k = 50 W/(mK)) throught the insulation layer and thermal break with the Schöck
Isokorb® Type S22.

Structural Thermal Break


thermal insulation -18°C (0°F) 21°C (70°F) Temperature °F

80 mm [3 1/8"]
70°F
k = 0.04 W/(m K) steel member W14×26
[0.023 Btu/(hr ft F)] k = 50 W/(m K)
[28.78 Btu/(hr ft F)]
50°F

32°F
14"

14°F
4.1°C (39.4°F)

80 mm
Temperature °C 0°F
[3 1/8"]
(Temperature °F)

Illustration of a conventional building structure without thermal insulation of the balcony structure, with typical building component characteristics.

thermal insulation -18°C (0°F) 21°C (70°F) Temperature °F

80 mm [3 1/8"] 70°F
k = 0.04 W/(m K) steel member W14×26
[0.023 Btu/(hr ft F)] k = 50 W/(m K)
[28.78 Btu/(hr ft F)]
50°F

32°F
14"

14°F

Schöck Isokorb® 14.9°C (58.8°F)

80 mm 0°F
[3 1/8"] Temperature °C
(Temperature °F)

Illustration of a balcony structure with thermal insulation provided by the Schöck Isokorb®, with typical building component characteristics.

The diagrams above illustrate the difference between a conventional construction method and thermal insulation using Schöck
Isokorb®. In a conventional building structure the heat can freely flow out of the interior , which causes low surface
temperatures θmin. Schöck Isokorb® can minimize the loss of thermal energy, and prevents damp walls and associated structural
damage.

1)
The use of Type S22 applications are shown on page 14. The reference plane for the analysis is 180 mm [7"] (width) to 353 mm [14"] (height)

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Thermal Insulation
Thermal bridging
Thermal protection with Schöck Isokorb®
Schöck Isokorb® Type CM makes it possible to thermally insulate the balcony detail at the insulated wall by replacing the
continuous reinforced concrete with a thermally insulated connection using the Schöck Isokorb® component.

The Schöck Isokorb® solution for concrete construction


Reinforcing steel (k = 50 W/(mK)) is replaced with stainless steel (k = 15 W/(mK)), and the concrete (k = 1.6 W/(mK)) is replaced
with insulating material (k = 0.031 W/(mK)). This reduces heat conductivity in the connection area by approximately 90%, and
minimizes the heat loss via the balcony by about 80%. The thermal insulation provided by the Schöck Isokorb® increases the
surface temperature in the living area by more than 62.6°F (17°C) (minimum surface temperature Өmin is explained on the next
page), depending on the nature of the structure, see the illustration below. The risk of mold formation is also minimized, and the
insulated building envelope is effectively made continuous.

Temperature °F
100 mm [4"] 80 mm [3 1/8"] 0°F (-18°C) 70°F (21°C)
k = 0.7 W/(m K) k = 0.033 W/(m K)
70°F
[0.40Btu/(hr ft F)] [0.0190 Btu/(hr ft F)]

50 mm [2"] 13 mm [1/2"]
k = 0.025 W/(m K) k = 0.58 W/(m K) 50°F

[0.0144 Btu/(hr ft F)] [0.334 Btu/(hr ft F)]


[7 7/8"]

32°F
200 mm

k = 221 W/(m K) 14°F


k = 2.2 W/(m K) [127.21 Btu/(hr ft F)] Өmin= 52.5°F (11.4°C)
[1.27 Btu/(hr ft F)]
25 mm [1"]
346 mm k = 0.025 W/(m K) 0°F

[1'-1 5/8"] [0.0144 Btu/(hr ft F)]


Temperature °F (Temperature °C)

Illustration of a conventional building structure without thermal insulation of the balcony structure, with typical building component characteristics.

Temperature °F
100 mm [4"] 80 mm [3 1/8"] 0°F (-18°C) 70°F (21°C)
k = 0.7 W/(m K) k = 0.033 W/(m K)
70°F
[0.40Btu/(hr ft F)] [0.0190 Btu/(hr ft F)]

50 mm [2"] 13 mm [1/2"]
k = 0.025 W/(m K) k = 0.58 W/(m K) 50°F

[0.0144 Btu/(hr ft F)] [0.334 Btu/(hr ft F)]


[7 7/8"]

32°F
200 mm

k = 221 W/(m K)
Schöck Isokorb® 14°F
[127.21 Btu/(hr ft F)] Өmin= 63.7°F (17.6°C)
k = 0.19 W/(m K)
[0.110 Btu/(hr ft F)] 25 mm [1"]
346 mm k = 0.025 W/(m K) 0°F

[1'-1 5/8"] [0.0144 Btu/(hr ft F)]


Temperature °F (Temperature °C)

Illustration of a balcony structure with thermal insulation provided by Schöck Isokorb® Type CM, with typical building component characteristics.

The diagrams above illustrate the influence of an Isokorb® in a concrete structure. With a non-insulated balcony slab, the heat
can flow out freely, yet with Schöck Isokorb® heat loss will be reduced and the inside surface temperature will be increased.

10 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Thermal Insulation
Key thermal values for the products
Equivalent thermal conductivity keq

The equivalent thermal conductivity keq is the average overall thermal conductivity of the Schöck Isokorb® insulating element for
the different surface proportions. If the insulating elements are of the same thickness, it is a measure of the thermal insulation
effect of the connection. The smaller keq is, the greater the thermal insulation of the balcony connection. Since the equivalent
thermal conductivity of the surface proportions of the materials that are used is taken into consideration, keq is dependent upon
the load capacity of the Schöck Isokorb®.

Thermal transmission resistance R and Req

The R-value is a measure of heat conduction through a certain layer of a given thickness. It is dependent on the thermal
conductivity k and the layer thickness of a material. With multi-layer components, the R-value for the entire component results
from the sum total of all R-values. The greater the R-value, the better the thermal insulating characteristic. The equivalent
thermal transmission resistance Req describes the thermal conductivity k through the Schöck Isokorb® and can be expressed as:

d Component thickness
R= =
k Thermal conductivity

dIsokorb 80 mm [3 1/8 '] thickness of the Isokorb


Req = =
k eq equivalent thermal conductivity of the Isokorb

Keep in mind, the Req-value does not include the surface air film.

The minimum surface temperature Өmin

The lowest surface temperature that occurs in the vicinity of a wall section determines the potential formation of condensation or
mold. The minimum surface temperature therefore dictates the effects of a thermal bridge with regard to moisture effects.

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Thermal Insulation
Key thermal values for the products
keq-value
Isokorb® height H
Isokorb® 180 mm 200 mm 220 mm 250 mm
units
type [7''] [7 7/8''] [8 5/8''] [9 7/8'']
R02) R1202) R02) R1202) R02) R1202) R02) R1202)
W/mK 0.157 0.176 0.145 0.161 0.135 0.150 0.123 0.136
CM10-VV1
[Btu/(h*°F*ft)] [0.091] [0.101] [0.084] [0.093] [0.078] [0.087] [0.071] [0.079]
W/mK 0.185 0.203 0.170 0.186 0.157 0.172 0.142 0.156
Structural Thermal Break

CM20-VV1
[Btu/(h*°F*ft)] [0.107] [0.117] [0.098] [0.107] [0.091] [0.099] [0.082] [0.090]
W/mK 0.212 0.230 0.194 0.210 0.179 0.194 0.162 0.175
CM30-VV1
[Btu/(h*°F*ft)] [0.122] [0.133] [0.112] [0.122] [0.104] [0.112] [0.094] [0.101]
W/mK 0.239 0.257 0.218 0.235 0.202 0.217 0.182 0.195
CM40-VV1
[Btu/(h*°F*ft)] [0.138] [0.149] [0.126] [0.136] [0.117] [0.125] [0.105] [0.113]

keq-value 3.dim1)
Isokorb® height H
Isokorb®
units 80 mm
type
[3 1/8'']
W/mK 0.610
2 x S22
[Btu/(h*°F*ft)] [0.353]
continuous steel W/mK 4.120
beam [Btu/(h*°F*ft)] [2.381]

For further values please contact the Schöck design department at info@schock-us.com

1)
The use of Type S22 applications are shown on page 14. The reference plane for the analysis is 180 mm [7"] (width) to 353 mm [14"] (height)
2)
fire protection class, see page 33

12 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Product Description and Applications S-line

Structural Thermal Break


Contents Page

Building with Schöck Isokorb® S-line 14

Placement Details for the Schöck Isokorb® S-line 15

Design and materials for Schöck Isokorb® S-line 16 - 18

Schöck Isokorb® S-line anti-corrosion protection/ fire protection 18

Steel construction with the Schöck Isokorb® S-line 19

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Product Description and Applications S-line
Building with Schöck Isokorb® S-line
Typical applications for Schöck Isokorb® S22 are cantilevered
steel constructions such as canopies in institutional buildings.
Furthermore the Schöck Isokorb® S22 is suitable for various
applications such as steel balconies, roof extensions, steel
columns etc. in institutional as well as residential buildings.
Structural Thermal Break

Placement details for Schöck Isokorb®

This sample detail illustrate the incorporation of Schöck


Isokorb® S22 at a typical canopy. Schöck Isokorb® S22 modules
are located at the wall section between the exterior and
interior wall providing a continuos insulation layer. The
product separates the exterior structure thermally from the
interior structure.

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Product Description and Applications S-line
Placement details for the Schöck Isokorb® S-line

vapor permeable composite concrete


air barrier on steel deck

rigid insulation

Schöck Isokorb®
type S22 (×2)

Structural Thermal Break


steel canopy welded end plate

matal panel structural column


cladding system building sheathing

Sample detail at a typical steel canopy for reference purposes

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Product Description and Applications S-line
Design and materials for Schöck Isokorb® S-line

Identification sticker
Nut

Washer
Structural Thermal Break

Threaded rod M 22 (22mm)


End plate
Schöck Isokorb® module
with PTFE plate

Insulating material Neopor


(EPS expanded polystyrene)

Naming of Schöck Isokorb® type S22 components

Schöck Isokorb® is a structural thermal break element and mainly works as follows:
1. The insulating element thermally separates the balcony and canopy structure from the interior slab or structure and therefore
reduces thermal bridging.
2. Schöck Isokorb® transfers loads from the external supporting structure to the interior supporting structure.

Schöck Isokorb® type S22: Internal view

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Product Description and Applications S-line
Design and materials for Schöck Isokorb® S-line
Comparable Steel Materials

Material used in the fabrication of Schöck Isokorb® S-line modules conform to ANSI/AISC 360-10 standards for structural steel.
The table below shows the mechanical properties and chemical composition of the materials used in the Schöck Isokorb® along
with a comparable structural steel per the US specifications.

The Engineer of Record (EOR) should verify this and employ sound engineering judgement when specifying Schöck Isokorb® for
use under jurisdiction of the US specifiations.

Structural Thermal Break


Materials for Schöck Isokorb®

Materials for Schöck Isokorb® Material Comparable to


Stainless Steel Mo-Cr-Ni-austenitic stainless steel compliant with German Standard
grades 1.4401, 1.4404 and 1.4571 (Choice of Grade at Manufacturer’s
Discretion).
Threaded rods M22 db S460 (German Standard) ASTM A307 Grade A
= 22 mm [7/8"] Nominal Tensile Strength Tult := 600 MPa Fu Tensile Stress = 60 ksi
Minimum Yield Stress Ty := 390 MPa
Nominal Shear Stress Fnv := 300 MPa
Rectangular hollow profile S 355 (German Standard) ASTM A500 Grade B
w/h/d = 50 mm [1 15/16"] / Nominal Tensile Strength Tult := 510 MPa Fu Tensile Stress = 58 ksi
50 mm [1 15/16"] / 3 mm Minimum Yield Stress Ty := 355 MPa Fy Minimum Yield Stress = 46 ksi
[1/8]
Type S22 End Plate S 275 (German Standard) ASTM A36
Nominal Tensile Strength Tult := 430 MPa Fu Tensile Stress = 58-80 ksi
Minimum Yield Stress Ty := 275 MPa Fy Minimum Yield Stress = 36 ksi

Insulation material Polystyrene hard foam (Neopor®) k = 0.031 W/(m × K)


Sliding film PTFE film (PolyTetraFluorEthylen)

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Product Description and Applications S-line
Scope of application/anti-corrosion protection/fire protection
In order to transfer the load from the exterior structure into the interior structure, the load bearing components penetrate the
insulating layer.
The supporting components are threaded rods, pressure plate, and a square tube. All load-bearing components are made from
stainless steel.

The product transfers normal forces and shear forces horizontally and vertically.
To transfer bending moments, at least two Schöck Isokorb® type S22 are arranged above one another.
Isokorb® S-22 modules vertical spacing vary dependent upon forces where multiples can be arranged beside or above one
another. Insulating shims can be arranged between individual Schöck Isokorb® type S22 components so the connection can be
Structural Thermal Break

adjusted with respect to steel member dimensions and the load on the cross-section of the steel member to be connected. The
horizontal distance between the threaded rods is fixed at 100 mm [3 15/16"].
The identification sticker on the top of the Schöck Isokorb® contains information about the type, height, manufacturer, and
installation leaflets, which are supplementary to the detailed installation instructions that are provided with the delivery.

Anti-corrosion protection

— The stainless steel used for Schöck Isokorb® type S22 corresponds to material no.: 1.4401, 1.4404 or 1.4571 or ASTM A312 TP
316.
The S22 components will have a typical corrosion resistance expected for Mo-Cr-Ni austenitic stainless steels.
This can be more accurately quantified by reference to specialist literature such as http://www.steel-stainless.org/
designmanual/Docs/En/English.pdf

— Bimetallic corrosion
The area of the galvanised steel is greater than the area of the stainless steel (bolts, washer and butt stop). As a result
bimetallic corrosion that could lead to failure can be excluded for Schöck products, when using Schöck Isokorb® type S22 with
galvanised or paint treated front plate.

— Stress corrosion cracking


An appropriate Schöck protection system needs to be provided in environments with a high chlorine content (e.g. inside
indoor swimming pools, ...). For more information please contact our design department.

Fire protection
The same on-site fire safety measures that apply to the overall load-bearing structure also apply to any freely accessible
components of the Schöck Isokorb® type S22 or to any components situated inside the insulating layer. For more information
please contact our Schöck design department.

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Product Description and Applications S-line
Steel construction with the Schöck Isokorb® S-line

Structural Thermal Break


Canopy steel structure without thermal insulation (facade layout not shown)

Schöck Isokorb® type S22: Canopy steel structure with thermal insulation (facade layout not shown)

The traditional steel member is thermally separated by the Isokorb® type S22. For this purpose, head plates are welded onto the
steel members in order to transfer the loads into Schöck Isokorb® type S22. An example for designing head plates for steel
members is described in the chapter titled "Schöck Isokorb® Structural Design: Schöck Isokorb® S-line End plate designing".

Materials for connecting components

Materials and construction Material Building regulations


materials Connecting
components
ASTM A572
End Plates ASTM A572 Grade 50

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20
Load-bearing Behavior S-line

p
g

Structural Thermal Break


Mr

Contents Page

Load resistance and load transmission 22 - 24

Behavior in the event of temperature changes - Fatigue 25 - 26

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Schöck Isokorb® Load-bearing Behavior S-line
Load resistance and load transmission

p
Structural Thermal Break

lk

Schöck Isokorb® type S22: Load distribution

Load distribution
The load distribution for a canopy or a balcony with Schöck Isokorb® is determined in accordance with the ASCE 7 - 10. The
illustration shows an example load case for dimensioning Schöck Isokorb®.

The maximum load case is to be assumed.

Mr

Schöck Isokorb® type S22: Moment diagram

Vr

Schöck Isokorb® type S22: Shear force diagram

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Schöck Isokorb® Load-bearing Behavior S-line
Load resistance and load transmission

Structural Thermal Break


Schöck Isokorb® type S22: Canopy connection

Moment transfer
Thermal breaks for cantilever canopies or balconies must be
able to transfer moments and shear forces into the interior
structure. The bending moment is transferred through the
bolts of the upper Schöck Isokorb® type S22 and the bolts in
combination with the Rectangular hollow profile of the lower
Schöck Isokorb® type S22, broken down into a pair of forces M a
(tension and compression force). The moment results from the
force F multiplied by the inner lever arm a.

M=F×a

The bigger the lever arm, the higher is the moment capacity. Schöck Isokorb® type S22: simplified diagram of moment load resistance

Vertical Shear transfer


It is assumed that the vertical shear force is on the safe side and
only received by the lower Schöck Isokorb® type S22 in the
pressure zone.
The exterior head plate of the steel structure transfers the
shear forces into the pressure plate of Schöck Isokorb® type S22
via the threaded rods. V
The shear forces are then further guided through the welded
square tube and then back into the interior pressure plate of
the steel structure via the head plate of Schöck Isokorb® type
S22.

Head plate of the subsequent steel structure Schöck Isokorb® type S22: simplified diagram of vertical shear force load
An example for designing head plates for steel members is resistance
described in the chapter titled "Schöck Isokorb® Structural
Design: Schöck Isokorb® S-line End plate designing".

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Load-bearing Behavior S-line
Load resistance and load transmission
Horizontal shear force transfer
The exterior head plate of the steel structure transfers the
horizontal shear forces into the head plate of Schöck Isokorb®
type S22 via the threaded rods.
The horizontal shear forces are then further guided through
the welded square tube and then back into the interior
pressure plate of the steel structure via the pressure plate of H
Schöck Isokorb® type S22.
Structural Thermal Break

Interaction
Steel connections can be formed with several Schöck Isokorb®
types S22 allowing them to transfer bending moments as well
as horizontal and vertical shear forces at the same time. In this Schöck Isokorb® type S22: simplified diagram of horizontal shear force load
process, a single type S22 can transfer normal forces and shear resistance (top view)
forces via the threaded rod and the hollow section. In this case,
the following interaction formula must be taken into account:

3Vr,v+2Vr,h+ Pr = max Pr ≤ Pc

The formula takes the interaction for the threaded rod and the
square tube into account.

Schöck Isokorb® type S22: simplified diagram of Interaktion

24 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Load-bearing Behavior S-line
Behavior in the event of temperature changes – Fatigue
During temperature changes, the lengths of steel members
change. Depending on the outdoor temperature, the exterior Δl
steel members either expand or contract. If the Schöck
Isokorb® type S22 components are connected to steel members
that cannot freely adjust their lengths perpendicular to the axis
of Schöck Isokorb® type S22, a horizontal load is exerted on the
Schöck Isokorb® type S22. Schöck Isokorb® has been tested for
fatigue stress due to fluctuating temperatures.

Structural Thermal Break


Δl

Schöck Isokorb® S-line deformation with horizontal shifting

Schöck Isokorb® S-line exterior steel members contract during cold temperatures, thus creating a horizontal shift in type S22

Schöck Isokorb® S-line exterior steel members expand during hot temperatures, thus creating a horizontal shift in type S22

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 25
Load-bearing Behavior S-line
Behavior in the event of temperature changes – Fatigue
Therefore we recommend designing the connecting steel
structure in such a way that no fatigue loads from temperature
deformation affect the Schöck Isokorb® type S22. For this
purpose the secondary structure can be attached to the
primary structure in such a way to allow for the horizontal
movement or the end plate can be designed with horizontal
elongated holes.
Otherwise, we recommend limiting the length of the canopy
or balcony slab to a certain size, depending on the Schöck
Structural Thermal Break

Isokorb® type. This must be verified by the Engineer of Record


(EOR) and adjusted if necessary. For design assistance please
contact the Schöck design department.
Schöck Isokorb® type S22:elongated holes to allow movement in the
The permitted effective deformation length leff is the maximum secondary structure
range in which 2 or more Schöck Isokorb® type S22
components may be arranged if the structure connected to the
Schöck Isokorb® type S22 cannot freely expand in length, thus
leading to shifts in the Schöck Isokorb® type S22.
This length is indicated in the product section.

Schöck Isokorb® type S22: recommended Permittet effective deformation length leff

26 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Product Description and Applications C-line

Structural Thermal Break


Contents Page

Building with Schöck Isokorb® 28

Placement Details for the Schöck Isokorb® 29

Design and materials for Schöck Isokorb® 30 - 33

Schöck Isokorb® Fire Protection 33

Concrete Slab Construction with the Schöck Isokorb® C-line 34

Schöck Isokorb® Cast-in-Place Reinforcement 35 - 36

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Product Description and Applications C-line
Building with Schöck Isokorb® C-line
Typical applications for Schöck Isokorb® are cantilevered
constructions such as balconies in high-rise residentials or
canopies in institutional buildings. Solutions are available for
concrete and steel structures.
Structural Thermal Break

Placement details for Schöck Isokorb®

The sample details illustrate the incorporation of Isokorb® at a


typical balcony with brick cladding on the exterior wall and
window wall. Schöck Isokorb® is located outboard of the
backup wall to avoid structural interference with the
attachment of steel stud tracks or window wall deflection
header. Special consideration has also been paid to allow for a
practical construction detail at the Isokorb® / concrete slab
interface while maintaining waterproofing continuity and
serviceability by illustrating removable flashings.

28 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Product Description and Applications C-line
Design and materials for Schöck Isokorb® C-line

Interior slab

Identification sticker
Structural Thermal Break

Balcony

Tension bar

Schöck Isokorb® type CM: Component designations

30 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Installation instructions

Structural Thermal Break


Gap for vibrator

Upper fire safety plate (optional product variant)

Fire safety strip (optional product variant)

Upper plastic rail

Insulating element

Lower fire safety plate (optional product variant)


HTE module

Lower plastic rail


Shear force bar

The Schöck Isokorb® is a load-bearing thermal break element and mainly works as follows:
1. The insulating element thermally separates the balcony slab from the interior slab and therefore reduces the thermal bridge.
2. The Schöck Isokorb® transfers the loads from the balcony slab into the interior slab.

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Product Description and Applications C-line
Design and materials for Schöck Isokorb® C-line
Structural Thermal Break

Schöck Isokorb® type CM: Internal view

In order to transfer the load from the balcony slab into the
interior slab, the load bearing components penetrate the
insulating element. The load bearing components are tension
bars, shear force bars and HTE modules. Consisting of micro-
steel fibre reinforced high-performance concrete, enclosed in
plastic casing, the HTE modules are embedded in the
insulating element. They act as a pressure bearing, and
transfer the pressure force from the balcony into the interior
slab.

Tension bars have a diameter of 12 mm (1/2"] and are held in


position by the upper plastic rail. Shear force bars have a
diameter of 8 mm (5/16"]. HTE pressure bearing with shear force bar

The Schöck Isokorb® is available with different load bearing


capacities, depending on the real loads. Load bearing The identification sticker on the top of the Schöck Isokorb®
capacities differ in their number of tension bars, shear force contains information about the type, the load capacity, the
bars and HTE modules. The Schöck Isokorb® type CM is height, the manufacturer, and the installation leaflets, which
available in different heights, ranging from 180 mm (7"] to are supplementary to the detailed installation instructions that
250 mm (9 7/8"]. are provided with the delivery.

32 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Product Description and Applications C-line
Materials for Schöck Isokorb® / Fire protection
Materials for Schöck Isokorb®

Materials for Schöck Isokorb® Material Conforming to equivalent to


Tension bar High-yield ribbed reinforcement bar BSt 500 B German Standard DIN 488-1 ASTM A615 - 12
ASTM A955M-96
Stainless steel ribbed reinforcement BSt 500 A NR German Standard DIN 488-1
material no. 1.4362, minimum nominal yield
strength 700MPa [101.5 ksi]

Structural Thermal Break


Shear force bar High-yield ribbed reinforcement bar BSt 500 B German Standard DIN 488-1 ASTM A615 - 12
ASTM A955M-96
Stainless steel ribbed reinforcement BSt 500 A NR German Standard DIN 488-1
material no. 1.4362, minimum nominal yield
strength 700MPa [101.5 ksi]
HTE pressure bearing High-strength, fibre reinforced concrete
Plastic sleeve of HD-PE plastic
Insulation material Polystyrene hard foam, k = 0.031 W/(mK)
[0.02 Btu/(hr ft F)]
Fire protection boards Lightweight building boards, material class A1 made from fibre-glass cement
Cement bound fire safety boards, mineral wool bonded board complying
ρ ≥150 kg/m³ [9.37 lbs/ft3 ] Melting point T≥ with DIN 4102-2 : 1977
1000 °C [1,832°F]
Fire safety strips made from Roku-strip

Schöck Isokorb® fire protection

Schöck Isokorb® is available with or without fire protection. If fire safety requirements apply, CM and CV types (with HTE
modules) are available in a R120 version (120 minutes fire resistance), and types CMD, CVB and CEQ (without HTE modules) in a
R90 version (90 minutes fire resistance). Integrated fire safety strips (type CM), made of intumescent material, and fire protection
plates close the gaps opening under exposure to fire, ensuring that the Isokorb® reinforcement is protected from hot gas; the fire
protection plates protrude by 10 mm [3/8"] on the top of the Schöck Isokorb® types CMD, CV, CVB and CEQ. R90 resp. R120
classifications are achieved with these versions, even without additional on-site fire safety measures (e.g. mineral coating). The
picture shows Schöck Isokorb® type CM in R120.

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Product Description and Applications C-line
Concrete slab construction with the Schöck Isokorb®
Structural Thermal Break

Schöck Isokorb® type CM: Balcony connection indirectly supported

Balconies and other external structural components should be designed by the Engineer of Record (EOR) in agreement with
ACI-318-11.

Schöck Isokorb® structural thermal breaks create a new design situation compared to a traditional continuous slab condition
where the balcony is designed as an extension of the interior floor. Using Schöck Isokorb, a continuous slab is separated into two
individual slab conditions, an exterior slab (balcony) and an interior slab. Schöck Isokorb® provides structural integrity and
solutions to resist forces created both by direct and indirect supported slabs situations.

The following materials are assumed for the connecting components:

Materials for connecting components

Materials and construction Material Building regulations


materials Connecting
components
Cast-in-place reinforcement, Uncoated deformed reinforcing steel Grade 400R ASTM A615 – 12 ASTM A615 - 12
interior slab Grade 60
Cast-in-place reinforcement, Uncoated deformed reinforcing steel ASTM A615 – 12 Grade 60 ASTM A615 - 12
balcony
Concrete quality, interior Minimum concrete quality 27.5 MPa (4,000 psi) for interior ACI 318 - 11
components components
Concrete quality, exterior Minimum concrete quality 27.5 MPa (4,000 psi) for exterior ACI 318 - 11
components components

34 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Product Description and Applications C-line
Schöck Isokorb® C-line Cast-in-place reinforcement
Reinforcement for interior slab and balcony slab to be designed by the Engineer of Record (EOR) of the base building.

Structural Thermal Break


Upper reinforcement of slab specified by EOR

Lower reinforcement of slab specified by EOR

Reinforcement of a traditional balcony slab

Reinforced concrete cantilever balconies require upper and lower reinforcement and reinforcement surrounding the free borders.
When using the Schöck Isokorb® the following cast-in-place reinforcement is required.

ℓd
cc

Schöck Isokorb® type CM: Overlap length ld concrete cover CC

The bar lengths are designed to meet the lap splice length requirements of ACI-318-11.
The standard minimum concrete cover (CC) is defined by the Schöck Isokorb® as 40 mm [1 9/16"] (alternatively 55 mm [2 3/16"]).

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 35
Product Description and Applications C-line
Schöck Isokorb® Cast-in-place reinforcement

Recommendation as ≥ asi Isokorb®

Upper layer of slab reinforcement as'


Upper layer of slab reinforcement as'
Longitudinal bar upper layer required
Structural Thermal Break

Longitudinal bar upper layer required

Longitudinal bar upper layer required


Longitudinal bar lower layer required
Lower layer of slab reinforcement
Lower layer of slab reinforcement Link (In accordance with EOR specifications)
(In accordance with EOR specifications)

Schöck Isokorb® type CM: cast-in-place reinforcement with indirect support

Please note the following for the placement of slab Two longitudinal bars (minimum #3, parallel to the insulating
reinforcement with Schöck Isokorb®: element) and U-bars (surrounding the free borders) are
required at the interior slab.
The lap splice of the Schöck Isokorb® tension and shear force
bars must be provided both at the interior and the balcony The final reinforcement design and arrangement depends on
side. The required lap splice reinforcement (as) must be at least the Isokorb® types. Please see the Isokorb® product chapters
equal to the Schöck Isokorb® reinforcement for further details.
(req. as ≥ exist. asi).
The existing slab reinforcement can be taken into account for
Two longitudinal bars (minimum #3) are required parallel to the required reinforcement of connections with Schöck
the in insulating element at the balcony side, one bar being Isokorb®.
arranged in the upper reinforcement layer, the other in the
lower.

36 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Load-bearing Behavior C-line

80 mm 100 mm

Structural Thermal Break


ℓ [3 1/8"] [3 15/16"]

Mu

Contents Page

Load resistance and load transmission 38 - 39

Load-bearing behavior in earthquake load case 40

Vibration behavior 41

Deflection behavior 42 - 43

Behavior in the event of temperature changes - expansion joints 44 - 46

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Load-bearing Behavior C-line
Load resistance and load transmission
Structural Thermal Break

Schöck Isokorb® type CM: Balcony connection indirectly supported

Moment transfer
Isokorbs for cantilever balconies must be able to transfer
moments and shear forces into the interior slab. The bending
moment is transferred through the tension bars (top side) and
the pressure bearings (bottom side), split into a pair of forces
(tension and compression force). The moment results from the
force F multiplied by the inner lever arm a.
M a
M=F×a

The higher the Isokorb® (and the bigger the lever arm), the
higher is the moment capacity. The maximum moment that
can be transferred is termed as ΦMn, as per ACI 318-11. Schöck Isokorb® type CM: simplified diagram of moment load resistance

Vertical Shear transfer


The vertical shear force is transferred into the bent corner of
the tension bar. There it is split into a tension and a
compression component, the tension component being
transferred by the shear force bar and the compression
component by the pressure bearing. The maximum possible
shear force that can be transferred is termed as Vs, as per
ACI 318-11. V

Schöck Isokorb® type CM: simplified diagram of shear force load resistance

38 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Load-bearing Behavior C-line
Load resistance and load transmission

Structural Thermal Break


80 mm 100 mm
ℓ [3 1/8"] [3 15/16"]

Schöck Isokorb® type CM: Load distribution

Load distribution
The load distribution for a balcony with a Schöck Isokorb® is determined in accordance with ASCE 7. The illustration shows an
example load case for dimensioning the Schöck Isokorb®. The fixing should be assumed to be 100 mm [3 15/16"] behind the
Schöck Isokorb® C-line. The maximum load must be determined from the load cases of the applicable codes.

Notes
— The example load distribution requires stiff slab edges with direct support using an existing load-bearing wall or drop beam or
alternatively with indirect support using stirrups within the existing slab edges created using Schöck Isokorb. This implies
downward loadings (negative moments) at the connection of the balcony. In that case Isokorb® type CM is the solution.

Mu

Schöck Isokorb® type CM: Moment diagram. Note: The example load distribution assumes stiff slab edges to ensure that only downwards loadings affect
the connection and therefore enables to use Schöck Isokorb® type CM

Vu

Schöck Isokorb® type CM: Shear force diagram

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 39
Load-bearing Behavior C-line
Load-bearing behavior in earthquake load case
Structural Thermal Break

Earthquake vibration Movement directions of a building during an earthquake

Buildings in seismic zones (earthquake zones) have to resist The loads can also be absorbed in interaction with type CV and
additional loads from the earthquake. The balcony is CMD, for further information please contact the Schöck Design
considered to be an external component. Country-specific department..
regulations apply to this.
The required number of Schöck Isokorb® types CEQ is
The earthquake load is a rare load, in which case safety determined in accordance with the earthquake load analysis.
reserves may be activated in the Schöck Isokorb®. The Schöck Earthquake loads typically result in the following movements:
Isokorb® type CEQ absorbs the loads from earthquakes in horizontal in the direction of both building axes, upwards and
interaction with the Schöck Isokorb® type CM. downwards. The balconies follow these movements after a
delay. Resulting loads are explained below.

type CEQ
type CM

type CEQ

type CM

type CEQ

type CM

type CEQ

Resisting earthquake loads: Schöck Isokorb® type CEQ in combination with Schöck Isokorb® type CM

40 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Load-bearing Behavior C-line
Vibration behavior

Structural Thermal Break


80mm 100mm
ℓ [3 1/8"] [3 15/16"]

Schöck Isokorb® type CM: Flexural slenderness

In the context with balconies, the term “slenderness” describes the ratio of slab thickness to cantilever length. This slenderness
will influence the vibration behaviour of the balcony slab. Therefore, we recommend limiting the slenderness; for further details,
please see the product chapter.

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Load-bearing Behavior C-line
Deflection behavior

w1
Structural Thermal Break

100mm
ℓ [3 15/16"]

Deformation of a balcony slab without Schöck Isokorb®

torsional spring

w2 α
w1

Deformation of a balcony slab with Schöck Isokorb®

Deflection
Balcony deformation is a result of loading, twisting of the
interior slab and deformation of the balcony. Generally, the
deformation is measured at the tip of the cantilever.

The Schöck Isokorb® is simulated by two springs, the top spring


simulating the tension bar, the bottom spring simulating the
HTE pressure bearing. When exposed to a bending moment,
the bottom spring is compressed, and the top spring is
expanded. This produces a twist angle α in the Schöck
Isokorb®, statically simulated by a torsion spring as illustrated.

With the Schöck Isokorb® being located between the floor slab The Schöck Isokorb® tension bar and pressure module act as springs
and the balcony slab, deformation w2 from the Schöck Isokorb®
must be taken into consideration in addition to the
deformation w1 of the balcony slab. Please see the product
chapters for specification of the deformation factor tan α.

42 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Load-bearing Behavior C-line
Deflection behavior

Structural Thermal Break


w horizontal axis

Camber of formwork when concreting

Camber
In order to optimise the deformation of the balcony, the formwork can be cambered during installation. Usually, camber will be
designed to counter deformation due to self weight, allowing tolerance of ± 5 mm [3/16"]. Drainage direction should be taken
into account. Camber should be reduced for outward drainage and increased for inward drainage.

The total Camber "w" for a balcony depends on


several factors:

— the amount of deformation from the angle of rotation


of the interior slab
— the amount of deformation of the balcony slab,
— the amount of deformation from the Schöck Isokorb® and
— the drainage direction of the balcony.

All these points must be taken into consideration when determining the camber.

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Load-bearing Behavior C-line
Behavior in the event of temperature changes – expansion joints
Structural Thermal Break

- 5 °C
Temperature deformation and possible crack formation in a balcony slab without Schöck Isokorb®

+ 20 °C
Contraction of a balcony slab due to cooling, horizontal compression load on Schöck Isokorb®

Expansion of a balcony slab due to heating up, horizontal tension load on Schöck Isokorb®

44 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Load-bearing Behavior C-line
Behavior in the event of temperature changes – expansion joints

Structural Thermal Break


Δl Δl

Deformation under thermal loads

A balcony slab expands when heated up and contracts when


cooled down. With a continuous balcony slab, cracks can occur
in the concrete slab due to constraint. One result can be the Δl
ingress of moisture.

The Schöck Isokorb® forms an expansion joint. The tension


bars and the shear force bars in the Schöck Isokorb® repeatedly
deflect slightly across their axis.

Fatigue tests were conducted for the following loads applied


to the Schöck Isokorb® type CM
100 load reversals, movement distance ±2.0 mm [5/64"],
2000 load reversals, movement distance ±1.7 mm [1/16"],
20000 load reversals, movement distance ±1.1 mm [3/64"].

For a symmetrical balcony slab, the tension bars and shear


force bars of the Schöck Isokorb® at the edges of the balcony
HTE module deflection Tension bar deflection
slab deflect more than the bars in the centre of the balcony
slab.

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Load-bearing Behavior C-line
Behavior in the event of temperature changes – expansion joints
Therefore, we recommend limiting the length of the balcony
slab to a certain size, depending on the Schöck Isokorb® type.
This must be verified by the Engineer of Record (EOR) and
adjusted if necessary.

For corner balconies, only half of the length should be used,


starting from the corner.

If a balcony slab is longer, expansion joints must be provided.


Structural Thermal Break

To form an expansion joint, the slab is cut and a Schöck dowel


type ESD is arranged between the two slabs in order to prevent
different slab levels.
Expansion joint formation

≤e
/2

Schöck Isokorb® type CM: recommended maximum expansion joint spacing

46 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Installation Guidelines C-line

Structural Thermal Break


U/S Schöck Isokorb® = T.O. wall cold joint

Contents Page

Schöck Isokorb® installation orientation 48

Installation with prefabricated floor elements or interior slab joists 49

Installations in cast in place concrete 50 - 51

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Installation Guidelines C-line
Schöck Isokorb® C-line installation orientation
The Schöck Isokorb® type CM does not have a symmetrical
design. Attention must therefore be paid to the installation
orientation - the tension bar must be on top.

Cross-sections must be shown in the plans indicating the


location and orientation of the Schöck Isokorb®.

M e Warning:
— Always install the Schöck Isokorb® in the correct position.
Structural Thermal Break

The top part of the Schöck Isokorb® is clearly marked as


such and must be visible when installation is complete.

Schöck Isokorb® type CM: Upper tension bar moment load resistance — The tension bar must be on top when it is installed!.
required.

Schöck Isokorb® type CM correct installation: Tension bar on top

Schöck Isokorb® type CM wrong installation: Tension bar at bottom

48 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Installation Guidelines C-line
Installation with prefabricated floor elements or interior slab joists
The Schöck Isokorb® can be used with prefabricated or precast
parts. It can be installed directly in the balcony slab in the
prefabrication shop and supplied to the building site together
with the concrete slab.
Please note: shear friction verification is paramount!

Force transfer from the pressure bearings into the surrounding


concrete is achieved via the tight fit between the pressure
bearings and the freshly poured in-situ concrete. Therefore, it

Structural Thermal Break


must be ensured on the construction site that a casting joint of
at least 50 mm [2"] is formed adjacent to the pressure bearing
for type CM. A different distance may be required for other
types in the Schöck Isokorb® product range. This is specified in
the product chapter.

Schöck Isokorb® type CM: tight fit of the HTE module

Schöck Isokorb® type CM: required casting joint installation.

≥ 50 mm

Schöck Isokorb® type CM: the casting joint

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Installation Guidelines C-line
Installations in cast in place concrete
For installations in cast in place concrete, please note as follows:

Arrange cast-in-place reinforcement, place Schöck Isokorb®, pour concrete, follow curing time requirements in accordance with
national standards, support for an additional 28 days.
It must be ensured that there is a tight fit between the pressure bearings and the freshly poured concrete! Therefore, concreting
joints must be arranged below the lower edge of the Schöck Isokorb®. Detailed installation instructions for the products are
shown in the installation section.
Structural Thermal Break

interior slab
Schöck Isokorb® = T.O. wall cold joint

Schöck Isokorb® type CM: Pay attention to concreting joint during installation (direct mounting).

Schöck Isokorb® = T.O. wall cold joint

Schöck Isokorb® type CM: Installation (direct mounting).

50 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Installation Guidelines C-line
Installations in cast in place concrete
Force transfer from the pressure bearings into the surrounding
concrete is achieved via the tight fit between the pressure
bearings and the freshly poured in-situ concrete. Therefore, it
must be ensured on the construction site that a casting joint of
at least 50 mm [2"] is formed adjacent to the pressure bearing
for type CM. A different distance may be required for other
types in the Schöck Isokorb® product range. This is specified in
the product chapter.

Structural Thermal Break


Schöck Isokorb® type CM: HTE module tight fit

≥ 150mm [6"]

Schöck Isokorb®

Schöck Isokorb® type CM: required casting joint installation

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52
Schöck Isokorb® Structural Thermal Break

Schöck Isokorb® Products

Schöck Isokorb® Structural Design

Schöck Isokorb® Installation

Products

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54
Schöck Isokorb® Products
Schöck Isokorb® type summary

Schöck Isokorb® S-line (steel beams) Page

Free cantilevered steel structures


Type S22

Product 57
Structural design 134

S22

Schöck Isokorb® C-line (concrete slabs) Page

Free cantilevered balconies


Type CM

Product 69
Structural design 140

CM

Type CMD

for "run-through slabs"

Product 83

Products
CMD

Supported balconies
Type CV

Product 97

CV

Type CVB

for punctual load peaks


Product 109

CVB

Cantilevered balconies with seismic loads


Type CEQ

(use of CEQ only in interaction with the basic types) Product 121

CEQ

Products for further applications 129

Schöck USA Inc. | +1-855-572-4625 | www.schock-us.com | Technical Manual Dec 2012 55


Schöck Isokorb®
Notes for use and structural design
— The Schöck Isokorb® products are load-bearing thermal insulating connection elements typically used to connect an exterior
structural member (e.g. balcony slab, canopy) to an interior structural member (e.g. floor slab). The Schöck Isokorb® is
specifically used in reinforced concrete structures to connect 180 mm [7"] to 250 mm [10"] thick exterior cantilever concrete
(balcony) slabs to equal thickness interior slabs while forming a thermal break, transferring load and maintaining full
structural integrity. This product contributes to the overall thermal insulation of the building envelope by reducing cold
bridging between internal and external elements.
— Construction with Schöck Isokorb® C-line provided in this technical manual has been evaluated in accordance with ACI 318-11
Building Code Requirements for Structural Concrete.
— The design capacities of the Schöck Isokorb® type S22 have been independently checked and approved as compliant with
ANSA/AISC 360-10 Specification for Structural Steel Buildings.
— With different concrete strengths (e.g. balcony 27.5 MPa [4,000 psi], interior slab 24 MPa [3,500 psi]) the weaker concrete is
critical with regard to Schöck Isokorb® designing.
— The concrete strength is based on standard test cylinder specified in ACI 318-11.
— In the following product pages, only Schöck Isokorb® reinforcement is shown. Slab reinforcement is not shown for clarity.

56 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® S-line type S22

S22

Schöck Isokorb® type S22

Products
The Schöck Isokorb® type S22 is used to transmit normal force and shear force. Moments can be transmitted
by combining several modules.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 57
Schöck Isokorb® S-line type S22
Notes for use and structural design
— The end plates of the connecting structure to be designed by the Engineer of Record (EOR) and are not supplied by Schöck
According to ANSI/AISC 360-10 the vertical force can be transmitted up to hole tolerances of 2 mm [5/64"]. A diameter of 24
mm [15/16"] for the bolt hole is recommended.
— Only loads that are essentially static may be transmitted from the connecting structure into the Schöck Isokorb® type S22.
— Undesigned eccentric loads from slab torsion, must be avoided.
— Verification of torsion moment resistance must be provided in the connecting structure. Aletrnatively it could be absorbed by
combining several types S22.
— The connecting structure must be designed in such a way that vertical and horizontal force is introduced into the end plate of
the Schöck Isokorb® type S22 by contact from the end plate of the connecting structure, without space between type S22 and
end plate.
— It is recommended to design the connecting steel structure in such a way that no fatigue loads from temperature deformation
S22 affects the Schöck Isokorb® type S22. If it is not possible to avoid this load, please pay attention to the notes on Expansion
Joints, page 65.

Notes for manufacturing the connecting steel structure

— It is recommended to use the metric product values to ensure accordingly designed and manufactured connecting steel
structures
Products

58 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® type S22
Element arrangements

End plate
End plate

Steel member Steel roof


structure
Cantilevered Steel structure
steel member
Outside Inside

Column support Insulating layer Column support S22


Outer area e.g. window front Inner area

Figure 1: Combination of 2 Schöck Isokorb® type S22 for unsupported Figure 2: Schöck Isokorb® type S22 for separation within the structural system
cantilevered steel structures

Outside

Roof

Products
End plate End plate
Insulation

Slab /
Roof

Inside

Figure 4: Schöck Isokorb® type S22 for roof structures

Position of Schöck Isokorb® type S22

The Schöck Isokorb® type S22 should be located in the insulating layer.

Notes:
— When using the Schöck Isokorb® type S22 for roof structures, the connection must be calculated for flexural stiffness. Please
contact Schöck design department.
— Special boundary conditions must be taken into consideration when used in columns as a result of slab rotating angles and
imperfections. Please contact the Schöck design department.
— The Schöck Isokorb® can only be used for relatively light vertical loads that do not influence the stability of the building.
— End plate not provided by Schöck

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 59
Schöck Isokorb® S-line type S22
Views/dimensions
Schöck Isokorb® type S22

The S22 module is used to resist compressive forces, tensile forces and shear forces.
It consists of an insulating element
180 (L) x 80 (W) x 80 (D) mm
[7 1/16'' (L) x 3 1/8" (W) x 3 1/8" (D)],
two stainless threaded bars with corresponding nuts and a rectangular hollow section which is welded into the module. The
rectangular hollow section transmits the shear forces. The element can transmit forces in the x, y and z-direction. Different load
combinations, including tensile forces, can be carried by the type S22, although the interaction condition
3Vr,v+2Vr,h+ Pr = max Pr ≤ Pc must be satisfied.

S22

Schöck Isokorb® type S22

Front elevation Side elevation Isometric view

180 mm 70 mm 80 mm 70 mm
[7 1/16"] [2 3/4"] [3 1/8"] [2 3/4"]
150 mm 20 mm 20 mm
[5 7/8"] [13/16"] [13/16"]

60 mm [2 3/8"] 80 mm [3 1/8"] Z
S22 module
M22 M22
Products

X Y
100 mm 260 mm
[3 15/16"] [10 1/4"]

Views - Schöck Isokorb® type S22

Notes:
— If required, the insulating element can be cut off up to the steel plates (150 × 60 mm [5 7/8"x2 3/4"] for the type S22)
— The possible attachment length for the end plates of the connecting structure is 70 mm [2 3/4"]
— The horizontal distance between the threaded rods M22 of 100 mm [3 7/8"] is fix

60 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® S-line type S22
Combination options
Combination options for Schöck Isokorb® type S22

A moment can be transferred from the exterior structure to the interior structure with 2 Schöck Isokorb® type S22 arranged on
top of each other.

The height that is required to transfer the moment is achieved using 2 Schöck Isokorb® modules and insulating adapters. The
adapters are available in heights of 20 mm or 30 mm [3/4" or 1 3/16"]. Several insulating adapters can be arranged on top of
each other. The quantity, arrangement and spacing of the modules depends on the type of load and the level thereof, and can be
adapted accordingly.

Front elevation Front elevation

S22

Products
Example arrangement of Schöck Isokorb® modules S22 for transmitting Example arrangement of Schöck Isokorb® modules S22 for transmitting
increased bending moment, see also design example page 134 increased bending moment, see also design example page 136

Front elevation Side elevation Isometric view

180 mm 70 mm 80 mm 70 mm
[7 1/16"] [2 3/4"] [3 1/8"] [2 3/4"]
150 mm 20 mm 20 mm
[5 7/8"] [13/16"] [13/16"]

S22 module 60 mm [2 3/8"] 80 mm [3 1/8"]

M22 M22
100 mm 260 mm
[3 15/16"] [10 1/4"]

20 mm [13/16"] Insulating adapter 20 mm [13/16"]

Z
30 mm [1 3/16"] Insulating adapter 30 mm [1 3/16"]

X Y
S22 module
M22 M22

Views - Schöck Isokorb® two modules S22 combination

The required number of insulating adapters is determined by the Schöck Design department and enclosed with the delivery.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 61
Schöck Isokorb® S-line type S22
Design and capacity table

Schöck Isokorb® type S22 modules Combination 2 x S22

bl
u
e
bl
eu
Design values per module (ULS)

bl
u
e
LRFD Units
S22 kN ±6.0 3)5) ±6.0 5)
Horizontal Shear Strength Vc,h
(kips) (±1.35) 3)5) (±1.35) 5)
kN 36.0 3)
36.0
Vertical Shear Resistance Vc,v
(kips) (8.1) 3)
(8.1)
kN 225.0 3)
225.0 3)
Tensile/Compressive Strength Pc
(kips) (50.6) 3) (50.6) 3)
kNm 0 4)
a × Pc1)
Moment Strength Mc,y
(kip-ft) (0) 4) a × Pc1)
Moment Strength Mc,z 2)5) 2)5)
Products

ASD Units
kN ±4.0 3)5) ±4.0 5)
Horizontal Shear Strength Vc,h
(kips) (±0.90) 3)5) (±0.90) 5)
kN 24.0 3) 24.0
Vertical Shear Resistance Vc,v
(kips) (5.4) 3)
(5.4)
kN 149.8 3)
149.8 3)
Tensile/Compressive Strength Pc
(kips) (33.67) 3) (33.67) 3)
kNm 0 4) a × Pc1)
Moment Strength Mc,y
(kip-ft) (0) 4)
a × Pc1)
Moment Strength Mc,z 2)5) 2)5)

LRFD = Load and Resistance Factor Design


ASD = Allowable Strength Design

62 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® S-line type S22
Design and capacity table

X Y

Schöck Isokorb® two modules S22


S22

1)
a = distance between the tension rods and compression rods of the Isokorb® element (inner lever arm), minimum possible
centre line separation between tension bars and compression bars = 60 mm [2 3/8"] (without insulating adapters after
processing of the polystyrene.
2)
We recommend that you discuss the static system and calculations with the Schöck design department.
3)
The interaction 3Vr,v + 2Vr,h+ Pr = max Pr ≤ Pc needs to be taken into account in the event of simultaneous tensile force and
shear force loads. This interaction equation can only be applied to connections that are only under tensile and shear loads (not
compression).
4)
When using at least two modules arranged one above the other, it is possible to transfer both positive and negative forces
(moments and shear forces) in accordance with the design variants on pages 61.
5)
Please make sure that you read the notes on expansion joints/fatigue resistance on pages 24 - 26 and 65 - 66.

Products
6)
In moment connections, the shear forces are assigned to the types in the pressure zone.
The modules in the tension zone due to a bending moment can not be considered for shear forces. The interaction condition is
not valid in this case.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 63
Schöck Isokorb® S-line type S22
Torsion spring strength/notes on calculations
Estimation of deformation variables due to Mc in the Schöck Isokorb® connection
Torsion spring strength/buckling angle resulting from bending moment from unfactored loads
Design variants Torsion spring strength c [kNmm/rad] Buckling angle Φ [rad]
Bolt
No. 1 - see page 134 600 x a2 kNmm/rad [3426 x a2 kip-in/rad]
M
No. 2 - see page 136 2400 x a2 kNmm/rad [13705 x a2 kip-in/rad] Φ=
C
a [mm] or a [in] = refer to the design variants on pages 134 and 136.
M = bending moment from unfactored loads.
Deformations resulting from normal forces and shear forces can be ignored.
Values in table above assume average secant modulus of stainless steel under working load of 179 kN/mm² [1022 kip/in]
S22

I I=∞ I
Static model for the estimation of flexural stiffness
Products

Notes on calculations

— Basis:
The design capacities of the Schöck Isokorb® type S22 have been independently checked and approved as compliant with
ANSI/AISC 360-10. The design values must be compared with factored loading in accordance with limit states design as
prescribed by the applicable codes.

— Certification:
The calculations confirmed that the predicted resistances of this component meet or exceed the design values published in the
technical manual. The metric dimensions have to be taken into account when designing and fabricating the end plates.

— End plate thickness:


The end plates of the connecting steel structure must be designed by the Engineer of Record (EOR). A possible verification
method is shown on pages 139.

— The metric dimensions are to be used by designing and fabricating the end plate.

— Dynamic loads:
The Schöck Isokorb® type S22 is only intended for use with the following loads:
i.e. gravity, snow,wind, live load, dead load,earthquake, temperature.

— The Schöck Isokorb® type S22 is unsuitable for absorbing torsion moments Torsion moments should be absorbed by the
connecting construction or alternatively by combining several types S22.

— Due to the higher stiffness of the pressurized Schöck Isokorb® type S22, the horizontal shear forces are primarily transferred by
means of the Schöck Isokorb® type S22 in the pressure zone. This results in an offset moment that must be taken into
consideration in the exterior structures.

64 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® S-line type S22
Expansion joints/fatigue resistance
Horizontally movable connections

Detail 1 Detail 4

Elongated hole Elongated hole

S22
Detail 1: Adjustable attachment of secondary support structure to main Detail 4: Expansion joint formation by means of slotted connection between
support structure with slotted connection to accommodate thermal secondary support structure and main support structure.
movement

Effective deformation length leff


The permitted effective deformation length is the maximum range in which two or more Schöck Isokorb® type S22 components
may be arranged if the structure connected to the Schöck Isokorb® type S22 cannot freely expand in length, thus leading to
horizontal shifts in the Schöck Isokorb® type S22. This length will determine the fatigue resistance design.

Expansion joint length lex

Products
This length covers the expansion joint spacing and can also be bigger than the effective deformation length

Lex ≥ leff

The permitted effective deformation length leff depends on


— the design of the on-site end plate (hole tolerances)
— the temperature collective
— the load reversals
— the stiffness of the exterior steel structure

The definition and verification of these boundary condition lies with the Engineer of Record (EOR). Please feel free to contact our
Canadian Design Department for further information.

Permitted effective deformation length leff

The Schöck Isokorb® is able to absorb temperature deformations of the exterior steel structure complying with an effective
deformation length leff of up to 10.5 m [34'-5"].
Based on a temperature difference of 70 °C [126 °F] and a rigid steel structure, a hole tolerance of 2 mm [5/64"] is required.
Concerning the load reversals and also for differing boundary conditions please feel free to contact our Schöck Design
Department for further information.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 65
Schöck Isokorb® S-line type S22
Expansion joints/fatigue resistance

Inside

T T T T Elongated
hole

S22
Outside

Elongated
T T T T hole

Expansion joint lenght = effective deformation lenght

Schöck Isokorb® type S expansion joint spacing e zero movement point is at the most central fixed point
Products

Inside

Elongated
hole

Outside

Elongated
T hole

Effective deformation lenght


Expansion joit lenght

Schöck Isokorb® type S22 expansion joint spacing is higher than the spacing of the permitted effective deformation length

66 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® S-line type S22
Check list
~ Have the member forces on the Isokorb® connection been determined at the design level?

~ Will the Isokorb® element be used under primarily static loads?

~ Are temperature deformations assigned directly to the Isokorb® connection? Expansion joint spacing?

~ Will the Isokorb® connection be exposed to an environement with a high chlorine content (e.g. inside indoor swimming
pools)?

~ Is there a fire safety requirement for the overall load-bearing structure/Isokorb®?

~ Calculation of the Isokorb® elements S22

- Are the selected modules adequately dimensioned - refer to the “Design and calculation table” on page 62?

- Is the interaction relationship 3Vr,v + 2Vr,h + Pr = max Pr ≤ Pc satisfied for S22 under tensile loads with simultaneous
shear loads?

~ Did the deformation calculations for the overall structure take into account the deformation due to M in the Isokorb®
connection?

~ Have the tightening torques for the bolted connections been marked in the design drawings? The nuts should be tight-
ened spanner-tight without planned preload; the following tightening torques apply:

Products
S22 (bolt ø 22 mm): Applied Torque M = 80 Nm [59 lb-ft]

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 67
68
Schöck Isokorb® C-line type CM

CM

Schöck Isokorb® type CM

Products
The Schöck Isokorb® type CM is suitable for cantilevered reinforced concrete slabs. (C for concrete slab)
It transmits negative moment (M) and positive shear force.

Schöck USA Inc. | +1-855-572-4625 | www.schock-us.com | Technical Manual Aug 2015 69


Schöck Isokorb® C-line type CM
Section/element arrangement

Balcony Interior slab Balcony Interior slab

CM Schöck Isokorb® type CM with window wall systems Schöck Isokorb® type CM with steel studs, facing shell and insulation layer
in between

Position of Schöck Isokorb® type CM

The Schöck Isokorb® type CM should be located in the insulating layer.

Orientation of the Schöck Isokorb® type CM

Attention: the Schöck Isokorb® type CM does not have a symmetrical design.
— The tension bar must be on top.
— Pay attention to installation orientation and show a cross-section view on the design drawings.
Products

— The Schöck Isokorb® type CM has the same design at the balcony side and the interior slab side.

Element arrangement

Interior slab

Support
Type CM Interior slab 1x type
CM-CC55
Balcony

type CM type CM-CC40

Balcony

Schöck Isokorb® type CM Cantilever balcony Schöck Isokorb® type CM Balcony with outer corners

Note:

— In the presence of horizontal loads, e.g. from earthquakes, Schöck Isokorb® module CEQ must be used.

70 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CM
Slab geometry/expansion joints
Recommended maximum cantilever length

The following maximum cantilever lengths "ℓ" are recommended in order to avoid excessive vibration in the balcony slab.

Concrete cover max ℓ with Isokorb® height H


for tension bars 180 mm 190 mm 200 mm 210 mm 220 mm 230 mm 240 mm 250 mm
[7"] [7 1/2"] [7 7/8"] [8 1/4"] [8 5/8"] [9"] [9 1/2"] [9 7/8"]
CC = 40 mm 1.95 m 2.1 m 2.25 m 2.39 m 2.54 m 2.68 m 2.83 m 2.98 m
[1 9/16"] [6'-5"] [6'-10"] [7'-4"] [7'-10"] [8'-4"] [8'-10"] [9'-3"] [9'-8"]
CC = 55 mm 1.88 m 2.03 m 2.17 m 2.32 m 2.46 m 2.61 m 2.76 m
[2 3/16"] [6'-2"] [6'-6"] [7'-2"] [7'-7"] [8'-0"] [8'-6"] [9'-0"] CM

Cantilever length for the structural calculations

The support of the balcony is assumed to be 100 mm [3 15/16"] from the Schöck Isokorb® insulating element at the interior slab
side.

Balcony Interior slab

Products
CC

H
h

100 mm
ℓ [3 15/16"]

Expansion gaps (recommended balcony length)

The expansion joint spacing shown below corresponds to a temperature difference of ∆T = 70 °C [126 °F].

≤ 5.65 m ≤ 11.30 m
[18'-6 7/16"] [37'-0 7/8"]

Schöck dowel Schöck dowel


type ESD type ESD
type CV
Expansion joint Expansion joint
l

type CM type CM type CM

Plan view: Maximum expansion joint spacing, Schöck Isokorb® type CM

Note:

— The maximum expansion joint spacing must be verified by the Engineer of Record (EOR).
— The expansion gap must be free to deform in the longitudinal direction. This can be achieved, for example, using a
Schöck Dorn ESD-K (made from stainless steel A4).

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 71
Schöck Isokorb® C-line type CM
Concrete cover/type designation
Concrete cover CC

The concrete cover of the Schöck Isokorb® type CM is set to 40 mm [1 9/16"] (CC40) or 55 mm [2 3/16"] (CC55). We recommend
choosing the CC55 concrete covering for balcony slabs with a sloping surface. This allows the surface of the balcony slab to be
sloped by 2%.

Balcony Interior slab

[1 9/16"]
40 mm
CM

h
80 mm 100 mm
ℓ [3 1/8"] [3 15/16"]

Concrete cover with level balcony slab

Balcony Interior slab

[2 3/16"]
[1 9/16"]
≥ 40 mm

55 mm
≤2%
Products

h
80 mm 100 mm
ℓ [3 1/8"] [3 15/16"]

Concrete cover with sloped balcony slab

Type designation in design drawings Schöck Isokorb® type CM10 CM20 CM30
Concrete cover Isokorb® height Suitable Slab
units Concrete Strength ≥ 27.5 MPa [4,000 psi]
CC = 40 mm [1 9/16"] H Thickness
180 mm 180 mm kNm/m -22.5 -28.4 -34.0
The following type designation specifies the Schöck Isokorb® [7"] [7"] [kip-ft/ft] [-5.1] [-6.4] [-7.7]

type that is required. 190 mm 190 mm kNm/m -25.0 -31.7 -37.8


[7 1/2"] [7 1/2"] [kip-ft/ft] [-5.7] [-7.1] [-8.6]
The type designation is indicated on the design drawings. 200 mm 200 mm kNm/m -27.6 -34.8 -41.7
[8"] [8"] [kip-ft/ft] [-6.2] [-7.8] [-9.4]
The type designation is printed on the sticker of the Schöck 210 mm 210 mm kNm/m -30.1 -38.0 -45.5
Ultimate [factored]
Isokorb® type as a recognition feature. moment resistance
[8 1/4"] [8 1/2"] [kip-ft/ft] [-6.8] [-8.5] [-10.3]

Type designation in design drawings Balcony Interior slab


740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]
With fire protection CM20-CC40-VV1-H200-R120
CC
Type/load capacity
Concrete cover CC = 40 mm H
Shear load capacity [1 9/16"] 20 mm [13/16"]
Schöck Isokorb® height
H = 200 mm
Fire protection [7 7/8"]

72 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CM
Product cross-section

Balcony Interior slab


740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

40 mm [1 9/16"]

H
20 mm [13/16"]

414 mm 417 mm
H = 180 - 250 mm
[1'-4 5/16"] [1'-4 7/16"] [7 1/16"] - [9 13/16"]

Product cross-section for Schöck Isokorb® type CM10 to CM40, concrete cover CC40 CM

Balcony Interior slab


740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

55 mm [2 3/16"]
H
20 mm [13/16"]
414 mm 417 mm
H = 200 - 250 mm
[1'-4 5/16"] [1'-4 7/16"]
[7 7/8"] - [9 13/16"]

Products
Product cross-section for Schöck Isokorb® type CM10 to CM40, concrete cover CC50

Schöck Isokorb® length and configuration

Schöck Isokorb® type CM10 CM20 CM30 CM40


Isokorb® length 1.0 m [3'-3"] 1.0 m [3'-3"] 1.0 m [3'-3"] 1.0 m [3'-3"]
Tension bars 6 ø 12 8 ø 12 10 ø 12 12 ø 12
Shear force bars VV1 4 ø 8+4 ø 8 4 ø 8+4 ø 8 4 ø 8+4 ø 8 4 ø 8+4 ø 8
Shear force bars VV2 6 ø 8+6 ø 8 6 ø 8+6 ø 8 6 ø 8+6 ø 8 6 ø 8+6 ø 8
Pressure bearings VV1 (pcs.) 8 10 12 14
Pressure bearings VV2 (pcs.) 12 12 12 14

Note:

— The product cross-sections of the 4 load capacities (CM10, CM20,CM30,CM40) of the Schöck Isokorb® type CM are identical for
the respective concrete cover. The load capacities of the Schöck Isokorb® type CM vary in the number of tension bars, shear
force bars and HTE pressure bearings.
— The Schöck Isokorb® type CM may be split at the non-reinforced locations. The spacing of the pressure elements from the free
edge of the reinforced concrete slab must be at least 50 mm [2"], and the axis spacing of the shear force bars must be at least
100 mm [4"] and no more than 150 mm [6"].
— The shear force bars have differing lengths as shown in brackets
— The Schöck Isokorb® consists of metric components.
— reinforcement bars ø 8 correspond to 5/16"
— reinforcement bars ø 12 correspond to 1/2"

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 73
Schöck Isokorb® C-line type CM
Overhead view of product

Balcony Interior slab


75 mm [2 15/16"] 100 mm [3 15/16"]
200 mm [7 7/8"]
150 mm [5 7/8"]
200 mm [7 7/8"]

150 mm [5 7/8"] 200 mm [7 7/8"]

1000 mm [3'-3 3/8"] 250 mm [9 13/16"] 400 mm [1'-3 3/4"] 200 mm [7 7/8"]

CM

150 mm [5 7/8"] 200 mm [7 7/8"]

200 mm [7 7/8"]
150 mm [5 7/8"]
200 mm [7 7/8"]
75 mm [2 15/16"] 100 mm [3 15/16"]

414 mm 414 mm
[1'-4 5/16"] [1'-4 5/16"]

740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]
Products

Overhead view of Schöck Isokorb® type CM10

Balcony Interior slab


75 mm [2 15/16"] 100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]

1000 mm [3'-3 3/8"] 250 mm [9 13/16"] 400 mm [1'-3 3/4"] 200 mm [7 7/8"]

100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
200 mm [7 7/8"]
75 mm [2 15/16"] 100 mm [3 15/16"]

414 mm 414 mm
[1'-4 5/16"] [1'-4 5/16"]

740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

Overhead view of Schöck Isokorb® type CM20

74 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CM
Overhead view of product

Balcony Interior slab


75 mm [2 15/16"] 100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
50 mm [1 15/16"]

1000 mm [3'-3 3/8"] 150 mm [5 7/8"] 400 mm [1'-3 3/4"] 200 mm [7 7/8"]

50 mm [1 15/16"] CM
100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
200 mm [7 7/8"]
75 mm [2 15/16"] 100 mm [3 15/16"]

414 mm 414 mm
[1'-4 5/16"] [1'-4 5/16"]

740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

Products
Overhead view of Schöck Isokorb® type CM30

Balcony Interior slab


75 mm [2 15/16"] 100 mm [3 15/16"]
50 mm [1 15/16"] 200 mm [7 7/8"]
100 mm [3 15/16"]
200 mm [7 7/8"]
50 mm [1 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
50 mm [1 15/16"]

1000 mm [3'-3 3/8"] 150 mm [5 7/8"] 400 mm [1'-3 3/4"] 200 mm [7 7/8"]

50 mm [1 15/16"]
100 mm [3 15/16"]
200 mm [7 7/8"]
50 mm [1 15/16"]
200 mm [7 7/8"]
100 mm [3 15/16"]
50 mm [1 15/16"] 200 mm [7 7/8"]
75 mm [2 15/16"] 100 mm [3 15/16"]

414 mm 414 mm
[1'-4 5/16"] [1'-4 5/16"]

740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

Overhead view of Schöck Isokorb® type CM40

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 75
Schöck Isokorb® C-line type CM
Design
Product selection table as per ACI 318-11
Concrete cover CC = 40 mm [1 9/16"]

Schöck Isokorb® type CM10 CM20 CM30 CM40


Concrete cover Isokorb® height Suitable Slab
units Concrete Strength ≥ 27.5 MPa [4,000 psi]
CC = 40 mm [1 9/16"] H Thickness
180 mm 180 mm kNm/m -22.5 -28.4 -34.0 -39.7
[7"] [7"] [kip-ft/ft] [-5.1] [-6.4] [-7.7] [-8.9]
190 mm 190 mm kNm/m -25.0 -31.7 -37.8 -44.1
[7 1/2"] [7 1/2"] [kip-ft/ft] [-5.7] [-7.1] [-8.6] [-9.9]
200 mm 200 mm kNm/m -27.6 -34.8 -41.7 -48.6
CM
[8"] [8"] [kip-ft/ft] [-6.2] [-7.8] [-9.4] [-10.9]
210 mm 210 mm kNm/m -30.1 -38.0 -45.5 -53.0
Ultimate [factored]
[8 1/4"] [8 1/2"] [kip-ft/ft] [-6.8] [-8.5] [-10.3] [-11.9]
moment resistance
220mm 220 mm kNm/m -32.6 -41.2 -49.3 -57.5
ΦMn
[8 5/8"] [8 3/4"] [kip-ft/ft] [-7.3] [-9.3] [-11.1] [-12.9]
230 mm 230 mm kNm/m -35.1 -44.4 -53.1 -61.9
[9"] [9"] [kip-ft/ft] [-7.9] [-10.0] [-12.0] [-13.9]
240 mm 240 mm kNm/m -37.7 -47.5 -57.0 -66.4
[9 1/2"] [9 1/2"] [kip-ft/ft] [-8.4] [-10.7] [-12.8] [-14.9]
250 mm 250 mm kNm/m -40.2 -50.6 -60.8 -70.9
Products

[9 7/8"] [10"] [kip-ft/ft] [-9.0] [-11.4] [-13.7] [-15.9]


Ultimate [factored] 180 -250 mm – kN/m ±52.5 ±52.5 ±52.5 ±52.5
shear Strength øVn VV1 [7" - 9 7/8"] – [kips/ft] [±3.6] [±3.6] [±3.6] [±3.6]
Ultimate [factored] 180 -250 mm – kN/m ±78,75 ±78,75 ±78,75 ±78,75
shear Strength øVn VV2 [7" - 9 7/8"] – [kips/ft] [±5,4] [±5,4] [±5,4] [±5,4]
For Sl: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi

The support is assumed to be 100 mm [4"] from the Schöck


Isokorb® insulating element at the interior slab side. + V

Support
CC

H
h

100 mm
ℓ [3 15/16"]

76 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CM
Design
Product selection table as per ACI 318-11
Concrete cover CC = 55 mm [2 3/16"]

Schöck Isokorb® type CM10 CM20 CM30 CM40


Concrete cover Isokorb® height Suitable Slab
units Concrete Strength ≥ 27.5 MPa [4,000 psi]
CC = 55 mm [2 3/16"] H Thickness
200 mm 200 mm kNm/m -24.6 -31.0 -37.2 -43.4
[8"] [8"] [kip-ft/ft] [-5.5] [-7.0] [-8.4] [-9.8]
210 mm 210 mm kNm/m -27.0 -34.0 -40.8 -47.6
[8 1/4"] [8 1/2"] [kip-ft/ft] [-6.0] [-7.7] [-9.2] [-10.7]
220mm 220 mm kNm/m -29.4 -37.0 -44.4 -51.8
Ultimate [factored] CM
[8 5/8"] [8 3/4"] [kip-ft/ft] [-6.6] [-8.4] [-10.0] [-11.7]
moment resistance
230 mm 230 mm kNm/m -31.8 -40.0 -48.0 -56.1
ΦMn
[9"] [9"] [kip-ft/ft] [-7.1] [-9.0] [-10.8] [-12.6]
240 mm 240 mm kNm/m -34.2 -43.0 -51.6 -60.3
[9 1/2"] [9 1/2"] [kip-ft/ft] [-7.7] [-9.7] [-11.6] [-13.6]
250 mm 250 mm kNm/m -36.6 -46.0 -55.2 -64.5
[9 7/8"] [10"] [kip-ft/ft] [-8.2] [-10.4] [-12.4] [-14.5]
Ultimate [factored] 180 -250 mm – kN/m ±52.5 ±52.5 ±52.5 ±52.5
shear Strength øVn VV1 [7" - 9 7/8"] – kips/ft [±3.6] [±3.6] [±3.6] [±3.6]
Ultimate [factored] 180 -250 mm – kN/m ±78,75 ±78,75 ±78,75 ±78,75

Products
shear Strength øVn VV2 [7" - 9 7/8"] – kips/ft [±5,4] [±5,4] [±5,4] [±5,4]
For Sl: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi

Notes
— With different balcony slab and floor slab concrete qualities, the weaker concrete should be used with the tables above.
— The Engineer of Record (EOR) must confirm strength of the slabs at both sides of the Schöck Isokorb®.
— The shear capacity of the slabs to be verified by the Engineer of Record (EOR).
— For seismic loads the Schöck Isokorb® CM has to be combined with the Schöck Isokorb® type CEQ.
— The capacities are considering a maximum permitted bar separation according ACI 381-11. This has to be taken into account by
the Engineer of Record (EOR).
— The example load distribution assumes stiff slab edges which imply only downward loadings at the connection at the balcony.
For that case Schöck Isokorb® type CM is the solution.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 77
Schöck Isokorb® C-line type CM
Cast-in-place reinforcement
The cast-in-place reinforcement, is defined by the Engineer of Record (EOR) of the building in accordance with structural
requirements. The tension bars of the Schöck Isokorb® type CM must be overlapped with the tensile reinforcement (Pos. 1).
Positions 2 (longitudinal edge reinforcement), Pos. 3 (U-Bars) and Pos. 4 (U-Bars for the free balcony edges) must also be
provided. Following is a suggestion for the reinforcement layout.

Cross-section
f'c ≥ 27.5 MPa (4,000 psi) f'c ≥ 27.5 MPa (4,000 psi)
Balcony Pos. 1 A Pos. 2 Pos. 2 Pos. 1 Interior Slab

CM Pos. 6 Pos. 3
Pos. 3 Pos. 6

Pos. 5 A Pos. 5
Upper balcony reinforcement (EOR) Pos. 1 Upper slab reinforcement (EOR)

Pos. 6 Pos. 6

Pos. 3 Pos. 2 Pos. 3


Products

≥ 410 mm [1'-4 1/8"] ≥ 410 mm [1'-4 1/8"]

Pos. 6 Pos. 6

Lower balcony reinforcement (EOR) Pos. 5

Lower slab reinforcement (EOR)

Cross section of recommended slab reinforcement (supplied by building contractor)

Section A-A (Free edge) Plan View


Tension bars, Isokorb® Pos. 1
Shear force bars, Isokorb® Interior Slab

A A type CM
Pos. 6
Balcony
Pos. 4 Pos. 3
Pressure bearings, Isokorb® Pos. 5

Upper reinforcement (EOR) Pos. 1

Pos. 4 Pos. 6

Lower reinforcement (EOR) Pos. 5

Section A-A Depiction of free balcony edge

78 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CM
Cast-in-place reinforcement, indirect support
Suggestion for cast-in-place connective reinforcement for 100% design strength with minimum concrete strength of 27.5 MPa
[4,000 psi].
The existing slab reinforcement can be taken into account for the required reinforcement of connections with Schöck Isokorb®.

Schöck Isokorb® type CM10 CM20 CM30 CM40

Units
Pos 1: Overlapping reinforcement
mm² / 1.0 m width 680 910 1130 1360
Required cross-section area as [in² / 1.0 ft width]
[in² / 1.0 ft width] [0.32] [0.43] [0.53] [0.64]
CM
#4 @ 150 mm #4 @ 125 mm #4 @ 100 mm #5 @ 125 mm
Alternative 1
[#4 @ 6"] [#4 @ 5"] [#4 @ 4"] [#5 @ 5"]
#5 @ 250 mm #5 @ 200 mm #5 @ 150 mm #6 @ 200 mm
Alternative 2
[#5 @ 10"] [#5 @ 8"] [#5 @ 6"] [#6 @ 8"]
Required lap splice length Pos.1
mm 562 562 562 562
Minimum [in]
[in] [22"] [22"] [22"] [22"]
mm 700 700 700 700
provided by Schöck Isokorb® [in]
[in] [27 1/2"] [27 1/2"] [27 1/2"] [27 1/2"]
Pos 2: Longitudinal edge reinforcement

Products
Alternative 1 4 x #3 4 x #3 4 x #3 4 x #3
Alternative 2 4 x #5 4 x #5 4 x #5 4 x #5
Pos 3: U-Bars for the slab edges
#3 @ 300 mm #3 @ 300 mm #3 @ 250 mm #3 @ 200 mm
Alternative 1
[#3 @ 12"] [#3 @ 12"] [#3 @ 10"] [#3 @ 8"]
#5 @ 350 mm #5 @ 350 mm #5 @ 300 mm #5 @ 300 mm
Alternative 2
[#5 @ 14"] [#5 @ 14"] [#5 @ 12"] [#5 @ 12"]
Pos 4: U-Bars for the free balcony edge
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]
Pos 5: Reinforcement bottom layer
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]
Pos 6: Longitudinal reinforcement
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]

Notes
— The shown usage of Schöck Isokorb® type CM in balconies assumes stiff slab edges to ensure only shear forces affecting the
connection and no field moment. The formation of stiff slab edges is not shown in the following recommendations.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 79
Schöck Isokorb® C-line type CM
Cast-in-place reinforcement, indirect support
Notes:

— Pos. 1 must run as close as possible to the thermal insulation at both sides of the Schöck Isokorb®, taking the required concrete
cover into consideration.
— Pos. 4 should be chosen such that the U-bars can be arranged between the legs of Pos. 3.
— All free edges must be bordered using structural U-bars as per Engineer of Record (EOR) specifications.
— The centerline distance of any pressure element from any free concrete edge, including expansion joints, must be at least
50 mm [2"].
— The centerline distance of any tension or shear bar from any free concrete edge, including expansion joints, must be at least
50 mm [2"].
— The lap splice length provided by Schöck Isokorb® = the length of the tension bar from the face of the Isokorb® to the free end
CM - Concrete Cover (CC).
Products

80 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CM
Deformation/camber
The deformation values in the table (tan α [%]) result from the deformation of the Schöck Isokorb® under service loads. They are
used to estimate the required camber. The mathematical camber of the balcony slab formwork results from the deflection as per
ACI 381-11 plus the deformation w2 from the Schöck Isokorb®. The camber of the balcony slab formwork to be specified by the
Engineer of Record (EOR) in the design drawings (e.g. calculated overall deformation from balcony slab w1 + interior slab angle of
rotation + Schöck Isokorb® w2) should be rounded such that the planned drainage direction is achieved (e.g. round up for
drainage towards building façade; round down for drainage towards end of cantilever slab). The given equation and tan α values
are for the service load case (1.0DL + 1.0LL). The designing engineer should also consider additional long term deflections as per
ACI 381-11 .

Deformation (w2) as a result of Schöck Isokorb®


1.0 DL
w2 [in] = tan α × ℓ × M × 1
M 100 1.0 LL CM
ø n
1.5 1.0 DL
Support
tan α = obtain value from table below
ℓ = Cantilever length [in]

CC

H
h
M = Nominal (unfactored) moment resistance [kip-ft/ft]
The load combination to be used here is defined by the 100 mm
ℓ [3 15/16"]
Engineer of Record (EOR).
øMn = Ultimate (factored) moment resistance [kip-ft/ft] of the
Schöck Isokorb® type CM (see page 77).

Deformation factors tan α

Products
Concrete cover CC = 40 mm

Deformation factors tan α Schöck Isokorb® type


CC = 40 mm [1 9/16"]
CM10 CM20 CM30 CM40
Isokorb® height H
180 mm [7"] 1.1 1.1 1.1 1.1
190 mm [7 1/2"] 1.0 1.0 1.0 1.0
200 mm [7 7/8"] 0.9 0.9 0.9 0.9
210 mm [8 1/4"] 0.8 0.8 0.8 0.8
220mm [8 5/8"] 0.8 0.8 0.8 0.8
230 mm [9"] 0.7 0.7 0.7 0.7
240 mm [9 1/2"] 0.7 0.7 0.7 0.7
250 mm [9 7/8"] 0.6 0.6 0.6 0.6

Deformation factors tan α


CC = 55 mm [2 3/16"]

Deformation factors tan α Schöck Isokorb® type


CC = 55 mm [2 3/16"]
CM10 CM20 CM30 CM40
Isokorb® height H
200 mm [7 7/8"] 1.1 1.1 1.1 1.1
210 mm [8 1/4"] 1.0 1.0 1.0 1.0
220mm [8 5/8"] 0.9 0.9 0.9 0.9
230 mm 0.8 0.8 0.8 0.8
240 mm [9 1/2"] 0.8 0.8 0.8 0.8
250 mm [9 7/8"] 0.7 0.7 0.7 0.7

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 81
Schöck Isokorb® C-line type CM
Checklist for Professional Engineer for signing and sealing
~ Has the recommended maximum cantilever length for the selected height of the Schöck Isokorb® been taken into
consideration?

~ Has the system cantilever length "ℓ" used for the design?

~ Have the factored member forces at the Schöck Isokorb® connection been determined at design level?

~ Has the critical concrete strength been taken into consideration in the choice of design table?

~ Has an appropriate concrete cover been selected and used with the calculation tables?

CM ~ Have both slabs adjacent to the Isokorb® been verified for bending and shear capacities by the Engineer of Record (EOR)?

~ Has the additional deformation as a result of the Schöck Isokorb® been taken into consideration in the deformation
calculations of the overall structure?

~ Has the required camber been specified in the design drawings? Was the drainage direction taken into consideration in the
camber specification?

~ Have the requirements with regard to fire protection been determined, and has the relevant suffix (-R90 or R120) been
added to the Isokorb® type designation in the design drawings?

~ Has the outer corners been designed using Schöck Isokorb® type CM-CC 40 and Schöck Isokorb® type CM-CC 55.
Products

~ Has the maximum permissible expansion gap spacing been taken into consideration for the specific slab configuration?

~ Have the horizontal loads such as those from earthquakes been taken into consideration? Additional CEQ modules may be
required.

~ Has the connecting reinforcement in the balcony and interior slabs been defined by the Engineer of Record (EOR)?

~ When using type CM and fully prefabricated parts, has the cast-in-place strip of concrete (width ≥ 50 mm [2"] from pressure
bearing elements) that is required to create the tight fit of the HTE pressure bearing been drawn into the design plans?

82 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CMD

CMD

Schöck Isokorb® type CMD

Products
The Schöck Isokorb® type CMD (concrete slab) is suitable for cantilevered balconies at continuous slabs with
different span lengths. It transfers positive and negative moments (M, D double) and shear force.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 83
Schöck Isokorb® C-line type CMD
Section/element arrangement

Balcony Interior slab Balcony Interior slab

CMD Schöck Isokorb® type CMD with steel studs, facing shell and insulation layer Schöck Isokorb® type CMD with window wall systems
in between

Position of Schöck Isokorb® type CMD

The Schöck Isokorb® type CMD should be located in the insulating layer.

Orientation of Schöck Isokorb® type CMD

— Attention: the Schöck Isokorb® type CMD does not have a symmetrical design.
— The upper bar is above the shear force bars, and the lower bar is in the same layer as the shear force bars.
Products

— Pay attention to installation orientation and show as a cross-section view on the design drawings.
— The Schöck Isokorb® type CMD has the same design at the balcony side and the interior slab side.

Element arrangement

Plan view

Interior slab

Balcony
Type CMD

— If the Schöck Isokorb® type CMD is used with precast concrete construction, the plans must include a cast-in-place strip of
concrete (width = bar length from insulating element) for reliable anchorage.

84 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CMD
Slab geometry/expansion joints
Recommended maximum cantilever length

The following maximum cantilever lengths "ℓ" are recommended in order to avoid excessive vibration behaviour in the balcony
slab.
Concrete cover max ℓ with Isokorb® height H
for tension bars 180 mm 190 mm 200 mm 210 mm 220 mm 230 mm 240 mm 250 mm
[7"] [7 1/2"] [7 7/8"] [8 1/4"] [8 5/8"] [9"] [9 1/2"] [9 7/8"]
CC = 40 mm 1.95 m 2.1 m 2.25 m 2.39 m 2.54 m 2.68 m 2.83 m 2.98 m
[1 9/16"] [6'-5"] [6'-10"] [7'-4"] [7'-10"] [8'-4"] [8'-10"] [9'-3"] [9'-8"]
CC = 55 mm 2.17 m 2.32 m 2.46 m 2.61 m 2.76 m
[2 3/16"] [7'-2"] [7'-7"] [8'-0"] [8'-6"] [9'-0"] CMD

Cantilever length for the structural calculations

The support of the balcony is assumed to be 100 mm [3 Balcony Interior slab


15/16"] from the Schöck Isokorb® insulating element at the

CC
interior slab side.

H
h
100 mm
ℓ [3 15/16"]

Expansion joints (recommended balcony length)

Products
The expansion joint spacing shown below corresponds to a temperature difference of ∆T = 70 °C [126 °F].

Maximum expansion joint spacing e [m]

≤ 11,30 m
≤ e7/8"]
[37'-0

Schöck dowel Schöck dowel


type ESD type ESD
Expansion joint Expansion joint
l

type CMD type CMD type CMD

Schöck Isokorb® type CMD maximum expansion joint spacing e

Note:

— The maximum expansion joint spacing must be verified by the Engineer of Record (EOR).
— The expansion joint must be free to deform in the longitudinal direction. Schöck Dorn ESD-K in stainless steel A4 would be
suitable.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 85
Schöck Isokorb® C-line type CMD
Concrete cover/type designation
Concrete cover

The concrete cover of the Schöck Isokorb® type CMD is set to 40 mm [1 9/16"] (CC40) or 55 mm [2 3/16"] (CC55) from below and
above. We recommend choosing the CC55 concrete covering for balcony slabs with a tilted surface. This allows the surface of the
balcony slab to be inclined by 2%.

Balcony Interior slab

[1 9/16"]
40 mm

h
CMD

80 mm 100 mm
ℓ [3 1/8"] [3 15/16"]

Concrete cover CC with level balcony slab

Balcony Interior slab

[2 3/16"]
[1 9/16"]
≥ 40 mm

55 mm
≤2%
Products

h
80 mm 100 mm
ℓ [3 1/8"] [3 15/16"]

Concrete cover CC with sloped balcony slab


Schöck Isokorb® type CMD10 CMD20 CMD30
Concrete cover Isokorb® height Suitable Slab
Type designation in design drawings CC = 40 mm [1 9/16"] mm [in] Thickness
Units Concrete Strength ≥ 27.5 Mpa (4,000 psi)

180 mm 180 mm kNm/m ±21.6 ±28.7 ±35.9


[7"] [7"] [kip-ft/ft] [±4.8] [±6.5] [±8.1]

The following type designation specifies the Schöck Isokorb® 190 mm 190 mm kNm/m ±24.1 ±32.0 ±40.0
[7 1/2"] [7 1/2"] [kip-ft/ft] [±5.4] [±7.2] [±9.0]
type that is required. 200 mm 200 mm kNm/m ±26.6 ±35.4 ±44.2
[8"] [8"] [kip-ft/ft] [±5.9] [±8.0] [±10.0]
The type designation is indicated on the design drawings. 210 mm 210 mm kNm/m ±29.0 ±38.7 ±48.4

The type designation is printed on the sticker of the Schöck Ultimate (factored)
Moment Resistance ΦMn
[8 1/4"] [8 1/2"] [kip-ft/ft] [±6.5] [±8.7] [±10.9]
220mm 220 mm kNm/m ±31.5 ±42.1 ±52.5
Isokorb® type as a recognition feature. [8 5/8"] [8 3/4"] [kip-ft/ft] [±7.1] [±9.5] [±11.8]

Balcony Interior slab


Type designation in design drawings 80 mm 740 mm
CC = 40 mm
[3 1/8"] [2'-5 1/8"]
[1 9/16"]
With fire protection CMD20-CC40-VV1-H200-R90
CC

Type/load capacity H
Concrete cover CC
Shear load capacity 740 mm H = 200 mm
Isokorb® height [7 7/8"]
[2'-5 1/8"]
Fire protection

86 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CMD
Product cross-section

Balcony Interior slab


740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

40 mm [1 9/16"]

40 mm [1 9/16"]
447 mm 447 mm
H = 180 - 250 mm
[1'-5 5/8"] [1'-5 5/8"] [7 1/16"] - [9 13/16"]

Product cross-section for Schöck Isokorb® type CMD10 to CMD40, concrete cover CC40 CMD

Balcony Interior slab


740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

55 mm [2 3/16"]

H
55 mm [2 3/16"]
447 mm 447 mm H = 210 - 250 mm
[1'-5 5/8"] [1'-5 5/8"] [8 1/4"] - [9 13/16"]

Products
Product cross-section for Schöck Isokorb® type CMD10 to CMD40, concrete cover CC55

Schöck Isokorb® length and configuration

Schöck Isokorb® type CMD10 CMD20 CMD30 CMD40


Isokorb® length [m] 1.0 [3'-3"] 1.0 [3'-3"] 1.0 [3'-3"] 1.0 [3'-3"]
Tension/compression bars 2 x 6 ø 12 2 x 8 ø 12 2 x 10 ø 12 2 x 12 ø 12
Shear force bars VV1 4ø8+4ø8 4ø8+4ø8 4ø8+4ø8 4ø8+4ø8
Shear force bars VV2 6ø8+6ø8 6ø8+6ø8 6ø8+6ø8 6ø8+6ø8

Note:

— The product cross-sections of the 4 load capacities (CMD10, CMD20, CMD30, CMD40) of the Schöck Isokorb® type CM are
identical for the respective concrete cover. The load capacities of the Schöck Isokorb® type CMD vary in the number of tension
bars amd shear force bars.
— The spacer bar, see the following page at the overhead view of the products, is used for structural position anchoring and may
only be removed at the construction site after inserting the Schöck Isokorb®.
— The Schöck Isokorb® type CMD may be split at the non-reinforced locations. The spacing of the pressure elements from the
free edge of the reinforced concrete slab must be at least 50 mm [2"], and the axis spacing of the shear force bars must be at
least 100 mm [4"] and no more than 150 mm [6"].
— The Schöck Isokorb® consists of metric components.
— reinforcement bars ø 8 correspond to 5/16"
— reinforcement bars ø 12 correspond to 1/2"

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 87
Schöck Isokorb® C-line type CMD
Overhead view of product

Balcony Interior slab


50 mm [1 15/16"] 77 mm [3 1/16"]

200 mm [7 7/8"]

340 mm [1'-1 3/8"]

200 mm [7 7/8"]

1000 mm [3'-3 3/8"] 100 mm [3 15/16"] 160 mm [6 5/16"]

CMD
200 mm [7 7/8"]

340 mm [1'-1 3/8"]

200 mm [7 7/8"]

50 mm [1 15/16"] 83 mm [3 1/4"]

447 mm 447 mm
[1'-5 5/8"] [1'-5 5/8"]

740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]
Products

Overhead view of Schöck Isokorb® type CMD10 product

Balcony Interior slab


50 mm [1 15/16"] 77 mm [3 1/16"]
100 mm [3 15/16"]

200 mm [7 7/8"] 340 mm [1'-1 3/8"]

100 mm [3 15/16"]

1000 mm [3'-3 3/8"] 100 mm [3 15/16"] 160 mm [6 5/16"]

100 mm [3 15/16"]

200 mm [7 7/8"] 340 mm [1'-1 3/8"]

100 mm [3 15/16"]
50 mm [1 15/16"] 83 mm [3 1/4"]

447 mm 447 mm
[1'-5 5/8"] [1'-5 5/8"]

740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

Overhead view of Schöck Isokorb® type CMD20 product

88 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CMD
Overhead view of product

Balcony Interior slab


50 mm [1 15/16"] 77 mm [3 1/16"]
100 mm [3 15/16"]

100 mm [3 15/16"]
340 mm [1'-1 3/8"]
100 mm [3 15/16"]

100 mm [3 15/16"]

1000 mm [3'-3 3/8"] 100 mm [3 15/16"] 160 mm [6 5/16"]

100 mm [3 15/16"] CMD

100 mm [3 15/16"]
340 mm [1'-1 3/8"]
100 mm [3 15/16"]

100 mm [3 15/16"]
50 mm [1 15/16"] 83 mm [3 1/4"]

447 mm 447 mm
[1'-5 5/8"] [1'-5 5/8"]

740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

Products
Overhead view of Schöck Isokorb® type CMD30 product

Balcony Interior slab


50 mm [1 15/16"] 77 mm [3 1/16"]
100 mm [3 15/16"]
50 mm [1 15/16"]
50 mm [1 15/16"]
340 mm [1'-1 3/8"]
100 mm [3 15/16"]

100 mm [3 15/16"]

1000 mm [3'-3 3/8"] 100 mm [3 15/16"] 160 mm [6 5/16"]

100 mm [3 15/16"]

100 mm [3 15/16"]
340 mm [1'-1 3/8"]
50 mm [1 15/16"]
50 mm [1 15/16"]
100 mm [3 15/16"]
50 mm [1 15/16"] 83 mm [3 1/4"]

447 mm 447 mm
[1'-5 5/8"] [1'-5 5/8"]

740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

Overhead view of Schöck Isokorb® type CMD40 product

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 89
Schöck Isokorb® C-line type CMD
Design
Product Selection Table as per ACI 318-11 for non-seismic load case

Schöck Isokorb® type CMD10 CMD20 CMD30 CMD40


Concrete cover Isokorb® height Suitable Slab
Units Concrete Strength ≥ 27.5 Mpa (4,000 psi)
CC = 40 mm [1 9/16"] mm [in] Thickness
180 mm 180 mm kNm/m ±21.6 ±28.7 ±35.9 ±43.1
[7"] [7"] [kip-ft/ft] [±4.8] [±6.5] [±8.1] [±9.7]
190 mm 190 mm kNm/m ±24.1 ±32.0 ±40.0 ±48.1
[7 1/2"] [7 1/2"] [kip-ft/ft] [±5.4] [±7.2] [±9.0] [±10.8]
200 mm 200 mm kNm/m ±26.6 ±35.4 ±44.2 ±53.1
[8"] [8"] [kip-ft/ft] [±5.9] [±8.0] [±10.0] [±11.9]
CMD
210 mm 210 mm kNm/m ±29.0 ±38.7 ±48.4 ±58.1
Ultimate (factored) [8 1/4"] [8 1/2"] [kip-ft/ft] [±6.5] [±8.7] [±10.9] [±13.0]
Moment Resistance ΦMn 220mm 220 mm kNm/m ±31.5 ±42.1 ±52.5 ±63.0
[8 5/8"] [8 3/4"] [kip-ft/ft] [±7.1] [±9.5] [±11.8] [±14.1]
230 mm 230 mm kNm/m ±34.0 ±45.4 ±56.7 ±68.0
[9"] [9"] [kip-ft/ft] [±7.6] [±10.2] [±12.7] [±15.3]
240 mm 240 mm kNm/m ±36.5 ±48.8 ±60.8 ±72.1
[9 1/2"] [9 1/2"] [kip-ft/ft] [±8.2] [±10.9] [±13.6] [±16.4]
250 mm 250 mm kNm/m ±39.0 ±52.1 ±65.0 ±78.0
[9 7/8"] [10"] [kip-ft/ft] [±8.8] [±11.7] [±14.6] [±17.5]
Products

Ultimate (factored) 180 -250 mm – kN/m ±52.5 ±52.5 ±52.5 ±52.5


Shear Strength øVn VV1 [7" - 9 7/8"] – kips/ft [±3.6] [±3.6] [±3.6] [±3.6]
Ultimate (factored) 180 -250 mm – kN/m ±78.75 ±78.75 ±78.75 ±78.75
Shear Strength øVn VV2 [7" - 9 7/8"] – kips/ft [±5.4] [±5.4] [±5.4] [±5.4]
For Sl: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi

The support is assumed to be 100 mm [4"] from the Schöck


Isokorb® insulating element at the interior slab side. ± V

Support
CC

H
h

100 mm
ℓ [3 15/16"]

90 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CMD
Design
Product Selection Table as per ACI 318-11 for non seismic load case

Schöck Isokorb® type CMD10 CMD20 CMD30 CMD40


Concrete cover Isokorb® Suitable Slab
Units Concrete Strength ≥ 27.5 Mpa (4,000 psi)
CC = 55 mm [2 3/16"] height H Thickness
210 mm 210 mm kNm/m ±22.0 ±29.2 ±36.6 ±43.7
[8 1/4"] [8 1/2"] [kip-ft/ft] [±4.9] [±6.6] [±8.2] [±9.8]
220mm 220 mm kNm/m ±24.5 ±32.5 ±40.8 ±48.7
[8 5/8"] [8 3/4"] [kip-ft/ft] [±5.5] [±7.3] [±9.1] [±10.9]
Ultimate (factored) 230 mm 230 mm kNm/m ±27.0 ±35.8 ±44.9 ±53.8
Moment Resistance ΦMn [9"] [9"] [kip-ft/ft] [±6.1] [±8.0] [±10.1] [±12.0]
CMD
240 mm 240 mm kNm/m ±29.4 ±39.2 ±49.1 ±58.8
[9 1/2"] [9 1/2"] [kip-ft/ft] [±6.6] [±8.8] [±11.0] [±13.2]
250 mm 250 mm kNm/m ±31.9 ±42.6 ±53.2 ±63.8
[9 7/8"] [10"] [kip-ft/ft] [±7.2] [±9.6] [±12.0] [±14.3]
Ultimate (factored) 180 -250 mm – kN/m ±52.5 ±52.5 ±52.5 ±52.5
Shear Strength ΦVn VV1 [7" - 9 7/8"] – kips/ft [±3.6] [±3.6] [±3.6] [±3.6]
Ultimate (factored) 180 -250 mm – kN/m ±78.75 ±78.75 ±78.75 ±78.75
Shear Strength ΦVn VV2 [7" - 9 7/8"] – kips/ft [±5.4] [±5.4] [±5.4] [±5.4]
For Sl: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi

Products
Notes
— With different balcony slab, the weaker and floor slab concrete should be used with the tables above.
— The Engineer of Record (EOR) must confirm strength of the slabs attached at both sides of the Schöck Isokorb®.
— The shear capacity of the slabs must be verified by the Engineer of Record (EOR).
— For seismic load case please contact Schöck Design Department.
— The capacities are considering a maximum permitted bar separation according to ACI 318-11. This has to be taken into account
by the Engineer of Record (EOR).

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 91
Schöck Isokorb® C-line type CMD
Cast-in-place reinforcement
The cast-in-place reinforcement is defined by the Engineer of Record (EOR) in accordance with structural requirements. The
tension bars of the Schöck Isokorb® type CMD must be overlapped with the tensile reinforcement (Pos. 1). Positions 2
(Longitudinal edge Reinforcement), Pos. 3 (U-Bars) and Pos. 4 (U-bars for the free balcony edge) must also be provided. The
following is a suggestion for the reinforcement.

Cross-section
f'c ≥ 27.5 MPa (4,000 psi) f'c ≥ 27.5 MPa (4,000 psi)
Balcony Pos. 1 A Pos. 2 Pos. 2 Pos. 1 Interior Slab

Pos. 6 Pos. 3 Pos. 3 Pos. 6

Pos. 5 A Pos. 3 Pos. 5


Upper balcony reinforcement (EOR) Pos. 1 Upper slab reinforcement (EOR)

Pos. 6 Pos. 6

Pos. 3 Pos. 2 Pos. 3


Products

≥ 410 mm [1'-4 1/8"] ≥ 410 mm [1'-4 1/8"]


Pos. 6 Pos. 6

Lower balcony reinforcement (EOR) Pos. 5

Lower slab reinforcement (EOR)

Cross section of recommended cast-in-place reinforcement (supplied by building contractor)

Section A-A (Free edge) Plan View


Tension bars, Isokorb® Pos. 1
Shear force bars, Isokorb® Interior Slab

Pos. 6 A A type CMD

Balcony
Pos. 4 Pos. 3
Pos. 5
Upper reinforcement (EOR) Pos. 1

Pos. 4 Pos. 6

Lower reinforcement (EOR) Pos. 5

Section A-A Depiction of free balcony edge

92 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CMD
Cast-in-place reinforcement, indirect support
Suggestion for cast-in-place connective reinforcement

For 100% section strength with minimum concrete strength of 27.5 MPa [4,000 psi]. The existing slab reinforcement can be taken
into account for the required reinforcement of connections with Schöck Isokorb®.

Schöck Isokorb® type CMD10 CMD20 CMD30 CMD40

Units
Pos 1: Overlapping reinforcement
mm² / 1.0 m width 680 910 1130 1360
Required cross-section area as
[in² / 1.0 ft width] [0.32] [0.43] [0.53] [0.64]
#4 @ 150 mm #4 @ 125 mm #4 @ 100 mm #5 @ 125 mm
Alternative 1
[#4 @ 6"] [#4 @ 5"] [#4 @ 4"] [#5 @ 5"]
#5 @ 250 mm #5 @ 200 mm #5 @ 150 mm #6 @ 200 mm
Alternative 2
[#5 @ 10"] [#5 @ 8"] [#5 @ 6"] [#6 @ 8"]
Required lap splice length Pos.1
mm 562 562 562 562
Minimum [in]
(in) [22"] [22"] [22"] [22"]
mm 700 700 700 700
provided by Schöck Isokorb® [in]
(in) [27 1/2"] [27 1/2"] [27 1/2"] [27 1/2"]
Pos 2: Longitudinal edge reinforcement
Alternative 1 4 x #3 4 x #3 4 x #3 4 x #3

Products
Alternative 2 4 x #5 4 x #5 4 x #5 4 x #5
Pos 3: U-Bars for the slab edges
#3 @ 250 mm #3 @ 250 mm #3 @ 250 mm #3 @ 250 mm
Alternative 1
[#3 @ 10"] [#3 @ 10"] [#3 @ 10"] [#3 @ 10"]
#5 @ 350 mm #5 @ 350 mm #5 @ 350 mm #5 @ 350 mm
Alternative 2
[#5 @ 14"] [#5 @ 14"] [#5 @ 14"] [#5 @ 14"]
Pos 4: U-Bars for the free balcony edge
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]
Pos 5: Reinforcement bottom layer
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]
Pos 6: Longitudinal reinforcement
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 93
Schöck Isokorb® C-line type CMD
Cast-in-place reinforcement, indirect support
Notes:

— Pos. 1 must run as close as possible to the thermal insulation at both sides of the Schöck Isokorb®, taking the required concrete
cover into consideration.
— Pos. 4 should be chosen such that the U-bars can be arranged between the legs of Pos. 3.
— All free edges must be bordered using structural U-bars as per Engineer of Record (EOR) specifications.
— The spacing of the tension/pressure bars from the free edge or the expansion gap must be at least 50 mm [2"].
— The centerline distance of any pressure element from any free concrete edge, including expansion joints, must be at least
50 mm [2"].
— The centerline distance of any tension or shear bar from any free concrete edge, including expansion joints, must be at least
50 mm [2"].
CMD — The lap splice length provided by Schöck Isokorb® = the length of the tension bar from the face of the Isokorb® to the free end
- Concrete Cover (CC).
Products

94 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CMD
Deformation/camber
The deformation values in the table (tan α [%]) result from the deformation of the Schöck Isokorb® under service loads. They are
used to estimate the required camber. The mathematical camber of the balcony slab formwork results from the deflection as per
ACI 318-11 plus the deformation w2 from the Schöck Isokorb®. The camber of the balcony slab formwork to be specified by the
Engineer of Record (EOR) in the design drawings (e.g., calculated overall deformation from balcony slab w1 + interior slab angle
of rotation + Schöck Isokorb® w2) should be rounded such that the planned drainage direction is achieved (e.g. round up for
drainage towards building façade, round down for drainage towards end of cantilever slab). The given equation and tan α values
are for the service load case (1.0DL + 1.0LL). The designing engineer should also consider additional long term deflections as per
ACI 318-11.

Deformation (w2) as a result of Schöck Isokorb®


1.0 DL
M 1
w2 [in] = tan α × ℓ × × 1.0 LL CMD
ΦMn 100
1.5 1.0 DL
Support

tan α = Insert value from table below


CC

H
h
= Cantilever length [in]
M = Nominal (unfactored) moment resistance [kip-ft/ft] 100 mm
ℓ [3 15/16"]
The load combination to be used here is defined by the
Engineer of Record (EOR).
ΦMn = Ultimate (factored) moment resistance [kip-ft/ft] of the
Schöck Isokorb® type CMD (see page 91).

Products
Deformation factors tan α Schöck Isokorb® type
CC = 40 mm [1 9/16"]
CMD10 CMD20 CMD30 CMD40
Isokorb® height H
180 mm [7"] 1.1 1.1 1.1 1.1
190 mm [7 1/2"] 1.0 1.0 1.0 1.0
200 mm [7 7/8"] 0.9 0.9 0.9 0.9
210 mm [8 1/4"] 0.8 0.8 0.8 0.8
220mm [8 5/8"] 0.8 0.8 0.8 0.8
230 mm [9"] 0.7 0.7 0.7 0.7
240 mm [9 1/2"] 0.7 0.7 0.7 0.7
250 mm [9 7/8"] 0.6 0.6 0.6 0.6

Deformation factors tan α Schöck Isokorb® type


CC = 55 mm [2 3/16"]
CMD10 CMD20 CMD30 CMD40
Isokorb® height H
210 mm [8 1/4"] 1.1 1.1 1.1 1.1
220mm [8 5/8"] 1.0 1.0 1.0 1.0
230 mm 0.9 0.9 0.9 0.9
240 mm [9 1/2"] 0.8 0.8 0.8 0.8
250 mm [9 7/8"] 0.8 0.8 0.8 0.8

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 95
Schöck Isokorb® C-line Type CMD
Checklist
~ Has the recommended maximum cantilever length for the selcted height of the Schöck Isokorb® been taken into
consideration?

~ Has the system cantilever length (i.e., "ℓ"] been used for the design?

~ Have the factored member forces at the Schöck Isokorb® connection been determined at design level?

~ Has the critical concrete strength been taken into consideration in the choice of design table?

~ Has an appropriate concrete cover been selected and used with the calculation tables?

CMD ~ Have both slabs adjacent to the Isokorb® been verified for bending and shear capacities by the Engineer of Record (EOR)?

~ Has the additional deformation as a result of the Schöck Isokorb® been taken into consideration in the deformation
calculations of the overall structure?

~ Has the required camber been specified in the design drawings? Was the drainage direction taken into consideration in
the camber specification?

~ Have the requirements with regard to fire protection been determined, and has the relevant suffix (-R90 or R120) been
added to the Isokorb® type designation in the design drawings?

~ Has the maximum permissible expansion gap spacing been taken into consideration for the specific slab configuration?
Products

~ Has the connecting reinforcement in the balcony and interior slabs been defined by the Engineer of Record (EOR)?

~ Has the cast-in-place strip of concrete that is needed for reliable anchorage (width = bar length starting at insulating
element) been included in the design drawings for the type CMD in the case of precast building construction?

96 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CV

CV

Schöck Isokorb® type CV

Products
The Schöck Isokorb® type CV is suitable for supported reinforced concrete slabs. (C for concrete slab)
It transmits positive shear force (vertical shear).

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 97
Schöck Isokorb® C-line type CV
Section/element arrangement

Balcony Interior slab Balcony Interior slab

CV Schöck Isokorb® type CV, supported balcony with window wall systems Schöck Isokorb® type CV, supported balcony, steel studs, facing shell and
insulation layer in between
Position of Schöck Isokorb® type CV

The Schöck Isokorb® type CV should be located in the insulating layer.

Orientation of the Schöck Isokorb® type CV

Attention: the Schöck Isokorb® type CV does not have a symmetrical design.
— The lower distance between the shear force bars and the insulating element at the bottom edge is always 40 mm [1 9/16"].
The upper distance can vary.
— Pay attention to installation orientation and show a cross-section view on the design drawings.
Products

— The Schöck Isokorb® type CV has the same design at the balcony side and the interior slab side.

Element arrangement

Interior slab CEQ Interior slab

Balcony Balcony
Type CV Type CV

Support Support Support Support

Schöck Isokorb® type CV, balcony supported without planned horizontal load Schöck Isokorb® type CV, balcony supported with planned horizontal load or
or earthquake load. earthquake load.

Note:

— For designed horizontal loads and earthquake loads, the Schöck Isokorb® CEQ module must be used. With horizontal tensile
forces at right angles to the outside wall greater than the existing shear force, the Schöck Isokorb® CEQ module must also be
used.

98 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CV
Slab geometry/span length/expansion joints
Recommended maximum span length
The maximum span length results from the factored shear force Vf.

Span length for the structural calculations

The support of the balcony is assumed to be 100 mm [4"] from the Schöck Isokorb® insulating element at the interior slab side.

Balcony Interior slab


CV
H
h

100 mm
CC

ℓ [3 15/16"]

Expansion joints (recommended balcony length)

The expansion joint spacing shown below corresponds to a temperature difference of ∆T = 70 °C [126 °F].

Products
≤ 5.65 m ≤ 11.30 m ≤ 5.65 m
[18'-6 7/16"] [37'-0 7/8"] [18'-6 7/16"]

Schöck dowel Schöck dowel


type ESD type ESD
type CV Support
Expansion joint Expansion joint
type CV type CV type CV

[18'-6 7/16"]
≤ 5.65 m

type CV

Schöck Isokorb® type CV, expansion joint arrangement

Note:

— The maximum expansion joint spacing must be verified by the Engineer of Record (EOR).
— The spacing of the pressure elements from the free edge of the expansion joint must be at least 50 mm [2"], and the spacing
of the shear force bars must be at least 100 mm [4"] and no more than 150 mm [6"].
— The expansion joint must be free to deform in the longitudinal direction, for which we recommend the A4 stainless steel
Schöck Dorn ESD-K, for example.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 99
Schöck Isokorb® C-line type CV
Concrete cover/type designation
Concrete cover CC

The concrete cover of the Schöck Isokorb® type CV is set to 40 mm [1 9/16"] (CC40) from below. The concrete cover is always
greater than 40 mm [1 9/16"] if the minimum slab thickness is complied with.

Balcony Interior slab

≥ 40 mm [1 9/16"]

hmin
CV

H
40 mm [1 9/16"]
80 mm 100 mm
ℓ [3 1/8"] [3 15/16"]

Concrete cover without sloping balcony slab

Minimum slab thickness


The following minimum slab thicknesses hmin must be complied with depending on the load capacity.
Support
Schöck Isokorb® type CV10 CV20 CV30
Products

Minimum slab height hmin 180 mm [7"] 180 mm [7"] 180 mm [7"]
hmin

100 mm
CC

ℓ [3 15/16"]

Type designation in design drawings Schöck Isokorb® type CV10 CV20


Concrete
Ultimate [factored) Shear covering Suitable Slab
Units Concrete strength ≥ 27.5 MPa [4,000 psi)
Strength øVn CC40 mm Thickness
The following type designation specifies the Schöck Isokorb® [1 9/16"]

type that is required. 180 mm 180 mm kN/m 45.3 59.8


[7"] [7"] [kips/ft) [3.1) [4.1)
The type designation is indicated on design drawings. 190 mm 190 mm kN/m 45.3 59.8
[7 1/2"] [7 1/2"] [kips/ft) [3.1) [4.1)
The type designation is printed on the sticker of the Schöck 200 mm 200 mm kN/m 45.3 59.8

Isokorb® type as a recognition feature. [7 7/8"] [8"] [kips/ft) [3.1) [4.1)

Type designation in design drawings Balcony Interior slab


80 mm 447 mm
CC = ≥ 40 mm
[3 1/8"] [1'-5 5/8"]
≥ [1 9/16"]
with fire protection CV20-CC40-H200-R120
CC

Type/load capacity —

H
Concrete cover CC

Isokorb® height 447 mm H = 200 mm
Fire protection —
[1'-5 5/8"] [7 7/8"]

100 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CV
Product cross-section

Balcony Interior slab


347 mm 80 mm 347 mm
[1'-1 11/16"] [3 1/8"] [1'-1 11/16"]

≥ 45 mm [1 3/4"]
H

40 mm [1 9/16"]
340 mm 340 mm
H = 180 - 250 mm
[1'-1 3/8"] [1'-1 3/8"] [7 1/16"] - [9 13/16"]

Product cross-section of Schöck Isokorb® type CV10 and CV20 CV

Balcony Interior slab


447 mm 80 mm 447 mm
[1'-5 5/8"] [3 1/8"] [1'-5 5/8"]

≥ 40 mm [1 9/16"]
H

40 mm [1 9/16"]

H = 180 - 250 mm
[7 1/16"] - [9 13/16"]

Products
Product cross-section of Schöck Isokorb® type CV30

Schöck Isokorb® length and configuration

Schöck Isokorb® type CV10 CV20 CV30


Isokorb® length [m] 1.0 [3'-3"] 1.0 [3'-3"] 1.0 [3'-3"]
Isokorb® height [mm] 180 - 250 [7" - 9 7/8"] 180 - 250 [7"-9 7/8"] 180 -250 [7"-9 7/8"]
Shear force bars 6ø6+6ø6 8ø6+8ø6 6ø8+6ø8
Pressure bearings (pcs.) 4 4 4

Note:

— The product cross-sections of load capacities CV10 and CV20 of the Schöck Isokorb® type CV are identical.
— The Schöck Isokorb® type CV may be split at the non-reinforced locations. The spacing of the pressure elements from the free
edge of the reinforced concrete slab must be at least 50 mm [2"], and the spacing of the shear force bars must be at least 100
mm [4"] and no more than 150 mm [6"].
— The Schöck Isokorb® consists of metric components.
— reinforcement bars ø 8 correspond to 5/16"
— reinforcement bars ø 12 correspond to 1/2"

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 101
Schöck Isokorb® C-line type CV
Overhead view of product

Balcony Interior slab


50 mm [1 15/16"]
100 mm [3 15/16"]

200 mm [7 7/8"]

300 mm [11 13/16"]

200 mm [7 7/8"]

1000 mm [3'-3 3/8"] 100 mm [3 15/16"] 200 mm [7 7/8"]

CV
200 mm [7 7/8"]

300 mm [11 13/16"]

200 mm [7 7/8"]

100 mm [3 15/16"]
50 mm [1 15/16"]
340 mm 347 mm
[1'-1 3/8"] [1'-1 11/16"]

347 mm 80 mm 340 mm
[1'-1 11/16"] [3 1/8"] [1'-1 3/8"]
Products

Overhead view of Schöck Isokorb® type CV10

Balcony Interior slab


50 mm [1 15/16"]
100 mm [3 15/16"]
100 mm [3 15/16"]

200 mm [7 7/8"] 300 mm [11 13/16"]

100 mm [3 15/16"]

1000 mm [3'-3 3/8"] 100 mm [3 15/16"] 200 mm [7 7/8"]

100 mm [3 15/16"]

200 mm [7 7/8"] 300 mm [11 13/16"]

100 mm [3 15/16"]
100 mm [3 15/16"]
50 mm [1 15/16"]
340 mm 347 mm
[1'-1 3/8"] [1'-1 11/16"]

347 mm 80 mm 340 mm
[1'-1 11/16"] [3 1/8"] [1'-1 3/8"]

Overhead view of Schöck Isokorb® type CV20

102 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CV
Overhead view of product

Balcony Interior slab


50 mm [1 15/16"]
100 mm [3 15/16"]
100 mm [3 15/16"]

200 mm [7 7/8"] 300 mm [11 13/16"]

100 mm [3 15/16"]

1000 mm [3'-3 3/8"] 100 mm [3 15/16"] 200 mm [7 7/8"]

100 mm [3 15/16"] CV

200 mm [7 7/8"] 300 mm [11 13/16"]

100 mm [3 15/16"]
100 mm [3 15/16"]
50 mm [1 15/16"]

447 mm 80 mm 447 mm
[1'-5 5/8"] [3 1/8"] [1'-5 5/8"]

Products
Overhead view of Schöck Isokorb® type CV30

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 103
Schöck Isokorb® C-line type CV
Design
The support is assumed to be 100 mm [3 15/16"] from the
Schöck Isokorb® insulating element at the interior slab side.

Support
hmin

100 mm
CC

ℓ [3 15/16"]

CV
Product selection table as per ACI 318-11w
Schöck Isokorb® type CV10 CV20 CV30
Concrete
Ultimate [factored) Shear covering Suitable Slab
Units Concrete strength ≥ 27.5 MPa [4,000 psi)
Strength øVn CC40 mm Thickness
[1 9/16"]
180 mm 180 mm kN/m 45.3 59.8 78.8
[7"] [7"] [kips/ft) [3.1) [4.1) [5.4)
190 mm 190 mm kN/m 45.3 59.8 78.8
Products

[7 1/2"] [7 1/2"] [kips/ft) [3.1) [4.1) [5.4)


200 mm 200 mm kN/m 45.3 59.8 78.8
[7 7/8"] [8"] [kips/ft) [3.1) [4.1) [5.4)
210 mm 210 mm kN/m 45.3 59.8 78.8
[8 1/4"] [8 1/2"] [kips/ft) [3.1) [4.1) [5.4)
Isokorb® height H [mm]
220 mm 220 mm kN/m 45.3 59.8 78.8
[8 5/8"] [8 3/4"] [kips/ft) [3.1) [4.1) [5.4)
230 mm 230 mm kN/m 45.3 59.8 78.8
[9"] [9"] [kips/ft) [3.1) [4.1) [5.4)
240 mm 240 mm kN/m 45.3 59.8 78.8
[9 1/2"] [9 1/2"] [kips/ft) [3.1) [4.1) [5.4)
250 mm 250 mm kN/m 45.3 59.8 78.8
[9 7/8"] [10"] [kips/ft) [3.1) [4.1) [5.4)
Slab thickness hmin 180 mm (7"] 180 mm (7"] 180 mm (7"]

Notes
— With different balcony slab and floor slab concrete qualities, the weaker concrete should be used with the tables above.
— The shear capacity of the slabs must be verified by the Engineer of Record (EOR).
— Because of the eccentric connection, a moment occurs at the slab edges at both sides of the Schöck Isokorb® type CV. The
transmission of this moment in the two connecting slabs must be verified in each individual case.
— Verification for the slabs attached at both sides of the Schöck Isokorb® must be submitted by the Engineer of Record (EOR).
When the reinforcement of the floor slab and the balcony slab which connect to the Schöck Isokorb® type CV is being
determined, it must be assumed that there is a hinge, since the Schöck Isokorb® type CV can only transmit shear force.
— For seismic loads the Schöck Isokorb® CV has to be combined with the Schöck Isokorb® type CEQ.
— The capacities are considering the maximum permitted bar separation according to ACI 318-11, based on the same height of
the slab and Isokorb® and a concrete cover of the interior slab of 20 mm [3/4"]. For differing boundary conditions the
capacities have to be checked.

104 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CV
Moments from eccentric connection
Deformation

An estimate of the additional deformation from the Schöck Isokorb® type CV was made on the basis of component testing. In the
tests, the bearing points or bearing edges were subjected to vertical deformation of approx. 0.8 to 1.0 mm [1/32" to 5/128"].

Moments from eccentric connection

In order to determine the connecting reinforcement at both sides of the Schöck Isokorb® type CV, moments from an eccentric
connection must also be taken into consideration. Each of these moments must be overlaid with the moments from the planned
load, providing that they act in the same direction.

Balcony Interior slab CV


Vf
Vf
1/2 aV

Vf Vf Mecc, f
1/2 aV

Mecc, f Vf
Vf

Mecc, f = Vf × 1/2 aV

Schöck Isokorb® length and configuration

Products
Schöck Isokorb® type CV10 CV20 CV30
Units
kNm/m 1.82 2.40 3.38
∆ Mecc,f
[kip-ft/ft] [0.41] [0.54] [0.76]

Note:

— These recommendations must be checked by the Engineer of Record (EOR) and modified if necessary.

1)
with max ev = 140 mm [5 1/2"]

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 105
Schöck Isokorb® C-line type CV
Cast-in-place reinforcement
The cast-in-place reinforcement is defined by the Engineer of Record (EOR) of the building in accordance with structural
requirements. The shear force bars of the Schöck Isokorb® type CV must be overlapped with the tensile reinforcement (Pos. 1).
Positions 2 (longitudinal edge reinforcement),Pos. 3 (U-Bars) and Pos. 4 (U-Bars for the free balcony edge) must also be provided.
The following is a suggestion for the reinforcement layout.

Cross-section
f'c ≥ 27.5 MPa (4,000 psi) f'c ≥ 27.5 MPa (4,000 psi)
Balcony Pos. 1 A Pos. 2 Pos. 2 Pos. 1 Interior Slab

CV Pos. 3
Pos. 6 Pos. 3 Pos. 6

Pos. 5 A Pos. 5

Upper balcony reinforcement (EOR) Pos. 1 Upper slab reinforcement (EOR)

Pos. 6 Pos. 6

Pos. 3 Pos. 2 Pos. 3


Products

≥ 410 mm [1'-4 1/8"] ≥ 410 mm [1'-4 1/8"]

Pos. 6 Pos. 6

Lower balcony reinforcement (EOR) Pos. 5

Lower slab reinforcement (EOR)

Cross section of recommended cast-in-place reinforcement (supplied by building contractor)

Section A-A (Free edge) Plan View


Shear force bars, Isokorb® Pos. 1
Pressure bearings, Isokorb® Interior Slab

A A type CV
Pos. 6

Balcony
Support Support
Pos. 4 Pos. 3
Pos. 5
Upper reinforcement (EOR) Pos. 1

Pos. 4 Pos. 6

Lower reinforcement (EOR) Pos. 5

Section A-A Depiction of free balcony edge

106 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CV
Cast-in-place reinforcement, indirect support
Suggestion for cast-in-place connective reinforcement

For 100% section strength with a minimum concrete strength of 27.5 MPa [4,000 psi]. The existing slab reinforcement can be
taken into account for the required reinforcement of connections with Schöck Isokorb®.

Schöck Isokorb® type CV10 CV20 CV30

Units
Pos 1: Overlapping reinforcement upper layer
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width] CV
Pos 2: Longitudinal edge Reinforcement
Alternative 1 4 x #3 4 x #3 4 x #3
Alternative 2 4 x #5 4 x #5 4 x #5
Pos 3: U-Bars for the slab edges
#3 @ 250 mm #3 @ 250 mm #3 @ 250 mm
Alternative 1
[#3 @ 10"] [#3 @ 10"] [#3 @ 10"]
#5 @ 350 mm #5 @ 350 mm #5 @ 350 mm
Alternative 2
[#5 @ 14"] [#5 @ 14"] [#5 @ 14"]
Pos 4: U-Bars for the free balcony edge
mm² / 1.0 m width

Products
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]
Pos 5: Reinforcement bottom layer
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]
Pos 6: Longitudinal reinforcement
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]

Notes:

— Pos. 4 should be chosen such that the link can be arranged between the legs of Pos. 3.
— The upper and lower reinforcement of the connecting slabs must run as close as possible to the thermal insulation layer at
both sides of the Schöck Isokorb®, taking the required concrete cover into consideration.
— All free edges must be bordered using structural U-bars as per Engineer of Record (EOR) specifications..
— The centerline distance of any tension or shear bar from any free concrete edge, including expansion joints, must be at least
50 mm [2"].
— The centerline distance of any pressure element from any free concrete edge, including expansion joints, must be at least
50 mm [2"].
— The shear force reinforcement must be spliced to the tensile reinforcement in the slab to be connected. In cases in which shear
force bars and pressure elements are not laid in one layer, the anchoring length for shear force bars must be determined in the
compression zone in the same way as it is for for tension bars.
— The lap splice length provided by Schöck Isokorb® = the length of the tension bar from the face of the Isokorb® to the free end
- Concrete Cover (CC)
— The shown usage of Schöck Isokorb® type CV in balconies assumes stiff slab edges to ensure only shear forces affecting the
connection and no field moment. The formation of stiff slab edges is not shown in the following recommendations.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 107
Schöck Isokorb® C-line type CV
Checklist
~ Has the Schöck Isokorb® type that is suitable for the structural system been chosen? Type CV is considered to be a shear
force connection only (hinge joint).

~ Has the system span length (i.e., "ℓ"] been used for the design?

~ Have the factored member forces at the Schöck Isokorb® connection been determined at design level?
Do the member forces at the Schöck Isokorb® connection include the effects of eccentricity of the connection?

~ Has the critical concrete strength been taken into consideration in the choice of design table?

~ Have both slabs adjacent to the Isokorb® been verified for bending and shear capacities by the Engineer of Record (EOR)?
CV
~ Have the requirements with regard to fire re protection been determined, and has the relevant suffix (-R90 or R120) been
added to the Isokorb® type designation in the design drawings?

~ Has the maximum permissible expansion gap spacing been taken into consideration for the specific slab configuration?

~ Have the horizontal loads such as those from earthquakes been taken into consideration? Additional EQ modules may be
required.

~ Has the connecting reinforcement in the balcony and interior slabs been defined by the Engineer of Record (EOR)?

~ When using type CV and fully prefabricated parts, has the cast-in-place strip of concrete (width ≥ 50 mm [2"] from
Products

pressure bearing elements) that is required to create the tight fit of the HTE pressure bearing been included in the design
drawings?

108 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CVB
Design

CVB

Schöck Isokorb® type CVB

Products
The Schöck Isokorb® type CVB is suitable for supported reinforced concrete slabs with interior slab joists at
interior slab level (CB for concrete beam). It transmits positive vertical shear force (V).

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 109
110
Schöck Isokorb® C-line type CVB
Section/element arrangement

Balcony Interior slab Type CVB Interior slab

Schöck Isokorb® type CVB with window wall systems and supported balcony Schöck Isokorb® type CVB , supported balcony with steel studs, facing shell CV
and insulation layer in between
Position of Schöck Isokorb® type CVB

The Schöck Isokorb® type CVB should be located in the insulating layer.

Orientation of Schöck Isokorb® type CVB

Attention: the Schöck Isokorb® type CVB does not have a symmetrical design.
— The lower spacing between the shear force bars and the insulating element at the bottom edge is always 40 mm [1 9/16"].
The upper spacing can vary.
— Pay attention to installation orientation and show a cross section view on the design drawings.

Products
— The Schöck Isokorb® type CVB has the same design at the balcony side and the interior slab side.

Element arrangement

Interior slab Interior slab


CEQ

Type CV
Type CVB Type CVB Type CVB Type CV Type CVB

Balcony Balcony

Support Support Support Support

Schöck Isokorb® type CVB, balcony supported with interior slab joist at Schöck Isokorb® type CVB balcony supported at three sides with tie member.
interior slab level.

Note

— The Schöck Isokorb® CEQ module must be used for horizontal loads and earthquake loads. With horizontal tensile forces at
right angles to the outside wall greater than the existing shear force, the Schöck Isokorb® CEQ module must also be used.

Schöck USA Inc. | +1-855-572-4625 | www.schock-us.com | Technical Manual Aug 2015 111
Schöck Isokorb® C-line type CVB
Slab geometry/span length/expansion joints
Recommended maximum span length
The maximum span length results from the shear resistance,
Vr. Balcony Interior slab

H
h
Span length for the structural calculations
100 mm

CC
ℓ [3 15/16"]
The support of the balcony is assumed to be 100 mm [4"] from
the Schöck Isokorb® insulating element at the interior slab
side.

CVB
Expansion joints (recommended balcony length)

The expansion joint spacing shown in the illustration corresponds to a temperature difference of ∆T = 70 °C [126°F].

Schöck Isokorb® type CVB10 CVB20 CVB30


Maximum expansion joint spacing e 10.40 m [34'-2"] 9.10 m [29'-10"] 8.20 m [26'-9"]
Products

≤ 1/2 e ≤e ≤ 1/2 e

type CVB
Schöck dowel ESD Schöck dowel ESD
type CV Support
Expansion joint Expansion joint
type CVB type CV type CV type CVB type CV type CVB

type CV ≤ 1/2 e

type CVB

Schöck Isokorb® type CVB Expansion joint spacing

Note:

— The maximum expansion joint spacing must be verified by the Engineer of Record (EOR).
— The Schöck Isokorb® type CVB may be split at the non-reinforced locations. The spacing of the pressure elements from the free
edge of the reinforced concrete slab must be at least 50 mm [2"], and the axis spacing of the shear force bars must be at least
100 mm [4"] and no more than 150 mm [6"].
— The expansion joint must be free to deform in the longitudinal direction, for which we recommend the A4 stainless steel
Schöck Dorn ESD-K, for example.

112 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CVB
Cross-section/type designation

Concrete cover CC

The concrete cover of the Schöck Isokorb® type CVB is set to 40 mm [1 9/16"] (CC40) from below. The concrete cover is always
greater than 40 mm [1 9/16"] if the minimum slab thickness is complied with.

Balcony Interior slab

≥ 40 mm [1 9/16"]

hmin
H
CVB
40 mm [1 9/16"]
80 mm 100 mm
ℓ [3 1/8"] [3 15/16"]

Concrete cover with level balcony slab

Minimum slab thickness


The following minimum slab thicknesses hmin must be complied with depending on the load capacity:

Products
Schöck Isokorb® type CVB10 CVB20 CVB30 Support

Minimum slab thickness hmin 200 mm [7 7/8"] 210 mm [8 1/4"] 220 mm [8 5/8"]

hmin

H
100 mm

CC
ℓ [3 15/16"]

Type designation in design drawings Schöck Isokorb® type CVB10 CVB20 CVB30
Ultimate Factored Shear Strength Concrete covering CC40
Concrete strength ≥ 27.5 MPa [4,000 psi]
ΦVn [per element] 40 mm [1 9/16"]
41.4 kN 57.4 kN 81.0 kN
The following type designation specifies the Schöck Isokorb® Isokorb® height H hmin to 250 mm [9 7/8"]
[9.3 kips] [12.9 kips] [18.2 kips]

type that is required. Minimum slab thickness hmin


200 mm 210 mm 220 mm
[7 7/8"] [8 1/4"] [8 5/8"]
The type designation is indicated on the design drawings.
The type designation is printed on the sticker of the Schöck
Isokorb® type as a recognition feature. —

Type designation in design drawings — Balcony Interior slab


80 mm 516 mm
CC = ≥ 40 mm
[3 1/8"] [1'-8 5/16"]
≥ [1 9/16"]

with fire protection CVB20-CC40-H210-R90


CC

Type/load capacity H
Concrete cover CC
Isokorb® height 516 mm H = 210 mm
Fire protection [1'-8 5/16"] [8 1/4"]

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 113
Schöck Isokorb® C-line type CVB
Concrete cover

Balcony Interior slab


516 mm 80 mm 516 mm
[1'-8 5/16"] [3 1/8"] [1'-8 5/16"]

≥ 47 mm [1 7/8"]

40 mm [1 9/16"]

H = 200 - 250 mm
[7 7/8"] - [9 13/16"]

CV Cross-section of Schöck Isokorb® type CVB10

Balcony Interior slab

100 mm [3 15/16"]
150 mm [5 7/8"]
300 mm [11 13/16"] 100 mm [3 15/16"]
150 mm [5 7/8"]
100 mm [3 15/16"]

516 mm 80 mm 516 mm
[1'-8 5/16"] [3 1/8"] [1'-8 5/16"]
Products

Overhead view of Schöck Isokorb® type CVB10 product

Balcony Interior slab


719 mm 80 mm 719 mm
[2'-4 5/16"] [3 1/8"] [2'-4 5/16"]

≥ 44 mm [1 3/4"]

40 mm [1 9/16"]
H = 210 - 250 mm
[8 1/4"] - [9 13/16"]

Cross-section of Schöck Isokorb® type CVB20

Balcony Interior slab


50 mm [1 15/16"]
100 mm [3 15/16"]

300 mm [11 13/16"] 100 mm [3 15/16"] 200 mm [7 7/8"]

100 mm [3 15/16"]
50 mm [1 15/16"]

719 mm 80 mm 719 mm
[2'-4 5/16"] [3 1/8"] [2'-4 5/16"]

Overhead view of Schöck Isokorb® type CVB20 product

114 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CVB
Concrete cover

Balcony Interior slab


747 mm 80 mm 747 mm
[2'-5 7/16"] [3 1/8"] [2'-5 7/16"]

≥ 41 mm [1 5/8"]

40 mm [1 9/16"]
H = 220 - 250 mm
[8 11/16"] - [9 13/16"]

Cross-section of Schöck Isokorb® type CVB30 CV

Balcony Interior slab


50 mm [1 15/16"]
100 mm [3 15/16"]

300 mm [11 13/16"] 100 mm [3 15/16"] 200 mm [7 7/8"]

100 mm [3 15/16"]
50 mm [1 15/16"]

747 mm 80 mm 747 mm
[2'-5 7/16"] [3 1/8"] [2'-5 7/16"]

Products
Overhead view of Schöck Isokorb® type CVB30 product

Schöck Isokorb® length and configuration

Schöck Isokorb® type CVB10 CVB20 CVB30


Isokorb® length [m] 0.3 [1'-0"] 0.3 [1'-0"] 0.3 [1'-0"]
Isokorb® height [mm] 200 - 250 [7 7/8" - 9 7/8"] 210 - 250 [8 1/4" - 9 7/8"] 220 -250 [8 5/8" - 9 7/8"]
Shear force bars 2 ø 10 + 2 ø 10 2 ø 12 + 2 ø 12 2 ø 14 + 2 ø 14
Steel pressure bearing pads (pc.) 1 2 2

Note:

— The Schöck Isokorb® consists of metric components.


— reinforcement bars ø 8 correspond to 5/16"
— reinforcement bars ø 12 correspond to 1/2"

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 115
Schöck Isokorb® C-line type CVB
Design
The support is assumed to be 100 mm [3 15/16"] from the
Schöck Isokorb® insulating element at the interior slab side.
Support

hmin

H
100 mm

CC
ℓ [3 15/16"]

CVB Product selection table as per ACI 318-11

Schöck Isokorb® type CVB10 CVB20 CVB30


Ultimate Factored Shear Strength Concrete covering CC40
Concrete strength ≥ 27.5 MPa [4,000 psi]
ΦVn [per element] 40 mm [1 9/16"]
41.4 kN 57.4 kN 81.0 kN
Isokorb® height H hmin to 250 mm [9 7/8"]
[9.3 kips] [12.9 kips] [18.2 kips]
200 mm 210 mm 220 mm
Minimum slab thickness hmin
[7 7/8"] [8 1/4"] [8 5/8"]
Products

Notes

— With different balcony slab and floor slab concrete qualities, the weaker concrete should be used with the table above.
— The shear capacity of the slabs must be verified by the Engineer of Record (EOR).
— Because of the eccentric connection, a moment occurs at the slab edges at both sides of the Schöck Isokorb® type CVB. The
transmission of this moment in the two connecting slabs must be verified in each individual case.
— The Engineer of Record (EOR) must confirm the structural integrity of the slabs attached at both sides of the Schöck Isokorb®.
When the reinforcement of the floor slab and the balcony slab which connect to the Schöck Isokorb® type CVB is being
determined, it must be assumed that there is a hinge, since the Schöck Isokorb® type CVB can only transmit shear force.
— The capacities are considering a maximum permitted bar separation according ACI 318-11. This has to be taken into account by
the Engineer of Record (EOR).

116 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CVB
Design
Deformation

An estimate of the additional deformation from the Schöck Isokorb® type CVB was made on the basis of component testing.
In the tests, the bearing points or bearing edges are subjected to vertical deformation of approx. 0.8 to 1.0 mm [1/16" to 5/128"].

Moments from eccentric connection

In order to measure the cast-in-place connecting reinforcement at both sides of the Schöck Isokorb® type CVB, moments from an
eccentric connection must also be taken into consideration. Each of these moments must be overlaid with the moments from the
planned load, providing that they act in the same direction.

Balcony Interior slab CVB

Vf Vf 1/2 aV

Mecc, f
Vf Vf
1/2 aV

Mecc, f Vf
Vf

Mecc, f = Vf × 1/2 aV

Schöck Isokorb® length and configuration

Products
Schöck Isokorb® type CVB10 CVB20 CVB30
7.1 kNm/m 10.7 kNm/m 16.5 kNm/m
Δ Mecc,f
[1.6 kip-ft/ft] [2.4 kip-ft/ft] [3.7 kip-ft/ft]

Note:

— These recommendations must be checked by the Engineer of Record (EOR) and modified if necessary.

1)
with max zv = 140 mm [5 1/2"]

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 117
Schöck Isokorb® C-line type CVB
Cast-in-place reinforcement
The cast-in-place reinforcement is defined by the Engineer of Record (EOR) in accordance with structural requirements. The shear
force bars of the Schöck Isokorb® type CVB must be overlapped with the tensile reinforcement (Pos. 1). Positions 2 (longitudinal
edge reinforcement) and Pos. 3 (U-Bars) must also be provided. The following is a suggestion for the reinforcement layout.

Cross-section
f'c ≥ 27.5 MPa (4,000 psi) f'c ≥ 27.5 MPa (4,000 psi)
Balcony Pos. 1 A Pos. 2 Pos. 2 Pos. 1 Interior Slab

CVB Pos. 6 Pos. 3 Pos. 3 Pos. 6

Pos. 5 A Pos. 5

Upper balcony reinforcement (EOR) Pos. 1 Upper slab reinforcement (EOR)

Pos. 6 Pos. 6

Pos. 3 Pos. 2 Pos. 3


Products

≥ 410 mm [1'-4 1/8"] ≥ 410 mm [1'-4 1/8"]

Pos. 6 Pos. 6

Lower balcony reinforcement (EOR) Pos. 5

Lower slab reinforcement (EOR)

Cross section of recommended cast-in-place reinforcement (suppled by the building contractor)

Section A-A (Free edge) Plan View


Pressure bearings, Isokorb® Pos. 1 Interior Slab
Shear force bars, Isokorb®

type CV
Pos. 6 A A
type CVB type CVB

Balcony
Pos. 4 Pos. 3
Pos. 5 Support Support

Upper reinforcement (EOR) Pos. 1

Pos. 4 Pos. 6

Lower reinforcement (EOR) Pos. 5

Section A-A Depiction of free balcony edge

118 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CVB
Cast-in-place reinforcement, indirect support
Suggestion for cast-in-place connective reinforcement

For 100% section strength with a minimum concrete strength of 27.5 MPa. [4,000 psi] The existing slab reinforcement can be
taken into account for the required reinforcement of connections with Schöck Isokorb®.

Schöck Isokorb® type CVB10 CVB20 CVB30

Units
Pos 1: Overlapping reinforcement upper layer
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications CVB
[in² / 1.0 ft width]
Pos 2: Longitudinal edge Reinforcement
Alternative 1 4 x #3 4 x #3 4 x #3
Alternative 2 4 x #5 4 x #5 4 x #5
Pos 3: U-Bars for the slab edges
#3 @ 250 mm #3 @ 250 mm #3 @ 250 mm
Alternative 1
[#3 @ 10"] [#3 @ 10"] [#3 @ 10"]
#5 @ 350 mm #5 @ 350 mm #5 @ 350 mm
Alternative 2
[#5 @ 14"] [#5 @ 14"] [#5 @ 14"]
Pos 4: U-Bars for the free balcony edge

Products
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]
Pos 5: Reinforcement bottom layer
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]
Pos 6: Longitudinal reinforcement
mm² / 1.0 m width
Required cross-section area as In accordance with EOR specifications
[in² / 1.0 ft width]

Notes:

— Pos. 4 should be chosen such that the U-Bars can be arranged between the legs of Pos. 3.
— The upper and lower reinforcement of the connecting slabs must run as close as possible to the thermal insulation layer at
both sides of the Schöck Isokorb®, taking the required concrete cover into consideration.
— All free edges must be bordered using structural U-bars.
— The spacing of the tension/pressure bars from the free edge of the expansion gap must be at least 50 mm [2"].
— The centerline distance of any pressure element from any free concrete edge, including expansion joints, must be at least 50
mm [2"].
— The centerline distance of any tension or + shear bar from any free concrete edge, including expansion joints, must be at least
50 mm [2"].
— The shear force reinforcement must be spliced to the tensile reinforcement in the slab to be connected. In cases in which shear
force bars and pressure elements are not laid in the same layer, the anchoring length of the shear force bars must also be
determined in the compression zone, as it does for the tension bars.
— The lap splice length provided by Schöck Isokorb® = the length of the tension bar from the face of the Isokorb® to the free end
- Concrete Cover (CC)

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 119
Schöck Isokorb® C-line type CVB
Checkliste
~ Has the Schöck Isokorb® type that is suitable for the structural system been chosen? Type CV is considered to be a shear
force connection only (hinge joint).

~ Has the system span length (i.e., "ℓ"] been used for the design?

~ Has the respective shear resistance of the slab been checked with Vr of the Schöck Isokorb®?

~ Have the factored member forces at the Schöck Isokorb® connection been determined at design level?

~ Do the member forces at the Schöck Isokorb® connection include the effects of eccentricity of the connection?

CVB ~ Has the critical concrete strength been taken into consideration in the choice of design table?

~ Have both slabs adjacent to the Isokorb® been verified for bending and shear capacities by the Engineer of Record (EOR)?

~ Have the requirements with regard to fire protection been determined, and has the relevant suffix (-R90 or R120) been ad-
ded to the Isokorb® type designation in the design drawings?

~ Has the maximum permissible expansion gap spacing been taken into consideration for the specific slab configuration?

~ Have the horizontal loads such as those from wind pressure or earthquakes been taken into consideration? Additional
CEQ types may be required.
Products

~ Has the connecting reinforcement in the balcony and interior slabs been defined by the Engineer of Record (EOR)?

120 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CEQ

CEQ

Schöck Isokorb® type module CEQ 2

Products
The Schöck Isokorb® type CEQ transmits loads from earthquakes from the balcony into the floor slab in
interaction with the Schöck Isokorb® type CM, the Schöck Isokorb® type CMD or the Schöck Isokorb® type
CV. The Schöck Isokorb® type CEQ1 absorbs shear force parallel to the insulating layer. The Schöck Isokorb®
type CEQ2 absorbs shear force parallel to the insulating layer, pressure and tensile force normal to the
insulating layer and positive moments.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 121
Schöck Isokorb® C-line type CEQ
Section/element arrangement

Balcony Interior slab Balcony Interior slab

CEQ Schöck Isokorb® module CEQ with type CM steel studs, facing shell and Schöck Isokorb® module CEQ with type CV, supported balcony with steel
insulation layer in between studs, facing shell and insulation layer in between

Position of Schöck Isokorb® module CEQ

The Schöck Isokorb® module CEQ should be located in the insulating layer.

Orientation of Schöck Isokorb® module CEQ

Attention: the Schöck Isokorb® type CEQ does not have a symmetrical design. The tension bar must be at the bottom.
— The tension bar must be at the bottom.
— The horizontal shear force bars are always 113 mm [4 7/16"] from the bottom edge of the Schöck Isokorb® type CEQ and the
Products

underside of the slab.


— Pay attention to installation orientation and show a cross section view on the design drawings.

Element arrangement

Interior slab Interior slab

CEQ Type CM CEQ CEQ Type CV CEQ


≤ e/2 ≤ e/2

Balcony Balcony
Support Support

Schöck Isokorb® module CEQ with type CM indirect support Schöck Isokorb® module CEQ with type CV indirect support

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Schöck Isokorb® C-line type CEQ
Concrete cover/expansion joints
Concrete cover CC

The concrete cover of the Schöck Isokorb® module CEQ2 is set to 40 mm [1 9/16"].

Balcony Interior slab

CEQ

h
CC 40 mm [1 9/16"]
80 mm 100 mm
ℓ [3 1/8"] [3 15/16"]

Concrete cover of Schöck Isokorb® module CEQ

Expansion joints (recommended balcony length)

The Schöck Isokorb® CEQ modules may be arranged with maximum spacing of 1/2 of the expansion joint distance of the Schöck

Products
Isokorb® type. These are shown in the respective product chapter. The illustration shows the example of combination with the
Schöck Isokorb® type CM.
The expansion joint spacing shown in the illustration corresponds to a temperature difference of ∆T = 70 °C [126 °F].

≤ e/2 (e.G. 5.65 m) ≤ e/2 (e.G. 5.65 m) ≤ e/2 (e.G. 5.65 m)


[18'-6 7/16"] [18'-6 7/16"] [18'-6 7/16"]

Schöck dowel Schöck dowel


type ESD type ESD
type CV
Expansion joint Expansion joint
l

type CM CEQ type CM type CM

Schöck Isokorb® module CEQ expansion joints in combination with Schöck Isokorb® type CM

Note:

— The maximum expansion joint spacing must be verified by the Engineer of Record (EOR).

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Schöck Isokorb® C-line type CEQ
Type designation/product cross-section/overhead view of product
Type designation in design drawings Schöck Isokorb® type CEQ1 CEQ2

Concrete cover CC = 40 Suitable Slab


Isokorb® height H Units Concrete strength ≥ 27.5 MPa (4,000 psi)
mm (1 9/16"] Thickness
The following type designation identifies the Schöck Isokorb® 180 mm 180 mm kNm 4.9

type that is required. (7"] (7"] (kip-ft) (3.6)
190 mm 190 mm kNm 5.4
The type designation is indicated on the design drawings. (7 1/2"] (7 1/2"] (kip-ft)

(4.0)

The type designation is printed on the sticker of the Schöck 200 mm


(7 7/8"]
200 mm
(8"]
kNm
(kip-ft)

6.0
(4.4)

Isokorb® module as a recognition feature. 210 mm 210 mm kNm



6.5

Type designation in design drawings Balcony Interior slab


CEQ 719 mm 80 mm 719 mm
[2'-4 5/16"] [3 1/8"] [2'-4 5/16"]

with fire protection CEQ2-H200-R90


H
Type/load capacity
Isokorb® height CC
Fire protection CC = 40 mm [1 9/16"] H = 200 mm [7 7/8"]
740 740
[2'-5 1/8"] [2'-5 1/8"]
Products


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Schöck Isokorb® C-line type CEQ
Type designation/product cross-section/overhead view of product
Cross-section/Overhead view of product

Balcony Interior slab


223 mm 80 mm 223 mm
[8 3/4"] [3 1/8"] [8 3/4"]

H
113 mm [4 7/16"]

H = 180 - 250 mm
[7 1/16"] - [9 13/16"]
CEQ
Product cross-section of Schöck Isokorb® module CEQ1

Balcony Interior slab

131 mm [5 3/16"] 100 mm [3 15/16"]

223 mm 80 mm 223 mm
[8 3/4"] [3 1/8"] [8 3/4"]

Products
Overhead view of Schöck Isokorb® module CEQ1

Balcony Interior slab


719 mm 80 mm 719 mm
[2'-4 5/16"] [3 1/8"] [2'-4 5/16"]

H
113 mm [4 7/16"]

740 740
H = 180 - 250 mm
[2'-5 1/8"] [2'-5 1/8"] [7 1/16"] - [9 13/16"]

Product cross-section of Schöck Isokorb® module CEQ2

Balcony Interior slab


13.5 mm [9/16"] 36.5 mm [1 7/16"]

127 mm [5"] 100 mm [3 15/16"] 42 mm [1 5/8"]

36.5 mm [1 7/16"]
13.5 mm [9/16"]
719 mm 719 mm
[2'-4 5/16"] [2'-4 5/16"]

740 mm 80 mm 740 mm
[2'-5 1/8"] [3 1/8"] [2'-5 1/8"]

Overhead view of Schöck Isokorb® module CEQ2

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Schöck Isokorb® C-line type CEQ
Configuration/design
Schöck Isokorb® length and configuration

Schöck Isokorb® type CEQ1 CEQ2


Isokorb® length [m] 0.1 [3 15/16"] 0.1 [3 15/16"]
Isokorb® height [mm] 180 - 250 [7"-9 7/8"] 180 - 250 [7"-9 7/8"]
Shear force bars 1ø8+1ø8 1 ø 12 + 1 ø 12
Tension bars, bottom – 2 ø 12

Design
CEQ Balc ony Interior
ΦΦΦMn: Design value of positive moment slab
ΦVn
ΦVn: Normal design force normal to insulating level.
ΦVn: Design shear force parallel to insulating level.
ΦNn ΦMn
y

Schöck Isokorb® type CEQ sign convention


Products

Note:

— The Schöck Isokorb® consists of metric components.


— reinforcement bars ø 8 correspond to 5/16"
— reinforcement bars ø 12 correspond to 1/2"

126 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® C-line type CEQ
Design
Product selection table as per ACI 318-11

Schöck Isokorb® type CEQ1 CEQ2

Concrete cover CC = 40 Suitable Slab


Isokorb® height H Units Concrete strength ≥ 27.5 MPa (4,000 psi)
mm (1 9/16"] Thickness
180 mm 180 mm kNm 4.9

(7"] (7"] (kip-ft) (3.6)
190 mm 190 mm kNm 5.4

(7 1/2"] (7 1/2"] (kip-ft) (4.0)
200 mm 200 mm kNm 6.0 CEQ

(7 7/8"] (8"] (kip-ft) (4.4)
210 mm 210 mm kNm 6.5

Ultimate (factored) (8 1/4"] (8 1/2"] (kip-ft) (4.8)
Moment Resistance ΦMn 220mm 220 mm kNm 7.1

(8 5/8"] (8 3/4"] (kip-ft) (5.2)
230 mm 230 mm kNm 7.6

(9"] (9"] (kip-ft) (5.6)
240 mm 240 mm kNm 8.1

(9 1/2"] (9 1/2"] (kip-ft) (6.0)
250 mm 250 mm kNm 8.7

Products

(9 7/8"] (10"] (kip-ft) (6.4)

Ultimate (factored) 180 - 250 mm 180 - 250 mm kN 29.4


Normal Force Resistance
ΦNn (7" - 9 7/8"] (7" - 10"] (kips) (6.6)

180 - 200 mm 180 - 200 mm kN ±13.3 ±29.8


(7"-7 7/8"] (7" - 8"] (kips) (±3.0) (±6.7)
210 mm 210 mm kN ±13.3 ±29.8
(8 1/4"] (8 1/2"] (kips) (±3.0) (±6.7)
220 mm 220 mm kN ±13.3 ±29.8
Ultimate (factored) Shear (8 5/8"] (8 3/4"] (kips) (±3.0) (±6.7)
Resistance ΦVn 230 mm 230 mm kN ±13.3 ±29.8
(9"] (9"] (kips) (±3.0) (±6.7)
240 mm 240 mm kN ±13.3 ±29.8
(9 1/2"] (9 1/2"] (kips) (±3.0) (±6.7)
250 mm 250 mm kN ±13.3 ±29.8
(9 7/8"] (10"] (kips) (±3.0) (±6.7)

Notes
— The design values relate to the individual element.
— ΦMn and ΦNn do not occur simultaneously. The Engineer of Record (EOR) must consider the interaction between bending
moment and normal (axial) force.

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Schöck Isokorb® C-line type CEQ
Checklist
~ Have the factored member forces at the Schöck Isokorb® connection been determined at design level?

~ Has the critical concrete strength been taken into consideration in the choice of design table?

~ Have the requirements with regard to fire protection been determined, and has the relevant suffix (-R90 or R120) been
added to the Isokorb® type designation in the design drawings?

~ Have the maximum permissible expansion joint distances "e/2" from the fixed point been taken into consideration?

~ Has the moment resistance of the CM/CEQ assembly been reduced (by 1/1.1) to account for the installation of the CEQ
module?
CEQ
Products

128 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Products
Products for further applications
Structural thermal breaks for further applications
Some connections cannot be put into practice with the standard products shown in this manual. For such cases, special versions
are available from the Design Department by request (for contact see pg. 2). This also applies to additional requirements as a
result of prefabricated or precast construction methods (e.g. restrictions because of manufacturing conditions or transportation
width), which may be fulfilled using threaded socket bars.

Bending of reinforcing steel


The bending of bars that might be required for special structures is carried out in our factory and the final assembly of the Schöck
Isokorb® is completed. This process is monitored to ensure that the conditions of ACI 318-11 with regard to the bending of
reinforcing steel are complied with. Attention: if Isokorb® reinforcing steel is subsequently bent on site or bent and re-
straightened in contravention of the applicable regulations, adherence to and monitoring of the relevant conditions is outside
the responsibility of Schöck USA, Inc. and Schöck Bauteile GmbH, the manufactorer of Schöck Isokorb. In such cases, our warranty CEQ
is rendered null and void.

Stepped Balconies:

Products
Application:
Connections at stepped concrete cantilever balconies with moment and positive shear loads, when the level of the balcony is set
lower or higher than the floor slab. The element transfers bending moments and vertical shear forces.

Slab Edges and Corbels

Application:
Connections for concrete slab edges and concrete corbels as support for masonry etc. The element transfers vertical shear forces
and small bending moments.

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Schöck Isokorb® Products
Products for further applications
Parapets

CEQ

Application:
Connections for concrete parapets. The element transfers vertical shear forces and small bending moments.

Steel beams
Products

Application:
Connections for cantilever and supported steel beams to concrete slabs. The element transfers bending moments and shear
forces.

Passiv houses

Application:
Connections for higher requirements concerning energy consumption, for example low energy buildings or passive houses.
The element transfers bending moments and vertical shear forces.

130 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Structural Thermal Break

Schöck Isokorb® Products

Schöck Isokorb® Structural Design

Schöck Isokorb® Installation

Structural Design

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132
Schöck Isokorb® Structural Design
Design notes

Schöck professional service

The technical details of a Schöck Isokorb® solution for a construction project are worked out by specialists at Schöck USA.
The basis of the design are the project documents that are provided and the product information in this technical manual. Isokorb®
products are selected for each design situation specifically to satisfy the requirements of the Structural Engineer of Record (SER or
EOR) for the project.
Please contact the Schöck design department for your specific project solution.

The professional service includes

— sizing flexural and shear reinforcement through the thermal break gap for the applied loads. The loads shall include: area, line
and concentrated loads (dead & live) on the cantilever slab as well as any loads from façade elements bearing directly on the
balcony slab, earthquake loads, wind loads, etc. which are provided by the Engineer of Record (EOR).
— recommendation for designing length of lap splices between Isokorb’s reinforcement and that of the balcony slab and interior
slab
— recommendation for verification/sizing of hoop ties for bursting stresses
— recommendation for verification of deflections at tip of the exterior slab due to Schöck Isokorb®
— recommendation of any additional reinforcement required for crack control due to the stresses generated by the Isokorb®
(bearing zone and edge conditions)
— recommendation for expansion joints due to Isokorb® alignment

Engineer of Record (EOR) responsibility

The responsibility for checking Schöcks recommendations about on-site measures such as cast-in-place reinforcement, expansion
joint length and the determination of overall deformation lies with the Engineer of Record (EOR), and must be documented in the
design drawings. For further details see the section entitled Products (section 3).

Structural Design

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Schöck Isokorb® Structural Design Example S-Line
Example of moment connections 2 Schöck Isokorb® type S22

1
Side elevation
Steel member with end plate
accrding to structural requirements

30 ≥ b ≤ 50 [1 15/16"] Vr ; Vf,h
Pr Pr
Pr

Vr,v

a
Pr
Pr Vr,v ; Vr,h Pr
30 ≥ b ≤ 50 [1 15/16"]

Plan elevation Plan elevation

260 mm
[10 1/4"]
90 mm 80 mm 90 mm
[3 9/16"] [3 1/8"] [3 9/16"]
≥ 200 [7 7/8"]

Hd

30 - 40 d d 30 - 40
[1 3/16"] - [1 9/16"] [1 3/16"] - [1 9/16"]
Structural Design

Load-bearing capacity of the individual module: (LRFD)


Schöck Isokorb® type S22
6 kN
Vc
[1.35kips]1)
36 kN
Vc
[8.1 kips]
225.4 kN
Pc
[50.6 kips]
1)
Always refer to the information about expansion joints/fatigue
resistance on pages 25 - 26 und 65 - 66

Schöck Isokorb® for connection of members with S22

134 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Structural Design Example S-Line
Example of moment connections 2 Schöck Isokorb® type S22
Loads: Load case 1: Vr,v = 5.6 kips Vr,h = ±0.45 kips Mr= -11.1 kip-ft
Load case 2: Vr,v =-5.6 kips Vr,h = ±0.45 kips Mr= 11.1 kip-ft
a = 9"

Verifications for S22 module

Shear force and horizontal force


Vr,v Vr,h Vr,v /Vc,v = 5.6 kips/8.1 kips = 0.69 < 1.0
< 1.0 < 1.0
Vc,v Vc,h Vr,h/Vc,h = 0.45 kips/1.35 kips = 0.33 < 1.0

Moment for load case 1 Pr = Mf/a = - 11.1 kip-ft *12/9" = 14.8 kips
Mr Pr Pr/Pc = ±14.8 kips/50.6 kips = 0.29 < 1.0
< 1.0 < 1.0
Mc Pc

Shear force and moment for load case 2 (uplift)


Vr,v Vr,v/Vc,v = 5.62 kips/8.1 kips = 0.69 < 1.0
< 1.0
Vc,v

Pr Pr = Mr = 11.1 kip-ft *12/9" = 14.8 kips


< 1.0
Pc

Pr/Pc = ±14.8 kips/50.6 kips = 0.29 < 1.0

Interaction
3 × Vr,v + 2 × Vr,h + Pr ≤ Pc
3 × 5.6 + 2 × 0.45 + 14.8 = 32.5 ≤ 50.6

Structural Design
Notes

— As it cannot be ensured that the S22 modules establish a similarly large resistance to the resistance of
shear forces at the same time, only the module which is located in the compressive area must be used to dissipate shear
forces.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 135
Schöck Isokorb® Structural Design Example S-Line
Example of moment connections 2 x 4 Schöck Isokorb® type S22

2 Steel member with end plate


Side elevation Load per 2 type S22
accrding to structural requirements

Vr,v ; Vr,h
30 ≥ b ≤ 50 [1 15/16"] Pr Pr
4 4

30 ≥ b ≤ 50 [1 15/16"] Vr,v ; Vr,h


n × Pr n × Pr
4 4

Vd
e1
e2

a
n × Pr Vr,v ; Vr,h n × Pr
30 ≥ b ≤ 50 [1 15/16"]
4 4
30 ≥ b ≤ 50 [1 15/16"]
Pr Vr,v ; Vr,h Tr
4 4
n = e1 / e2

Plan elevation 260 mm Plan elevation


[10 1/4"]
90 mm 80 mm 90 mm
[3 9/16"] [3 1/8"] [3 9/16"]

Hd
≥ 400 [1'-3 3/4"]
Structural Design

30 - 40 d d 30 - 40 e3
[1 3/16"] - [1 9/16"] [1 3/16"] - [1 9/16"]

Load-bearing capacity of the individual module:


Schöck Isokorb® type S22
6 kN
Vr,h
[1.35kips]1)
36 kN
Vr,v
[8.1 kips]
1)
Always refer to the information about expansion joints/fatigue resistance on
225.4 kN pages 25 - 26 und 65 - 66
Tr, Cr
[50.6 kips]

Schöck Isokorb® for connection of members with 8 S22 modules

136 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Structural Design Example S-Line
Example of moment connections 2 x 4 Schöck Isokorb® type S22
Example: Moment connection for HEA 360 with 2 x 4 S22 modules

Loads:
Load case 1 (status during usage): Vr,v = 28.3 kips Vr,h = ± 4.5 kips Mr,y = -174.0 kip-ft
Load case 2 (assembly): Vr,v = 21.5 kips Mr,y = 70 kip-ft Mr,z = ± 16.2 kip-ft Pr = 36.0 kips

e1 = 8.46"w
e2 = 17.7"
e3 = 11" (axis separation of the outer row of bolts)

Verification of the load case "in operation":

Shear force and horizontal force at load case 1


Vr,v Vr,h Vc,v = 4 × 8.1 kips = 32.4 kips
< 1.0 < 1.0
Vc,v Vc,h Vr,v/Vc,v = 28.3/32.4 = 0.87 < 1.0

Vc,h = 4 × 1.35 kips = 5.4 kips


Vr,h/Vc,h = 4.5/5.4 = 0.83 < 1.0

Moment at load case 1 Load per type S22


e1
Mr,y = 2 × Pr × e2 + 2 × × P r × e1
e2
Mr,y 174 kip-ft x 12
Pr = = 47.8 kips
e 8.46
2 × e2 + 2 × 1 e 1 2 × 17.7 + 2 × 8.46
e2 17.7

Pr Pr/Pc = ±47.8 kips/±50.6 kips = 0.94 < 1.0


< 1.0
Pc

Deformation due to Mc (see page 64) resulting from unfactored loads


Buckling angle

Structural Design
M 174/1.45 x 12
Φ= [rad] Φ= [rad]
c 2,343,384

( )
2
(8.46 in + 17.72 in)
c = 13704 × a 2
c = 13704 × = 2,343,384 [kip-in/rad]
2

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 137
Schöck Isokorb® Structural Design Example S-line
Example of moment connections 2 x 4 Schöck Isokorb® type S22
Loading combination during assembly:

Shear force at load case 2


Vr,v Vc,v = 4 × 8.1 kips = 32.4 kips
< 1.0
Vc,v Vr,v/Vc,v = 21.6 kips/32.4 kips = 0.67 < 1.0

Moment at load case 2 (uplift)


e1
Mr,y = 2 × Pr × e2 + 2 × × P c × e1
e2

Mr,z 1) = 2 × Pr × e3

Verification of the bolts under the highest loads for compressive loads from bi-axial bending1)
Pr
< 1.0
Pc

Mr,y M P
Pr = e1 + 1) r,z + 2)r
2 × e3 8
4 × e2 + 4 × × e1
e2

70 kip-ft x 12 16.22 kip-ft x12 36.0 kips


Pr = + +
8.46 2 × 11 8
2 × 17.7 + 2 × × 8.46
17.7

Pr = 9.6 + 8.84 + 4.5 = 22.9 kips

Pr/Pc = 2 x 22.9 = 45.9 kips /50.1 kips = 0.94 < 1.0


Structural Design

1)
Conserevatively, only the external bolts are considered as being load-bearing. The calculations are performed with just 2 bolts, as Cf relates to 1 module.
2)
Number of modules subjected to a compressive load due to normal force Cf.

138 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® End plate designing S-line
Example - end plate protruding
The dimensional tolerances for the head plate are
Pr, max
Calculation of max. bolt force: = Pr, max per bolt
2
Max. moment in the end plate:
Mr = Pr, max × al = [kip-in]
S = d2 × bef/6 = [in3] bf = min (b1; b2/2; b3/2)
d = thickness of end plate
c = diameter of U-washer
c (S22) = 1 9/16"

b1 = 2 × al + c [in] Mc = øFyS [kip-in]


b2 = member width or width of end plate [in] Mr/Mc = ≤ 1.0
b3 = 2 × al + c + 3 15/16 in

b3
b1
al c al c al

45°
al

b2
100

Schöck Isokorb® type S22 22 dimensioning of the end plate

Example - end plate flush

Max. tensile or compressive force per module: Pr


t
Max. moment in the end plate: Mr = Pr × (al + )
2
S = d2 × bef/6 bf = b – 2 × f Mc = øFyS [kip-in]

Structural Design
d = thickness of end plate Mr/Mc = ≤ 1.0
f = diameter of bolt hole
f (S22) = 15/16"
b = width of end plate
al + tf/2

tf
f

h-t
aal + tf /2

Schöck Isokorb® type S22 dimensioning of the end plate

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 139
Schöck Isokorb® Structural Design Example C-line
Architect/support structure planner
This design example should help to understand the calculations made by Schöck and check them with regard to the building
design.

The planning of balconies with the Schöck Isokorb® takes place using the following procedure:
— Cantilever length => thickness of balcony slab
— Length of balcony -> Expansion joints required in balcony?
— Assume load
— Calculate bending moment
— Calculate shear force
— Select Schöck Isokorb® type
— Calculate deformation -> Specify camber
— Determine cast-in-place reinforcement
— Show Schöck Isokorb® in the drawings (item numbers)
— Show cross-section of Schöck Isokorb®

Required input from Architect/Structural Engineer 3 4


Schöck requires the following design information from the
architect and structural engineer:
A
- Balcony cantilever length
C
- Overall length of balcony
[4'-8 1/2"]
1435

- Height of balcony slab A


- Required concrete covering CC = 40 mm [1 9/16"]
2070
- Drainage direction + slope of top of balcony slab
[6'-9 1/2"]
- Concrete quality at interior slab side
(e.g.: 27.5 MPa [4,000 psi]) Figure 1: Building plan view
- Concrete quality at balcony side (e.g.: 27.5 MPa [4,000 psi])
Structural Design

[9 1/16"]
230 mm

80 mm
1355 mm [4'-5 3/8"]
[3 1/8"]
1435 mm [4'-8 1/2"]

Figure 2: Building cross-section

140 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Structural Design Example C-line
Slab geometry
Selecting the Schöck Isokorb® height H
100 mm [3 15/16"]
Schöck Isokorb® height H = 230 mm [9"] = slab thickness h
Concrete cover of Schöck Isokorb® CC55 [2 3/16"]

1424 mm [4'-8 1/16"]

ℓ = 1524 mm [5']
Required concrete cover CC = 40 mm [1 9/16]

Checking the balcony geometry

Minimum thickness of sloping balcony slab


Maximum slope of top of balcony slab 9/16" / 2'-4 1/2" =2%
lB = 2070 mm [6'-9 1/2"]

min hB = 9" – 0.02 × 4'-5 11/16" = 8"


selected:
hB1 = 215 mm [8 7/16"] Figure 3: Overhead view of balcony

Concrete cover max ℓ with Isokorb® height H


Maximum cantilever length for tension bars 180 mm 190 mm 200 mm 210 mm 220 mm 230 mm 240 mm

max ℓ = 8'-0" [7"] [7 1/2"] [7 7/8"] [8 1/4"] [8 5/8"] [9"] [9 1/2"]

=> max ℓ = 8'-0" ≥ ℓ = 5'-7/16"


CC = 40 mm 1.95 m 2.1 m 2.25 m 2.39 m 2.54 m 2.68 m 2.83 m
[1 9/16"] [6'-5"] [6'-10"] [7'-4"] [7'-10"] [8'-4"] [8'-10"] [9'-3"]
CC = 55 mm 1.88 m 2.03 m 2.17 m 2.32 m 2.46 m 2.61 m
(Table pg. 71 Technical Manual ) [2 3/16"] [6'-2"] [6'-6"] [7'-2"] [7'-7"] [8'-0"] [8'-6"]

Recommended maximum balcony length Figure 5: Flexural slenderness table, page 71

max lB = 37'-7/8"
(expansion joint spacing)
(Drawing pg. 71 Technical Manual)
Balcony Interior slab
CC

H
h

=> max lB = 1130 mm ≥ lB = 6'-9 1/2" ℓ


100 mm
[3 15/16"]

Possible connection length

Attention must be paid to the possible connection length. With


a balcony length of 6'-9 1/2" it is 6'-6" (2 x Schöck Isokorb), 2
3/4" insulation must be arranged on site ≤ 5.65 m
[18'-6 7/16"]
≤ 11.30 m
[37'-0 7/8"]

Schöck dowel Schöck dowel


type ESD type ESD
type CV
Expansion joint Expansion joint
l

Structural Design
type CM type CM type CM
[2 3/16"]
55 mm

CM10-CC55-H230
[9 1/16"]
230 mm
[8 7/16"]
215 mm


1344 mm [4'-4 15/16"] 80 mm 100 mm


1524 mm [5'] [3 1/8"] [3 15/16"]

Figure 4: Cross-section through balcony

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 141
Schöck Isokorb® Structural Design Example C-line
Verification at Ultimate Limit States
In this design example it has been assumed that the
balcony is not put under stress by earthquakes or 1.4 DL = 1.4 × 100 [ lbs/ft ]
other horizontal loads.
1.6 LL = 1.6 × 100 [ lbs/ft² ]
Choice of static system
1.4 DL = 1.4 × 113 [ lbs/ft² ]

Load:
Railing load (DL= 100 lbs/ft)
Variable load (LL = 100 psf) ℓ = [5'-0"]
Weight of balcony slab
(DL = 150 psf × 9/12 = 113 psf)
Dead Load Factor (DL) 1.4 Figure 5: Static system
Live Load Factor (LL) 1.6

Calculation of factored moment Mu


Mu = (-1.4 × (100 × 5 ft + 113 × 5²/2) - 1.6 × 100
× 5² /2) × 81.5/78
Mu = -4,888 lb-ft/ft = -4.89 kip-ft/ft

Calculation of factored shear force Vu


Vu = (1.4 × (100 + 113x5) + 1.6 × 100 × 5) × 81.5/78
Vu = 1,809 lbs/ft =1.81 kips/ft

Select Schöck Isokorb® load capacity


(technical manual table pg. 77)

Concrete quality ≥ 27.5 MPa [4,000 psi]


H = 9"
CC = 2 3/16"

selected: CM10-CC55-H230
Maximum moment capacity
øMn = -6.9 [kip-ft/ft] ≥ Mu = -4.89 kip-ft/ft
Maximum shear force capacity
Structural Design

øVn = 3.6 [kips/ft] ≥ Vu = 1.81 [kips/ft]

142 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Structural Design Example C-line
Verification at Serviceability Limit States
The Schöck engineer will only specify the additional deformation w2 from the Schöck Isokorb. The Engineer of Record (EOR) can
calculate a camber taking the deformation of the slab w1 and the angle of rotation of the interior slab into consideration.
1.0 DL

1.0 LL
1.0 DL
Support

Choice of static system deformation

CC

H
h
100 mm
ℓ [3 15/16"]

Load: 1.0 DL = 1.0 × 100 [ lbs/ft ]


Railing load (DL= 100 lbs/ft) 1.0 LL = 1.0 × 100 [ lbs/ft² ]
Variable load (LL = 100 psf)
1.0 DL = 1.0 × 113 [ lbs/ft² ]
Weight of balcony slab
(DL = 150 pcf x 9/12 = 113 psf)
Partial safety coefficient for permanent loads (DL) 1.0
Partial safety coefficient for variable loads (LL) 1.0 ℓ = [5'-0"]

Calculation of unfactored moment M


M = - ((100 x 5 ft + 113 x 52/2) + 100 x 52/2) × 81.5/78 Figure 6: Static system deformation
M = - 3.30 kip-ft/ft

Deformation due to Schöck Isokorb® w2 Deformation factors tan α Schöck Isokorb® type
CC = 55 mm [2 3/16"]
CM10 CM20 CM30
Isokorb® height H
200 mm [7 7/8"] 1.1 1.1 1.1
210 mm [8 1/4"] 1.0 1.0 1.0

M 1
220mm [8 5/8"] 0.9 0.9 0.9

w2 [in] = tan α × ℓ × × 230 mm 0.8 0.8 0.8

øMn 100 240 mm [9 1/2"] 0.8 0.8 0.8


250 mm [9 7/8"] 0.7 0.7 0.7
1.5
Figure: Deformation factor table (Page 81)
w2 = 0.8 × 60 × (3.3/(6.9/1.5)) × 1/100
w2 = 0.34 in
The deformation details have a tolerance of ± 3/16"

Structural Design

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Schöck Isokorb® Structural Design C-line
Cast-in-place reinforcement
Required cast-in-place reinforcement

The cast-in-place overlapping reinforcement is at least required Cross-section


f'c ≥ 27.5 MPa (4,000 psi) f'c ≥ 27.5 MPa (4,000 psi)
to overlap the tension bars of the Schöck Isokorb®. The Balcony Pos. 1 A Pos. 2 Pos. 1 Interior Slab
Engineer of Record (EOR) must check whether the overlapping
joint is also sufficient with regard to the required upper
Pos. 6 Pos. 6
reinforcement position. (see pg. 78) The cast-in-place
reinforcement is supplied by the building contractor.
A Pos. 3
Upper balcony Upper slab
reinforcement (EOR) Pos. 1 reinforcement (EOR)
Selected Schöck Isokorb®: CM10-CC55-H230
Pos. 6 Pos. 2 Pos. 6

Pos 1 #4@6" Pos. 3 Pos. 3


Pos 2 4-#3 ≥ 410 mm [1'-4 1/8"] ≥ 410 mm [1'-4 1/8"]
Pos 3 #3@12"
Pos. 6 Pos. 5 Pos. 6
Pos. 4 must be selected in accordance with the Engineer of
Lower balcony
Record (EOR) specification, and is not shown by Schöck. reinforcement (EOR) Lower slab
reinforcement (EOR)

Cast-in-place reinforcement

Schöck Isokorb® type CM10 CM20 CM30

Units
Pos 1: Overlapping reinforcement
mm² / 1.0 m width 680 910 1130
Required cross-section area as [in² / 1.0 ft width]
[in² / 1.0 ft width] [0.32] [0.43] [0.53]
#4 @ 150 mm #4 @ 125 mm #4 @ 100 mm
Alternative 1
[#4 @ 6"] [#4 @ 5"] [#4 @ 4"]
#5 @ 250 mm #5 @ 200 mm #5 @ 150 mm
Alternative 2
[#5 @ 10"] [#5 @ 8"] [#5 @ 6"]
Required lap splice length Pos.1
mm 562 562 562
Minimum [in]
[in] [22"] [22"] [22"]
mm 700 700 700
provided by Schöck Isokorb® [in]
[in] [27 1/2"] [27 1/2"] [27 1/2"]
Pos 2: Longitudinal edge reinforcement
Alternative 1 4 x #3 4 x #3 4 x #3
Alternative 2 4 x #5 4 x #5 4 x #5
Pos 3: U-Bars for the slab edges
#3 @ 300 mm #3 @ 300 mm #3 @ 250 mm
Alternative 1
[#3 @ 12"] [#3 @ 12"] [#3 @ 10"]
#5 @ 350 mm #5 @ 350 mm #5 @ 300 mm
Alternative 2
[#5 @ 14"] [#5 @ 14"] [#5 @ 12"]
Structural Design

Pos 4: U-Bars for the free balcony edge

Schöck Isokorb® Cast-in-place reinforcement

144 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Structural Design C-line
Representation in the installation plans

1000 mm 70 mm 1000 mm
[3'-3 3/8"] [2 3/4"] [3'-3 3/8"]
CM10-CC55-230 CM10-CC55-230
On-site insulation

Pos. ① #3@6"
1344 mm [4'-4 15/16"]
1344 mm [4'-4 15/16"]

Pos. ③ U-bar #3@12"

Outside

Pos. ② 2 × #3
[3 1/8"]
80 mm

Pos. ③ U-bar #3@12"


Inside

Pos. ① #3@6"

2070 mm
[6'-9 1/2"]

Figure 9: Overhead view of Schöck Isokorb®

2'-3" lap MIN 2'-3" lap MIN

CM10-CC55-H230 Pos. ② 4 × #3
Pos. ① #30@6"

Structural Design
[9 1/16"]
230 mm
[8 7/16"]
215 mm

U-bar bottom reinforcement Pos. ③ U-bar #3@12"


by EOR by EOR bottom reinforcement
by EOR
1344 mm [4'-4 15/16"] 80 mm
[3 1/8"]
1524 mm [5']

Figure 10: Cross-section of Schöck Isokorb®

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146
Schöck Isokorb® Structural Thermal Break

Schöck Isokorb® Products

Schöck Isokorb® Structural Design

Schöck Isokorb® Installation

Installation

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Schöck Isokorb® Type S22
Installation Manual

1
— Before installation, check products for conformity with purchase
1 order and that no Isokorb® parts are missing.
— Check products for visible damages.
— Check product for correct type conforming to the design drawings of
the structural engineer.
— Ensure that the materials required to install Schöck Isokorb® for the
S22 construction project are complete.

2
— Coloured areas shows the general positions for installing the
products. Hew to the design drawing of the structural engineer for
2 its definite position.

2 +3
The pictures exemplify the general positions for installing the products
within the insulation layer. Hew to the design drawing of the structural
3A engineer for its definite position.
Schöck Isokorb® Type S22 must be installed in accordance with the de-
sign drawings of the engineer only.

3B 3C
4 Based upon the design drawings of the engineer, ensure that all
Schöck Isokorb® Type S22 and thermal insulation pieces are
complete.

4
Installation

148 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Type S22
Installation Manual
5 Install Schöck Isokorb® Type S22 according to the design drawings
on the head plate of the steel beam within the building shell.

Fasten Schöck Isokorb® Type S22 with the washers and nuts
delivered along with the product in the order as shown in the image
5A.

2.
1.

S22
5A

M 22: Mr = 80 Nm 6 Use a torque wrench to tighten all nuts on the head plate according
or 59 lb-ft to the tightening torque predefined for the bolt as pictured.

7 Fit any additional thermal insulation pieces at the head plate of the
steel beam between the insulation bodies of Schöck Isokorb® Type
S22.

7
8 Remove and retain all pre-installed exterior nuts and washers before
connecting the exterior steel beam.

8
Installation

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Schöck Isokorb® Type S22
Installation Manual
9 Guide the exterior steel beam with the head plate towards the
connection prepared with Schöck Isokorb® Type S22 and thermal
insulation pieces. Position the exterior steel beam in a manner that
prevents restraint when the Schöck Isokorb® bolts are fitted.

9
0 Fasten steel beams on the Schöck Isokorb® Type S22 with the
1. delivered washers and nuts in the order as shown in the image.
2.
S22
10

M 22: Mr = 80 Nm ß Use a torque wrench to tighten all nuts on the head plate without
or 59 lb-ft systematic prestressing according to the tightening torque
predefined for the bolt as pictured.

11
“ +„
Check the alignment and tight fit of the steel beams for one final
time and then deeply notch all bolts directly at the nut in order to
ensure that all nuts remain in a frictional connection.

Use the included washers and nuts for Schöck Isokorb®


12 Type S22 only.

13
Installation

150 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Type CM
Installation Manual
1+2
— Before installation, check products for conformity with purchase
order and that no Isokorb® parts are missing.
— Check products for visible damages.
— Check product for correct type conforming to the design drawings of
the structural engineer.
— Ensure that the materials required to install Schöck Isokorb® for the
construction project are complete.

1
2
— The picture exemplifies the general position for installing the
products within the insulation layer. Heed to the design drawing of
the structural engineer for its definite position.

CM

3 The pictures exemplify the general position for installing the


products within the insulation layer. Hew to the design drawing of
the structural engineer for its definite position.
Schöck Isokorb® Type CM must be installed in accordance with the
design drawing of the engineer only.

3A 3B
Image 3D: Installing of Schöck Isokorb® in touch with semi-finished
ceiling component.
≥ 2” — Observe the pictured dimension for the pressure joint on the ceiling.
— Place a cast-in-place concrete strip between Schöck Isokorb® Type
CM and the semi-finished ceiling component.
— The pressure joint must be filled and compacted properly when the
concrete is placed.

3C 3D
4 Check the slope of the balcony formwork according to the technical
specifications provided by the structural engineer.

4
Installation

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Schöck Isokorb® Type CM
Installation Manual

4A
5 Install the lower slab reinforcement and edge brackets according to
the reinforcement layout provided by the structural engineer.

CM

6
6+7
Install the connectors and longitudinal bars in the bracket corners
≤ 2” ≤ 2” along the Schöck Isokorb® Type CM.
Select the bar size and the positioning of connectors and
longitudinal bars as defined by the structural engineer, . If the bar
size is not defined higher, select at least a minimum size of #3. Install
the connectors close to the tension bars of Schöck Isokorb® Type CM.

6A

7
Installation

152 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Type CM
Installation Manual
8 Install Schöck Isokorb® Type CM as a full element (3’-3 3/8”) or a half
element (19 5/8”) only!, and in accordance with the design drawing
of the structural engineer.
l
Do not use an angle grinder for cutting a full element into half
elements.

Image 8A: In the event that half of the length of a Schöck Isokorb®
Type CM is being fitted into a balcony, the remaining half can be
8 used for other balconies of the same type and with the same load
requirements.
l = x · 19 5/8” l = x · 19 5/8” + 2 y
Image 8B: In the event that the Schöck Isokorb® Typ CM does not fit
l into the balcony, thermal insulation strips are required on site in
l
y addition to the Schöck Isokorb® Type CM. These thermal insulation
y strips must not exceed a length of 9 7/8”. They may be installed at
the edges of the balcony or between two Schöck Isokorb® Type CM,
according to the design drawing of the structural engineer. CM
8A 8B
It is recommended to use thermal insulation strips with a thermal
19 5/8” = ½ Isokorb® y < 9 7/8”
conductivity value 0.031 W/(m*K) or lower, and with the same
thickness as Schöck Isokorb® Type CM. Cut thermal insulation strips
y at a right angle on site.

90°

Installation

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Schöck Isokorb® Type CM
Installation Manual
9 Before installing the Schöck Isokorb® Type CM, compare its entire
type designation with the design drawing of the respective balcony.

Hazard due to balcony slab not being properly


supported!

If the wrong type of Schöck Isokorb® is installed, the


balcony slab could break off.

9A
Image 9A: Schöck Isokorb® Type CM must be installed
in “TOP FACE” up position. If this is done correctly the
CM “TOP FACE” sign is visible from above, and the tension
bars are arranged in the upper layer.

9B Image 9B: In case of the “Bottom” sign is visible from


above, and the tension bars are arranged in the lower
layer, the Schöck Isokorb® Type CM is installed falsely.

WARNING
90° 0 Install Schöck Isokorb® Type CM flush to each other and at the
correct height. Schöck Isokorb® Type CM must be cut at a right angle
and exactly at midlength.

10
ß All connection joints between Schöck Isokorb® Type CM components
and adjacent thermal insulation strips or edge connections must be
tight.

11
Installation

154 Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015
Schöck Isokorb® Type CM
Installation Manual
“ Ensure that any overlapping reinforcement required in compliance
with the design drawing of the structural engineer is available on
site.

Image 12A: Install the required overlapping reinforcement on both


sides of the Schöck Isokorb® Type CM with bar steel. If the bar size is
not defined higher, select at least a minimum size of #3.

12
„ Properly connect the overlapping reinforcement with the Schöck
Isokorb® tension bars on site. Maintain a ≤ 0.2 x lS distance between
the overlapping reinforcement and the Schöck Isokorb® Type CM
ls ls tension bars as pictured.

CM

12A

≤a ≤a

” Before placing the concrete, check for professional alignment of the


Schöck Isokorb® Type CM and of the connecting reinforcement as
13 well as the required concrete cover, in accordance with the design
drawing of the structural engineer. To keep the Schöck Isokorb®
component in place, ensure that the concrete is filled and compacted
evenly on both sides.

If the Schöck Isokorb® type CM is installed, check the


concrete for sufficient stability BEFORE removing the
bracing from under the cantilevered balcony slab.

14

It is of the utmost importance that the concrete is


checked for sufficient stability BEFORE the temporary
bracing under the balcony slab is removed!
Installation

On-site modifications of the Isokorb® impacts the safe-


ty of the product.

Do not modify the Schöck Isokorb® on site and do not


cut or bent its rebars.

Schöck USA Inc. | +1-855 572 4625 | www.schock-us.com | Technical Manual Aug 2015 155
Imprint:

Publisher: Schöck USA Inc.


100 Overlook Center, 2nd Floor
Princeton, NJ 08540
Telephone: 855 572 4625
info@schock-us.com
www.schock-us.com

Date of issue: August 2015

Copyright: © 2015, Schöck USA Inc.


The contents of this document or extracts
thereof may not be handed to third parties
without the written permission of Schöck
USA Inc. All technical information, drawings
etc. are subject to copyright law.
Right reserved to make technical changes.
Publication date: August 2015

Schöck USA Inc.


100 Overlook Center, 2nd Floor
Princeton, NJ 08540
Telephone: 855 572 4625
info@schock-us.com
www.schock-us.com

08.2015/US/150436

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