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HVX
Vacuum circuit-breaker
12 - 17,5 kV (≤ 2500 A, ≤ 31,5 kA)
Installation
Operation
Maintenance
No. DRC NTV 142
Issue 02/10
Technical instruction
AREVA T&D
IMPORTANT NOTE
The Technical Instructions, which are exclusively valid are always supplied by AREVA together with the product in ques-
tion. Our products may only be commissioned, operated, serviced, repaired or decommissioned together with Operating
Instructions which have been directly enclosed to the product in question by the factory.
On the other hand, this electronic version of the Technical Instruction is provided to the customer at his/her request for
information only. None of our products may be commissioned, operated, serviced, repaired or decommissioned on the
basis of this electronic version.
Non-compliance with this instruction may entail serious damage to the product, the objects pertaining to it, as well as
health hazard or mortal danger. AREVA shall not be held liable for any such damage.
Manufacturer:
AREVA T&D Xiamen
Switchgear CO., Ltd.
No.24, Huo ju Bei Lu
361006 Xiamen
China
( +86 (0)592 5775316-0
7 +86 (0)592 5775139
Milestone number 87
Village Kotambi
Vadodara Hallol Express Way
Tehsil Vorghodia
Vadodara 390008
India
( +91 10 8266 8663 130
2 Technical data 6
2.1 Type designation 6
2.2 Technical data 6
2.3 Control and operating devices 7
3 Variants 8
5 Assembly 10
5.1 Instructions for assembly 10
5.2 HVX Mechanical assembly 11
5.3 Connecting the control lines 12
6 Commissioning 13
7 Operation 14
7.1 Control elements and operator interface 14
7.2 Interlocks 15
7.3 Actuate withdrawable unit 16
7.4 Charging the energy storing device 16
7.5 Switching operations 16
8 Servicing 17
8.1 Servicing schedule 17
8.2 Safety provisions 17
8.3 Cleaning insulating components 18
8.4 Corrosion protection 18
8.5 Avoid condensation 18
8.6 Lubrication instructions 19
8.7 Admissible numbers of breaking operations
of vacuum chamber 21
9 Annex 22
9.1 Accessories 22
9.2 Auxiliary products 22
9.3 Screw fastenings 23
9.4 Treatment of firmly screw-connected
contact surfaces 23
3
1 Regulations and Provisions
1.1 Remarks on 1.2 Terms and 1.3 Use in line with the
this Technical symbols used intended purpose
Instruction
This Technical Instruction uses The HVX vacuum circuit-breaker is
This Technical Instruction describes certain terms and symbols. They intended exclusively as a switching
transport, assembly, operation, warn about dangers or provide unit in air-insulated medium-voltage
handling and maintenance of the important information which must be switchgear. It may only be used in
series HVX vacuum service breakers. complied with at all costs so as to the scope of the specified standards
avoid danger and damage: and the switchgear-specific technical
It must be stored so that it is at any
data. Any other use constitutes
time readily accessible for and can „WARNING“ improper use and may result in
be used by persons who are to work This symbol warns of dangers and damage.
on the switchgear. dangerous electrical
voltage. Contact with IMPORTANT:
When re-selling the circuit-breaker or
voltage may result in fatal Operating reliability and
the switchgear with circuit-breaker,
injury! service life depend on
make sure that this Technical
correct operation.
Instruction is transmitted as well. „WARNING“
This symbol is used for
The following additional documents
instructions non-compliance
must be observed for this circuit- Disclaimer of liability
with which may result in
breaker: The manufacturer shall not be held
serious injury, death or
• Purchase agreement containing serious material damage. responsible for damage which
the stipulations on the specific occurs if
„IMPORTANT“
equipment of the circuit-breaker • instructions in this Technical
This symbol is used for
and the legal details. Instruction are not complied with,
information which is
• Project notes regarding the HVX important to avoid damage. • the circuit-breaker is not operated
circuit breaker according to its intended use
• For assembly and operation of (see above),
the circuit-breaker, the operating • the circuit-breaker is assembled,
manual of the switchgear in connected or operated
which it is operated must be improperly,
complied with.
• accessories or spare parts
As our products are subject to are used which have not been
continuous further development, approved by the manufacturer,
we reserve the right to changes
regarding standards, illustrations and • the circuit-breaker is converted
technical data. without the manufacturer's
approval, or if inadmissible parts
All dimensions not specified in detail are attached.
are in millimeters.
4
1.4 Applied 1.5 Safety 1.6 Disposal after the
standards provisions end of service life
The three-phase HVX vacuum The work described in this Technical A manual on disposal after the end
circuit-breaker: Instruction may only be performed of the service life is available for
by specialist electricians who have disposal of the HVX vacuum circuit
• corresponds to the requirements proved their experience with the breaker.
for AC switchgear for voltages HVX circuit-breaker and the EN
above 1 kV acc. to 50110-1 standard. Disposal at the end of the service
IEC 62271-100 life is performed as a service by the
Applicable standards and Service Center at the manufacturer's
regulations: which is subject to a fee.
Environmental and
operating conditions • The locally applicable accident
prevention, operating and work
HVX circuit-breakers may only be
instructions must be complied
operated under normal operating
with.
conditions acc. to IEC 62271-1.
Operation under conditions deviating • Installation: IEC 61936-1 /
from these is only admissible upon HD 637 S1
consultation and with the written • Operation of electrical
approval of the manufacturer. equipment: EN 50110-1
Read these instructions carefully
before you work on the circuit-
breaker, and perform the work
detailed in it according to the
descriptions. Do not perform any
Ambient conditions work on the circuit-breaker which
Ambient temperature is not described in this Technical
-25 / 40 C o 1)
Instruction.
min./max.
Average value over 24 WARNING:
35 C
o 1)
WARNING:
Before performing work
on the circuit-breaker,
switch off the auxiliary
voltage and prevent it from
reclosing.
WARNING:
There is a risk of injury
when working on the
drive mechanism.
Before commencing work,
release the energy-storing
device by performing the
operating sequence
OFF-ON-OFF.
5
2 Technical data
Fig. 2.1
Example of rating plate
1 Type designation
2 Serial number
3 Year of manufacturing
4 Technical data
Rated voltage U r
[kV] 12 17,5
Rated power frequency withstand voltage U p
[kV] 75 95
Rated power frequency withstand voltage U d
[kV] 28 38
Rated normal current I max.
r
[A] 2500 2500
Rated cable-charging breaking current I c
[A] 25 31,5
Rated short-circuit breaking current I max.
sc
[kA] 31,5 31,5
Rated short-time current I max.
k
[kA] 31,5 ( 3 s) 31,5 ( 3 s)
Rated frequency f r
[Hz] 50/60 50/60
6
2.3 Control and Technical data, auxiliary switch
operating devices
DC [V] AC [V]
The drive mechanism is designed Rated auxiliary voltage
on principle for manual charging of [V] ≤ 48 125 220 120 230
the energy storing device (closing Switching capacity [A] 10 3,8 2 10
spring). Time factor T=L/R [ms] 10 20 -
The drive can be equipped with Rated short-time current 250 A / 3 s
additional operating and control
Rated continuous current [A] 15 -
devices.
Information about the power consumption of solenoids and the motor is available from
the manufacturer. The auxiliary voltage data is required to this effect.
Undervoltage release
• 1 unit.
Operating times *
Closing release Times for solenoids and motor
• 1 unit. Minimum command time "OFF" el. tripping [ms] 20
Minimum command time "ON" el. tripping [ms] 20
Secondary release Motor charging time [s] ≤ 12
(Transformer-operated release) * Rated frequency according to specification on rating plate (50/60 Hz)
• 1 unit max.
7
3 Variants
I ≤ 31,5 kA 5
sc
1
6
4
Fig. 3.1
1 Conductor bar 2
2 Circuit-breaker housing 3
3 Rating plate
4 Operator interface
5 Low voltage socket
6 Drive housing 11
7 Rollers
8 Withdrawable unit
9 Insertion opening for crank to move
the circuit-breaker into its disconnec- 9
ted/service position / manually 7
10 "IP" protection sheet (optional)
11 Shutter rail (optional) 8
Fig. 3.1
Vacuum circuit-breaker HVX 17,5 kV - 31,5 kA - 1250 A
withdrawable unit with low voltage socket
10
1
6
4
Fig. 3.2
1 Conductor bar terminal /
moving contact
2 3
2 Circuit-breaker housing
3 Rating plate
4 Operator interface
5 Low voltage socket
6 Drive housing 11
7 Rollers
8 Withdrawable unit
9 Insertion opening for crank to move
the circuit-breaker into its disconnec- 9
ted/service position / manually 7
10 "IP" protection sheet (optional) 8
11 Shutter rail (optional)
Fig. 3.2
Vacuum circuit-breaker HVX 17,5 kV - 31,5 kA - 2500 A
withdrawable unit with low voltage socket
8
4 Delivery, storage and transport
4.1 Delivery
• Handle shipping units carefully
when unloading and unpacking
them.
• Shipping units must be unpacked
immediately after receipt. Any da-
mage occurred in transit must be
recorded and reported immedia-
tely to the manufacturer.
• On delivery, the consignment
must be checked for comple-
teness.
• The supplier must be notified in
writing about any discrepancies. Fig. 4.1
Shipping unit
4.2 Storage
The transport packaging is not in-
tended for storage. The risk of storing
the parts in packed condition shall be
the consignee's responsibility!
4.3 Transport
Transport using a forklift truck:
WARNING:
Make sure the rope or Fig. 4.2
strap is strong enough Transport and lifting
to bear the weight of
the circuit-breaker and do not
touch the circuit-breaker. Weights [kg]
9
5 Assembly
10
5.2 HVX Mechanical
assembly
Placing circuit-breaker on
transport truck and racking
it into the switchgear
IMPORTANT:
When performing the
following assembly steps,
observe and comply with
the instructions given for the
panel used.
Earth terminal
The circuit-braker is linked to the
panel via the wheels of the trolley.
Optionally, the HVX circuit-breaker
is available with short-circuit proof
earthing.
11
5.3 Connecting the Connection to terminal strip 1
control lines
1. Remove the cover plate.
The control lines are connected,
depending on design, via control 2. Connect external control lines via
connectors (Fig. 5.3), or control lines the terminal strip. The specific
to the terminal strips in the drive wiring diagram valid for the unit in
casing (Fig. 5.4). The control lines question has been enclosed with
are wired in the circuit-breaker up to each circuit-breaker. If additional 2
the control connector or up to the control lines are placed in the
terminal strip. drive casing, leave a sufficient
distance from the movable parts
Single-wire conductors or strands of the drive.
can be connected
3. After connecting the external Fig. 5.3
• to terminal strip up to 2.5 mm 2 control line, mount the cover
Control connector
plate. 1 Insert control connector
• in control connector up to
2 Lock
1.5 mm2 IMPORTANT:
Comply with the tightening
torques specified for screw-
Terminal with control connector fastening (refer to Annex).
Push the control connector onto
the pin right-angle plug-and socket
connector of the cubicle and lock it
(Fig. 5.9).
Fig. 5.4
1 Control connector on terminal strip
12
6 Commissioning
13
7 Operation
Rating plate
Operations counter
00315
Position indicator of closing spring
Fig. 7.1
Operator interface of HVX circuit-breaker
14
Position indicators on circuit-breaker and possible operating sequences
3 released ON O
7.2 Interlocks
(where applicable)
WARNING: Electrical interlocks
Mechanical interlocks You must be familiar
have been designed according to
with these interlocks
The HVX switch features basic inter- the circuit diagram.
before operating the
locks to prevent operating errors.
circuit-breaker.
Method of operation of
Interlock Function of interlock
interlock
The withdrawable part cannot be moved The moving crank handle is
to service position unless the low-voltage blocked automatically
Between the circuit-breaker connector is inserted and locked Do not apply higher force!
withdrawable part and the
low-voltage connector The low-voltage connector can only be The interlock for the low-voltage
inserted or removed while the withdraw- connector in the drive mechanism
able part is in its disconnected position has been activated
15
7.3 Actuate with- 7.4 Charging the energy 7.5 Switching
drawable unit storing device operations
IMPORTANT:
Observe interlock conditions
Manually Closing (ON)
(see chapter 7.2).
16
8 Servicing
Servicing schedule
WARNING:
The use of other
cleaning agents
is not admissible.
18
8.6 Lubrication instructions
Fig. 8.1
Circuit-breaker drive mechanism
£ High-pressure grease Cryogenic grease Silicon grease
19
c
• Spindle of withdrawable unit 1
mechanism (Fig. 8.2, item 1).
Fig. 8.2
Rack-in mechanism
c High-pressure grease
1 Spindle
Fig. 8.3
Finger contacts
r
Contact lubricant
r
Final steps
Re-mount the cover plate and
insert the circuit-breaker in the panel Fig. 8.4
(see section 5).
Tulip contacts
Check circuit-breaker according to
section 6 "Commissioning". r
Contact lubricant
20
8.7 Admissible numbers of breaking operations of vacuum chamber
operations n n
5000
need to be replaced or not.
Ausschaltzahl
1000
500
Number of breaking
100
50
10
Ir I SC
Breaking
Ausschaltstrom log II a
current log a
Fig. 8.5
Data for rated normal current I (1) and short-circuit breaking current I (2) on the
r sc
rating plate
21
9 Annex
9.1 Accessories
3
1 2 5
Fig. 9.1
Accessories for HVX circuit-breaker
The accessories depend on the panel type used, and must be enquired about if neces-
sary.
WARNING:
Danger of injury when
wrong handling the
auxiliary products.
Comply with the safety
data sheets supplied by the
manufacturers of the auxiliary
products.
22
9.3 Screw fastenings
The following elements must be Thread Tightening torque Thread Tightening torque
used for all metal screw couplings: size [Nm] size [Nm]
• Screws and bolts: min. max. min. max.
Grade ≥ 8.8
M6 7 9 M6 5,5 7,5
• Nuts: M8 16 24 M8 15 19
Grade 8.
M10 36 44 M10 30 40
M12 63 77 M12 60 76
Table 1: Table 2:
Hex. bolts and socket-head Screw coupling between switching
capscrews (except slotted screws) device and conductor bar with
and nuts (except self-locking nuts) copper as conductor material.
WARNING: IMPORTANT:
Caution when handling Contact areas coated with
bars insulated by heat- lubricant Kontasynth should
shrinkable sleeves: The not be touched, if possible.
heat-shrinkable sleeve must not
get into contact with lubricant
(swelling).
1)
Clean by means of lint-free cloth; use cleaning agent in case of serious contamination (see above)
2)
Expose metallic surface
- by treating the entire surface with emery cloth or a rotating grinding tool (grain size 100 or 80) or
- using a wire brush which is clearly marked for use exclusively for aluminium or exclusively for copper
3)
using a brass brush, steel brush
23
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