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TABLE OF CONTENTS
Page
1.0 SCOPE............................................................................................................................................. 3
2.0 CODES, STANDARDS AND SPECIFICATIONS ........................................................................ 3
3.0 GENERAL REQUIREMENTS....................................................................................................... 3
4.0 SYSTEM DESCRIPTION .............................................................................................................. 3
5.0 DESIGN REQUIREMENTS........................................................................................................... 5
6.0 DESIGN DATA .............................................................................................................................. 7
7.0 DOCUMENTATION ...................................................................................................................... 9
Page 2 of 10
GASLINE SP XI – SKG II PROJECT
PT. PERTAMINA EP – FIELD LIMAU
1.0 SCOPE
This document covers the Basis of Design for the Gasline SP XI – SKG II Project for the detailed
design of onshore pipelines.
Page 3 of 10
GASLINE SP XI – SKG II PROJECT
PT. PERTAMINA EP – FIELD LIMAU
4.2 12 inch tie-in from SP XI into the proposed SKG II Low Pressure Scrubber and Pig Receiver
The proposed line from SP XI into the proposed SKG II Low Pressure Scrubber will initially
be used to supply gas from SP XI to SKG II. It is intended that as part of gasline project will
be split into two sections. The first section will run from SP XI to SKG II Low Pressure
Scrubber, and will supply gas to SKG II, replacing pipeline 12 inch existing for single line
supply gas from SP XI to SKG II. The second section will run from gasline to pig receiver in
SKG II, and will transport liquids from SP XI to SKG II for pipeline cleaning process.
The pipeline will be installed and tested by Contractor with a dummy flanged spool adjacent
in SKG II Low Pressure Scrubber and Pipeline in SKG II Pig Receiver. The spool will be
removed as part of this Project to split the pipeline into two sections, and two points tie-ins
will be installed. One to tie-in the gasline SP XI - SKG II into the SKG II Low Pressure
Scrubber section of the pipeline, and the other to tie-in the Pig Receiver section in SKG II.
The tie-ins shall be installed using the same line pipe. Pipeline wall thickness, coatings, and
concrete weight coat will be the same as for existing pipeline. Spare 12 inch line pipe
procured via this project by COMPANY shall be responsible for pre-formed bends (if
needed), flanges and their fittings, and the associated coatings of the spools.
The tie-ins shall be routed to avoid possible conflicts with pipeline existing and pipeline of
Pig Receiver. The routing must also allow space for the proposed future pipeline tie-ins from
another gathering station.
The SP XI - SKG II pipeline shall be isolated prior to the tie-in. A remote controlled
mechanical isolation plug or similar equipment approved by COMPANY shall be set into
position just past a removable spool.
After hydrotest and pre-commissioning, the liquids pipeline shall be left filled with treated
water ready for commissioning.
4.3 12 inch tie-in from SP XI into the proposed SP XI Discharge Compressor and Pig Launcher
The proposed line from new gasline into the proposed SP XI Discharge Compressor will
initially be used to supply gas from SP XI. It is intended that as part of gasline project will be
split into two sections. The first section will run from new gasline to SP XI Discharge
Compressor, and will supply gas from SP XI, replacing pipeline 12 inch existing for single
line supply gas from SP XI to SKG II. The second section will run from gasline to Pig
Launcher in SP XI, and will transport liquids from SP XI to SKG II for pipeline cleaning
process.
The pipeline will be installed and tested by Contractor with a dummy flanged spool adjacent
in SP XI Discharge Compressor and Pipeline in SP XI Pig Launcher. The spool will be
removed as part of this Project to split the pipeline into two sections, and two points tie-ins
will be installed. One to tie-in the gasline SP XI - SKG II into the SP XI Discharge
Compressor section of the pipeline, and the other to tie-in the Pig Launcher section in SP XI.
The tie-ins shall be installed using the same line pipe. Pipeline wall thickness, coatings, and
concrete weight coat will be the same as for existing pipeline. Spare 12 inch line pipe
procured via this project by COMPANY shall be responsible for pre-formed bends (if
needed), flanges and their fittings, and the associated coatings of the spools.
The tie-ins shall be routed to avoid possible conflicts with pipeline existing and pipeline of
Pig Receiver. The routing must also allow space for the proposed future pipeline tie-ins from
another gathering stations.
The SP XI - SKG II pipeline shall be isolated prior to the tie-in. A remote controlled
mechanical isolation plug or similar equipment approved by COMPANY shall be set into
position just past a removable spool.
Page 4 of 10
GASLINE SP XI – SKG II PROJECT
PT. PERTAMINA EP – FIELD LIMAU
After hydrotest and pre-commissioning, the liquids pipeline shall be left filled with treated
water ready for commissioning.
4.4 Pipeline Tie-in
In the absence of specific information from the pipeline operator, the following assumptions
have been made:
1. The pipeline operator from CONTRACTOR is responsible for the pipeline section
from the downstream outlet flange.
2. The pipeline operator from CONTRACTOR will install the tie-in into the existing
pipeline. The valves may be fitted either at the tie-in point or at the downstream
flange.
3. The pipeline operator from CONTRACTOR will be responsible for all costs
associated with providing the tie-in process.
4. COMPANY will operate the proposed pipeline system within the range 60 to 200
psi.
5. Both pipelines shall be rated to the same Maximum Allowable Operating Pressure
(MAOP) of 1,000 psig. The pipeline operator from CONTRACTOR and
COMPANY will ensure that the pipeline pressure protection devices on both
pipelines are set so that the pipeline pressure cannot exceed 110% of the MAOP (ie
1100 psig).
Page 6 of 10
GASLINE SP XI – SKG II PROJECT
PT. PERTAMINA EP – FIELD LIMAU
6.0 DESIGN DATA
6.1 Design Life
The design life for the pipeline is 20 years.
6.2 Pipeline design pressure
Table 6.1
Pipeline Design Pressure
Parameter Unit 12 inch
Gas
Design Pressure psi 200
Hydrotest Pressure psi 376
Page 7 of 10
GASLINE SP XI – SKG II PROJECT
PT. PERTAMINA EP – FIELD LIMAU
Lift Coefficient CL = 1.5
Inertia Coefficient CI = 3.29
6.5.2 Hydrodynamic Coefficients for Pipeline Spanning Design and Support Clamp
Spacing Design
The following numbers are hydrodynamics coefficients used for spanning design:
Drag Coefficient CD = 1.2
Inertia Coefficient CI = 3.29
6.6 Material Properties
6.6.1 Pipeline / Support Material Properties
The line pipe material properties are for the Gasline SP XI - SKG II Project is
presented in table below:
Table 6.5
Pipeline / Support Material Properties
Page 8 of 10
GASLINE SP XI – SKG II PROJECT
PT. PERTAMINA EP – FIELD LIMAU
7.0 DOCUMENTATION
7.1 Design Report
A complete design report shall be prepared which includes the following as a minimum, plus
any other documentation required:
(1) Detail description of the analysis procedures
(2) Wall thickness calculations
(3) Calculations for on-bottom stability analysis
(4) Pipeline expansion analysis
(5) Crossing span analysis
(6) Constructability analysis
(7) Upheaval and lateral buckling
(8) Impact and dropped object analysis
7.2 Report Requirements
7.2.1 Explanation of calculations procedures, assumptions, and sources of data shall be
provided.
7.2.2 Pages shall be sequentially numbered within each section subdivision. A complete
table of contents shall be provided and included with each volume. Individual
volumes shall be clearly identified with titles and labels.
7.2.3 All calculations shall have the following:
(a) Printed name (not initials) and signature of person making the calculation
(b) Date
(c) Page number
(d) Project identification
(e) Subject identification.
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GASLINE SP XI – SKG II PROJECT
PT. PERTAMINA EP – FIELD LIMAU
7.2.4 The calculations shall be made in U.S. Customary Units (i.e. foot, inch, and
pound).
7.2.5 The calculations shall be archived by CONTRACTOR for the life of the facility,
and shall not be destroyed without prior written COMPANY approval.
7.3 Drawings
7.3.1 Drawing title blocks shall be agreed upon prior to start of drafting.
7.3.2 Drawings shall be to scale and in U.S. Customary Units with the exception of
Survey and positioning which shall be scale in SI units. Material and section
callouts shall be in accordance with American Institute of Steel Construction
(AISC).
7.3.3 Drawings shall be to the detail as defined by COMPANY.
7.3.4 A summary of the design criteria shall be shown on a general information and
index drawing.
7.3.5 During construction, as-built revisions shall be kept on a set of Construction
Drawing prints. At the completion of construction, the original drawings shall be
revised to "As-Built Drawings" and reissued to COMPANY.
7.3.6 Drawings shall be numbered in accordance with Field Limau Drawing Numbering
System.
Page 10 of 10