September 26, 2005

American Petroleum Institute

Safety and Fire Protection Publications

FIRE PREVENTION, PROTECTION AND SUPPRESSION

PROCESS SAFETY & RISK MANAGEMENT

PERSONNEL SAFETY

HUMAN FACTORS

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FIRE PREVENTION, PROTECTION AND SUPPRESSION

RP 2001, Fire Protection in Refineries, 8th Edition, May 2005 UPDATED 2005 EDITION
This document helps provide an understanding of fire protection issues and steps needed to promote the
safe storage, handling and processing of petroleum and petroleum products in refineries.
Pages: 49 Order Number: K20018

RP 2003, Protection Against Ignitions Arising Out of Static, Lightning, and Stray
Currents, Sixth Edition, September 1998 NEW EDITION COMING IN 2005
This publication provides methods for assessing and minizing the potential ignition hazards associated with
static electricity, lightning and stray currents in petroleum industry operations including marketing
terminals, transportation and storage of flammable liquids. Pages: 56 Order Number: K20036

RP 2009, Safe Welding, Cutting, and Hot Work Practices in the Petroleum and
Petrochemical Industries, Seventh Edition, February 2002 COMPLETELY REVISED
Provides suggested safe welding and cutting practices for use in and around petroleum and petrochemical Deleted: ¶
operations to help prevent injuries and property damage as a result of fire during gas and electric cutting
and welding activities. Pages: 23 Order Number: K20097

RP 2021, Management of Atmospheric Storage Tank Fires,

Fourth Edition, April 2001 COMPLETELY REVISED
API RP 2021 provides experience-based information to enhance understanding of, and planning for, fires in
atmospheric storage tanks containing flammable and combustible materials. It emphasizes systematic
management approach to assist tank fire prevention. If fires do occur, this information can help responders
manage resources and optimize fire suppression techniques to reduce the severity of an incident and the
potential for escalation. Extensive reference information includes an appendix with Observations, Lessons
Learned and “Tricks of The Trade” Pages: 83 Order Number: K20214

Pub 2021A, Interim Study—Prevention and Suppression of Fires in Large

Aboveground Atmosphereric Storage Tanks, First Edition, July 1998
This publication provides extensive historical reference and analysis of fire in large (over 150 feet in
diameter) aboveground storage tanks . This information helps response personnel understand the special
fire prevention and suppression issues related to the storage of flammable and combustible liquids in large
aboveground storage tanks. Pages: 51. Order Number: K2021A

RP 2023, Guide for Safe Storage and Handling of Heated Petroleum-Derived

Asphalt Products and Crude-Oil Residua, 3rd Edition, August 2001 COMPLETELY REVISED
This publication provides information to assist in safe storage and handling of heated petroleum-derived
asphalt products and crude-oil residua. Understanding potential hazards, and application of this knowledge,
can help reduce incident probability and severity. An appendix discusses fire suppression for heated heavy-
oil tanks in detail not provided in API 2021 which explicitly omits coverage of heated tanks from its tank-fire
suppression scope. Extensive reference information includes appendices with "Lessons Learned Relative to
Safe Storage and Handling of Heated Asphalt and Residual Products" . Pages: 44 Order Number: K20233

RP 2027, Ignition Hazards and Safe Work Practices for Abrasive Blasting of
Atmospheric Storage Tanks in Hydrocarbon Service Third Edition, March 2002
This publication provides guidance and safety procedures intended to reduce the risks with
exterior abrasive blasting of petroleum storage tanks in service. Pages: 14 Order Number: K20273

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RP 2028, Flame Arresters in Piping Systems, 3rd Edition, Reaffirmed February 2002
Examines the design, limitations, test procedures, and problems of listed arresters. It also describes various
types of nonlisted arresters, showing that their effectiveness is limited by the highly variable conditions
surrounding their applications. Pages: 12 Order Number: K20283

RP 2030, Application of Water Spray Systems for Fire Protection in the Petroleum
Industry, Third Edition, August 1998 Updated & Reaffirmed July2005
This major revision provides guidance on the design of water spray systems for fire protection in the
petroleum industry, including recommended uses and suggested application rates.
Pages: 23 Order Number: K20303

RP 2201, Safe Hot Tapping Practices in the Petroleum & Petrochemical Industries
Fifth Edition, July 2003 COMPLETELY REVISED
This is the primary industry reference which covers the safety aspects to be considered when hot tapping
on in-service piping or equipment. Pages: 40 Order Number: K22015

RP 2207, Preparing Tank Bottoms for Hot Work, Fifth Edition, September 1998
Outlines safety precautions for preventing accidental fires and explosions when hot work is performed on
tank bottoms. Pages: 14 Order Number: K22075 NEW EDITION COMING SOON

RP 2210, Flame Arresters for Vents of Tanks Storing Petroleum Products,

Third Edition, June 2000
This publication discusses the benefits and detriments associated with the use of flame arresters on vents
used on atmospheric fixed-roof tanks. Pages: 14 Order Number: K22103

RP 2214, Spark Ignition Properties of Hand Tools Reaffirmed July 2004

Discusses the hazards attributable to the use of ferrous and nonferrous tools in the petroleum industry. It
emphasizes proper safety procedures that must be followed, regardless of what types of tools are used.
Pages: 5 Order Number: K221404

RP 2216, Ignition Risk of Hydrocarbon Vapors by Hot Surfaces in the Open Air
Third Edition, December 2003 NEW EDITION
This standard discusses the potential hazard for ignition of hydrocarbon vapors exposed to hot surfaces in
the open air. Understanding the mechanism and dynamics of autoignition and application of appropriate
precautions can help prevent or control hot surface ignition of hydrocarbon vapors. Pages: 18
Order Number: K22163

Pub 2218, Fireproofing Practices in Petroleum and Petrochemical Processing

Plants, Second Edition, August 1999 COMPLETELY REVISED SECOND EDITION
This publication provides guidance for selecting, applying, and maintaining fireproofing systems that are
designed to limit the extent of fire related property loss in the petroleum and petrochemical industries.
Pages: 46 Order Number: K22182

Pub 2219, Safe Operating Guidelines for Vacuum Trucks in Petroleum Service,
Second Edition, March 1999 NEW EDITION COMING VERY SOON
API Publication 2219 provides safe operating guidance for those who operate vacuum trucks in the
petroleum industry. These safety practices are also applicable to the operation of portable vacuum tanks,
skids and trailers used in emergency flammable and combustible liquid spill cleanup activities.
Pages: 44 Order Number: K22192

RP 2350, Overfill Protection for Storage Tanks in Petroleum Facilities,

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Third Edition, January 2005 NEW 2005 EDITION – EXPANDED SCOPE

The expanded Scope addresses overfill protection for aboveground storage tanks in petroleum refineries,
terminals, bulk plants, and pipeline terminals receiving Class I (flammable) or Class II (combustible) liquids.
It excludes service station tanks, process tanks, wheeled vehicles and tanks used in initial crude oil
production activities. RP 2350 provides guidance for safe operating procedures, selection and application of
equipment, scheduled maintenance programs, and employee training. Pages: 42 Order Number: K23503

Pub 2510A, Fire Protection Considerations for the Design and Operation of
Liquefied Petroleum Gas (LPG) Storage Facilities, Second Edition, December 1996
Publ 2510A supplements API Standard 2510 and addresses fire protection in the design, operation, and
maintenance of liquefied petroleum gas (LPG) storage facilities. LPG storage facility safety experience,
facility design philosophy, operating and maintenance procedures, and various fire protection and fire-
fighting approaches are presented. Storage facilities covered are LPG installations (storage vessels &
associated loading/unloading/transfer systems) at marine & pipeline terminals, natural gas processing
plants, refineries, petrochemical plants, and tank farms. Pages: 34 Order Number: K2510A

PROCESS SAFETY & RISK MANAGEMENT PROGRAMS

RP 750, Management of Process Hazards, First Edition, January 1990 Reaffirmed, May 1995
Still available as an “Historical” document
This now classic document referenced in OSHA’s PSM Standard provided guidance for management of
process hazards. The objective is to help prevent occurrence of, or minimize consequences of, catastrophic
releases of toxic or explosive materials. Addresses design, construction, start-up, operation, inspection,
maintenance, and modification of facilities with potential for catastrophic release. Pages: 16 Order # K75000

RP 751, Safe Operation of Hydrofluoric Acid Alkylation Plants 2nd Edition, February 1999
This recommended practice is an outline of the many practices used effectively in the refining industry to
minimize the process hazards of HF alkylation. This refinery process is important in producing high-octane
motor gasoline. Pages: 48 Order Number: K75102

RP 752, Management of Hazards Associated With Location of Process Plant

Buildings, Second Edition, November 2003 NEW EDITION
RP 752 was developed to assist process safety managers in risk assessment of facility siting at refineries,
petrochemical, and natural gas plants, and other facilities covered by API RP 750. RP 752 provides a
methodology for evaluating hazards associated with location of process plant buildings, during the conduct
of process hazards analyses (PHAs) as required by OSHA 1910.119. Pages: 46 Order # K75202

Pub 760, Model Risk Management Plan Guidance for Petroleum Refineries --
Guidance for Complying with EPA's RMP Rule (40 CFR 68) 3rd Edition, February 2001
Provides model guidance for refineries to comply with EPA's RMP Rule. This API guide uses specific
examples, flow charts, tables, figures and diagrams. Special tips help speed the work and identify unusual
issues. A "model" or template of an actual RMP Plan for a refinery is included. Pages: 206 Print Copy Only--
Order Number: K76003 Electronic Version & Print Copy--Single License, Order Number: K760L3

Pub 761, Model Risk Management Plan Guidance for Exploration and Production
Facilities - Guidance for Complying with EPA's RMP Rule (40 CFR 68) 3rd Edition Feb 2001
Provides detailed guidance and specific examples for gas plants to comply with EPA's RMP Rule. Extensive
use of flow charts, tables, figures and diagrams. Special tips help speed the work and identify unusual
issues. A "model" or template of an actual RMPlan for a gas plant is included. Pages: 208
Print Copy Only-- Number: K76103 Electronic Version and Print Copy--Single License, Order Num: K7613D
PERSONNEL SAFETY
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Std 2015, Safe Entry & Cleaning of Petroleum Storage Tanks

6th Edition, Aug 2001 SIXTH EDITION -- COMPLETELY REVISED
This standard provides guidance on the management of tank maintenance operations including preparation,
safe work and commissioning of atmospheric and low pressure (up to 15 psig) aboveground storage tanks
that have previously contained flammable, combustible or toxic materials. Pages: 49 Order Number K20156

RP 2016, Guidelines and Procedures for Entering and Cleaning Petroleum

Storage Tanks, First Edition, August 2001 NEW STANDARD
This companion document to Std 2015 provides guidance and information on specific aspects of tank
cleaning, in order to assist employers (owners/operators and contractors) to conduct safe tank cleaning
operations in accordance with requirements of ANSI/API Standard 2015. Pages: 98 Order Number K20161

Pub 2026, Safe Access/Egress Involving Floating Roofs of Storage Tanks in

Petroleum Service, 2nd Edition, July 1998 NEW EDITION COMING SOON!
Provides safe work guidance for persons performing maintenance work involving the safe decent and
working on floating roofs of petroleum storage tanks. Pages: 26 Order Number: K20262

Std 2217A, Guidelines for Safe Work in Inert Confined Spaces in the Petroleum &
Petrochemical Industries
Third Edition, January 2005 NEW REVISED & UPDATED 2005 EDITION !
The only guidance available for work in intentionally inert confined spaces. This publication provides safe
work practices for entering and working in or near inert confined spaces that have been purged with an inert
gas to reduce flammable vapors. Pages: 28 Order Number: K2217A3

Std 2220, Contractor Safety Performance Process

Second Edition, March 2005 NEW REVISED & UPDATED 2005 EDITION !
Std 2220 provides guidance for petroleum and chemical facility owners and contractors to improve their
contractor safety programs. Suggested measures include contractor selection, training, job-site orientation,
performance reviews, evaluation and safety program checklists. Pages: 21 Order Number: K222002

RP 2221, Contractor & Owner Safety Program Implementation

Second Edition, August 2004 NEW EDITION -- COMPLETELY REVISED!
This recommended practice provides information to assist facility owners and contractors in developing an
effective contractor safety and health program. Contractors will benefit from understanding the owner's
requirements and by establishing a complementary program of their own.
This guide complements API's Standard 2220. Pages: 77 Order Number: K22212

HUMAN FACTORS

Tool for Incorporating Human Factors During Process Hazard Analysis (PHA)
Reviews of Plant Designs March 2004
This review “tool” provides screenbing questions suitable for inclusion in PHA reviews of plant designs.
Tables outline example “Human Factors Issues”, “Example Situations” and list “Potential Solutions” and are
supported by descriptive diagrams. Pages: 36 Order Number: IOHF04

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