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Rapid Replenishment
Risk-Increase transport, replenishment and reception cost, inventory
cost, facility cost, demand uncertainty.
Q2-
Over-dependency on Information Systems
Any calamity on supplier end would lead to stock out situation in Seven-
Eleven because of absence of inventory in supply chain
No warehous
Market Dominance strategy
Clustering
Items classified by temperature
Information system
Graphic order terminal
Scanner terminal
Store Computer
POS Register
DCs
– less in number
– held no inventory,
– served stores in its cluster
– Increased Efficiency as opposed to Responsiveness
• Stores
– More in number
– kept inventory on shelf
– Located in abundance and dominated the market
– Were more responsive than efficient
Inventory
• @ DC – No inventory – Highly efficient – Poor at responsiveness
• @ Stores – Kept Daily Stocks – Low Inventory – Were efficient but not
very responsive
Transportation
• Transportation was at two levels – Vendor to DC (Vendor delivered) – DC
to Store (Seven-Eleven delivered)
• Transportation Network Design – Each truck would be stocked at the DC
– One truck would deliver supplies to more than one store.
• Mode of transportation – Road (Vans &Trucks were used)
• Rapid replenishment cycles
• High Frequency
• Provided High responsiveness as opposed to efficiency
Information
• Information System Components – Graphical Order Terminal (GOT) @
Stores – Scanner Terminals (ST) for inventory checking – Store computer
• Processed information from GOT , ST & POS
• Was connected to the network
• Tracked inventory levels, placed orders, maintained store equipment etc.
–
POS register
• Information about sale, customer details like age, sex, item of sale etc.
– Data was relayed to Suppliers, Distribution Centres and the
Headquarters automatically.
– Increased both efficiency and responsiveness
Sourcing
• Outsourced transportation – From DC to Stores to Transfleet Ltd.
• Risk of Fuel Price Fluctuation, Fleet Maintenance and Cost of Fleet staff
was transferred.
• The company increased profits and reduced risk.
Pricing
• Seven-Eleven offered reasonably priced products.
• Their market dominance allowed ease of access to the customers.
• Both these factors led to stable demand
• Thus, such pricing decision increased the efficiency of the supply chain.
Q4-
Benefits of DCs
Reduces complexity at store level
Organizes Store demand at DC
Reduces complexity and costs for Vendors to directly deliver at the
stores
Proper product assortment as per required temperature at DC thus
reducing perishability
Reduction in number of vehicle required for daily delivery at each
store Reduction in delivery costs
Rapid delivery of variety of fresh foods thus making the chain
responsive Rapid and reliable delivery to distribution trucks through
dedicated DC.
• When Direct Store Delivery?
Demand from retailer is high enough to require FTL
When lead time is critical
Manufacturers and retailers in close proximity
Variety of products is less
Order size is more
Delivery Destinations are few
CONS:
Outsourcing cost
Lack of control
Delivery Fluctuations
Product assortment will occur at store thus increase in time Increase
in Labour cost
High coordination is required between DSD, Wholesalers and CDC
Increase in cost for CD
Q7-
Self Distribution Centre:
PROS:
Backward integration
Scope for future expansion
Control over SC
Reduction in replenishment time
Reduction in dependency
Cons
Extra effort to build supplier network
MIS maintenance
High risk
Outsource
PROS:
No effort to build supplier network
No data maintenance
Low cost
Risk sharing
CONS:
Increase in dependency
No control over supply chain
Increase in lead time
Forward integration chances by outsourcing part
Recommendation:
Faster Replenishment method
Improve supply chain integration
DSD is not always the best strategy
7dream concept works better in Japan than in US
Only employ CDC’S if store density is high enough
Improve monitoring for outsourcing operations