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CHAPTER 19
CRANKSHAFT AND
CAMSHAFT POSITION
SENSORS
OBJECTIVES
After studying Chapter 19, the reader should be able to: 3. List the methods that can be used to test CKP sensors.
4. Describe the symptoms of a failed CMP sensor.
1. Prepare for ASE Engine Performance (A8) certification test content
5. List how the operation of the CKP sensor affects vehicle operation.
area “E” (Computerized Engine Controls Diagnosis and Repair).
2. Discuss how crankshaft position sensors work.
KEY TERMS
CKP (p. 304) Reluctor (p. 304)
CMP (p. 304) Variable Reluctance Sensor (p. 304)
MRE (p. 309)
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304 CHAPTER 19
The correct operation of computer-controlled engines depends of the cylinders will show as a time lag. This time lag in-
on accurate and crankshaft- and camshaft-position sensors. dicates that the cylinder did not fire. The actual cylinder
Proper testing of these sensors is an important part of engine number is determined by comparing the crankshaft posi-
problem diagnosis and troubleshooting. tion sensor signal to the camshaft position sensor.
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FIGURE 19-2 Some Hall-effect sensors look like magnetic sensors.This Hall-effect camshaft reference sensor and crankshaft position sensor have an elec-
tronic circuit built in that creates a 0- to 5-volt signal as shown at the bottom.These Hall-effect sensors have three wires: a power supply (8 volts) from the computer
(controller); a signal (0 to 5 volts); and a signal ground.
■ Sensors mounted near a gear or notched wheel. A and signal amplitude. If the scope pattern indicates a problem
notch in a wheel or gear tooth will create the changing or a scope is not available, other tests include:
magnetic field strength needed for the sensor to create an
AC-voltage signal. See Figure 19-3. ■ Check the sensor connection and wiring. A fault,
■ Sensors where the faster the toothed wheel moves such as a loose or corroded connection, can cause exces-
past the sensor, the higher the frequency of the out- sive resistance in the circuit.
put signal. Magnetic sensors are used for vehicle speed ■ Check that the sensor itself is magnetic. If the permanent
and input shaft speed, as well as for crankshaft and magnet cracks, it becomes two weak magnets and the output
camshaft position. of the sensor will be weaker than normal. See Figure 19-4.
■ Magnetic position sensors generate a higher voltage signal ■
Check the resistance of a magnetic sensor. Magnetic
with increased engine speed. sensors contain a coil of wire where the voltage is induced
from the changing magnetic field. This coil winding
should be checked for the specified resistance using an
Testing Magnetic ohmmeter. Normal resistance can vary, but is generally in
Position Sensors the range of 500 to 1,500 ohms.
■ Scope testing a magnetic sensor. A digital storage os-
A crankshaft position sensor will often set a diagnostic trou- cilloscope can be used to view the waveform of magnetic
ble code if the signal received by the PCM does not match the sensors. The waveform will be determined by the location
rationality parameters that would indicate that the engine and number of notches or teeth on the reluctor wheel. See
speed or piston position is not correct. To diagnose a magnetic Figures 19-5 and 19-6 on page 307 and Figure 19-7 on
position sensor, a scope can be used to look for proper frequency page 308.
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306 CHAPTER 19
MAGNETIC
CRANKSHAFT
BOLT
POSITION SENSOR
FIGURE 19-4 A magnetic sensor being tested for magnetism. This sensor
was able to hold a bolt and had about the same magnetic strength as a new sensor.
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FIGURE 19-5 An AC voltage is produced by a magnetic sensor. Most sensors should produce at least 0.1 volt AC while the engine is cranking if the pickup
wheel has many teeth.If the pickup wheel has only a few teeth, you may need to switch the meter to read DC volts and watch the display for a jump in voltage as the
teeth pass the magnetic sensor.(Courtesy of Fluke Corporation)
MAGNETIC
SENSOR
ND 1 CH 2 CH 3 CH 4
DVOM
ON/OFF HELP
MIN/MAX
ENTER
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308 CHAPTER 19
FIGURE 19-7 (a) Magnetic sensor waveform as shown on a digital storage oscilloscope.(b) A sync notch provides a signal to the computer that cylinder num-
ber one is at top dead center (TDC).(Courtesy of Fluke Corporation)
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(b)
FIGURE 19-8 (a) The connection required to test a Hall-effect sensor.(b) A typical waveform from a Hall-effect sensor.(Courtesy of Fluke Corporation)
Tech PEAK-TO-PEAK
VOLTAGES SHOULD
Tip EQUAL REFERENCE
VOLTAGE
THE SOLDERING
THE LOWER HORIZONTAL
GUN TRICK LINES SHOULD ALMOST
REACH GROUND
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310 CHAPTER 19
N
MR1 MR2
S Magnetic-Resistive
Position Sensor
MR1 MR2
MR2 MR1
MR1 & MR2
Waveforms Analog Signals
created
inside the
sensor itself
MR Differential
(Processed Signals)
Sensor
output FIGURE 19-10 The input signals to a magnetic-
waveform resistive sensor and the electronic circuits inside the sensor
convert them to a digital (on and off) signal.
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A
A
ZOOM
HOLD
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312 CHAPTER 19
Summary
1. The crankshaft position (CKP) sensor is used as an input 4. A Hall-effect position sensor generates a digital (on and
sensor to the PCM for engine speed (RPM) and piston po- off) voltage signal.
sition for spark timing control. 5. A magnetic-resistive position sensor creates a digital out-
2. A camshaft position sensor is also called a cylinder iden- put signal.
tification (CID) sensor and is primarily used to time the 6. An optical position sensor creates a digital output signal.
sequential fuel injection.
3. A magnetic position sensor generates an analog voltage
signal.
Review Questions
1. What is the primary purpose for a crankshaft position (CKP) 4. How does a Hall-effect sensor work, and how is it tested?
sensor?
5. How does a magnetic-resistive sensor work, and how is it
2. What is the primary purpose for a camshaft position (CMP) sensor? tested?
3. How does a magnetic sensor work, and how is it tested? 6. How does an optical sensor work, and how is it tested?
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Chapter Quiz
1. A magnetic position sensor is being tested with an ohmmeter. The 7. In Figure 19-13, the top waveform is produced by what type of
display reads 102 KΩ. Technician A says that the sensor resist- sensor?
ance is within the normal range. Technician B says that the coil a. Magnetic
winding inside the sensor is shorted. Which technician is correct?
b. Hall-effect
a. Technician A only
c. Either a or b
b. Technician B only
d. Neither a nor b
c. Both Technicians A and B
d. Neither Technician A nor B
2. Technician A says that the crankshaft position (CKP) sensor is
used by the PCM to determine engine speed (RPM). Technician B
says that the camshaft position (CMP) is used by the PCM to
determine the timing of the fuel injectors. Which technician is
correct?
a. Technician A only
b. Technician B only
c. Both Technicians A and B
d. Neither Technician A nor B
3. Which sensor produces an analog (varying voltage) output signal?
a. Magnetic
b. Hall-effect
c. Optical
d. Magnetic-resistive
FIGURE 19-13 A typical crankshaft position waveform.
4. Which type of sensor is most likely to be used to sense each
degree of rotation of the crankshaft?
a. Magnetic 8. In Figure 19-13, the bottom waveform is produced by what
type of sensor?
b. Hall-effect
a. Magnetic
c. Optical
b. Hall-effect
d. Magnetic-resistive
c. Either a or b
5. A magnetic sensor usually has how many wires?
d. Neither a nor b
a. 1
9. Extending engine cranking before starting is a symptom of a
b. 2
defective _____ sensor.
c. 3
a. Crankshaft position (CKP)
d. 4
b. Camshaft position (CMP)
6. A Hall-effect sensor usually has how many wires? c. Both CKP and CMP
a. 1 d. Neither CKP nor CMP
b. 2
10. A P0337 DTC is being discussed. Technician A says that a bro-
c. 3 ken CKP reluctor wheel could be the cause. Technician B says
d. 4 that a defective CKP could be the cause. Which technician is
correct?
a. Technician A only
b. Technician B only
c. Both Technicians A and B
d. Neither Technician A nor B
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