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TRAINING PLAN
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Training Facilitator:
Training Participant:
Training Date:
Training Location: In the tooling room in front of the EDM machine with an
electrode in hand. You should also have a piece of paper,
calculator, and pencil.
Show the employee the workpiece in the EDM machine and explain the settings being used and the
expected overburn.
Show the employee some different workpieces and identify the rough finishes left behind from the
EDM machine.
Also show the employee some of the electrodes used at your facility. Explain how they are machined
as well as the materials they are constructed from.
TRAINING QUIZ
Facilitator Name:
Participant Name:
Date:
Question #1:
The typical surface left behind from a die sinker EDM machine is generally… (circle one)
A. Smooth
B. Radial
C. Rough
Question #2:
Electrodes are made of non-conductive materials. (circle one)
True or False
Question #3:
If a negative charge is applied to an electrode, then the workpiece would need… (circle one)
A. a negative charge
B. a positive charge
C. to be grounded
Question #4:
Draw an electrode that could be used to machine a 1 inch square using your company’s typical
overburn settings. (write your answer in the space below)
Question #1:
The typical surface left behind from a die sinker EDM machine is generally… (circle one)
A. Smooth
B. Radial
C. Rough
Show the employee some different work pieces and identify the rough finishes left behind from the
EDM machine.
Question #2:
Electrodes are made of non-conductive materials. (circle one)
True or False
Electrodes are made from conductive materials, such as graphite or copper.
Question #3:
If a negative charge is applied to an electrode, then the workpiece would need… (circle one)
A. a negative charge
B. a positive charge
C. to be grounded
The electrode is placed into the machine, a positive or negative electrical charge is applied to the
electrode and the opposite charge is applied to the workpiece.
Question #4:
Draw an electrode that could be used to machine a 1 inch square using your company’s typical
overburn settings. (write your answer in the space below)
This is a plant-specific question requiring your input.