MALIK POLYCHEM LIMITED

WELDING PROCEDURE SPECIFICATION

( QW - 482 AS PER ASME SECTION IX )

Welding Procedure Specification Date

Supporting PQR No Date
Welding Process(es) :SMAW Types : MANUAL
Automatic,Semi-automatic,
manual,machine
JOINTS (QW - 402 )
Type of joint
Joint Design : FILLET 'T'JOINT

Backing (Yes/No ) : Yes PARENT METAL

Root opening : NIL

FIG.
Groove angle : NA

Backing gouging : Yes / No

BASE METAL (QW - 403)

P.No : - P No. - Group No. P.No : - Group No.
Specification Type & Grade : IS 2062 A to Specification Type & Grade : IS 2062 A
Thickness & Dia of test coupon : 12 MM

Qualified thickness range : FILLET UP TO 24 MM

Qualified dia range : NIL

FILLER METALS (QW - 404 )

SFA Specification : 5.1
AWS Specification : E 6013 .
Filler Metal F No :2

Weld Metal Analysis A No :1

Size of filler metal : DIA 2.5 MM / 3.15 MM

Deposited weld metal : FILLET 12 MM

Brand name/make : JACOBS APPROVED BRAND

POSITION ( QW - 405 )
Position of groove : NIL

Weld progression : NA

(Uphill/Downhill )
PREHEAT ( QW - 406 ) POST WELD HEAT TREATMENT (QW - 407)
Preheat Temperature : NA Temperature range : NA

Interpass Temperature : NA Rate of Heating : NA

Pre-heat method : NA Rate of cooling : NA

Soaking time : NA
Others : NA

Temperature measuring method,if : NA

any
Temperature measuring method,if : NA
any

GAS (QW - 408 ) ELECTRICAL CHARACTERISTICS (QW - 40)

Percenatge Composition Current :60 - 80 AMPS Volts :16 - 30 V

(Amps&volts range should be recorded for each

electrode size,position and thickness.This
Gas(es) Mixture Flow rate information may be listed in a tabular form similar
to that shown below )

Tungsten electrode size : NA

Shielding : NA : NA
Mode of metal transfer for GMAW
Trailing : NA

Backing : NA Electrode Wire feed speed range : NA

TECHNIQUE (QW - 410 )

: Stringe for root weave for others ( Weaving restricted to 2.5
Stringe or weave bead
x Dia of electrode)
Orifice or gas cup size : NA

Intial and interpass cleaning : CHIPPING AND BRUSHING

Method of back gouging : NA

Oscillation : NA

Contact tube to work distance : NA

Multiple or single pass (per side ) : MULTIPLE

Multiple or single electrode : SINGLE

Travel speed range : 40 mm / min.

Peening : NA

Others : NIL

Filler metal Current Travel

Remar
Weld Layer(s) Process speed
ks
Type Amps range
Class / Dia
Polarity range
ROOT SMAW E 6013 EN 60-80 40 mm / min

ISTPASS SMAW E 6013 EN 80-110 40 mm / min

IINDPASS SMAW E 6013 EN 80-110 40 mm / min

MANUFACTURER CLIENT
 MALIK POLYCHEM LIMITED

WELDING PROCEDURE SPECIFICATION

( QW - 482 AS PER ASME SECTION IX )

Welding Procedure Specification No Date

Supporting PQR No Date
Welding Process(es) :SMAW Types : MANUAL

Automatic,Semi-automatic,
Manual, Machine
JOINTS (QW - 402 )
Type of joint
Joint Design : DOUBLE " V " BUTT

Backing (Yes/No ) :YES FOR BACKGOUGING WELDING

Root opening :3-4 MM FIG.

Groove angle : 60°

Backing gouging : Yes / No

BASE METAL (QW - 403)

P.No : - P No. - Group No. P.No : - Group No.

Specification Type & Grade : IS 2062 B to Specification Type & Grade : IS

2062 B

Thickness & Dia of test coupon : 16 MM

Qualified thickness range :GROOVE FROM 4.8 TO 32 MM FILLET ALL

Qualified dia range : ABOVE 24"

FILLER METALS (QW - 404 )

SFA Specification : 5.1
AWS Specification : E 7018 .
Filler Metal F No :2

Weld Metal Analysis A No :1

Size of filler metal : DIA 3.2 MM / 4.0 MM

Deposited weld metal : 16 MM

Brand name/make : ADOR X-BOND

POSITION ( QW - 405 )
Position of groove : 1G

Weld progression :FOREHAND

( Uphill/Downhill/Forehand/Backhand )
POST WELD HEAT
PREHEAT ( QW - 406 )
TREATMENT (QW - 407)
Preheat Temperature : 100°C MIN. Temperature range
Interpass Temperature : NA Rate of Heating
Pre-heat method : LPG BURNER Rate of cooling

Soaking time
Others
Temperature measuring method,if : YES - TEMP.CRAYONS / DIGITAL
any THERMOMETER
Temperature measuring method,if : YES - TEMP.CRAYONS / DIGITAL
any THERMOMETER

ELECTRICAL
GAS (QW - 408 ) CHARACTERISTICS (QW -
409)
Percenatge Composition Current :80 - 170 AMPS Volts :24 - 31 V

(Amps&volts range should be recorded

for each electrode size,position and
thickness.This information may be listed in
Gas(es) Mixture Flow rate a tabular form similar to that shown
below )
Tungsten electrode size
Shielding : NA
Mode of metal transfer for
Trailing : NA
GMAW
Electrode Wire feed speed
Backing : NA
range
TECHNIQUE (QW - 410 )
: Stringe for root weave for others ( Weaving restricted to 2.5 x
Stringe or weave bead
Dia of electrode)
Orifice or gas cup size : NA

Intial and interpass cleaning : CHIPPING AND BRUSHING

Method of back gouging : NA

Oscillation : NA

Contact tube to work distance : NA

Multiple or single pass (per side ) : MULTIPLE

Multiple or single electrode : SINGLE

Travel speed range : 100-125 mm / min.

Peening : NA

Others : NIL

Filler metal Current Travel

Weld
Process Volts speed
Layer(s)
Class / Dia Amps range
Type Polarity
in mm range
ROOT SMAW E 7018 / 3.12 EP 80 - 85 24-26 100 - 125
I PASS
ST
SMAW E 7018 / 4.00 EP 168-170 26-28 100 - 125
IINDPASS SMAW E 7018 / 4.00 EP 168-170 27-28 100 - 125
III
RD
PASS SMAW E 7018 / 4.00 EP 150-160 29-30 100 - 125
IVTH PASS SMAW E 7018 / 4.00 EP 154-158 29-30 100 - 125
VTH PASS SMAW E 7018 / 4.00 EP 144-146 29-31 100 - 125

BACK CHIPPING
ROOT SMAW E 7018/3.2 EP 118-120 27-29 100 - 125
ISTPASS SMAW E 7018/4.00 EP 161-164 29-31 100 - 125
IINDPASS SMAW E 7018/4.00 EP 162-164 29-30 100 - 125
III
RD
PASS SMAW E 7018/4.00 EP 155-157 29-30 100 - 125

MANUFACTURER CLIENT
matic,Semi-automatic,
Manual, Machine

of joint

G.

: NA

: NA

: NA

: NA

: NA
 Volts :24 - 31 V

should be recorded
ze,position and
mation may be listed in
to that shown

: NA

: NA

: NA

ving restricted to 2.5 x

Remarks