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COFEE
4. Sealing the said container.
This high technology packing technique can have variations.
2. Fermentation
Lactic, acetic, and propionic acids are produced in this process and are
believed to prevent the traditional fermentation taste by inhibiting
mold growth that would occur when drying in humid conditions.
TRIVIA
The most expensive coffee, Kopi Luwak, cost 160-$600/lb. or
3042.30-11408.64 pesos/lb., is an a processed palm civet poop. It is
also called “Toddy Cat poop coffee”.
MANUFACTURING Based from National Nutrient Database for Standard Reference from
the USDA, coffee is healthier than tea.
The process of creating coffee, beginning with a seed and arriving in
a cup to be consumed by a customer, consists of a typical series of TEA
steps to produce the coffee that many enjoy. A coffee bean begins as
a seed after being fermented, dried, roasted and ground, it is ready to refers to the aromatic beverage prepared from the cured leaves
be brewed into coffee. by combination with hot or boiling water.
is the most commonly consumed beverage in the world after
PRESERVATION TECHNIQUES water.
The preservation technique for coffee is the preservation of the coffee is derived from one plant, Camellia sinensis.
beans and not the brewed coffee itself. Based on studies, what is HISTORY
claimed is;
Shen Nung, the ancient Emperor of China, who, in 2737 BC, was
A method for preserving green coffee beans comprising: boiling his drinking water when leaves from a nearby tea bush tree
1. Flushing a low-oxygen permeability container with a gas, wherein blew into the cauldron. After drinking the brew, the emperor was
the gas is an inert gas (nitrogen) safe for food contact, wherein the gas pleasantly surprised by its flavor and restorative properties. Thus, tea
minimally reacts with green coffee beans; was born. It quickly became the favorite beverage in China and spread
to Europe and the Americas.
2. Including at least one oxygen absorbent in said container;
3. Filling said container with green coffee beans; and
TYPES OF TEA • The basic operations involved in black tea manufacturing are:
Withering, Rolling , Fermenting, Firing, Sorting and Grading,
1. Green Tea
Storage and Packing.
• non-fermented tea has a more subtle, delicate flavour, and far 4. White Tea
less caffeine than fermented tea, is medicinally beneficial
because the non-fermented leaves retain a higher • is a very rare, expensive connoisseurs tea that is mainly
concentration of natural vitamins and polyphenols than produced in China in Fukien (Fujian) Province. Once
fermented counterparts. harvested, white tea is not oxidized or rolled, but simply
withered and dried by steaming.
• Three principal operations are involved in manufacturing -
pan firing or steaming, rolling and drying. The objective is to 5. Instant Tea - It is a ready-to-drink beverage just like instant
destroy the enzymes in the tea leaf as soon as it is plucked, coffee.
thus preventing fermentation all together.
MANUFACTURING
2. Oolong tea
• is a semi-fermented tea especially good for digestion, is
advised to take after a large meal.
• is a traditional Chinese tea produced through a unique process
including withering the plant under the strong sun and
oxidation before curling and twisting.
• has the colours and appearances of black tea but it has flavour
and taste of green tea.
• The elegant tea is sometimes known as the "champagne of
teas".
3. Black tea
• is a type of tea that is more oxidized than oolong, green and
STORING
white teas. It is generally stronger in flavor than the less
oxidized teas. • Green tea:
The best containers: aluminum foil bag, metal can, store in
refrigerator
Shelf life: 18 months • High Fructose Corn Syrup
• Oolong tea: • Fruit Juice
The best containers: tin can, iron can, porcelain can, etc. Sugar Substitutes (diet drinks)
Shelf life: 24 months WhySoft?
Soft drinks are called "soft” because they are non-alcoholic in contrast
• Black Tea
with alcoholic drinks which are called "hard“ drinks.
The best container: tin can, iron can, ceramic pot, purple clay jar.Shelf
Small amounts of alcohol may be present in a soft drink, but the
life: 36 months
alcohol content must be less than 0.5% of the total volume if the drink
• White Tea is to be considered non-alcoholic.
The best containers: tin bottle, porcelain jar, colored glass bottle, and TYPES OF SOFTDRINKS
carton.
Regular
Shelf life: the aged the better Diet
Calorie-based
BENEFITS
Flavored
• Reduces risks in heart disease. Caffeneited
Caffeine Free
• It has cholesterol lowering effect.
• Reduces risk in Cancer
1. Regular
• Antioxidant property
Most commonly found soda drink, popularized
• Antibacterial worldwide by Coca-Cola, Pepsi, Fanta, Dr. Pepper and
similar drinks.
SOFT DRINKS A Regular Pepsi-Cola (12 oz) contains:
i. Calories = 150
A soft drink is a drink that typically contains carbonated water, a ii. Sugar = 41 grams
sweetener, and a natural/artificial flavoring. iii. Caffeine = 38 mg
A Regular Coca-Cola (12 oz) contains:
Sweeteners:
i. Calories = 140
• Sugar
ii. Sugar = 39 grams 5. Caffeinated
One of the most popular types of soft drinks, present in almost
iii. Caffeine = 34 mg
all products from Companies. Presence of caffeine gives
Regular Soft Drinks use High Fructose Corn Syrup and Sugar as drinkers quick boost of attention, making them more awake
sweetener and euphoric. It also makes them addicted a little.
The U.S. Food & Drug Administration regulates that a 12-oz.
2. Diet drink can only contain 71 mg per serving. Caffeinated soft
Diet soft drinks are those that don’t use natural sugar in them, drinks that contain this limit or nearly this limit include Vault,
but just small amount of artificial sweeteners. This makes diet Jolt Cola, Mountain Dew MDX and Coke Black. This amount
soft drinks into beverages that have much less or zero caloric is comparable to one shot of espresso, which contains 75 mg
value. of caffeine. A 16-oz. coffee contains 320 mg of caffeine.
Diet Soft Drinks contains artificial sweetener which relies on
Aspartame. 6. Caffeine-free
3. Calorie-based Soft drinks who are specifically made not to give users
Soda and sweetened drinks are one of the main sources of positive and negative effects of caffeine intake.
calories in many countries around the world, so manufacturers
Some soft drinks do not contain caffeine. These include 7-Up,
started offering special drinks that are calorie-based. These are
Fanta, Fresca, Sierra Mist, Mug Root Beer and Sprite. All
balanced soft drinks that have majority of their sugar
flavors and versions of these contain no caffeine.
removed, having zero natural sugar and often are marketed to
have zero or 1 calorie. PRODUCTION OF SOFTDRINK
Sodium cyclamate, was once act as the sweetener of coke zero
Water Treatment
but was removed in 2009 because it was believed to be a
carcinogen. Deaeration
4. Flavored Blending
This type of Soft Drinks is usually found when manufactures Carbonation
of carbonated mineral water wants to spice up their drinks
with some specific flavor. The vast majority of the base Filling and Packaging
drink remains the same, and just small amount of artificial
sweetener is added.
The sugar substitutes included in flavored soft drinks are
sucralose, acesulfame-K, aspartame and cyclamate
1. Water Treatment and ratios of the liquids. The vessels are pressurized with
carbon dioxide to prevent aeration of the mixture.
Water Treatment
4. Carbonation
• Clarifying
• The temperature of the liquid must be carefully controlled
- Suspended particles, organic matter, and bacteria are
since carbon dioxide solubility increases as the liquid
generally removed through the traditional process of a series of
temperature decreases. Many carbonators are equipped with
coagulation, filtration, and chlorination.
their own cooling systems. The amount of carbon dioxide
• Filtering pressure used depends on the type of soft drink.
- The clarified water is poured through a sand filter to remove 5. Filling and Packaging
fine particles of floc. The water passes through a layer of sand and
The finished product is transferred into bottles or cans at
courser beds of gravel to capture the particles.
extremely high flow rates. The containers are immediately
• Sterilizing sealed with pressure-resistant closures, either tinplate or steel
crowns with corrugated edges, twist offs, or pull tabs.
- The water is pumped into a storage tank and is dosed with a
small amount of free chlorine. The chlorinated water remains in Because soft drinks are generally cooled during the
the storage tank for about two hours until the reaction is complete. manufacturing process, they must be brought to room
temperature before labeling to prevent condensation from
• Dechlorinating ruining the labels.
- activated carbon filter dechlorinates the water and removes PRESERVATION TECHNIQUES
residual organic matter, much like the sand filter.
1. pH Contol
2. Deaeration
Cola (2.5-2.8)
• A vacuum pump de-aerates the water before it passes into a Lemonade (2.8-3.2)
dosing station. Flavored Drinks (2.5-3.5)
2. Heating and Homogenization
• When water is deaerated, the concentration of the gas Syrup
molecules in the water is lower at the contact surface.
Water Treatment
3. Blending Packaging
3. Chemical Preservatives
• The water and syrup are carefully combined by sophisticated sulphur dioxide
machines, called proportioners, which regulate the flow rates sorbic acid and its salts
benzoic acid and its salts 5. Well water
Bottled water from a hole that is bored, drilled or otherwise
BOTTLED WATER AND BEVERAGES constructed in the ground, which taps a water aquifer (a water-
bearing underground layer of rock or sand).
The term “bottled water” actually applies to a number of
different beverage products, including: spring water, purified
water, mineral water, sparkling bottled water, well water and BOTTLED WATER PURIFICATION TECHNIQUES
artesian water.
WATER FILTRATION
The term “water beverages” applied to a number of different
beverages including flavored water, enhanced water, fortified Your water must be free of any contaminants that will spoil its quality,
water and fitness water. reduce its shelf life, and be a pathogenic threat to consumers.
The juice with the highest amount of vitamin C and potassium 2. Pulp/Juice Extraction
and a good source of folate and thiamin. It also contains
Juice is extracted in a number of different ways - steaming, reaming,
cancer-fighting phytochemicals.
pressing and pulping. Fruit can be pulped in a liquidiser. To make fruit
Grapefruit juice squash or cordial, the extracted fruit juice is mixed with sugar syrup
to give a final sugar concentration of 12-14%.
The juice with the second highest amount of vitamin C.
3. Added Ingredients
Apricot Nectar
Pure fruit juices have no added ingredients, but sometimes
This juice is high in vitamin A and contains a small amount of preservatives such as sodium benzoate or citric acid are added. Fruit
iron and zinc. squashes have sugar added to preserve the squash after opening.
Prune 4. Filtration
The juice highest in iron, zinc, fiber and niacin. To make clear bright juice, the juice should be filtered to remove the
fine suspended particles. Pectic enzymes are sometimes added to the
Apple
juice to break down the pectin which is naturally present and which
This juice has no nutritional advantage over other juices, but gives the juice a cloudy appearance.
is good for flavoring water because it dilutes well.
5. Fill and seal
PRODUCTION OF JUICE
For large scale operations, a range of filling machines are utilized. The
juice containers should be thoroughly washed and sterilised before
filling. Bottles that are recycled should be checked for cracks and
chips. Only new caps should be used for sealing the bottles.
6. Heat Treatment/Pasteurise
The juice/syrup mixture is quickly heated to pasteurising temperature
and hot filled into sterilised bottles and sealed. Fruit juice is
pasteurised after it has been bottled. A measured amount of syrup is
mixed with the fruit juice in a stainless steel pan, which increases the Canning
temperature of the juice to 60-70deg C for 5 – 10 minutes.
Standard canning procedures specify filling cans or jars with
7. Cooling hot juice (~70 to 80ºC), sealing and processing at 100 to 105ºC
for up to 10 minutes and cooling immediately.
After heating, the bottles are cooled to room temperature by
refrigerating. If the bottles are cooled too quickly they will crack and Hot fill
break.
It is easy to hot fill pack juices by rapidly heating the juice in
PRESERVATION METHODS a heat exchanger and filling containers with the hot juice
measuring around 95ºC followed by sealing and inverting,
Refrigeration thus pasteurizing the container
Even in the absence of pathogenic microbes, the natural
Aseptic processing
microflora present will be active.
A more elegant aseptic system rapidly heats, holds the hot
Going from an exceptionally low refrigeration temperature to
juice to implement pasteurization and cools the juice before
a merely good one (2ºC to 5ºC) can reduce shelf life from
filling into sterile laminated paper/plastic/foil containers
greater than a month to less than 3 weeks
which are literally formed around a cylinder of flowing sterile
One rule of thumb specifies each 10ºC increase in temperature juice (Tetra Pak, 2000).
roughly doubles reaction rates.
The rapid heating and cooling of the product guarantees
Freezing microbial and enzyme destruction.
Classifications: *Dulse - has a reddish-brown color and a soft, chewy texture. Use it
in salads, vegetable sides, noodle dishes and soups. It adds a nice
a.) cetaceans - whales, dolphins, and porpoises seafood flavor to chowder, minestrone or bouillabaisse.
b.) pinnipeds - seals, sea lions, and walruses 3. Brown seaweeds, such as kelp, kombu, alaria, arame, wakame, sea
c.) sirenians - manatees and dugongs, and palm, and hijiki, depend on brown pigments from other carotenoid
pigments, fucoxanthin in particular. Although chlorophyll is also a
d.) marine fissipeds - polar bears and sea otters component of brown seaweeds, its green color is masked by the
brown.
9. Marine plants
*Kombu is a large and very dark-colored seaweed used to flavor soup
Sea Vegetables( Sea Weeds) - While they have an array of subtle
stocks in Japan. Soak kombu in your own soup stocks, then remove,
flavor distinctions, all seaweeds share a salty and savory taste and,
slice very thin, and add to soups, stews or beans.
because they contain dimethyl sulfide, carry the aroma of coastal air.
*Wakame is similar to kombu and used to flavor soups such as miso,
and in vinegar and cucumber salads. To use wakame in salad, first
/
soak in cold water to soften, then finely chop. To use as a condiment WHY AQUACULTURE
on steamed brown rice, crumble it when dry.
• Food
Health Benefits: • Resource efficient
• Stock
• Sea vegetables may play a role in lowering risk of estrogen-
• Salvaging Endangered species
related cancers, including breast cancer
• Ornamental
• more interesting with respect to breast cancer risk is the • Industrial
apparent ability of sea vegetables to modify aspects of a
woman's normal menstrual cycle in such a way that over a
GENERAL AQUATIC ENVIRONMENTS
lifetime.
1. Warmwater Aquaculture – warm fresh water
• Tumor reduction, inhibition of cancer cell proliferation, free
radical scavenging, and significant antioxidant activity have eg. Catfish, crayfish, baitfish, sportfish, ornamental fish
been exhibited by red and brown seaweeds.
2. Coldwater Aquaculture – cool, fresh water
• Sulfated polysaccharides, a type of carbohydrate found in
eg. Trout, salmon, etc.
some of the brown seaweeds, are being explored as antiviral
agents and as aids in preventing blood clots. 3. Mariculture – saltwater or brackish water
• The sulfated polysaccharides in sea vegetables also have eg. Clams, oysters, seaweed, shrimp
important anticoagulant and antithrombotic properties that
bring valuable cardiovascular benefits. AQUACULTURE BASED ON INTENSIFICATION
B. Running water culture Recirculating systems: for incubation, seed rearing, fattening, study
of fish feeds, conditioning of fish for markets through removal of
C. Culture in recirculating systems bad flavors, etc.
D. Culture in rice fields Reconditioning processes: sedimentation, filtration, aeration, pH
E. Aquaculture in raceways, cages pens & enclosures control, temperature control, sterilization, degassing, ion exchange
F. Hanging, ‘on-bottom’ and stick methods of oyster culture D. Culture in Rice Fields
- Culturing fish/prawn and growing rice together in the same paddy
fields
- combined production, alternating and/or simultaneous
- use of rice fields as nurseries.
E. Aquaculture in Raceways 4 Basic Cage Types
Enclosure 1. Fixed – by anchors
– natural or semi-sheltered bay 2. Flexible - usually floating, with collars that support catwalks
and working platforms
– solid barrier
3. Submersible – mollusk farming eg. Oyster culture
– range: 0.1-1,000 ha in S.A.
4. Submerged – storm prone eg. Tilipia culture
Pens – man-made
G. Oyster culture
– range: 1 m^2 to several ha
Cages – man-made 1. On bottom
– rafts, long-lines or racks
– float off the bottom - seed oyster are tied to horizontal poles
– range: 1-1,000 m^2 in S.A. 2. Sowing Method
- oysters are directly placed on the bottom
1. Rigid Structures– non-flexible structures; swiftly flowing 3. Stick Method
rivers & Streams (galvanized “chain-link” & galvanized - wooden sticks driven into bottom in the intertidal zone
“weldmesh”) eg. Milkfish farming in Laguna de Bay
2. Flexible Structure- Buoyed fish net enclosure but resting on INDUSTRIAL APPLICATION OF AQUATIC ORGANISM
bottom Eg. 10 ha trial enclosure in Laguna de Bay PRODUCTS/ BY-PRODUCTS
-can be towed out some countries kills shark to get its fins and have it as a soup. Due
to its unique thickening and textural properties which is perfect as a
-Floats - rise and fall with fluctuating water levels food ingredient
NOTE: Sharks and rays are elasmobranch fish, characterized as
having an internal skeleton containing only cartilage and no ossified
bone.
2. Leather Production D. VISCERA AND UNDERUTILIZED FISH
The skins of shark, rays, sturgeons, salmon, and hagfish are tanned 1. FERTILIZER (NPK ,4-1-1)
into leather for high-end accessories, wallets and handbags, and
- also called fish amino acid
specialty footwear.
- provide quick nitrogen boost
NOTE: About 100 million of sharks were killed annually
3. Chondroitin Sulfate
Dietary supplement for treatment of osteoarthritis, from the cartilage
of sturgeon.
4. Gelatin
A hydrolyzed collagen and is an important industrial biopolymer
because of its utility, particularly as a food ingredient and in the
pharmaceutical, photographic and cosmetics industries. Functional
applications in food formulations include water holding, thickening, E. SHELL
colloid stabilization, crystallization control, film formation, whipping,
emulsification and melt-in-the-mouth perception. Recovered by a These type of aquatic animals comprise about 60% of total landings
series of extractions conducted on fish frames or skins and over 80% of the value of the total world fishery (FAO, 2008).
These shells are high in calcium, and oyster shell in particular is
B. ISINGLASS recovered, cleaned and powdered, and used as a nutritional
supplement.
- From dried air bladder/ swim bladder a kind of gelatin obtained
from fish (e.g.sturgeon) and used in making jellies, glue, etc F. EXOSKELETON
- Use to clarify wine and beer by aggregation - from crustacean type of aquatic animals e.g. crabs, lobster, cuttle
fish, shrimp, prawn
- available in powder and paste or highly viscous liquid
1. Chitin
C. BONE
2. Chitosan
Bone comprises a significant portion of seafood processing wastes.
The backbone is one of the major by-product fractions, yielding about -wound healing agent, hypocholesterolemic agents, anti-tumor, anti-
15% of the fish weight, which contains 60–70% minerals, mainly ulcer, anti-microbial
calcium phosphate and hydroxyapatite, and about 30% proteins that
may be used for human consumption (Gildberg et al., 2002)
F. SCALES contributed from the surrounding insanitary a most suitable place for
their growth and multiplication.
- used in lipsticks due to Pearlescence from the shiny stuff found in
fish scales **Proteins, constituting 70 - 90 % are degraded by proteolytic
organisms
II. AQUATIC PLANTS
**The Carbohydrates, present in small amount in the fish flesh are
e.g seaweeds
spoiled by carbohydrate fermenting organisms like Streptococcus,
Used as: Leuconostoc, Micrococcus , etc.
-livestock fodder **Fats constituting 3 - 5 % of the flesh are digested by relatively few
gram negative bacteria.
- fertilizer
3. Enzymatic Action
-compost
Enzymatic action is due to action of various enzymes found in the
- mulch and bioremediation body tissues / cells of fishes. They spoil the tissue by the process of
PROCESSING AND FOOD PRESERVATION autolysis and make the fish susceptible to bacterial attack.
CAUSE OF SPOILAGE Autolysis of protein results in formation of amino acids and other
nitrogenous products, which on further decomposition produces
1. Chemical Action ammonia, carbon dioxide, volatile basic compounds like various
amines and fatty acids, and foul smelling products like indole, skatole
The chemical action involves oxidation of fat, contained within the
fatty tissues of the fish. The oil starts getting oxidized as soon as it For Example:
comes in contact with the atmospheric air, which is known as
rancidity. The colour of the fat and its viscosity changes and the fish ** Proteinase can digest muscle proteins of the fish, catalyse the gill
becomes strong tasted. Methods employed to prevent rancidity include spoilage
application of Antioxidants like polyphenols or other viscous fluid and ** ATPase brings about a complete disappearance of ATP, from
minimizing exposure of fish to atmospheric air. It is more pronounced muscle tissue in 6 to 8 hours.
in fat fishes which as a result become decolourised. (e.g. oil sardine,
mackerels, catla, trout, grass carp etc.) FISH PROCESSING AND PRESERVATION TECHNIQUES
Microbial action involves bacterial decomposition of the fish flesh. 2. control of water activity and include drying, salting, smoking
The bacteria are found in the lower part of the gastrointestinal tract and freeze-drying.
and on the general body surface of the fish. They may also be
3. physical control of microbial fish loads, such as through ACTIVITY OF ICE- It reduces the growth rate of bacteria by reducing
microwave heating or ionizing irradiation the temperature of the fish; It also washes the bacteria and slime away
as it melts. Because of this, it is important to keep melt water drained
4. chemical control of microbial activity and loads by adding
away from the fish.
acids, for example, to fish products.
***Spoilage can never be prevented through chilling or cooling, but
5. oxydo-reduction, such as vacuum packaging.
the cooler the fish are, the greater the reduction in bacterial and
FISH PROCESSING enzymatic degradation. For each 5°C increment in storage temperature
above 0°C, there is a significant reduction in shelf life. Fish that can
Processing fish involves primarily the application of preservation be stored for two weeks at 0°C may only last a day or two at 10°C
techniques in order to retain quality and increase shelf life. It may also
deal with value adding to produce a wide variety of products. SECONDARY PROCESSING
REASONS The purpose of secondary processing is to convert the raw fish into a
form that is still acceptable to the consumer and that has a longer shelf
1. Prevent spoilage and preserve life. However, to ensure a high-quality finished product, it is necessary
2. Create usable and desirable forms to begin with a high-quality raw product.
4. Assure the consumer of a safe product • Salting has no adverse effect on the value of fish protein.
5. Fully utilize the raw material • Bacterial growth can be significantly retarded by the presence
of sufficient quantities of common salt.
6. Add value
• The higher the salt concentration in the fish, the longer its
PRIMARY PROCESSING—ON-BOARD HANDLING storage life.
1. Chilling Method
A method to both preserve and process fish is to keep it cool
by covering the fish with layers of ice. For high quality, fish
should be chilled as quickly as possible to 0°C. Ice is effective
for short term preservation such as is needed to transport
landed fish to nearby markets or to canning factories, etc. Here
autolytic enzymic activities are checked by lowering the
temperature.
TYPES
CANNING
This is a process involving heat treatment of fish in sealed containers
DRYING made of tin plates, aluminum cans or glass, until the product has been
Drying involves dehydration i.e. the removal of moisture contents of fully sterilized. The canning process involves pre-treatment of fish,
fish, so that the bacterial decomposition or enzymic autolysis does not preparation of can, filling and closure of the can, technique of heating
occur. When moisture contents reduce up to 10%, the fishes are not the filled cans to kill micro-organisms without damage to fish, finally
spoiled provided they are stored in dry conditions. cooling, cleaning and storage of the product.
The raw material should be processed properly since it contains most
dangerous Clostridium botulinium which should be destroyed. This is
found in protein rich food such as fish which has pH 6- 7 and is
nonacidic. There are some other heat resistant bacteria like
Clostridium sporogenes which can be eliminated at a temperature of
5- 6 times more than Clostridium botulinlum. It needs a temperature
of 120oC for 4 minutes or at 115oC for 10 minutes to kill them in large
numbers.
PROCEDURE between the cover and the body of container so that the
spoilage agents cannot enter the sealed container after the
FILLING
canned fish has been sterilised.
o Empty cans should be packed carefully by employing the
PROCESSING
manual labor or through mechanical device.
Removal of air as completely as possible is an important
o While packing, care should be taken to see that no air pockets
factor in steam processing. The container along with the
are left which cannot be removed by exhausting.
contents fish is heated in a retort at a temperature which is
o At the same time too tight packing should be avoided. It is sufficient to kill the potential inactive spoilage agents without
always better to leave some space at the top for any damage to the fish inside.
accommodating gas released while processing.
The retort systems can be operated continuously or in batches.
o Fatty fishes (salmon, herring, mackerel, etc.) results in In the recent times open boilers are being tried. Thus pressure
acceptable products when salt is added. Non-fatty fishes call processing either by steam or by water is delayed in this
for special additives to improve flavor and texture. processing. The retort shall have an inlet at the top through
which steam enters. The weight of the steam that entered the
o Brine is used when fish is not salted properly as an additive retort and the incoming steam both put together drives the air
for enhancing flavor. Monosodium glutamate is used as out from the bottom without mixing.
additive for canned fish at a concentration of 1.6 gm / Kg fish.
Air pockets if present in a retort may give rise to uneven
o Vegetable oil and olive oils are also used for filling the cans. processing and lead to under processing while interfering
EXHAUSTING between pressure and temperature.
• The air and gas from the can should be removed before its The processing time and temperature required for each food
sealing process. This can be done by using exhausting which depends on various factors like types of pack, size of cans
minimizes the strain on the can through expansion of air retort system, etc. By adopting the above heating process the
during heat processing. majority of the spoilage agents or bacteria are killed.
• Removal of oxygen to avoid internal corrosion and creation If any bacteria remains unkilled they can be eliminated by
of vacuum when the can is cooled are indication of sound subjecting it to rapid cooling immediately after processing.
packing since it protects colour and flavour of products and The can should be cooled to a temperature of 35oC which is
retains vitamins, etc. sufficient for rapid drying of the can surface. It protects
against rusting.
• Further it checks the growth of organisms which requires air
for growth. Later sealing is done to obtain air tight seal Chlorinated water of 5 ppm can be used for cooling purpose.
Even after careful regulation of pressure during and after
processing, the cans are sometimes exposed to temporary (Clostridium sporogenes, C. putrificum). They produce putrid
leaks. Through these leakages the bacteria may enter-after swells, mesophilic aerobes (Bacilus sp) produces flavour and
processing. Hence, to minimise this, chlorinated water is used changes colour and softens the contents.
for cooling.
Thermophilic bacilli produce flat sours which are rare. The
The canned product should not be transported immediately bacteria has got ability to produce gas and to interact with the
since the salt pellets and other additives used may take some material inside the can. The gas accumulated at the head
days for equal distribution throughout the can contents. It is region in the can helps in determining the kind and cause of
advised to store for 3 months before final quality control. spoilage. The swelling of cans may also be due to CO2 and
During this period all cases of leak contamination would show hydrogen formed due to microbial spoilage.
up.
DEMERITS OF FOOD PRESERVATION
EXAMINING AND STORING
1. Chilling brings about denaturation of flesh. This is because of
Finally the canned product is thoroughly examined by various ice crystals formed during chilling and causing mechanical
methods like examining the product organoleptically, damage to the muscles. Cell walls burst, structure gets
chemically and microbiologically for the quality of final deformed and the flesh loses much of flavour and taste. The
product. flesh also becomes dehydrated and losses texture (FAO,
2008).
It is then properly labelled which should exhibit the name of
the product, meat contents and any specific information if 2. If proper hygienic measures are not taken during the processes
required. like washing, guttation and evisceration, etc. more harm
would be done to the preserved material, owing to increase in
The processed cans can be stored at a room temperature which
the bacteria population.
should be just above the freezing point of canned products.
3. Incomplete or poor preservation leads to decarboxylation of
MICROBIAL SPOILAGE histidine of fish flesh into histamine. The latter some other
Microbial spoilage may be due to insufficient pre-treatment related substances, collectively called saurine, are common
especially inadequate cooling or improper preservation of raw causes of food poisoning (Karube et al., 2001).
material. It exhibits signs of spoilage accompanied by the
4. Drying reduces weight, nutritive value and the digestibility of
presence of dead bacteria. These bacteria may at times
the flesh.
withstand the processing during cooling and storage.
5. Excess salting allows growth of salt tolerant bacteria, causing
Insufficient processing leaves back a number of heat resistant
pink eye spoilage of spoilage of fish flesh.
spores forming bacteria in the canned product. The commonly
observed spore formers are mesophilic anaerobes
6. Salting combined with smoking results in loss of protein,
about 1 to 5 % due to salting and 8 to 30 % due to smoking.
7. Smoking also accelerates rancidity of fat and so reduces
digestibility of fat products.
8. Canning leads to much loss of vitamin B1, panthotenic acid,
vitamin-C and pteroxylglutamic acid *AKA folic acid* (FAO,
2005).