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To cite this article: T. Turek, D. L. Trimm & N. W. Cant (1994): The Catalytic Hydrogenolysis of Esters
to Alcohols, Catalysis Reviews: Science and Engineering, 36:4, 645-683
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CATAL. REV.-SCI. ENG., 36(4), 645-683 (1994)
The Catalytic
Hydrogenolysis of
Esters to Alcohols
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N. W. CANT
School of Chemistry
Macquarie University
Macquarie, NSW 2109, Australia
I. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . 646
11. HYDROGENOLYSIS OF FORMATES . . . . . . . . . . . . . . . . . , . . . . . 647
A. Methyl Formate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . 647
B. Higher Formates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . 653
111. HYDROGENOLYSIS O F MONOESTERS . . . . . . . . . . . . . . . . . . . . 655
A. Kinetic Studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 655
B. Reaction Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 659
C. Manufacture of Ethanol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 660
IV. HYDROGENOLYSIS OF FATTY ACID ESTERS . . . , . . . . . . . . . 660
A. Thermodynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
B. Kinetic Studies and Reaction Mechanism . . . . . . . . . . . . . . . . . . . 663
C. New Developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665
I. INTRODUCTION
The reaction of esters with hydrogen may give different products such
as alcohols [I], acids and hydrocarbons [4-71, and ethers [8]. The product
composition depends on the reaction conditions, the structure of the sub-
strate, and the catalyst used. While the C - 0 bond in an ester
0
II
R-C-SR’
HYDROGENOLYSIS OF ESTERS TO ALCOHOLS 647
is split to obtain alcohols, acids and hydrocarbons are produced if the R’-
0 bond undergoes cleavage.
RCOOR’ + H Z + RCOOH + R’H (2)
Rylander [9] has pointed out that the formation of acids is expected
when the R ’ - 0 bond is weakened by R’ being a benzyl, vinyl, or ally1
group. However, even simple aliphatic esters can be converted to the cor-
responding acids and hydrocarbons over a rhodium catalyst, as shown by
Zdrazil [5, 61. Precious metals are normally not suitable for selectively
producing alcohols from esters. On the other hand, if rhodium is modified
with tin, catalyst properties drastically change and the competing hydro-
carbon formation is strongly suppressed [ 101.
The number of catalyst systems allowing the production of alcohols is
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very limited. Adkins [I] used Raney nickel for the low-temperature hydro-
genolysis of amino esters. Zinc chromium oxide was found to have a very
low activity, but it made possible the hydrogenation of an unsaturated ester
to an unsaturated alcohol [I].
The catalysts of choice, which allow the highly selective conversion of
esters to alcohols, are usually based on copper. Since the first example of
ester hydrogenolysis to alcohols, the reaction of methyl formate to methanol
described by Christiansen [ll],copper catalysts have been employed in the
vast majority of cases. In particular, much of the study of ester hydrogen-
olysis has been based on the use of “copper chromite.” These catalysts
were initially developed in 1930 by Adkins et al. [12] for acetaldehyde
condensation. During the following decade, a number of hydrogenolysis
reactions, mainly in the field of fatty alcohol production, were established.
These processes have in common the use of copper chromite catalysts [13].
The copper chromite catalyst consists of an approximately equimolar
mixture of cupric oxide CuO and cupric chromite CuCr,O, [14]. However,
the cupric chromite phase is not essential for hydrogenolysis catalysts. If
the cupric oxide is removed with acid, the remaining material is inactive
for ester hydrogenation [l]. In consequence, there are many examples in
which copper catalysts other than copper chromite have been used. Ac-
cording to Kurc and Cerveny [15], ZnO as a carrier can replace the tra-
ditionally used cupric chromite. Furthermore, Evans et al. [16] showed that
copper on silica, or even pure Raney copper, can be as effective as copper
chromite for the hydrogenolysis of esters. Thus finely divided metallic cop-
per seems to be the catalytically active component in such systems.
A. Methyl Formate
1. Thermodynamics
Methyl formate hydrogenolysis is an exothermic reaction ( A H {298 K,
1 atm} = -47.5 kJ/mol [33])and is favored at low temperatures. The
equilibrium between methyl formate and methanol was first examined by
Christiansen [34]. The temperature dependence of the equilibrium constant
bar and a reaction temperature below 170°C. Kim et al. [36] studied the
thermodynamics of the gas-phase hydrogenolysis of methyl formate taking
into account the competing decarbonylation reaction [reverse of reaction
(3~:
CH,OCHO + CH30H + CO (7)
To prevent C O formation, hydrogenolysis should be carried out at
temperatures below 500 K. High conversions of methyl formate to methanol
can be achieved in this temperature region even at atmospheric pressure.
copper-based catalysts have been studied in some detail. Evans et al. [21,
371 mainly used a commercial copper chromite catalyst (Harshaw, type
1808) at atmospheric pressure in the temperature range 373 to 503 K. The
results showed that the selectivity to methanol SCHTOH
1 1 C - H 3 0 H produced
S C H ~ O-
H
-
; [n,] = mol
nCH30CHOconvcrtcd
was higher than 90% at methyl formate conversions below 90%. Selectivity
was not influenced by temperature or the ratio of hydrogen to methyl
formate. The main byproduct was CO, which originated from the parallel
decarbonylation reaction (7). When attention was focused on catalyst life-
time, both copper chromite and Raney copper deactivated with time o n
line. At 473 K , methyl formate conversion was found to decrease from an
initial value of 40% to a stable value of about 10% after 60 min reaction
time. The original activity could be restored by reduction with hydrogen at
temperatures higher than 473 K. Deactivation was attributed to methyl
formate chemisorption on the copper sites of the catalyst.
Monti et al. [38] studied the gas-phase hydrogenolysis over an ion-
exchanged copper on silica catalyst. In contrast to the copper catalysts used
earlier, copper on silica showed constant performance at a temperature of
460 K even over a period of 7 h. The kinetics of hydrogenolysis [reaction
(4)] and decarbonylation [reaction (7)] were determined in a recycle reactor
at ambient pressure and temperatures from 120" to 190°C. Mass transfer
resistances were found to be absent in each case. The kinetic data were
fitted using a power law expression,
where r, is the rate related to the specific copper surface area of the catalyst
([r,] = mol/{min m$,}), ko is the preexponential factor ( [ k O ]= mol/{min
m$, barx"(}),E, is the activation energy ([E,] = kJ/mol), Pi is the pressure
650 TUREK, TRIMM, AND CANT
of the component i ([P,] = bar), and a,is t h e reaction order with respect
to component i.
Table 1 shows the results obtained for three copper-on-silica catalysts
with different copper surface areas. Furthermore, reaction rates were zero-
order with respect to hydrogen and methanol for both reactions. Figure 1
shows an Arrhenius plot for the hydrogenolysis reaction.
Carbon monoxide, when present in concentrations exceeding 1 mol%,
caused long-term decrease of the catalytic activity. However, in each case
the initial activity could be restored by purging the catalyst with hydrogen
for several hours at reaction temperature.
Kim et al. [36] investigated the influence of catalyst composition on
the selectivity of methanol formation during the gas-phase hydrogenolysis.
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TABLE 1
Kinetic Data for Methyl Formate Hydrogenolysis and Decarbonylation Over
Copper on Silica [38]
- 14
2.1 2.2 2.3 2.4 2.5 5
1000/T I K1 I
For the optimal copper chromite catalyst with 50-70 mol% copper, calcined
at 623 K , methanol selectivities of more than 98% were obtained even at
high conversions in the temperature range between 408 and 468 K.
Monti et al. [39] used the same catalyst and additionally determined
the influence of hydrogen and CO pressure on the rate of reaction. The
results obtained at temperatures from 408 to 473 K and pressures between
17 and 45 bar could be described using the following equation
Gormley et al. [40] showed that Raney copper and Raney copper zinc
catalysts exhibited activities comparable to copper chromite during the liq-
uid-phase hydrogenolysis of methyl formate. They studied in detail the
effect of carbon monoxide over Girdler (3-89 copper chromite as a function
of reaction temperature. While the apparent reaction order with respect to
CO at 388 K was -0.29, a value of only -0.10 was determined at a
temperature of 433 K.
4. Reaction Mechanism
A mechanism for the hydrogenolysis of methyl formate was first pro-
posed by Sorum and Onsager [25]. They suggested the formation of a
hemiacetal intermediate (1 1) followed by dissociation into formaldehyde
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B. Higher Formates
(14)
followed by subsequent hydrogenation to methanol and the parent alcohol,
which is recycled.
ROCHO + 2 H 2 4 CH,OH + R OH (15)
Christiansen [ 11) carried o u t no hydrogenolysis experiments with any
formate other than methyl. Until recently, these reactions have been very
little studied. A patent [44] states that hydrogenolysis of butyl formates,
originating from hydroformylation, gave butanols and butyraldehydes. The
reaction was promoted by a Fe,O,-Cr,O, catalyst.
An extensive investigation of the hydrogenolysis of several alkyl for-
mates over copper catalysts was conducted by Evans et al. 116, 37, 451.The
reaction system was found to be complicated by the formation of methyl
CH30H + ROCHO -
formate originating from a transesterification reaction.
ROH + C H3C H0
The methyl formate produced can then further react according to Eq.
(16)
(4). Over a commercial copper chromite catalyst (Harshaw, type 1808) the
transesterifieation reaction was found to be in equilibrium. The equilibrium
constants
TABLE 2
Data for Alkyl Formate Conversion Over Copper Chromite [37]
Apparent reaction Hydrogenolysis
Kc EA 3 rate, rate,
Formate [Eq. (17)] kJ/mol lop6 mol g-I s-I mol g - ' s - '
Ethyl 1.82 47.7 9.2 4.9
n-Propyl 1.84 46.7 7.3 3.9
Isopropyl 4.00 - 5 .0 2.6
n-Butyl 1.92 46.0 (7.0 3.2
Isobutyl 2.40 44.4 6.5 3.4
sec- B ut yl 6.60 34.3 4.9 2.5
Note. Rates measured at 403 K and molar hydrogen-to-ester ratio of 9; apparent
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FORMATE
90- AElhyI
0 Propyl
o Bulyl
- A ~sO.Bulyl
s ser-Butyl
70 -
60-
>-
+
- 50-
2
I-
u
W
LO-
cn
J
30-
a
C 0 NV E R 510 N ( %I
on the alkyl group decreases the rate further. Similar observations have
been made by Naves [46] during the hydrogenolysis of a series of benzyl
esters over nickel.
The kinetics of ethyl formate hydrogenolysis over a copper-on-silica
catalyst were studied by Agarwal et al. [47]. The reaction order with respect
to ester concentration increased from 0.12 at 404 K to 0.52 at 459 K, while
the reaction order in hydrogen was found to be 0.26.
The industrial significance of the reaction of higher formates to meth-
anol seems to be limited. Due to the decreasing hydrogenolysis rate with
increasing molecular weight of the formed ester and due to side reactions,
it was concluded that methanol is the preferred parent alcohol for the
formate process to manufacture methanol [17].
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A. Kinetic Studies
TABLE 3
Ester Hydrogenolysis Rates at 220°C over Raney Copper [61]
Total rate, Hydrogenolysis rate,
Ester lo3 mol/(cm' h) 10' mol/(cm' h)
Methyl acetate 7.9 6.0
Ethyl acetate 6.7 6.7
n-Propyl acetate 11.6 9.9
Isopropyl acetate 6.2 5.6
rt-Butyl acetate 12.6 11.2
lsobutyl acetate 15.7 13.6
Methyl propanoate 4.1 3.2
Methyl butanoate 7.1 5.0
Note. Hydrogen-to-ester ratio = 20.
HYDROGENOLYSIS OF ESTERS TO ALCOHOLS 657
compound, C u" is the sum of the inductive constants of R' and R groups
in the ester R'COOR, and An = 6 - C n , with n the number of a hydrogens
on alkoxyl and acyl carbons. Table 4 shows the parameter values and the
correlation coefficient r achieved.
Agarwal et al. [47] studied the hydrogenolysis of simple formates and
acetates at atmospheric pressure over a copper on silica catalyst. The re-
action rates of formates were found to be 3 orders of magnitude greater
than the rates of acetates. In contrast to the findings of Evans et al. [61],
the hydrogenolysis rate of the acetates at 493 K was about zero-order in
ester, and close to 0.5-order with respect to hydrogen concentration. The
apparent activation energies in the temperature range 483 to 523 K were 99
kJ/mol for methyl acetate and 107 kJ/mol for ethyl acetate hydrogenolysis.
Ferretti et al. [63] investigated the hydrogenolysis of ethyl acetate over
bimetallic Sn/Rh catalysts. With increasing Sn/Rh ratio, the rate of hydro-
genolysis to ethanol was enhanced, while the rate of the competing for-
mation of hydrocarbons was unaffected. The rate of hydrogenolysis in the
temperature range 521 to 543 K could be described using a Langmuir-
Hinshelwood-type rate equation.
Recently, Claus et al. [64] investigated the hydrogenolysis of methyl
and ethyl acetate over copper and group VIII metal catalysts. The hydro-
genolysis of methyl acetate over copper-based catalysts at a pressure of 4
MPa and temperatures below 523 K could be described with a reaction
network consisting of hydrogenolysis [equation ( 2 3 ) ] , subsequent transes-
TABLE 4
Parameters Based on the Taft Equation (22) for Formate and Acetate
Hydrogenolysis [61]
P* h K H
Formates 10.9 0.50 - 4.38 0.96
Acetates - 22.4 - 2.2 0.025 0.96
658 TUREK, TRIMM, AND CANT
TABLE 5
Kinetic Parameters [Eq. (25)] for Acetate Hydrogenolysis [64]
Ethyl acetate
Methyl acetate Transesteri- hydro-
TIK hydrogenolysis fication genolysis kcthy, lk,,,'.lhYl
MPa*)
HYDROGENOLYSIS OF ESTERS TO ALCOHOLS 659
533K
1Q
'.OO
u 0.75
X
z
050
025
15 30 fS 60 75 90
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B. Reaction Mechanism
C. Manufacture of Ethanol
Some interesting new routes to ethanol including a hydrogenolysis step
have been proposed recently. Kiff and Schreck [69] started with acetic acid,
which was esterified using an alkene.
C H, CH,
I
CH,COOI-I + CH,-CH=C-CH, 4 CH,-COO-C-CH,-CH,
I (27)
C H,
C H, CH,
I I
CH,--COQ-C---CH,-CH, -+ 2H, -+ CH,CH,OH + CH,-CH~-CC-CH,
RCOOH
C H2COOR
+ R'OH -
transesterification of triglycerides using methanol (33).
RCOOR' +
C H,OH
H20 (32)
I I
CH,COOR + 3CH30H -+ CHOH + 3RCOOCH, (33)
C H2COOR C H20H
The hydrogenolysis of the fatty acid esters obtained is carried out using
three different commercial processes. Suspension hydrogenation is a con-
tinuous liquid-phase process at a hydr-ogen-to-ester ratio of typically 50 in
the presence of a finely powdered catalyst. Gas-phase hydrogenation uses
a fixed bed of catalyst either at a large excess of hydrogen (ca. 500 mol of
H2 per mol of ester) or a mixture of hydrogen and inert gas. Trickle bed
hydrogenation combines the features of both liquid- and gas-phase processes
and offers a fixed bed operation, without the necessity of catalyst-product
separation. It is also usable for nonvaporizable starting materials. Details
of these processes have been reviewed [2, 81, 841.
662 TUREK, TRIMM, AND CANT
A. Thermodynamics
Mutzall and van den Berg [85] determined the equilibrium constants
for the liquid-phase hydrogenolysis of coconut oil (containing C, to CI8
esters) and tallow oil (with esters in the range C,* to CIX).Equilibrium of
reaction (1) was reached using alcohol and ester as the starting material
(Fig. 4). The temperature dependence of the equilibrium constant K ( [ K ]
= atrnp2) in the liquid phase was found to be
{z]
and
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Y
L
II
.$ 0.6
3 I
0 1 2 3 4
- Reaction time (h)
FIG. 4. Course of hydrogenation of coconut ester and alcohol (temperature
302"C, hydrogen pressure 165 atm, 3% catalyst; 0 starting from ester, V starting
from fatty alcohol) [85].
HYDROGENOLYSIS OF ESTERS TO ALCOHOLS 663
TABLE 6
Equilibrium Constants for Reactions during Fatty Alcohol Production [86]
Reaction Kp (25°C) K , (300°C)
Hydrogenolysis (1) 1.9.10' a t m p l 3.5.10-' atm-'
Hydrocarbon formation (34) 2.1 .lo16 4.3.108
Saturation (35) 4.9. atm l.0-104atm-'
RCH 2 0 H (34)
RCH=CHR' + H2 + RCH,CH2R' (35)
All reactions are exothermic and Table 6 shows calculated equilibrium
constants K , for the three reactions. While reactions (34) and (3.5) are
limited only by reaction kinetics, the equilibrium conversion of the hydro-
genolysis reaction at 300°C is only 2% at atmospheric pressure but can be
increased to 96% at a pressure of 200 atmospheres. Operation at lower
temperatures would be desired from a thermodynamic point of view, but
the activity of the usual copper-based catalysts necessitates a certain min-
imum temperature. Thus the hydrogenolysis of esters to fatty alcohols is
conducted at pressures between 200 and 300 atm, and at a temperature of
about 300°C. Higher temperatures are not used because hydrocarbon for-
mation then becomes more important [86].
and to the beneficial effect of the carbon dioxide formed on the rate of the
reaction.
The kinetics of liquid-phase fatty acid ester hydrogenolysis over copper
chromite have been determined by Mutzall and van den Berg [85].Coconut
oil and tallow oil esters were used in the temperature range 270" to 320°C
and at pressures between 47 and 165 atm. The rate of the net reaction could
be described by the following equation
r = klCc\rcr(PHJ2 - k 2 ( C h h < d 2 (37)
taking into account both hydrogenolysis and the reverse reaction. r is the
reaction rate ([r] = h-l), c, the concentration of the reactant i ([c,]= wt%),
PHLthe hydrogen pressure ( [ P H 2 ] = atm), k , the rate constant of hydro-
genolysis ( [ k , ]= h ' atm - 2 ) , and k2the rate constant of the reverse reaction
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([k,] = h-I).
At a temperature of 28S"C, the influence of the water concentration
cHZO([cHZ0]= wt%) on the two rate constants was found to be
k 20
k2 =
1 + 14c,,, (39)
with k,, the rate constants for cHZO= 0 wt%. The equilibrium constant K
([K] = atm-2) calculated from the rate constants
K = klO/kzo= 6.1 10 + atm
was in good agreement with the value determined earlier [85].Mean values
for the temperature dependence of the rate constants for the hydrogenation
of coconut and tallow oil esters could be described by [85, 861:
for the formation of unsaturated fatty alcohols using the data reported by
Bertsch et al. [92-941.
Very little attention has been paid to the mechanism of fatty acid ester
hydrogenolysis. Normann [74] postulated the formation of a hemiacetal
intermediate on the catalyst surface
OH
I
RCOOR' + H2 -+ R-C-0-R'
I
H
which was suggested then to be converted to 2 alcohol molecules. Yan
et al. [50] also proposed this mechanism and gained evidence by the oc-
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C. N e w Developments
The use of glycerides as starting materials for hydrogenolysis has also been
reconsidered [113]. Liquid glycerides were converted at 160" to 250°C and
50 to 300 bar hydrogen pressure using multitube reactors. The achieved
product consisted of fatty alcohols and 1,2-propanedioI. The latter com-
ponent is a valuable product, given the growing demand €or diols.
V. PRODUCTION OF DIOLS
A. Ethylene Glycol
1. Processes
There have been few patents claiming the manufacture of ethylene
glycol via the liquid-phase hydrogenolysis of carboxylic acid esters.
ROOC-COOR + 4H2+ HO-(CHJZ-OH + 2ROH (45)
Chevron Research [114, 11.51 produced ethylene glycol over Cu/ZnO-
based catalysts at 250°C and at a hydrogen pressure of about 200 bar. Ube
Industries described the use of Cu-Cr-Mn [116] or copper-on-silica cata-
lysts [ 1171 for dimethyl oxalate hydrogenolysis in methanol at around 200°C
and between 20 and 120 atm hydrogen pressure.
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C
.Q
.r
8 0.1
f
8
20.2
0
2
a
0
0 20 LO 60 80 100
Conversion of DEO (%I
FIG. 5 . Product composition for diethyloxalate hydrogenolysis over Raney
copper ( T = 513 K , P = 500 kPa, H,/ester = 9:1, (0)“gas”, ( 0 ) EtOH, (A)
EGL, (0)EGT, (v) DEO) [126].
HYDROGENOLYSIS OF ESTERS TO ALCOHOLS 669
TABLE 7
Values of Constants for Diethyl Oxalate Hydrogenolysis [126]
T, k, 7 k2 7 K,,,, KEoT, K,, Correlation
K mmol kg-'s-' mmol k g - k ' kPa-' kPa-' kPa-' coefficient
483 21.2 8.97 9.3 5.1 0.0027 0.999
513 89.6 54.5 3.96 1.04 0.0019 0.998
543 270 345 1.11 0.069 0.0012 0.998
The values obtained for the constants in these rate equations and the
corresponding correlation coefficients are given in Table 7. The Langmuir-
Hinshelwood model chosen involves the dissociative adsorption of both
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diethyl oxalate and ethyl glycolate, which are expected to yield the following
fragments:
C2HS-OOC-COO-CzHS + 2*
-+C2Hs-OOC-CO" + C2HsO* (50)
C2HS-OOC-CH2OH + 2* + HOHZC-CO" + C2H50" (51)
Thus the proposed mechanism is similar to that previously established
for acetates and higher esters [41, 42, 671.
B. Butanediol
2. Hydrogenation of y-Butyrolactone
The cyclic ester y-butyrolactone was also utilized as a starting material
for producing butanediol. From the previous section it is obvious that high-
pressure operation is needed to obtain the diol in sufficiently high yields.
Nissan and Mitsubishi Chemical Industries [ 139, 1401 converted the lactone
to 1,4-butanediol batchwise at 200" to 250°C and 100 to 120 atm over nickell
cobalt or copper chromite catalysts. Butanediol could be obtained with
yields higher than 90%. Bradley et al. [141] described the gas-phase hy-
drogenolysis of y-butyrolactone at 200" to 230°C and pressures between 15
and 30 atm over a copper-zinc oxide catalyst. Butanediol, together with
n-butanol and tetrahydrofuran, were among the formed products. Cawse
et al. [142] used similar reaction conditions (40 atm and 210°C) to obtain
HYDROGENOLYSIS OF ESTERS TO ALCOHOLS 671
trolled by choice of reaction conditions, with high pressures and low tem-
peratures favoring butanediol.
Thomas et al. [125, 155, 1561 studied the gas-phase hydrogenolysis of
dimethyl succinate over Raney copper. Thermodynamic analysis showed
that both y-butyrolactone and butanediol can be formed from dimethyl
succinate. y-Butyrolactone can then react to butanediol ( 5 6 ) , the formation
of butanediol being favored at high pressures and low temperatures.
C HZ-CHZ\
I 0 + 2H2+ HO-(CHZ),-OH
C H2-CO”
The product composition for dimethyl succinate hydrogenolysis at 5 13
K, a moderate pressure of 500 kPa, and a molar ester to hydrogen ratio of
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9:l is shown in Fig. 6. y-Butyrolactone (GBL) was formed in the first step
(57). Tetrahydrofuran (THF) and water occurred as secondary products at
elevated dimethyl succinate (DMS) conversions (58).
CH,OOC-(CHZ),-COOCHJ + 2H2
C HZ-CH,\
- 1 0 + 2CH30H (57)
C H2-CO”
C H,--CH,\ C Hl-CH?\
I 0 +2H,-+ I 0 + H,O (58)
C HZ-CO” C fl2-CH2”
No traces of butanediol were found. Thomas [125] showed that bu-
tanediol, if formed as a n intermediate, would dehydrogenate to form y-
butyrolactone [reverse of reaction (56)] under the given reaction conditions
A methane
methanol
4.-
0
3 0 THF
U GBL
0
L
Q 0 DMS
.-c 0.6 A water
c
0
.-
c
u
c
F? 0.4
0.2
0.0
0.0 0.2 0.4 0.6 0.8
Conversion of DMS
CH,OOC-(CH2)2--COOCH,
-+ HOOC-(CH,)2-COOH + 2CH30H (60)
Zhang and Wu [159] studied the hydrogenolysis of diethyl succinate
over coprecipitated copper catalysts at temperatures between 200" and 230"C,
pressures in the range 20 to 40 bar and a molar hydrogen to ester ratio of
100. Diethyl succinate could react to both y-butyrolactone and butanediol,
which further formed tetrahydrofuran and water. At 200°C and 40 bar, the
main product was butanediol and, by altering the reaction conditions, it
was clearly shown that low temperatures and high pressures favor butanediol
formation. The experimental data could be described by power law expres-
sions.
In a recent investigation, Turek et al. [160] studied the hydrogenolysis
of dimethyl succinate at 513 K and 500 kPa over several copper-based
catalysts. Coprecipitated copper/zinc oxide was shown to have 1 order of
magnitude higher activity per unit copper surface area than other coppcr
catalysts such as copper chromite or copper on silica.
C. Other Diols
Although Adkins [1] showed that dicarboxylic acid esters with higher
molecular weight can also be converted to diols with high selectivity, there
have been few examples of commercial application of these reactions. East-
man Kodak [161] prepared cis- and truns-l,4-dimethylolcyclohexane, a start-
ing material for polyesters, polyurethanes, and polycarbonates, from di-
methyl terephthalate (DMT). Initially, DMT was hydrogenated using
palladium catalyst at 160" to 180°C and 300 to 400 atm to yield the dimethyl
ester of 1,4-cyclohexane dicarboxylic acid. In the second step, the ester was
subjected to hydrogenolysis over a copper chromite catalyst. The desired
product could be achieved in 96-98% selectivity and, by choice of the
reaction conditions and the catalyst composition, the cidtrans ratio in the
product could be controlled.
674 TUREK, TRIMM, AND CANT
VI. CONCLUSIONS
ACKNOWLEDGMENT
which provided the time for writing this review. We also thank the Aus-
tralian Research Council for financial support.
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HYDROGENOLYSIS OF ESTERS TO ALCOHOLS 677