648giii Codes

DIAGNOSTIC TROUBLE CODES 648G III
Diagnostic Trouble Codes (DTC) Quick Reference List—Transmission

ELISA Fault Code TCU CAN SPN/FMI Fault Machine Effect Indicator Light
F301 298954/5 Transmission Transmisison to Code displayed and
Solenoid 1 (Y10) neutral stored
Input at 0 volts (less Amber service code

than 0.25 V); light only
Cannot rise to
requested current

Cannot rise to
requested current

Cannot rise to
requested current
Transmission Code displayed and
Solenoid 4 (Y13) stored
Input at 0 volts (less

than 0.25 V);
Cannot rise to Amber service code
requested current light only
Direct Drive Transmisison to

F304 298813/5 machines only neutral
Solenoid A (Y14) stored

than 0.25 V);
Cannot rise to Transmisison to Amber service code
F305 298812/5 requested current neutral light only
Solenoid B (Y15) stored

than 0.25 V);
Solenoid C (Y16) stored
Transmisison to

than 0.25 V);
Cannot rise to Amber service code
requested current light only

Solenoid D (Y17) stored

than 0.25 V);
Input at 5 volts;
Shorted to battery
voltage (more than
4.75 V); Cannot
drop to requested Transmisison to Amber service code
F309 298954/6 current neutral light only
Input at 5 volts;
Shorted to battery
voltage (more than
4.75 V); Cannot
Input at 5 volts;
Shorted to battery
voltage (more than
4.75 V); Cannot
Input at 5 volts;
Shorted to battery
voltage (more than
4.75 V); Cannot
drop to requested Amber service code
current light only
Transmisison to
F312 298813/6 neutral

Solenoid A (Y14) stored
Input at 5 volts;
Shorted to battery
voltage (more than
4.75 V); Cannot
Solenoid B (Y15) stored
Input at 5 volts;
Shorted to battery
voltage (more than
4.75 V); Cannot
Solenoid C (Y16) stored
Input at 5 volts;
Shorted to battery
voltage (more than
4.75 V); Cannot
drop to requested Amber service code
current light only

Solenoid D (Y17) stored
Input at 5 volts;
Shorted to battery
voltage (more than
4.75 V); Cannot
Inching Pedal Code displayed and
Switch S11 stored
Inching In/Out
Switch invalid switch
combination (NOT
BOC passive and Amber service code
TOC active) light only
Transmisison to
F317 298903/31 neutral

Inching Code displayed and
Potentiometer R1 stored
Inching
potentiometer input
out of range low at 0
volts (less than 0.25 Amber service code
V) light only
Direct Drive Inch Pedal not

F318 298904/4 machines only working
Inch Potentiometer Code displayed and
R1 stored
Inching
potentiometer out of
range high at 5 volts Amber service code
(More than 4.75 V) light only
Direct Drive Inch Pedal not

F319 298904/3 machines only working
Code displayed and
Shifter stored
Forward and reverse

inputs are both Amber service code
active; light only
Foreward and
Reverse both ON at Transmisison to
F325 299359/31 same time neutral
Code displayed and
Shifter stored
NOT PARK and

Park Brake Pressure Amber service code
both active light only
Park brake stays

engaged when
shifter in neutral or Transmisison to
F326 298919/31 gear neutral
Code displayed and
Park Circuit stored
Transmisison to
NOT PARK and

Park Brake pressure Amber service code
are both passive light only
Torque Converter Transmisison to

Code displayed and
CAN link stored
Engine CAN line is

not communicating: Transmisison to Amber service code
F342 002000/31 CAN is down neutral light only
Transmission
Temperature Code displayed and
Sensor B6 stored
Voltage out of range Amber service code

low; open circuit light only
Voltage out of range

F343 000177/12 high; shorted circuit No effect
Code displayed and
Clutch Protection stored
Thermal capacity of
engaged
transmission clutch STOP light and alarm
being inched has also Amber service
been exceeded code light
Transmisison
Direct drive NOT commanded
F344 000120/16 machines only to neutral
Code displayed and
Shifter stored
Request for an
undefined shift
being made Transmisison to Amber service code
F345 000525/12 (CONTOLLER ERR) neutral light only
Code displayed and
Shifter stored
Transmisison to
F347 000525/2 neutral
Program variable
requested gear has
taken on invalid
value
(CONTROLLER Transmisison to Amber service code
F347 000525/2 ERROR) neutral light only
Transmission
Solenoids Y10— Code displayed and
Y17 stored
Solenoid driver
supply voltage too Amber service code
low; light only
Transmission output Transmisison to

F348 298678/4 power low neutral
Code displayed but not
Calibration Routine stored
Transmission sump
temperature is too Transmisison to Amber service code
F349 298953/31 low for calibration neutral light only
Engine speed is too Transmisison to Amber service code

F350 298952/31 high for calibration neutral light only
Engine speed is too Transmisison to Amber service code

F351 298951/31 low for calibration neutral light only
On Direct Drive
machines code
displayed but not
On Torque Converter
Output speed machines code
detected displayed and stored
Transmisison to Amber service code

F352 298808/31 neutral light only
On Direct Drive
machines code
displayed but not
Transmisison to
Clutch drum
(transmission On Torque Converter
cylinder) speed NOT machines code
detected displayed and stored

On Direct Drive
machines code
displayed but not
Incorrect cylinder
speed with forward On Torque Converter
directional clutch machines code
engaged displayed and stored

On Direct Drive
machines code
displayed but not
Incorrect cylinder
speed with reverse On Torque Converter
directional clutch machines code
engaged displayed and stored

On Direct Drive
machines code
displayed but not
On Torque Converter
Clutch 1 fast fill time machines code
exceeds 300 ms displayed and stored

On Direct Drive
machines code
displayed but not
On Torque Converter
Transmisison to
F357 298946/31 neutral

On Direct Drive
machines code
displayed but not
On Torque Converter

On Direct Drive
machines code
displayed but not
On Torque Converter

On Direct Drive
machines code
displayed but not
On Torque Converter
Clutch A fast fill time machines code

On Direct Drive
machines code
displayed but not
On Torque Converter
Clutch B fast fill time machines code

Transmisison to
F362 298941/31 neutral
Clutch C fast fill time Amber service code

exceeds 300 ms light only

On Direct Drive
machines code
displayed but not
On Torque Converter
Clutch D fast fill time machines code

On Direct Drive
machines code
displayed but not
Calibration clutch
hold pressure is On Torque Converter
above 620 kPa (6.2 machines code
bar) (90 psi) displayed and stored

On Direct Drive
machines code
displayed but not
Cylinder speed will On Torque Converter

not drop below start machines code
count speed; displayed and stored
Initial hold 1 clutch

drum speed
deceleration is Transmisison to Amber service code
F365 298938/31 excessive neutral light only
On Direct Drive
machines code
displayed but not
Transmisison to
F366 298937/31 neutral
Holding clutch
required pressure On Torque Converter
above 620 kPa (6.2 machines code
bar) (90 psi) displayed and stored

PLD error Code stored
Solenoid group 1
enabled low, should Amber service code
be high (PLD ERR) light only

Solenoid group 2

Solenoid group 3

Code displayed and
Cannot obtain shift

constants from Amber service code
EPROM light only

Transmisison to
F371 298932/31 neutral
Calibration without
PARK set;
Calibrating without Transmisison to Amber service code
F371 298932/31 park brake engaged. neutral light only
Code not displayed;
PLD error Code not stored
Solenoid group 1
enabled high,
should be low (PLD Amber service code
ERR) light only

Code not displayed;
PLD error Code not stored
Solenoid group 2
enabled high,
should be low (PLD Amber service code
ERR) light only

On Direct Drive
machines code stored
PLD error only
Solenoid group 3
enabled high, On Torque Converter
should be low (PLD machines code
ERR) displayed and stored
Torque Converter Transmisison to Amber service code

F374 298934/3 machines only neutral light only
Transmission
Output Shaft Code displayed and
Speed Sensor B5 stored
No bias (Output Amber service code

F376 298931/31 speed MPU open) No effect light only
Transmission
Output Shaft Code displayed and
Speed Sensor B5 stored
Output speed MPU

signal missing or Amber service code
frequency is too low light only
Transmisison to
F377 298931/8 neutral

Code displayed and
Parking Circuit stored
PARK and NOT

PARK inputs are Amber service code

Code displayed and
Parking Circuit stored
PARK and NOT

PARK inputs are
both passive; Inputs
active only when Amber service code
engine is running light only

Circuit stored
Bottom-of-clutch
(BOC) input is
passive (terminal J1- Amber service code
K2) light only

Code displayed and
Bumpshifter stored
Upshift and
downshift inputs are Amber service code

Code displayed and
Bumpshifter stored
Neutral, forward,
and reverse inputs Amber service code
are all passive light only
Transmisison to
F383 298927/31 neutral

Code displayed and
Bumpshifter stored
Neutral and forward

active light only

Code displayed and
Bumpshifter stored
Neutral and reverse

active light only

Start/Park Brake Code displayed and
Circuit stored
Start input high

preventing solenoid Amber service code
enable light only

Unexpected speed Code not displayed;
clutch slippage Code not stored
STOP and alarm also

Direct Drive Transmisison to Amber service code
F392 298818/31 machines only neutral light
Unexplected
directional clutch Code not displayed;
slipping Code not stored
STOP and alarm also

Direct Drive Transmisison to Amber service code
F393 298819/31 machines only neutral light
Security Violation Code displayed and
— Tier 3 Udpate stored
Security violation Transmisison to Amber service code

F397 2000/13 with ECU - ECM2 neutral light only
Circuit stored
TOC open for more Amber service code

than 5 minutes light only
Inching pedal
depressed too long;
Operator riding the
clutch, or defective
switch
Direct Drive Transmisison

F398 523697/9 machines only NOT to neutral
Diagnostic Trouble Codes — Engine
ELISA FAULT ELISA EEPROM &
ECU CAN SPN/FMI FAULT MACHINE EFFECTS
CODE LCD Display
Secondary Throttle Code displayed and
Sensor #2 stored
Analog Throttle
Position Sensor B21
voltage out of range Engine will default to
high; Sensor shorted idle in one throttle Amber service code
F400 29/3 to 5V+ system light only
Sensor #2 stored
Analog Throttle
Position Sensor B21
low; Sensor open or idle in one throttle Amber service code
F401 29/4 shorted to ground system light only
Sensor #2 stored
Analog Throttle
Position Sensor B21
is or has been out of Engine will default to
range; Throttle will idle in one throttle
not recover until system; Engine will
returned to zero remain at idle until
throttle position or foot throttle returned Amber service code
F402 29/14 key is cycled. to 0%. light only
Code displayed and
Throttle Sensor #1 stored
Multi State Engine

Speed Switch S27
high; Sensor shorted idle in one throttle Amber service code
F403 91/3 to 5V+ system light only
Code displayed and
Analog Throttle
Position Sensor B21
low; Sensor open or idle in one throttle Amber service code
F404 91/4 shorted to ground system light only
Code displayed and
Analog Throttle
Position Sensor B21
is or has been out of Engine will default to
range; Throttle will idle in one throttle
not recover untl system; Engine will
returned to zero remain at idle until
throttle position or foot throttle returned Amber service code
F405 91/14 key is cycled to 0%. light only
Fuel Pressure Code displayed and
Sensor B38 stored
Voltage out of range STOP light with alarm

high (greater than Loss of fuel pressure also Amber service
F406 94/3 4.5 V) protection and display code light
Sensor B38 stored
Voltage out of range STOP light with alarm

low (less than 0.25 Loss of fuel pressure also Amber service
F407 94/4 V) protection and display code light
Sensor B38 stored
Low pressure in the

fuel supply pump
system; Restiction in
low pressure system
due to plugged
screen or pump Engine will not Amber service code
F409 94/17 failure operate properly light only
Water-in-Fuel Code displayed and
Sensor B35 stored

high; Open signal Loss of protection
circuit; Open ground and display; Possible Amber service code
F410 97/3 circuit; Sensor faillure derate light only
Water-in-Fuel Code displayed and
Sensor B35 stored

low; Signal shorted
to ground; Sensor Loss of protection Amber service code
F411 97/4 failure and display light only
Water in fuel Red Stop indicator Alarm Activated DTC
F412 97/31 detected flashing indicator ON
Engine Oil Pressure

Sensor B41 Code stored only
Oil pressure low

(severe) due to low Engine Oil Icon
Very Low Oil
or no oil present indicator light
Pressure; Engine
may be damaged
under continued STOP light with alarm
operation; Derate also Amber service
F413 100/1 20% to 60% power code light
Engine Oil Pressure Code displayed and

Sensor B41 stored

high; Open signal
circuit; Open ground
circuit; Sensor Loss of oil pressure Amber service code
F414 100/3 Failure protection and display light only

Sensor B41 stored

low; Signal shorted
to gnd; Sensor Loss of oil pressure Amber service code
F415 100/4 Failure protection and display light only
EGR Mixed Air
Sensor B33 stored

high; Open signal
circuit; Sensor Loss of manifold air
failure; (Refers to temperature display Amber service code
F416 105/3 mixed temp) and protection light only
EGR Mixed Air
Sensor B33 stored
Voltage out of range Loss of manifold air

low; Signal shorted temperature display Amber service code
F417 105/4 to gnd; Sensor failure and protection light only
EGR Mixed Air
Sensor B33 stored
Cooling System
degraded or failed.
Manifold Air Occurs at 121°C
Temperature high (250°F); Derate 5% to Amber service code
F418 105/16 (moderately severe) 20% power light only
performance has
Engine Coolant
degraded or failed.
Temperature
Occurs at 113°C
Sensor B36 Code stored
(235°F); Engine
damaged if operation
is continued; Derate STOP light with alarm
Coolant temperature 20%/min. up to 60% also Amber service
F419 110/0 high (most severe) power code light
Engine Coolant
Sensor B36 stored

high; Open signal Loss of coolant
circuit; Open ground temperature Amber service code
F420 110/3 circuit; Sensor failure protection and display light only
Engine Coolant
Sensor B36 stored

low; Signal shorted Loss of coolant
to ground; Sensor temperature Amber service code
F421 110/4 failure protection and display light only
performance has
Engine Coolant
degraded or failed;
Temperature
Occurs at 111°C
(232°F); Operation
may continue at
Coolant temperature reduced power;
high (moderately Derate 5% to 20% Amber service code
F422 110/16 severe) power light only
Code displayed and
ECU Power stored
ECU failure; Key

switch circuit not
going to ground;
ECU internal voltage
did not turn off after Improper shutdown of
the switched battery controller and Amber service code
F423 158/17 signal when low possible battery drain light only
Fuel Temperature Code displayed and
Sensor B25 stored
Loss of fuel
temperature
protection; Power
may be affected due
to loss of fuel
F424 174/3 compensation.
Loss of fuel
temperature
Voltage out of range protection; Power
high; Open signal may be affected due
circuit; Open ground to loss of fuel Amber service code
F424 174/3 circuit; Sensor failure compensation. light only
Sensor B25 stored
Loss of fuel
temperature
Voltage out of range protection; Power
low; Signal shorted may be affected due
to ground; Sensor to loss of fuel Amber service code
F425 174/4 failure compensation. light only
Fuel Temperature degraded or failed; Code not displayed;
Sensor B25 Occurs at 95°C code not stored
(203°F); Loss of
cooling capacity; Very
Fuel low fuel levels in tank
temptemperature under high ambiant
high (moderately temp can make this Amber service code
F426 174/16 severe) worse light only
Injector Wiring Y21- Code displayed and
Y26 stored
Short to battery Engine fuel system STOP light with alarm

voltage in injector will not operate also Amber service
F427 611/3 wiring properly code light
Injector Wiring Y21- Code displayed and
Y26 stored
Engine fuel system STOP light with alarm

Short to ground in will not operate also Amber service
F428 611/4 injector wiring properly code light
Sensor Supply Code displayed and
Voltage (+5 VDC) stored

high; 5V supply Erratic engine
shorted to battery operation; Loss of Amber service code
F429 3510/3 voltage protection light only
Voltage (+5 VDC) stored
Voltage out of range Erratic engine

low; 5V supply operation; Loss of Amber service code
F430 3510/4 shorted to ground protection light only
Code displayed and
ECU Power Supply All injector currents stored
are out of
specification; Battery
supply to ECU is
unusually low; ECU
failure; Engine will not
F431 627/1 operate
All injector currents
are out of
specification; Battery
supply to ECU is
Injector pull-in unusually low; ECU
current too low or failure; Engine will not Amber service code
F431 627/1 hold current incorrect operate light only
ECU Failure Code displayed
Reprogram
controller; Empty STOP light with alarm
program memory; also Amber service
F432 629/13 Not programmed. Engine will not run code light
Cam Position Code displayed and
Sensor B30 stored
Noise is being
detected on engine
position sensor in
high pressure pump;
Sensor or sensor
connection
intermittent failure; Engine will stop or
Sensing target is run erratic, if Amber service code
F433 636/2 damaged intermittent light only
Sensor B30 stored
Engine position
sensor on high
pressure pump
signal missing; Open Engine will stop or Amber service code
F434 636/8 circuit; Sensor failure run erratic light only
Sensor B30 stored
Engine position Sensing target is

sensor on high damaged; Sensor
pressure pump improperly installed;
signal does not have Engine will stop or Amber service code
F435 636/10 proper pulse pattern run erratic light only
Crank Position Code displayed and
Sensor B26 stored
Engine will stop or

run erratic if
F436 637/2 intermittent
Engine position
sensor on crankshaft
or sensor connector
intermittent failure;
Sensing target Engine will stop or
damaged; Noise run erratic if Amber service code
F436 637/2 detected on sensor intermittent light only
Sensor B26 stored
Timing sensor/engine
position sensor
mismatch; Incorrect
signal polarity
possibly due mis-
wiring: High pressure
pump incorrectly Engine will stop or Amber service code
F437 637/7 mounted run erratic light only
Sensor B26 stored
Engine position
signal missing; Open Engine will stop or Amber service code
F438 637/8 circuit; Sensor failure run erratic light only
Sensor B26 stored
Engine position
signal does not have
proper pulse pattern;
Sensing target is
damaged; Sensor Engine will stop or Amber service code
F439 637/10 improperly installed run erratic light only
Injector Solenoid #1 Code displayed and
Y21 stored
Current less than

expected; Open
circuit; Injector Engine will run Amber service code
F441 651/5 solenoid failure erratic, if intermittent light only
Y21 stored
Engine will run erratic

F442 651/6 if intermittent
Current increases
too rapidly; Injector
solenoid failure;
Short across injector Engine will run erratic Amber service code
F442 651/6 wires if intermittent light only
Y21 stored
Injector fuel flow

lower than expected;
Injector not working;
Injector flow limiter is Engine will run Amber service code
F443 651/7 closed erratic, if intermittent light only
Y22 stored
Current less than

expected; Open
circuit; Injector Engine will run erratic Amber service code
F444 652/5 solenoid failure if intermittent light only
Y22 stored
Current increases
solenoid failure;
Short across injector Engine will run Amber service code
F445 652/6 wires erratic, if intermittent light only
Y22 stored
Injector fuel flow

Y23 stored
Current less than

expected; Open
circuit; Injector Engine will run Amber service code
F447 653/5 solenoid failure erratic, if intermittent light only
Y23 stored
Engine will run

F448 653/6 erratic, if intermittent
Current increases
solenoid failure;
Short across injector Engine will run Amber service code
F448 653/6 wires erratic, if intermittent light only
Y23 stored
Injector fuel flow

Y24 stored
Current less than

expected; Open
Y24 stored
Current increases
solenoid failure;
Short across the Engine will run erratic Amber service code
F451 654/6 injector wires if intermittent light only
Y24 stored
Injector fuel flow

Injector flow limiter is Engine will run erratic Amber service code
F452 654/7 closed if intermittent light only
Y25 stored
Current less than

expected; Open
Y25 stored

Current increases
solenoid failure;
Y25 stored
Injector fuel flow

Y26 stored
Current less than

expected; Open
Y26 stored
Current increases
solenoid failure;
Y26 stored
Injector fuel flow


Voltage 2 (+5 VDC) stored

Voltage for rail
pressure high;
Sensor supply
connection to Rail
Pressure Sensor is STOP light and alarm
shorted to higher Engine will run erratic also Amber service
F466 1080/3 voltage; ECU failure if intermittent code light

Voltage 2 (+5 V DC) stored
Voltage for rail

pressure low; sensor
supply connection for
Rail Pressure Sensor
shorted to ground; STOP light and alarm
Rail pressure sensor Engine will run erratic also Amber service
F467 1080/4 failure if intermittent code light
Fuel Pump PCV1 Code displayed and
(Y29) stored
Open circuit; Circuit

shorted to ground
pump; Solenoid #1 Amber service code
F468 1347/5 failure light only
(Y29) stored
Rail pressure control

unable to match
required rail pressure
(too high or too low);
Fuel filter plugged;
Fuel supply
restriction; High
pressure pump Amber service code
Engine Torque Code displayed and
Selection stored
Improper torque Lowest HP curve is Amber service code

F473 1568/2 curve I.D. selection default curve light only
Engine Protection Code displayed and
Derate stored
A condition exists Amber service code

which is causing light with Alarm
F475 1569/31 engine to de-rate Engine derated buzzing for 1 second
Code displayed and
Security Violation stored
Improper or missing
security message
received by
engine/monitor STOP light and alarm
controller for this also Amber service
application code light
ECU does not match

monitor engine
configuration;
Monitor configuration
message does not
match ECU; ECU
needs to receive
correct message not
F477 2003/13 just no message
Pump Current
Decay Time Invalid
ECU detects high ECU derates engine

resistance in the to 50% of full power Red stop lamp
F478 1076/13 pump solenoid. immediately comes on
Throttle Sensor #1 Code displayed and
— Tier3 Update stored
Missing or late CAN

throttle message; Amber service code
F479 91/09 Can Bus failure light only
Water-in-Fuel
Sensor B35 — Tier Code displayed and
3 Update stored
STOP light with alarm

Water in fuel Derate 20% to 50% also Amber service
F480 97/16 detected power code light

Sensor B41 stored
Oil pressure detected

F481 100/31 at zero engine speed
Engine oil pressure
invalid; Oil pressure
detected at zero
engine speed due to
open ground in Oil pressure detected Amber service code
F481 100/31 sensor circuit. at zero engine speed light only

Sensor B41 stored
Engine oil pressure

low (moderately
severe) due to low or Derate 5% min. Up to Amber service code
F482 100/18 no oil present 20% power light only
EGR Mixed Air
Temperature
Sensor B33 — Tier3 Code displayed and
Update stored
Manifold Air STOP light with alarm

Temperature high Cooling system also Amber service
F483 105/0 (most severe) degraded or failed code light
EGR Mixed Air
Temperature
3 Update stored
Cooling System
Manifold Air degraded or failed;
Temperature high Occurs at 120°C Amber service code
F484 105/15 (least severe) (248°F) light only
Cooling system
Engine Coolant performance has
Temperature degraded or failed;
Sensor B36 — Tier Occurs at 110°C
3 Update (230°F); Engine may Code stored
be damaged if
Coolant temperature operation is Amber service code
F485 110/15 high (least severe) continued light only
Cooling system
Sensor B25 stored
performance has
degraded or failed;
Occurs at 100°C STOP light with alarm
Fuel temperature (212°F); Degraded also Amber service
F486 174/00 high (most severe) engine performance. code light
Code displayed and
ECU Failure stored
Bad intelligent device STOP light with alarm

or component; Bad also Amber service
F487 629/12 EEPROM code light
Cam Position
3 Update stored
Engine position
sensor on high
pressure pump
current below
normal; Open circuit;
Detected when Amber service code
F488 636/5 engine is stopped light only
Cam Position
3 Update stored
Engine position
sensor on high
pressure pump
current above
normal; Circuit
shorted to ground;
(Based on bias
checked when Amber service code
F489 636/6 engine stopped) light only
Sensor B26 stored
Timing sensor
current below
normal: Open circuit;
Intermittent
harness/connector
problem; Detected
when engine is Amber service code
F490 637/5 stopped light only
Sensor B26 stored
Timing sensor
current above
normal; Circuit
shorted to ground;
(Based on bias
checked when Amber service code
F491 637/6 engine stopped) light only
(Y29) stored
high; Rail pressure
solenoid is forced
closed due to short
to a higher voltage; STOP light and alarm
Detected only during also Amber service
F492 1347/03 harness diagnostic code light
Manifold Air
Pressure Sensor Code displayed and
B40 stored
Model/Measurement
Mismatch; Boost
pressure invalid due
to an in range failure
of sensor; Model
computation does
not agree with MAP Amber service code
F500 102/2 reading. light only
Manifold Air
B40 stored

high; Open sgnal
circuit: Sensor Amber service code
F501 102/3 Failure light only
Manifold Air
B40 stored

low; Signal shorted
to ground; Sensor Amber service code
Turbo (VTG) Speed Code displayed and
Sensor B29 stored
Open circuit detected Amber service code

F503 103/5 in turbo speed signal light only
Sensor B29 stored
Diagnostics; Short to
ground detected in Amber service code
F504 103/6 turbo speed signal light only
Sensor B29 stored
Data incorrect; In Amber service code

F505 103/8 range failure light only
Sensor B29 stored
Turbo speed high

(most severe); Due
to high altitude or
erractic VTG Amber service code
F506 103/0 operation. Derate light only
Sensor B29 stored
Turbo speed data

incorrect; Measured
turbo speed and
software model
mismatch (Model
based on MAP and Amber service code
F507 103/2 Exhaust Pressure) light only
TCU/ECU CAN
Communication Code displayed and
Problem stored
CAN timeout on TCU

Transmission
Temperature
message for VSF Amber service code
F508 2003/9 control input light only
Barometric Code displayed and
Pressure Sensor stored
Barometric pressure
invalid; Sensor in
range but incorrect
based on MAP and
Exhaust Pressure Amber service code
F509 108/02 Calculations light only
Barometric Code displayed and
Pressure Sensor stored
Barometric pressure
error; Sensor is out Amber service code
F510 108/31 of range; ECU failed light only
Fuel Rail Pressure Code displayed and
Sensor B34 stored
high; Open rail
presure sensor
ground circuit; Short
in harness to higher STOP light and alarm
voltage; Sensor also Amber service
F511 157/03 failure code light
Sensor B34 stored

low; Rail pressure
sensor not
connected or open
signal circuit; Rail
pressure sensor
supply connection
open; Harness STOP light and alarm
shorted to ground; also Amber service
F512 157/04 Sensor failure code light
Sensor B34 stored
Rail pressure drops

too fast when engine
is motoring and igh
pressure pump is off;
High pressure leak in Amber service code
F513 157/10 fuel system light only
Sensor B34 stored
Rail Pressure of 10
Mpa not developed
during cranking; Not STOP light and alarm
primed properly; No also Amber service
F514 157/17 fuel being delivered code light
condition such as Code displayed and
high ECU stored
temperature and is
derating the engine
by limiting the STOP light and alarm
maximum engine also Amber service
F515 189/00 speed Derate engine code light
Code displayed and
stored
Engine speed has STOP light and alarm

exceeded overspeed also Amber service
F516 190/0 threshhold value code light
Exhaust Gas
Recirculation
Sensor B31 stored
EGR temperature
high (most severe); STOP light and alarm
Disabled until also Amber service
F517 412/00 calibration done code light
Exhaust Gas
Recirculation
Sensor B31 stored

high; Open signal
circuit; Open ground Amber service code
F518 412/03 circuit; Sensor failure light only
Exhaust Gas
Recirculation
Sensor B31 stored

low; Signal shorted
Exhaust Gas
Recirculation
Sensor B31 stored
EGR Temperature
high (moderately
severe); Clogged Amber service code
F520 412/16 EGR cooler light only
Sensor B29 stored
Turbocharger speed
missing; Intermittent
harness or connector Amber service code
F521 103.31 problem light only
Code displayed and
Current Gear stored
Message Not
Received or Amber service code
F522 523/09 Timeout light only
ECU Programming Code displayed and
Error stored
Bad intelligent device

or component; ECU
locked in boot block STOP light and alarm
due to resets or also Amber service
F523 628/12 programming failure code light
Turbo (VTG) Code displayed and
Actuator M14 stored
VTG Actuator current

below normal; Open
or intermittent
harness or connector Amber service code
F524 641/5 problem. light only
Actuator M14 stored
VTG Actuator bad

intelligent device or
component; Loss of
communication
between ECU & VTG Amber service code
F525 641/12 controller light only
Actuator M14 stored
VTG temperature
high (moderately
severe); VTG blade
temperature high due
to restricted airflow or Amber service code
F526 641/16 excessive EGR. light only
Monitor/ECU CAN
communication Code displayed and
problem stored
CAN timeout on
Monitor Hydraulic
Temperature
message for VSF Amber service code
F527 2017/9 control input light only
Actuator M14 stored
F528 641/4 Loss of power

low; Open or
intermittent harness
or connector
problem; No power Amber service code
F528 641/4 to actuator Loss of power light only
Actuator M14 stored
VTG learn error;

Previous learned
values not cleared in
ECU after valve
change; Obstruction
preventing complete
open or close of Amber service code
F529 641/13 valve light only
Fan Coil PWM (Fan
Proportional
Control Solenoid Code displayed and
Y28) stored
PWM Coil output

device driver; Coil Amber service code
F530 647/03 failure; Open circuit light only
Turbocharger
Compressor Inlet
Sensor B37 stored
STOP light and alarm

Turbine inlet with Amber service
F531 1180/0 temperature too high code light

Voltage #3 (+5 VDC) stored

high; Sensor supply
connection shorted Amber service code
F532 1079/03 to higher voltage light only

Voltage #3 (+5 VDC) stored

low; Sensor supply
connection shorted Amber service code
F533 1079/04 to ground light only
ECU Temperature Code displayed and
Sensor stored
ECU temperature
high (most severe);
Inadequate cooling
of area around ECU. STOP light and alarm
Occurs at 125°C 10 rpm/min, at 1800 also Amber service
F534 1136/00 (257°F) rpm. code light
ECU Temperature Code displayed and
Sensor stored
ECU temperature
high (moderately
severe); Inadequate
cooling of area
around ECU. Occurs Amber service code
F535 1136/16 at 115°C (239°F) light only
Turbocharger
Compressor Inlet
Sensor B37 stored

high; Open signal
F536 1172/03 circuit light only
Turbocharger
Compressor Inlet
Sensor B37 stored

low; Signal shorted
Turbocharger
Compressor Inlet
Sensor B37 stored
Inlet temperature
high; Inadequate
fresh air due to
restriction; EGR
cooler not Amber service code
F538 1172/16 functioning. light only
Turbocharger
Compressor Inlet
Sensor B37 stored
Turbine inlet
temperature too high;
Excessive turbo
speed to VTG Amber service code
F539 1180/16 malfunction. light only
Exhaust Gas
B39 stored

high; Open signal
Exhaust Gas
B39 stored

low; Signal shorted
Code displayed and
Fan Coil PWM (Y28) stored
Coil failure; Open Amber service code

Code displayed and
Coil failure; Open Amber service code

Code displayed and
Manual Purge mode

switch S5 active too
long; Switch failure;
Switch held in detent Amber service code
F544 647/30 position light only
Exhaust Gas
B39 stored
F545 1209/02
Exhaust pressure
incorrect; EGR valve
not functioning
properly; EGR cooler Amber service code
F545 1209/02 plugged light only
EGR Fresh Air
Sensor B32 stored
Charge air cooler

temperature high
(most severe); Air
cooler is plugged;
Radiator needs to be STOP light and alarm
cleaned: Occurs at also Amber service
F546 2630/0 91°C (196°F) code light
EGR Fresh Air
Sensor B32 stored

high; Open signal
EGR Fresh Air
Sensor B32 stored

low; Signal shorted
EGR Fresh Air
Sensor B32 stored
Charge air cooler

temperature high
(least severe); Air
cooler is plugged;
Radiator needs to be
cleaned; Occurs at Amber service code
F549 2630/15 88°C (190°F) light only
EGR Fresh Air
Sensor B32 stored
F550 2630/16
Charge air cooler
temoperature high
(moderately severe);
Air cooler is plugged;
Radiator needs to be
cleaned; Occurs at Amber service code
F550 2630/16 89.5°C (193°F) light only
Exhaust Gas
Recirculation (EGR) Code displayed and
Valve M13 stored
EGR valve sensor

voltage mismatch;
Unable to achieve
desired EGR position
based on actual Amber service code
F551 2791/02 position. light only
Turbo Compressor Code displayed and

Outlet Temperature stored
Compressor outlet
temperature high
(moderately severe);
High compressor
outlet temperature
due to high ambient
temp or intercooler Amber service code
F552 2790/16 restriction light only
Exhaust Gas
Valve M13 stored

high; Open circuit;
Harness or connetor Amber service code
F553 2791/03 problem light only
Exhaust Gas
Valve M13 stored

low; Signal shorted
Exhaust Gas
Valve M13 stored
F555 2791/05
Current below
normal; Open circuit;
Harness or Amber service code
F555 2791/05 connector problem light only
Exhaust Gas
Valve M13 stored
Voltage above
normal: Circuit
shorted to ground; Amber service code
F556 2791/06 Sensor shorted light only
Exhaust Gas
Valve M13 stored
Not responding or
out of adjustment;
EGR valve has been
turned off due to
failure to learn valid
open, close, or delta
postion over 15 learn Amber service code
F557 2791/07 cycles. light only
Exhaust Gas
Valve M13 stored
Out of calibration;
EGR valve has been
turned off due to an
invalid position
signal; Valve position
has exceeded fully
open or fully closed
limits; Limit values
have shifted
significantly from Amber service code
F558 2791/13 learned limits light only
Exhaust Gas
Valve M13 stored
EGR actuator turned

off due to out of
range voltage, learn STOP light and alarm
cycle failure, or a also Amber service
F559 2791/14 change in limits. code light
Code displayed and
VTG Actuator M14 stored
VTG actuator not

responding or out of
adjustment; Vane
position feedback
and desired vane Amber service code
F560 2795/07 position mismatch light only
Code displayed and
VTG Actuator M14 stored
VTG acutator bad or

intelligent device or
component; Unable
to obtain desired Amber service code
F561 2795/12 vane position light only
Exhaust Gas
Valve M13 stored
Position problem;
Previous learned
values not cleared in
ECU after valve
changed; Obstruction STOP light and alarm
to open or close also Amber service
F562 2791/31 valve completely code light
Y21 stored

Injector part number also Amber service
F563 651/2 entered is not valid. code light
Y21 stored
QR code string error;

Injector part number
is correct, but the QR
string formed is not Amber service code
F564 651/13 what is expected light only
Y22 stored

F565 652/2 entered is not valid code light
Y22 stored

Y23 stored

Y23 stored

Y24 stored

Y24 QR code string
error; Injector part Code displayed and
number is correct, stored
but the QR string
formed is not what is Amber service code
F570 654/13 expected light only
Y25 stored

Injector part number als Amber service
Y25 stored

Y26 stored

F573 656/2 entered is not valid code light only
Y26 stored

Code displayed and
EGR Valve M13 stored
EGR
flow/Temperature
mismatch; EGR
model mismatch
between delta temp Amber service code
F575 2659/02 and delta pressure light only
Code displayed and
EGR flow valid but

above normal; EGR
flow detected with Amber service code
F576 2659/15 valve closed light only
Code displayed and
EGR flow valid but

below normal; No
EGR flow detected Amber service code
F577 2659/17 with valve open light only

Voltage #4 (+5V DC) stored
Sensor supply
voltage out of range
high; supply shorted Amber service code
F578 3512/03 to higher voltage light only

Voltage #4 (+5V DC) stored
F579 3512/04
Sensor supply
low; Supply shorted Amber service code
F579 3512/04 to ground light only
Code displayed and
Security Violation stored
Improper or missing
security message
received by the
engine/TCU STOP light and alarm
controller for this also Amber service
application code light
ECU does not match

monitor engine
configuration;
Monitor configuration
message does not
match ECU; ECU
needs to receive
correct message not
F580 2017/13 just no message
Alternate Low Idle Code displayed and
Switch stored

high; Sensor shorted Amber service code
F581 2883/3 to 5V light only
Alternate Low Idle Code displayed and
Switch stored

high; Sensor open or Amber service code
F582 2883/4 shorted to ground light only
Glow Plug Relay Code displayed and
K22 stored
Relay output is high

when relay is not
energized by ECU;
Short to battery; Amber service code
F583 676/03 Relay stuck on light only
Glow Plug Relay Code displayed and
K22 stored
F584 676/05
Relay output is low
when relay is not
energized by ECU;
Open circuit; Relay Amber service code

Voltage #1 (+5VDC) stored
Sensor supply
high; Sensor supply
shorted to higher Amber service code
F585 3513/03 voltage light only

Voltage #1 (+5VDC) stored
Sensor supply
low; Sensor supply Amber service code
F586 3513/04 shorted to ground light only
F459 PUMP CLOSURE TOO LONG
Diagnostic Trouble Codes (DTC) Quick Reference List — Monitor
-: Diagnostic Trouble Codes — Monitor
Diagnostic Trouble Codes — Monitor

ELISA FAULT CAN SPN/FMI - ELISA EEPROM &
FAULT
CODE Verify LCD Display
Transmission Oil
Filter Restriction
Pressure Switch Code not displayed
B9 or stored
Closed (grounded);
Dirty oil filter should No warning light or
F900 126/0 be changed alarm
Engine Air Filter
Restriction Switch Code not displayed
B10 or stored
Closed (grounded);
Dirty air filter should No warning light or
Hydraulic Oil Filter
Restriction
Pressure Switch Code not displayed
B8 or stored
Closed (grounded);
Dirty oil filter should No warning light or
Fuel Level Sender
B18
Input at 5 volts
(greater than 500
ohms) Monitor will
not display Fuel Code displayed and
F903 96/3 Level stored
Fuel Level Sender
B18

than 2 ohms)
Monitor will not Code displayed and
F904 96/4 display Fuel Level stored
Alternator G3 Code stored
F905 167/3
High (greater thatn
16.0 V) Indicates Condition indicated
possible alternator by Alternator icon
failure indicator light
Also Amber service

F905 167/3 code light
Electrical system
voltage less than Check Charging
F906 000167.04 11.7 volts System
Hydraulic Oil
Temperature
Temperature high
(severe) —
Temperature above Monitor will
107°C (225 °F) and repeatedly display
signal voltage above temperature along
F907 1508/0 0.28 V with STOP light
Hydraulic Oil
Sensor B16 stored
Monitor will show

Input at 5 volts "----" not display
(greater than 4.98 hydraulic
V); Open circuit temperature
Amber service code

F908 1508/3 light only
Hydraulic Oil
Sensor B16 stored
Monitor will show

Input at 0 volts (less "----" not display
than 0.27 V); Short hydraulic
circuit temperature
Amber service code

F909 1508/4 light only
Code displayed and
CAN line stored
Messages not Information not
received from ECU displayed on monitor
Check monitor
connections, ECU
connections, check
CAN terminating check monitor CAN
resistor. (R6) connections
Check ECU CAN

connections, CAN
resistor, ECU,
F910 629/2 Monitor
Code displayed and
CAN line stored
Messages not Information not

received from TCU displayed on monitor
Check power fuse

F10. Check monitor
connections, Check
CAN terminating Check F10 power
resistor (R7) fuse
check monitor CAN
connections
Check Resistor and
F911 609/2 TCU connections
Code displayed and
CAN line stored
Physically down — Information not

CAN status bit displayed on monitor
Possible machine
effects
Amber service code

F912 NA light only
Monitor Self Code displayed on
Configuation monitor
F913 2000/12
Monitor fails to
receive power
configuration Amber service code
message light only
Monitor does not

receive the engine
power configuration
F913 2000/12 message ECM2

648giii Codes

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648giii Codes

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DIAGNOSTIC TROUBLE CODES 648G III

Diagnostic Trouble Codes (DTC) Quick Reference List—Transmission

Input at 0 volts (less Amber service code

Input at 0 volts (less Amber service code

Input at 0 volts (less Amber service code

Input at 0 volts (less

Direct Drive Transmisison to

Input at 0 volts (less

Input at 0 volts (less

Input at 0 volts (less

Direct Drive Transmisison to

Input at 0 volts (less

Direct Drive Transmisison to

Direct Drive Transmisison to

Direct Drive Transmisison to

Direct Drive Inch Pedal not

Direct Drive Inch Pedal not

Forward and reverse

NOT PARK and

Park brake stays

NOT PARK and

Torque Converter Transmisison to

Engine CAN line is

Voltage out of range Amber service code

Voltage out of range

Transmission output Transmisison to

Engine speed is too Transmisison to Amber service code

Engine speed is too Transmisison to Amber service code

Transmisison to Amber service code

Transmisison to Amber service code

Transmisison to Amber service code

Transmisison to Amber service code

Transmisison to Amber service code

Transmisison to Amber service code

Transmisison to Amber service code

Transmisison to Amber service code

Transmisison to Amber service code

Transmisison to Amber service code

Clutch C fast fill time Amber service code

Direct Drive Transmisison to

Transmisison to Amber service code

Transmisison to Amber service code

Cylinder speed will On Torque Converter

Initial hold 1 clutch

Transmisison to Amber service code

Torque Converter Transmisison to

Torque Converter Transmisison to

Torque Converter Transmisison to

Cannot obtain shift

Torque Converter Transmisison to

Torque Converter Transmisison to

Torque Converter Transmisison to

Torque Converter Transmisison to Amber service code

No bias (Output Amber service code

Output speed MPU

Direct Drive Transmisison to

PARK and NOT

Torque Converter Transmisison to

PARK and NOT

Torque Converter Transmisison to

Torque Converter Transmisison to

Torque Converter Transmisison to

Torque Converter Transmisison to