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PART NO. 04130SL (Rev.

B)

Service Manual

Multi ProR 5700–D


Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Multi Pro 5700–D.
This safety symbol means DANGER, WARNING,
REFER TO THE OPERATOR’S MANUAL FOR OPER- or CAUTION, PERSONAL SAFETY INSTRUC-
ATING, MAINTENANCE, AND ADJUSTMENT TION. When you see this symbol, carefully read
INSTRUCTIONS. Space is provided in Chapter 2 of this the instructions that follow. Failure to obey the
book to insert the Operator’s Manual and Parts Catalog instructions may result in personal injury.
for your machine. Replacement Operator’s Manuals
and Parts Catalogs are available on the internet at NOTE: A NOTE will give general information about the
www.Toro.com or by sending complete Model and Seri- correct operation, maintenance, service, testing, or re-
al Number to: pair of the machine.
The Toro Company IMPORTANT: The IMPORTANT notice will give im-
Attn. Technical Publications portant instructions which must be followed to pre-
8111 Lyndale Avenue South vent damage to systems or components on the
Bloomington, MN 55420–1196 machine.
The Toro Company reserves the right to change product
specifications or this publication without notice.

E The Toro Company – 2004, 2005, 2007

Table Of Contents

Chapter 1 – Safety Chapter 5 – Electrical System

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 2
Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 2

Safety
Jacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 4
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 3

Safety and Instruction Decals . . . . . . . . . . . . . . . . 1 – 4


Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 4

Electrical System Quick Checks . . . . . . . . . . . . . . 5 – 6

Chapter 2 – Product Records and Maintenance Component Testing . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 7

Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . 5 – 27

and Maintenance
Product Records
Product Records . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 1

Equivalents and Conversions . . . . . . . . . . . . . . . . 2 – 2


Chapter 6 – Spray System
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . 2 – 3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 2

General Information . . . . . . . . . . . . . . . . . . . . . . . . 6 – 3

Chapter 3 – Kubota Diesel Engine Spray System Flow Diagram . . . . . . . . . . . . . . . . . 6 – 4

Spray System Operation . . . . . . . . . . . . . . . . . . . . 6 – 5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 1

Kubota Diesel
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 2
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 6 – 8

Engine
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 3 – 4

KUBOTA 05 SERIES ENGINE SERVICE MANUAL


Chapter 7 – Chassis
Chapter 4 – Hydraulic System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 2

Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 8 – 3

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 3

General Information . . . . . . . . . . . . . . . . . . . . . . . . 4 – 4
Chapter 8 – Electrical Diagrams

Hydraulic
System
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . 4 – 8

Hydraulic Flow Circuits . . . . . . . . . . . . . . . . . . . . . . 4 – 9


Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . 9 – 3

Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 12
Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 14
Wire Harness Drawings . . . . . . . . . . . . . . . . . . . . 9 – 10

Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 16

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 25

Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . 4 – 27

Electrical
System
EATON MODEL 26000 SINGLE GEAR PUMP REPAIR

INFORMATION

EATON MODEL 72400 SERVO CONTROLLED PIS-

TON PUMP REPAIR INFORMATION

EATON MODEL 74318 and 74348 PISTON MOTORS:

FIXED DISPLACEMENT, VALVE PLATE DESIGN

REPAIR INFORMATION

System
Spray
PARKER TORQLINK TM SERVICE PROCEDURE

Chassis
Diagrams
Electrical

Multi Pro 5700–D

Chapter 1

Safety
Safety
Table of Contents
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 2 JACKING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . 4

Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SAFETY AND INSTRUCTION DECALS . . . . . . . . . . 4

While Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Maintenance and Service . . . . . . . . . . . . . . . . . . . . 3

Multi Pro 5700–D Page 1 – 1 Safety


Safety Instructions
The Multi Pro 5700–D Turf Sprayer is designed and or death. To reduce the potential for injury or death,
tested to offer safe service when operated and main- comply with the following safety instructions.
tained properly. Although hazard control and accident
prevention are partially dependent upon the design and
configuration of the machine, these factors are also de-
pendent upon the awareness, concern, and proper
WARNING
training of the personnel involved in the operation, trans-
To reduce the potential for injury or death,
port, maintenance, and storage of the machine. Improp-
comply with the following safety instructions.
er use or maintenance of the machine can result in injury

Before Operating

1. Read and understand the contents of the Operator’s 4. Since diesel fuel is highly flammable, handle it care-
Manual before starting and operating the machine. Be- fully:
come familiar with the controls and know how to stop the
machine and engine quickly. A replacement Operator’s A. Store fuel in containers specifically designed for
Manual is available on the Internet at www.Toro.com or this purpose.
by sending the complete model and serial number to:
B. Do not remove machine fuel tank cap while en-
The Toro Company
gine is hot or running.
Attn. Technical Publications

C. Do not smoke while handling fuel.


8111 Lyndale Avenue South

Bloomington, Minnesota 55420–1196


D. Fill fuel tank outdoors and only to within an inch of
the top of the tank, not the filler neck. Do not overfill
2. Keep all shields, safety devices, and decals in place.
the fuel tank.
If a shield, safety device, or decal is defective, illegible
or damaged, repair or replace it before operating the E. Wipe up any spilled fuel.
machine. Also tighten any loose nuts, bolts or screws to
ensure machine is in safe operating condition.

3. Assure interlock switches are adjusted correctly so


engine cannot be started unless traction pedal is in the
NEUTRAL position.

While Operating

1. Sit on the seat when starting and operating the ma- 5. Before getting off the seat:
chine.
A. Ensure that traction pedal is in the NEUTRAL
2. Before starting the engine: position.

A. Engage the parking brake. B. Set parking brake.

B. Make sure traction pedal is in the NEUTRAL posi- C. Turn pump switch OFF.
tion and the pump switch is OFF.
D. Stop engine and remove key from ignition switch.
3. Do not run engine in a confined area without ade-
quate ventilation. Exhaust fumes are hazardous and E. Do not park on slopes unless wheels are chocked
could possibly be deadly. or blocked.

4. Do not touch engine, radiator, muffler or exhaust 6. Follow spray chemical manufacturer’s recommen-
pipe while engine is running or soon after it is stopped. dations for handling precautions, protective equipment,
These areas could be hot enough to cause burns. and mixing proportions.

Safety Page 1 – 2 Multi Pro 5700–D


Maintenance and Service

1. Before servicing or making adjustments, turn spray 10.If engine must be running to perform maintenance or

Safety
pump off, put traction pedal in neutral, stop engine, set an adjustment, keep clothing, hands, feet, and other
parking brake, and remove key from the switch. parts of the body away from moving parts. Keep by-
standers away.
2. Prior to servicing sprayer components, determine
what chemical(s) have been used in the sprayer. Follow 11. Do not overspeed the engine. To assure safety and
precautions and recommendations printed on chemical accuracy, check maximum engine speed.
container labels or Material Safety Data Sheets when
servicing sprayer components. Use appropriate protec- 12.Shut engine off before checking or adding oil to the
tive equipment: protective clothing, chemical resistant crankcase.
gloves, and eye protection.
13.Disconnect battery before servicing the machine.
3. Make sure machine is in safe operating condition by Disconnect negative (–) battery cable first and positive
keeping all nuts, bolts and screws tight. (+) cable last. If battery voltage is required for trouble-
shooting or test procedures, temporarily connect the
4. Never store the machine or fuel container inside battery. Reconnect positive (+) cable first and negative
where there is an open flame, such as near a water heat- (–) cable last.
er or furnace.
14.Battery acid is poisonous and can cause burns.
5. Make sure all hydraulic line connectors are tight and Avoid contact with skin, eyes, and clothing. Protect your
that all hydraulic hoses and lines are in good condition, face, eyes, and clothing when working with a battery.
before applying pressure to the system.
15.Battery gases can explode. Keep cigarettes, sparks,
6. Keep body and hands away from pin hole leaks in hy- and flames away from the battery.
draulic lines that eject high pressure hydraulic fluid. Use
cardboard or paper to find hydraulic leaks. Hydraulic 16.To assure optimum performance and continued
fluid escaping under pressure can penetrate skin and safety of the machine, use genuine Toro replacement
cause injury. Fluid accidentally injected into the skin parts and accessories. Replacement parts and acces-
must be surgically removed within a few hours by a doc- sories made by other manufacturers may result in non-
tor familiar with this form of injury or gangrene may re- conformance with safety standards, and the warranty
sult. may be voided.

7. Before disconnecting or performing any work on the 17.When raising the machine to change tires or to per-
hydraulic system, all pressure in hydraulic system must form other service, use correct blocks, hoists, and jacks.
be relieved. To relieve system pressure, rotate steering Make sure machine is parked on a solid level surface
wheel in both directions after the key switch has been such as a concrete floor. Prior to raising the machine, re-
turned off. move any attachments that may interfere with the safe
and proper raising of the machine. Always chock or
8. If major repairs are ever needed or assistance is de- block wheels. Use jack stands or solid wood blocks to
sired, contact an Authorized Toro Distributor. support the raised machine. If the machine is not prop-
erly supported by blocks or jack stands, the machine
9. To reduce potential fire hazard, keep engine area may move or fall, which may result in personal injury
free of excessive grease, grass, leaves and dirt. Clean (see Jacking Instructions in this Chapter).
protective screen on machine frequently.

Multi Pro 5700–D Page 1 – 3 Safety


Jacking Instructions

CAUTION
When raising the machine to change tires or to
perform other service, use correct blocks,
hoists, and jacks. Make sure machine is parked
on a solid level surface such as a concrete floor.
Prior to raising machine, remove any attach-
ments that may interfere with the safe and prop-
er raising of the machine. Always chock or 1 1
block wheels. Use jack stands or solid wood
blocks to support the raised machine. If the ma- Figure 1
chine is not properly supported by blocks or 1. Front jacking points
jack stands, the machine may move or fall,
which may result in personal injury.

Jacking the Front End

1. Set parking brake and chock both rear tires to pre-


vent the machine from moving.

2. Position jack securely under the front axle, directly


beneath the leaf springs (Fig. 1).

3. Jack front of machine off the ground.


1
4. Position jack stands or hardwood blocks under the 1
axle as close to the wheel as possible to support the ma-
chine.

Jacking the Rear End Figure 2


1. Rear jacking points
1. Set parking brake and chock both front tires to pre-
vent the machine from moving.

2. Place jack securely under the rear most frame sup-


ports between the angle welds (Fig. 2).

3. Jack rear of machine off the ground.

4. Position jack stands or hardwood blocks under the


frame to support the machine.

Safety and Instruction Decals


Numerous safety and instruction decals are affixed to
the Multi Pro 5700–D. If any decal becomes illegible or
damaged, install a new decal. Part numbers are listed
in your Parts Catalog. Order replacement decals from
your Authorized Toro Distributor.

Safety Page 1 – 4 Multi Pro 5700–D


Chapter 2

Product Records and Maintenance

Table of Contents

and Maintenance
Product Records
PRODUCT RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . 1
EQUIVALENTS AND CONVERSIONS . . . . . . . . . . . 2
Decimal and Millimeter Equivalents . . . . . . . . . . . . 2
U.S. to Metric Conversions . . . . . . . . . . . . . . . . . . . 2
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 3
Fastener Identification . . . . . . . . . . . . . . . . . . . . . . . 3
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Inch Series Fasteners) . . . . . . 4
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Metric Fasteners) . . . . . . . . . . 5
Other Torque Specifications . . . . . . . . . . . . . . . . . . 6
Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Product Records
Insert Operator’s Manual and Parts Catalog for your
Multi Pro 5700–D at the end of this chapter. Additionally,
if any optional equipment has been installed to your
sprayer, insert the Installation Instructions, Operator’s
Manuals and Parts Catalogs for those options at the end
of this chapter.

Multi Pro 5700–D Page 2 – 1 Product Records and Maintenance


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