Академический Документы
Профессиональный Документы
Культура Документы
Original Instructions
Versuchen Sie nicht, dieses Gerät zu installieren, bevor Sie die Status/Diagnostic LED Indicator 4
WICHTIG
Installationsanleitung gelesen und verstanden haben. Diese Commissioning 4
Installationsanleitung steht in mehreren Sprachen unter der Dimensions [mm (in.)] 6
folgenden Adresse zur
Verfügung:www.rockwellautomation.com/literature. Mounting Information [mm (in.)] 7
Wiring Diagrams 8
IMPORTANTE Non installare questo dispositivo senza prima avere letto e Recommended Relays 10
compreso le istruzioni per l'installazione. Queste istruzioni per
l'installazione sono disponibili per alcune lingue sul sito Maintenance 10
www.rockwellautomation.com/literature. Declaration of Conformity 10
Actuator
TLSZR/L-GD2 Guard Locking Switch
Installation must be in accordance with the following steps and stated Operating Characteristics
specifications and conducted by competent personnel. The unit is not
to be used as a mechanical stop. Guard stops and guides must be fitted. Solenoid Duty Cycle 100%
Adherence to the recommended maintenance instructions forms part of Off-State Current < 0.5 mA DC
the warranty. Maximum Number of Switches
Unlimited. See Unit Response Time on page 8
(connected in series)
This device is intended to be part of the safety-related control system of
a machine. Perform a risk assessment before installation to determine Operating Voltage Ue 24V DC +10% / -15%
whether the specifications of this device are suitable for all operational Frequency of Operating Cycle 1 Hz maximum
and environmental characteristics of the machine. See Technical Actuation Speed, Max. 160 mm (6.29 in.) per second
Specifications for certification information and ratings.
Actuation Speed, Min. 100 mm (3.94 in.) per minute
Use nonremovable screws, bolts, or nuts to mount the switch and
Response Time (Off) 75 ms first switch, 25 ms additional for each switch
actuators. Do not over torque the mounting hardware.
Utilization Category (IEC 60947-5-2) DC-13 24V 200 mA
For use with flexible actuator only, 440G-A27143.
Impulse Withstand Voltage Uimp 250V
TLS-Z guard locking switches are classified according to ISO 14119 as
Pollution Degree 3
Type 4 switching devices.The RFID targets are classified as having a
high level of coding. Protection Class 2
Measures are to be taken to minimize the need to defeat and to manage Mechanical Life 1 x 106 cycles
the use and availability of spare RFID targets.
Environmental
ATTENTION: Guard locking switches that are activated by the Operating Temperature [C (F)] -10…+60 °C (+14…140 °F)
Power to Lock principle, 440G-TZS21UPLH, must only be used after Operating Humidity 5…95% relative
a risk assessment has shown that the use of a Power to Release If the RFID door target moves outside of the operating distance, the
Risk Time
principle, 440G-TZS21UPRH, is inappropriate, since the guard can safety outputs are deactivated after a maximum of 60 ms
be immediately opened after a loss of the power supply or upon Rated Insulation Voltage Ui 500V
activation of the unlocking signal.
Enclosure Ingress Rating NEMA 3, 4X, 12, 13, IP66, IP67, IP69K
Shock and Vibration IEC 68-2-27 30 g (1.06 oz), 11 ms/IEC 68-2-6 10…55Hz
Technical Specifications Radio frequency IEC 61000-4-3
IEC 61000-4-6
Safety Ratings The device can be used under normal service conditions. Maximum
Standards IEC 60947-5-3, IEC 60947-5-1, IEC 61508, EN ISO 13849-1, ISO 14119 altitude up to 2000 m (6561.66 ft).
Safety Classification of the guard door position and lock monitoring
function is PLe, Category 4 to IEC 13949-1, IEC 61508. General
Safety Classification and Functional For details, see the Rockwell Automation® Functional Safety Data
Safety Data Sheet: Housing Material UL Approved glass-filled PBT
http://literature.rockwellautomation.com/idc/groups/literature/
documents/sr/safety-sr001_-en-e.pdf Actuator Material Stainless steel
Certifications CE Marked for all applicable EU directives, c-UL-us (UL 508), and TÜV. Target Material UL Approved glass-filled PBT
Auxiliary Out Function Figure 1 - Clearance in Closed Position [mm (in)] (and Maximum
Lock and door position status are available for auxiliary output. Actuator Insertion Distance for Locking)
2...5 (0.08...0.20)
Lock Status (440G-TZS21UPRH and 440G-TZS21UPLH): Auxiliary
output changes state when the lock is either unlocked or locked
independent of the OSSD status.
If power is supplied to the switch and the switch is in the locked state,
Allowable Approach Directions operation of the auxiliary release causes the switch to enter a fault
condition (blinking red light-emitting diode).
To reset the switch, cycle the power.
A manual release is possible by removing the secure Torx screws and
pressing the internal mechanism.
The actuator and target are always be mounted as “close coupled” and
can approach the switch in any of the three entry slot positions shown. 80 (3.19) 80 (3.19)
Approach from the underside is not allowed.
Power up test
Check 24V DC or OSSD inputs (yellow and red
Blinking Green or
Mounting Restrictions Safety inputs not present wire)
If a pair of TLS-Z switches is mounted close to each other, the two Recoverable fault: Check OSSD. Outputs are not
1 Hz Flash: Recoverable fault shorted to GND, 24V DC, or each other. Cycle
inductive fields interact causing crosstalk, which results in nuisance Blinking Red
4 Hz Flash: Non-recoverable fault power.
faults and false operation. Non-recoverable fault: Cycle power.
“Multi-time” Learn Process Status/Diagnostic LED Error Codes during the Learn Process
Learning the First “Multi-time” Target These code sequences persist until the power off-on cycle is undertaken.
• Connect the switch to 24V DC (see Wiring Diagrams on page 8). Status/Diagnostic LED - Flashes (4 Hz) Error Code
The Status/Diagnostic light-emitting diode blinks the number of
Red-Red-Red-Green-Green Target already learned
times a new target can be learned (eight times when new). Then
repeats, which indicates that the switch has not yet learned a target. Red-Red-Red-Green-Green-Green Bad RFID; target that is moved out of range
• The switch automatically starts the learning process as soon as a Red-Red-Red-Green-Green-Green-Green Exceeded learning eight targets
target and actuator are placed into the door-closed, locked position Red-Red-Red-Green-Green-Green-Green- Unit is locked to One-time learn; cannot learn
of the switch Green another target
“One-time” Learn Process 5. Test again to confirm the machine cannot start.
6. Close the guard door and then confirm the guard is
• Proceed as the “Multi-time” learn process indicates except that at the
mechanically locked and the diagnostic light-emitting diode
programs completion stage withdraw the target and actuator from
shows solid green.
the switch until the light-emitting diode turns to solid Red. Then
replace the target and actuator back to the switch. This action must 7. Test to confirm the machine can now start.
be completed within 15 s. 8. Change the lock control at pin 3…24V for PTR and 0V for
• The light-emitting diode blinks and then turns solid to indicate that PTL types.
learn is complete: 9. Confirm the machine stops, the guard door is mechanically
TLSZR: Solid green unlocked, and the machine cannot restart.
TLSZL: Solid red
14 (0.55)
43 (1.69) 6 (0.24)
14 (0.55)
5 (0.2)
5 (0.2)
39 (1.54)
33 (1.3)
27 (1.06)
25.5 (1)
22 (0.87)
21
9 (0.35)
20.5 (0.81)
5.5 (0.22)
6.5 (0.26)
(0.83)
3 (0.12)
5 (0.2)
17 (0.67) 6.5 (0.26)
(0.67)
Target Alignment Mark
17
57 (2.24)
21 (0.83)
Status/ M5 x 4
86 (3.39)
Diagnostic
73 (2.87)
23.2 (0.91)
19 LED
11.9 (0.75)
(0.47)
440G-ATZAE-
xxxx
14.5 (0.57)
31.5 (1.24)
6.5 (0.26)
3 (0.12)
52.5 (2.07)
M5 29.3 (1.15) 60.5 (2.38)
67.5 (2.66) 4 (0.16)
20
(0.79)
7 M12
(0.28) 5.5
(0.22)
Target
14
(0.55)
19
(0.75)
2 x M3 13 51
(0.51) (2.0)
4 x 5.5 (0.22) 24
(0.94)
20
(0.79)
6.8 31 (4.22) 8
(0.27) 40 (1.57) (0.31) 2.2 (0.09) Connector location and
52 (2.05)
Actuator 4.2 (0.17) dimensions
Use with flexible actuator only: 19.2 (0.76)
7 (0.28)
5.5 (0.22)
35
(1.38)
6 (0.24) 86.5
(3.4) 180
40
(1.57)
6 (0.24)
20 13 (0.51)
(0.79) 19
(0.75)
3 x M5
5 (0.20)
dia.
15 (0.59) 2 x M5
1.4 N•m
(12.39 lb•in.)
1.2 N•m (10.62 lb•in.)
2 x M5
1.4 N•m (12.39 lb•in.)
Plastic pins Steel bolts
Gray
Pink
Gray
Pink
Gray
Pink
Gray
Pink
Gray
Pink
Yellow
Red
Red
Red
Red
Red
White
White
Yellow
White
Yellow
White
Yellow
White
Brown
Yellow
Brown
Brown
Brown
Brown
+24V +24V +0V +0V +0V
Recoverable Actuator 1 is in sensing range Actuator 2 is in sensing range Actuator 3 is in sensing range Actuator 4 is in sensing range Actuator 5 is in sensing range OSSDs
fault and locked. and locked. and locked. and locked. and locked. are OFF
Switch 1 is funtioning properly. Switch 2 is funtioning properly. Switch 3 has a fault. Switch 4 is functioning properly Switch 5 is functioning properly
OSSDs are energized to 24V. OSSDs are energized to 24V. See Diagnostic table. Series inputs are 0V. Series inputs are 0V.
Green LED is ON. Green LED is ON. Red LED is flashing. OSSDs are de-energized to 0V. OSSDs are de-energized to 0V.
Green LED is flashing to indicate Green LED is flashing to indicate
series inputs are not 24V. series inputs are not 24V.
RTN
24V DC
Power +24
Supply
A2 S11 S52 S12 13 23 33 41
1606-
e
e
XL120D Pink Red Pink
Blu
Blu
Blu
Gray Yel Gray
White White White 440R-N23132
Red Pink Red
Unit Response Time
Switch 1
Switch 2
Switch 3
Target/Actuator 1
Target/Actuator 2
Target/Actuator 3
Green
Green
command
Lock/unlock
Initial conditions: Switch 1 receives unlock Switch 2 drops the 24 volts (red and Switch 3 drops the 24 volts (red and
All switches are locked command (guard door yellow) from Switch 1 OSSD outputs yellow) from Switch 3 OSSD outputs
can then be opened) Green LED flashes Green LED flashes
0 ms 75 ms 100 ms 125 ms
Switch 1 guard door is Switch 1 OSSD outputs are Switch 2 OSSD inputs (red and yellow) Switch 3 OSSD inputs (red and
closed energized transition to 24V DC from Switch 1 yellow) transition to @$V DC from
OSSD outputs Switch 2 OSSD outputs
Switch 2 OSSD outputs are energized Switch 3 OSSD outputs are energized
A1 A2
DI
E-Stop
L12 L11
S11
S21
LOGIC 0
1
2
8 3
TLSZR-GD2 7
6 5
4
S12
Wht Brn
S22
Yel
Red Gry 13
S32
Pnk 14 K1
S42
Aux. Reset 23
S34 24 K2
Blu
Gate Release
K3 Grn K1 K2
A1 A2
EMD
L12 L11 *Set for 30 second
1 *
0
RANGE
DI = 440R-D22R2 9 2 OFF Delay (adjustable)
8 3
7 4
EMD =440R-EM4R2D 6 5
TIME 1 *
10 2
9 3
8 4
7 6 5
X32
17
18 K3
L1 L2 L3
External Switched
Stop/Start Circuit
Ratings K1
The safety function initiated by the E-Stop meets the safety performance
requirements of SIL CL3 per IEC 62061:2015 for Category 0 and has a K2
Category 4 structure that can be used in systems requiring Performance
Levels up to PLe per ISO 13849-1:2008.
M
Declaration of Conformity
This product conforms to the Essential Health and Safety Requirements
(EHSRs) of the relevant European Directives.
Check that the machine is isolated and stopped whenever the Copies of this certification are available at
interlocked guard door is open. http://www.rockwellautomation.com/certification/overview.page
Notes:
Technical Support Center Knowledgebase Articles, How-to Videos, FAQs, Chat, User https://rockwellautomation.custhelp.com/
Forums, and Product Notification Updates.
Local Technical Support Phone Numbers Locate the phone number for your country. http://www.rockwellautomation.com/global/support/get-support-now.page
Find the Direct Dial Code for your product. Use the code to
Direct Dial Codes route your call directly to a technical support engineer. http://www.rockwellautomation.com/global/support/direct-dial.page
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the
How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.
Allen-Bradley, Guardmaster, Rockwell Automation, Rockwell Software, SensaGuard, and SmartGuard are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400