Вы находитесь на странице: 1из 326

05.05.

2018 1 FOR APPROVAL SVK JTP


10.04.2018 0 FOR APPROVAL SVK JTP
DATE REV. NO. DESCRIPTION Prepared Checked Approved
REVISIONS
PROJECT :
SEWERAGE NETWORKS & SEWAGE TREATMENT FOR UJJAIN CITY UNDER UJJAIN MUNICIPAL CORPORATION, UJJAIN
CLIENT :
UJJAIN MUNICIPAL CORPORATION,UJJAIN, DIST, -
UJJAIN

PDMC
WAPCOS LTD,
UJJAIN

CONTRACTOR:
TATA PROJECTS LIMITED
SECUNDERBAD,TELANGANA

Designed By
ECO PROTECTION ENGINEERS PVT LTD,
CHENNAI,600101

TECHNOLOGY
PROVIDER FOR STP
SFC ENVIRONIMENTAL TECHNOLOGIES PVT LTD.,
NAVI MUMBAI

TITLE :
NAME SIGN DATE

PRED SVK 10.04.2018

CHKD JTP 10.04.2018


SBR-Structural design calculation at STP 92.5MLD
APPD 10.04.2018

SIZE REV.
DOC.No. TPL - 340062 - UJN - STP - CVL - SBR -STR DC - 2001 A
A4 1

RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
Sewerage Networks & Sewage Treatment Plant at Ujjain TPL - 340062 - UJN - STP - CVL - SBR 1
-STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

TABLE OF CONTENTS

I DESIGN BASIS 3

II DESIGN OF C-TECH BASIN 12

1 Design of Splitter box 13

2 Design of Inlet Channel 73

3 Design of Selector compartment 90

4 Design of Retaining walls & Hydrodynamic calculation 115

5 Design of Decanter & Actuator supporting strucutres 189

6 Design of Grade slab 257

7 Design of JIB Crane Supporting Strucutres 260

8 Design of Outlet Channel 272

9 Design of Staircase & Supporting Structures 282

10 Design of pipe supports 304


CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

CHAPTER I

DESIGN BASIS
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

1.1) Design Basis:

This document covers the design of SBR at Ujjain.

It consists of the following structures:

a) Splitter box

b) Inlet Channel

c) Selector Compartment

d) C-Tech basin

e) Decanter and Actuator Supporting arrangements

f) Outlet channel

g) Staircase

The water retaining structure have been designed as limited cracked section for
0.2mm crack width and non-water retaining components are designed in limit state
method.

The Following primary loads are considered in the design of the structure

a) Dead Loads including floor finish loads.


b) Live load acting on the walkways.
c) Hydrostatic pressure (Liquid in Tanks) which is considered as dead loads.
d) Equipment loads viz., decanter, Actuator.

Ground Water table:

The ground water table is not considered for the design of C-Tech basin
1.2) Material Specifications:

a) Grade of concrete - M30

b) Grade of steel - Fe500


CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

1.3) References:

1) IS: 3370 (Part I – IV) – Code of practice for concrete structures for the storage of
liquids.

2) IS: 456 - 2000 – Code of practice for Plain and Reinforced concrete

3) Moody’s chart

1.4) Material Properties:

Material Property Value Units Remarks


Characteristic
30 N/Sq mm IS 456 - 2000
strength
Concrete, M30
Modulus of Elasticity 27386 N/Sq mm IS 456 - 2000

High Yield Characteristic


500 N/Sq mm
Strength strength
Reinforcement
bars Modulus of Elasticity 200000 N/Sq mm

1.5) Soil Properties:

Net safe bearing capacity is considered as 80kN/sqm at a foundation depth of 1m


meter below from Natural Ground Level.

1.6) Co-efficient of Friction:

The Co-efficient of friction between the concrete and soil below is considered
as 0.35 for checking of sliding for Retaining walls of Basin.

1.7) Design Constants:

1) Liquid density ( w) = 10.1kN/m3

2) Soil density (gs) = 17kN/m3


CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

3) Clear Cover to steel

The minimum clear cover to reinforcement in all R.C.C structures shall be as per
IS456: 2000(Clause 26.4, Page no. 46) &IS 3370 (part 1 to 3).

Sl.N Member Details Cover(mm)


o
1 Slab(roof & floor, All faces 25
Canopies, stair)
Above ground 30

2 Beam Below ground 40

3 Column and pedestal All faces 40

4 Base slab Top & bottom 30

Face in contact with 40


earth
5 Wall Face in contact with 45
water
6 Footings, rafts Top & Bottom 50

1.8) Design Philosophy:

The Top of Liquid level is considered at (EL+482.80m Level) from the Top of Raft level
(EL+476.5m Level) for the SBR basin.

The outer walls and central wall of the basin are designed as a cantilever wall for the
hydrostatic pressure. The selector compartment wall is designed as the wall plate analyzed
using Moody’s chart. Selector compartment walls are designed for +2.6m Liquid height.
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

Base slab – plan

TOP OF RAFT +476.5m LVL


CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

PLAN AT +482.8m LVL


CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

SECTIONS
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

SECTIONS
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

1.9) LOAD COMBINATIONS AND FACTOR OF SAFETY

1.9.1) LOAD COMBINATIONS

The loading combinations are considered in the design of structures in accordance with the
stipulations in the relevant design codes. The load combinations are mentioned below.

1) Limit State of Serviceability


DL+LL
2) Limit State of Collapse

1.5DL + 1.5LL

Where,

(DL –Dead Load & LL – Live Load)

1.9.2) FACTOR OF SAFETY

The loading combinations are considered in the design of structures in accordance with the
stipulations in the relevant design codes. The load combinations are mentioned below.

3) Factor of safety against overturning is 1.5

4) Factor of safety against sliding is 1.5


CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

CHAPTER II

DESIGN OF C-TECH BASIN


CLIENT:
UJJAIN MUNICIPAL CORPORATION. CONTRACTOR:
UJJAIN. TATA PROJECTS LIMITED.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

1.0 DESIGN OF SPLITTER BOX


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

1.0 DESIGN OF SPLITTER BOX:

a) DESIGN OF WEIR - (Wall W11):

Weir supporting beam :

Weir wall and base slab supported by beam spanning between splitter box wall

Loading details for weir supporting beam:

Self weight of weir wall = 8.25 kN/m


(481.75-480.1)*0.2*25
Self weight of weir base slab = 4.75 kN/m
(0.2+0.2+1.5)*0.2*25/2
Weight of liquid = 12.5 kN/m
1.5*(481.75-480.1)*10.1/2
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Analysis Results for Weir supporting beam :
Bending Moment Diagram (Factored Moment) :

Shear Force diagram(Factored shear force) :

Design Results for Weir supporting beam :

Provided reinforcement details :

Top reinforcement 2 Nos. T16 Dia bars


Bottom reinforcement 4 Nos. T16 Dia bars
Shear reinforcement T8 At 125mm C/C Vertical bars of weir wall
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Check for Crack width -Weir supporting beam :
Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 16 mm
Clear Spacing provided = 94 mm
Area of steel provided on each face = 804.2496 mm2
Service moment @ the point considered M = 79.69 kNm
Breath of section b = 200 mm
Overall depth D = 1650 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 1597 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 13.695 kN/mm2
Modular ratio m = 14.6
pt = 0.0025
m*pt = 0.037

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.24
x = 378.33 mm
z (lever arm) = d-x/3 = 1470.89 mm

Calculating average surface strain at tension face


2
fs= Ms/Ast*z = 67.36 N/mm
Strain es = fs /Es = 3.37E-04

Eh = (D-x)/(d-x)*es = 3.51E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = -1.99E-04
Calculating crack width at critical positions
Effective Cover p = 53 mm
Bar dia /2 y = 8 mm
Spacing of bar = 94 mm

am=(p^2+(x/2))^2)^0.5-y] = 62.84 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = -0.036 mm
safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF WEIR WALL IN SPLITTER BOX: Wall W11


Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Thickness of Wall D = 200 mm
Clear cover to rebar C = 45 mm
Dia of main rebar = 10 mm
Eff. Thickness of Wall d = 150 mm
(200-45-10/2)
Height of wall = 1650 mm
((481.75-480.1)x1000)
3
Unit weight of sewage = 10.1 kN/m
Vertical reinforcement (Water Face)
Water pressure = 16.67 kN/m
2
(1650x10.1/10^3)
Moment M = 7.56 kNm (16.67x1650^2x/(6x10^6))
Shear force = 13.75 kN (16.67x1650/(2x10^3)
Unfactored moment = 7.56 kNm
Load factor = 1.5
Mu 11.3 kNm (7.56 X 1.5)
Percentage of steel required = 0.118 %
(0.5x30/500x(1-SQRT(1-4.6x11.34x1000000/(30x1000x150x150)))x100
Area of steel reqd = 177 mm
2
(0.118x1000x150/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 % As per IS3370-Part 2
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Reqd. = 224 mm (0.7854x10x10/350x1000)
Spacing of reinft. Provided = 200 mm
Area of steel provided = 393 mm
2
Safe
(1000/200x0.7854x10x10)
Check for Crack width
2
Compressive strength of concrete = 30 N/mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 10 mm
Spacing provided = 200 mm
2
Area of steel provided on each face = 393 mm
(3.14x((10^2)/4)/200x1000)
Service moment @ the point considered M = 7.56 kNm

Breath of section b = 1000 mm


Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 150 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm (27.39/2)
Modular ratio m = 14.6 (200 / 13.695)
pt = 0.0026 (392.5/ (1000x150)
m*pt = 0.038
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.24
x = 36.13 mm
z (lever arm) = d-x/3 = 137.96 mm
Calculating average surface strain at tension face
2
Total Stress fs= Ms/Ast*z = 139.62 N/mm
Strain es = fs /Es = 6.98E-04
Eh = (D-x)/(d-x)*es = 1.00E-03
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 3.24E-06


Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 5 mm
Spacing of bar = 200 mm
am=(p^2+(x/2))^2)^0.5-y] = 106.80 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.00059 mm
safe
Check for Shear:
Unfacored Shear = 13.75 kN
Factored Shear = 20.63 kN (1.5x13.75)
Nominal shear stress = 0.138 N/mm2 (20.63x10^3/(1000x150)
Percentage of Reinforcement = 0.262 % (100x392.7/(1000x150)
Design shear strength = 0.38 N/mm2

0.138 < 0.38 Hence safe against shear

Horizontal reinforcement (Both faces)

Thickness of Wall D = 200 mm


Clear cover to rebar C = 45 mm
Dia of main rebar = 10 mm
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 % As per IS3370-Part 2
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Provided = 200 mm
Area of steel provided = 393 mm
2
Safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF WEIR BASE SLAB IN SPLITTER BOX:


Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Overall Depth of Base Slab , D = 200 mm
Clear cover to rebar C = 45 mm
Dia of main rebar = 8 mm
Eff. Depth of Base Slab d = 151 mm
(200-45-8/2)
Height of wall = 1650 mm
Length of slab = 1900 mm
3
Unit weight of sewage = 10.1 kN/m
Liquid pressure = 16.67 kN/m
2

Shear due to liquid(For wall) = 13.75 kN


Moment due to liquid(for wall) = 7.56 kNm (16.67x1650^2x/(6x10^6))
2
Self weight of slab = 5 kN/m (25 x200/1000)
Total Load on slab = 21.67 kN/m
2

Bottom Moment due to slab = 9.78 kNm (21.67x1900^2x/(8x10^6))


shear force due to slab = 20.59 kN (21.67x1900x/(2x10^3))
Bottom moment of base slab (Due to self weight of base slab &Liquid):

Unfactored moment = 9.78 kNm (Tension @ bottom)


Load factor = 1.5
Mu 14.7 kNm
Percentage of steel required = 0.152 %
Area of steel reqd @ bottom = 230 mm
2
(0.152x1000x151/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel = 0.35 %
Area of steel reqd @ bottom = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Reqd. = 144 mm
Spacing of reinft. Provided = 125 mm
Area of steel provided @ bottom = 402 mm
2
Safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

(1000/125x0.7854x8x8)
Check for Crack width
2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 8 mm
Spacing provided = 125 mm
2
Area of steel provided on each face = 402 mm
(3.14x((8^2)/4)/125x1000)
Service moment @ the point considered M = 9.78 kNm
Breath of section b = 1000 mm
Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 151 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.7 kN/mm
Modular ratio m = 14.6
pt = 0.0027
m*pt = 0.039
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.24
x = 36.63 mm
z (lever arm) = d-x/3 = 138.79 mm
Calculating average surface strain at tension face
2
Stress due to Service Moment fs= Ms/Ast*z = 175.3 N/mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
2
Stress due to Direct tension = 0 N/mm
2
Total Stress = 175.30 N/mm
Strain es = fs /Es = 8.77E-04

Eh = (D-x)/(d-x)*es = 1.25E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 2.84E-04
Calculating crack width at critical positions
Effective Cover p = 49 mm
Bar dia /2 y = 4 mm
Spacing of bar = 125 mm
am=(p^2+(x/2))^2)^0.5-y] = 75.42 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.047 mm
safe
Bottom moment of base slab (Fixed end moment of weir wall):

Unfactored moment = 7.56 kNm (Tension @ Top)


Load factor = 1.5
Mu 11.3 kNm
Percentage of steel required = 0.120 %
Area of steel reqd @ Top = 181 mm
2
(0.12x1000x151/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel = 0.35 %
Area of steel reqd @ Top = 350 mm
2

Spacing of reinft. Reqd. = 144 mm


Spacing of reinft. Provided = 125 mm
Area of steel provided @ Top = 402 mm
2
Safe
(1000/125x0.7854x8^2)
Check for Crack width
2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 8 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Spacing provided = 125 mm


2
Area of steel provided on each face = 402 mm
(3.14x((8^2)/4)/125x1000)
Service moment @ the point considered M = 7.56 kNm
Breath of section b = 1000 mm
Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 151 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.7 kN/mm
Modular ratio m = 14.6
pt = 0.0027
m*pt = 0.039

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.24
x = 36.63 mm
z (lever arm) = d-x/3 = 138.79 mm
Calculating average surface strain at tension face
2
Stress due to Service Moment fs= Ms/Ast*z = 135.6 N/mm
2
Stress due to Direct tension = 34.211 N/mm
2
= 169.81 N/mm
Strain es = fs /Es = 8.49E-04
Eh = (D-x)/(d-x)*es = 1.21E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 2.45E-04
Calculating crack width at critical positions
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Effective Cover p = 49 mm
Bar dia /2 y = 4 mm
Spacing of bar = 125 mm
am=(p^2+(x/2))^2)^0.5-y] = 75.42 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.040 mm
safe
Check for Shear:
Unfacored Shear = 20.59 kN
Factored Shear = 30.87975 kN (1.5x20.5865)
Nominal shear stress = 0.20 N/mm
2

Percentage of Reinforcement = 0.27 %


Design shear strength = 0.38 N/mm
2

0.200 < 0.38 Hence safe against shear


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF SPLITTER BOX WALL -Wall W10


Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Overall Depth of Wall D = 250 mm
Clear cover to reinft. C = 45 mm
Dia of main reinft. = 12 mm
Eff. Depth of Wall d = 199 mm (250-45-12/2)
Height of wall, b = 4300 mm
Liquid level = 4300 mm (478.5-482.8)
Unit weight of liquid = 10.1 kN/m3
Length of wall,(2a) = 5000 mm
Coefficient, (a/b) = 0.581 (5000/(4300*2))
Liquid pressure = 43.43 kN/m
2
(4300*10.1/10^3)
(Conditions -plate fixed along three edges, free at top, refer Moody's chart fig. no 4.)

Maximum moment = coefficient * liquid pressure * b^2 kNm


Max. M @ bottom (+ve) vertical(inside) = 32.12 (0.04*43.43*4300*4300/10^6)
Moment due to cantilever slab of 950mm = 4.85 kN-m ((0.15*25)+5+2)*0.95^2/2
Moment coefficients due to moment = 0.11
Moment due to cantilever slab of 950mm = 0.53 kN-m (0.11*4.85)
Total moment @ bottom(+ve)vertical(inside) 32.65 (0.53+32.12)
Max. M @ (-ve) horizontal (outside) = 16.06 (0.02*43.43*4300*4300/10^6)
Max. M @ (+ve) horizontal (inside) = 24.09 (0.03*43.43*4300*4300/10^6)
Max. M @ (-ve) vertical (outside) = 8.03 (0.01*43.43*4300*4300/10^6)

Shear at base of wall = 65.362 (0.35*43.43*4300/10^3) kN

Max. M @ bottom (+ve) vertical(inside) = 32.65 kNm


Unfactored moment = 32.65 kNm
Load factor = 1.5
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Mu 49.0 kNm (1.5*32.65)


Percentage of steel required = 0.299 %
(0.5*30/500*(1-SQRT(1-4.6*48.975*1000000/(30*1000*199*199)))*100)
Dia of main reinft. = 12 mm
Area of steel reqd = 596 mm
2

Depth of Surface Zone = 125 mm As per IS3370-Part 2


Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 438 mm
2

Spacing of reinft. Reqd. = 190 mm


Spacing of reinft. Provided = 150 mm
Area of steel provided = 754 mm
2
Safe

Max. M @ (-ve) horizontal (outside) = 16.06 kNm


Unfactored moment = 16.06 kNm
Load factor = 1.5
Mu = 24.1 kNm (1.5*16.06)
Percentage of steel required = 0.143 %
(0.5*30/500*(1-SQRT(1-4.6*24.09*1000000/(30*1000*199*199)))*100)
Dia of main reinft. = 12 mm
Area of steel reqd = 285 mm
2

Depth of Surface Zone = 125 mm


Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 437.500 mm
2

Spacing of reinft. Reqd. = 258.509 mm


Spacing of reinft. Provided = 150 mm
Area of steel provided = 753.984 mm
2
Safe

Max. M @ (+ve) horizontal (inside) = 24.090 kNm


Unfactored moment = 24.090 kNm
Load factor = 1.5
Mu = 36.135 kNm (1.5*24.09)
Percentage of steel required = 0.218 %
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

(0.5*30/500*(1-SQRT(1-4.6*36.135*1000000/(30*1000*199*199)))*100)
Dia of main reinft. = 12 mm
Area of steel reqd = 433.820 mm
2

Depth of Surface Zone = 125 mm


Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 438 mm
2

Spacing of reinft. Reqd. = 259 mm


Spacing of reinft. Provided = 150 mm
Area of steel provided = 754 mm
2
Safe

Max. M @ (-ve) vertical (outside) = 8.030 kNm


Unfactored moment = 8.030 kNm
Load factor = 1.5
Mu = 12.045 kNm (1.5*8.03)
Percentage of steel required = 0.071 %
(0.5*30/500*(1-SQRT(1-4.6*12.045*1000000/(30*1000*199*199)))*100)
Dia of main reinft. = 12 mm
Area of steel reqd = 140.876 mm
2

Depth of Surface Zone = 125 mm


Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 437.5 mm
2

Spacing of reinft. Reqd. = 258.5088 mm


Spacing of reinft. Provided = 200 mm
Area of steel provided = 565.488 mm
2
Safe
Check for Crack width for Inside horizontal steel
2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm

Dia of bar provided = 12 mm


Spacing provided = 150 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
2
Area of steel provided on each face = 754 mm
(3.14x((12^2)/4)/150x1000)
Service moment @ the point considered (M) = 24.09 kNm
Tensile force = 46.690 kN
(0.25*43.43*4300/10^3)
Breath of section b = 1000 mm
Overall depth D = 250 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 199 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0038
m*pt = 0.055

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.28
x = 56.09 mm
z (lever arm) = d-x/3 = 180.30 mm
Calculating average surface strain at tension face
2
Stress due to bending moment(fs= Ms/Ast*z) = 177.29 N/mm
2
Stress due to tensile force = 30.98 N/mm
Total stress = 208.27 N/mm2

Strain es = fs /Es = 1.04E-03


Eh = (D-x)/(d-x)*es = 1.41E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 8.31E-04
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculating crack width at critical positions


Effective Cover p = 63 mm
Bar dia /2 y = 6 mm
Spacing of bar = 150 mm
am=(p^2+(x/2))^2)^0.5-y] = 91.95 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.154 mm
safe

Check for Crack width for Outside horizontal steel


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm

Dia of bar provided = 12 mm


Spacing provided = 150 mm
2
Area of steel provided on each face = 754 mm
(3.14x((12^2)/4)/150x1000)
Service moment @ the point considered (M) = 16.06 kNm
Tensile force = 46.690 kN
(0.25*43.43*4300/10^3)
Breath of section b = 1000 mm
Overall depth D = 250 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 199 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0038
m*pt = 0.055

em - Average strain at the level where the crack is considered


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

x - Depth to NA assuming as cracked section


D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.28
x = 56.09 mm
z (lever arm) = d-x/3 = 180.30 mm
Calculating average surface strain at tension face
2
Stress due to bending moment(fs= Ms/Ast*z) = 118.19 N/mm
2
Stress due to tensile force = 30.98 N/mm
Total stress = 149.17 N/mm2

Strain es = fs /Es = 7.46E-04


Eh = (D-x)/(d-x)*es = 1.01E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 4.30E-04
Calculating crack width at critical positions
Effective Cover p = 63 mm
Bar dia /2 y = 6 mm
Spacing of bar = 150 mm
am=(p^2+(x/2))^2)^0.5-y] = 91.95 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.080 mm
safe
Check for Crack width for Outside Vertical steel
2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm

Dia of bar provided = 12 mm


Spacing provided = 200 mm
2
Area of steel provided on each face = 565 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

(3.14x((12^2)/4)/200x1000)
Service moment @ the point considered (M) = 8.03 kNm
Tensile force = 0.000 kN
(0.25*43.43*4300/10^3)
Breath of section b = 1000 mm
Overall depth D = 250 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 199 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0028
m*pt = 0.041

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.25
x = 49.65 mm
z (lever arm) = d-x/3 = 182.45 mm
Calculating average surface strain at tension face
2
Stress due to bending moment(fs= Ms/Ast*z) = 77.87 N/mm
2
Stress due to tensile force = 0 N/mm
Total stress = 77.87 N/mm2

Strain es = fs /Es = 3.89E-04


Eh = (D-x)/(d-x)*es = 5.22E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = -2.70E-04
Calculating crack width at critical positions
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Effective Cover p = 51 mm
Bar dia /2 y = 6 mm
Spacing of bar = 200 mm
am=(p^2+(x/2))^2)^0.5-y] = 106.25 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = -0.053 mm
safe

Check for Crack width for Inside Vertical steel


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm

Dia of bar provided = 12 mm


Spacing provided = 150 mm
2
Area of steel provided on each face = 754 mm
(3.14x((12^2)/4)/150x1000)
Service moment @ the point considered (M) = 32.65 kNm
Tensile force = 0.000 kN

Breath of section b = 1000 mm


Overall depth D = 250 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 199 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0038
m*pt = 0.055
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Cmin - Minimum Cover


acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.28
x = 56.09 mm
z (lever arm) = d-x/3 = 180.30 mm
Calculating average surface strain at tension face
2
Stress due to bending moment(fs= Ms/Ast*z) = 240.29 N/mm
2
Stress due to tensile force = 0 N/mm
Total stress = 240.29 N/mm2

Strain es = fs /Es = 1.20E-03


Eh = (D-x)/(d-x)*es = 1.63E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.05E-03
Calculating crack width at critical positions
Effective Cover p = 51 mm
Bar dia /2 y = 6 mm
Spacing of bar = 150 mm
am=(p^2+(x/2))^2)^0.5-y] = 84.70 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.189 mm safe
Check for Shear:
Shear at base of wall = 65.362 kN (0.35*43.43*4300/10^3)
Unfactored Shear = 65.362 kN
Factored Shear = 98.043225 kN (1.5*65.36215)
Nominal shear stress = 0.49268 N/mm
2

Percentage of Reinforcement = 0.3789 % (100*3490.667/1000/385)


Design shear strength = 0.44 N/mm
2

Enhanced Shear Strength = 0.88 N/mm


2

Hence safe against shear


Note:
As per wall W10a model, moment is less than the W10 wall, hence same detail is
adopted.
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF WEIR WALL W22


Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Thickness of Wall D = 200 mm
Clear cover to rebar C = 45 mm
Dia of main rebar = 12 mm
Eff. Thickness of Wall d = 149 mm
(200-45-12/2)
Height of water = 1700 mm
((480.2-478.5)x1000)
3
Unit weight of sewage = 10.1 kN/m
Vertical reinforcement (Water Face)
Water pressure = 17.17 kN/m
2
(1700x10.1/10^3)
Moment M = 8.27 kNm (17.17x1700^2x/(6x10^6))
Shear force = 14.59 kN (17.17x1700/(2x10^3)
Unfactored moment = 8.27 kNm
Load factor = 1.5
Mu 12.4 kNm (8.27 X 1.5)
Percentage of steel required = 0.131 %
(0.5x30/500x(1-SQRT(1-4.6x12.405x1000000/(30x1000x149x149)))x100
Area of steel reqd = 195 mm
2
(0.131x1000x149/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 % As per IS3370-Part 2
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Reqd. = 323 mm (0.7854x12x12/350x1000)
Spacing of reinft. Provided = 175 mm
Area of steel provided = 646 mm
2
Safe
(1000/175x0.7854x12x12)
Check for Crack width
2
Compressive strength of concrete = 30 N/mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 12 mm
Spacing provided = 175 mm
2
Area of steel provided on each face = 646 mm
(3.14x((12^2)/4)/175x1000)
Service moment @ the point considered M = 8.27 kNm

Breath of section b = 1000 mm


Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 149 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm (27.39/2)
Modular ratio m = 14.6 (200 / 13.695)
pt = 0.0043
(645.942857142857/ (1000x149)
m*pt = 0.063
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.30
x = 44.42 mm
z (lever arm) = d-x/3 = 134.19 mm
Calculating average surface strain at tension face
2
Total Stress fs= Ms/Ast*z = 95.41 N/mm
Strain es = fs /Es = 4.77E-04
Eh = (D-x)/(d-x)*es = 7.10E-04
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.12E-04


Calculating crack width at critical positions
Effective Cover p = 51 mm
Bar dia /2 y = 6 mm
Spacing of bar = 175 mm
am=(p^2+(x/2))^2)^0.5-y] = 95.28 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.01953 mm
safe
Check for Shear:
Unfacored Shear = 14.59 kN
Factored Shear = 21.89 kN (1.5x14.59)
Nominal shear stress = 0.147 N/mm2 (21.89x10^3/(1000x149)
Percentage of Reinforcement = 0.434 % (100x646.272/(1000x149)
Design shear strength = 0.47 N/mm2

0.147 < 0.47 Hence safe against shear

Horizontal reinforcement (Both faces)

Thickness of Wall D = 200 mm


Clear cover to rebar C = 45 mm
Dia of main rebar = 10 mm
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 % As per IS3370-Part 2
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Provided = 200 mm
Area of steel provided = 393 mm
2
Safe

Note:
The same detail is adopted for wall W20 & W21
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF SPLITTER BOX SUPORTING BEAM AND COLUMN:

Splitter box and Weir supported by RC framing arrangements

Load calculation :
Dead load:
Self weight of splitter box wall (250mm Thick) = 26.88 kN/m
(25*0.25*(482.8-478.5))

Weight of base slab @ end beam = 10.16 kN/m


(3.25*0.25*25/2)

Weight of base slab @ middle beam = 20.31 kN/m


(3.25*0.25*25)

Self weight of weir wall = 20.625 kN


((25*0.2*(481.75-480.1)*5)/2)

Self weight of weir base slab = 11.875 kN


(25*0.2*(1.5+0.2+0.2)*5)/4)

Self weight of platform (Shear load) = 3.56 kN/m


(25*0.15*0.95)
Self weight of platform (Moment) = 1.69 kN-m
(3.56*0.95/2)

Floor finish on platform (Shear load) = 2.28 kN/m


(24*0.1*0.95)
Floor finish platform (Moment) = 1.08 kN-m
(2.28*0.95/2)

Live load:
Weight of liquid @ end beam = 70.57 kN/m
((10.1*(482.8-478.5)*3.25)/2),

Weight of liquid @ middle beam = 141.15 kN/m


(10.1*(482.8-478.5)*3.25),2)

Live load on platform (Shear load) = 6 kN/m


(5*1.2)
Live load on platform (Moment) = 2.85 kN-m
(6*0.95/2)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
Networks & Sewage Treatment Plant at Ujjain for Ujjain TPL - 340062 - UJN - STP - CVL - SBR - 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Analysis Results for Splitter box supporting beam - B5a(450x600)
Bending Moment Diagram :

Shear Force diagram :

Design Results :

Provided reinforcement details :

Top reinforcement (4nos of T20 Dia bars)+(4nos of T20 Dia bars)+(2nos of T20 Dia bars) - 3 layers
Bottom reinforcement (4nos of T20 Dia bars)+(4nos of T20 Dia bars)+(4nos of T16 Dia bars) - 3 layers
Shear reinforcement T10 At 100mm C/C
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Check for Crack width-Beam ID B5a
Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 20 mm
Clear spacing = 86.67 mm
Area of steel provided on each face = 3141.6 mm2
Service moment @ the point considered M = 283.12 kNm
Breath of section b = 450 mm
Overall depth D = 600 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 525 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0133
m*pt = 0.194

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.46
x = 240.75 mm
z (lever arm) = d-x/3 = 444.75 mm

Calculating average surface strain at tension face


2
fs= Ms/Ast*z = 202.63 N/mm
Strain es = fs /Es = 1.01E-03

Eh = (D-x)/(d-x)*es = 1.28E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.17E-03
Calculating crack width at critical positions
Effective Cover p = 55 mm
Bar dia /2 y = 10 mm
Spacing of bar = 86.67 mm

am=(p^2+(x/2))^2)^0.5-y] = 60.02 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.195 mm
safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Analysis Results for Splitter box supporting beam - B6 (300x450)
Bending Moment Diagram :

Shear Force diagram :

Design Results :

Provided reinforcement details :

Top reinforcement (3nos of T20 Dia bars)+(3nos of T20 Dia bars) - 2 layers
Bottom reinforcement (3nos of T20 Dia bars)
Shear reinforcement T10 At 100mm C/C
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
Networks & Sewage Treatment Plant at Ujjain for Ujjain TPL - 340062 - UJN - STP - CVL - SBR - 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Check for Crack width-Beam ID-B6
Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 20 mm
Clear spacing = 65 mm
Area of steel provided on each face = 1884.96 mm2
Service moment @ the point considered M = 118.20 kNm
Breath of section b = 300 mm
Overall depth D = 450 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 375 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 13.695 kN/mm2
Modular ratio m = 14.6
pt = 0.0168
m*pt = 0.245

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.50
x = 186.16 mm
z (lever arm) = d-x/3 = 312.95 mm

Calculating average surface strain at tension face


2
fs= Ms/Ast*z = 200.38 N/mm
Strain es = fs /Es = 1.00E-03

Eh = (D-x)/(d-x)*es = 1.40E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.30E-03
Calculating crack width at critical positions
Effective Cover p = 55 mm
Bar dia /2 y = 10 mm
Spacing of bar = 65 mm

am=(p^2+(x/2))^2)^0.5-y] = 53.88 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.197 mm
safe
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.


DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage Networks & TPL - 340062 - UJN - STP - CVL -
1
Sewage Treatment Plant at Ujjain for Ujjain Municipal Corporation. SBR -STR DC - 2001 A
DESGN CHK APPD SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Splitter box bottom Slab - S5


Grade of Concrete = M30 Grade of Steel = Fe500
Cover to Main reinforcement = 30 mm

Sizes of the panel L1 = 3.2 m


L2 = 5.0 m
Sizes of the panel L1 = 3.414 m
L2 = 5.214 m
Ratio ly/lx = 1.53
Thickness of the slab = 250 mm
Thickness of the slab = 250 mm
Liquid Pressure = 43.43 KN/m2
Floor Finish = 0.00 KN/m2
Total Load = 49.68 KN/m2
Boundary condition = Two Adjacent Edges discontinuous
Shorter direction - Along 3.2m Span
Moment coefficients
Positive = 0.057
Negative = 0.076
Moment Values
Positive = 32.87
Negative = 43.996
% of Reinforcement (pt)
Positive = 0.235
Negative = 0.320
Area of Reinforcement (Ast)
Positive = 503.3
Negative = 684.9
Design Results along short span
Detailing for Bar dia (mm) Spacing (mm)
Positive Steel 12 220 c/c
Negative Steel 12 165 c/c
Longer direction - Along 5m span
Moment coefficients
Positive = 0.035
Negative = 0.047
Moment Values
Positive = 20.266
Negative = 27.215
% of Reinforcement (pt)
Positive = 0.160
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.


DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage Networks & TPL - 340062 - UJN - STP - CVL -
1
Sewage Treatment Plant at Ujjain for Ujjain Municipal Corporation. SBR -STR DC - 2001 A
DESGN CHK APPD SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Negative = 0.218
Area of Reinforcement (Ast)
Positive = 324.1
Negative = 466.1
Design Results along long span
Detailing for Bar dia (mm) Spacing (mm)
Positive Steel 12 345 c/c
Negative Steel 12 240 c/c
Maximum allowable spacing = 642 mm
Distribution Reinforcement = T12 at 376 c/c (Minimum steel)
Check for Deflection
Ast provided = 12 @ 100 c/c
Ultimate Moment M = 49.30 KNm
Effective depth d = 214 mm
Mu/bd2 = 1.0766
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2)) <=2
fs = (2*fy*As req)/(3* As prov)
= 2.04
Allowable Deflection = 2*26
= 52
Actual DeflectionL/d = 15.953
< 52 SAFE

SLAB RESULT:
Provided slab thickness 250 mm
Provide 12 mm dia reinforcement at 100 mm c/c along shorter direction as a Top main reinforcement
Provide 12 mm dia reinforcement at 150 mm c/c along longer direction as a Top main reinforcement
Provide 12 mm dia reinforcement at 150 mm c/c along shorter direction as a Bottom main reinforcement
Provide 12 mm dia reinforcement at 200 mm c/c along longer direction as a Bottom main reinforcement
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

CRACK WIDTH CHECK - For splitter box bottom slab -S5


Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Overall Depth of Slab D = 250 mm
Clear cover to reinft. C = 45 mm
Dia of main reinft. = 12 mm
Eff. Depth of Slab d = 199 mm (250-45-12/2)
Max. M = 43.658
Tensile force = 49.68

Max. M = 43.66 kNm


Unfactored moment = 43.66 kNm
Load factor = 1.5
Mu 65.5 kNm (1.5*43.658)
Percentage of steel required = 0.408 %
(0.5*30/500*(1-SQRT(1-4.6*65.487*1000000/(30*1000*199*199)))*100)
Area of steel reqd = 812 mm
2

Depth of Surface Zone = 125 mm As per IS3370-Part 2


Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 438 mm
2

Spacing of reinft. Reqd. = 139 mm


Spacing of reinft. Provided = 100 mm
Area of steel provided = 1131 mm
2
Safe

Check for Crack width


Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Dia of bar provided = 12 mm


Spacing provided = 100 mm
Area of steel provided on each face = 1130 mm2
(3.14x((12^2)/4)/100x1000)
Service moment @ the point considered (M) = 43.66 kNm
Tensile force = 24.840 kN

Breath of section b = 1000 mm


Overall depth D = 250 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 199 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 13.695 kN/mm2
Modular ratio m = 14.6
pt = 0.0057
m*pt = 0.083

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.33
x = 66.21 mm
z (lever arm) = d-x/3 = 176.93 mm
Calculating average surface strain at tension face
Stress due to bending moment(fs= Ms/Ast*z) = 218.29 N/mm2
Stress due to tensile force = 10.99 N/mm2
Total stress = 229.28 N/mm2

Strain es = fs /Es = 1.15E-03


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Eh = (D-x)/(d-x)*es = 1.59E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.21E-03
Calculating crack width at critical positions
Effective Cover p = 51 mm
Bar dia /2 y = 6 mm
Spacing of bar = 100 mm
am=(p^2+(x/2))^2)^0.5-y] = 65.42 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.195 mm
safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project:Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF COLUMN -C4

Column Design Output - C3

Reinforcement provided:

Main bar - 12 nos of T20

Ties - T8 AT 175mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project:Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF COLUMN -C3

Reinforcement provided:

Main bar - 6 nos of T16

Ties - T8 AT 175mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Design of Platform slab in Splitted box - S4

2
Compressive Strength of concrete = 30 N/mm
2
Yield strength of steel = 500 N/mm
Cantilever slab =

Span of the slab, l . 0.95 m (Max.cantilever projection)


Thickness of the slab, D = 125 mm
Cover to reinforcement = 45 mm
Effective Depth of Slab at Midspan = 76 mm (125-45-8/2)
2
Floor finish, wd = 2.00 KN/m
2
Live Load, wl = 5.00 KN/m
2
Total Load, w = 10.10 KN/m (125/1000*25 +2+5)
2
Total load, (wd) 5.10 KN/m (10.1-5)
Design of Support reinforcement
Additional moment due to point load = 0.00 KN-m
Maximum Bending Moment at support = Wd*l^2/2+Wl*l^2/2
= 4.557625 KN-m (5.1*0.95^2/2+5*0.95^2/2)+0)

Mu/bd2 = 0.438
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.102 %
Ast = Pt/100*b*d

= 0.102/100*1000*125
2
= 127.5 mm
Assumed diameter of the slab reinft = 8 mm
Minimum % of reinforcement = 0.35 %
2
Minimum area of reinforcement = 350 mm
Spacing of 8mm dia bars = Af/Ast.*1000
= 143.62 mm
= 125 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Minimum area of reinforcement = 0.35 %


Rounding off to = 228
= 125 mm
Required 8mm dia @125mm c/c

Check for Deflection


Ast provided = 8 @ 125 c/c
2
= 401.92 mm
Ultimate Moment M = 6.84 KNm
Effective depth d = 76.0 mm
Mu/bd2 = 1.18
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2))
fs = (0.58*fy*As req/ As prov)
2
= 91.996 N/mm
Modification factor = 2.09
Allowable Deflection = 2*7
= 14.00
Actual Deflection L/d = 12.50
< 14.00
SAFE AGAINST DEFLECTION
(12.5<14)

Check for Crack width


Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 8 mm
Spacing provided = 125 mm
Area of steel provided on each face = 402 mm2
Service moment @ the point considered M = 4.56 kNm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Axial tension M = 0.00 kN


Breath of section b = 1000 mm
Overall depth D = 125.0 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 76 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 13.695 kN/mm2
Modular ratio m = 14.6
pt = 0.0053
m*pt = 0.077
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5

x/d = 0.32
x = 24.58 mm

z (lever arm) = d-x/3 = 67.81 mm


Calculating average surface strain at tension face
fs= Ms/Ast*z stress due to bending moment = 167.15 N/mm2
stress due to tension force = 0.00 N/mm2
fs= Ms/Ast*z = 167.15 N/mm2
Strain es = fs /Es = 8.36E-04

Eh = (D-x)/(d-x)*es = 1.63E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 8.19E-04
Calculating crack width at critical positions
Effective Cover p = 49 mm
Bar dia /2 y = 4 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Spacing of bar = 125 mm

am=(p^2+(x/2))^2)^0.5-y] = 75.42 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.115 mm
safe

SLAB RESULT:

SlabTks Short Direction Long Direction Type


125 T 8 @ 125 mm c/c T 8 @ 200 mm c/c S4
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation. DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF FOOTING (Footing - F1 - Nodes 1,13)

Reactions At Bottom of Footing STAAD NODE NO :- 1


Node selected by which has maximum vertical reaction from particular group
For Working Load Case

Node LOAD Fx Fy Fz Mx My Myz


No COMBINATION kN kN kN kN-m kN-m kN-m
1 101 DL+LL -0.413 465.65 1.005 0 0 0
1 102 1.0DL+1.0LL+1.0SL
-0.418
+X 465.64 1.005 0 0 0
1 103 1.0DL+1.0LL+1.0SL
-0.408
-X 465.66 1.005 0 0 0
1 104 1.0DL+1.0LL+1.0SL
-0.397
+Z 451.42 -2.786 0 0 0
1 105 1.0DL+1.0LL+1.0SL
-0.429
-Z 479.88 4.795 0 0 0
1 106 1.0DL+1.0 SL +X -0.241 263.22 1.398 0 0 0
1 107 1.0DL+1.0 SL -X -0.232 263.24 1.398 0 0 0
1 108 1.0DL+1.0 SL +Z -0.22 249 -2.393 0 0 0
1 109 1.0DL+1.0 SL -Z -0.253 277.46 5.188 0 0 0
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation. DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Design of footing

Reactions At Bottom of Footing STAAD NODE NO :- 1


Node selected by which has maximum vertical reaction from particular group
For Factored load Case

Node LOAD Fx Fy Fz Mx My Myz


No COMBINATION kN kN kN kN-m kN-m kN-m
1 201 1.5D.L+1.5L.L -0.62 698.47 1.507 0 0 0
1 202 1.2 DL +1.2 LL +1.2
-0.501
SL+X558.76 1.206 0 0 0
1 203 1.2 DL +1.2 LL +1.2-0.49
SL-X 558.79 1.206 0 0 0
1 204 1.2 DL +1.2 LL +1.2
-0.476
SL+Z 541.7 -3.343 0 0 0
1 205 1.2 DL +1.2 LL +1.2
-0.515
SL-Z 575.85 5.754 0 0 0
1 206 1.5DL+1.5 SL +X -0.361 394.83 2.096 0 0 0
1 207 1.5DL+1.5 SL -X -0.348 394.86 2.097 0 0 0
1 208 1.5DL+1.5 SL +Z -0.331 373.5 -3.589 0 0 0
1 209 1.5DL+1.5 SL -Z -0.379 416.19 7.782 0 0 0
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.


DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Footing Geometry :- FGL 477.0m LVL

2.500 m

TOF 474.5m LVL

0.500 m
474.00m LVL

Total Height = 3.000 m


2.40m

X 2.40m

3 3
Density of Concrete = 25 KN/m Density of Soil = 17 KN/m
Size of Footing (Lx * Ly) = 2.4m X 2.4m Depth of Footing = 3.000 m
Size of Column (Cx * Cy) = 0.30m X 0.30m

2
Net SBC = 100 KN/m
2
Gross SBC = 142.5 KN/m

Legends
FGL Finished Ground Level

TOF Top of Footing


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage Networks & Sewage Treatment Plant at Ujjain for Ujjain
TPL - 340062 - UJN - STP - CVL - SBR -STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for SBC :

Size of Footing = 2.4m X 2.4m


Depth of Footing = 0.5 m
Depth of Foundation = 3m Af = 5.76 m2
3
Density of Soil = 17 KN/m Zx = 2.30 m3
Self weight of Footing = 72 KN Zy = 2.30 m3
Soil Weight = 241 KN Ac = 0.09 m2
Gross Bearing Capacity = 142.5 KN/m2

Node SBC Footing Self Soil Self U.Rati


Load Combination Fx (kN) Fy (kN) Fz (kN) Resultant Gross SBC P/A SBC Check
No Factor Weight Weight o

1 101 DL+LL -0.413 465.649 1.005 1.00 72 241 1.087 1.00 142.50 135.18 0.95 OK
102 1.0DL+1.0LL+1.0SL +X -0.418 465.637 1.005 1.25 72 241 1.088 1.00 178.13 135.18 0.76 OK
103 1.0DL+1.0LL+1.0SL -X -0.408 465.66 1.005 1.25 72 241 1.085 1.00 178.13 135.18 0.76 OK
104 1.0DL+1.0LL+1.0SL +Z -0.397 451.42 -2.786 1.25 72 241 2.814 1.00 178.13 132.71 0.75 OK
105 1.0DL+1.0LL+1.0SL -Z -0.429 479.877 4.795 1.25 72 241 4.814 1.00 178.13 137.65 0.77 OK
106 1.0DL+1.0 SL +X -0.241 263.219 1.398 1.25 72 241 1.419 1.00 178.13 100.04 0.56 OK
107 1.0DL+1.0 SL -X -0.232 263.242 1.398 1.25 72 241 1.417 1.00 178.13 100.04 0.56 OK
108 1.0DL+1.0 SL +Z -0.22 249.002 -2.393 1.25 72 241 2.403 1.00 178.13 97.57 0.55 OK
109 1.0DL+1.0 SL -Z -0.253 277.459 5.188 1.25 72 241 5.194 1.00 178.13 102.51 0.58 OK
13 101 DL+LL -0.406 458.162 -0.982 1.00 72 241 1.063 1.00 142.50 133.88 0.94 OK
102 1.0DL+1.0LL+1.0SL +X -0.41 458.15 -0.982 1.25 72 241 1.064 1.00 178.13 133.88 0.75 OK
103 1.0DL+1.0LL+1.0SL -X -0.401 458.174 -0.982 1.25 72 241 1.061 1.00 178.13 133.88 0.75 OK
104 1.0DL+1.0LL+1.0SL +Z -0.422 472.39 -4.772 1.25 72 241 4.791 1.00 178.13 136.35 0.77 OK
105 1.0DL+1.0LL+1.0SL -Z -0.389 443.934 2.808 1.25 72 241 2.835 1.00 178.13 131.41 0.74 OK
106 1.0DL+1.0 SL +X -0.233 255.732 -1.375 1.25 72 241 1.395 1.00 178.13 98.74 0.55 OK
107 1.0DL+1.0 SL -X -0.225 255.756 -1.375 1.25 72 241 1.393 1.00 178.13 98.74 0.55 OK
108 1.0DL+1.0 SL +Z -0.245 269.972 -5.165 1.25 72 241 5.171 1.00 178.13 101.21 0.57 OK
109 1.0DL+1.0 SL -Z -0.213 241.516 2.415 1.25 72 241 2.424 1.00 178.13 96.27 0.54 OK

0.95
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Footing design =>

Refer Column LineC4


: Refer STAAD Joint No : 1

Reference IS 456 - Codes of practice for design and construction.

Design Basis : Ultimate Limit State

Load Case (Ultimate loads) = 201

Ws = Weight of soil = 241 kN

Wf = Weight of footing = 72 kN

Pa = Ultimate axial load from column = 698.473 kN (Load taken from ultimate
load condition)
P = Design vertical load on footing = 1011.5 kN

Mx = Design moment about X-axis = 0 kN-m

Mz = Design moment about Z-axis = 0 kN-m

Fx = Design Horizontal load at base of footing, X-axis = 0.62 kN

Fz = Design Horizontal load at base of footing, Z-axis = 7.78 kN

Q = Additional Surcharge = 0 kN/m²

Cx = Horizontal dimension of column parallel to Lx = 0.30 m

Cz = Horizontal dimension of column parallel to Lz = 0.30 m

HPED = Hight of the pedestal fromtop of the footing = 2.50 m

DFd = Depth of foundation from ground level = 3.00 m

Fy = Characteristic strength of steel = 500 N/mm²

Fck = Characteristic strength of concrete = 30 N/mm²

qgr = Gros bearing capacity of soil = 142.5 kN/m²

3
W soil dry = Unit weight of dry soil = 17 kN/m ( soil above w.t)

Assume size of(Lx


footing
X Lz) = 2.40 m X 2.40 m

Provided area of footing, A = Lx * Lz = 5.76 m²

Overall thickness of base, D = 0.50 m


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Size Of Base :
Z

Lx
Y
Lz

X
Cz

DF

C d D

X
PLAN SECTION

D = Overall depth of base,d = Effective depth of base, DFd = Depth of foundation from Ground Level.

Check for pressure intensities at base :

Pmax = P Mz * 6 Mx * 6
+ Q + + 2
A Lx2 * Lz Lz * Lx

= 175.60 kN/m²

Pmin = P Mz * 6 Mx * 6
+ Q - -
A Lx2 * Lz Lz2 * Lx

= 175.60 kN/m²

Check for eccenticities :

Eccentricity along X direction =


Ex = Mz = 0.00 m
P

Lx/6 = 0.40 m

Ex < Lx/6, Hence OK

Eccentricity along Z direction =Ez = Mx = 0.00 m


P

Lz/6 = 0.40 m

Ez < Lz/6, Hence OK


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check depth for Bending Moment :

Lx

b
Lz

Cz

a Pmin
PLAN P' Pmax

SECTION

Cantilever length in X dir.= a = (Lx-Cx) /2


For revised pressure diagram
= 1.05 m
Pmax = 175.60 kN/m²
Cantilever length in Z dir.= b = (Lz-Cz) /2 Pmin = 175.60 kN/m²

= 1.05 m

P'x = Pmin + ((Pmax-Pmin)*(a+Cx)/Lx)

= 176 kN/m²

P'z = Pmin + ((Pmax-Pmin)*(b+Cz)/Lz)

= 176 kN/m²

Ultimate moment @ Z dir.=


Muz = (P'x*a2/2) + 0.5*(Pmax-P'x)*a*2/3*a

= 97 kN-m

Ultimate moment @ X dir.=


Mux = (P'z*b2/2) + 0.5*(Pmax-P'z)*b*2/3*b

= 97 kN-m

d = Effective depth of footing base = 445 mm


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculation of reinforcement in X direction :

Muz = 0.4888
B*(d2 )

From Table 2 SP 16 page 48 for Fy = 500N/mm2

Percentage of reinforcement
pt = 0.115%

Area of reinforcement = 511.750 mm²/m

Minimum Reinforcement along - X direction


= 0.12% of c/s area of base

= 600 mm²/m

Required area of reinforcement = 600 mm²/m

Bottom Reinforcement : Top Reinforcement :

Provide dia.of bar Ø = 10 mm Provide dia.of bar Ø = 8 mm

Required spacing = 131 mm Provided spacing = 200 mm

Provided spacing = 125 mm Ast provided = 251 mm²/m

Provide 10 mm Ø @ 125 c/c along X direction at bottom.

Provide 8 mm Ø @ 200 c/c along X direction at top.

% of steel = 0.141 %

Calculation of reinforcement in Z direction :

Mux = 0.489
B*(d2 )

From Table 2 SP 16 page 48 for Fy = 500N/mm2

Percentage of reinforcement
pt = 0.1150%

Area of reinforcement = 511.750 mm²/m

Minimum Reinforcement along - X direction


= 0.12% of c/s area of base

= 600 mm²/m

Required area of reinforcement = 600 mm²/m


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Bottom Reinforcement : Top Reinforcement :

Provide dia.of bar Ø = 10 mm Provide dia.of bar Ø = 8 mm

Required spacing = 131 mm Provided spacing = 200 mm

Provided spacing = 125 mm Ast provided = 251 mm²/m

Provide mm Ø @ c/c along X direction at bottom.

Provide 8 mm Ø @ 200 c/c along X direction at top.

% of steel = 0.141 %

Check for Shear :

Fyv = Characteristic strength of shear reinforcement


= 415 N/mm²

B) Check for One-way Shear

The critical section is taken at a distance 1.0d from face of column.

L
Lz

Cz

2
Design pressure at the critical section = Pcr = 175.60 kN/m
C
Effective thickness of footing at the critical section = dx = 445 mm

1.0 Shorter side of footing = 2.40 m

Critical section for One-way ShearMax. cantilever length = 1.05 m

( Pmax+P
Upward shear force on footing at the critical section = cr ) * shorter side of footing * [max cant. length - 1.0dx]
2

Vt = 254.98 kN

2
Area of footing at Critical Section = dx * Lz = Ax = 1068000 mm

2
v = Vt*1000 = 0.24 N/mm
Ax
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Percentage of bottom reinforcement = P 0.14 %

2
Permissible shear stress at the critical section == 0.29 N/mm

Therefore, V<Vc, OK

C) Check for Two-way Shear

Punching shear is consider along a vertical section on the perimeter at a distance 0.5d from the
face of column, where d is the average effective depth of the reinforcement spanning in the two
dir.
Lx
Lz

0.5

Critical section for Two-way Shear

Minimum thickness of footing at critical section of punching shear = d = (dx - Ø)

= 435 mm

Perimeter of the punching shear zone = u = 2 * [ Cx + Cz + 2d] 2940


= mm
2
Design pressure at the critical section = Pcr(axial) = 175.60 kN/m
(Due to axial load only)

Design shear force = Vud = { P - Pcr(axial)[ (Cx + 3d) * (Cz +3d)]}

= 559 kN
2
Shear stress = Vud = 0.44 N/mm
b*d

Percentage of bottom reinforcement along X-axis= = P 0.14 %

2
Permissible shear stress at the critical section == 1.37 N/mm

Therefore, V<Vc, OK
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Stability :

Concerning eccentrically loaded foundn, it shall always be ensured that the overall stabilizing
moment (Mstab.) calc. at the lower side of the base, is greater than the overturning moment
(Mover.)
Z

A Y

X
A

B B
A
X
A
PLAN SECTION

Taking moment at sectionMA-A


stab. = ( Total downward Weight ) * ( Lx/2 )

= [ ( P ) + Psoil ] * ( Lx /2 )

= 1213.8 kN-m

Mover. = Mz = 0.00 kN-m

Therefore, No overturning moment.

Mstab = =
F.O.S against overturning 1213.8 > 1.5 Safe
Mover

Taking moment at sectionMB-B


stab. = ( Total downward Weight ) * ( Lz/2 )

= [ ( N ) + Psoil ] * ( Lz /2 )

= 1213.8 kN-m

Mover. = Mx = 0.00 kN-m

Therefore, No overturning moment.

F.O.S against overturning = Mstab = 1213.8 > 1.5, Safe


Mover
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation. DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF FOOTING (Footing - F2 - Nodes 4,7,10)

Reactions At Bottom of Footing STAAD NODE NO :- 4


Node selected by which has maximum vertical reaction from particular group
For Working Load Case

Node LOAD Fx Fy Fz Mx My Myz


No COMBINATION kN kN kN kN-m kN-m kN-m
4 101 DL+LL 55.217 733.47 -1.941 0 0 0
4 102 1.0DL+1.0LL+1.0SL
55.078
+X 733.36 -1.941 0 0 0
4 103 1.0DL+1.0LL+1.0SL
55.356
-X 733.59 -1.941 0 0 0
4 104 1.0DL+1.0LL+1.0SL
55.231
+Z 722.71 -19.28 0 0 0
4 105 1.0DL+1.0LL+1.0SL
55.203
-Z 744.24 15.402 0 0 0
4 106 1.0DL+1.0 SL +X 7.499 314.56 -2.065 0 0 0
4 107 1.0DL+1.0 SL -X 7.777 314.8 -2.064 0 0 0
4 108 1.0DL+1.0 SL +Z 7.652 303.92 -19.41 0 0 0
4 109 1.0DL+1.0 SL -Z 7.625 325.44 15.279 0 0 0
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Design of footing

Reactions At Bottom of Footing STAAD NODE NO :- 4


Node selected by which has maximum vertical reaction from particular group
For Factored load Case

Node LOAD Fx Fy Fz Mx My Myz


No COMBINATION kN kN kN kN-m kN-m kN-m
4 201 1.5D.L+1.5L.L 82.826 1100.2 -2.912 0 0 0
4 202 1.2 DL +1.2 LL +1.2
66.094
SL+X880.03 -2.33 0 0 0
4 203 1.2 DL +1.2 LL +1.2
66.427
SL-X 880.31 -2.329 0 0 0
4 204 1.2 DL +1.2 LL +1.2
66.277
SL+Z867.25 -23.14 0 0 0
4 205 1.2 DL +1.2 LL +1.2
66.244
SL-Z 893.08 18.482 0 0 0
4 206 1.5DL+1.5 SL +X11.249 471.85 -3.097 0 0 0
4 207 1.5DL+1.5 SL -X 11.666 472.2 -3.096 0 0 0
4 208 1.5DL+1.5 SL +Z11.478 455.88 -29.11 0 0 0
4 209 1.5DL+1.5 SL -Z 11.437 488.17 22.918 0 0 0
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.


DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Footing Geometry :- FGL 477.0m LVL

2.500 m

TOF 474.4m LVL

0.400 m
474.00m LVL

Total Height = 2.900 m


2.50m

X 3.30m

3 3
Density of Concrete = 25 KN/m Density of Soil = 17 KN/m
Size of Footing (Lx * Ly) = 2.5m X 3.3m Depth of Footing = 2.900 m
Size of Column (Cx * Cy) = 0.45m X 0.60m

2
Net SBC = 100 KN/m
2
Gross SBC = 142.5 KN/m

Legends
FGL Finished Ground Level

TOF Top of Footing


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage Networks & Sewage Treatment Plant at Ujjain for Ujjain
TPL - 340062 - UJN - STP - CVL - SBR -STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for SBC :

Size of Footing = 2.5m X 3.3m


Depth of Footing = 0.4 m
Depth of Foundation = 2.9 m Af = 8.25 m2
3
Density of Soil = 17 KN/m Zx = 4.54 m3
Self weight of Footing = 82.5 KN Zy = 3.44 m3
Soil Weight = 339 KN Ac = 0.27 m2
Gross Bearing Capacity = 142.5 KN/m2

Node SBC Footing Self Soil Self U.Rati


Load Combination Fx (kN) Fy (kN) Fz (kN) Resultant Gross SBC P/A SBC Check
No Factor Weight Weight o

4 101 DL+LL 55.217 733.474 -1.941 1.00 82.5 339 55.251 1.00 142.50 140 0.98 OK
102 1.0DL+1.0LL+1.0SL +X 55.078 733.356 -1.941 1.25 82.5 339 55.112 1.00 178.13 139.98 0.79 OK
103 1.0DL+1.0LL+1.0SL -X 55.356 733.591 -1.941 1.25 82.5 339 55.39 1.00 178.13 140.01 0.79 OK
104 1.0DL+1.0LL+1.0SL +Z 55.231 722.711 -19.284 1.25 82.5 339 58.501 1.00 178.13 138.69 0.78 OK
105 1.0DL+1.0LL+1.0SL -Z 55.203 744.236 15.402 1.25 82.5 339 57.311 1.00 178.13 141.3 0.79 OK
106 1.0DL+1.0 SL +X 7.499 314.563 -2.065 1.25 82.5 339 7.778 1.00 178.13 89.22 0.5 OK
107 1.0DL+1.0 SL -X 7.777 314.798 -2.064 1.25 82.5 339 8.046 1.00 178.13 89.25 0.5 OK
108 1.0DL+1.0 SL +Z 7.652 303.918 -19.407 1.25 82.5 339 20.861 1.00 178.13 87.93 0.49 OK
109 1.0DL+1.0 SL -Z 7.625 325.443 15.279 1.25 82.5 339 17.076 1.00 178.13 90.54 0.51 OK
7 101 DL+LL 56.845 709.193 0.088 1.00 82.5 339 56.845 1.00 142.50 137.05 0.96 OK
102 1.0DL+1.0LL+1.0SL +X 56.714 709.075 0.088 1.25 82.5 339 56.714 1.00 178.13 137.04 0.77 OK
103 1.0DL+1.0LL+1.0SL -X 56.976 709.311 0.088 1.25 82.5 339 56.976 1.00 178.13 137.07 0.77 OK
104 1.0DL+1.0LL+1.0SL +Z 56.845 709.193 -18.73 1.25 82.5 339 59.851 1.00 178.13 137.05 0.77 OK
105 1.0DL+1.0LL+1.0SL -Z 56.845 709.193 18.906 1.25 82.5 339 59.907 1.00 178.13 137.05 0.77 OK
106 1.0DL+1.0 SL +X 7.827 288.72 0.088 1.25 82.5 339 7.827 1.00 178.13 86.09 0.48 OK
107 1.0DL+1.0 SL -X 8.09 288.956 0.088 1.25 82.5 339 8.09 1.00 178.13 86.12 0.48 OK
108 1.0DL+1.0 SL +Z 7.958 288.839 -18.73 1.25 82.5 339 20.35 1.00 178.13 86.1 0.48 OK
109 1.0DL+1.0 SL -Z 7.958 288.838 18.906 1.25 82.5 339 20.513 1.00 178.13 86.1 0.48 OK
10 101 DL+LL 55.22 733.288 2.077 1.00 82.5 339 55.259 1.00 142.50 139.97 0.98 OK
102 1.0DL+1.0LL+1.0SL +X 55.081 733.171 2.077 1.25 82.5 339 55.12 1.00 178.13 139.96 0.79 OK
103 1.0DL+1.0LL+1.0SL -X 55.359 733.406 2.076 1.25 82.5 339 55.398 1.00 178.13 139.99 0.79 OK
104 1.0DL+1.0LL+1.0SL +Z 55.206 744.051 -15.266 1.25 82.5 339 57.278 1.00 178.13 141.28 0.79 OK
105 1.0DL+1.0LL+1.0SL -Z 55.233 722.526 19.419 1.25 82.5 339 58.547 1.00 178.13 138.67 0.78 OK
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage Networks & Sewage Treatment Plant at Ujjain for Ujjain
TPL - 340062 - UJN - STP - CVL - SBR -STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP


106 1.0DL+1.0 SL +X 7.502 314.378 2.2 1.25 82.5 339 7.818 1.00 178.13 89.2 0.5 OK
107 1.0DL+1.0 SL -X 7.78 314.613 2.199 1.25 82.5 339 8.085 1.00 178.13 89.23 0.5 OK
108 1.0DL+1.0 SL +Z 7.628 325.258 -15.143 1.25 82.5 339 16.956 1.00 178.13 90.52 0.51 OK
109 1.0DL+1.0 SL -Z 7.655 303.733 19.542 1.25 82.5 339 20.988 1.00 178.13 87.91 0.49 OK

0.98
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 0
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Footing design =>

Refer Column Line C


: Refer STAAD Joint No : 4

Reference IS 456 - Codes of practice for design and construction.

Design Basis : Ultimate Limit State

Load Case (Ultimate loads) = 201

Ws = Weight of soil = 339 kN

Wf = Weight of footing = 82.5 kN

Pa = Ultimate axial load from column = 1100.21 kN (Load taken from ultimate
load condition)
P = Design vertical load on footing = 1521.7 kN

Mx = Design moment about X-axis = 0 kN-m

Mz = Design moment about Z-axis = 0 kN-m

Fx = Design Horizontal load at base of footing, X-axis = 85.268 kN

Fz = Design Horizontal load at base of footing, Z-axis = 29.314 kN

Q = Additional Surcharge = 0 kN/m²

Cx = Horizontal dimension of column parallel to Lx = 0.45 m

Cz = Horizontal dimension of column parallel to Lz = 0.60 m

HPED = Hight of the pedestal fromtop of the footing = 2.50 m

DFd = Depth of foundation from ground level = 2.90 m

Fy = Characteristic strength of steel = 500 N/mm²

Fck = Characteristic strength of concrete = 30 N/mm²

qgr = Gros bearing capacity of soil = 142.5 kN/m²

3
W soil dry = Unit weight of dry soil = 17 kN/m ( soil above w.t)

Assume size of(Lx


footing
X Lz) = 2.50 m X 3.30 m

Provided area of footing, A = Lx * Lz = 8.25 m²

Overall thickness of base, D = 0.40 m


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 0
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Size Of Base :
Z

Lx
Y
Lz

X
Cz

DF

C d D

X
PLAN SECTION

D = Overall depth of base,d = Effective depth of base, DFd = Depth of foundation from Ground Level.

Check for pressure intensities at base :

Pmax = P Mz * 6 Mx * 6
+ Q + + 2
A Lx2 * Lz Lz * Lx

= 184.45 kN/m²

Pmin = P Mz * 6 Mx * 6
+ Q - -
A Lx2 * Lz Lz2 * Lx

= 184.45 kN/m²

Check for eccenticities :

Eccentricity along X direction =


Ex = Mz = 0.00 m
P

Lx/6 = 0.42 m

Ex < Lx/6, Hence OK

Eccentricity along Z direction =Ez = Mx = 0.00 m


P

Lz/6 = 0.55 m

Ez < Lz/6, Hence OK


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 0
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check depth for Bending Moment :

Lx

b
Lz

Cz

a Pmin
PLAN P' Pmax

SECTION

Cantilever length in X dir.= a = (Lx-Cx) /2


For revised pressure diagram
= 1.025 m
Pmax = 184.45 kN/m²
Cantilever length in Z dir.= b = (Lz-Cz) /2 Pmin = 184.45 kN/m²

= 1.35 m

P'x = Pmin + ((Pmax-Pmin)*(a+Cx)/Lx)

= 184 kN/m²

P'z = Pmin + ((Pmax-Pmin)*(b+Cz)/Lz)

= 184 kN/m²

Ultimate moment @ Z dir.=


Muz = (P'x*a2/2) + 0.5*(Pmax-P'x)*a*2/3*a

= 97 kN-m

Ultimate moment @ X dir.=


Mux = (P'z*b2/2) + 0.5*(Pmax-P'z)*b*2/3*b

= 168 kN-m

d = Effective depth of footing base = 344 mm


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 0
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculation of reinforcement in X direction :

Muz = 0.8188
B*(d2 )

From Table 2 SP 16 page 48 for Fy = 500N/mm2

Percentage of reinforcement
pt = 0.195%

Area of reinforcement = 670.800 mm²/m

Minimum Reinforcement along - X direction


= 0.12% of c/s area of base

= 480 mm²/m

Required area of reinforcement = 671 mm²/m

Bottom Reinforcement : Top Reinforcement :

Provide dia.of bar Ø = 12 mm Provide dia.of bar Ø = 8 mm

Required spacing = 169 mm Provided spacing = 200 mm

Provided spacing = 150 mm Ast provided = 251 mm²/m

Provide 12 mm Ø @ 150 c/c along X direction at bottom.

Provide 8 mm Ø @ 200 c/c along X direction at top.

% of steel = 0.219 %

Calculation of reinforcement in Z direction :

Mux = 1.420
B*(d2 )

From Table 2 SP 16 page 48 for Fy = 500N/mm2

Percentage of reinforcement
pt = 0.3470%

Area of reinforcement = 1193.680 mm²/m

Minimum Reinforcement along - X direction


= 0.12% of c/s area of base

= 480 mm²/m

Required area of reinforcement = 1194 mm²/m


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 0
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Bottom Reinforcement : Top Reinforcement :

Provide dia.of bar Ø = 16 mm Provide dia.of bar Ø = 8 mm

Required spacing = 168 mm Provided spacing = 200 mm

Provided spacing = 150 mm Ast provided = 251 mm²/m

Provide mm Ø @ c/c along X direction at bottom.

Provide 8 mm Ø @ 200 c/c along X direction at top.

% of steel = 0.389 %

Check for Shear :

Fyv = Characteristic strength of shear reinforcement


= 415 N/mm²

B) Check for One-way Shear

The critical section is taken at a distance 1.0d from face of column.

L
Lz

Cz

2
Design pressure at the critical section = Pcr = 184.45 kN/m
C
Effective thickness of footing at the critical section = dx = 344 mm

1.0 Shorter side of footing = 2.50 m

Critical section for One-way ShearMax. cantilever length = 1.35 m

( Pmax+P
Upward shear force on footing at the critical section = cr ) * shorter side of footing * [max cant. length - 1.0dx]
2

Vt = 463.89 kN

2
Area of footing at Critical Section = dx * Lz = Ax = 1135200 mm

2
v = Vt*1000 = 0.41 N/mm
Ax
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 0
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Percentage of bottom reinforcement = P 0.39 %

2
Permissible shear stress at the critical section == 0.44 N/mm

Therefore, V<Vc, OK

C) Check for Two-way Shear

Punching shear is consider along a vertical section on the perimeter at a distance 0.5d from the
face of column, where d is the average effective depth of the reinforcement spanning in the two
dir.
Lx
Lz

0.5

Critical section for Two-way Shear

Minimum thickness of footing at critical section of punching shear = d = (dx - Ø)

= 332 mm

Perimeter of the punching shear zone = u = 2 * [ Cx + Cz + 2d] 3428


= mm
2
Design pressure at the critical section = Pcr(axial) = 184.45 kN/m
(Due to axial load only)

Design shear force = Vud = { P - Pcr(axial)[ (Cx + 3d) * (Cz +3d)]}

= 1096 kN
2
Shear stress = Vud = 0.96 N/mm
b*d

Percentage of bottom reinforcement along X-axis= = P 0.39 %

2
Permissible shear stress at the critical section == 1.37 N/mm

Therefore, V<Vc, OK
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 0
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation.
DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Stability :

Concerning eccentrically loaded foundn, it shall always be ensured that the overall stabilizing
moment (Mstab.) calc. at the lower side of the base, is greater than the overturning moment
(Mover.)
Z

A Y

X
A

B B
A
X
A
PLAN SECTION

Taking moment at sectionMA-A


stab. = ( Total downward Weight ) * ( Lx/2 )

= [ ( P ) + Psoil ] * ( Lx /2 )

= 1902.1 kN-m

Mover. = Mz = 0.00 kN-m

Therefore, No overturning moment.

Mstab = =
F.O.S against overturning 1902.1 > 1.5 Safe
Mover

Taking moment at sectionMB-B


stab. = ( Total downward Weight ) * ( Lz/2 )

= [ ( N ) + Psoil ] * ( Lz /2 )

= 2510.8 kN-m

Mover. = Mx = 0.00 kN-m

Therefore, No overturning moment.

F.O.S against overturning = Mstab = 2510.8 > 1.5, Safe


Mover
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

2.0 DESIGN OF INLET CHANNEL


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

2.0 DESIGN OF INLET CHANNEL :

Inlet channel supporting beam : (Wall W12 will act as beam)

Inlet channel wall and base slab supported by beam spanning between selector compartment walls such as
U/F and O/F walls. Over the O/F walls stub column SC2 (200x300) is taken to support inlet channel in slector
compartment zone.

Loading detail:

Dead load :

Self weight of inlet channel wall = 13.5 kN/m


(482.8-480.1)*0.2*25
Self weight of inlet channel base slab-200mm Thk = 4.75 kN/m
(0.2+0.2+1.5)*0.2*25/2
Self weight of inlet channel top slab-125mm Thk = 2.97 kN/m
(0.2+0.2+1.5)*0.125*25/2
Floor finish load = 0.24 kN/m
(0.2+0.2+1.5)*0.125*2/2

Liqiud load & Live load :

Live load on cover slab of inlet channel (5 kN/m^2) = 4.75 kN/m


(0.2+0.2+1.5)*5/2
Weight of liquid = 20.45 kN/m
1.5*(482.8-480.1)*10.1/2
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Analysis Results for Inlet channel supporting beam : Wall W12
Bending Moment Diagram :

Shear Force diagram :

Design Results for Inlet channel supporting beam :

Provided reinforcement details :

Top reinforcement 2 Nos. T16 Dia bars + 2 Nos. T20 Dia bars
Bottom reinforcement 2 Nos. T16 Dia bars + 2 Nos. T20 Dia bars
Shear reinforcement T8 At 125mm C/C Vertical bars of inlet channel wall
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Check for Crack width Beam - Wall W12
2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 20 mm
Clear distance between bar = 62 mm
2
Area of steel provided on each face = 1030 mm
Service moment @ the point considered M = 204.50 kNm
Breath of section b = 200 mm
Overall depth D = 2700 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 2625 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0020
m*pt = 0.029

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.21
x = 557.75 mm
z (lever arm) = d-x/3 = 2439.08 mm

Calculating average surface strain at tension face


2
fs= Ms/Ast*z = 81.37 N/mm
Strain es = fs /Es = 4.07E-04

Eh = (D-x)/(d-x)*es = 4.22E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = -2.97E-04
Calculating crack width at critical positions
Effective Cover p = 55 mm
Bar dia /2 y = 10 mm
Spacing of bar = 62 mm

am=(p^2+(x/2))^2)^0.5-y] = 53.13 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = -0.047 mm
safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF INLET CHANNEL WALL : Wall W12


Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Thickness of Wall D = 200 mm
Clear cover to rebar C = 45 mm
Dia of main rebar = 8 mm
Eff. Thickness of Wall d = 151 mm
(200-45-8/2)
Height of Liquid = 1800 mm
((482.8-481.5+0.5)x1000)
3
Unit weight of sewage = 10.1 kN/m
Vertical reinforcement (Water Face)
Water pressure = 18.18 kN/m
2
(1800x10.1/10^3)
Moment @ base M = 9.82 kNm (18.18x1800^2x/(6x10^6))
Shear force = 16.36 kN (18.18x1800/(2x10^3)
Unfactored moment = 9.82 kNm
Load factor = 1.5
Mu 14.7 kNm (9.82 X 1.5)
Percentage of steel required = 0.152 %
(0.5x30/500x(1-SQRT(1-4.6x14.73x1000000/(30x1000x151x151)))x100
Area of steel reqd = 230 mm
2
(0.152x1000x151/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Reqd. = 144 mm (0.7854x8x8/350x1000)
Spacing of reinft. Provided = 125 mm
Area of steel provided = 402 mm
2
Safe
(1000/125x0.7854x8x8)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 8 mm
Spacing provided = 125 mm
2
Area of steel provided on each face = 402 mm
(3.14x((8^2)/4)/125x1000)
Service moment @ the point considered M = 9.82 kNm

Breath of section b = 1000 mm


Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 151 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm (27.39/2)
Modular ratio m = 14.6 (200 / 13.695)
pt = 0.0027 (401.92/ (1000x151)
m*pt = 0.039
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.24
x = 36.64 mm
z (lever arm) = d-x/3 = 138.79 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculating average surface strain at tension face


2
Total Stress fs= Ms/Ast*z = 176.05 N/mm
Strain es = fs /Es = 8.80E-04
Eh = (D-x)/(d-x)*es = 1.26E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 2.90E-04
Calculating crack width at critical positions
Effective Cover p = 49 mm
Bar dia /2 y = 4 mm
Spacing of bar = 125 mm
am=(p^2+(x/2))^2)^0.5-y] = 75.42 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.048 mm
safe
Check for Shear:
Unfacored Shear = 16.36 kN
Factored Shear = 24.54 kN (1.5x16.36)
2
Nominal shear stress = 0.163 N/mm (24.54x10^3/(1000x151)
Percentage of Reinforcement = 0.266 % (100x402.1248/(1000x151)
2
Design shear strength = 0.38 N/mm

0.163 < 0.38 Hence safe against shear


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF INLET CHANNEL BASE SLAB :


Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Overall Depth of Base Slab , D = 200 mm
Clear cover to rebar C = 45 mm
Dia of main rebar = 8 mm
Eff. Depth of Base Slab d = 151 mm
(200-45-8/2)
Height of Liquid /wall = 1800 mm
Span of slab = 1700 mm
3
Unit weight of sewage = 10.1 kN/m
Liquid pressure = 18.18 kN/m
2

Shear due to liquid (For wall) = 16.4 kN


Moment due to liquid (For wall) = 9.82 kNm
2
Self weight of slab = 5 kN/m (25 x200/1000)
Total Load on slab = 23.18 kN/m
2

Bottom Moment due to slab = 8.37 kNm (23.18x1700^2x/(8x10^6))


shear force due to slab = 19.70 kN (23.18x1700x/(2x10^3))
Bottom moment of base slab (Due to self weight of base slab &Liquid):

Unfactored moment = 8.37 kNm (Tension @ bottom)


Load factor = 1.5
Mu 12.6 kNm
Percentage of steel required = 0.129 %
Area of steel reqd @ bottom = 195 mm
2
(0.129x1000x151/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel = 0.35 %
Area of steel reqd @ bottom = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Reqd. = 144 mm
Spacing of reinft. Provided = 125 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Area of steel provided @ bottom = 402 mm
2
Safe
(1000/125x0.7854x8x8)

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 8 mm
Spacing provided = 125 mm
2
Area of steel provided on each face = 402 mm
(3.14x((8^2)/4)/125x1000)
Service moment @ the point considered M = 8.37 kNm
Breath of section b = 1000 mm
Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 151 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.7 kN/mm
Modular ratio m = 14.6
pt = 0.0027
m*pt = 0.039
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.24
x = 36.63 mm
z (lever arm) = d-x/3 = 138.79 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculating average surface strain at tension face


2
Stress due to Service Moment fs= Ms/Ast*z = 150.12 N/mm
2
Stress due to Direct tension = 0 N/mm
2
Total Stress = 150.12 N/mm
Strain es = fs /Es = 7.51E-04

Eh = (D-x)/(d-x)*es = 1.07E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.05E-04
Calculating crack width at critical positions
Effective Cover p = 49 mm
Bar dia /2 y = 4 mm
Spacing of bar = 125 mm
am=(p^2+(x/2))^2)^0.5-y] = 75.42 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.017 mm
safe

Bottom moment of base slab (Fixed end moment of inlet channel wall):

Unfactored moment = 9.82 kNm (Tension @ Top)


Load factor = 1.5
Mu 14.7 kNm
Percentage of steel required = 0.150 %
Area of steel reqd @ Top = 227 mm
2
(0.15x1000x151/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel = 0.35 %
Area of steel reqd @ Top = 350 mm
2

Spacing of reinft. Reqd. = 144 mm


Spacing of reinft. Provided = 125 mm
Area of steel provided @ Top = 402 mm
2
Safe
(1000/125x0.7854x8^2)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 8 mm
Spacing provided = 125 mm
2
Area of steel provided on each face = 402 mm
(3.14x((8^2)/4)/125x1000)
Service moment @ the point considered M = 9.82 kNm
Breath of section b = 1000 mm
Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 151 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.7 kN/mm
Modular ratio m = 14.6
pt = 0.0027
m*pt = 0.039

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.24
x = 36.63 mm
z (lever arm) = d-x/3 = 138.79 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculating average surface strain at tension face


2
Stress due to Service Moment fs= Ms/Ast*z = 175.99 N/mm
2
Stress due to Direct tension = 40.705 N/mm
2
= 216.70 N/mm
Strain es = fs /Es = 1.08E-03
Eh = (D-x)/(d-x)*es = 1.55E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 5.80E-04
Calculating crack width at critical positions
Effective Cover p = 49 mm
Bar dia /2 y = 4 mm
Spacing of bar = 125 mm
am=(p^2+(x/2))^2)^0.5-y] = 75.42 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.096 mm
safe
Check for Shear:
Unfacored Shear = 19.70 kN
Factored Shear = 29.5545 kN (1.5x19.703)
Nominal shear stress = 0.20 N/mm
2

Percentage of Reinforcement = 0.27 %


Design shear strength = 0.38 N/mm
2

0.200 < 0.38 Hence safe against shear


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL -
Networks & Sewage Treatment Plant at Ujjain for Ujjain
SBR -STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKEDAPPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

COVER SLAB OF INLET CHANNEL


Grade of Concrete = M30
Grade of Steel = Fe500
Oneway slab -Simply supported
Clear Span of the slab L = 1.5 m
Effective Span of the slab l = 1.591 m
Thickness of the slab D = 125 mm
Thickness of the slab D = 125 mm
Cover to reinforcement = 30 mm
Effective Depth of Slab at support = 91 mm
Effective Depth of Slab at Midspan = 91 mm
2
floor finish = 2.00 KN/m
2
Live Load wl = 5.00 KN/m
2
Total Load w = 10.10 KN/m
wd = 5.10 KN/m2
Design of Support reinforcement (Interior Support)
Maximum Bending Moment at support
=Wd*l^2/8+Wl*l^2/8 = 3.196 KN-m

Mu/bd2 = 0.579
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100 = 0.136 %
2
Ast = Pt/100*b*d 0.136/100*1000*91 = 123.8 mm

Minimum area of reinforcement Surface area = 350 mm2


Assumed diameter of the slab reinft = 8 mm
Spacing of 8mm dia bars = Af/Ast.*1000 = 143.6 mm
Rounding off to = 125 mm
Required 8 mm dia @ 125 mm c/c
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL -
Networks & Sewage Treatment Plant at Ujjain for Ujjain
SBR -STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKEDAPPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Deflection


Ast provided = 8 @ 125 c/c
Ultimate Moment M = 4.79 KNm
Effective depth d = 91.0 mm
Mu/bd2 = 0.58
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2)) <=2
fs = (0.58*fy*As req/ As prov)
= 2.73
Allowable Deflection = 2*20
= 40.00
Actual DeflectionL/d = 17.48
< 40 SAFE
SLAB RESULT:

SHORT BAR LONG BAR


THICKNESS
BOTTOM BOTTOM

125 THK T8 AT 125 C/C T8 AT 125 C/C


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Check for Crack width of inlet channel cover slab
Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 8 mm
Spacing provided = 125 mm
Area of steel provided on each face = 402 mm2
Service moment @ the point considered M = 3.20 kNm
Breath of section b = 1000 mm
Overall depth D = 125 mm
Clear Cover to the main reinft. Cmin = 30 mm
Effective depth of the section d = 91 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 13.695 kN/mm2
Modular ratio m = 14.6
pt = 0.0044
m*pt = 0.065

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.30
x = 27.34 mm
z (lever arm) = d-x/3 = 81.89 mm

Calculating average surface strain at tension face


2
fs= Ms/Ast*z = 97.05 N/mm
Strain es = fs /Es = 4.85E-04

Eh = (D-x)/(d-x)*es = 7.44E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.24E-04
Calculating crack width at critical positions
Effective Cover p = 34 mm
Bar dia /2 y = 4 mm
Spacing of bar = 125 mm

am=(p^2+(x/2))^2)^0.5-y] = 67.15 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.014 mm
safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

LOAD CALCULATION FOR STUB COLUMN ABOVE OVERFLOW WALL - To support inlet channel

Unit weight of liquid = 10.1 kN/m3


Unit weight of concrete = 25 kN/m3

Span between supports = 6.5 m


Inlet channel wall thickness = 0.2 m
Inlet channel slab thickness = 0.2 m
Water height/ Wall height = 2.7 m
Width of slab = 1.5 m

Load due to wall = 87.75 kN


(25*0.2*2.7*6.5)
Load due to slab = 24.375 kN
(25*0.2*1.5*6.5)/2
Load due to liquid = 132.94 kN/m
(10.1*1.5*6.5*2.7)/2
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF STUB COLUMN (ABOVE OVER FLOW WALL INLET CHANNEL SUPPORT) - SC2

Column Design Output

Reinforcement provided:

Main bar - 4 nos of T16

Ties - T8 AT 175mm
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

3.0 DESIGN OF SELECTOR COMPARTMENT


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF WALL -W6

Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Thickness of wall D = 200 mm
Clear cover to reinft. C = 45 mm
Dia of main reinft. = 10 mm
Eff. Thickness d = 150 mm (200-45-10/2)
Depth of Surface Zone = 100 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2

Spacing of reinft. Provided = 200 mm


Area of steel provided = 393 mm
2

Note:
Since this is baffle wall minimum reinforcement is provided
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
DESIGN OF SELECTOR COMPARTMENT WALLS
DESIGN OF OVER FLOW WALL - Wall W7
Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Thickness of Wall D = 200 mm
Clear cover to rebar C = 45 mm
Dia of main rebar = 12 mm
Eff. Thickness of Wall d = 149 mm
(200-45-12/2)
Height of Liquid = 2400 mm
((476.5-478.9)x1000)
3
Unit weight of sewage = 10.1 kN/m
Vertical reinforcement (Water Face)
Water pressure = 24.24 kN/m
2
(2400x10.1/10^3)
Moment @ base M = 23.27 kNm (24.24x2400^2x/(6x10^6))
Shear force = 29.09 kN (24.24x2400/(2x10^3)
Unfactored moment = 23.27 kNm
Load factor = 1.5
Mu 34.9 kNm (23.27 X 1.5)
Percentage of steel required = 0.387 %
(0.5x30/500x(1-SQRT(1-4.6x34.905x1000000/(30x1000x149x149)))x100
Area of steel reqd = 577 mm
2
(0.387x1000x149/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Reqd. = 196 mm (0.7854x12x12/576.63x1000)
Spacing of reinft. Provided = 125 mm
Area of steel provided = 905 mm
2
Safe
(1000/125x0.7854x12x12)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 12 mm
Spacing provided = 125 mm
2
Area of steel provided on each face = 904 mm
(3.14x((12^2)/4)/125x1000)
Service moment @ the point considered M = 23.27 kNm

Breath of section b = 1000 mm


Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 149 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm (27.39/2)
Modular ratio m = 14.6 (200 / 13.695)
pt = 0.0061 (904.32/ (1000x149)
m*pt = 0.089
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.34
x = 50.90 mm
z (lever arm) = d-x/3 = 132.03 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculating average surface strain at tension face


2
Total Stress fs= Ms/Ast*z = 194.89 N/mm
Strain es = fs /Es = 9.74E-04
Eh = (D-x)/(d-x)*es = 1.48E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.06E-03
Calculating crack width at critical positions
Effective Cover p = 51 mm
Bar dia /2 y = 6 mm
Spacing of bar = 125 mm
am=(p^2+(x/2))^2)^0.5-y] = 74.67 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.170 mm
safe
Check for Shear:
Unfacored Shear = 29.09 kN
Factored Shear = 43.64 kN (1.5x29.09)
2
Nominal shear stress = 0.293 N/mm (43.64x10^3/(1000x149)
Percentage of Reinforcement = 0.607 % (100x904.7808/(1000x149)
2
Design shear strength = 0.56 N/mm

0.293 < 0.56 Hence safe against shear

Horizontal reinforcement (Water Face)


Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Dia of main rebar = 10 mm
Spacing of reinft. Provided = 200 mm
Area of steel provided = 393 mm
2
Safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF WALL -W9


Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Thickness of wall D = 200 mm
Clear cover to reinft. C = 45 mm
Dia of main reinft. = 12 mm
Eff. Thickness d = 149 mm (200-45-12/2)
Height of wall, b = 5300 mm (481.8m-476.5m lvl)
Liquid level = 2900 mm (478.9-476.5+0.5)
3
Unit weight of liquid = 10.1 kN/m
Length of wall,(2a) = 6500 mm
Coefficient, (a/b) = 0.613 (6500/(5300*2))
Liquid pressure at base = 29.29 kN/m
2
(2900*10.1/10^3)
(Support Conditions -plate fixed along three edges, free at top, refer Moody's chart fig. no 5.)

Maximum moment = coefficient * liquid pressure * b^2 kNm


Max. M @ bottom (+ve) vertical(selector zone) = 24.68 (0.03*29.29*5300*5300/10^6)
Max. M @ (-ve) horizontal (Basin side) = 8.23 (0.01*29.29*5300*5300/10^6)
Max. M @ (+ve) horizontal (selector zone) = 16.46 (0.02*29.29*5300*5300/10^6)
Max. M @ (-ve) vertical (Basin side) = 8.23 (0.01*29.29*5300*5300/10^6)

Shear at base of wall = 43.466 (0.28*29.29*5300/10^3) kN

Max. M @ bottom (+ve) vertical(selector zone) = 24.68 kNm


Unfactored moment = 24.68 kNm
Load factor = 1.5
Mu 37.0 kNm (1.5*24.68)
Percentage of steel required = 0.412 %
(0.5*30/500*(1-SQRT(1-4.6*37.02*1000000/(30*1000*149*149)))*100)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Area of steel reqd = 614 mm
2

Depth of Surface Zone = 100 mm As per IS3370-Part 2


Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2

Spacing of reinft. Reqd. = 184 mm


Spacing of reinft. Provided = 125 mm
Area of steel provided = 905 mm
2
Safe

Max. M @ (-ve) horizontal (Basin side) = 8.23 kNm


Unfactored moment = 8.23 kNm
Load factor = 1.5
Mu = 12.3 kNm (1.5*8.23)
Percentage of steel required = 0.131 %
(0.5*30/500*(1-SQRT(1-4.6*12.345*1000000/(30*1000*149*149)))*100)
Dia of main reinft. = 10 mm
Area of steel reqd = 195 mm
2

Depth of Surface Zone = 100 mm


Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350.000 mm
2

Spacing of reinft. Reqd. = 323.136 mm


Spacing of reinft. Provided = 175 mm
Area of steel provided = 448.800 mm
2
Safe

Max. M @ (+ve)
Max. Mhorizontal
@ (+ve)(selector
horizontal
zone)
inside = 16.460 kNm
Unfactored moment = 16.460 kNm
Load factor = 1.5
Mu = 24.690 kNm (1.5*16.46)
Percentage of steel required = 0.268 %
(0.5*30/500*(1-SQRT(1-4.6*24.69*1000000/(30*1000*149*149)))*100)
Dia of main reinft. = 10 mm
Area of steel reqd = 399.320 mm
2

Depth of Surface Zone = 100 mm


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2

Spacing of reinft. Reqd. = 283 mm


Spacing of reinft. Provided = 175 mm
Area of steel provided = 449 mm
2
Safe

Max. M @ (-ve) vertical (Basin side) = 8.230 kNm


Unfactored moment = 8.230 kNm
Load factor = 1.5
Mu = 12.345 kNm (1.5*8.23)
Percentage of steel required = 0.131 %
(0.5*30/500*(1-SQRT(1-4.6*12.345*1000000/(30*1000*149*149)))*100)
Dia of main reinft. = 12 mm
Area of steel reqd = 194.805 mm
2

Depth of Surface Zone = 100 mm


Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2

Spacing of reinft. Reqd. = 323.136 mm


Spacing of reinft. Provided = 125 mm
Area of steel provided = 904.7808 mm
2
Safe
Check for Crack width
2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 12 mm
Spacing provided = 125 mm
2
Area of steel provided on each face = 904 mm
(3.14x((12^2)/4)/125x1000)
Service moment @ the point considered (M) = 24.68 kNm

Breath of section b = 1000 mm


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Overall depth D = 200 mm


Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 149 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0061
m*pt = 0.089
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.34
x = 50.90 mm
z (lever arm) = d-x/3 = 132.03 mm
Calculating average surface strain at tension face
2
Stress due to bending moment(fs= Ms/Ast*z) = 206.70 N/mm
2
Stress due to tensile force = 0 N/mm
Total stress = 206.70 N/mm2

Strain es = fs /Es = 1.03E-03


Eh = (D-x)/(d-x)*es = 1.57E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.15E-03
Calculating crack width at critical positions
Effective Cover p = 51 mm
Bar dia /2 y = 6 mm
Spacing of bar = 125 mm
am=(p^2+(x/2))^2)^0.5-y] = 74.67 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.185 mm
safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Shear:


Shear at base of wall = 43.466 kN
(0.28*29.29*5300/10^3)
Unfactored Shear = 43.466 kN
Factored Shear = 65.19954 kN (1.5*43.46636)
Nominal shear stress = 0.43758 N/mm
2

Percentage of Reinforcement = 0.6100 %


(100*3490.667/1000/385)
Design shear strength = 0.54 N/mm
2

0.44 < 0.54


Hence safe against shear
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN CHECK OF RAFT FOR WALL W9

0.20 m 2.70 m

2 Water Side

(Water on Selector Zone)


5.30 m

2.60 m (Water Level)


(Water Height=478.9-476.5+0.2)

0.30 m
5

0.200 m 6.400 m
6.80 m

Structural Properties

Unit weight of soil = 17 kN/m


3

Unit weight of liquid = 10.1 kN/m


3

Unit Weight of Concrete = 25 kN/m


3

Compressive Strength of concrete = M30 N/mm


2

Yield strength of steel = 500 N/mm


2

Modulus of elasticity of steel = 200000 N/mm


2

Gross Safe bearing capacity of soil = 97 kN/m


2

Angle of internal friction of soil = 30 


Passive eath pressure coefficient = 3
Factor of safety against overturning = 1.5
Coefficient of friction = 0.35
Live Load on Platform = 5 kN/m
2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Floor Finish on Platform = 2 kN/m


2

1) Check for Stability of structure


Dead Load
Distance
No. Values Load from the Moment
heel
2 5.3 x 0.2 x 25 26.5 6.5 172.25
3 6.4 x 2.6 x 10.1 168.06 3.2 537.792
5 6.8 x 0.3 x 25 51 3.4 173.4

Summation(W) 245.56 kN 883.4 kN-m

i) Stability against overturning

Resisting Moment
Distance of resultant vertical force from heel = 3.6 m
(883.44/245.56)
Resisting Moment (MR(DL)) about toe = 785.792 kN-m

(245.56*(6.8-3.6)
Overturning Moment (Taken From Wall Panel Design)
Maximum pressure due to water = 26.26 kN/m
2

(10.1*(2.6))
Load due to water pressure = 34.14 kN
((0.5*26.26*(2.6))
Overturning Moment (MO) = 20.43 kN-m

(Taken from Selector Wall design)


Factor of Safety against overturning = 0.9* MR(DL)
MO

= 34.62
((0.9*785.792)/20.43)
FOS is greater than 1.5. Hence Safe against overturning
(34.62 > 1.5)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

ii) Stability against Sliding


Passive Soil pressure = 0 kN/m2

Load due to Passive soil pressure = 0 kN

Sliding Force (FS) = 34.14 kN

(34.14+0)
Resisting Force (FR) = 245.56 kN
0.9*μ* FR
Factor of Safety against sliding =
FS

= 2.27 (2.27<1.5)
FOS is greater than 1.5

iii) Base Pressure Calculation

MR(DL + LL) + MO
Distance of R from the heel =
R (DL + LL )

= 3.68 m
((20.43)+(883.44))/(245.56)
Eccentricity e = 0.28 m
(3.68-(6.8/2))

Maximum Pressure = / (1+6 / )

= 45.030 kN/m
2

Minimum Pressure = / (1−6 / )

= 27.19 kN/m
2

Hence Safe Against SBC


(27.19,45.03)<97)

iv) Check for Tension

Eccentricity e = 0.280 m
b/6 = 1.13 m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

No tension occurs
(0.28<1.13)

Base Pressure Distribution:

Distance of Resultant from heel = 3.68 m


Base slab width = 6.80 m
Distance from toe to resultant = 3.12 m
(6.8-3.68)
Maximum Pressure at the Toe i.e, c = 45.03 kN/m
2

Minimum Pressure at the heel i.e h = 27.19 kN/m


2

0.244 m (de) 0.244 m (de)

R
(Toe) (Heel)

6.80 m
a h
d f

b
g
2.65 m
e
c

0.20 m 0.20 m 6.40 m

Pressure at c = 45.03 kN/m


2

Pressure at e = 44.51 kN/m


2

Pressure at g = 43.98 kN/m


2

2
Pressure at "de" distance from stem(toe side) = 45.15 kN/m
2
Pressure at "de" distance from stem(heel side) = 43.34 kN/m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

2) Design of Toe Slab :

2
Self weight of Toe Slab = 7.5 kN/m
Net upward pressure @ c = 37.53 kN/m
2

(45.03-7.5)
Net upward pressure @ e = 37.01 kN/m
2

(44.51-7.5)
Net Pressure at "de" distance from stem = 37.65 kN/m
2

(45.15-7.5)
Depth of toe slab = 300 mm
Clear cover = 50 mm

Diameter of bar = 16 mm

Effective depth = 250 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 125 mm

Moment @ the face of stem = 0.75 kN-m


((37.01*0.2^2*0.5)+((37.53-37.01)*0.5*0.2^2*0.67)

Shear force at "de" from stem = -1.65 kN


((37.53+37.65)*0.5)*(0.2-0.244)

Factored moment = 1.125 kN

Factored shear force = -2.475 kN

Main Bar :
Ast Required =

2
Ast Required = 10.35 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 150 mm
Minimum Reinforcement = 525.000 mm
2

2
Ast Provided = 1608.499 mm

(1000/125*0.7854*16*16)
Hence Provided Ast is ok
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Distribution Bar:
Diameter of bar = 12 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 150.000 mm
Minimum Reinforcement = 525.000 mm
2

2
Ast Provided = 565.488 mm

(1000/200*0.7854*12*12)
Hence Provided Ast is ok

Check for Shear:


Nominal Shear stress tv = -0.01 N/mm2
(-2.475*1000)/(1000*250)

Percentage of Reiforcement = 0.64 %


(100*1608.4992)/(1000*250)

Design Shear Strength tc = 0.32 N/mm2

Enhanced Shear Strength = 0.64 N/mm2


Hence safe against shear
(0.64>-0.01)

Check for Crack width in Toe Slab:


2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 300 mm
2
Area of tension reinforcement, 'Ast' = 1608.499 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 125 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Cover to tension reinforcement = 50.00 mm


Applied Moment at service condition, 'M' = 0.75 kN-m

Effective depth, 'd' = 242 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.66 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 85.69 mm
Effective Cover, 'dc' = 58 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 77.27 mm

Lever arm 'Z' = 213.44 mm


2
Steel Stress, 'fs' = 2.18 N/mm

(((0.75*10^6)/213.438)/1608.4992)
2
Concrete stress 'fc' = 0.08 N/mm

(2*0.75*10^6)/(1000*85.685*213.438)
Distance 'a' = 300 mm
Strain Es in steel for the stress of = 0.00001090 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0000149 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 300 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Strain due to stiffening effect of concrete ε2 = 0.0003045 mm


Average strain at the level Considered εm = -0.0002896 mm
Crack Width

Crack width, 'w' = -0.05 mm


Hence safe against crack width
(-0.05<0.2)

3) Design of Heel Slab :


2
Self weight of Heel Slab = 7.5 kN/m
2
Downward water pressure = 26.26 kN/m
(10.1*2.6)
2
Total Downward Pressure = 33.76 kN/m
(26.26+7.5)
2
Net downward Pressure @ h = 6.57 kN/m
2
Net upward Pressure @ g = 10.22 kN/m
At a distance of 2.65m from the stem, upward pressure will be 0, after that downward
pressure will begin.
2
Net downward Pressure @ 'de' distance = 9.58 kN/m
Depth of heel slab = 300 mm
Clear cover = 50 mm

Diameter of bar = 12 mm 0

Effective depth = 244 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 175 mm 200

Bottom Steel
Moment @ the face of stem = 35.88 kN-m
(10.22*0.5*6.4^2)

Shear force at "de" from stem = 24.59 kN


(10.22*(2.65-0.244))

Factored moment = 53.82 kN


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Factored shear force = 36.885 kN

Main Bar :
Ast Required =

2
Ast Required = 526 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 150 mm
Minimum Reinforcement = 525.000 mm
2

2
Ast Provided = 646.272 mm

(1000/175*0.7854*12*12)+(1000/200*0.7854*0*0)
Hence Provided Ast is ok
Distribution Bar:
Diameter of bar = 12 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 150.000 mm
Minimum Reinforcement = 525.000 mm
2

2
Ast Provided = 565.488 mm

(1000/200*0.7854*12*12)
Hence Provided Ast is ok

Check for Shear:


Nominal Shear stress tv = 0.15 N/mm2
(36.885*1000)/(1000*244)

Percentage of Reiforcement = 0.26 %


(100*646.272)/(1000*244)

Design Shear Strength tc = 0.28 N/mm2

Enhanced Shear Strength = 0.56 N/mm2


Hence safe against shear

(0.56>0.15)
Check for Crack width in heel Slab:
2
Characteristic cube strength of concrete, fck = M30 N/mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Yield Strength of steel, fy = 500 N/mm2


Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 300 mm
2
Area of tension reinforcement, 'Ast' = 646.272 mm
Bar diameter, 'db' = 12 mm

Maximum bar spacing, 'S' = 175 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 35.88 kN-m

Effective depth, 'd' = 244 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.26 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 59.09 mm
Effective Cover, 'dc' = 56 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 97.89 mm

Lever arm 'Z' = 224.30 mm


(244-(59.092/3)
2
Steel Stress, 'fs' = 247.52 N/mm

(((35.88*10^6)/224.303)/646.272)
2
Concrete stress 'fc' = 5.41 N/mm

(2*35.88*10^6)/(1000*59.092*224.303)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Distance 'a' = 300 mm


Strain Es in steel for the stress
247.52ofN/mm2 = 0.00123760 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0016124 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 300 mm


Strain due to stiffening effect of concrete ε2 = 0.0008094 mm
Average strain at the level Considered εm = 0.0008030 mm
Crack Width

Crack width, 'w' = 0.17 mm

Hence safe against crack width

(0.17<0.2)
3) Design of Heel Slab(Top steel) :
2
Self weight of Heel Slab = 7.5 kN/m
2
Downward water pressure = 26.26 kN/m
(*0.244)
2
Total Downward Pressure = 33.76 kN/m
(26.26+7.5)
2
Net downward Pressure @ h = 6.57 kN/m
2
Net upward Pressure @ g = 10.22 kN/m
At a distance of 2.65m from the stem, downward pressure will be 0, after that downward
pressure will increase linearly.
2
Net downward Pressure @ 'de' distance = 9.58 kN/m
Depth of heel slab = 300 mm
Clear cover = 50 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Diameter of bar = 16 mm 0

Effective depth = 242 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 125 mm 200

Top Steel
Moment @ the face of stem = 63.6 kN-m
(0.5*6.57*3.75*2.65+(0.67*3.75)

Shear force at "de" from stem = 38.33 kN


(10.22*(6.4-2.65))

Factored moment = 95.4 kN-m

Factored shear force = 57.495 kN

Main Bar :
Ast Required =

2
Ast Required = 971.27 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 150 mm
Minimum Reinforcement = 525.000 mm
2

2
Ast Provided = 1608.499 mm

(1000/125*0.7854*16*16)+(1000/200*0.7854*0*0)
Hence Provided Ast is ok
Distribution Bar:
Diameter of bar = 12 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 150.000 mm
Minimum Reinforcement = 525.000 mm
2

2
Ast Provided = 565.488 mm

(1000/200*0.7854*12*12)
Hence Provided Ast is ok

Check for Shear:


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Nominal Shear stress tv = 0.24 N/mm2


(57.495*1000)/(1000*242)

Percentage of Reiforcement = 0.66 %


(100*1608.4992)/(1000*242)

Design Shear Strength tc = 0.46 N/mm2

Enhanced Shear Strength = 0.92 N/mm2


Hence safe against shear

(0.92>0.24)
Check for Crack width in heel Slab:
2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 300 mm
2
Area of tension reinforcement, 'Ast' = 1608.499 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 125 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 63.6 kN-m

Effective depth, 'd' = 242 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Percentage of Reinforcement( Pt =Ast/bd) = 0.66 %


2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 85.71 mm
Effective Cover, 'dc' = 58 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 77.27 mm

Lever arm 'Z' = 213.43 mm


(242-(85.708/3)
2
Steel Stress, 'fs' = 185.26 N/mm

(((63.6*10^6)/213.431)/1608.4992)
2
Concrete stress 'fc' = 6.95 N/mm

(2*63.6*10^6)/(1000*85.708*213.431)
Distance 'a' = 300 mm
Strain Es in steel for the stress
185.26ofN/mm2 = 0.00092630 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0012701 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 300 mm


Strain due to stiffening effect of concrete ε2 = 0.0003044 mm
Average strain at the level Considered εm = 0.0009657 mm
Crack Width

Crack width, 'w' = 0.18 mm

Hence safe against crack width

(0.178<0.2)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF PARTITION WALL (To split C-Tech basins) - W5

1.20 m
0.50 m 0.50 m
1 0.125 m

0.20 m 1.80 m

Empty 1.80 m 2 Water Side

5.30 m
1.20 m 3
0.285 m
2.30 m 3.50 m
4 6

0.45 m
5 0.125 m

2.00 m 0.45 m 2.00 m


4.45 m

Note:

Since Wall design W4 & W5 are similar, design of wall W5 is not repeated.
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

4.0 DESIGN OF RETAINING WALLS


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculation of Hydrondynamic pressure

Height of the tank hw = 5.3 m

Water Level Inside = 5.3 m

Length of the tank L = 40.1 m

Breadth of the tank B = 31.5 m

Grade of concrete M = 30 N/mm2

Grade of steel Fe = 500 N/mm2

Density of concrete = 25 kN/m3

Wall thickness t = 0.45 m

Density of liquid ρ = 10.1 kN/m3

Base Slab area = 1263.15 m2

Base Slab thickness tb = 0.45 m

1.WEIGHT CALCULATION

a) Weight of tank wall = 8538.3 kN


((2x(40.1+31.5))x0.45x25x5.3
Mass of tank mw = 870366.97 Kg

(8538.3x1000/9.81)
b) Weight of Base Slab = 17052.53 kN
(1263.15x0.45x30)
Mass of base raft mb = 1738280.3 Kg

(17052.53x1000/9.81)
d) Weight of water = 67616.42 kN
(1263.15x5.3x10.1)
Mass of water = 6892601.4 Kg
(67616.42x1000/9.81)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

ANALYSIS ALONG X-DIRECTION

2.PARAMETER OF SPRING MASS MODEL

Height of water level = 5.3 m


Length of the tank L = 40.1 m
h/L = 0.13
(5.3/40.1)
mi/m (As per IIT EQ08-Table C1) =

mi/m = 0.15

((TANH(0.866x40.1/5.3))/(0.866x40.1/5.3)
mi = 1033890.2 kg

(0.15x6892601.43)

mc/m (As per IIT EQ08-Table C1)

mc/m = 0.79

(0.264xTANH(3.16x5.3/40.1)/(5.3/40.1)
mc = 5445155.1 kg

(0.79x6892601.43)
hi/h (As per IIT EQ08-Table C1) = 0.375
hi = 1.99 m
(0.375x5.3)

hc/h (As per IIT EQ08-Table C1) =

hc/h = 0.51
(1-((COSH(3.16x5.3/40.1)-1)/(3.16x(5.3/40.1)xSINH(3.16x5.3/40.1)))
hc = 2.7 m
(0.51x5.3)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

hi*/h (As per IIT EQ08-Table C1) =

hi*/h = 3.15
((0.866x40.1/5.3)/(2xTANH(0.866x40.1/5.3))-0.125
hi* = 16.70 m
(3.15x5.3)

hc*/h (As per IIT EQ08-Table C1) =

hc*/h = 6.13
(1-(COSH(3.16x5.3/40.1)-2.01)/((3.16x5.3/40.1)x(SINH(3.16x5.3/40.1)))
hc* = 32.49 m
(6.13x5.3)

3.TIME PERIOD

Time Period of impulsive mode, =

Mass of one tank wall is obtained by considering itys inner dimension only,
mw = 191456.42 kg

(5.3x0.45x31.5x25x1000/9.81)

= 2.17 m
(((1033890.21x1.99/2)+(191456.422018349x5.3/2))/((1033890.21/2)+191456.422018349)

2
= 41.63 kN/m
((((1033890.21/2)+191456.422018349)x9.81)/(31.5x5.3)/1000
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

As per section 4.3.1.2 , a strip of unit width of wall is considered as cantilever and subjected
to a concentrated force
P = q*h*1
= 220.639 kN
(41.63x5.3x 1)
Length of the cantilever is h' = 2.17 m

Hence d =

2
E = = 2.50E+07 kN/m
Iw = Moment of Inertia of cantilever =

4
= 7.59E-03 m

Hence d =

= 0.003959 m
((220.639x2.17^3)/(3x25000000x0.00759375)
Time Period of Impulsive mode, = 0.13 sec
(2*PI()*(SQRT(0.003959/9.81)))
Time Period of Convective mode, =

Cc For h/L 0.132 = 5.2 (Section 4.3.2.2 (b) )


= 10.51 sec
(5.2xSQRT(40.1/9.81)
4.SEISMIC COEFFICIENT

a.) Design horizontal seismic co-efficient for impulsive mode

Zone Factor Z = 0.1 (Zone 2)

Response Reduction Factor R = 2

Importance Factor I = 1.5


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Time Period T = 0.130 sec

For impulsive mode damping 5% = 0.05 cl:4.4 IS 1893 part 2

Average Response Acceleration Sa/g = 2.5


Ah = 0.094
(0.1*1.5*2.5)/(2*2)

b.) Design horizontal seismic co-efficient for Convectinve mode

Zone Factor Z = 0.1 (Zone 2)

Response Reduction Factor R = 2

Importance Factor I = 1.5

Time Period T = 10.51 sec

For convective mode damping 0.50% = 0.005 cl:4.4 IS 1893 part 2

Average Response Acceleration Sa/g = 0.595 (0.34 x 1.75)


Ah = 0.02
(0.1*1.5*0.595)/(2*2)

Multiplying factor of 1.75 is used to obtain sa/g values for 0.5% damping from that
for 5% damping

5.BASE SHEAR

Base shear at the bottom of wall in impulsive mode,


(Ah)i = 0.094 (refer impulsive )
Vi = 1755.99 kN

Base shear at the bottom of wall in convective mode,


(Ah)c = 0.02 (refer convective )
Vc = 10480.41 kN

Total base shear,


V = 10626.5 kN
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

6.MOMENT AT BOTTOM OF WALL

Bending moment at the bottom of wall in impulsive mode,


ht = 0

Mi = 6151.03 kN.m

Bending moment at the bottom of wall in Convective mode,

Mc = 2884.52 kN.m

Total bending moment at the base of the wall = 6793.79 kN.m

7.OVERTURNING MOMENT

Overturning moment at the bottom ofbase slab in impulsive mode,

Mi* = 21326.28 kN.m

Overturning moment at the bottom ofbase slab in convective mode,

Mc* = 35191.1 kN.m

Total Overturning Moment at the bottom of base slab =


41148.8 kN.m

8.HYDRODYNAMIC PRESSURE

Distance of a point on tank wall from the bottom y = 0m

Mass density of liquid ρ = 1000 kg/m3


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Circumferential angle φ = 0

(i).Impulsive Hydrodynamic Pressure

Impulsive hydrodynamic pressure on wall is,


Where Qiw,
= 0.87

Where Piw, = 4.25 kN/m2

Impulsive hydrodynamic pressure on the bottom of the slab (y=0)

Where Qib,
= 0.00209

Impulsive Pressure on the top of base slab (y=0)


Where Pib, = 0.01 kN/m2

(ii).Convective Hydrodynamic Pressure

Convective hydrodynamic pressure on the wall is

At base wall, y =0 ;
Where Qcw,

= 0.383

Where Pcw , = 3013.3 kN/m2

At base wall, y =h ; Where Qcw, = 0.42

Where Pcw , = 3.3 kN/m2

Convective hydrodynamic pressure on the base slab is (Y=0)


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Where Qcb,

= 0.38

Where Pcb, = 2.99 kN/m2

9.PRESSURE DUE TO WALL INERTIA

Pressure on tank wall due to its inertia is give by

Pww = 0.41 kN/m2

The pressure is uniformly distributed along the wall height.

Pressure due to vertical excitation


Hydrodynamic pressure on tank wall due to vertical ground acceleration

Av = 0.06

Pv = 3.12 kN/m2

10.MAXIMUM HYDRODYNAMIC PRESSURE

At the base of the wall P = 6.5 kN/m2


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

10.MAXIMUM HYDROSTATIC PRESSURE

Maximum Hydrostatic pressure = 53.53 kN/m2 (Refer to retaining wall )

Maximum hydrodynamic pressure = 6.5 kN/m2

11.CONCLUSION

Case 1 : Maximum Hydrostatic Pressure

Maximum Hydrostatic pressure = 53.53 kN/m2 (Refer to retaining wall )

Wall height = 5.3 m

Max Moment at the base of wall = 250.61 kN-m (53.53x5.3^2/6)

Load factor = 1.5

Factored Moment = 375.915 kN-m

Case 2 : Maximum Hydrostatic Pressure + Maximum Hydrodynamic Pressure

Max Hydrostatic + Hydrodynamic pressure


= 60.03 kN/m2 (53.53+6.5)

Wall height = 5.3 m

Max Moment at the base of wall = 281.04 kN-m (60.03x5.3^2/6)

Load factor = 1.2

Factored Moment = 337.248 kN-m

375.915 > 337.248 .Hence Case 1 governs


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Soil Pressure

Maximum base pressure = 86.84 kN/m2 (Refer retaining wall)


2
Max. Hydrodynamic pressure = 6.5 kN/m

Moment due to hydrodynamic pre. = 30.43 kN-m (6.5x5.3^2/6)


2
M/Z = 7.76 kN/m ((30.43x6)/((4.85^2x1))

Maximum base pressure = 94.6 kN/m2

For Earthquake condition, we can increase the net SBC by 1.25. Hence
Increased SBR = 117 kN/m2 (80 x 1.25) +17

Hence Safe
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF EXTERNAL WALL - W2


1.20 m
0.50 m 0.50 m
1 0.125 m

0.20 m 1.80 m 1.80 m

Earth Side 2 Water Side

0.20 m 1.20 m 5.30 m

0.285 m 3
1.90 m 3.50 m
6 2.30 m
FGL
Soil H= Water H = 1.40 m
4
0.90 m
8
0.450 m
0.35 m 5

0.30 m 1.50 m 0.450 m 2.60 m


4.850 m

Structural Properties
(On Average, NGL is at level 476.5m as per contour. Since the founding depth should 1m from NGL,
filling with mass concrete(1:5:10) for a thickness of 450mm
Unit weight of soil = 3
17 kN/m (As per soil report)
Unit weight of liquid = 10.1 kN/m
3

Unit Weight of Concrete = 25 kN/m


3

Compressive Strength of concrete = M30 N/mm


2

Yield strength of steel = 500 N/mm


2

Modulus of elasticity of steel = 200000 N/mm


2

Gross Safe bearing capacity of soil = 97 kN/m


2

Angle of internal friction of soil = 30 


(1 + sinφ/ =
Passive earth pressure coefficient 3
1 - sinφ)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Factor of safety against overturning = 1.5


Coefficient of friction = 0.35
Live Load on Platform = 5 kN/m
2

Floor Finish on Platform = 2 kN/m


2

1) Check for Stability of structure


Dead Load
Distance
Descripti
Values Load from the Moment
on
heel
1 1.2 x 0.125 x 25 3.75 2.7 10.125
2 5.175 x 0.2 x 25 25.88 2.7 69.876
3 2.6 x 5.3 x 10.1 139.18 1.3 180.934
4 1/2 x 0.25 x 3.5 x 25 10.94 2.88 31.5072
5 2.6x0.45x25+(0.35*25*(0.3+1.5+0.45) 48.94 2.43 118.9242
6 0.2 x 1.9 x 25 9.5 4.65 44.175
7 Floor finish 1.2 x 2 2.4 2.7 6.48
8 1.4 x 1.5 x 10.1 21.21 3.8 80.598

Slab 1.2 x 5 6 2.7 16.2

Filling 4.85 x 0.45 x 24 52.38 - -

Summation (W) 320.18 kN 558.8 kN-m


Live Load
Live Load on platform is considered on Left side for critical case

No. Values Load Distance Moment

W1 1.2 x 5 6 0.5 0.63

Summation 6.00 kN 0.63 kN-m

i) Stability against overturning

Restoring Moment
Distance of resultant vertical force from heel = 1.75 m
(558.82/320.18)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Restoring Moment (MR(DL)) about toe = 992.56 kN-m

(320.18*(4.85-1.75)
Overturning Moment
Maximum pressure due to water = 53.53 kN/m
2

(10.1*5.3)
Load due to water pressure = 141.85 kN
(0.5*53.53*5.3)
Overturning Moment due to water = 315.06 kN-m
and cantilever projection(Mo) (141.85*((5.3/3+0.5))+0.63)
0.9* MR(DL)
Factor of Safety against overturning =
MO

= 2.84
((0.9*992.56)/315.06)
FOS is greater than 1.5. Hence Safe against overturning
(2.84 > 1.5)

ii) Stability against Sliding


Passive Soil pressure = 63.75 kN/m2
(3*17*(0.35+0.9))

Load due to passive soil pressure = 39.844 kN


(0.5*63.75*(0.9+0.35))

Resisting Load(FR) (Vertical load) = 320.18 kN

Net sliding force (Fs) = 102.01 kN (141.85-39.844)

0.9*μ* FR
Factor of Safety against sliding =
FS

= 0.99 (0.99<1.5)
((0.9*0.35*320.18)/)

Balancing force = 80.38 kN


(1.5-0.99)*(141.85/0.9)

This required force is to be provided by 200thk Internal Grade slab.


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

iii) Base Pressure Calculation


Distance of R from the heel = MR(DL + LL) + MO
R (DL + LL )

= 2.68 m
((558.82)+(315.06+0.63))/(320.18+6)
Eccentricity e = 0.255 m
(2.68-(4.85/2))

Maximum Pressure = / (1+6 / )

= 86.840 kN/m
2
< 97
Minimum Pressure = / (1−6 / )

= 45.19 kN/m
2
< 97
Hence Safe
iv) Check for Tension
Eccentricity e = 0.255 m
b/6 = 0.81 m
No tension occurs
2) Design of Vertical wall( 450 thk)(Water face):

Moment @ bottom of wall = 251.23 kN-m


(141.85*5.3/3+0.63)
Shear @ bottom of wall = 141.85 kN
(141.85)
Load factor = 1.5
Factored Moment = 376.845 kN-m
Factored Shear = 212.775 kN
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Vertical Reinforcement (Water Face):


Reinforcement
Rebar diameter = 25 mm 16
Spacing = 200 mm 200
Cover = 45.00 mm
Depth of the section = 450.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 392.5 mm

Ast Required =

= 2
Ast Required for Moment 2465.4 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
(IF(450>500,250,450/2))
Minimum Reinforcement = 787.500 mm
2

= 2
Ast Provided 3459.687 mm

(1000/200*0.7854*25*25) +(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 3459.690 mm
Bar diameter, 'db' = 25 mm

Maximum bar spacing, 'S' = 100 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Cover to tension reinforcement = 45.00 mm


Applied Moment at service condition, 'M' = 251.23 kN-m

Effective depth, 'd' = 392.5 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.88 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 154.92 mm


Effective Cover, 'dc' = 57.5 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 63.70 mm

Lever arm 'Z' = 340.86 mm


(392.5-(154.922/3))
2
Steel Stress, 'fs' = 213.04 N/mm

(((251.23*10^6)/340.86)/3459.69)
2
Concrete stress 'fc' = 9.52 N/mm

(2*251.23*10^6)/(1000*154.922*340.86)
Distance 'a' = 450 mm
Strain Es in steel for the stress of = 0.00106520 mm
(213.04/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013230 mm
(((450-154.922)/(392.5-154.922))*0.0010652)
Strain due to stiffening effect of concrete ε2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0001766 mm
Average strain at the level Considered εm = 0.0011464 mm
Crack Width

Crack width, 'w' = 0.194 mm


Hence safe against crack width

(0.194 < 0.2)

3)Design of Vertical wall( 450 thk)(Earth Face):

Moment @ bottom of wall = 4.62 kN-m


Load factor = 1.5
Factored Moment = 6.93 kN-m

Vertical Reinforcement (Earth Face):


Tension Reinforcement
Rebar diameter = 12 mm 12
Spacing = 200 mm 200
Cover = 45.00 mm
Depth of the section = 450.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 399 mm

Ast Required =
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

= 2
Ast Required for Moment 40 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
(IF(450>500,250,450/2))
Minimum Reinforcement = 787.500 mm
2

= 2
Ast Provided 1130.976 mm

(1000/200*0.7854*12*12) +(1000/200*0.7854*12*12)
Hence Provided Ast is ok
Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 1130.980 mm
Bar diameter, 'db' = 12 mm

Maximum bar spacing, 'S' = 100 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 4.62 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Effective depth, 'd' = 399 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.28 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 99.46 mm
Effective Cover, 'dc' = 51 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 65.42 mm

Lever arm 'Z' = 365.85 mm


(399-(99.46/3))
2
Steel Stress, 'fs' = 11.17 N/mm

(((4.62*10^6)/365.85)/1130.98)
2
Concrete stress 'fc' = 0.25 N/mm

(2*4.62*10^6)/(1000*99.46*365.85)
Distance 'a' = 450 mm
Strain Es in steel for the stress of = 0.00005585 mm
(11.17/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0000654 mm
(((450-99.46)/(399-99.46))*0.00005585)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0006045 mm
Average strain at the level Considered εm = -0.0005391 mm
Crack Width

Crack width, 'w' = -0.095 mm


Hence safe against crack width

(-0.095<0.2)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Minimum Horizontal Reinforcement (Both faces) (450 thk Wall):

Rebar diameter = 12 mm
Spacing = 100 mm
Cover = 45.00 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1130.976 mm

(1000/100*0.7854*12*12)
Hence Provided Ast is ok

Check for shear for 425 thk wall

Unfactored Shear = 141.85 kN


Factored Shear = 212.775 kN
Nominal shear stress = 0.54 N/mm
2

((212.775*10^3)/(1000*392.5)
Percentage of Reinforcement = 0.88 %
(100*3459.687/1000/392.5)
Design shear strength = 0.62 N/mm
2

Hence safe against shear


(0.62 > 0.54)

4)Design of Vertical wall ( 285 thk):

Moment @ bottom of 285 thk wall = 46.08 kN-m


(1/2*3*10.1*3*(3/3)+(0.63))
Shear @ bottom of 285 thk wall = 45.45 kN
(1/2*3*10.1*3)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Load factor = 1.5


Factored Moment = 69.12 kN-m
Factored Shear = 68.175 kN
Vertical Reinforcement (Water Face):
Tension Reinforcement
Rebar diameter = 16 mm
Spacing = 200 mm
Cover = 45.00 mm
Depth of the section = 285.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 232 mm

Ast Required =

2
Ast Required = 722.44 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 142.5 mm
(IF(285>500,250,285/2))
Minimum Reinforcement = 498.750 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Depth of section, 'h' = 285 mm


2
Area of tension reinforcement, 'Ast' = 1005.310 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 46.08 kN-m

Effective depth, 'd' = 232 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.43 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 69.14 mm


Effective Cover, 'dc' = 53 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 105.18 mm

Lever arm 'Z' = 208.95 mm


(232-(69.143/3))
2
Steel Stress, 'fs' = 219.36 N/mm

(((46.08*10^6)/208.95)/1005.31)
2
Concrete stress 'fc' = 6.38 N/mm

(2*46.08*10^6)/(1000*69.14*208.95)
Distance 'a' = 285 mm
Strain Es in steel for the stress of = 0.00109680 mm
(219.36/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0014537 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

(((285-69.143)/(232-69.143))*0.0010968)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 285 mm


Strain due to stiffening effect of concrete ε2 = 0.0004743 mm
Average strain at the level Considered εm = 0.0009794 mm
Crack Width

Crack width, 'w' = 0.198 mm


Hence safe against crack width

(0.198<0.2)
Vertical Reinforcement (Earth Face)(For 285 thk):

Rebar diameter = 12 mm
Spacing = 200 mm
Cover = 45.00 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 151.5 mm
Minimum Reinforcement = 530.250 mm
2

2
Ast Provided = 565.488 mm

(1000/200*0.7854*12*12)
Hence Provided Ast is ok

Check for shear

Unfactored Shear = 45.45 kN


Factored Shear = 68.175 kN
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Nominal shear stress = 0.29 N/mm


2

((68.175*10^3)/(1000*232)
Percentage of Reinforcement = 0.43 %
(100*1005.312/1000/232)
Design shear strength = 0.458 N/mm
2

Hence safe against shear


(0.458>0.29)

5)Design of Vertical wall (200 thk):

Moment @ bottom of 200thk wall = 10.45 kN-m


(1/2*1.8*10.1*1.8*(2/3)+(0.63))
Shear @ bottom of 200thk wall = 16.36 kN
(1/2*1.8*10.1*1.8)
Load factor = 1.5
Factored Moment = 15.675 kN-m
Factored Shear = 24.54 kN
Vertical Reinforcement (Water Face):
Tension Reinforcement
Rebar diameter = 10 mm
Spacing = 200 mm
Cover = 45.00 mm
Depth of the section = 200.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 150 mm

Ast Required =

2
Ast Required = 247.03 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 100 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

(IF(200>500,250,200/2))
Minimum Reinforcement = 350.000 mm
2

2
Ast Provided = 392.700 mm

(1000/200*0.7854*10*10)
Hence Provided Ast is ok

Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 200 mm
2
Area of tension reinforcement, 'Ast' = 392.700 mm
Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 10.45 kN-m

Effective depth, 'd' = 150 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.26 %
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 36.13 mm


Effective Cover, 'dc' = 50 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 106.80 mm

Lever arm 'Z' = 137.96 mm


(150-(36.134/3))
2
Steel Stress, 'fs' = 192.89 N/mm

(((10.45*10^6)/137.96)/392.7)
2
Concrete stress 'fc' = 4.19 N/mm

(2*10.45*10^6)/(1000*36.13*137.96)
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00096445 mm
(192.89/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013880 mm
(((200-36.134)/(150-36.134))*0.00096445)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 200 mm


Strain due to stiffening effect of concrete ε2 = 0.0010009 mm
Average strain at the level Considered εm = 0.0003871 mm
Crack Width

Crack width, 'w' = 0.07 mm


Hence safe against crack width

(0.07<0.2)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Vertical Reinforcement (Earth Face) & Horizontal reinforcement(both faces) (200 thk wall):

Rebar diameter = 10 mm
Spacing = 200 mm
Cover = 45.00 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 100 mm
Minimum Reinforcement = 350.000 mm
2

2
Ast Provided = 392.700 mm

(1000/200*0.7854*10*10)
Hence Provided Ast is ok

Check for shear

Unfactored Shear = 16.36 kN


Factored Shear = 24.54 kN
Nominal shear stress = 0.16 N/mm
2

((24.54*10^3)/(1000*150)
Percentage of Reinforcement = 0.26 %
(100*392.7/1000/150)
Design shear strength = 0.458 N/mm
2

Hence safe against shear


(0.458>0.16)

Note:
Additional Bar in Heel top slab is provided to match the wall reinforcement.
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

R
de

4.85 m
d

c
b
a

1.80 m 0.45 m 2.60 m

Maximum Pressure at a = 86.84 kN/m


2

Pressure at b = 68.93 kN/m


2

Pressure at c = 65.43 kN/m


2

Minimum Pressure at d = 45.19 kN/m


2

Pressure at "d" distance from stem = 70.88 kN/m


2

6)Design of Toe Slab :


2
Self weight of Toe Slab = 8.75 kN/m
Net upward pressure @ a = 78.09 kN/m
2

(86.84-8.75)
Net upward pressure @ b = 60.18 kN/m
2

(68.93-8.75)
Net Pressure at "d" distance from stem = 62.13 kN/m
2

(70.88-8.75)
Depth of toe slab = 350 mm
Clear cover = 50 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Diameter of bar = 20 mm

Effective depth = 290 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 125 mm

Moment @ the face of stem = 116.93 kN-m


((60.18*1.8^2*0.5)+((78.09-60.18)*0.5*1.8^2*0.67))

Shear force at "d" from stem = 97.8 kN

Factored moment = 175.395 kN

Factored shear force = 146.7 kN

Main Bar (Bottom Bar) :


Ast Required =

2
Ast Required = 1523.93 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 175 mm
Minimum Reinforcement = 612.500 mm
2

2
Ast Provided = 2513.280 mm

(1000/125*0.7854*20*20)
Hence Provided Ast is ok

Distribution Bar:
Diameter of bar = 12 mm

Spacing of bar = 150 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 175.000 mm
Minimum Reinforcement = 612.500 mm
2

2
Ast Provided = 753.984 mm

(1000/150*0.7854*12*12)
Hence Provided Ast is ok

Check for Shear:


2
Nominal Shear stress tv = 0.51 N/mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

(146.7*1000)/(1000*290)
Percentage of Reiforcement = 0.87 %
(100*2513.28)/(1000*290)
2
Design Shear Strength tc = 0.85 N/mm

Enhanced Shear Strength = 1.7 N/mm


2

(0.85*2)
Hence safe against shear
(1.7>0.51)

Check for Crack width in Toe Slab:

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2

Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 350 mm
2
Area of tension reinforcement, 'Ast' = 2513.280 mm
Bar diameter, 'db' = 20 mm

Maximum bar spacing, 'S' = 125 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 116.93 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Effective depth, 'd' = 290 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.87 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = -187.12 mm
Effective Cover, 'dc' = 60 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 76.64 mm

Lever arm 'Z' = 352.37 mm


2
Steel Stress, 'fs' = 132.03 N/mm
2
Concrete stress 'fc' = -3.55 N/mm
Distance 'a' = 350 mm
Strain Es in steel for the stress of 132.03 = 0.00066015 mm
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0007432 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 350 mm


Strain due to stiffening effect of concrete ε2 = 0.0004010 mm
Average strain at the level Considered εm = 0.0003422 mm
Crack Width

Crack width, 'w' = 0.07 mm

Hence safe against crack width


(0.07<0.2)

7)Design of Heel Slab :

2
Self weight of Heel Slab = 11.25 kN/m
2
Downward Liquid pressure = 53.53 kN/m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

(10.1*5.3)
2
Total Downward Pressure = 64.78 kN/m
(53.53+11.25)
Net Downward pressure @ c = -0.65 kN/m
2

(65.43-64.78)
Net downward pressure @ d = 19.59 kN/m
2

(64.78-45.19)

Net downward pressure @ d = 19.59 kN/m


2

Depth of heel slab = 450 mm


Clear cover = 50 mm

Diameter of bar = 16 mm 0

Effective depth = 392 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 200 mm 200

Moment @ the face of stem = 43.41 kN-m


(20.24*2.6^2*0.5*(2/3))+0.5*11.56*2.5^2

Shear force at "d" from stem = 43.25 kN


(19.59*(2.6-(392/1000)))

Factored moment = 65.115 kN

Factored shear force = 64.875 kN

Main Bar (Top bar) :


Ast Required =

2
Ast Required = 388.3 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)+((1000/200*0.7854*0*0)
Hence Provided Ast is ok
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Distribution Bar:
Diameter of bar = 16 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225.000 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Shear: Nominal Shear stress tv = 0.17 N/mm2

Percentage of Reiforcement = 0.26 %


(100*1005.312)/(1000*392)

Design Shear Strength tc = 0.37 N/mm2

Enhanced Shear Strength = 0.74 N/mm2


(0.37*2)
Hence safe against shear
(0.74>0.17)

Check for Crack width in heel Slab:

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 1005.312 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 50 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Applied Moment at service condition, 'M' = 43.41 kN-m

Effective depth, 'd' = 392 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.26 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 93.62 mm
Effective Cover, 'dc' = 58 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 107.60 mm

Lever arm 'Z' = 360.79 mm


(392-(93.621/3))
2
Steel Stress, 'fs' = 119.68 N/mm

(((43.41*10^6)/360.793)/1005.312)
2
Concrete stress 'fc' = 2.57 N/mm

(2*43.41*10^6)/(1000*93.621*360.793)
Distance 'a' = 450 mm
Strain Es in steel for the stress of = 0.00059840 mm
(119.68/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0007147 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0007060 mm
Average strain at the level Considered εm = 0.0000087 mm
(0.0007147-0.000706)
Crack Width

Crack width, 'w' = 0 mm

Hence safe against crack width

(0<0.2)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF EXTERNAL WALL-W3

1.60 m
0.20 m 1.20 m
1 0.150 m

0.20 m 1.80 m

Earth Side 2 1.80 m Water Side

3 5.30 m

0.285 m 1.20 m

3.50 m
4 2.30 m

0.45 m
5

2.000 m 0.45 m 2.000 m


4.45 m

Structural Properties

Unit weight of soil = 17 kN/m


3

Unit weight of liquid = 10.1 kN/m


3

Unit Weight of Concrete = 25 kN/m


3

Compressive Strength of concrete = M30 N/mm


2

Yield strength of steel = 500 N/mm


2

Modulus of elasticity of steel = 200000 N/mm


2

Gross Safe bearing capacity of soil = 97 kN/m


2

Angle of internal friction of soil = 30 


Passive eath pressure coefficient = 3
Factor of safety against overturning = 1.5
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Coefficient of friction = 0.35


Live Load on Platform = 5 kN/m
2

Floor Finish on Platform = 2 kN/m


2

a) Check for Stability of structure


Dead Load
Distance
No. Values Load from the Moment
heel
W1 1.6 x 0.15 x 25 6 1.6 9.6
W2 5.15 x 0.2 x 25 25.75 2.1 54.075
W3 2 x 5.3 x 10.1 107.06 1 107.06
W4 0.5 x 0.25 x 3.5 x 25 10.94 2.28 24.9432
W5 4.45 x 0.45 x 25 50.06 2.23 111.6338
W1 1.6 x 2 3.2 1.6 5.12
Slab 1.6 x 5 8 1.6 12.8

Filling 4.45 x 0.45 x 24 48.06 - -

Summation(W) 259.07 kN 325.2 kN-m


Live Load
Live Load on platform is considered on Left side for critical case

No. Values Load Distance Moment

W1 1.2 x 5 6 1.20 m 3.6

Summation 6.00 kN 3.60 kN-m

i) Stability against overturning


Resisting Moment
Distance of resultant vertical force from heel = 1.26 m
(325.23/259.07)
Resisting Moment (MR(DL)) about toe = 826.4333 kN-m

(259.07*(4.45-1.26)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Overturning Moment
Maximum pressure due to water = 53.53 kN/m
2

(10.1*(5.3))
Load due to water pressure = 141.85 kN
((0.5*53.53*(5.3))
Overturning Moment due to water = 318.03 kN-m
and cantilever projection(Mo) (141.85*((5.3/3)+0.45)+3.6)
Factor of Safety against overturning = 0.9* MR(DL)
MO

= 2.34
((0.9*826.4333)/318.03)
FOS is greater than 1.5. Hence Safe against overturning
(2.34 > 1.5)

ii) Stability against Sliding


Active Soil pressure = 66.3 kN/m2

Load due to active soil pressure = 43.1 kN

Sliding Force (FS) = 184.95 kN

(141.85+43.1)
Resisting Force (FR) = 259.07 kN
0.9*μ* FR
Factor of Safety against sliding =
FS

= 0.44 (0.44 < 1.5)


This required force is to be provided by 200thk Internal Grade slab.

Balancing force = 151.31 kN


(1.4-0.44)*(141.85/0.9)

iii) Base Pressure Calculation

MR(DL + LL) + MO
Distance of R from the heel =
R (DL + LL )

= 2.44 m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Eccentricity e = 0.215 m
(2.44-(4.45/2))

Maximum Pressure = / (1+6 / )

= 75.090 kN/m
2

Minimum Pressure = / (1−6 / )

= 41.34 kN/m
2

Hence Safe Against SBC


(41.34,75.09) < 97)

iv) Check for Tension

Eccentricity e = 0.215 m
b/6 = 0.74 m
No tension occurs
(0.215 < 0.74)

2. Design of Vertical wall (450 thk):

Moment @ bottom of wall = 254.2 kN-m


(141.85)*(5.3/3)+3.6
Shear @ bottom of wall = 141.85 kN
(141.85)
Load factor = 1.5
Factored Moment = 381.3 kN-m
Factored Shear = 212.775 kN
Vertical Reinforcement (Water Face) (450 thk wall):
Reinforcement
Rebar diameter = 25 mm 16
Spacing = 200 mm 200
Cover = 45.00 mm
Depth of the section = 450.00 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Breadth of the section = 1000.00 mm


Effective depth = 380 mm

Ast Required =

2
Ast Required = 2604.35 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

= 2
Ast Provided 3459.687 mm

(1000/200*0.7854*25*25) +(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 3459.687 mm
Bar diameter, 'db' = 25 mm

Maximum bar spacing, 'S' = 100 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 254.2 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Effective depth, 'd' = 392.5 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.88 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 154.96 mm
Effective Cover, 'dc' = 57.5 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 63.70 mm

Lever arm 'Z' = 340.85 mm


(392.5-(154.962/3)
2
Steel Stress, 'fs' = 215.57 N/mm

((254.2*10^6)/340.846)/3459.687)
2
Concrete stress 'fc' = 9.63 N/mm

((2*254.2*10^6)/(1000*154.962*340.846)
Distance 'a' = 450 mm
Strain εs in steel for the stress
215.57ofN/mm2 = 0.00107785 mm
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013388 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Strain due to stiffening effect of concrete ε2 = 0.00018 mm


Average strain at the level Considered εm = 0.00116 mm
Crack Width

Crack width, 'w' = 0.197 mm


Hence safe against crack width

(0.197 < 0.2)

Note:

Since the wall design is similar, design is not repeated. For detailed wall design refer to
external wall

Check for shear

Unfactored Shear = 141.85 kN


Factored Shear = 212.775 kN
Nominal shear stress = 0.56 N/mm
2

((212.775*10^3)/(1000*380)
Percentage of Reinforcement = 0.91 %
(100*3459.687/1000/380)
Design shear strength = 0.748 N/mm
2

Hence safe against shear


(0.748 > 0.56)

3. Base Pressure Distribution:

Distance of Resultant from heel = 2.44 m


Base slab width = 4.45 m
Distance from toe to resultant = 2.01 m
(4.45-2.44)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Maximum Pressure at the Toe i.e, c = 75.09 kN/m


2

Minimum Pressure at the heel i.e h = 41.34 kN/m


2

4.45 m
a h
d f

b
g
e
c

2.00 m 0.45 m 2.00 m

Pressure at c = 75.09 kN/m


2

Pressure at e = 59.92 kN/m


2

Pressure at g = 56.51 kN/m


2

Pressure at "d" distance from stem = 63.33 kN/m


2

4. Design of Toe Slab :

2
Self weight of Toe Slab = 11.25 kN/m
Net upward pressure @ c = 63.84 kN/m
2

(75.09-11.25)
Net upward pressure @ e = 48.67 kN/m
2

(59.92-11.25)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Net Pressure at "d" distance from stem = 52.08 kN/m


2

(63.33-11.25)
Depth of toe slab = 450 mm
Clear cover = 50 mm

Diameter of bar = 16 mm

Effective depth = 400 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 100 mm

Moment @ the face of stem = 117.67 kN-m


((48.67*2^2*0.5)+((63.84-48.67)*0.5*2^2*0.67)

Shear force at "d" from stem = 92.45 kN


((63.84+52.08)*0.5)*(2-(0.45-(45/1000)))

Factored moment = 176.505 kN

Factored shear force = 138.675 kN

Main Bar :
Ast Required =

2
Ast Required = 1061.4 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 2010.624 mm

(1000/100*0.7854*16*16)
Hence Provided Ast is ok

Distribution Bar:
Diameter of bar = 16 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225.000 mm
Minimum Reinforcement = 787.500 mm
2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Shear:


Nominal Shear stress tv = 0.35 N/mm2
(138.675*1000)/(1000*400)

Percentage of Reiforcement = 0.5 %


(100*2010.624)/(1000*400)

Design Shear Strength tc = 0.5 N/mm2

Enhanced Shear Strength = 1 N/mm2


Hence safe against shear
(1 > 0.35)

Check for Crack width in Toe Slab:


2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 2010.624 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 100 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 117.67 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Effective depth, 'd' = 392 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.51 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 125.16 mm
Effective Cover, 'dc' = 58 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 68.58 mm

Lever arm 'Z' = 350.28 mm


2
Steel Stress, 'fs' = 167.08 N/mm

(((117.67*10^6)/350.279)/2010.624)
2
Concrete stress 'fc' = 5.37 N/mm

(2*117.67*10^6)/(1000*125.164*350.279)
Distance 'a' = 450 mm
Strain Es in steel for the stress of = 0.00083540 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0010170 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0003278 mm
Average strain at the level Considered εm = 0.0006892 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Crack Width

Crack width, 'w' = 0.13 mm


Hence safe against crack width
(0.13 < 0.2)

5.0 Design of Heel Slab (Top steel) :


2
Self weight of Heel Slab = 11.25 kN/m
2
Downward water pressure = 53.53 kN/m
(10.1*5.3)
2
Total Downward Pressure = 64.78 kN/m
(53.53+11.25)
2
Net downward Pressure @ h = 23.44 kN/m
2
Net downward Pressure @ g = 8.27 kN/m
2
Net downward Pressure @ 'd' distance = 9.22 kN/m
Depth of heel slab = 450 mm
Clear cover = 50 mm

Diameter of bar = 16 mm 0

Effective depth = 392 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 200 mm 200

Moment @ the face of stem = 36.87 kN-m


(0.5*22.8*2.25^2)+(35.17*0.5*2.25^2*0.67)

Shear force at "d" from stem = 82 kN

Factored moment = 55.305 kN

Factored shear force = 123 kN

Main Bar :
Ast Required =
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
2
Ast Required = 328.95 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)+(1000/200*0.7854*0*0)
Hence Provided Ast is ok
Distribution Bar:
Diameter of bar = 16 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225.000 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Shear:


Nominal Shear stress tv = 0.31 N/mm2
(123*1000)/(1000*392)

Percentage of Reiforcement = 0.26 %


(100*1005.312)/(1000*392)

Design Shear Strength tc = 0.38 N/mm2

Enhanced Shear Strength = 0.76 N/mm2


Hence safe against shear

(0.76 > 0.31)


Check for Crack width in heel Slab:
2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Depth of section, 'h' = 450 mm


2
Area of tension reinforcement, 'Ast' = 1005.312 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 36.87 kN-m

Effective depth, 'd' = 392 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.26 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 93.62 mm
Effective Cover, 'dc' = 58 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 107.60 mm

Lever arm 'Z' = 360.79 mm


(392-(93.621/3)
2
Steel Stress, 'fs' = 101.65 N/mm

(((36.87*10^6)/360.793)/1005.312)
2
Concrete stress 'fc' = 2.18 N/mm

(2*36.87*10^6)/(1000*93.621*360.793)
Distance 'a' = 450 mm
Strain Es in steel for the stress
101.65ofN/mm2 = 0.00050825 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0006070 mm
Strain due to stiffening effect of concrete ε2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0007057 mm
Average strain at the level Considered εm = -0.0000987 mm
Crack Width

Crack width, 'w' = -0.02 mm

Hence safe against crack width

(-0.02 < 0.2)

Note:
Additional Bar in Heel top slab is provided to match the wall reinforcement.
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF PARTITION WALL-W4 & W5

1.20 m
0.50 m 0.50 m
1 0.125 m

0.20 m 1.80 m

Empty 1.80 m 2 Water Side

5.30 m
1.20 m 3
0.285 m
2.30 m 3.50 m
4 6

0.45 m
5 0.125 m

2.00 m 0.45 m 2.00 m


4.45 m

Structural Properties

Unit weight of soil = 17 kN/m


3

Unit weight of Liquid = 10.1 kN/m


3

Unit Weight of Concrete = 25 kN/m


3

Compressive Strength of concrete = M30 N/mm


2

Yield strength of steel = 500 N/mm


2

Modulus of elasticity of steel = 200000 N/mm


2

Gross Safe bearing capacity of soil = 97 kN/m


2

Angle of internal friction of soil = 30 


Passive eath pressure coefficient = 3
Factor of safety against overturning = 1.5
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Coefficient of friction = 0.35


Live Load on Platform = 5 kN/m
2

Floor Finish in Platform = 2 kN/m


2

1) Check for Stability of structure


Dead Load
Distance
Descripti
Values Load from the Moment
on
heel
1 1.2 x 0.125 x 25 3.75 2.23 8.3625
2 5.175 x 0.2 x 25 25.88 2.23 57.7124
3 2 x 5.425 x 10.1 107.06 1 107.06
4 0.5 x 0.125 x 3.5 x 25 5.47 2.37 12.9639
5 4.45 x 0.45 x 25 50.06 2.23 111.6338
1 1.2 x 2 2.4 2.23 5.352
6 0.5 x 0.125 x 3.5 x 25 5.47 2.08 11.3776
Slab 1.2 x 5 6 2.23 13.38

Filling 4.45 x 0.45 x 24 48.06 - -

Summation(W) 254.15 kN 327.84 kN-m


Live Load
Live Load on platform is considered on Left side for critical case

No. Values Load Distance Moment

W1 0.5 x 5 2.5 0.50 m 0.63

Summation 2.50 kN 0.63 kN-m

i) Stability against overturning


Restoring Moment
Distance of resultant vertical force from heel = 1.29 m
(327.84/254.15)
Restoring Moment (MR(DL)) about toe = 803.114 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Overturning Moment (254.15*(4.45-1.29))


Maximum pressure due to water = 53.53 kN/m
2

(10.1*(5.3))
Load due to water pressure = 141.85 kN
((0.5*53.53*(5.3)))
Overturning Moment due to water = 315.06 kN-m
and cantilever projection(Mo) (141.85*((5.3/3)+0.45)+0.63)
Factor of Safety against overturning = 0.9* MR(DL)
MO

= 2.29
FOS is greater than 1.5. Hence Safe against overturning

(2.29 > 1.5)


ii) Stability against Sliding
Active Soil pressure = 0 kN/m2

Load due to active soil pressure = 0 kN

Sliding Force (FS) = 141.85

(141.85-0)
Resisting Load(FR) = 254.15 kN
Resisting Force(μ* FR) = 88.95 kN
Factor of Safety against sliding = 0.9*μ* FR
FS

= 0.56 (0.56<1.4)

Balance required resisting force(1.4Fs-0.9µFR) = 118.53 kN

This required force is to be provided by 200thk Internal Grade slab.


iii) Base Pressure Calculation

MR(DL + LL) + MO
Distance of R from the heel =
R (DL + LL )

= 2.51 m
Eccentricity e = 0.285 m
(2.51-(4.45/2))
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Maximum Pressure = / (1+6 / )

= 79.060 kN/m
2
<97
Minimum Pressure = / (1−6 / )

= 35.17 kN/m
2
<97
Hence Safe

iv) Check for Tension

Eccentricity e = 0.285 m
b/6 = 0.74 m
No tension occurs
(0.285<0.74)

2)Design of Vertical wall at base (450mm thick wall)

Moment @ bottom of wall = 251.23 kN-m


Shear @ bottom of wall = 141.85 kN
Load factor = 1.5
Factored Moment = 376.845 kN-m
Factored Shear = 212.775 kN

Vertical Reinforcement (Water Face):


Reinforcement
Rebar diameter = 25 mm 16
Spacing = 200 mm 200
Cover = 45.00 mm
Depth of the section = 450.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 380 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Ast Required =

2
Ast Required = 2569.48 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

0.35*1000*225/100
= 2
Ast Provided 3459.687 mm

(1000/200*0.7854*25*25) +(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Horizontal Reinforcement (Water Face):


Rebar diameter = 12 mm
Spacing = 100 mm
Cover = 45.00 mm
Depth of the section = 450.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 399 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 225 mm
(IF d >500,250,d/2))
Minimum Reinforcement = 787.500 mm
2

= 2
Ast Provided 1130.976 mm

(1000/100*0.7854*12*12)
Hence Provided Ast is ok
Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Modulus Elasticity of Steel Es = 200000 N/mm2


Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 3459.687 mm
Bar diameter, 'db' = 25 mm

Maximum bar spacing, 'S' = 100 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 251.23 kN-m

Effective depth, 'd' = 392.5 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.88 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 154.96 mm
Effective Cover, 'dc' = 57.5 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 63.70 mm

Lever arm 'Z' = 340.85 mm


(392.5-(154.962/3))
2
Steel Stress, 'fs' = 213.05 N/mm

(((251.23*10^6)/340.85)/3459.687)
2
Concrete stress 'fc' = 9.51 N/mm

((2*251.23*10^6)/(1000*154.962*340.85))
Distance 'a' = 450 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Strain Es in steel for the stress of = 0.00106525 mm


Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0013231 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0002 mm
Average strain at the level Considered εm = 0.0011 mm
(0.0013231-0.0001765)
Crack Width

Crack width, 'w' = 0.194 mm


Hence safe against crack width

(0.194<0.2)
Note:
Since Water is on both sides, the same reinforcement is provided on both sides

Design of Vertical wall ( 285 thk):

Moment @ bottom of 285 thk wall = 46.08 kN-m


((0.5*10.1*3*3*3/3)+(0.63)
Shear @ bottom of 285 thk wall = 45.45 kN
(0.5*3*10.1*3)
Load factor = 1.5
Factored Moment = 69.12 kN-m
Factored Shear = 68.175 kN
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Vertical Reinforcement (Water Face):


Tension Reinforcement
Rebar diameter = 16 mm
Spacing = 200 mm
Cover = 45.00 mm
Depth of the section = 285.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 232 mm

Ast Required =

2
Ast Required = 722.44 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 142.5 mm
Minimum Reinforcement = 498.750 mm
2

(142.5*1000*0.35/100)
2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok
Horizontal Reinforcement (Water Face):
Rebar diameter = 12 mm
Spacing = 200 mm
Cover = 45.00 mm
Depth of the section = 285.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 234 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 142.5 mm
(IF d >500,250,d/2))
Minimum Reinforcement = 498.750 mm
2

= 2
Ast Provided 565.488 mm

(1000/200*0.7854*12*12)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Hence Provided Ast is ok


Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 285 mm
2
Area of tension reinforcement, 'Ast' = 1005.312 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 46.08 kN-m

Effective depth, 'd' = 232 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.43 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 69.16 mm


Effective Cover, 'dc' = 53 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 105.18 mm

Lever arm 'Z' = 208.95 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

(232-(69.162/3))
2
Steel Stress, 'fs' = 219.37 N/mm

(((46.08*10^6)/208.95)/1005.312)
2
Concrete stress 'fc' = 6.38 N/mm

((2*46.08*10^6)/(1000*69.162*208.95))
Distance 'a' = 285 mm
Strain Es in steel for the stress of = 0.00109685 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0014538 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 285 mm


Strain due to stiffening effect of concrete ε2 = 0.0004743 mm
Average strain at the level Considered εm = 0.0009795 mm
(0.0014538-0.0004743)
Crack Width

Crack width, 'w' = 0.198 mm


Hence safe against crack width

Note: (0.198 < 0.2)


Since Water is on both sides, the same reinforcement is provided on both sides
5)Design of Vertical wall (200 thk):

Moment @ bottom of 200thk wall = 10.45 kN-m


((0.5*10.1*1.8*1.8*1.8/3)+ (0.63)
Shear @ bottom of 200thk wall = 16.36 kN
(0.5*1.8*10.1*1.8)
Load factor = 1.5
Factored Moment = 15.675 kN-m
Factored Shear = 24.54 kN
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Vertical Reinforcement (Water Face):


Tension Reinforcement
Rebar diameter = 10 mm
Spacing = 200 mm
Cover = 45.00 mm
Depth of the section = 200.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 150 mm

Ast Required =

2
Ast Required = 247.03 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 100 mm
Minimum Reinforcement = 350.000 mm
2

(100*1000*0.35/100)
2
Ast Provided = 392.700 mm

(1000/200*0.7854*10*10)
Hence Provided Ast is ok

Horizontal Reinforcement (Water Face):


Rebar diameter = 10 mm
Spacing = 200 mm
Cover = 45.00 mm
Depth of the section = 200.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 150 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 100 mm
(IF d >500,250,d/2))
Minimum Reinforcement = 350.000 mm
2

= 2
Ast Provided 392.700 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

(1000/200*0.7854*10*10)
Hence Provided Ast is ok

Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 200 mm
2
Area of tension reinforcement, 'Ast' = 392.700 mm
Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 10.45 kN-m

Effective depth, 'd' = 150 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.26 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 36.15 mm


Effective Cover, 'dc' = 50 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

acr (SQRT((s/2)2+dc2)-(db/2) = 106.80 mm

Lever arm 'Z' = 137.95 mm


(150-(36.145/3))
2
Steel Stress, 'fs' = 192.9 N/mm

(((10.45*10^6)/137.95)/392.7)
2
Concrete stress 'fc' = 4.19 N/mm

((2*10.45*10^6)/(1000*36.145*137.95))
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00096450 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0013881 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 200 mm


Strain due to stiffening effect of concrete ε2 = 0.0010008 mm
Average strain at the level Considered εm = 0.0003873 mm
(0.0013881-0.0010008)
Crack Width

Crack width, 'w' = 0.07 mm


Hence safe against crack width

(0.07<0.2)
Note:
Since Water is on both sides, the same reinforcement is provided on both sides
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Base pressure distribution

R
de

4.45 m

c
b
f
a

2.00 m 0.45 m 2.00 m


1.00 m

Maximum Pressure at a = 79.06 kN/m


2

Pressure at b = 59.33 kN/m


2

Pressure at c = 54.9 kN/m


2

Pressure at "de"distance from stem = 63.28 kN/m


2

Minimum Pressure at d = 35.17 kN/m


2

Pressure at f = 69.2 kN/m


2

Note:
Additional Bar in Heel top slab is provided to match the wall reinforcement.
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

5)Design of Heel Slab :

R
de

c
b
f
a

2.00 m 0.45 m 2.00 m


1.00 m

2
Self weight of Heel Slab = 11.25 kN/m
2
Downward water pressure = 53.53 kN/m
(10.1*5.3)
2
Total Downward Pressure = 64.78 kN/m
(53.53+11.25)
Net downward pressure @ c = 9.88 kN/m
2

(64.78-54.9)
Net upward pressure @ d = 35.17 kN/m
2

Net downward pressure at d = 29.61 kN/m


2

(64.78-35.17)
Depth of heel slab = 450 mm
Clear cover = 50 mm

Diameter of bar = 16 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Effective depth = 392 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 200 mm

Moment @ the face of stem = 46.2 kN-m

Shear force at "d" from stem = 47.61 kN

Factored moment = 69.3 kN

Factored shear force = 71.415 kN

Main Bar :
Ast Required =

2
Ast Required = 203.45 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Distribution Bar:
Diameter of bar = 16 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225.000 mm
2
Minimum Reinforcement = 787.500 mm
2
Ast Provided = 1005.312 mm
(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Shear:


Nominal Shear stress tv = 0.18 N/mm2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

((71.415*1000)/(1000*392))

Percentage of Reiforcement = 0.26 %


((100*1005.312)/(1000*392)

Design Shear Strength tc = 0.37 N/mm2

Enhanced Shear Strength = 0.74 N/mm2


Hence safe against shear
(0.74>0.18)

Check for Crack width in heel Slab:

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 1005.312 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 200.00 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 46.2 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Effective depth, 'd' = 392 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.26 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 93.62 mm


Effective Cover, 'dc' = 58 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 107.60 mm

Lever arm 'Z' = 360.79 mm


(392-(93.621/3)
2
Steel Stress, 'fs' = 127.37 N/mm

((46.2*10^6)/360.793)/1005.312)
2
Concrete stress 'fc' = 2.74 N/mm

(2*46.2*10^6)/(1000*93.621*360.793)
Distance 'a' = 450 mm
Strain Es in steel for the stress
127.37ofN/mm2 = 0.00063685 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0007606 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0007057 mm
Average strain at the level Considered εm = 0.0000549 mm
Crack Width

Crack width, 'w' = 0.01 mm

Hence safe against crack width

(0.01<0.2)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

6)Design of Toe Slab (Upto to 1m from the Stem) :


2
Self weight of Toe Slab = 11.25 kN/m
(0.45*25)
Net upward pressure @ a = 67.81 kN/m
2

(79.06-11.25)
Net upward pressure @ b = 48.08 kN/m
2

(59.33-11.25)
Net Pressure at "de" distance from stem = 52.03 kN/m
2

(63.28-11.25)
Depth of toe slab = 450 mm
Clear cover = 50 mm

Diameter of bar = 16 mm

Effective depth = 392 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 100 mm

Moment @ the face of stem = 122.6 kN-m


((48.08*2^2*0.5)+((67.81-48.08)*0.5*2^2*0.67))

Shear force at "d" from stem = 95.57 kN


((67.81+52.03)*0.5)*(2-(0.45-(45/1000)))

Factored moment = 183.9 kNm

Factored shear force = 143.355 kN

Main Bar :
Ast Required =

2
Ast Required = 1133.13 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 2010.624 mm

(1000/100*0.7854*16*16)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Hence Provided Ast is ok


Distribution Bar:
Diameter of bar = 16 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225.000 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Shear:


Nominal Shear stress tv = 0.37 N/mm2
((143.355*1000)/(1000*392))

Percentage of Reiforcement = 0.51 %


(100*2010.624)/(1000*392)

Design Shear Strength tc = 0.5 N/mm2

Enhanced Shear Strength = 1 N/mm2


Hence safe against shear
(1>0.37)

Check for Crack width in Toe Slab:

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 2010.624 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 100 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Cover to tension reinforcement = 50.00 mm


Applied Moment at service condition, 'M' = 122.6 kN-m

Effective depth, 'd' = 392 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.51 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 125.20 mm
Effective Cover, 'dc' = 58 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 68.58 mm

Lever arm 'Z' = 350.27 mm


(392-(125.199/3))
2
Steel Stress, 'fs' = 174.08 N/mm

(((122.6*10^6)/350.27)/2010.624)
2
Concrete stress 'fc' = 5.59 N/mm

((2*122.6*10^6)/(1000*500*350.27))
Distance 'a' = 450 mm
Strain Es in steel for the stress
174.08ofN/mm2 = 0.00087040 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0010596 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0003278 mm
Average strain at the level Considered εm = 0.0007318 mm
Crack Width

Crack width, 'w' = 0.14 mm


Hence safe against crack width

(0.14<0.2)

6)Design of Toe Slab (From 1m from the end of toe slab) :


2
Self weight of Toe Slab = 11.25 kN/m
(0.45*25)
Net upward pressure @ a = 67.81 kN/m
2

(79.06-11.25)
Net upward pressure @ f = 57.95 kN/m
2

(69.2-11.25)
Net Pressure at "de" distance from stem = 57.95 kN/m
2

(69.2-11.25)
Depth of toe slab = 450 mm
Clear cover = 50 mm

Diameter of bar = 16 mm

Effective depth = 392 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 200 mm

Moment @ the face of stem = 32.28 kN-m


((57.95*1^2*0.5)+((67.81-57.95)*0.5*1^2*0.67))

Shear force at "d" from stem = 37.41 kN


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

((67.81+57.95)*0.5)*(1-(0.45-(45/1000)))

Factored moment = 48.42 kNm

Factored shear force = 56.115 kN

Main Bar :
Ast Required =

2
Ast Required = 287.49 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok
Distribution Bar:
Diameter of bar = 16 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225.000 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Shear:


Nominal Shear stress tv = 0.14 N/mm2
((56.115*1000)/(1000*392))

Percentage of Reiforcement = 0.26 %


(100*1005.312)/(1000*392)

Design Shear Strength tc = 0.5 N/mm2

Enhanced Shear Strength = 1 N/mm2


Hence safe against shear
(1>0.14)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Crack width in Toe Slab:

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 1005.312 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 32.28 kN-m

Effective depth, 'd' = 392 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.26 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 93.62 mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
STR DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Effective Cover, 'dc' = 58 mm


2 2
acr (SQRT((s/2) +dc )-(db/2) = 107.60 mm

Lever arm 'Z' = 360.79 mm


(392-(93.621/3))
2
Steel Stress, 'fs' = 89 N/mm

(((32.28*10^6)/360.79)/1005.312)
2
Concrete stress 'fc' = 1.91 N/mm

((2*32.28*10^6)/(1000**360.79))
Distance 'a' = 450 mm
Strain Es in steel for the stress
89.00 of
N/mm2 = 0.00044500 mm
Strain at the level considered ε1 = (h-x)/(d-x)*Es
Strain at the level considered ε1 = 0.0005315 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0007057 mm
Average strain at the level Considered εm = -0.0001742 mm
Crack Width

Crack width, 'w' = -0.04 mm


Hence safe against crack width

(-0.04<0.2)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Design of Platform slab -S1

2
Compressive Strength of concrete = 30 N/mm
2
Yield strength of steel = 500 N/mm
Cantilever slab =

Span of the slab, l . 0.5 m (Max.cantilever projection)


Thickness of the slab, D = 125 mm
Cover to reinforcement = 45 mm
Effective Depth of Slab at Midspan = 74 mm (125-45-12/2)
2
Floor finish, wd = 2.00 KN/m
2
Live Load, wl = 5.00 KN/m
2
Total Load, w = 10.10 KN/m (125/1000*25 +2+5)
2
Total load, (wd) 5.10 KN/m (10.1-5)
Design of Support reinforcement
Additional moment due to point load = 0.00 KN-m
Maximum Bending Moment at support = Wd*l^2/2+Wl*l^2/2
= 1.2625 KN-m (5.1*0.5^2/2+5*0.5^2/2)+0)

Mu/bd2 = 0.121
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.028 %
Ast = Pt/100*b*d

= 0.028/100*1000*125
2
= 35 mm
Assumed diameter of the slab reinft = 12 mm
Minimum % of reinforcement = 0.35 %
2
Minimum area of reinforcement = 350 mm
Spacing of 12mm dia bars = Af/Ast.*1000
= 323.14 mm
= 300 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Minimum area of reinforcement = 0.35 %


Rounding off to = 222
= 200 mm
Required 12mm dia @200mm c/c

Check for Deflection


Ast provided = 10 @ 200 c/c
2
= 392.5 mm
Ultimate Moment M = 1.89 KNm
Effective depth d = 74.0 mm
Mu/bd2 = 0.35
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2))
fs = (0.58*fy*As req/ As prov)
2
= 25.860 N/mm
Modification factor = 3.57
Allowable Deflection = 2*7
= 14.00
Actual Deflection L/d = 6.76
< 14.00
SAFE AGAINST DEFLECTION
(6.76<14)

Check for Crack width


Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 10 mm
Spacing provided = 200 mm
Area of steel provided on each face = 393 mm2
Service moment @ the point considered M = 1.26 kNm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Axial tension M = 0.00 kN


Breath of section b = 1000 mm
Overall depth D = 125.0 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 75 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 13.695 kN/mm2
Modular ratio m = 14.6
pt = 0.0052
m*pt = 0.076
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5

x/d = 0.32
x = 24.15 mm

z (lever arm) = d-x/3 = 66.95 mm


Calculating average surface strain at tension face
fs= Ms/Ast*z stress due to bending moment = 48.02 N/mm2
stress due to tension force = 0.00 N/mm2
fs= Ms/Ast*z = 48.02 N/mm2
Strain es = fs /Es = 2.40E-04

Eh = (D-x)/(d-x)*es = 4.76E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = -3.73E-04
Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 5 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Spacing of bar = 200 mm

am=(p^2+(x/2))^2)^0.5-y] = 106.80 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = -0.054 mm
safe

SLAB RESULT:

SlabTks Short Direction Long Direction


125 T 10 @ 200 mm c/c T 8 @ 200 mm c/c

Note : This detail adopted for all other location.


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

3.0 Design of Platform slab - S2

2
Compressive Strength of concrete = 30 N/mm
2
Yield strength of steel = 500 N/mm
Cantilever slab =

Span of the slab, l . 1.2 m (Max.cantilever projection)


Thickness of the slab, D = 150 mm
Cover to reinforcement = 45 mm
Effective Depth of Slab at Midspan = 101 mm (150-45-8/2)
2
Floor finish, wd = 2.00 KN/m
2
Live Load, wl = 5.00 KN/m
2
Total Load, w = 10.80 KN/m (150/1000*25 +2+5)
2
Total load, (wd) 5.80 KN/m (10.8-5)
Design of Support reinforcement
Additional moment due to point load = 0.00 KN-m
Maximum Bending Moment at support = Wd*l^2/2+Wl*l^2/2
= 7.776 KN-m (5.8*1.2^2/2+5*1.2^2/2)+0)

Mu/bd2 = 0.518
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.122 %
Ast = Pt/100*b*d

= 0.122/100*1000*150
2
= 183 mm
Assumed diameter of the slab reinft = 8 mm
Minimum % of reinforcement = 0.35 %
2
Minimum area of reinforcement = 350 mm
Spacing of 8mm dia bars = Af/Ast.*1000
= 143.62 mm
= 125 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Minimum area of reinforcement = 0.35 %


Rounding off to = 303
= 125 mm
Required 8mm dia @125mm c/c

Check for Deflection


Ast provided = 10 @ 200 c/c
2
= 392.5 mm
Ultimate Moment M = 11.66 KNm
Effective depth d = 101.0 mm
Mu/bd2 = 1.14
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2))
fs = (0.58*fy*As req/ As prov)
2
= 135.210 N/mm
Modification factor = 1.94
Allowable Deflection = 1.94*7
= 13.58
Actual Deflection L/d = 11.88
< 13.58
SAFE AGAINST DEFLECTION
(11.88<13.58)

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 10 mm
Spacing provided = 200 mm
2
Area of steel provided on each face = 393 mm
Service moment @ the point considered M = 7.78 kNm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Axial tension M = 0.00 kN


Breath of section b = 1000 mm
Overall depth D = 150.0 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 100 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0039
m*pt = 0.057
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5

x/d = 0.29
x = 28.61 mm

z (lever arm) = d-x/3 = 90.46 mm


Calculating average surface strain at tension face
2
fs= Ms/Ast*z stress due to bending moment = 218.89 N/mm
2
stress due to tension force = 0.00 N/mm
2
fs= Ms/Ast*z = 218.89 N/mm
Strain es = fs /Es = 1.09E-03

Eh = (D-x)/(d-x)*es = 1.86E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 9.85E-04
Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 5 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Spacing of bar = 200 mm

am=(p^2+(x/2))^2)^0.5-y] = 106.80 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.156 mm
safe

SLAB RESULT:

SlabTks Short Direction Long Direction


150 T 10 @ 200 mm c/c T 8 @ 200 mm c/c

Note : This detail adopted for all other location.


CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

5.0 Design of Decanter & Actuator supporting


strucutres
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
SBR -STR DC - 2001 A
Municipal Corporation.
DSGN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF DECANTER & ACTUATOR SUPPORTING STRUCTURE:

Design of Decanter Column :

a) Axial Compression: (When 360kN is acting downward)

Self weight of Slab = 7.45 (1.325 x 0.3 x 0.75 x 25)


Self weight of column = 4.65 (1 x 0.62 x 0.3 x 25)
Decanter load = 360.00
Total axial compression = 372.10 kN
7.45 + 4.65 + 360
b) Axial Tension: (When 360kN is acting upward)

Total axial tension = 347.90 kN


-7.45 - 4.65 + 360
c) Moment due to Decanter (Lateral load)

Moment = 60.00 kN-m


75 x 0.8
D) Moment due to eccentricity between column & shaft (Vertical load)

Moment = 108.00 kN-m


360 x 0.3
Total Moment = 168.00 kN-m
60 + 108
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
SBR -STR DC - 2001 A
Municipal Corporation.
DSGN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Design of Column with Compression & Bending


Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
SBR -STR DC - 2001 A
Municipal Corporation.
DSGN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Design of Column with Tension & Bending

Provide 14 nos of T20 Longitudinal bar


Provide 10 dia 2-legged strippus @ 100mm spacing.
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
SBR -STR DC - 2001 A
Municipal Corporation.
DSGN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Design of Actuator Column & Beam:




























































 







































 





















































 


























































 

































































 
































































 





































 








































 





















 
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

DESIGN OF WALL(Water side) AT DECANTER LOCATION -W1

Earth Side 1.20 m Water Side

1 0.125 m

5.300 m
0.50 m

0.15 m 5.175 m

3
6
1.90 m 1.40 m
8
7

0.50 m
5

0.7 m 0.2 m 1.5 m 0.45 m 3.30 m


6.15 m

Structural Properties

Unit weight of soil = 17 kN/m


3

Unit weight of liquid = 10.1 kN/m


3

Unit Weight of Concrete = 25 kN/m


3

Compressive Strength of concrete = M30 N/mm


2

Yield strength of steel = 500 N/mm


2

Modulus of elasticity of steel = 200000 N/mm


2

Gross Safe bearing capacity of soil = 97 kN/m


2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Angle of internal friction of soil = 30 


Passive eath pressure coefficient = 3
Factor of safety against overturning = 1.5
Coefficient of friction = 0.35
Live Load on Platform = 5 kN/m
2

Floor Finish on Platform = 2 kN/m


2

Length of Wall = 22 m

2. Design of Vertical Stem(Water face)

Maximum pressure due to water = 53.53 kN/m


2

(5.3*10.1)
Load due to water pressure = 141.85 kN
(0.5*53.53*5.3)

Moment @ bottom of stem due to water = 250.6 kN-m


(10.1*5.3)/3
Moment due to cantilever slab = 0.63 kN-m

Total Moment @ bottom of stem = 251.23 kN-m

Shear @ bottom of stem = 141.85 kN

Load factor = 1.5


Factored Moment @ bottom of stem = 376.845 kN-m
Factored Shear @ bottom of stem = 212.775 kN

Vertical Reinforcement (Water Face) upto 478m Lvl:


Tension Reinforcement
Rebar diameter = 25 mm 16
Spacing = 200 mm 200
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Cover = 45.00 mm
Depth of the section = 450.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 392.5 mm

Ast Required =

2
Ast Required = 2465.4 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
(IF(450>500,250,450/2))
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 3459.687 mm

(1000/200*0.7854*25*25) +(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Crack width


2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.12788 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 3459.690 mm
Bar diameter, 'db' = 25 mm

Maximum bar spacing, 'S' = 100 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 251.23 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Effective depth, 'd' = 392.5 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.88 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 154.96 mm


Effective Cover, 'dc' = 57.5 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 63.70 mm

Lever arm 'Z' = 340.85 mm


(392.5-(154.962/3))
2
Steel Stress, 'fs' = 213.05 N/mm

(((251.23*10^6)/340.85)/3459.69)
2
Concrete stress 'fc' = 9.51 N/mm
(2*251.23*10^6)/(1000*154.962*340.85)
Distance 'a' = 450 mm
Strain Es in steel for the stress of = 0.00106525 mm

(213.05/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013231 mm
(((450-154.962)/(392.5-154.962))*0.00106525)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0001765 mm
Average strain at the level Considered εm = 0.0011466 mm
Crack Width

Crack width, 'w' = 0.194 mm


Hence safe against crack width

(0.194 < 0.2)

Check for shear for 450 thk wall

Unfactored Shear = 141.85 kN


Factored Shear = 212.775 kN
Nominal shear stress = 0.54 N/mm
2

((212.775*10^3)/(1000*392.5)
Percentage of Reinforcement = 0.88 %
(100*3459.687/1000/392.5)
Design shear strength = 0.71 N/mm
2

Hence safe against shear


(0.71 > 0.54)

Vertical Reinforcement (Water Face) above 478m Lvl:


Moment @ 478m Lvl = 93 kN-m
(1/2*3.8*3.8*10.1*(3.8/3)+(0.63))
Shear @ 478m Lvl = 72.92 kN
Load factor = 1.5
Factored Moment @ bottom of stem = 139.5 kN-m
Factored Shear @ bottom of stem = 109.38 kN

Tension Reinforcement
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Rebar diameter = 16 mm 0
Spacing = 200 mm 200
Cover = 45.00 mm
Depth of the section = 450.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 397 mm

Ast Required =

2
Ast Required = 837.26 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
(IF(450>500,250,450/2))
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16) +(1000/200*0.7854*0*0)
Hence Provided Ast is ok

Check for Crack width


2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.12788 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 1005.310 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 100 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 93 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Effective depth, 'd' = 397 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.25 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 94.30 mm


Effective Cover, 'dc' = 53 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 64.86 mm

Lever arm 'Z' = 365.57 mm


(397-(94.297/3))
2
Steel Stress, 'fs' = 253.06 N/mm

(((93*10^6)/365.57)/1005.31)
2
Concrete stress 'fc' = 5.4 N/mm
(2*93*10^6)/(1000*94.297*365.57)
Distance 'a' = 450 mm
Strain Es in steel for the stress of = 0.00126530 mm

(253.06/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0014868 mm
(((450-94.297)/(397-94.297))*0.0012653)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0006930 mm
Average strain at the level Considered εm = 0.0007938 mm
Crack Width

Crack width, 'w' = 0.139 mm


Hence safe against crack width

(0.139 < 0.2)

Check for shear for 450 thk wall


Unfactored Shear = 72.92 kN
Factored Shear = 109.38 kN
Nominal shear stress = 0.28 N/mm
2

((109.38*10^3)/(1000*397)
Percentage of Reinforcement = 0.25 %
(100*1005.312/1000/397)
Design shear strength = 0.71 N/mm
2

Hence safe against shear


(0.71 > 0.28)

Minimum Horizontal Reinforcement (450 thk Wall):

Rebar diameter = 16 mm
Spacing = 200 mm
Cover = 45.00 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

DESIGN OF EXTERNAL WALL - W1a


1.20 m
0.50 m 0.50 m
1 0.125 m

0.20 m 1.80 m 1.80 m

Earth Side 2 Water Side

0.20 m 1.20 m 5.30 m

0.285 m 3
1.90 m 3.50 m
6 2.30 m
FGL
Soil H= Water H = 1.40 m
4
0.90 m
8
0.500 m
0.50 m 5

0.90 m 1.50 m 0.450 m 3.30 m


6.150 m

Structural Properties

Unit weight of soil = 3


17 kN/m (As per soil report)
Unit weight of liquid = 10.1 kN/m
3

Unit Weight of Concrete = 25 kN/m


3

Compressive Strength of concrete = M30 N/mm


2

Yield strength of steel = 500 N/mm


2

Modulus of elasticity of steel = 200000 N/mm


2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Gross Safe bearing capacity of soil = 97 kN/m


2

Angle of internal friction of soil = 30 


(1 + sinφ/ =
Passive earth pressure coefficient 3
1 - sinφ)

Factor of safety against overturning = 1.5


Coefficient of friction = 0.35
Live Load on Platform = 5 kN/m
2

Floor Finish on Platform = 2 kN/m


2

1) Check for Stability of structure


Dead Load
Distance
Descripti
Values Load from the Moment
on
heel
1 1.2 x 0.125 x 25 3.75 3.4 12.75
2 5.175 x 0.2 x 25 25.88 3.4 87.992
3 3.3 x 5.3 x 10.1 176.65 1.65 291.4725
4 1/2 x 0.25 x 3.5 x 25 10.94 3.58 39.1652
5 3.3x0.5x25+(0.5*25*(0.9+1.5+0.45) 76.88 3.08 236.7904
6 0.2 x 1.9 x 25 9.5 5.35 50.825
7 Floor finish 1.2 x 2 2.4 3.4 8.16
8 1.4 x 1.5 x 10.1 21.21 4.5 95.445

Slab 1.2 x 5 6 3.4 20.4

Filling 6.15 x 0.45 x 24 66.42 - -

Summation (W) 399.63 kN 843.0 kN-m


Live Load
Live Load on platform is considered on Left side for critical case

No. Values Load Distance Moment

W1 1.2 x 5 6 0.5 0.63

Summation 6.00 kN 0.63 kN-m


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

i) Stability against overturning

Restoring Moment
Distance of resultant vertical force from heel = 2.11 m
(843/399.63)
Restoring Moment (MR(DL)) about toe = 1614.51 kN-m

(399.63*(6.15-2.11)
Overturning Moment
Maximum pressure due to water = 53.53 kN/m
2

(10.1*5.3)
Load due to water pressure = 141.85 kN
(0.5*53.53*5.3)
Overturning Moment due to water = 322.16 kN-m
and cantilever projection(Mo) (141.85*((5.3/3+0.5))+0.63)
0.9* MR(DL)
Factor of Safety against overturning =
MO

= 4.51
((0.9*1614.51)/322.16)
FOS is greater than 1.5. Hence Safe against overturning
(4.51 > 1.5)

ii) Stability against Sliding


Passive Soil pressure = 71.4 kN/m2
(3*17*(0.5+0.9))

Load due to passive soil pressure = 49.98 kN


(0.5*71.4*(0.9+0.5))

Resisting Load(FR) (Vertical load) = 399.63 kN

Net sliding force (Fs) = 91.87 kN (141.85-49.98)


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

0.9*μ* FR
Factor of Safety against sliding =
FS

= 1.37 (1.37<1.5)
((0.9*0.35*399.63)/)

Balancing force = 20.49 kN


(1.5-1.37)*(141.85/0.9)

This required force is to be provided by 200thk Internal Grade slab.

iii) Base Pressure Calculation


Distance of R from the heel = MR(DL + LL) + MO
R (DL + LL )

= 2.87 m
((843)+(322.16+0.63))/(399.63+6)
Eccentricity e = -0.205 m
(2.87-(6.15/2))

Maximum Pressure = / (1+6 / )

= 77.980 kN/m
2
< 97
Minimum Pressure = / (1−6 / )

= 51.98 kN/m
2
< 97
Hence Safe
iv) Check for Tension
Eccentricity e = 0.205 m
b/6 = 1.03 m
No tension occurs
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

2) Design of Vertical wall( 450 thk)(Water face):

Moment @ bottom of wall = 251.23 kN-m


(141.85*5.3/3+0.63)
Shear @ bottom of wall = 141.85 kN
(141.85)
Load factor = 1.5
Factored Moment = 376.845 kN-m
Factored Shear = 212.775 kN

Vertical Reinforcement (Water Face):


Reinforcement
Rebar diameter = 25 mm 16
Spacing = 200 mm 200
Cover = 45.00 mm
Depth of the section = 450.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 392.5 mm

Ast Required =

= 2
Ast Required for Moment 2465.4 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
(IF(450>500,250,450/2))
Minimum Reinforcement = 787.500 mm
2

= 2
Ast Provided 3459.687 mm

(1000/200*0.7854*25*25) +(1000/200*0.7854*16*16)
Hence Provided Ast is ok
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 3459.690 mm
Bar diameter, 'db' = 25 mm

Maximum bar spacing, 'S' = 100 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 251.23 kN-m

Effective depth, 'd' = 392.5 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.88 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 154.92 mm


Effective Cover, 'dc' = 57.5 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 63.70 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Lever arm 'Z' = 340.86 mm


(392.5-(154.922/3))
2
Steel Stress, 'fs' = 213.04 N/mm

(((251.23*10^6)/340.86)/3459.69)
2
Concrete stress 'fc' = 9.52 N/mm

(2*251.23*10^6)/(1000*154.922*340.86)
Distance 'a' = 450 mm
Strain Es in steel for the stress of = 0.00106520 mm
(213.04/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013230 mm
(((450-154.922)/(392.5-154.922))*0.0010652)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0001766 mm
Average strain at the level Considered εm = 0.0011464 mm
Crack Width

Crack width, 'w' = 0.194 mm


Hence safe against crack width

(0.194 < 0.2)


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

3)Design of Vertical wall( 450 thk)(Earth Face):

Moment @ bottom of wall = 4.62 kN-m


Load factor = 1.5
Factored Moment = 6.93 kN-m

Vertical Reinforcement (Earth Face):


Tension Reinforcement
Rebar diameter = 12 mm 12
Spacing = 200 mm 200
Cover = 45.00 mm
Depth of the section = 450.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 399 mm

Ast Required =

= 2
Ast Required for Moment 40 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 225 mm
(IF(450>500,250,450/2))
Minimum Reinforcement = 787.500 mm
2

= 2
Ast Provided 1130.976 mm

(1000/200*0.7854*12*12) +(1000/200*0.7854*12*12)
Hence Provided Ast is ok
Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Yield Strength of steel, fy = 500 N/mm2


Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 450 mm
2
Area of tension reinforcement, 'Ast' = 1130.980 mm
Bar diameter, 'db' = 12 mm

Maximum bar spacing, 'S' = 100 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 4.62 kN-m

Effective depth, 'd' = 399 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.28 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 99.46 mm
Effective Cover, 'dc' = 51 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 65.42 mm

Lever arm 'Z' = 365.85 mm


(399-(99.46/3))
2
Steel Stress, 'fs' = 11.17 N/mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

(((4.62*10^6)/365.85)/1130.98)
2
Concrete stress 'fc' = 0.25 N/mm

(2*4.62*10^6)/(1000*99.46*365.85)
Distance 'a' = 450 mm
Strain Es in steel for the stress of = 0.00005585 mm
(11.17/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0000654 mm
(((450-99.46)/(399-99.46))*0.00005585)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 450 mm


Strain due to stiffening effect of concrete ε2 = 0.0006045 mm
Average strain at the level Considered εm = -0.0005391 mm
Crack Width

Crack width, 'w' = -0.095 mm


Hence safe against crack width

(-0.095<0.2)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Minimum Horizontal Reinforcement (Both faces) (450 thk Wall):

Rebar diameter = 12 mm
Spacing = 100 mm
Cover = 45.00 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 225 mm
Minimum Reinforcement = 787.500 mm
2

2
Ast Provided = 1130.976 mm

(1000/100*0.7854*12*12)
Hence Provided Ast is ok

Check for shear for 425 thk wall

Unfactored Shear = 141.85 kN


Factored Shear = 212.775 kN
Nominal shear stress = 0.54 N/mm
2

((212.775*10^3)/(1000*392.5)
Percentage of Reinforcement = 0.88 %
(100*3459.687/1000/392.5)
Design shear strength = 0.62 N/mm
2

Hence safe against shear


(0.62 > 0.54)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

4)Design of Vertical wall ( 285 thk):

Moment @ bottom of 285 thk wall = 46.08 kN-m


(1/2*3*10.1*3*(3/3)+(0.63))
Shear @ bottom of 285 thk wall = 45.45 kN
(1/2*3*10.1*3)
Load factor = 1.5
Factored Moment = 69.12 kN-m
Factored Shear = 68.175 kN
Vertical Reinforcement (Water Face):
Tension Reinforcement
Rebar diameter = 16 mm
Spacing = 200 mm
Cover = 45.00 mm
Depth of the section = 285.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 232 mm

Ast Required =

2
Ast Required = 722.44 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 142.5 mm
(IF(285>500,250,285/2))
Minimum Reinforcement = 498.750 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 285 mm
2
Area of tension reinforcement, 'Ast' = 1005.310 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 46.08 kN-m

Effective depth, 'd' = 232 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.43 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 69.14 mm
Effective Cover, 'dc' = 53 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

acr (SQRT((s/2)2+dc2)-(db/2) = 105.18 mm

Lever arm 'Z' = 208.95 mm


(232-(69.143/3))
2
Steel Stress, 'fs' = 219.36 N/mm

(((46.08*10^6)/208.95)/1005.31)
2
Concrete stress 'fc' = 6.38 N/mm

(2*46.08*10^6)/(1000*69.14*208.95)
Distance 'a' = 285 mm
Strain Es in steel for the stress of = 0.00109680 mm
(219.36/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0014537 mm
(((285-69.143)/(232-69.143))*0.0010968)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 285 mm


Strain due to stiffening effect of concrete ε2 = 0.0004743 mm
Average strain at the level Considered εm = 0.0009794 mm
Crack Width

Crack width, 'w' = 0.198 mm


Hence safe against crack width

(0.198<0.2)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Vertical Reinforcement (Earth Face)(For 285 thk):

Rebar diameter = 12 mm
Spacing = 200 mm
Cover = 45.00 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 151.5 mm
Minimum Reinforcement = 530.250 mm
2

2
Ast Provided = 565.488 mm

(1000/200*0.7854*12*12)
Hence Provided Ast is ok

Check for shear

Unfactored Shear = 45.45 kN


Factored Shear = 68.175 kN
Nominal shear stress = 0.29 N/mm
2

((68.175*10^3)/(1000*232)
Percentage of Reinforcement = 0.43 %
(100*1005.312/1000/232)
Design shear strength = 0.458 N/mm
2

Hence safe against shear


(0.458>0.29)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

5)Design of Vertical wall (200 thk):

Moment @ bottom of 200thk wall = 10.45 kN-m


(1/2*1.8*10.1*1.8*(2/3)+(0.63))
Shear @ bottom of 200thk wall = 16.36 kN
(1/2*1.8*10.1*1.8)
Load factor = 1.5
Factored Moment = 15.675 kN-m
Factored Shear = 24.54 kN
Vertical Reinforcement (Water Face):
Tension Reinforcement
Rebar diameter = 10 mm
Spacing = 200 mm
Cover = 45.00 mm
Depth of the section = 200.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 150 mm

Ast Required =

2
Ast Required = 247.03 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 100 mm
(IF(200>500,250,200/2))
Minimum Reinforcement = 350.000 mm
2

2
Ast Provided = 392.700 mm

(1000/200*0.7854*10*10)
Hence Provided Ast is ok
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 200 mm
2
Area of tension reinforcement, 'Ast' = 392.700 mm
Bar diameter, 'db' = 10 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 10.45 kN-m

Effective depth, 'd' = 150 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.26 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 36.13 mm
Effective Cover, 'dc' = 50 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

acr (SQRT((s/2)2+dc2)-(db/2) = 106.80 mm

Lever arm 'Z' = 137.96 mm


(150-(36.134/3))
2
Steel Stress, 'fs' = 192.89 N/mm

(((10.45*10^6)/137.96)/392.7)
2
Concrete stress 'fc' = 4.19 N/mm

(2*10.45*10^6)/(1000*36.13*137.96)
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00096445 mm
(192.89/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013880 mm
(((200-36.134)/(150-36.134))*0.00096445)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 200 mm


Strain due to stiffening effect of concrete ε2 = 0.0010009 mm
Average strain at the level Considered εm = 0.0003871 mm
Crack Width

Crack width, 'w' = 0.07 mm


Hence safe against crack width

(0.07<0.2)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Vertical Reinforcement (Earth Face) & Horizontal reinforcement(both faces) (200 thk wall):

Rebar diameter = 10 mm
Spacing = 200 mm
Cover = 45.00 mm
Minimum Reinforcement = 0.35 %
Depth of surface zone = 100 mm
Minimum Reinforcement = 350.000 mm
2

2
Ast Provided = 392.700 mm

(1000/200*0.7854*10*10)
Hence Provided Ast is ok

Check for shear

Unfactored Shear = 16.36 kN


Factored Shear = 24.54 kN
Nominal shear stress = 0.16 N/mm
2

((24.54*10^3)/(1000*150)
Percentage of Reinforcement = 0.26 %
(100*392.7/1000/150)
Design shear strength = 0.458 N/mm
2

Hence safe against shear


(0.458>0.16)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

R
de

6.15 m
d

c
b
a

2.40 m 0.45 m 3.30 m

Maximum Pressure at a = 77.98 kN/m


2

Pressure at b = 66.8 kN/m


2

Pressure at c = 64.62 kN/m


2

Minimum Pressure at d = 51.98 kN/m


2

Pressure at "d" distance from stem = 68.02 kN/m


2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

6)Design of Toe Slab :


2
Self weight of Toe Slab = 12.5 kN/m
Net upward pressure @ a = 65.48 kN/m
2

(77.98-12.5)
Net upward pressure @ b = 54.3 kN/m
2

(66.8-12.5)
Net Pressure at "d" distance from stem = 55.52 kN/m
2

(68.02-12.5)
Depth of toe slab = 500 mm
Clear cover = 50 mm

Diameter of bar = 20 mm

Effective depth = 440 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 125 mm

Moment @ the face of stem = 177.96 kN-m


((54.3*2.4^2*0.5)+((65.48-54.3)*0.5*2.4^2*0.67))

Shear force at "d" from stem = 117.67 kN

Factored moment = 266.94 kN

Factored shear force = 176.505 kN

Main Bar (Bottom Bar) :


Ast Required =

2
Ast Required = 1477.44 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 250 mm
Minimum Reinforcement = 875.000 mm
2

2
Ast Provided = 2513.280 mm

(1000/125*0.7854*20*20)
Hence Provided Ast is ok
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Distribution Bar:
Diameter of bar = 12 mm

Spacing of bar = 150 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 250.000 mm
Minimum Reinforcement = 875.000 mm
2

2
Ast Provided = 753.984 mm

(1000/150*0.7854*12*12)
Redeisgn

Check for Shear:


2
Nominal Shear stress tv = 0.4 N/mm

(176.505*1000)/(1000*440)
Percentage of Reiforcement = 0.57 %
(100*2513.28)/(1000*440)
2
Design Shear Strength tc = 0.85 N/mm

Enhanced Shear Strength = 1.7 N/mm


2

(0.85*2)

Hence safe against shear


(1.7>0.4)

Check for Crack width in Toe Slab:

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2

Modulur Ratio, m, Es/Ec = 14.6


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 500 mm
2
Area of tension reinforcement, 'Ast' = 2513.280 mm
Bar diameter, 'db' = 20 mm

Maximum bar spacing, 'S' = 125 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 177.96 kN-m

Effective depth, 'd' = 440 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.57 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 146.71 mm


Effective Cover, 'dc' = 60 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 76.64 mm

Lever arm 'Z' = 391.10 mm


2
Steel Stress, 'fs' = 181.05 N/mm
2
Concrete stress 'fc' = 6.2 N/mm
Distance 'a' = 500 mm
Strain Es in steel for the stress of 181.05 = 0.00090525 mm
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0010904 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 500 mm


Strain due to stiffening effect of concrete ε2 = 0.0002822 mm
Average strain at the level Considered εm = 0.0008082 mm
Crack Width

Crack width, 'w' = 0.16 mm

Hence safe against crack width


(0.16<0.2)

7)Design of Heel Slab :

2
Self weight of Heel Slab = 12.5 kN/m
2
Downward Liquid pressure = 53.53 kN/m
(10.1*5.3)
2
Total Downward Pressure = 66.03 kN/m
(53.53+12.5)
Net Downward pressure @ c = 1.41 kN/m
2

(64.62-66.03)
Net downward pressure @ d = 14.05 kN/m
2

(66.03-51.98)

Net downward pressure @ d = 14.05 kN/m


2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Depth of heel slab = 500 mm


Clear cover = 50 mm

Diameter of bar = 16 mm 0

Effective depth = 442 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 200 mm 200

Moment @ the face of stem = 53.56 kN-m


(12.64*3.3^2*0.5*(2/3))+0.5*11.56*2.5^2

Shear force at "d" from stem = 40.15 kN


(14.05*(3.3-(442/1000)))

Factored moment = 80.34 kN

Factored shear force = 60.225 kN

Main Bar (Top bar) :


Ast Required =

2
Ast Required = 424.68 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 250 mm
Minimum Reinforcement = 875.000 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)+((1000/200*0.7854*0*0)
Hence Provided Ast is ok

Distribution Bar:
Diameter of bar = 16 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 250.000 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Minimum Reinforcement = 875.000 mm


2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Shear: Nominal Shear stress tv = 0.14 N/mm2

Percentage of Reiforcement = 0.23 %


(100*1005.312)/(1000*442)

Design Shear Strength tc = 0.37 N/mm2

Enhanced Shear Strength = 0.74 N/mm2


(0.37*2)
Hence safe against shear
(0.74>0.14)

Check for Crack width in heel Slab:

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 500 mm
2
Area of tension reinforcement, 'Ast' = 1005.312 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 50 mm

Applied Moment at service condition, 'M' = 53.56 kN-m


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Effective depth, 'd' = 442 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.23 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 100.20 mm


Effective Cover, 'dc' = 58 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 107.60 mm

Lever arm 'Z' = 408.60 mm


(442-(100.202/3))
2
Steel Stress, 'fs' = 130.39 N/mm

(((53.56*10^6)/408.599333333333)/1005.312)
2
Concrete stress 'fc' = 2.62 N/mm

(2*53.56*10^6)/(1000*100.202*408.599333333333)
Distance 'a' = 500 mm
Strain Es in steel for the stress of = 0.00065195 mm
(130.39/200000)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV

Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at Ujjain STR DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Strain at the level considered ε1 = (h-x)/(d-x)*εs


Strain at the level considered ε1 = 0.0007626 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 500 mm


Strain due to stiffening effect of concrete ε2 = 0.0007750 mm
Average strain at the level Considered εm = -0.0000124 mm
(0.0007626-0.000775)
Crack Width

Crack width, 'w' = 0 mm

Hence safe against crack width

(0<0.2)
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
Sewerage Networks & Sewage Treatment Plant at Ujjain TPL - 340062 - UJN - STP - CVL - SBR -STR 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

DESIGN OF RAFT AT DECANTER AREA (Without water) -For wall W1 & W1a

Earth Side 1.20 m Water Side (Empty Condition)

1 0.125 m

0.45 m 2.80 m
3
2
1.325 m
0.15 m 0.55 m 5.30 m

14
0.30 m
6
2.80 m 1.40 m 0.80 m 2.50 m

7 0.90 m 8 0.62 m
12

0.50 m
0.20 m 5

0.9 m 1.5 m 0.45 m 3.30 m


6.15 m

Structural Properties

Unit weight of soil = 17 kN/m


3

Unit weight of Liquid = 10.1 kN/m


3

Unit Weight of Concrete = 25 kN/m


3

Compressive Strength of concrete = M30 N/mm


2

Yield strength of steel = 500 N/mm


2

Modulus of Elasticity of steel = 200000 N/mm


2

Gross Safe bearing capacity of soil = 97 kN/m


2

Angle of internal friction of soil = 30 


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
Sewerage Networks & Sewage Treatment Plant at Ujjain TPL - 340062 - UJN - STP - CVL - SBR -STR 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Passive eath pressure coefficient = 3


Factor of safety against overturning = 1.5
Coefficient of friction = 0.35
Live Load on Platform = 5 kN/m
2

Floor Finish in Platform = 2 kN/m


2

Length of Wall = 1m
a) Check for Stability of structure CASE(1) : When 36 ton acting upwards

Dead Load

Distance
No. Values Load Moment
from the Toe

Resisting Moment
W1 1.2 x 0.125 x 25 x 1 3.75 2.63 9.8625
W2 5.175 x 0.45 x 25 x 1 58.22 2.63 153.1186
W3 3.3 x 5.3 x 10.1 x 1 0 4.5 0
W5 6.15 x 0.5 x 25 x 1 76.88 3.08 236.7904
W6 0.15 x 2.8 x 25 x 1 10.5 0.825 8.6625
W7 0.5 x 0.05 x 2.8 x 25 x 1 3.5 0.83 2.905
Floor. F 1.2 x 2 x 1 2.4 2.63 6.312
W8 1.4 x 1.5 x 10.1 x 1 0 1.65 0
W12 360 (Assume to disperse for 4m) -90 0.800 -72
Live 1.2 x 5 x 1 6 2.63 15.78

Summation(W) 71.25 kN 361.43 kN-m

Overturning Moment
W13 0 0 0.00 0
W14 75 (Assume to disperse for 1.75m) 42.86 1.47 63.0042

Lateral force Alone 42.86 kN 63.00 kN-m


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
Sewerage Networks & Sewage Treatment Plant at Ujjain TPL - 340062 - UJN - STP - CVL - SBR -STR 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

i) Stability against overturning

Restoring Moment
Restoring Moment (MR(DL)) about toe = 361.43 kN-m

Overturning Moment
Maximum pressure due to water = 0 kN/m
2

(10.1*5.3*0)
Load due to water pressure = 0 kN
(0.5*0*5.3*0)
Overturning Moment (MO) due to water = 0 kN-m
Overturning Moment (MO) due to decanter = 63 kN-m

0.9* MR(DL)
Factor of Safety against overturning =
MO

= 5.16
((0.9*361.43)/63)
FOS is greater than 1.5. Hence Safe against overturning
(5.16 > 1.5)

ii) Stability against Sliding

Passive Soil pressure = 71.4 kN/m2


(3*17*(0.5+0.9)*1)

Load due to Passive soil pressure = 49.98 kN


(0.5*71.4*(0.9+0.5))

Sliding Force (FS) = 42.86

Resisting Force due to soil = 49.98 kN


Resisting Force (FR) = 71.25 kN
0.9*μ* FR
Factor of Safety against sliding =
FS
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD
Sewerage Networks & Sewage Treatment Plant at Ujjain TPL - 340062 - UJN - STP - CVL - SBR -STR 1
DC - 2001 A
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

= 1.69
((0.9*0.35*71.25)/42.86)
FOS is greater than 1.5. Hence Safe against Sliding
(1.69 > 1.5)

iii) Base Pressure Calculation

= MR(DL + LL) - MO
Distance of R from the toe
R (DL + LL )

= 4.19 m
Eccentricity e = 1.115 m

Maximum Pressure = / (1+6 / )


= 24.190 kN/m
Maximum Pressure per meter = 24.190 kN/m
2

Minimum Pressure = / (1−6 / )


= -1.02 kN/m
Minimum Pressure per meter = -1.02 kN/m
2

Hence Safe Against SBC


(-1.02,24.19)<97)

iv) Check for Tension


Eccentricity e = 1.115 m
b/6 = 1.03 m
Tension occurs
iv) Uplift Check
Total Vertical load per m = 161.25 kN
Upward load due to decanter per m = -90 kN
1.79
Factor of Safety against Uplift =

FOS is greater than 1.5. Hence Safe against uplift


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

DESIGN OF RAFT AT DECANTER AREA (With water)-For wall W1 & W1a

Earth Side 1.20 m Water Side

1 0.125 m

0.45 m 2.80 m
3
2
1.325 m
0.15 m 0.55 m 5.30 m

14
0.30 m
6
2.80 m 1.40 m 0.80 m 2.50 m

0.90 m 8 0.62 m
7 12

0.50 m
0.20 m 5

0.9 m 1.5 m 0.45 m 3.30 m


6.15 m

Structural Properties

Unit weight of soil = 17 kN/m


3

Unit weight of Liquid = 10.1 kN/m


3

Unit Weight of Concrete = 25 kN/m


3

Compressive Strength of concrete = M30 N/mm


2

Yield strength of steel = 500 N/mm


2

Modulus of Elasticity of steel = 200000 N/mm


2

Gross Safe bearing capacity of soil = 97 kN/m


2

Angle of internal friction of soil = 30 


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Active eath pressure coefficient = 3


Factor of safety against overturning = 1.5
Coefficient of friction = 0.35
Live Load on Platform = 5 kN/m
2

Floor Finish in Platform = 2 kN/m


2

Length of Wall = 1m
a) Check for Stability of structure CASE(1) : When 36 ton acting upwards

Dead Load

Distance
No. Values Load Moment
from the Toe

Resisting Moment
W1 1.2 x 0.125 x 25 x 1 3.75 2.63 9.8625
W2 5.175 x 0.45 x 25 x 1 58.22 2.63 153.1186
W3 3.3 x 5.3 x 10.1 x 1 176.649 4.5 794.9205
W5 6.15 x 0.5 x 25 x 1 76.88 3.08 236.7904
W6 0.15 x 2.8 x 25 x 1 10.5 0.83 8.715
W7 0.5 x 0.05 x 2.8 x 25 x 1 3.5 0.83 2.905
W1 1.2 x 2 x 1 2.4 2.63 6.312
W8 1.4 x 1.5 x 10.1 x 1 21.21 1.65 34.9965
W10 0 0 0.000 0
W12 360 (Assume to disperse for 16.75m) -21.49 3.650 -78.44
W1 1.2 x 5 x 1 6 2.63 15.78

Summation(W) 337.62 kN 1184.96 kN-m


Overturning Moment
W13 0 0 0.00 0
W14 75 (Assume to disperse for 1.75m) 42.86 2.0 84.4342

Lateral force Alone 42.86 kN 84.43 kN-m


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

i) Stability against overturning

Restoring Moment
Restoring Moment (MR(DL)) about toe = 1184.96 kN-m

Overturning Moment
Maximum pressure due to water = 53.53 kN/m
2

(10.1*5.3)
Load due to water pressure = 141.85 kN
(0.5*53.53*5.3)
Overturning Moment (MO) due to water = 321.53 kN-m
Total Overturning Moment (MO) = 406.0 kN-m

0.9* MR(DL)
Factor of Safety against overturning =
MO

= 2.63
((0.9*1184.96)/405.96)
FOS is greater than 1.5. Hence Safe against overturning
(2.63 > 1.5)

ii) Stability against Sliding

Passive Soil pressure = 71.4 kN/m2


(3*17*(0.5+0.9)*1)

Load due to Passive soil pressure = 49.98 kN


(0.5*71.4*(0.9+0.5))

Sliding Force (FS) = 134.73 kN

(0+42.86-49.98+141.85)

Resisting Force (FR) = 337.62 kN


0.9*μ* FR
Factor of Safety against sliding =
FS
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

= 0.79
((0.9*0.35*337.62)/134.73)
FOS is less than 1.5. Hence Remaining lateral force is transferred to grade slab
(0.79 > 1.5)

iii) Base Pressure Calculation

= MR(DL + LL) - MO
Distance of R from the toe
R (DL + LL )

= 2.31 m

Eccentricity e = 0.765 m

= / (1+6 / )
Maximum Pressure
= 95.870 kN/m
Maximum Pressure per meter = 95.870 kN/m
2

Minimum Pressure = / (1−6 / )


= 13.93 kN/m
Minimum Pressure per meter = 13.93 kN/m
2

Hence Safe Against SBC


(13.93,95.87)<97)

iv) Check for Tension


Eccentricity e = 0.765 m
b/6 = 1.03 m
No tension occurs
Contact Length Percentage = 113 %

Contact Length = 6.9 m


Since 95% of length is in compression, tension is allowed
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

b) Check for Stability of structure CASE(2) : When 36 ton acting downwards


Dead Load
Distance
No. Values Load Moment
from the Toe
Resisting Moment
W1 1.2 x 0.125 x 25 x 1 3.75 2.63 9.8625
W2 5.175 x 0.45 x 25 x 1 58.22 2.63 153.1186
W3 3.3 x 5.3 x 10.1 x 1 176.649 4.5 794.9205
W5 6.15 x 0.5 x 25 x 1 76.88 3.08 236.7904
W6 0.15 x 2.8 x 25 x 1 10.5 0.83 8.715
W7 0.5 x 0.05 x 2.8 x 25 x 1 3.5 0.83 2.905
W1 1.2 x 2 x 1 2.4 2.63 6.312
W8 1.4 x 1.5 x 10.1 x 1 21.21 1.65 34.9965
W10 0 0 0.000 0
W12 360 (Assume to disperse for 16.75m) 21.49 3.650 78.44
W1 1.2 x 5 x 1 6 2.63 15.78

Summation (W) 380.60 kN 1341.84 kN-m


Overturning Moment
W13 0 0 5.80 0
W14 75 (Assume to disperse for 1.75m) -42.86 2.0 -84.4342

Lateral force Alone -42.86 kN -84.43 kN-m


i) Stability against overturning

Resisting Moment
Resisting Moment (MR(DL)) about toe = 1341.84 kN-m

Overturning Moment
Maximum pressure due to water = 53.53 kN/m
2

(10.1*5.3)
Load due to water pressure = 141.85 kN
(0.5*53.53*5.3)
Overturning Moment (MO) due to water = 321.53 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Net Overturning Moment (MO) = 237.10 kN-m

0.9* MR(DL)
Factor of Safety against overturning =
MO

= 5.09
((0.9*1341.84)/237.1)
FOS is greater than 1.5. Hence Safe against overturning
(5.09>1.5)

ii) Stability against Sliding

Passive Soil pressure = 71.4 kN/m2


(3*17*(0.5+0.9)*1)

Load due to active soil pressure = 49.98 kN


(0.5*71.4*(0.9+0.5))

Sliding Force (FS) = 49.01 kN

(0+-42.86-49.98+141.85)

Resisting Force (FR) = 380.60 kN


0.9*μ* FR
Factor of Safety against sliding =
FS

= 2.45
((0.9*0.35*380.6)/49.01)
FOS is greater than 1.5. Hence Safe against Sliding
(2.45 > 1.5)

iii) Base Pressure Calculation

MR(DL + LL) - MO
Distance of R from the toe =
R (DL + LL )
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

= 2.9 m
Eccentricity e = 0.175 m
Maximum Pressure = / (1+6 / )
= 72.450 kN/m
2

Maximum Pressure = 72.450 kN/m


2

Minimum Pressure = / (1−6 / )


= 51.32 kN/m
2

Minimum Pressure = 51.32 kN/m


2

Hence Safe Against SBC


(51.32,72.45)<97)

iv) Check for Tension


Eccentricity e = 0.175 m
b/6 = 1.03 m
No tension occurs (0.175<1.03)

R
de

6.15 m
d

c
b
a

2.40 m 0.45 m 3.30 m


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Pressure at a = 95.87 kN/m


2

Pressure at b = 63.89 kN/m


2

Pressure at c = 57.9 kN/m


2

Pressure at d = 13.93 kN/m


2

Pressure at "de" distance from stem = 69.89 kN/m


2

4. Design of Toe Slab :


2
Self weight of Toe Slab = 12.5 kN/m
Net upward pressure @ a = 83.37 kN/m
2

(95.87-12.5)
Net upward pressure @ b = 51.39 kN/m
2

(63.89-12.5)
Net Pressure at "de" distance from stem = 57.39 kN/m
2

(69.89-12.5)
Depth of toe slab = 500 mm
Clear cover = 50 mm

Diameter of bar = 20 mm

Effective depth = 440 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 100 mm

Moment @ the face of stem = 209.71 kN-m

Shear force at "d" from stem = 168.91 kN

Factored moment = 314.565 kN

Factored shear force = 253.365 kN

Main Bar :
Ast Required =

2
Ast Required = 1761.08 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 250 mm
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Minimum Reinforcement = 875.000 mm


2

2
Ast Provided = 3141.600 mm

(1000/100*0.7854*20*20)
Hence Provided Ast is ok
Distribution Bar:
Diameter of bar = 16 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 250.000 mm
Minimum Reinforcement = 875.000 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Shear:


2
Nominal Shear stress tv = 0.57583 N/mm

(253.365*1000)/(1000*440)
Percentage of Reiforcement = 0.71 %
(100*3141.6)/(1000*440)
2
Design Shear Strength tc = 0.5756 N/mm

Enhanced Shear Strength = 1.1512 N/mm


2

(0.5756*2)
Hence safe against shear
(1.1512>0.57583)

Check for Crack width in Toe Slab:

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.12788 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 500 mm
2
Area of tension reinforcement, 'Ast' = 3141.600 mm
Bar diameter, 'db' = 20 mm

Maximum bar spacing, 'S' = 100 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 209.71 kN-m

Effective depth, 'd' = 440 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.71 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 160.25 mm


Effective Cover, 'dc' = 60 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 68.10 mm

Lever arm 'Z' = 386.58 mm


2
Steel Stress, 'fs' = 172.67 N/mm
2
Concrete stress 'fc' = 6.77 N/mm
Distance 'a' = 500 mm
Strain Es in steel for the stress
172.67ofN/mm2 = 0.00086335 mm
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0010485 mm
Strain due to stiffening effect of concrete ε2
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

For a limiting design surface crack width of 0.2mm

a' distance = 500 mm


Strain due to stiffening effect of concrete ε2 = 0.0002189 mm
Average strain at the level Considered εm = 0.0008296 mm
Crack Width

Crack width, 'w' = 0.15 mm

Hence safe against crack width


(0.1532<0.2)

5. Design of Heel Slab :

2
Self weight of Heel Slab = 12.5 kN/m
2
Downward Liquid pressure = 53.53 kN/m
(10.1*5.3)
2
Total Downward Pressure = 66.03 kN/m
(53.53+12.5)
Net Downward pressure @ c = 8.13 kN/m
2

(57.9-66.03)
Net downward pressure @ d = 52.1 kN/m
2

(66.03-13.93)

Net downward pressure = 52.10 kN/m


2

Depth of heel slab = 500 mm


Clear cover = 50 mm

Diameter of bar = 20 mm 20
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Effective depth = 440 mm

Breadth of the section = 1000.00 mm


Spacing of bar = 200 mm 200

Moment @ the face of stem = 204.68 kN-m

Shear force at "d" from stem = 149.01 kN

Factored moment = 307.02 kN

Factored shear force = 223.515 kN

Main Bar :
Ast Required =

2
Ast Required = 1715.68 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 250 mm
Minimum Reinforcement = 875.000 mm
2

2
Ast Provided = 3141.600 mm

(1000/200*0.7854*20*20) +(1000/200*0.7854*20*20)
Hence Provided Ast is ok

Distribution Bar:
Diameter of bar = 16 mm

Spacing of bar = 200 mm

Minimum Reinforcement = 0.35 %


Depth of surface zone = 250.000 mm
Minimum Reinforcement = 875.000 mm
2

2
Ast Provided = 1005.312 mm

(1000/200*0.7854*16*16)
Hence Provided Ast is ok

Check for Shear:


Nominal Shear stress tv = 0.51 N/mm2

Percentage of Reiforcement = 0.71 %


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

(100*3141.6)/(1000*440)

Design Shear Strength tc = 0.5756 N/mm2

Enhanced Shear Strength = 1.1512 N/mm2


(0.5756*2)
Hence safe against shear
(1.1512>0.51)

Check for Crack width in heel Slab:

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.12788 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.61

Breadth of Section, 'b' = 1000 mm


Depth of section, 'h' = 500 mm
2
Area of tension reinforcement, 'Ast' = 3141.600 mm
Bar diameter, 'db' = 20 mm

Maximum bar spacing, 'S' = 200 mm


Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 204.68 kN-m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

DOCUMENT NO. REV


Project: Design and Construction of 92.5 MLD TPL - 340062 - UJN - STP - CVL - SBR -STR
Sewerage Networks & Sewage Treatment Plant at Ujjain DC - 2001 A 1
for Ujjain Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP SPR

Effective depth, 'd' = 440 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.71 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 160.25 mm


Effective Cover, 'dc' = 60 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 106.62 mm

Lever arm 'Z' = 386.58 mm


(440-(160.251/3))
2
Steel Stress, 'fs' = 168.53 N/mm

(((204.68*10^6)/386.58)/3141.6)
2
Concrete stress 'fc' = 6.61 N/mm

(2*204.68*10^6)/(1000*160.251*386.58)
Distance 'a' = 500 mm
Strain Es in steel for the stress of = 0.00084265 mm
(168.53/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0010234 mm
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 500 mm


Strain due to stiffening effect of concrete ε2 = 0.0002190 mm
Average strain at the level Considered εm = 0.0008044 mm
(0.0010234-0.000219)
Crack Width

Crack width, 'w' = 0.19 mm


Hence safe against crack width

(0.19<0.2)
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

6.0 DESIGN OF GRADE SLAB


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

11.0 DESIGN OF GRADE SLAB


The grade slab designed against maximum direct tension due to remaining sliding force from wall
Direct tension in grade slab = 175 kN (Max)
(refer SBR wall design )
2
Reinforcement required = 364 mm
Minimum Reinforcement = 0.35 %
Depth of Slab = 200 mm
Depth of surface zone = 100.000 mm
Diameter of bar = 10 mm
2
Minimum reinforcement = 350 mm
Spacing of bar = 200 mm
2
Reinforcement provided = 392.7 mm
Bottom Reinforcement provided is T10 at 200C/C
Check for Crack width
2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 10 mm
Spacing provided = 200 mm
2
Area of steel provided = 393 mm
Service moment @ the point considered M = 0.00 kNm
Axial tension M = 87.50 kN
Width of section b = 1000 mm
Overall depth D = 200.0 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 150 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0026
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

m*pt = 0.038
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.24
x = 36.14 mm
z (lever arm) = d-x/3 = 137.95 mm
Calculating average surface strain at tension face
2
fs= Ms/Ast*z stress due to bending moment = 0.00 N/mm
2
Stress due to tension force = 222.82 N/mm
2
fs= Ms/Ast*z = 0.00 N/mm
Strain es = fs /Es = 1.11E-03
Eh = (D-x)/(d-x)*es = 1.60E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 6.02E-04
Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 5 mm
Spacing of bar = 200 mm

am=(p^2+(x/2))^2)^0.5-y] = 106.80 mm

wm=3*am*emh = 0.193 mm
safe
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

7.0 Design of JIB Crane Supporting Structures


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Design of JIB Crane Supporting Structures


Design of Platform slab -S2a
2
Compressive Strength of concrete = 30 N/mm
2
Yield strength of steel = 500 N/mm
Cantilever slab =

Span of the slab, l . 1.6 m (Max.cantilever projection)


Thickness of the slab, D = 200 mm
Cover to reinforcement = 45 mm
Effective Depth of Slab at Midspan = 150 mm (200-45-10/2)
2
Floor finish, wd = 2.00 KN/m
2
Live Load, wl = 5.00 KN/m
2
Total Load, w = 12.00 KN/m (200/1000*25 +2+5)
2
Total load, (wd) 7.00 KN/m (12-5)
Design of Support reinforcement
Maximum weight of pump used = 260 kg
Weight of pump considered = 500 kg
Moment due to point load (pump) = 5.75 KN-m
Maximum Bending Moment at support = Wd*l^2/2+Wl*l^2/2
= 21.11 KN-m (7*1.6^2/2+5*1.6^2/2)+5.75)

Mu/bd2 = 0.792
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.188 %
Ast = Pt/100*b*d

= 0.188/100*1000*200
2
= 376 mm
Assumed diameter of the slab reinft = 10 mm
Minimum % of reinforcement = 0.35 %
2
Minimum area of reinforcement = 350 mm
Spacing of 10mm dia bars = Af/Ast.*1000
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

= 208.88 mm
= 200 mm
Minimum area of reinforcement = 0.35 %
Rounding off to = 450
= 200 mm
Required 10mm dia @200mm c/c

Check for Deflection


Ast provided = 12 @ 150 c/c
2
= 753.6 mm
Ultimate Moment M = 31.67 KNm
Effective depth d = 150.0 mm
Mu/bd2 = 1.41
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2))
fs = (0.58*fy*As req/ As prov)
2
= 144.692 N/mm
Modification factor = 1.75
Allowable Deflection = 1.75*7
= 12.25
Actual Deflection L/d = 10.67
< 12.25
SAFE AGAINST DEFLECTION
(10.67<12.25)

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 12 mm
Spacing provided = 150 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
2
Area of steel provided on each face = 754 mm
Service moment @ the point considered M = 21.11 kNm
Axial tension M = 0.00 kN
Breath of section b = 1000 mm
Overall depth D = 200.0 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 149 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm
Modular ratio m = 14.6
pt = 0.0051
m*pt = 0.074
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5

x/d = 0.32
x = 47.32 mm

z (lever arm) = d-x/3 = 133.23 mm


Calculating average surface strain at tension face
2
fs= Ms/Ast*z stress due to bending moment = 210.15 N/mm
2
stress due to tension force = 0.00 N/mm
2
fs= Ms/Ast*z = 210.15 N/mm
Strain es = fs /Es = 1.05E-03

Eh = (D-x)/(d-x)*es = 1.58E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.07E-03
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculating crack width at critical positions


Effective Cover p = 51 mm
Bar dia /2 y = 6 mm
Spacing of bar = 150 mm

am=(p^2+(x/2))^2)^0.5-y] = 84.70 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.179 mm
safe

SLAB RESULT:

SlabTks Short Direction - Top Long Direction - Top


T 12 @ 150 mm c/c T 10 @ 150 mm c/c
200 Short Direction - Bottom Long Direction - Bottom
T 8 @ 150 mm c/c T 8 @ 150 mm c/c
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Load Calculations

Self weight of JIB Crane = 30 kN


(Refer Vendor drawing)
JIB crane Capacity = 20 kN
(Refer Vendor drawing)
Span of Cantilever = 3m
(Refer Vendor drawing)
Cantilever Moment due to crane load = 75 kN-m
(20 x 1.25 x 3)
Cantilever Moment due to self weight = 19.35 kN-m
(4.3x3x3x0.5)
Point load due to self weight = 17.2 kN
(4.3x4)
Cantilever Moment due to Slab = 13.3 kN-m
(Refer Platform Slab)
Udl due to self weight, live load & floor finishes of slab = 11.4 kN/m
(Refer Platform Slab)
Point load in beam due to pump weight = 5 kN
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF BEAM B2

Beam Analysis Results

Max: 82.974 kNm

Beam Design Output


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.386128 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm

Dia of bar provided = 20 mm


Spacing provided = 140 mm
2
Area of steel provided on each face = 1885 mm

Service moment @ the point considered M = 55.32 kNm

Breath of section b = 800 mm


Overall depth D = 450 mm
Clear Cover to the main reinft. Cmin = 30 mm
Effective depth of the section d = 402 mm

Calculating properties of equivalent transformed section with Ee=Ec/2


2
Eeq = 13.693064 kN/mm
Modular ratio m = 14.6
pt = 0.0059
m*pt = 0.086

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.34
x = 135.45 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

z (lever arm) = d-x/3 = 356.85 mm

Calculating average surface strain at tension face


2
fs= Ms/Ast*z = 82.23 N/mm
Strain es = fs /Es = 4.11E-04

Eh = (D-x)/(d-x)*es = 4.85E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 2.23E-04
Calculating crack width at critical positions
Effective Cover p = 40 mm
Bar dia /2 y = 10 mm
Spacing of bar = 140 mm

am=(p^2+(x/2))^2)^0.5-y] = 70.62 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.037 mm
safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF COLUMN C2

Column Design Output

Provided:

4 Nos of 25 dia bar + 8 Nos of 20 dia bar


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.386128 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm

Dia of bar provided = 20 mm


Spacing provided = 200 mm
2
Area of steel provided on Tension face = 2240 mm
(2 Nos of T25 and 4 Nos of T20)
Service moment @ the point considered M = 311.20 kNm

Breath of section b = 800 mm


Overall depth D = 800 mm
Clear Cover to the main reinft. Cmin = 40 mm
Effective depth of the section d = 742 mm

Calculating properties of equivalent transformed section with Ee=Ec/2


2
Eeq = 13.693064 kN/mm
Modular ratio m = 14.6
pt = 0.0038
m*pt = 0.055

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.28
x = 208.83 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

z (lever arm) = d-x/3 = 672.39 mm

Calculating average surface strain at tension face


2
fs= Ms/Ast*z = 206.62 N/mm
Strain es = fs /Es = 1.03E-03

Eh = (D-x)/(d-x)*es = 1.15E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 7.55E-04
Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 10 mm
Spacing of bar = 200 mm

am=(p^2+(x/2))^2)^0.5-y] = 101.80 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.191 mm
safe
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

8.0 DESIGN OF OUTLET CHANNEL


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
DESIGN OF OUTLET CHANNEL :
DESIGN OF OUTLET CHANNEL WALL - W8:
Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Thickness of Wall D = 200 mm
Clear cover to rebar C = 45 mm
Dia of main rebar = 10 mm
Eff. Thickness of Wall d = 150 mm
(200-45-10/2)
Height of Liquid /wall = 1900 mm
((478-476.1)x1000)
3
Unit weight of sewage = 10.1 kN/m
Vertical reinforcement (Water Face)
Water pressure = 19.19 kN/m
2
(1900x10.1/10^3)
Moment @ base M = 11.55 kNm (19.19x1900^2x/(6x10^6))
Shear force = 18.23 kN (19.19x1900/(2x10^3)
Unfactored moment = 11.55 kNm
Load factor = 1.5
Mu 17.3 kNm (11.55 X 1.5)
Percentage of steel required = 0.183 %
(0.5x30/500x(1-SQRT(1-4.6x17.325x1000000/(30x1000x150x150)))x100
Area of steel reqd = 275 mm
2
(0.183x1000x150/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Reqd. = 224 mm (0.7854x10x10/350x1000)
Spacing of reinft. Provided = 200 mm
Area of steel provided = 393 mm
2
Safe
(1000/200x0.7854x10x10)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 10 mm
Spacing provided = 200 mm
2
Area of steel provided on each face = 393 mm
(3.14x((10^2)/4)/200x1000)
Service moment @ the point considered M = 11.55 kNm

Breath of section b = 1000 mm


Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 150 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm (27.39/2)
Modular ratio m = 14.6 (200 / 13.695)
pt = 0.0026 (392.5/ (1000x150)
m*pt = 0.038
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.24
x = 36.13 mm
z (lever arm) = d-x/3 = 137.96 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculating average surface strain at tension face


2
Total Stress fs= Ms/Ast*z = 213.30 N/mm
Strain es = fs /Es = 1.07E-03
Eh = (D-x)/(d-x)*es = 1.53E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 5.33E-04
Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 5 mm
Spacing of bar = 200 mm
am=(p^2+(x/2))^2)^0.5-y] = 106.80 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.097 mm
safe
Check for Shear:
Unfacored Shear = 18.23 kN
Factored Shear = 27.35 kN (1.5x18.23)
2
Nominal shear stress = 0.182 N/mm (27.35x10^3/(1000x150)
Percentage of Reinforcement = 0.262 % (100x392.7/(1000x150)
2
Design shear strength = 0.38 N/mm
Enchanced Shear Stress = 0.76 N/mm2 (2x0.38)

0.182 < 0.76 Hence safe against shear

Horizontal reinforcement (Water Face)


Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Dia of main rebar = 10 mm
Spacing of reinft. Provided = 200 mm
Area of steel provided = 393 mm
2
Safe
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
DESIGN OF OUTLET CHANNEL :
DESIGN OF OUTLET CHANNEL WALL-W8 :
Properties of material
fck = 30 N/mm
2

fy = 500 N/mm
2

Dimensions
Thickness of Wall D = 200 mm
Clear cover to rebar C = 45 mm
Dia of main rebar = 12 mm
Eff. Thickness of Wall d = 149 mm
(200-45-12/2)
Height of Liquid /wall = 2675 mm
((478.9-476.1-0.125)x1000)
3
Unit weight of sewage = 10.1 kN/m
Vertical reinforcement (Water Face)
Water pressure = 27.02 kN/m
2
(2675x10.1/10^3)
Moment @ base M = 32.22 kNm (27.02x2675^2x/(6x10^6))
Shear force = 36.14 kN (27.02x2675/(2x10^3)
Unfactored moment = 32.22 kNm
Load factor = 1.5
Mu 48.3 kNm (32.22 X 1.5)
Percentage of steel required = 0.551 %
(0.5x30/500x(1-SQRT(1-4.6x48.33x1000000/(30x1000x149x149)))x100
Area of steel reqd = 821 mm
2
(0.551x1000x149/100)
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Spacing of reinft. Reqd. = 138 mm (0.7854x12x12/820.99x1000)
Spacing of reinft. Provided = 100 mm
Area of steel provided = 1131 mm
2
Safe
(1000/100x0.7854x12x12)
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Crack width


2
Compressive strength of concrete = 30 N/mm
2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 12 mm
Spacing provided = 100 mm
2
Area of steel provided on each face = 1130 mm
(3.14x((12^2)/4)/100x1000)
Service moment @ the point considered M = 32.22 kNm

Breath of section b = 1000 mm


Overall depth D = 200 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 149 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 13.695 kN/mm (27.39/2)
Modular ratio m = 14.6 (200 / 13.695)
pt = 0.0076 (1130.4/ (1000x149)
m*pt = 0.111
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.37
x = 55.55 mm
z (lever arm) = d-x/3 = 130.48 mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculating average surface strain at tension face


2
Total Stress fs= Ms/Ast*z = 218.44 N/mm
Strain es = fs /Es = 1.09E-03
Eh = (D-x)/(d-x)*es = 1.69E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.36E-03
Calculating crack width at critical positions
Effective Cover p = 51 mm
Bar dia /2 y = 6 mm
Spacing of bar = 100 mm
am=(p^2+(x/2))^2)^0.5-y] = 55.42 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.197 mm
safe
Check for Shear:
Unfacored Shear = 36.14 kN
Factored Shear = 54.21 kN (1.5x36.14)
2
Nominal shear stress = 0.364 N/mm (54.21x10^3/(1000x149)
Percentage of Reinforcement = 0.759 % (100x1130.976/(1000x149)
2
Design shear strength = 0.63 N/mm
Enchanced Shear Stress = 1.26 N/mm2 (2x0.63)

0.364 < 1.26 Hence safe against shear

Horizontal reinforcement (Water Face)


Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm
2
(0.35x1000x100/100)
Dia of main rebar = 10 mm
Spacing of reinft. Provided = 200 mm
Area of steel provided = 393 mm
2
Safe
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL -
Networks & Sewage Treatment Plant at Ujjain for Ujjain
SBR -STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKEDAPPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

COVER SLAB OF OUTLET CHANNEL-S3


Grade of Concrete = M30
Grade of Steel = Fe500
Oneway slab -Simply supported
Clear Span of the slab L = 1.5 m
Effective Span of the slab l = 1.576 m
Thickness of the slab D = 125 mm
Thickness of the slab D = 125 mm
Cover to reinforcement = 45 mm
Effective Depth of Slab at support = 76 mm
Effective Depth of Slab at Midspan = 76 mm
2
floor finish = 2.00 KN/m
2
Live Load wl = 5.00 KN/m
2
Total Load w = 10.10 KN/m
wd = 5.10 KN/m2
Design of Support reinforcement (Interior Support)
Maximum Bending Moment at support
=Wd*l^2/8+Wl*l^2/8 = 3.136 KN-m

Mu/bd2 = 0.814
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100 = 0.193 %
2
Ast = Pt/100*b*d 0.193/100*1000*76 = 146.7 mm

Minimum area of reinforcement Surface area = 350 mm2


Assumed diameter of the slab reinft = 8 mm
Spacing of 8mm dia bars = Af/Ast.*1000 = 143.6 mm
Rounding off to = 125 mm 125
Required 8 mm dia @ 125 mm c/c 228
Check for Deflection
Ast provided = 8 @ 125 c/c
Ultimate Moment M = 4.70 KNm
Effective depth d = 76.0 mm
Client Contractor
Ujjain Municipal Corporation-
Tata Projects Ltd.,-Secunderabad.
Ujjain.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL -
Networks & Sewage Treatment Plant at Ujjain for Ujjain
SBR -STR DC - 2001 A 1
Municipal Corporation.
DESIGNED CHECKEDAPPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Mu/bd2 = 0.81
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2)) <=2
fs = (0.58*fy*As req/ As prov)
= 2.35
Allowable Deflection = 2*20
= 40.00
Actual DeflectionL/d = 20.74
< 40 SAFE
SLAB RESULT:

SHORT BAR LONG BAR


THICKNESS
BOTTOM BOTTOM

125 THK T8 AT 125 C/C T8 AT 125 C/C


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
Check for Crack width of outlet channel cover slab
Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 8 mm
Spacing provided = 125 mm
Area of steel provided on each face = 402 mm2
Service moment @ the point considered M = 3.14 kNm
Breath of section b = 1000 mm
Overall depth D = 125 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 76 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 13.695 kN/mm2
Modular ratio m = 14.6
pt = 0.0053
m*pt = 0.077

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.32
x = 24.58 mm
z (lever arm) = d-x/3 = 67.81 mm

Calculating average surface strain at tension face


2
fs= Ms/Ast*z = 115.00 N/mm
Strain es = fs /Es = 5.75E-04

Eh = (D-x)/(d-x)*es = 1.12E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 3.10E-04
Calculating crack width at critical positions
Effective Cover p = 49 mm
Bar dia /2 y = 4 mm
Spacing of bar = 125 mm

am=(p^2+(x/2))^2)^0.5-y] = 75.42 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.044 mm
safe
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

9.0 DESIGN OF STAIRCASE


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.


Project: Design and Construction of 92.5 MLD Sewerage DOCUMENT NO REV
Networks & Sewage Treatment Plant at Ujjain for Ujjain TPL - 340062 - UJN - STP - CVL -
1
Municipal Corporation. SBR -STR DC - 2001 A
DSGN CHK APP SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP


LOAD CALCULATION -For staircase beam
Unit weight of screed = 24kN/m^3
Unit weight of concrete = 25kN/m^3

1. DEAD LOAD

A.SELF WEIGHT OF THE STRUCTURE


Self weight of the modeled structure is generated by STAAD Pro with the help
of SELFWEIGHT command

B.. STAIRCASE LOAD


Slab Thickness = 175 mm
Thread = 250 mm
Rise = 200 mm
Inclined Length of Slab = 320 mm
Dead Load Due to Slab = 1.40 KN/m
Dead Load Due to Step = 0.63 KN/m
Total Dead Load = 2.03 KN/m
Transverse Load = 1.59 KN/m
Distributed Load on Slab = 4.97 KN/m2
Length of the Staircase Slab = 3.665 m
Dead Load on Beam = 9.11 KN/m
Staircase landing width = 1.575 m
Dead Load on Beam due to landing platform = 6.89 KN/m

2 LIVE LOAD
A.LIVE LOAD ON STAIRCASE
Live load considered = 5.00 kN/m^2
Length of the Staircase Slab = 3.67m
Udl on landing beam due to live load = 9.16kN/m

Staircase landing width = 1.58m


Dead Load on Beam due to landing platform = 7.88kN/m
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

5.0 DESIGN OF BEAMS

DESIGN OF STAIRCASE BEAM - Mid landing beam(MLB)

Beam Analysis Results for MLB

Beam Design Output for MLB


Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Reinforcement provided

Top - 3nos T16


Bottom - 3nos T16
Stirrups - T8 AT 175mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF STAIRCASE BEAM - Landing beam(B2A)

Beam Analysis Results

Beam Design Output

Reinforcement provided

Top - (2nos T20)+(2nos T12)


Bottom - 3nos T12
Stirrups - T8 AT 200mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

7.0 DESIGN OF COLUMN


DESIGN OF STAIRCASE COLUMN - C5

Column Design Output - Staircase column

Reinforcement provided:

Main bar - 4 nos of T16

Ties - T8 AT 175mm
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD Sewerage Networks
TPL - 340062 - UJN - STP - CVL -
& Sewage Treatment Plant at Ujjain for Ujjain Municipal 1
SBR -STR DC - 2001 A
Corporation.
DSGN CHK APP SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Geomentry details (Level EL(+)479.4 to 481.8m) (Flight 2)


Clear stair-case geomentry La = 1450 mm
Lb = 850 mm
Lf = 2750 mm
B = 2550 mm
Riser of a step rs = 200 mm
Tread of a step ts = 250 mm
Width of flight wf = 1200 mm
Cover c = 25 mm
Reinforcement (flight) Main dm = 16 mm
Secondary ds = 8 mm
Reinforcement (landing) Main dm = 16 mm
Stair spanning detail = landing slab spanning longitudinally
Loading details
Floor finish = 1.00 kN/m2
Live load = 5.00 kN/m2
Material specification
Characteristic strength of concrete fck = 30 kN/m2
Characteristic strength of steel fy = 500 kN/m2
1200

wf
2550

B
1200

wf

1450 2750 850


La Lf Lb
5050
L
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD Sewerage Networks
TPL - 340062 - UJN - STP - CVL -
& Sewage Treatment Plant at Ujjain for Ujjain Municipal 1
SBR -STR DC - 2001 A
Corporation.
DSGN CHK APP SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP


DESIGN CALCULATIONS:
Design of landing :

Landing slab thick (assumed) tl = 175 mm


Selfweight of landing slab = 4.38 kN/m2
2
Total load P = 10.38 kN/m
2
Pu = 15.56 kN/m
Span b = 1600 mm
Moment Mu = Pu x b2
8
Mu = 4.98 kN-m
Effective depth deff = 126 mm

Min. % of steel pt min = 0.12 %


Min. required area of steel Ast min = 210 mm2

Mu
Required area of steel Ast reqd = 0.87 f z
y

Ast reqd = 210 mm2


Hence provide 210 sq. mm as main reinforcement for landing
i.e., Provide Y16 mm @ 150 mm c/c
2
Ast prov = 1340 mm
Check for Shear
Vu = Pu x b kN
2
= 12.45 kN

pt prov = 1.06 %

Shear stress for provd. reinf. tc = 0.81 N/mm2


tv = 0.10
Max. shear stress tc max = 0.62 √fck
= 3.40 N/mm2 Safe for shear
Check for deflection - for serviciability condition
Maximum bending moment Mu(s) = 3.32 kNm
Ast reqd(s) = 61.1 mm2
Basic span/d ratio = 26
pt prov = 1.06 %
fs = 0.58 f
Astreqd
Service stress
y
Astprovd
fs = 13.21
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD Sewerage Networks
TPL - 340062 - UJN - STP - CVL -
& Sewage Treatment Plant at Ujjain for Ujjain Municipal 1
SBR -STR DC - 2001 A
Corporation.
DSGN CHK APP SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP


Modification factor Ft = 2.00
Permissible Span/depth ratio = 52.00
Actual Span/depth ratio = 12.70 Safe for deflection

Design of stair flight :


Waist slab thick (assumed) tw = 175 mm
Inclined length of waist slab for one step = 320.2 mm
Self weight of waist slab on plan = 5.6 kN/m2
Self weight of steps on plan = 2.50 kN/m2
Floor finish on plan = 1.8 kN/m2
Live load = 5.00 kN/m2
Total load per meter of waist slab P = 14.9 kN/m2
Design load per meter of waist slab Pu = 22.4 kN/m

22.4 kN/m
15.6 kN/m 15.56 kN/m

812.5 mm 2750 mm 512.5 mm

RA 40.35 kN RB 41.73
Maximum bending moment Mu = 44.8 kNm
pt min = 0.12 %
Area of steel required Ast min = 210 mm2

Mu
Required area of steel Ast reqd = 0.87 f y z

Ast reqd = 802 mm2


Hence provide 802 sq. mm as main reinforcement for waist slab
i.e., Provide Y16 mm @ 150 mm c/c
2
Ast main = 1340 mm

Distribution steel Ast sec = 210 mm2


i.e., Provide Y8 mm @ 200 mm c/c
Ast main = 251 mm2
Check for Shear
Vu = 41.73 kN
pt prov = 0.94 %
Shear stress for provd. reinf. tc = 0.76 N/mm2
tv = 0.29
Max. shear stress tc max = 0.62 √fck
= 3.40 N/mm2 Safe for shear
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD Sewerage Networks
TPL - 340062 - UJN - STP - CVL -
& Sewage Treatment Plant at Ujjain for Ujjain Municipal 1
SBR -STR DC - 2001 A
Corporation.
DSGN CHK APP SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP


Check for deflection - for serviciability condition
14.9 kN/m
10.38 kN/m 10.38 kN/m

812.5 mm 2750 mm 512.5 mm

RA 26.9 kN RB 27.82
Maximum bending moment Mu(s) = 29.9 kNm
Ast reqd(s) = 515 mm2

Basic span/d ratio = 20


pt prov = 0.94 %
Astreqd
Service stress fs = 0.58 f
y
Astprovd
fs = 111
Modification factor Ft = 1.76
Permissible Span/depth ratio = 35.19
Actual Span/depth ratio = 28.70 Safe for deflection
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO REV
Project: Design and Construction of 92.5 MLD Sewerage Networks
TPL - 340062 - UJN - STP - CVL -
& Sewage Treatment Plant at Ujjain for Ujjain Municipal 1
SBR -STR DC - 2001 A
Corporation.
DSGN CHK APP SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP


Summary of result
Provided reinforcement
Landing slab
Main reinforcement Provide Y16 mm @ 150mm c/c

Waist slab
Main reinforcement Provide Y16 mm @ 150mm c/c
Secondary reinforcement Provide Y8 mm @ 200mm c/c

175 mm thk.

175 mm thk. Y16mm @150mm c/c

Y16mm @150mm c/c


Y8mm @200mm c/c

Y16mm @150mm c/c


Y16mm @150mm c/c
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF FOOTING (Footing - F3 - Node 1)

Reactions At Bottom of Footing STAAD NODE NO :- 1


Node selected by which has maximum vertical reaction from particular group
For Working Load Case

Node LOAD Fx Fy Fz Mx My Myz


No COMBINATION kN kN kN kN-m kN-m kN-m
1 3 DL+LL -0.389 102.33 0 0 0 0
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Design of footing

Reactions At Bottom of Footing STAAD NODE NO :- 1


Node selected by which has maximum vertical reaction from particular group
For Factored load Case

Node LOAD Fx Fy Fz Mx My Myz


No COMBINATION kN kN kN kN-m kN-m kN-m
1 4 1.5D.L+1.5L.L -0.584 153.49 0 0 0 0
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.


DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation. DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Footing Geometry :- FGL 477.0m LVL

2.500 m

TOF 474.3m LVL

0.300 m
474.00m LVL

Total Height = 2.800 m


1.10m

X 1.10m

3 3
Density of Concrete = 25 KN/m Density of Soil = 17 KN/m
Size of Footing (Lx * Ly) = 1.1m X 1.1m Depth of Footing = 2.800 m
Size of Column (Cx * Cy) = 0.30m X 0.30m

2
Net SBC = 100 KN/m
2
Gross SBC = 142.5 KN/m (100+(17*2.5)

Legends
FGL Finished Ground Level

TOF Top of Footing


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.


DOCUMENT NO: REV
Project: Design and Construction of 92.5 MLD Sewerage Networks & Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR -STR DC - 2001 A 1
Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for SBC :

Size of Footing = 1.1m X 1.1m


Depth of Footing = 0.3 m
Depth of Foundation = 2.8 m Af = 1.21 m2
3
Density of Soil = 17 KN/m Zx = 0.22 m3
Self weight of Footing = 9.075 KN Zy = 0.22 m3
Soil Weight = 48 KN Ac = 0.09 m2
Gross Bearing Capacity = 142.5 KN/m2

Node SBC Footing Self Soil Self U.Rati


Load Combination Fx (kN) Fy (kN) Fz (kN) Resultant Gross SBC P/A SBC Check
No Factor Weight Weight o

1 3 DL+LL -0.389 102.329 0 1.00 9.075 48 0.389 1.00 142.50 131.74 0.92 OK
0 0 0 0 1.25 9.075 48 0 1.00 178.13 47.17 0.26 OK
0 0 0 0 1.25 9.075 48 0 1.00 178.13 47.17 0.26 OK
0 0 0 0 1.25 9.075 48 0 1.00 178.13 47.17 0.26 OK
0 0 0 0 1.25 9.075 48 0 1.00 178.13 47.17 0.26 OK
0 0 0 0 1.25 9.075 48 0 1.00 178.13 47.17 0.26 OK
0 0 0 0 1.25 9.075 48 0 1.00 178.13 47.17 0.26 OK
0 0 0 0 1.25 9.075 48 0 1.00 178.13 47.17 0.26 OK
0 0 0 0 1.25 9.075 48 0 1.00 178.13 47.17 0.26 OK

0.92
Client Contractor
Ujjain Municipal Corporation- Tata Projects Ltd.,-Secunderabad.
Project: Design and Construction of 92.5 MLD DOCUMENT NO REV
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation. DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Footing design =>

Refer Column Line C


: Refer STAAD Joint No : 1

Reference IS 456 - Codes of practice for design and construction.

Design Basis : Ultimate Limit State

Load Case (Ultimate loads) = 4

Ws = Weight of soil = 48 kN

Wf = Weight of footing = 9.075 kN

Pa = Ultimate axial load from column = 153.493 kN (Load taken from ultimate
load condition)
P = Design vertical load on footing = 210.6 kN

Mx = Design moment about X-axis = 0 kN-m

Mz = Design moment about Z-axis = 0 kN-m

Fx = Design Horizontal load at base of footing, X-axis = 0.58 kN

Fz = Design Horizontal load at base of footing, Z-axis = 0 kN

Q = Additional Surcharge = 10 kN/m²

Cx = Horizontal dimension of column parallel to Lx = 0.30 m

Cz = Horizontal dimension of column parallel to Lz = 0.30 m

HPED = Hight of the pedestal fromtop of the footing = 2.50 m

DFd = Depth of foundation from ground level = 2.80 m

Fy = Characteristic strength of steel = 500 N/mm²

Fck = Characteristic strength of concrete = 30 N/mm²

qgr = Gros bearing capacity of soil = 142.5 kN/m²

3
W soil dry = Unit weight of dry soil = 17 kN/m ( soil above w.t)

Assume size of(Lx


footing
X Lz) = 1.10 m X 1.10 m

Provided area of footing, A = Lx * Lz = 1.21 m²

Overall thickness of base, D = 0.30 m


Client Contractor
Ujjain Municipal Corporation- Tata Projects Ltd.,-Secunderabad.
Project: Design and Construction of 92.5 MLD DOCUMENT NO REV
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation. DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Size Of Base :
Z

Lx
Y
Lz

X
Cz

DF

C d D

X
PLAN SECTION

D = Overall depth of base,d = Effective depth of base, DFd = Depth of foundation from Ground Level.

Check for pressure intensities at base :

Pmax = P Mz * 6 Mx * 6
+ Q + + 2
A Lx2 * Lz Lz * Lx

= 184.02 kN/m²

Pmin = P Mz * 6 Mx * 6
+ Q - -
A Lx2 * Lz Lz2 * Lx

= 184.02 kN/m²

Check for eccenticities :

Eccentricity along X direction =


Ex = Mz = 0.00 m
P

Lx/6 = 0.18 m

Ex < Lx/6, Hence OK

Eccentricity along Z direction =Ez = Mx = 0.00 m


P

Lz/6 = 0.18 m

Ez < Lz/6, Hence OK


Client Contractor
Ujjain Municipal Corporation- Tata Projects Ltd.,-Secunderabad.
Project: Design and Construction of 92.5 MLD DOCUMENT NO REV
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation. DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check depth for Bending Moment :

Lx

b
Lz

Cz

a Pmin
PLAN P' Pmax

SECTION

Cantilever length in X dir.= a = (Lx-Cx) /2


For revised pressure diagram
= 0.4 m
Pmax = 184.02 kN/m²
Cantilever length in Z dir.= b = (Lz-Cz) /2 Pmin = 184.02 kN/m²

= 0.4 m

P'x = Pmin + ((Pmax-Pmin)*(a+Cx)/Lx)

= 184 kN/m²

P'z = Pmin + ((Pmax-Pmin)*(b+Cz)/Lz)

= 184 kN/m²

Ultimate moment @ Z dir.=


Muz = (P'x*a2/2) + 0.5*(Pmax-P'x)*a*2/3*a

= 15 kN-m

Ultimate moment @ X dir.=


Mux = (P'z*b2/2) + 0.5*(Pmax-P'z)*b*2/3*b

= 15 kN-m

d = Effective depth of footing base = 245 mm


Client Contractor
Ujjain Municipal Corporation- Tata Projects Ltd.,-Secunderabad.
Project: Design and Construction of 92.5 MLD DOCUMENT NO REV
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation. DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Calculation of reinforcement in X direction :

Muz = 0.2453
B*(d2 )

From Table 2 SP 16 page 48 for Fy = 500N/mm2

Percentage of reinforcement
pt = 0.057%

Area of reinforcement = 139.650 mm²/m

Minimum Reinforcement along - X direction


= 0.12% of c/s area of base

= 360 mm²/m

Required area of reinforcement = 360 mm²/m

Bottom Reinforcement : Top Reinforcement :

Provide dia.of bar Ø = 10 mm Provide dia.of bar Ø = 8 mm

Required spacing = 218 mm Provided spacing = 200 mm

Provided spacing = 150 mm Ast provided = 251 mm²/m

Provide 10 mm Ø @ 150 c/c along X direction at bottom.

Provide 8 mm Ø @ 200 c/c along X direction at top.

% of steel = 0.214 %

Calculation of reinforcement in Z direction :

Mux = 0.245
B*(d2 )

From Table 2 SP 16 page 48 for Fy = 500N/mm2

Percentage of reinforcement
pt = 0.0570%

Area of reinforcement = 139.650 mm²/m

Minimum Reinforcement along - X direction


= 0.12% of c/s area of base

= 360 mm²/m

Required area of reinforcement = 360 mm²/m


Client Contractor
Ujjain Municipal Corporation- Tata Projects Ltd.,-Secunderabad.
Project: Design and Construction of 92.5 MLD DOCUMENT NO REV
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation. DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Bottom Reinforcement : Top Reinforcement :

Provide dia.of bar Ø = 10 mm Provide dia.of bar Ø = 8 mm

Required spacing = 218 mm Provided spacing = 200 mm

Provided spacing = 150 mm Ast provided = 251 mm²/m

Provide mm Ø @ c/c along X direction at bottom.

Provide 8 mm Ø @ 200 c/c along X direction at top.

% of steel = 0.214 %

Check for Shear :

Fyv = Characteristic strength of shear reinforcement


= 415 N/mm²

B) Check for One-way Shear

The critical section is taken at a distance 1.0d from face of column.

L
Lz

Cz

2
Design pressure at the critical section = Pcr = 184.02 kN/m
C
Effective thickness of footing at the critical section = dx = 245 mm

1.0 Shorter side of footing = 1.10 m

Critical section for One-way ShearMax. cantilever length = 0.4 m

( Pmax+P
Upward shear force on footing at the critical section = cr ) * shorter side of footing * [max cant. length - 1.0dx]
2

Vt = 31.38 kN

2
Area of footing at Critical Section = dx * Lz = Ax = 269500 mm

2
v = Vt*1000 = 0.12 N/mm
Ax
Client Contractor
Ujjain Municipal Corporation- Tata Projects Ltd.,-Secunderabad.
Project: Design and Construction of 92.5 MLD DOCUMENT NO REV
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation. DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Percentage of bottom reinforcement = P 0.21 %

2
Permissible shear stress at the critical section == 0.34 N/mm

Therefore, V<Vc, OK

C) Check for Two-way Shear

Punching shear is consider along a vertical section on the perimeter at a distance 0.5d from the
face of column, where d is the average effective depth of the reinforcement spanning in the two
dir.
Lx
Lz

0.5

Critical section for Two-way Shear

Minimum thickness of footing at critical section of punching shear = d = (dx - Ø)

= 235 mm

Perimeter of the punching shear zone = u = 2 * [ Cx + Cz + 2d] 2140


= mm
2
Design pressure at the critical section = Pcr(axial) = 174.02 kN/m
(Due to axial load only)

Design shear force = Vud = { P - Pcr(axial)[ (Cx + 3d) * (Cz +3d)]}

= 35 kN
2
Shear stress = Vud = 0.07 N/mm
b*d

Percentage of bottom reinforcement along X-axis= = P 0.21 %

2
Permissible shear stress at the critical section == 1.37 N/mm

Therefore, V<Vc, OK
Client Contractor
Ujjain Municipal Corporation- Tata Projects Ltd.,-Secunderabad.
Project: Design and Construction of 92.5 MLD DOCUMENT NO REV
TPL - 340062 - UJN - STP - CVL - SBR -
Sewerage Networks & Sewage Treatment Plant at 1
STR DC - 2001 A
Ujjain for Ujjain Municipal Corporation. DSN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

Check for Stability :

Concerning eccentrically loaded foundn, it shall always be ensured that the overall stabilizing
moment (Mstab.) calc. at the lower side of the base, is greater than the overturning moment
(Mover.)
Z

A Y

X
A

B B
A
X
A
PLAN SECTION

Taking moment at sectionMA-A


stab. = ( Total downward Weight ) * ( Lx/2 )

= [ ( P ) + Psoil ] * ( Lx /2 )

= 115.8 kN-m

Mover. = Mz = 0.00 kN-m

Therefore, No overturning moment.

Mstab = =
F.O.S against overturning 115.8 > 1.5 Safe
Mover

Taking moment at sectionMB-B


stab. = ( Total downward Weight ) * ( Lz/2 )

= [ ( N ) + Psoil ] * ( Lz /2 )

= 115.8 kN-m

Mover. = Mx = 0.00 kN-m

Therefore, No overturning moment.

F.O.S against overturning = Mstab = 115.8 > 1.5, Safe


Mover
CLIENT: CONTRACTOR:
UJJAIN MUNICIPAL CORPORATION. TATA PROJECTS LIMITED.
UJJAIN.
SECUNDERABAD.

DOCUMENT NO REV
Design and Construction of 92.5 MLD Sewerage Networks &
.
PROJECT: Sewage Treatment Plant at Ujjain for Ujjain Municipal
TPL - 340062 - UJN - STP - CVL - SBR 1
Corporation.
-STR DC - 2001 A
DESIGNED CHECKED APPROVED SHEET
TITLE: SBR-Structural design calculation at STP 92.5MLD
SVK JTP

10.0 DESIGN OF PIPE SUPPORTS


Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

Project: Design and Construction of 92.5 MLD Sewerage DOCUMENT NO REV


Networks & Sewage Treatment Plant at Ujjain for Ujjain TPL - 340062 - UJN - STP - CVL - 1
Municipal Corporation. SBR -STR DC - 2001 A
DSGN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD
SVK JTP
LOAD CALCULATIONS(For pipe support)

1.Dead Loads

Selfweight of the modeled superstructure (i.e.) Columns, Longitudinal Beams, Transverse


Beams & Bracings are generated by STAAD Pro with the help of SELFWEIGHT command.

2 Pipe Empty Loads

(For pipe NB 600)


Empty weight of pipe = 49.1 kg/m
Spacing of beam = 5.0 m
Total Empty weight of Pipe lines on a bay (49.05 x 5) = 245.3 kg
(245.25x9.81/1000) = 2.406 kN
30 % of the pipe empty load is considered as horizontal load along the pipe.
Horizontal load (0.3 x 2.406) = 0.722 kN

(For pipe NB 250)


Empty weight of pipe = 20.6 kg/m
Spacing of beam = 3.0 m
Total Empty weight of Pipe lines on a bay (20.58 x 3) = 61.74 kg
(61.74x9.81/1000) = 0.606 kN
30 % of the pipe empty load is considered as horizontal load along the pipe.
Horizontal load (0.3 x 0.606) = 0.182 kN

(For pipe NB 600)


Empty weight of pipe = 49.1 kg/m
Spacing of beam = 6.5 m
Total Empty weight of Pipe lines on a bay (49.05 x 6.5) = 318.8 kg
(318.825x9.81/1000) = 3.128 kN

30 % of the pipe empty load is considered as horizontal load along the pipe.
Horizontal load (0.3 x 3.128) = 0.938 kN

3 Pipe Operating Loads

(For pipe NB 600)


Operating weight of pipe = 5.7 kg/m
Spacing of beam = 5.0 m
Total Operating weight of Pipe lines on a bay (5.68 x 5) = 28.4 kg
(28.4x9.81/1000) = 0.279 kN
30 % of the pipe operating load is considered as friction operating load along the pipe.
Load on transverse beam (0.3 x0.279) = 0.084 kN/m

(For pipe NB 250)


Operating weight of pipe = 2.4 kg/m
Spacing of beam = 3.0 m
Total Operating weight of Pipe lines on a bay (2.38 x 3) = 7.14 kg
(7.14x9.81/1000) = 0.07 kN
30 % of the pipe operating load is considered as friction operating load along the pipe.
Load on transverse beam (0.3 x0.07) = 0.021 kN/m
Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.

Project: Design and Construction of 92.5 MLD Sewerage DOCUMENT NO REV


Networks & Sewage Treatment Plant at Ujjain for Ujjain TPL - 340062 - UJN - STP - CVL - 1
Municipal Corporation. SBR -STR DC - 2001 A
DSGN CHK APP SHEET
Title : SBR-Structural design calculation at STP 92.5MLD
(For pipe NB 600)
Operating weight of pipe = 5.7 kg/m
Spacing of beam = 6.5 m
Total Operating weight of Pipe lines on a bay (5.68 x 6.5) = 36.92 kg
(36.92x9.81/1000) = 0.362 kN
30 % of the pipe operating load is considered as friction operating load along the pipe.
Load on transverse beam (0.3 x0.362) = 0.109 kN/m
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF PIPE SUPPORT BEAM - (Near open to Basin)

Beam Analysis Results

Beam Design Output

Reinforcement provided

Top - 2nos T16


Bottom - 3nos T12
Stirrups - T8 AT 100mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP
DESIGN OF PIPE SUPPORT BEAM - (PS)

Beam Analysis Results

Beam Design Output

Reinforcement provided

Top - 2nos T16


Bottom - 2nos T12
Stirrups - T8 AT 150mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF PIPE SUPPORT BEAM - (Near selector compartment-1000mm, 600NB)

Beam Analysis Results

Beam Design Output

Reinforcement provided

Top - 2nos T16


Bottom - 2nos T12
Stirrups - T8 AT 150mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF PIPE SUPPORT BEAM - (Near selector compartment-1000mm, 250NB)

Beam Analysis Results

Beam Design Output

Reinforcement provided

Top - 2nos T16


Bottom - 2nos T12
Stirrups - T8 AT 150mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF PIPE SUPPORT BEAM - (Near selector compartment-600mm, 250NB)

Beam Analysis Results

Beam Design Output

Reinforcement provided

Top - 2nos T16


Bottom - 2nos T12
Stirrups - T8 AT 150mm
Client Contractor
Tata Projects Ltd.,-
Ujjain Municipal Corporation-Ujjain.
Secunderabad.
DOCUMENT NO. REV
Project: Design and Construction of 92.5 MLD Sewerage
TPL - 340062 - UJN - STP - CVL - SBR -
Networks & Sewage Treatment Plant at Ujjain for Ujjain 1
STR DC - 2001 A
Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET
Title : SBR-Structural design calculation at STP 92.5MLD SVK JTP

DESIGN OF PIPE SUPPORT BEAM - (Above overflow wall)

Beam Analysis Results

Beam Design Output

Reinforcement provided

Top - 2nos T16


Bottom - 2nos T12
Stirrups - T8 AT 150mm

Вам также может понравиться