Roland CAMMJET CJ 500 400 Service Notes Manual (SM, PM, CD) 200507 7

SERVICE NOTES
CJ-500/400
Contents
Structure & Spare Parts 1
1 Structure & Spare Parts

Electrical Section 2
1-1 COVERS ...................................................................................... 1
3
1-2 FRAME ......................................................................................... 2
1-3 DRIVE UNIT ................................................................................ 4 Replacement of Main Parts
1-4 BASE FRAME ............................................................................... 5
1-5 CHASSIS ..................................................................................... 6
1-6
1-7
PINCH ROLLER ........................................................................... 7
TOOL CARRIAGE ........................................................................ 8
Adjustment 4
1-8 INK SYSTEM .............................................................................. 10
1-9 PUMP SYSTEM .......................................................................... 11
1-10
1-11
HEAD CARRIAGE ..................................................................... 12
ACCESSORIES ......................................................................... 14
Supplemental Information
5
1-12 STAND (PNS-501/401) ............................................................... 15
1-13 TUC-60/70_CONTROL BOX ..................................................... 16
1-14
1-15
TUC-60/70_OTHERS ................................................................. 17
TUC-60/70_ACCESSORIES ...................................................... 18
Troubleshooting
6
1-16 TU-500/400 ................................................................................. 18
2 Electrical Section
2-1 WIRING MAP ............................................................................. 19
Service Activities
7
2-2 MAIN BOARD ASS’Y ................................................................. 20
2-3 OTHER CIRCUIT BOARDS ....................................................... 31
2-3 ELECTRIC MAINTENANCE PARTS .......................................... 35
3 Replacement of Main Parts
3-1 HEAD_REPLACEMENT ............................................................. 36
3-2 CLEANING WIPER_REPLACEMENT ........................................ 42
3-3 CAPPING ASSEMBLY_REPLACEMENT ................................... 43
3-4 TOOL CARRIAGE_REPLACEMENT .......................................... 45 5 Supplemental Information
3-5 MAIN BOARD_REPLACEMENT ................................................ 49 5-1 OPERATIONAL SEQUENCE ................................................... 120
3-6 BATTERY_REPLACEMENT ....................................................... 50 5-2 SENSOR MAP .......................................................................... 122
3-7 ENCODER SCALE_REPLACEMENT ........................................ 52 5-3 MANUAL HEAD CLEANING .................................................... 123
3-8 CARRIAGE MOTOR_REPLACEMENT ...................................... 54
3-9 PINCH ROLLER_REPLACEMENT ............................................ 57
6 Troubleshooting
3-10 CUTTER PROTECTION_REPLACEMENT ................................. 57
6-1 PRINTING PROBLEMS
3-11 CARRIAGE WIRE_REPLACEMENT .......................................... 58
6-1-1 MISSING/WAVY DOT ......................................................... 134
4 Adjustment 6-1-2 BANDING ............................................................................ 136
4-1 SPECIAL TOOLS ........................................................................ 64 6-1-3 PRINT IS DONE AT INCORRECT POSITION ................... 137
4-2 SERVICE MODE ........................................................................ 66 6-1-4 INK DROPS ON MEDIA ..................................................... 138
4-3 FIRMWARE UPGRADE ............................................................. 79 6-1-5 PRINT DOESN’T MATCH WITH CUT ................................. 139
4-4 HEAD CARRIAGE HEIGHT ADJUSTMENT .............................. 80 6-2 CUTTING PROBLEMS
4-5 HEAD RANK SETTING .............................................................. 83 6-2-1 STITCH CUT ....................................................................... 141
4-6 HEAD ALIGNMENT .................................................................... 85 6-2-2 START & END POINTS DON’T MATCH ............................. 142
4-7 CAPPING POSITION ADJUSTMENT ........................................ 91 6-2-3 DISTORTED FIGURE ......................................................... 144
4-8 FLUSHING POSITION ADJUSTMENT ...................................... 95 6-3 ERROR MESSAGE
4-9 LIMIT POSITION INITIALIZE ..................................................... 96 6-3-1 MOTOR ERROR ................................................................. 145
4-10 CUT DOWN POSITION INITIALIZE .......................................... 97 6-3-2 PRINT ERROR ................................................................... 146
4-11 LINEAR ENCODER CHECK ..................................................... 98 6-3-3 CAPPING ERROR .............................................................. 147
4-12 MOTOR BALANCE ADJUSTMENT ............................................ 99 6-4 OTHERS
4-13 CROP MARK SENSOR ADJUSTMENT ................................... 103 6-4-1 FILL INK PROBLEM ........................................................... 148
4-14 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT ....... 105 6-4-2 MEDIA SHIFTING ............................................................... 149
4-15 PRINT/CUT POSITION ADJUSTMENT ................................... 107
4-16 CALIBRATION ......................................................................... 109 7 Service Activities
4-17 TOOL HEIGHT ADJUSTMENT ................................................. 112 7-1 INSTALLATION CHECK LIST .................................................. 150
4-18 TOOL PRESSURE ADJUSTMENT ........................................... 114 7-2 MAINTENANCE CHECK LIST ................................................. 160
4-19 CARRIAGE WIRE TENSION ADJUSTMENT .......................... 118 7-3 SPECIFICATION ...................................................................... 165
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Seventh Edition
CJ-500/400 '05.Jul.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright © 2005 ROLAND DG CORPORATION
Printed in Japan 4887-06

Revision Record
Revision
Date Description of Changes Approval Issued by
No.
0 1999/10/20 First Edition Inagaki Shigenoya
1 2000/2/18 Cover Changed : Revision No. / Pages Inagaki Kaneko
P.6 Added : PLATE CHASSIS L CJ-500
P.8,9 Added : SHEET FILTER CROP CJ-500
P.13 Changed : MAGNET, CJ-70 MAGNET,CJ-500
P.16 Added : WELL-NUT
P.31, 33 Changed : CUTTER CARRIAGE BOARD
P.47 SECT3-4-11 Added : SHEET FILTER CROP
P.55 SECT3-8-7 Added : 2pcs. Of INSULOCK TIE

P.56 SECT3-8-10 Changed :
Driving load 250 ~ 400gf 300gf(3N)
P.56 SECT3-8-10 Added :
Power of Magnet 2.5kgf(24.5N)
P.56 SECT3-8-12 Added :
AGING FOR CHECKING THE CONNECT
P.58 Added : Unit [N] of the Special Tool
P.60 Added : [CONNECT] under [AGING] menu
P.67 Added : SYSTEM REPORT
P.71 Changed : NO INK MODE
P.100 SECT4-13-4 Changed : Figure

495mm(L) 515mm(L)
Select [FEED ADJUST]
P.111 ~ P.113 SECT4-18-7,9,11,13 Added :
Unit [N] of the Special Tool
P.119 Changed : Pages of Manual Head Cleaning
P.135 SECT6-1-5-1 Changed : OUTLINE

P.150,152 SECT7-1 Setting / Operation Added :
Explanation
P.150,152 Changed : Pages of User's Manual
P.154 Changed : RCC PROFILE

Revision
Date Description of Changes Approval Issued by
No.
2 2000/4/21 Description about CJ-400 has been added. Inagaki Shigenoya
Additional Procedure :
3 2000/10/24 Inagaki Kawai
3-11 CARRIAGE WIRE_REPLACEMENT
4-11 : CARRIAGE WIRE TENSION ADJUSTMENT has
4 2000/12/28 Nozawa Kawai
been changed.
1-3 : Size of WASHER, PLAIN has been changed.
1-3 : A WASHER, PLAIN has been added in the picture.
1-3 : Some errors have been revised.
5 2005/2/4 1-3 : DRIVE UNIT Parts have been revised. Inagaki Mabuchi
6 2005/7/11 1-3 : DRIVE UNIT Parts have been revised. Kato Mabuchi
To Ensure Safe Work
To Ensure Safe Work

About and Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
urn off the primary power SW before Put tape around the lithium battery
servicing. for insulation for disposal or
Power SW still supplied even secondary preservation.
SW is turned off. It may cause heat, explosion and fire.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
1-1 COVERS
21
5 6
5 18 6 7
27 20
5
16
14
4 10
24
6 7
4 1
5 27
4
15
6 1
12 4 6
1 7
4 1 27
4 16
4 26
11 4
19 4 1
3 3
2 25 6
6
5 17
23
4 2 4
7
6 4
5
4 9
28 4 13
4 4
4
22 6
8
4 5
PARTS LIST -Main Parts-

21 * *
CJ-500
CJ-400
22535220 LABEL,CORPORATE LOGOTYPE #LA79

22 22535221 LABEL,SET INK CJ-500 #LA80 * *
Parts No. Parts Name 23 7488710010 PANEL BOARD ASS'Y CJ-500 * *
1 22095110 APRON,B CJ-500 * 22055397 PLATE,COVER F CJ-500 *
24
22095116 APRON,B CJ-400 * 22055424 PLATE,COVER F CJ-400 *
2
22095111 APRON,F CJ-500 * 25 22055356 PLATE,F COVER CM-500 * *
22095114 APRON,F CJ-400 * 26 22665253 SHEET,PANEL SW CJ-500 * *
3 22095109 APRON,F UNDER CJ-500 * 27 22165184 SPACER,HINGE FJ-50 * *
22095115 APRON,F UNDER CJ-400 * 28 21645102 STAY,GUIDE MEDIA * *
4 22805343 ASS'Y,COVER FRONT CJ-500 *
22805356 ASS'Y,COVER FRONT CJ-400 *
5 22805345 ASS'Y,COVER SIDE L CJ-500 * *
6 22805346 ASS'Y,COVER SIDE R CJ-500 * *
7 23475157 CABLE-CARD 20P 550L BB * *
8 22025395 COVER,I/C CJ-500 * *
9 22025396 COVER,PUMP CJ-500 * *
10
22025394 COVER,RAIL CJ-500 *
22025434 COVER,RAIL CJ-400 *
11 22025397 COVER,TOP CJ-500 * *
12 22025398 COVER,UNDER L CJ-500 * *
13 22025399 COVER,UNDER R CJ-500 * * PARTS LIST -Supplemental Parts-
14
22115767 FRAME,COVER F CJ-500 * Parts Name
22115795 FRAME,COVER F CJ-400 *
Q SCREW,BINDING HEAD M3x4 BC
15 22325106 HINGE,001 * *
W SCREW,HEXAGON SOCKET HEAD CAP M4x10 BC
16 22325113 HINGE,006 * * E SCREW,W-SEMS M3x10 BC
17 21645101 HOOK,INT SW CM-500 * * R SCREW,W-SEMS M3x6 BC
18 22475106 KNOB CJ-500 * * T SCREW,W-SEMS M4x10 BC
19 12479103 KNOB,UGF-50 * * Y SCREW,W-SEMS M4x6 BC
20 22535247 LABEL,CAMMJET CJ-500/400 #LA132 * * U LABEL,BLIND CJ-70
1
1
2
S
U 56
25 O
24 8 y
R 29 38 [
y [ 19
1-2 FRAME
t 20 31
[
59 53
A
t 55 22 30
r [ 54
[ 46 S
Y
40 r
e 1
9 27 [ 21
y T [ 44 3
7 q S
45 y 48 Y 34
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49 35 P
23 Y
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17 10
u y 10 2 ] y 18
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15 56
8 Y
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u 58 57 r
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11 51
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41 37 P
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u 36 50 14
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32 y 16
36 Q
w y
u
{ y
D 52
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F
D y y y
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12 y y
43 42
p 12
}
p
CJ-500
CJ-400
48 22715163 STAY,LINEAR SPRING FJ-50 * *
49 22715190 STAY,RAIL L CJ-500 * *
Parts No. Parts Name
1 50 22715191 STAY,RAIL R CJ-500 * *
11879107 ABSORBER TK-12 * *
2 51 22715182 STAY,SENSOR CJ-500 * *
22355697 BASE,SHAFT OILES CJ-500 * *
3 52 22715156 STAY,SENSOR FJ-50 * *
22355694 BASE,RAIL CJ-500 * *
4 53 22715192 STAY,SENSOR LEVER CJ-500 * *
22175870 BEARING 10-19ZZ * *
5 54 22715162 STAY,TUBE FJ-50 * *
22115106 BEARING HOUSING A 211-106 * *
55 22135361 STOPPER,LEVER CJ-500 * *
6
22005124 BED,CJ-500 *
56 22135365 STOPPER,SHAFT SQUARE CX-24 * *
*
7
22005125
12159563
BED,CJ-400
BUSH,80F-1006 * *
57 22325421 SUPPORT,LINEAR SCALE FJ-50 * * 1
8 12159508 BUSH,SHAFT OILES 80F-1206 * * 58
22805347 ASS'Y,G-ROLLER CJ-500 *
9 23505637 CABLE-ASSY SHEET LOAD CJ-500 * * 22805355 ASS'Y,G-ROLLER CJ-400 *
10 59 12159573 BUSH,80F-0603 * *
21775101 CAM,SHAFT P-ROLLER CJ-500 * *
11 22165165 COLLAR * *
12 21715104 FAN,SCIROCCO 109BF24HA2-10 * *
13
22115766 FRAME,GUIDE CJ-500 *
22115794 FRAME,GUIDE CJ-400 *
14 22115768 FRAME,PUMP CJ-500 * *
15 22115769 FRAME,SIDE L CJ-500 * *
16 22115770 FRAME,SIDE R CJ-500 * *
17 21685128 GEAR,H300 S10(B6C16POM) * *
18 22135554 GUIDE INK TUBE FJ-50 * *
19
22135582 GUIDE,CABLE CJ-500 *
22135590 GUIDE,CABLE CJ-400 *
20 22135581 GUIDE,TUBE CJ-500 *
22135591 GUIDE,TUBE CJ-400 *
21 22135544 GUIDE,TUBE POM FJ-50 * *
22 21655131 HOLDER,LINEAR SCALE CJ-70 * *
23 11899125AS ASS'Y,L-BEARING 3RSR9WZMUUCS+1900L *
11899131AS ASS'Y,L-BEARING,3RSR9WZMUUCS+1660L *
24 22145437 LEVER,CAM PINCH CJ-500 * *
25 22145438 LEVER,SHAFT CJ-500 * *
26 21545138 PAD,CUTTER CJ-500 *
21545142 PAD,CUTTER CJ-400 *
27 7488711050 SHEET LOAD BOARD ASS'Y CJ-500 * *
PARTS LIST -Supplemental Parts-
28 Parts Name
7488711060 PLATE CABLE CJ-500 * *
29 Q BUSH NB-19
22055398 PLATE,LEVER CJ-500 * *
30 E BUSH,ROLL 3x4
22055316 PLATE,LINEAR SCALE CJ-70 * *
R E-RING ETW-4
31 22055403 PLATE,PINCH CANCEL CJ-500 *
T E-RING ETW-7
22055427 PLATE,PINCH CANCEL CJ-400 *
Y LIVET,NYLON P2655B
32
22055400 PLATE,SHUTTER L CJ-500 *
U NUT,SQUARE M3
22055425 PLATE,SHUTTER L CJ-400 *
I PIN,SPRING 2.5x8 SUS
33
22055401 PLATE,SHUTTER R CJ-500 *
O SCREW,BINDING HEAD M3x10 BC
22055426 PLATE,SHUTTER R CJ-400 *
34 P SCREW,BINDING HEAD M3x4 BC
22055402 PLATE,TUBE GUIDE CJ-500 * *
{ SCREW,BINDING HEAD P-TIGHT M3x6 BC
35
22185405 RAIL,PINCHROLL CG-680 *
} SCREW,BINDING HEAD P-TIGHT M3x8 Cr
22185409 RAIL,PINCHROLL CJ-400 *
36 q SCREW,HEXAGON SOCKET HEAD CAP M3x12 BC
15229505 SENSOR INTERRUPTER GP2A25 * *
w SCREW,HEXAGON SOCKET HEAD CAP M3x6 BC
37
22075117 SET,G-ROLLER CJ-500 *
e SCREW,HEXAGON SOCKET HEAD CAP M4x15 BC
22075111 SET,G-ROLLER CM-300 *
r SCREW,HEXAGON SOCKET HEAD CAP M4x20 BC
38
22295189 SHAFT,SQUARE CJ-500 *
SCREW,HEXAGON SOCKET HEAD CAP M3x8 Cr
22295211 SHAFT,SQUARE CJ-400 * t
WITH FLANGE
39
22295190 SHAFT,X-DRIVE CJ-500 * SCREW,HEXAGON SOCKET HEAD M4x12 Cr
y
22295210 SHAFT,X-DRIVE CJ-400 * CAP WITH PLANE WASHER
40
22665252 SHEET,LINEAR SCALE CJ-500 * u SCREW,HEXAGON SOCKET SET M3x3 WP Cr
22665258 SHEET.LINEAR SCALE CJ-400 * i SCREW,PAN HEAD WITH PLANE WASHER M3x4 Cr
41 22125426 SHUTTER CJ-500 * * o SCREW,W-SEMS M3x12 BC
42 22165190 SPACER,BED LOWER CJ-500 * * p SCREW,W-SEMS M3x40 BC
43 22165189 SPACER,BED UPPER CJ-500 * * [ SCREW,W-SEMS M3x6 BC
44 22175122 SPRING,BACK UP PNC-960 * * ] SCREW,W-SEMS M3x8 BC
45 22035133 STAND,LEVER FJ-50 * * A SCREW,W-SEMS M4x6 BC
46 22715189 STAY,GUIDE TUBE CJ-500 * * S SCREW,W-SEMS M4x8 BC
22715180 STAY,LINEAR SCALE CJ-500 * D WIRE SADDLE PLWS-1U
22715234 STAY,LINEAR SCALE CJ-400 * F NUT,HEXAGON M4 Cr
3
1-4 DRIVE UNIT

REVISED 5 9
I
2
24
O Q
Revised 8
U
Revised {
y
34 w
{ 33 13
1 26
23
18
26 {
I 13 P
35
I
Q w 6
11
W
e {
P { 29 27
19 t
1 7
}
} I
REVISED6 12 Y REVISED6
22 20 3
17
15 R 36
10 q 25
14
q 30 7
4
21 31 E
28 32
5 r r
Revised q T
PARTS LIST -Main Parts- 16
CJ-500
CJ-400
34 22715193 STAY,CUT ORIGIN CJ-500 * *

35 22135346 STOPPER,CAM CM-500 * *
36
21945127 WIRE,Y CJ-500 *
REVISED6 1 7811509000 ASSY,FEED MOTOR CJ-540 * * 21945129 WIRE,Y CJ-400 *
2 22805580 ASS'Y,SCAN MOTOR FJ-540 * *
REVISED5
3 22805209 ASS'Y,PULLEY HD48.46S16 CJ-70 * *
4
REVISED 5
11869103 BALL,4MM * *
5 22805580 ASS'Y,SCAN MOTOR FJ-540
22355696 BASE,LOCK CJ-500 * *
6 22355699 BASE,SCAN-MOTOR CJ-500 * * Refer to Service Information CJ500-020
7 22175815 BEARING F8-16ZZ * * REVISED 6
8 23505617 CABLE-ASSY C ENCODER CJ-500 * * 7811509000 ASSY,FEED MOTOR CJ-540
9 23505619 CABLE-ASSY C POWER CJ-500 * * Refer to Service Information CJ500-021
10 23505623 CABLE-ASSY COVER SW CJ-500 * *
11 23505431 CABLE-ASSY G ENCODER FJ-50 * *
12 23505636 CABLE-ASSY G POWER CJ-500 * *
PARTS LIST -Supplemental Parts-
13 Parts Name
23505620 CABLE-ASSY SENSOR CJ-500 * *
14 S1 CABLE TYE,INSULOCK T18L
21365103 CASE,LOCK CJ-70 * *
15 S2 CUSHION RUBBER,TOCHIGIYA K17
13169102 COVER SW R (AVT32344) * *
16 S3 E-RING ETW-6
22025393 COVER,INNER CJ-500 * *
17 22025295 COVER,INT SW FJ-50 * * S4 SCREW,BINDING HEAD M2.3x8 BC
18 21995113 FLANGE,MOTOR CJ-500 * * S5 SCREW,BINDING HEAD M3x10 BC
19 21995109 FLANGE,MOTOR FJ-50 * * S6 SCREW,BINDING HEAD M3x4 BC
REVISED6 20 21685149 GEAR,H235S20(B8)T2 * * S7 SCREW,BINDING HEAD P-TIGHT M3x8 Cr
21 21345106 LOCK,STAY CJ-500 * * S8 SCREW,HEXAGON SOCKET HEAD CAP M4x12 BC
22 12399102 MAGNET CATCH TL-105 * * S9 SCREW,HEXAGON SOCKET HEAD CAP M4x15 BC
23 22055396 PLATE,ORIGIN CJ-500 * * SCREW,HEXAGON SOCKET HEAD CAP M3x8 Cr
S10
24 WITH FLANGE
12179723 PULLEY WITH BEARING 217-723 * *
25 21975117 PULLEY,HD48.46S16(B31C36.5) * * S11
SCREW,HEXAGON SOCKET HEAD CAP M4x12 Cr
26
WITH PLANE WASHER
15229506 SENSOR INTERRUPTER,GP1A05A5 * *
27 S12 SCREW,W-SEMS M3x12 BC
22145122 SHAFT STAY NO.1 214-122 * *
28 S13 SCREW,W-SEMS M3x6 BC
22295117 SHAFT,LOCK CJ-70 * *
29 S14 SCREW,W-SEMS Revised M4x10 BC
22295118 SHAFT,PULLEY CJ-70 * *
30 S15 SCREW,W-SEMS Revised M4x6 BC
22185101 SLIDER,LOCK CJ-70 * *
31 22175134 SPRING,A CJ-70 * * S16 SCREW,W-SEMS Revised M4x8 BC
32 22175181 SPRING,STOPPER CJ-500 * * S17 SCREW,W-SEMS Revised M3x8 BC
33 22035148 STAND,PULLEY CJ-500 * * S18 WASHER,PLAIN Revised 4x8x0.8 BC
4
1-4 BASE FRAME
E
4 5
R
R
O 8
16 Y 1
3
9 E
Y
U I Q
12
12
O 14
Y Y
1 Y
10
13
2
6 W
15
11 T
7
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts Name
CJ-500
CJ-400
Q CABLE TYE,PUSH MOUNT RT30SS F5

Parts No. Parts Name W SCREW,HIPICK-WHITE M3x10
22355695 BASE,AL CJ-500 * E SCREW,W-SEMS M3x6 BC
1
22355719 BASE,AL CJ-400 * R SCREW,W-SEMS M3x8 BC
2 21985120 BRACKET,INK CATCH TANK FJ-50 * * T SCREW,W-SEMS M3x8 SUS
3 23505423 CABLE-ASSY FAN JUNCTION FJ-50 * * Y SCREW,W-SEMS M4x8 BC
4 23505419 CABLE-ASSY JUNBIWIRE D FJ-50 * * U SPACER PCB-8L
I SPACER PCB-8S
5 23505638 CABLE-ASSY POWER CJ-500 * *
O WIRE SADDLE PLWS-1U
6 22335127 CAP,BOTTLE PMP CJ-70 * *
7 11369108 CASE,PMP BOTTLE * *
8 22815136 CHASSIS CJ-500 * *
9 7488710030 FAN JUNCTION BOARD ASS'Y CJ-500 * *
10 22115771 FRAME,SUB R CJ-500 * *
11 22535144 LABEL,DRAIN BOTTLE #LA29 * *
12 21575109 NUT,BOSS H14MM S3MM N3MM * *
13 22155763 OILES BUSH 80F-0806 * *
14 22055395 PLATE,CHASSIS CJ-500 * *
15 22055317 PLATE,INK CATCH TANK CJ-70 * *
16 22425107U0 POWER UNIT SWITCHING FJ-50 * *
5
1-5 CHASSIS 14
Q
R
15
R 8
Q P
1 W
P
P
7
I
9
I
T
2
U
P
6
R 11 P
4
10
12 Q
3
U O
5
1 Y
{ 13
E

CJ-500
CJ-400
Parts Name
Q BUSH,SQUARE SB-4025
Parts No. Parts Name W CABLE CLAMP FCS-25P
1 13429746 AC INLET SUP-J3G-E+FILTER * * E CABLE TYE,INSULOCK T18S
2 15009101 BATTERY CR2032 * * R LIVET,NYLON P2655B
3 23505462 CABLE-ASSY JUNBI A FJ-50 * * T PCB SUPPORT RSPS-10L
4 23505463 CABLE-ASSY JUNBI B FJ-50 * * Y SCREW,BINDING HEAD M4x6 Ni
5 23505419 CABLE-ASSY JUNBIWIRE D FJ-50 * * U SCREW,W-SEMS M3x6 BC
6 23475157 CABLE-CARD 20P 550L BB * * I SPACER,PUSH PS-4-01
7 23475158 CABLE-CARD 22P 330L BB * * O WASHER,TOOTHED LOCK M4 Cr
P WIRE SADDLE PLWS-1U
8 22815136 CHASSIS CJ-500 * *
{ SCREW,OVAL HEAD M3x8 BC
9 7488710020 INTERFACE BOARD ASS'Y CJ-500 * *
} CABLE CLAMP FCS-50P
10 7488712000 MAIN BOARD ASS'Y CJ-500 * *
11 7488711060 PLATE CABLE CJ-500 * *
12 13129170 POWER SW AJ7201B * *
13 23505899 WIRE,C GRX-410 * *
14 7488710050 PLATE CHASSIS U CJ-500 * *
15 7488710070 PLATE CHASSIS L CJ-500 * *
6
1-6 PINCH ROLLER
8 11
10
Q
8
Q
11
1
3 3
Q 7 Q 7
Q Q
Q Q
5 5
1
2
7 7
6 6
Q Q Q
Q
E E
9 4
E E

Parts Name
CJ-500
CJ-400
Q E-RING ETW-3
Parts No. Parts Name W SCREW,W-SEMS M3x8 BC
1 22805338 ASS'Y,P-ROLLER L/R CJ-500 * * E WASHER,PLAIN 4.3x7x0.5 Cr
2 22805339 ASS'Y,P-ROLLER M CJ-500 * *
3 22115765 FRAME,P-ROLLER CJ-500 * *
4 22175847 GRX-450 PINCHROLL * *
5 22145404 LEVER OF PINCH ROLL * *
6 22145831 PIN NO.1 (214-831) * *
7 22145832 PIN NO.2 214-832 * *
8 22175105 PINCH ROLL SPRING * *
9 22175877 PINCH ROLLER (WHEEL ROLLER) * *
10 22055399 PLATE,SENSOR P-ROLLER CJ-500 * *
11 22175128 SPRING,M P-ROLLER PNC-1860 * *
7
1-7 TOOL CARRIAGE
4
15
4
1 13
8
w
11 9
13
w
7
w
22
w
w 10
0 7
6 18
e 17
4 14 23
3
}
12
8
w
21
t
9
5
1 24
19
w
20 5
q
16 1
2
2
6
8

Parts Name
CJ-500
CJ-400
Q BUSH,ROLL 2x4
Parts No. Parts Name W BUSH,ROLL 3x5
1 22805292 ASS'Y,CLAMP BLADE CM-500 * * E CABLE TYE,INSULOCK T18S
2 22805291 ASS'Y,HOLDER BLADE CM-500 * * R LIVET,NYLON P2655B
3 22805287 ASS'Y,PLATE CAM SLIDE CM-500 * * T SCREW,BINDING HEAD M2.6x4 Cr
4 22805341 ASS'Y,TOOL CARRIAGE CJ-500 * * Y SCREW,BINDING HEAD M3x10 BC
5 7488739000 BASE,CUTTER CJ-500 * * U SCREW,BINDING HEAD M3x4 BC
6 I SCREW,BINDING HEAD M3x6 BC
* *
7
21815101
23505621
BOLT,PENHOLDER
CABLE-ASSY PINCH POS SENS CJ-500 * *
O SCREW,FLAT HEAD
P SCREW,HEXAGON SOCKET HEAD CAP
M3x6 BC
M3x4 Cr
1
8 23475160 CABLE-CARD 11P 2450L BB HIGH-V * *
{ SCREW,HEXAGON SOCKET HEAD CAP M4x6 BC
9 7488711030 CUTTER CARRIAGE BOARD ASS'Y CJ-500 * * } SCREW,PAN HEAD M3x4 Cr
10 22025269 COVER,CARRIAGE CM-500 * * q SCREW,TRUSS HEAD M2x6 BC
11 22025403 COVER,CUT UPPER CJ-500 * * w SCREW,W-SEMS M3x6 BC
12 7488711040 CROP SENSOR BOARD ASS'Y CJ-500 * * e WASHER,PLANE 3x6x0.5 Cr
13
22135580 GUIDE,CABLE FLEX-CUT CJ-500 * r WASHER,TOOTHED LOCK M4 Cr
22135593 GUIDE,CABLE FLEX-CUT CJ-400 * t SHEET FILTER CROP CJ-500
14 22285503 NUT,PENHOLDER * *
15 7488711060 PLATE CABLE CJ-500 * *
16 21495115 SCREW,BLADE SET CM-500 * *
17 15229505 SENSOR INTERRUPTER GP2A25 * *
18 22175122 SPRING,BACK UP PNC-960 * *
19 22175154 SPRING,BLADE UP CM-500 * *
20 22175155 SPRING,SCREW CM-500 * *
21 22715184 STAY,AUTO CUTTER CJ-500 * *
22 22715185 STAY,CARRIAGE BOARD CJ-500 * *
23 22715186 STAY,CARRIAGE HOLD CJ-500 * *
24 22715183 STAY,CROP SENS CJ-500 * *
9
1-8 INK SYSTEM 2
1
9 4
W
W
W
1
5
W
8
3
11
W
10
R
R
12

Parts Name
CJ-500
CJ-400
Q SCREW,BINDING HEAD S-TIGHT M3x6 Cr

Parts No. Parts Name W SCREW,W-SEMS M3x12 BC
1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * E SCREW,W-SEMS M3x6 BC
2 23505422 CABLE-ASSY INKTANK-SENS FJ-50 * * R SCREW,W-SEMS M4x8 BC
3 12029300 COVER,HOLDER I/C FJ-50 * *
4 11659152 HOLDER,INK CARTRIDGE FJ-50 * *
5 11659149 HOLDER,RING O 2FAI FJ-50 * *
6 7488711020 INK TANK SENS BOARD CJ-500 * *
7 22055364 PLATE,HOLDER I/C FJ-50 * *
8 22055362 PLATE,INK FJ-50 * *
9 22055365 PLATE,INK JOINT FJ-50 * *
10 22165179 SPACER,INK FJ-50 * *
11 22175167 SPRING,CARTRIDGE FJ-50 * *
12 22035139 STAND,INK CARTRIDGE CJ-500 * *
10
1-9 PUMP SYSTEM
10
2
U
T 1
R
8 T
T I
5 Y
3
1
7
6
E
T
I
W
11

Parts Name
CJ-500
CJ-400
Q CABLE TYE,INSULOCK T18S

W SCREW,HEXAGON SOCKET HEAD M4x12 Cr
1 12809268 ASS'Y CAP FJ-50 * * CAP WITH PLANE WASHER
2 12809269 ASS'Y PUMP FJ-50 * * E SCREW,HEXAGON SOCKET SET M3x3 WP Cr
3 22355663 BASE,CAP FJ-50 * * R SCREW,W-SEMS M3x10 BC
4 21685122 GEAR,S10S20 * * T SCREW,W-SEMS M3x6 BC
5 21685120 GEAR,S34S4.3 * * Y SCREW,W-SEMS M3x8 BC
6 22055367 PLATE,MOTOR FJ-50 * * U TUBING,FAI1.4 400mmL
I WIRE SADDLE PLWS-1U
7 22055366 PLATE,SLIDER FJ-50 * *
8 22165178 SPACER,6FAI FJ-50 * *
9 22035140 STAND,CAP CJ-500 * *
10 11379105 WIPER,HEAD ASP FJ-50 * *
11 22505302 X-MOTOR * *
11
1
12
35
8 w
e R
11 R
13
35 e
1
W 6
13
1-10 HEAD CARRIAGE
15 R
33 22
T
} } 19
21 12
9 q }
E O 20
26
}
} 11
13 W 3
23
34
E t
28
O 30 t
29 O
{ {
W
28
18 { 29 23
} 24
5
P
32
{ U
r P
36
r
7 4
31 2
27
31
37
I
16 10
16
10
Y 25
} Y
CJ-500
CJ-400
Parts Name
W CABLE TYE,PUSH MOUNT RT30SS F5
Parts No. Parts Name E E-RING ETW-3
1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * R LIVET,NYLON P2655B
2 22805340 ASS'Y,PLATE,HEAD HOLD * * T SCREW,BINDING HEAD M2.6x12 BC
3 22355698 BASE,CABLEBEAR CJ-500 * * Y SCREW,BINDING HEAD P-TIGHT M3x6 BC
4 22355659 BASE,CARRIAGE FJ-50 * * U SCREW,HEXAGON SOCKET HEAD CAP M3x4 Cr
5 23475156 CABLE-CARD 24P1 270L BB HIGH-V * * I SCREW,HEXAGON SOCKET HEAD M3x8 Cr
6 23475159 CABLE-CARD 28P 2400L BB HIGH-V * * CAP WITH FLANGE
7 22025283 COVER,CARRIAGE FJ-50 * * O SCREW,PAN HEAD
P SCREW,PAN HEAD P-TIGHT
M3x5 Cr
M2.5x6 Cr
1
8 12039532 COVER,TKP0180-2B R50-58 *
{ SCREW,PAN HEAD WITH PLANE WASHER M3x4 Cr
12029436 COVER,TKP0180-2B R50-52 *
9 } SCREW,W-SEMS M3x6 BC
11959109 DAMPER,INK 2FAI * *
10 q SCREW,W-SEMS M3x8 BC
12119752 FRAME,CARRIAGE FJ-50 * *
w SCREW,W-SEMS M4x8 BC
11 22135544 GUIDE,TUBE POM FJ-50 * *
e TUBE,SPIRAL FAI8 50mmL
12 7488711010 HEAD CARRIAGE BOARD ASS'Y CJ-500 * * r WASHER,PLANE 3x8x1.0 Cr
13 21655158 HOLDER,CABLE CJ-500 * t WIRE SADDLE PLWS-1U
21655183 HOLDER,CABLE CJ-400 *
14 21655159 HOLDER,CARRIAGE CJ-500 * *
15 11659149 HOLDER,RING O 2FAI FJ-50 * *
16 12149432 LEVER,HEAD LEFT FJ-50 * *
17 12149431 LEVER,HEAD RIGHT FJ-50 * *
18 22145435 LEVER,LOCK FJ-50 * *
19 7488710040 LINEAR ENCODER BOARD ASS'Y CJ-500 * *
20 21345105 LOCK,CJ-500 * *
21 22395108 MAGNET CJ-500 * *
22 7488710060 PLATE PRINT CABLE CJ-500 * *
23 22055373 PLATE,ARM LOCK FJ-50 * *
24 22055379 PLATE,DAMPER FJ-50 * *
25 22055363 PLATE,HEAD GND FJ-50 * *
26 11519107 RING,O P4 * *
27 22295171 SHAFT,CARRIAGE FJ-50 * *
28 22155567 SPACER M3X5 * *
29 22175158 SPRING,CARRIAGE FJ-50 * *
30 22175159 SPRING,CARRIAGE SIDE FJ-50 * *
31 12179156 SPRING,HEAD FJ-50 * *
32 22175161 SPRING,LEVER FJ-50 * *
33 22715187 STAY,ENCO SENS CJ-500 * *
34 22715188 STAY,HEAD CJ-500 * *
35 21435107 TUBING,CJ-500 2800MM * *
36 22805318 ASS'Y,HEAD INKJET L FJ-50 * *
37 22805317 ASS'Y,HEAD INKJET R FJ-50 * *
13
1-11 ACCESSORIES
10
1 1 2 3
9 16
4 5
8
11,12
13
Q
W
15 14

Parts Name
CJ-500
CJ-400
Q SCREW,PLASTIC HEAD N-1 M3x16 WH

Parts No. Parts Name W SCREW,PLASTIC HEAD N-1 M3x6 BK
1 23495214 AC CORD VCTF 100V 7A 3P-S * * E TUBING,SILICON G16-586-06 100mmL
2 13499109 AC CORD SJT 117V 10A 3PVC * *
3 23495125 AC-CORD H05VV 230V 10A S * *
4 23495124 AC CORD 3ASL/100 240VA 10A SAA * *
5 13499111 AC CORD H05VV-F 240VE 10A S * *
6 13499209 ADAPTER PLUG (100V) * *
7 11849102 BLADE,OLFA AUTO CUTTER XB10 * *
22605310 CARTON,SET CJ-500 *
8
22605325 CARTON,SET CJ-400 *
9 ST-037 CLEAN STICK TX712A * *
10 22535230 LABEL,PANEL SW JP CJ-500 #LA86 * *
11 26015236 MANUAL,USE EN CJ-500 * *
12 26015237 MANUAL,USE JP CJ-500 * *
13 26015231 MANUAL,USE-CKIT JP/EN CJ-500 * *
14 22135360 STOPPER,CUT CARRIAGE CJ-500 * *
15 22135359 STOPPER,HEAD CJ-500 * *
16 21935130 TOOL,HEXAGON 3 ZN * *
14
1-12 STAND (PNS-501/401)
10
6
3 U
5 2
W
T
4
1
1
12
8
Q 11
Y
R 9
E

Parts Name
PNS-501
PNS-401
Q CASTER,DESIGN CASTER DN-50-B

W NUT,HEXAGON M6 BC
E SCREW,HEXAGON SOCKET HEAD CAP M6x20 Cr
1 22145210 ARM,PNS-501 * *
R WASHER,PLANE 6.5x16x1 Cr
2 7498804000 ASS'Y,BRAKE PNS-501 * * T WASHER,PLANE 8x18x1.6 BC
22805349 ASS'Y,SFAFT SHEET PNS-501 * Y PIPE SUS304
3
22805358 ASS'Y,SFAFT SHEET PNS-401 * U NUT,SQUARE M5
22805348 ASS'Y,STAND PNS-501 *
4
22805359 ASS'Y,STAND PNS-401 *
5 22135362 STOPPER PNS-501 * *
6 7498805000 ASS'Y,STOPPER SCREW PNS-501 * *
7 21815106 BOLT,SHOULDER PNS-501 * *
8 12339128 CAP,R 7545 B * *
22605311 CARTON,SET PNS-501 *
9
22605321 CARTON,SET PNS-401 *
10 21995112 FLANGE,GUIDE PNS-501 * *
11 22565682 HEXAGONAL WRENCH 5 * *
12 22035138 STAND,BASE PNS-50 * *
15
1-13 TUC-60/70 CONTROL BOX

Parts No. Parts Name 25 22715133 STAY,INLET TUC-60/70
1 22445659 AC ADAPTER DCP-301A (100V) 26 22135336 STOPPER,ADAPTOR TUC-60/70
2 22445660 AC ADAPTER DCP-302A (117V) 27 13119304 SW MJ3J-13AS
3 22445661 AC ADAPTER DCP-303A (230V) 28 13119305 SW MJ3J-18AS
4 22445662 AC ADAPTER DCP-304A (240VA) 29 2215359200 BOSS NUT #592
5 22445663 AC ADAPTER DCP-305A (240VE)
6 22805225 ASS'Y,COVER GEAR TUC-60/70
7 22805229 ASS'Y,GEAR S80S60 TUC-60/70
8 22805226 ASS'Y,MOTOR TUC-60/70 PARTS LIST -Supplemental Parts-
9 22805224 ASS'Y.FRAME R TUC-60/70 Parts Name
10 21985112 BRACKET,TUC-60/70 1 BINDER T-18S 80MM
11 23505370 CABLE-ASSY 3P FBSW TUC-60/70 2 CAP DIP VCP-3 BK
12 23505371 CABLE-ASSY 3P MODESW TUC-60/70 3 PIN SNAP M14
13 23505372 CABLE-ASSY 4P POWER TUC-60/70 4 RING TYPE C M14
14 23505373 CABLE-ASSY DIN TUC-60/70 5 SCREW BINDING HEAD Ni 3X6
15 13369134 CONNECTOR TCS-2230-01-1101 6 SCREW BINDING HEAD BC 5X12
16 22025232 COVER,TUC-60/70 7 SCREW BINDING HEAD BC 4X15
8 SCREW HEXAGONAL CAP BC 4X10
17 12369446 CS-2 CLIP
18 21995107 FLANGE,MOTOR TUC-60/70
19 21685115 GEAR,S24S6(B6.5C12) TUC-60/70
{ SCREW SOCKET SET WP Cr 3X3
20 7440709020 INLET BOARD ASS'Y
} SCREW W-SEMS BC 4X10
21 7440709010 MAIN BOARD ASS'Y q SCREW W-SEMS BC 3X6
22 13129170 POWER SW AJ7201B w SPACER POLY PIPE 4.3X8X4
23 22295148 SHAFT,M4TAP TUC-60/70 e WASHER FLAT BC 5X10X1.0
24 22295149 SHAFT,SUPPORT TUC-60/70 r WELL-NUT B-832
16
1-14 TUC-60/70 OTHERS

Parts No. Parts Name Parts Name
1 22805231 ASS'Y,ARM TUC-60/70 1 LABEL DO NOT KICK IDNo.753
2 22805227 ASS'Y,MIRROR TUC-60/70 2 PIN SNAP M14
3 22805230 ASS'Y,SCREW TUC-60/70 3 RING TYPE C M14
4 22805228 ASS'Y,SENSOR TUC-60/70 4 SCREW BINDING HEAD BC 3X6
5 21985113 BRACKET,SENSOR TUC-60/70 5 SCREW HEXAGONAL CAP BC 4X10
6 22115714 FRAME,L TUC-60/70 6 SCREW PLASTICK HEAD BK 3X6
7 21655139 HOLDER,SLIDER TUC-60/70 7 SCREW W-SEMS BC 4X10
8 21545125 PAD,STAY TUC-60/70 8 SCREW W-SEMS BC 3X6
9 22295147 SHAFT,TUC-60/70 9 SCREW W-SEMS BC 3X15
10 22185103 SLIDER,1 TUC-60/70
11 22185102 SLIDER,GUIDE TUC-60/70
12 22715134 STAY,MIRROR TUC-60/70
13 22715131 STAY,SENSOR LOW TUC-60/70
14 22715132 STAY,SENSOR UP TUC-60/70
15 22135337 STOPPER,MIRROR TUC-60/70
17
1-15 TUC-60/70 ACCESSORIES
2
1
2
3 4 5
5 4

Parts No. Parts Name Parts Name
1 22605275 CARTON,TUC-60/70 1 CLAMP CABLE CLAMP FCN-3010
2 21995106 FLANGE,GUIDE 2 PNS-70 2 CLAMP CORD KEEP K-106G
3 26015157 MANUAL,USE JP/EN TU-70/60 3 SCREW HEXAGONAL CAP BC 4X6
4 21935130 TOOL,HEXAGON 3 ZN 4 SCREW HEXAGONAL CAP Ni 8X10
5 21935131 TOOL,HEXAGON 6 ZN 5 SCREW HEXAGONAL CAP BC 4X40
1-16 TU-500/400
2
3

TU-500
TU-400

1 12339121 CAP,50*30 * *
22605312 CARTON,SET TU-500 *
2
22605324 CARTON,SET TU-400 *
22155124 PIPE,TAKE UP TU-500 *
3
22155157 PIPE,TAKE UP TU-400 *
4
22185407 RAIL,SLIDER TU-500 *
22185410 RAIL,SLIDER TU-400 *
21505109 ROLLER,DANCER TU-500 *
5
21505110 ROLLER,DANCER TU-400 *
18
GP2A25 GP2A25 GP1A05A5 GP1A05A5
15229505 15229505 15229506 15229506
SHEETLOAD PAPER PAPER ORIGIN CUT ORIGIN
AVT32344 SENSOR
SENS BOARD SENS F SENS R SENSOR
INKTANK UNIT 13169102
FRONT
INKTANK COVER SW
POWER SW
SENS BOARD
AJ7201B
13129170
AC INLET
A D SW POWER SUPPLY
SUP-J3G-E B 22425107U0 F V Q
+41V
13429746 C G
+5V CN8 CN14 CN21
-5V +41V
CN7
2-1 WIRING MAP
E +5V 15MHz I/O CONTROL EEPROM

CPU INPUT BUFFER 4kbit
-5V OUTPUT LATCH
CN18
60MHz HD6417708 A/D
(a part of circuit
within FPGA) TC35096
INTERFACE BOARD
CN2
RTC FOR ISP
DRAM 4553 DOWNLOAD
+3.3V
+5V 4Mword x 16bit
REGULATOR
LM3940IT
FLASH ROM CENTRO PARALLEL

CONTROL IEEE1284 Level 1
CN6
FAN SCIROCCO H FAN 16Mbit U
CONTROL FIFO 2kbyte
CN19
21715104
FAN JUNCTION STEPPING PANEL BOARD

BOARD MOTOR DRIVER
CN5
MTD2005 T LCD
60MHz 16 x 2
HEAD CONTROL FPGA
PUMP DPRAM 4k x 16bit
CN17
FAN SCIROCCO
MOTOR SRAM 256kbit x 3
21715104 SERVO CONTROL SW - 18
SOLENOID
SERVO AMP GATE ARRAY
22505302 DRIVE LED - 6
L6203 x 2 D/A PCM55 x 2
INKJET HEAD DRIVER BUZZER
CN11 CN3 CN12 CN4 CN20 CN16 CN15
PARTS LIST -Main Parts- I R R

J
VR
MOTOR
ADJUST HEAD
CARRIAGE
S (LEFT)
CJ-500
CJ-400
Parts No. Parts Name CUTTER
K CARRIAGE
A 23505462 CABLE-ASSY JUNBI A FJ-50 BOARD
HEAD
ASS'Y, MOTOR SCAN S
B 23505463 CABLE-ASSY JUNBI B FJ-50 (RIGHT)
22805344 HEAD CARRIAGE BOARD
C 23505899 WIRE,C GRX-410 L W
SOLENOID CROP
22435326 SENS
D 23505419 CABLE-ASSY JUNBI D FJ-50 BOARD
GRIT
E 23505638 CABLE-ASSY POWER CJ-500 PINCH POS LINEAR
MOTOR
M SENSOR ENCODER
F 23505422 CABLE-ASSY INKTANK-SENS FJ-50 BOARD
GP2A25
15229505
G 23505620 CABLE-ASSY SENSOR CJ-500
ASS'Y, MOTOR FEED
H 23505423 CABLE-ASSY FAN JUNCTION FJ-50 22805342
I 23475160 CABLE-CARD 11P 2450L BB HIGH-V

J 23505619 CABLE-ASSY C POWER CJ-500
K 23505617 CABLE-ASSY C ENCODER CJ-500 S 23475156 CABLE-CARD 24P1 270L BB HIGH-V
L 23505636 CABLE-ASSY G POWER CJ-500 T 23475157 CABLE-CARD 20P 550L BB
M 23505431 CABLE-ASSY G ENCODER FJ-50 U 23475158 CABLE-CARD 22P 330L BB
Q 23505623 CABLE-ASSY COVER SW CJ-500 V 23505637 CABLE-ASSY SHEET LOAD CJ-500
R 23475159 CABLE-CARD 28P 2400L BB HIGH-V W 23505621 CABLE-ASSY PINCH POSSENS CJ-500
19
2
2-2 MAIN BOARD
MAIN BOARD COMPONENT DIAGRAM _ COMPONENT SIDE
DIP SW
NO. Function ON OFF
1 Model Selection CJ-500 CJ-400
2 Reserved Always OFF
2 1R2
D2FL20U
LM3940
100u25V 100u25V
IL-FPV-20ST-N
D5S6M
PS-40PE-D4T1-PN1 5267-02A
DSP03
10u63V
CL02BE181
D1FL20
74LVC08
74LVC245
74LVC245
100u25V
BCR20V4
LM2576HVT
S103 S103
B6P-VH
S330
100u63V
S330 S330 S330
K2796S
CL02BE181
100u63V
GM71VS65163CLT-5 A103
74HCT245
53014-0510
HD6417708
74LVC245
RTC-4553
D2FL20U
93LC66 HC-49/U 2SB1551
74HCT245
GM71VS65163CLT-5
2SB1551
A103 A103 A103
S330
KSD-04
74ALS08
uPC494
NJM201 NJU201
A103 S103 S103 220u63V
L6203
74LVC245 A102 A103 IDT70V24
MBM29
74HC175
LV160B S55PF
ispLSI
53014-1210
1016
10kVR
10kVR
10kVR
10kVR
S103
74LVC374 74LVC245
uPC494
10kVR
10kVR
10kVR
10kVR
EXBM16D8
L6203
-0310
53014
74LVC138 RD4.3ESB3
16245DGG
SN74LVCH
PCM-55
ispLSI IDT71V256SA-15Y
1016
5566-04A
D2FL20U
53014-1010
74LVC138
SEL-6414E D2FL20U
16245DGG
SN74LVCH
53014-0810 IDT71V256SA-15Y
5566-02A D2FL20U
M5220
MBCG10692-147
D2FL20U
EPF6016QC208-3
A103
74LS14
IL-G-6P-S3T2-SA
16245DGG
SN74LVCH
74LVX3245
IDT71V256SA-15Y
ispLSI 74ABT245 SC-8002DC
74ABT245
1016 49.152MHz IL-G-7P-S3T2-SA
A103
2.0/2W
10u63V
2SC3746
10/0.25W
33u16V
33u63V
A103 RXE110
16V8
IDT7203
4.7/2W
TL H8D2813E
2SA1469
74LS245 74HCT245 74HCT245 74LVC14

7700
10u/16V
RXE110
A102 A103 A103
H8D2813E 2.0/2W
16V8
IL-FPC-22ST-N
2SC3746
74ALS574
33u63V
10u63V
33u16V
10/0.25W
A103
IL-FPC-11ST-N 5233-04A 100u63V
BA10324
IL-FPC-28ST-N
2SA1469
74LS245
100u63V
4.7/2W
1.0/1W 0.68/1W IL-FPC-28ST-N
0.68/1W
53014 IL-S-2P-
-0210 S2T2-EF MTD2005 MTD2005
Indicates revision of the cicuit board.
20
MAIN BOARD COMPONENT DIAGRAM _ SOLDERING SIDE
2
D2FL20U
TC35096
M5220
D2FL20U
M5220 M5220
74HCT245
PCM55
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
21
2
22
A[0..25]
A[0..25]
D[0..31] A6
D[0..31] VCC3
A4
IC1 RA6 EXBS8V330J A2
A0 37 36 D0 A2 1 8 RA2 A0
/RESET A0 D0 1 8
A1 38 35 D1 A3 2 7 RA3 IC2 IC3 IC4
A1 D1 2 7
5
4
3
2
1
A2 39 34 D2 A4 3 6 RA4 RA2 19 2 D0 RA2 19 2 D16 D0 29 25 A1
A2 D2 3 6 A0 D0 A0 D0 D0 A0
A3 40 33 D3 A5 4 5 RA5 RA3 20 3 D1 RA3 20 3 D17 D1 31 24 A2
A3 D3 4 5 A1 D1 A1 D1 D1 A1 RA11
A4 43 32 D4 RA4 21 4 D2 RA4 21 4 D18 D2 33 23 A3 EXBA10E103J
A4 D4 A2 D2 A2 D2 D2 A2
A5 44 29 D5 RA7 EXBS8V330J RA5 22 5 D3 RA5 22 5 D19 D3 35 22 A4
A5 D5 A3 D3 A3 D3 D3 A3
A6 45 28 D6 A6 1 8 RA6 RA6 23 7 D4 RA6 23 7 D20 D4 38 21 A5
A6 D6 1 8 A4 D4 A4 D4 D4 A4
A7 46 27 D7 A7 2 7 RA7 RA7 24 8 D5 RA7 24 8 D21 D5 40 20 A6
A7 D7 2 7 A5 D5 A5 D5 D5 A5
A8 47 26 D8 A8 3 6 RA8 RA8 27 9 D6 RA8 27 9 D22 D6 42 19 A7
6
7
8
9
10
A8 D8 3 6 A6 D6 A6 D6 D6 A6
A9 48 25 D9 A9 4 5 RA9 RA9 28 10 D7 RA9 28 10 D23 D7 44 18 A8
A9 D9 4 5 A7 D7 A7 D7 D7 A7
A10 51 24 D10 RA10 29 41 D8 RA10 29 41 D24 D8 30 8 A9 A1
A10 D10 A8 D8 A8 D8 D8 A8
A11 52 23 D11 RA8 EXBS8V330J RA11 30 42 D9 RA11 30 42 D25 D9 32 7 A10 A3
A11 D11 A9 D9 A9 D9 D9 A9
A12 53 22 D12 A10 1 8 RA10 RA12 31 43 D10 RA12 31 43 D26 D10 34 6 A11 A5
A12 D12 1 8 A10 D10 A10 D10 D10 A10
A13 56 21 D13 A11 2 7 RA11 RA13 32 44 D11 RA13 32 44 D27 D11 36 5 A12 A7
A13 D13 2 7 A11 D11 A11 D11 D11 A11
A14 57 16 D14 A12 3 6 RA12 RA14 33 46 D12 RA14 33 46 D28 D12 39 4 A13
A14 D14 3 6 A12 D12 A12 D12 D12 A12
A15 58 15 D15 A13 4 5 RA13 47 D13 47 D29 D13 41 3 A14 A14
A15 D15 4 5 D13 D13 D13 A13
A16 61 14 D16 14 48 D14 14 48 D30 D14 43 2 A15 A12
A16 D16 RAS D14 RAS D14 D14 A14 VCC3
A17 62 13 D17 RA9 EXBS8V330J 38 49 D15 38 49 D31 D15 45 1 A16 A10
A17 D17 LCAS D15 LCAS D15 D15 A15
A18 63 12 D18 A14 1 8 RA14 37 37 48 A17 A8
A18 D18 1 8 UCAS UCAS A16
A19 64 11 D19 2 7 13 13 26 17 A18
A19 D19 2 7 WE WE CE A17
5
4
3
2
1
A20 65 10 D20 3 6 36 VCC3 36 28 16 A19

A20 D20 3 6 OE OE OE A18
A21 66 9 D21 4 5 VCC3 11 9 A20
A21 D21 4 5 WE A19 RA12
A22 67 8 D22 26 1 26 1 12 10 EXBA10E103J
A22 D22 GND VCC3 PC6 GND VCC3 RP NC
A23 70 5 D23 39 6 39 6 47 13
A23 D23 GND VCC3 GND VCC3 BYTE NC
A24 71 4 D24 45 12 45 12 14
A24 D24 GND VCC3 CE0.1u GND VCC3 NC
A25 72 3 D25 RA10EXBS8V330J 50 25 50 25 27 VCC3
A25 D25 GND VCC3 GND VCC3 GND
2 D26 1 8 46 37
6
7
8
9
10
D26 1 8 GND VCC3

88 1 D27 2 7 GM71VS65163CLT-5 GM71VS65163CLT-5 PC7 A9
RESET D27 2 7 CE0.1u
VCC3 143 D28 3 6 MBM29LV160B-90PFTN-FJ A11
D28 3 6 PC10
75 142 D29 4 5 A13
VCC-PLL1 D29 4 5 CE0.1u
74 141 D30 A15
C3 CAP1 D30 JP1
73 140 D31 3 VCC3
C1 VSS-PLL1 D31
TP4TP1 TP5 A22
HC-49/U 15MHz 114 2 A20
C38 CE0.1u CE470p 78 CS0 VCC3
113 A18
Y1 VCC-PLL2 CS1
77 112 TP67 1 A16
CE22p C4 CAP2 CS2
76 111 R34 33
VSS-PLL2 CS3 DSP03-003-432T
5
4
3
2
1
C2 110 TP66 TP47

CS4
109
C39 R1 0 CE0.1u CE470p 80 CS5,CE1A RA13
108 EXBA10E103J
CE22p XTAL CS6,CE1B
79 105
EXTAL BS
101 106
CKIO RD/WR
107
RD
86
6
7
8
9
10
MD0,SCK
85 129 A17
TXD MD1,TXD RAS,CE
84 126 A19
RRXD MD2,RXD CASLL,CAS,OE
104 125 VCC A21
/IOIS16 MD3,CE2A CASLH
103 120 A23
MD4,CE2B CASHL,CAS2L
130 119
MD5,RAS2 CASHH,CAS2H
5
6
7
8
5
6
7
8
124
MAIN BOARD _ 1/9 Circuit Diagram
WE0,DQMLL /WE0 R2
87 123 CN1 A24
BREQ WE1,DQMLU TP11
95 118 VCC3 PC8 VCC3 A25 A1 10K
5
6
7
8
TP14 IRQOUT WE2,DQMUL,ICIORD TP12 20 21
RA2 RA1 96 117 D0 A2
4 5
3 6
2 7
1 8
4
3
2
1
BACK WE3,DQMUU,ICIOWR TP13 19 22 R3
132 IC12 D1 A3 A25
WAIT 18 23 VCC3
EXBS8V103J VCC3 131 A24 1 15 CE0.1u D2 A4 10K
R4 CKE A Y0 17 24
134 94 2 14 D3 A5
4
3
2
1
4
3
2
1
TCLK IOIS16 /IOIS16 B Y1 16 25
VCC3 10K 135 99 3 13 D4 A6
VCC-RTC NC C Y2 /HEADCS 15 26
136 12 D5 A7
XTAL2 Y3 /DPCS 14 27
137 89 11 D6 A8
TP8 EXTAL2 NMI Y4 /SRVCS 13 28
TP9 EXBS8V103J 138 93 A25 4 10 D7 A9
VSS-RTC IRL0 E1 Y5 /SRVRD 12 29
92 5 9
IRL1 E2 Y6 11 30
91 6 7 PC9 VCC3 D8 A10
IRL2 E3 Y7 10 31
98 90 D9 A11
TP2 STATUS0 IRL3 RA14 9 32
97 74LVC138 D10 A12
CLK60 TP3 STATUS1 8 33
1 10 CE0.1u D11 A13
7 34
6 7 2 9 IC11 D12 A14
GND VCC3 6 35
17 18 3 8 A23 1 15 D13 A15
GND VCC3 A Y0 TP19 5 36
19 20 4 7 A24 2 14 D14 A16
GND VCC3 B Y1 /POUT1 4 37
30 31 5 6 3 13 D15 A17
GND VCC3 C Y2 TP16 3 38
41 42 VCC3 12 /CS A18
GND VCC3 Y3 TP6 2 39
49 50 EXBA10E103J 11
GND VCC3 Y4 TP17 1 40
54 55 4 10 VCC3
GND VCC3 E1 Y5 /PIN1
59 60 5 9 PS-40SD-D4TS1-1
GND VCC3 E2 Y6 TP10
68 69 A25 6 7
GND VCC3 E3 Y7 TP7
82 81
GND VCC3
100 83 74LVC138
GND VCC3
115 102
GND VCC3 RRXD
121 116 IC14
GND VCC3
127 122 A4
GND VCC3
133 128 VCC3 A23 41 20 IC7 DG[0..7]
GND VCC3 A23 CRD0 /GATE5V DG[0..7]
1
19
9
8
7
6
5
4
3
2
144 139 A24 42 21 1
GND VCC3 A24 CWR /SW2 DIR
VCC3 A25 43 22 VCC 19
HD6417708SF60 A25 PANEL /PANEL E
23
E
TP15 LED /LED
A7
A6
A5
A4
A3
A2
A1
A0
PC3 24 D0 11 9 DG0
DIR
PC1 PC2 SW0 /SW0 R10 B7 A7
40 25 D1 12 8 DG1
CE0.1u CS5 SW1 /SW1 10K B6 A6
44 34 D2 13 7 DG2
IC13A CE0.1u CE0.1u CS4 CRD1 B5 A5
1 38 D3 14 6 DG3
B7
B6
B5
B4
B3
B2
B1
B0
74LVC08 CS6 IOOE /IOOE B4 A4
13 D4 15 5 DG4
GATE B3 A3
1 2 D5 16 4 DG5
WE B2 A2
3 VCC IC6 3 15 D6 17 3 DG6
11
12
13
14
15
16
17
18
RD LCD_CS /LCD_CS B1 A1
2 74LVC245 14 VCC VCC D7 18 2 DG7
LCD_E LCD_E B0 A0
19
R8 WAIT
74LVC245
10K 31 R6 R7 VCC3
IRL1 10K 10K
32 9
IRL2 WREQ /WREQ PC12
33 10
RXD IRL3 INTSV /INTSV
11
RNO /RNO CE0.1u
12
INTEXT /INTUSB_ST
5
CLK30 CLK ISPSDO
26 37
RESET INTCNT /INTCNT
29 36
/HRESET SYSRST INT1284 /INT1284
35
INTUSB /INTUSB_HF
/WR ISPSDO_SH3IF
/RD
/ISPEN
4
/CEN_CS CS1 ISPMODE
16
/USB_CS CS2 ISPSCLK
18 VCC
SDO
VCC 8
SDI
7 C54
PC11 ISPEN R5 CE0.01u
TQFP44P 30 10K
CE0.1u MODE
PLSI1016E-80LT44 27
1
2
3
4
5
6
7
8
SCLK
CN2 53014-0810
/RESET
ISP_DOWNLOAD CONNECTOR
IC13B
5
6
4
74LVC08
IC13C
10 VCC3
8
9 PC4
74LVC08 CE0.1u
IC13D
13
11
12
74LVC08
A[1..6]
A[1..6]
IC25 VCC
A6 2 18 HA6
A0 B0 PC19
A5 3 17 HA5
A1 B1
A4 4 16 HA4
A2 B2 CE0.1u
A3 5 15 HA3
A3 B3
A2 6 14 HA2
A4 B4
A1 7 13 HA1
A5 B5
8 12
A6 B6
VCC 9 11
A7 B7
19
E
1
DIR
PC17VCC3 74ABT245 VCC PC18
IC22 74LVXC3245 HA[1..3]
HA[1..3]
DG[0..7] 1 24
DG[0..7] VCCA VCCB
CE0.1u CE0.1u
DG0 3 21 HD0 HD[0..7]
A0 B0 HD[0..7]
DG1 4 20 HD1
A1 B1
DG2 5 19 HD2 VCC
A2 B2
VCC DG3 6 18 HD3
A3 B3 PC22 PC23
DG4 7 17 HD4
A4 B4
DG5 8 16 HD5
R29 A5 B5 CE0.1u CE0.1u
DG6 9 15 HD6
10K A6 B6
DG7 10 14 HD7
A7 B7
22 IC15
/GATE5V OE TP22 TP23
2 HA1 81
DIR A0
HA2 82
A1
HA3 83 1 IC18B
A2 CWX R62
HA4 84 2
A3 CCWX 2.2K
A[0..1] HA5 85 5 5
A[0..1] A4 ECWX +
IC24 HA6 86 6 7 VFC
A5 ECCWX 2.2K VFC
A0 2 18 7 VCC 6
A0 B0 RNGX PC15 -
3 17 8 M5220FP
A1 B1 OVRX R63
A1 4 16 HD0 68 DX[0..11]
A2 B2 D0
3
23
5 15 HD1 69 9 CE0.1u
/RESET A3 B3 D1 XCA R69
6 14 HD2 70 10 TP32 IC16
/RD A4 B4 D2 XCB D2B C69 68K C70 CE2200p
7 13 HD3 71 11 DX11 1
/WR A5 B5 D3 XCC DA227 B1 CE2200p
8 12 HD4 72 12 DX10 2
+VS
/SRVCS A6 B6 D4 XCD B2
9 11 HD5 73 DX9 3
4
/SRVRD A7 B7 D5 B3 R70
VCC VCC HD6 74 13 DX0 DX8 4 22
D6 XP0 B4 IBPO 68K
19 HD7 75 14 DX1 DX7 5
PC21 E D7 XP1 B5
1 16 DX2 DX6 6 21
DIR /H_RD XP2 B6 IOUT
17 DX3 DX5 7 TP33
CE0.1u /H_WR XP3 B7
74ABT245 76 18 DX4 DX4 8 19
CS XP4 B8 SJ
66 19 DX5 DX3 9
RD XP5 B9
67 20 DX6 DX2 10 18 PFC
WR XP6 B10 RFB PFC
87 21 DX7 DX1 11
/INTSV INT XP7 B11
77 22 DX8 DX0 12 17
/RNO ITA XP8 B12 VOUT
64 23 DX9 13
RSTI XP9 B13
VCC R45 24 DX10 14
XPA B14
Y2 33 25 DX11 15
XPB B15
4 3 80 26 16
+5 OUT CKI XPC B16(LSB)

PC13 2 1 VCC R39 10K 27
GND NC C48 XPD
C47 30
CE0.1u NoMount TP31 XPE TP24 TP25
31 VCC
COM
-VS
NoMount XPF
SG-8002DC 49.152MPTC 91
RNO
92 TP28TP29 PCM55HP
RNI PC26
57
20
24
CWY PC14 CE0.1u
VCC 99 58
IC23D XPHA CCWY
8
100 59 IC18A
XPHB ECWY CE0.1u R64
9 8 61 60 -5V V+
YPHA ECCWY
2
VCC R73 R74 62 32 2.2K 3
FROM CARRI. ENCORDOR 1K 1K YPHB RNGY +
TP21 33 1 VFG
74LS14 TP20 OVRY D2A 2.2K VFG
CN3 88 VCC 2
TP30 CNST DA227 PC25 -
33 89 34 M5220FP
1 R46 IC23E ACC YCA TP27 TP26 R65
XPHA 94 35 V-
1
2 UCK YCB 23 CE0.1u
XPHB 11 10 95 36
4
3 DDACK YCC
33 63 37 DY[0..11] IC17
4 R47 C63 C64 TEST YCD C71 C72 CE2200p
96 DY11 1
5 74LS14 MUX B1 CE2200p
97 38 DY0 DY10 2
+VS
6 MUY YP0 B2
2
CE1000p CE1000p 98 39 DY1 DY9 3
IC23C MUTE YP1 B3 R71 R72
IL-G-6P-S3T2-SA R37 41 DY2 DY8 4 22
YP2 B4 IBPO 68K PC27 68K
5 6 93 42 DY3 Q1 DY7 5 -5V
PH0_IN PH0_OUT 10K HEXMD YP3 B5 CE0.1u
43 DY4 DY6 6 21
YP4 B6 IOUT
VCC 44 DY5 3 1 DY5 7 TP34
74LS14 YP5 B7
45 DY6 DY4 8 19
YP6 DTC114EK B8 SJ
46 DY7 VCC DY3 9
R76 R77 IC23B YP7 B9
VCC 47 DY8 DY2 10 18 PFG
1K 1K YP8 B10 RFB PFG
3 4 48 DY9 DY1 11
PH1_IN PH1_OUT YP9 R78 B11
CN4 49 DY10 DY0 12 17
YPA B12 VOUT
3
50 Q4 1K 13
1 R48 33 74LS14 YPB B13
YPHA 51 14
2 YPC B14
YPHB VCC 52 2 15
3 YPD B15
33 55 16
4 R49 C65 C66 YPE D10 B16(LSB)
56 DY11
5 YPF
6 DTC114EK
CE1000p CE1000p MBCG10692-147 RD4.3ESB3
1
R75
COM
-VS
7 R38
VCC
10K 1K
IL-G-7P-S3T2-SA PCM55HP
-5V
20
24
PC24
/HRESET LED1
CARIAGE_GAIN CE0.1u SEL-6414E
-5V
GRID_GAIN
3
SERVO_MUTE/LIVE
SERVO_MUTE/LIVE
Q3
2
SIO_IN
SIO_OUT
SIO_CLK
DTC114EK
VCC IC27
1
IC28 12
RTC_ENB CS1
1 8 3 13
E2PROM_CS CS VCC DIN DOUT
2 7 4 IC29A
SK NU CLK
3 6 11 14 1
DI ORG /RTC_CS CS0 TP
4 5 2 3 GAIN_CTRLC
DO GND /RTC_WR WE GAIN_CTRLC
2
R81 93LC66 VCC
10K1% 74ALS08 AutoGainCtrl Carriage
D1B 5
L1
3 4 8 6 IC29B
VCC L2
1
IC26 7 4
DA227 L3
3 14 CE0.1u 9 6 GAIN_CTRLG
R83 HEAD_THRM AIN0 VDD D1A L4 GAIN_CTRLG
4 1 10 5
CropSensor AIN1 DA227 C5 GND L5
33 5 10
C67 AIN2 DO
6 11 RTC-4553 74ALS08
2
R84 AIN3 SARS R40 AutoGainCtrl Grid

NoMount CE1000p 2 10K
/AD_CS CS
1 9
SE VREF
12 8
CK AGND
2
13
DI
C55 7 BT1
VSS
PC16 BCR20V4
CE0.01u TC35096AF CE0.1u
1
VCC
CR2032:RTC BACKUP
PC20 HOLDER BATTERY BCR20V4
IC23F CE0.1u
13 12
74LS14
23
2
2
24
PRINT/CUT
PRINT/CUT
GAIN_CTRLC C17
GAIN_CTRLC
VCC CE0.1u
GAIN_CTRLG C86
GAIN_CTRLG
CE0.068u
8
CMotorGainH/L
8
V+ IC21A
R178 3
+
4.7K 1
R102 7 6 2
-
10K M5220FP
V- C18
4
IC69B CE0.1u
NJU201AM
+27V
C83 CE3300p -5V
C7
PrntGainC
C107
CE1.0u 10%
VCC C126
CE0.1u
C94 CE100p
D4B
CE0.1u
Carriage
3 4
3
1
VR7 10KVR
PFC R127 DA227
8
9
14
12
R176 8.2K 47K D3B D3A VX
C81 CE1.0u 10% V+ IC69C DA227 DA227 C52 IC39 C93
+
IC19A R67 R110
4
2
3 R66 3
+ CE1000p FB
+5
R94 5.6K R118 3.9K 1 11 10 2
REF
INV1
2
2 1 VCC 220u/63V C59
VFC - 10K1% 10K1% C73 NONI1 CE0.022u
M5220FP 10K1% 8 IC37
R119 CE0.022u C1
R123 V- C127 15 9 11 4
INV2 E1 EN BOOT1
VS
150K R109
4
C79 CE0.1u NJU201AM R108 16 11
470 NONI2 C2
CE0.47u 10% 10 5 CN11
10K1% 10K1% E2 IN1
4 3
DEAD OUT1 1
-5V 13 7
GND
C
R
OC IN2 2
1
VCC C51 R114 OUT2
VR1 -5V C128 VCC 9 5566-02A
R100 CE0.01u 4.7K VREF
7
5
6
PrntOfsC 10KVR -5V CE0.1u C10
4
GMotorGainH/L 1K 8
UPC494GS BOOT2
GND
SENSE
C88 D7B R93 CE0.1u
C60
CE0.068u DA227 R91 1K CE0.022u
4
1
5
3
1
IC21B NoMount
3
6
5 R101 R115 L6203
10
+
C9 7
IC69A 6 4.7K D12
- M5220FP
1
R104 2 3 10K C56 C6 R87 D11
NJU201AM C77
4
2
10K C129 0.1/1W D2FL20U
VCC CE0.01u D7A CE0.01u D2FL20U
CE0.1u
DA227
C84 D6B D6A
13
DA227 DA227 CE0.1u
CE0.22u
CE4700p VCC
C108
CE0.1u 10% IC41
Printing
PrntGainG C82 R116 4 2
R128 33K 4.7K D1 Q1
CE0.22u 10% 3
Q1
5 7
VR8 10KVR D2 Q2
6
PFG Q2
OPEN:MUTEON 12 10
D3 Q3
16
R177 3.9K SERVO Mute/Live 11
IC19B IC69D SERVO_MUTE/LIVE Q3
13 15
D4 Q4
5 VCC 14
+ Q4
1
R96 1K R180 7 14 15 Q6
12K 6 9
VFG - DTA114EK CLK
M5220FP 1
CLR
2
R121 3
R124
150K NJU201AM VCC 74HC175
470
C80 3 C8
1
2
CE0.22u 10% VCC CE0.1u
D8A R99
1
D9B DA227 DA227 10K
VCC Q7
DA227 D9A
1
VR2 10KVR
3
1
IC23A IC36B DTC114EK
2
-5V 5 R105
74LS14 +
PrntOfsG 7
6
- M5220FP
4
-5V 10K
D8B
2
4
2
CE0.1u C14
C130 C16 VCC DA227
CE0.1u
CE0.01u
8
3
C90
CE0.068u V+ IC36A
3
+
4
1
5
1 +27V
IC70A 2 C12
-
NJU201AM M5220FP CE0.1u
R106 2 3 V- C15
R179
4
10K C131 CE0.1u
VCC R103 4.7K C95 CE100p
CE0.1u
1K
D4A -5V
Grit
13
C125 2 1
3
1
CE0.015u 10%R129 DA227
14
12
33K D5B D5A C58 VX

CutGainC 1.5K IC40
DA227 DA227
VR9 10KVR CE1000p
4
2
CE0.33u 10% 3
FB
+5
C123 R80 R79 R113 2

REF
INV1
16
2
R182 1 VCC C74

IC70D 10K1% 10K1% C76 NONI1 CE0.022u
10K1% 8 IC38
IC20B C1
5 CE0.022u 15 9 11 4
+ INV2 E1 EN BOOT1
VS
R97 4.7K R1814.7K 7 14 15 R111 R112 16 11

NONI2 C2
6 10 5 CN12
- 10K1% 10K1% E2 IN1
M5220FP 4 3
R122 DEAD OUT1 1
R125 13 7
GND
C
R
150K OC IN2 3
C89 NJU201AM 1
470 C57 R117 OUT2 2
CE0.015u 10% 9
CE0.01u 4.7K VREF 4
7
5
6
C13
UPC494GS 8 5566-04A
BOOT2
GND
SENSE
VCC R92 CE0.1u

VR3 R95 C75
-5V NoMount 1K CE0.022u
10KVR
6
L6203
10
CutOfsC D14
C11 C78 R88 D13
0.1/1W D2FL20U
D2FL20U
Cutting
C92
CE0.068u
8
IC70B CE0.1u
CE0.22u
NJU201AM
R107 7 6
10K
C85 CE0.015u 10%

CutGainG R175 33K
VCC C19
VR10 10KVR R184 C124 CE0.1u
2.7K CE0.33u 10%
8
9
V+ IC20A IC70C
3
+
R98 10K R183 1K 1 11 10
2
-
M5220FP
R120 V- C20
R126
150K
4
C91 470 CE0.1u NJU201AM
CE0.015u 10%
-5V
VCC
VR4 10KVR
-5V
CutOfsG
VCC
PC40
CE0.1u
HD[0..7]
HD[0..7]
IC48
HD7 2 18 CD7
A0 B0
HA[1..3] HD6 3 17 CD6
HA[1..3] A1 B1
VCC HD5 4 16 CD5
A2 B2
PC33 VCC HD4 5 15 CD4
A3 B3
HD3 6 14 CD3
A4 B4
HD2 7 13 CD2
R31 A5 B5
/CFIFO_HARF CE0.1u HD1 8 12 CD1
10K A6 B6
HD0 9 11 CD0
A7 B7
VCC
19
BUSY /DIRECT_RD E
1
/ACK DIR
27
17
32
12
1
R30 IC43
/AUTOFD /DIRECT_RD 10K
HA1 74LS245 CD[0..7]
CENT_STD CD[0..7]
HA2
NC
NC
NC
NC
/CFIFO_RD 18 2
VCC
/R /W /STB
IC42
44
43
42
41
40
38
37
36
35
34
HD0 10 7 1
Q0 D0 OC
IC45 HD1 11 6 11
Q1 D1 CLK
HD2 13 5
Q2 D2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
HD3 14 4 12 9 CD0
IN3
Q3 D3 Q8 D8
HD4 19 31 13 8 CD1
Q4 D4 Q7 D7
HD0 1 33 /CFIFO_WR HD5 20 30 14 7 CD2
I/O I/O Q5 D5 Q6 D6
HD1 2 ISPLSI1016 QFP44 32 HD6 21 29 15 6 CD3
I/O I/O /INTCNT Q6 D6 Q5 D5
HD2 3 31 HD7 22 28 16 5 CD4
I/O I/O Q7 D7 Q4 D4
HD3 4 30 15 3 17 4 CD5
I/O IN2.MODE ISPMODE Q8 D8 Q3 D3
5 29 18 3 CD6
CLK30 Y0 Y1//RESET Q2 D2
24 9 19 2 CD7
/EF /FF Q1 D1
7 27 26 25
/ISPEN /ispEN Y2/SCLK ISPSCLK /FL/RT /RESET /HRESET
8 26 23 8 74ALS574
ISPSDO_SH3IF SDI.IN0 I/O /INIT /XO/HF /XI
HD4 9 25 VCC
GND
I/O I/O /SELECTIN
HD5 10 24
I/O I/O SELECT PC29
HD6 11 23
I/O I/O
16
IDT7203L50J-PR CE0.1u
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
PLSI1016E-80LT44
12
13
14
15
16
18
19
20
21
22
HD7 /CFIFO_FULL
/CEN_CS /FAULT
/H_RD PERROR
/INT1284 /H_WR
ISPSDO_CENT
VCC
TP42 R9 PC37
10K
CE0.1u
/HRESET
VCC
PC30
NoMount
IC49
HD0 2 18 USBD0
A0 B0
VCC HD1 3 17 USBD1
A1 B1
PC32 HD2 4 16 USBD2
A2 B2
VCC HD3 5 15 USBD3
A3 B3
HD4 6 14 USBD4
A4 B4
NoMount HD5 7 13 USBD5
NoMount R33 A5 B5
HD6 8 12 USBD6
A6 B6
HD7 9 11 USBD7
/USB_CS A7 B7
VCC
19
/USB_GATE E
TP43 1 NoMount
/H_RD DIR
27
17
32
12
1
R85 IC44
HA3
HA2
HA1
/H_RD NoMount
HD4 IC50 USBD[0..7]
/H_WR USBD[0..7]
HD5 1
DIR
NC
NC
NC
NC
/UFIFO_FULL 18 2 19
VCC
/R /W E
44
43
42
41
40
38
37
36
35
34
HD0 10 7 9 11 USBD0
Q0 D0 A7 B7
IC46 HD1 11 6 8 12 USBD1
Q1 D1 A6 B6
HD2 13 5 7 13 USBD2
Q2 D2 A5 B5
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
HD3 14 4 6 14 USBD3
IN3
Q3 D3 A4 B4
HD4 19 31 5 15 USBD4
Q4 D4 A3 B3
VCC HD3 1 33 /UFIFO_HARF HD5 20 30 4 16 USBD5
I/O I/O Q5 D5 A2 B2
HD2 2 ISPLSI1016 QFP44 32 /UFIFO_EMPTY HD6 21 29 3 17 USBD6
I/O I/O Q6 D6 A1 B1
HD1 3 31 HD7 22 28 2 18 USBD7
R172 I/O I/O Q7 D7 A0 B0
HD0 4 30 15 3
NoMount I/O IN2.MODE ISPMODE Q8 D8
5 29 NoMount VCC
Y0 Y1//RESET
24 9
/EF /FF PC31
7 27 26 25
/ISPEN /ispEN Y2/SCLK ISPSCLK /FL/RT /RESET /HRESET
8 26 23 8
ISPSDO_HDIF SDI.IN0 I/O /USB_GATE /XO/HF /XI NoMount
9 25
GND
/USB_RESET I/O I/O /INTUSB_HF

10 24
OBF0 I/O I/O /INTUSB_ST
11 23
/IBF0 I/O I/O
NoMount
16
NoMount
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
R171 R32 VCC R194 VCC
NoMount 0 NoMount R174
NoMount
12
13
14
15
16
18
19
20
21
22
R193 R195 /UFIFO_WR
NoMount NoMount /UFIFO_RD
OBF1
/USB_CS0 /IBF1
USB_A0 ISPSDO
/USB_RD
VCC
/USB_WR R173
/USB_CS1 TP44 PC38 NoMount
NoMount
/HRESET
25
2
2
VCC
26
1 10 RA19 VCC
2 9 EXBA10E103J RA22
3 8 1 10 PC58
4 7 VCC 2 9 VCC
5 6 3 8 IC33 CE0.1u
4 7 1 VCC
DIR
5 6 19
SENS_C E
SENS_LC
Mhpow EXBA10E103J 9 11
SENS_Y A7 B7 MHPOW R197
Mlpow 8 12
SENS_K A6 B6 MLPOW 10K
Cari_gain 7 13
SENS_LM A5 B5 CARIAGE_GAIN
Grid_gain 6 14
SENS_M A4 B4 GRID_GAIN
P1out3 5 15
CUT_ORG A3 B3 /PMP_EN
Tank 4 16
Paper_SideSW A2 B2 TANK
Ink 3 17
ADONE A1 B1 INK
/Sidesns 2 18
ADATA A0 B0 /P_SIDE_SENS
ACLK
VCC 74HCT245
ACONFIG FrontCoverSW R196
ASTATUS C44 C45 HatchCoverSW
/ChgPOE TP50 TP51 10K
RA28 VCC3 CE22p CE22p TP53
MaskBit
5 6 TP54
BitSel0
4 7 TP55
BitSel1
3 8 TP56
BitSel2
2 9
BitSel3
1 10
BitSel4
EXBA10E102J
Prn_Cut
Prn_Cut
PWMout
ChargeStop TP57 PWMout
ChgBS0 TP58
ChgBS1 ENC_PHB
VCC
ChgBS2 ENC_PHA
ChgBS3 R25 R24 PC59
10K 10K
VCC VCC3 VCC R21 R22 R23 VCC CE0.1u
ChgBS3
ChgBS2
ChgBS1
ChgBS0
P1out3
Tank
Ink
/Sidesns
ChargeStop
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
MaskBit
/ChgPOE
CUT_ORG
SENS_M
SENS_LM
SENS_K
SENS_Y
SENS_LC
SENS_C
Mhpow
Mlpow
ENC_PHB
ENC_PHA
Cari_gain
Grid_gain
Prn_Cut
10K 10K 10K
IC51
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
1
DIR
IC61 19
E
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
11 9 Color5
B7 A7 Color5
GND
GND
GND
12 8 Color4
DCLK
VCCIO
VCCIO
VCCIO
DATA0
B6 A6 Color4
ChgBS4 1 156 13 7 Color3
ChgBS4 I/O I/O B5 A5 Color3
ChgBS8 5 152 17 3 HeadStb
ChgBS8 I/O I/O B1 A1 HeadStb
6 151 18 2 HdSerClk
nCE I/O B0 A0 RA29 HdSerClk
7 150 VCC
GND CONF_DONE
8 149 74LS245 1 10
VCCINT VCCIO
9 148 2 9
VCCIO VCCINT
ChgBS9 10 147 3 8
ChgBS9 I/O GND
ChgBS10 11 146 HIC_/Stb 4 7
ChgBS10 I/O I/O HIC_/STB
ChgBS11 12 145 HIC_Data1 5 6
ChgBS11 I/O I/O HIC_DATA1
ChgBS12 13 144 HIC_Data0
ChgBS12 I/O I/O HIC_DATA0
Col0 14 143 HIC_/Clr EXBA10E102J
Col0 I/O I/O HIC_/CLR
Col1 15 142 HIC_Clk
Col1 I/O I/O HIC_CLK
Nozl0 16 141 JOINT
Nozl0 I/O I/O JOINT
Nozl1 17 140 PINCH_POS
Nozl1 I/O I/O PINCH_POS
Nozl2 18 139 PAPER_F VCC
Nozl2 I/O I/O PAPER_F
Nozl3 19 138 PAPER_R CN14
Nozl3 I/O I/O PAPER_R
Nozl4 20 137 ORG
Nozl4 I/O I/O ORG R61 1
Nozl5 21 136 PINCH 33
Nozl5 I/O I/O 2
VL0 22 135
VL0 I/O I/O INIT_DONE 3
VL1 23 134 /USBON
R28 R137 VL1 I/O I/O /USBON
24 133 SIO_IN 53014-0310
CLK10 Input GCLK I/O SIO_IN
100 25 132 OEAlt
GND Input GCLK OEAlt RA20
1K 26 131 VCC
VCCINT VCCIO TO PINCHROLL
27 130 1 10
VCCIO VCCINT
/ALTRES 28 129 VCC 2 9
/ALTRES Input GCLK GND
8
7
6
5
5
6
7
8
VL2 29 128 /WrAlt 3 8

VL2 I/O Input GCLK /WrAlt
VL3 30 127 ImageWordReq 4 7
VL3 I/O I/O ImageWordReq
VL4 31 126 ImageWordLH 5 6
8
7
6
5
VL4 I/O I/O ImageWordLH

VL5 32 ALTERA6016QC208 125 CPLReq RA4 1 VCC IC32
2
3
4
4 5
3 6
2 7
1 8
VL5 I/O I/O CPLReq

VL6 33 124 ALT_CS2 EXBS8V103J RA5 1 EXBA10E103J
VL6 I/O I/O ALT_CS2 DIR
Page0 34 123 ALT_CS1 EXBS8V103J 19
Page0 I/O I/O ALT_CS1 E
PageD0 35 122 ALT_CS0
1
2
3
4
4
3
2
1
TP62 PageD0 I/O I/O ALT_CS0

36 121 9 11
I/O I/O A7 B7 /SOL_EN
Page1 37 for PassiveSerialMode 120 8 12
Page1 I/O I/O A6 B6 SIO_CLK
PageD1 38 119 7 13
PageD1 I/O I/O A5 B5 RTC_ENB
ColD0 39 118 6 14
ColD0 I/O I/O A4 B4 /AD_CS
ColD1 40 117 5 15
ColD1 I/O I/O A3 B3 E2PROM_CS
ColD2 41 116 4 16
ColD2 I/O I/O A2 B2 /RTC_WR
EnBitSel 42 115 3 17
EnBitSel I/O I/O A1 B1 /RTC_CS
43 114 2 18
GND I/O A0 B0 SIO_OUT
VCC3 44 113
R136 VCCINT I/O
45 112 VCC 10K 74HCT245 VCC
VCCIO VCCIO R27
1K 46 111
TP61 MSEL( PS:GND ) VCCINT PC60
47 110
I/O GND
ImgWd0 48 109 VCC IC34
I/O I/O CE0.1u
ImgWd1 49 108 1
I/O I/O DIR
ImgWd2 50 EPF6016QC208-3 107 19
I/O I/O E
ImgWd3 51 106
I/O I/O TP59 Prn_Cut
ImgWd4 52 105 9 11
I/O I/O PwmOut A7 B7 CENT_STD
8 12 VCC
A6 B6 PM_PHB
7 13
A5 B5 PM_PHA PC61
6 14
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
nCONFIG
GND
VCCIO
nSTATUS
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
A4 B4 PMP_POWER
Pendcy 5 15
RA21 A3 B3 DECAY CE0.1u
Prn_Cut 4 16
A2 B2 PRINT/CUT
1 10 PwmOut 3 17
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
A1 B1 PWM
100
101
102
103
104
2 9 2 18
A0 B0
3 8
4 7 74HCT245
5 6
VCC IC35
EXBA10E103J 1
DIR
19
E
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
ImgWd5
ImgWd6
ImgWd7
ImgWd8
ImgWd9
ImgWd10
ImgWd11
ImgWd12
ImgWd13
ImgWd14
ImgWd15
A16
A17
A18
A19
PEND7 9 11
/WREQ
M_FireEnable
M_EnBitSel
A7 B7 PEN_UD
PEND6 8 12
M_EncMode
M_EncTrigPulse
M_FlushMode
M_FlushTrigPulse
M_BitSelReq
M_ChargeStart
M_ChargeRunning
M_TrigPls
M_EncDir
A6 B6 PEN_FORCE6
PEND5 7 13
A5 B5 PEN_FORCE5
PEND4 6 14 VCC
A4 B4 PEN_FORCE4
ImgWd[0..15] PEND3 5 15
ImgWd[0..15] TP60 A3 B3 PEN_FORCE3 PC62
CN13 PEND2 4 16
A2 B2 PEN_FORCE2
DG[0..7] PEND1 3 17
1
2
3
4
5
6
7
8
9
DG[0..7] A1 B1 PEN_FORCE1
10
11
PEND0 2 18 CE0.1u
A0 B0 PEN_FORCE0
A[15..19] NoMount
A[15..19]
74HCT245
R188 R187 R186 R185 R189 R190 R191 R192
VCC3 10K 10K 10K 10K 10K 10K 10K
R135 10K
PEND7
1K
/WREQ PEND0
PEND1
PEND2
PEND3
PEND4
PEND5
PEND6
PEND[0..7]
VCC3 VCC
PC57 PC54 PC52 PC53
CE0.1u CE0.1u CE0.1u CE0.1u

VCC3
DG[0..7] EnBitSel
R16 R15 R17
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
VCC3 PC46 10K 10K 10K
A[2..16] VCC3 PC43

A[2..16]
CE0.1u /ChgPLatch0
/ChgPLatch0
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
CE0.1u /ChgPOE
C40 /ChgPOE
IC55
48 1 IC56 CE22p
/LOE LAB/BA SN74LVCH16245 DGG
A9 47 2 ChgBS7
LA0
LA1
LA2
LA3
LA4
LA5
LA6
LA7
HA0
HA1
HA2
HA3
HA4
HA5
HA6
HA7
LA0 LB0
GND
GND
GND
GND
/LOE
/HOE
VCC3
VCC3
46 3 VL1 ChargeStop
LA1 LB1 ChargeStop
45 4
GND GND
A8 44 5 ChgBS6 IC52
LA2 LB2
43 6 VL0 1 12
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA
LA3 LB3 I0 F0 KC1A
42 7 2 13
VCC3 VCC3 I1 F1 MD1A
A7 41 8 ChgBS5 3 14
LA4 LB4 I2 F2 MD2A
40 9 Nozl5 4 15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
LA5 LB5 I3 F3 ND1A
39 10 5 16
GND GND I4 F4 ND2A
A6 38 11 ChgBS4 6 17
LA6 LB6 I5 F5 CHGA
37 12 Nozl4 7 18
LA7 LB7 I6 F6 NCHGA
A5 36 13 ChgBS3 8 19
HA0 HB0 /Gate1 I7 F7
35 14 Nozl3 9 VCC
HA1 HB1 /Gate0 I8
5
4
3
2
1
34 15 11 R19
GND GND I9
A4 33 16 ChgBS2 VCC3 10K
HA2 HB2 RA16
32 17 Nozl2 GAL16V8-10LJ FJ-50
HA3 HB3 R130 EXBA10E103J
31 18
MD1
MD2
ND1
ND2
CHG
NCHG
ChgStop
KC1
VCC3 VCC3
A3 30 19 ChgBS1
BitSel0
BitSel1
BitSel2
BitSel3
BitSel4
Page0
Page1
MaskBit
KC1
MD1
MD2
ND1
ND2
CHG
NCHG
ChgStop
HA4 HB4 1K
29 20 Nozl1 VCC
HA5 HB5
28 21
6
7
8
9
10
GND GND PC41 PC42
A2 27 22 ChgBS0 VCC3
HA6 HB6
26 23 Nozl0
HA7 HB7 CE0.1u CE0.1u
25 24
/HOE HAB/BA R18
PC44 SN74LVCH16245 DGG 10K
IC57
CE0.1u 48 1 C41 /ChgPLatch1
/LOE LAB/BA /ChgPLatch1
A12 47 2 ChgBS10
LA0 LB0 CE22p
46 3 VL4 IC53
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
ChgStop
NCHG
CHG
ND2
ND1
MD2
MD1
KC1
LA1 LB1
45 4 VCC3 1 12
GND GND I0 F0 KC1B
44 5 2 13
LA2 LB2 I1 F1 MD1B
22
20
27
19
18
17
16
15
13
12
11
22
20
27
19
18
17
16
15
13
12
11
22
20
27
19
18
17
16
15
13
12
11
43 6 PC47 3 14
LA3 LB3 I2 F2 MD2B
42 7 4 15
VCC3 VCC3 CE0.1u I3 F3 ND1B
A13 41 8 ChgBS11 5 16
LA4 LB4 I4 F4 ND2B
CS
D7
D6
D5
D4
D3
D2
D1
D0
CS
D7
D6
D5
D4
D3
D2
D1
D0
CS
D7
D6
D5
D4
D3
D2
D1
D0
OE
OE
OE
40 9 VL5 6 17
WE
WE
WE
LA5 LB5 IC58 IC59 IC60 I5 F5 CHGB
39 10 7 18
GND GND 1K I6 F6 NCHGB
A11 38 11 ChgBS9 8 19
LA6 LB6 R131 IDT71V256SA-15Y IDT71V256SA-15Y IDT71V256SA-15Y I7 F7

37 12 VL3 VCC3 9 VCC
LA7 LB7 I8
5
4
3
2
1
A10 36 13 ChgBS8 11 R20
HA0 HB0 PC48 I9
35 14 VL2 10K
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
HA1 HB1 RA17
34 15 GAL16V8-10LJ FJ-50
GND GND CE0.1u EXBA10E103J
A15 33 16 ChgBS13
MD1
MD2
ND1
ND2
CHG
NCHG
KC1
HA2 HB2
32 17 Col0
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
26
23
21
24
25
10
26
23
21
24
25
10
HA3 HB3
31 18 VCC3
VCC3 VCC3
30 19
6
7
8
9
10
HA4 HB4
A16 29 20 Col1
HA5 HB5 R132
28 21
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
ChgBS1326
ChgBS12 2
ChgBS1123
ChgBS1021
ChgBS9 24
ChgBS8 25
ChgBS7 3
ChgBS6 4
ChgBS5 5
ChgBS4 6
ChgBS3 7
ChgBS2 8
ChgBS1 9
ChgBS0 10
GND GND 1K
A14 27 22 VL6 CLK60
HA6 HB6 CLK60
26 23 ChgBS12 A[21..20]
HA7 HB7 A[21..20]
25 24
/HOE HAB/BA
VCC3 VCC3
SN74LVCH16245 DGG
10K R12 /HEADCS R141
MaskBit
PC49 MaskBit /WE0 330
BitSel4 C96 C97
10K R13 BitSel4 /RD CE15p CE15p
BitSel3
ImageWordLH CE0.1u BitSel3
A[1..12] BitSel2
A[1..12] 10K R14 BitSel2 EnBitSel
BitSel1
TP45 BitSel1 ImageWordReq RA18
TP46 BitSel0
BitSel0
VCC3 Page1 6 5
A6
A5
A4
A3
A2
A1
Page1 CPLReq
Nozl0
Nozl1
Nozl2
Nozl3
Page0 7 4
Page0 ALT_CS2
VCC3 VCC3 8 3
ALT_CS0
71
70
69
68
67
66
65
64
62
61
60
59
58
57
56
55
9 2
ALT_CS1
IC54 10 1
PH1_IN
A7 76 50 Nozl4 C43 C42
LA6 RA5
A8 77 49 Nozl5 EXBA10E103J
M/S
LA5
LA4
LA3
LA2
LA1
LA0
RA0
RA1
RA2
RA3
RA4
LA7 RA6
/LINT
CE22p CE22p
/RINT
A9 78 48
LA8 RA7 ColD0
/LBUSY
/RBUSY
A10 79 47
EnBitSel
LA9 RA8 ColD1

A11 80 46
LA10 RA9 ColD2
A12 81 45 ChgBS13 VCC VCC
LA11 RA10 PageD0 ChgBS13
83 44 ChgBS12
/LLB RA11 PageD1 ChgBS12
44 /RD
43 /WE0
42 /HEADCS
41 CPLReq
40
38 A21
37 A20
36 ImageWordReq
35
34
84 42 ChgBS11
/LUB /RLB ChgBS11 R133 R134
85 41 ChgBS10 IC47
/DPCS /LCE /RUB ChgBS10 1K 1K
86 40 ImgWordL ChgBS9
/LSEM /RCE ImgWordL ChgBS9
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
87 39 ChgBS8
IN3
/WE0 LR/W /RSEM ChgBS8

89 37 VCC3 ChgBS7 VCC3
/RD /LOE RR/W R11 10K ChgBS7
D0 90 36 ChgBS6 1 33 ALT_CS2
LD0 /ROE ChgBS6 I/O I/O PC39
D1 91 35 ImgWd15 ChgBS5 2 ISPLSI1016 QFP44 32 ALT_CS1
LD1 RD15 ImgWd[0..15] ChgBS5 INIT_DONE I/O I/O
D2 93 33 ImgWd14 ChgBS4 3 31 ALT_CS0
LD2 RD14 ChgBS4 /ALTRES I/O I/O CE0.1u
D3 94 32 ImgWd13 ChgBS3 A15 4 30
LD3 RD13 ChgBS3 A15 I/O IN2.MODE
D4 95 31 ImgWd12 ChgBS2 5 29
LD4 RD12 ChgBS2 Y0 Y1//RESET
D5 96 30 ImgWd11 ChgBS1
Pin1-4,22-25,43.51-54,72-75,82 : NC
Power:VCC3(12,17,88)
GND:GND(9,13,34,38,63,92)
LD5 RD11 ChgBS1
D6 97 29 ImgWd10 ChgBS0 7 27
IDT70V24S/L PF100
LD6 RD10 ChgBS0 /ispEN Y2/SCLK
D7 98 28 ImgWd9 8 26 IC10
LD7 RD9 SDI.IN0 I/O
D8 99 27 ImgWd8 9 25 18 2
LD8 RD8 PH1_OUT I/O I/O B0 A0 /SRAMCS2
D9 100 26 ImgWd7 10 24 17 3
LD10
LD11
LD12
LD13
LD14
LD15
RD0
RD1
RD2
RD3
RD4
RD5
RD6
LD9 RD7 PH0_OUT I/O I/O B1 A1 /SRAMCS1
/SRAMCS2 11 23 16 4
/SRAMCS2 CLK30 I/O I/O B2 A2 /SRAMCS0
VCC 15 5
IDT70V24S55PF B3 A3 /Gate1
/SRAMCS0 14 6
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
/SRAMCS0 PC50 PC51 B4 A4 /Gate0

/SRAMCS1 13 7
/SRAMCS1 B5 A5 ImgWordL
12 8
B6 A6
D10 5
D11 6
D12 7
D13 8
D14 10
D15 11
CE0.1u CE0.1u 11 9
12
15
16
18
19
20
21
22
B7 A7 ChgBS13
ImgWd0 14
ImgWd1 15
ImgWd2 16
ImgWd3 18
ImgWd4 19
ImgWd5 20
ImgWd6 21
D[0..15] ImgWd[0..15] PLSI1016E-80LT44 19
D[0..15] E
Col1 1
Col1 DIR
VCC3 Col0
Col0
VL6 74LVC245
PC45 VL6
VL5
CLK10
/ChgPLatch0 13
/ChgPLatch1 14
OEAlt
/WrAlt
VL5 CLK10
VL4
CE0.1u VL4 OEAlt
VL3
VL3 /WrAlt
VL2
VL2
VL1
VL1 PH0_IN
VL0
VL0 /RESET
Nozl5
Nozl5
Nozl4 10K
Nozl4
Nozl3
Nozl3 R86
Nozl2
Nozl2 /ChgPLatch1
Nozl1
Nozl1 /ChgPLatch0
Nozl0
Nozl0 ISPSDO_HDIF
ISPSDO_CENT
/ISPEN
ISPMODE
ISPSCLK
27
2
2
28
+41V PORSW1
C106
RXE110
+
R142 + C21
100u/63V C25 2.0/2W CE0.1u +41V
CE0.1u
3
7
8
13
16
18
C98 CN15
VCC HIC1 10u/63V
Q9 1
2
VH 2
NC
NC
NC
NC
NC
NC
4 2SC3746R
COM 3
17
VK 4
5
C24 COM 5
+ 19 VCC
VREF 6
CE0.1u 6 Q11 R146

C23 COM 2SA1469R 10/0.25W 7
+ 20
33u/63V CE0.1u VCC 8
C104 C2225 9
CHG
KCI
ND1
ND2
MD1
MD2
DATA
CLK
/STB
/CLR
GND
C102 GND 10
33u/16V CE0.1u R144 NCHGA 11
HIC_H8D2813E
4.7/2W C100 12
9
1
15
14
12
11
10
24
23
22
21
CE12000p HdSerClk 13
14
Color0 15
16
Color1 17
VCC3
CHGA 18
KC1A Color2 19
ND1A R139 R138 20
ND2A 1K 1K HeadStb 21
MD1A 74LVC14 22
MD2A IC62A HEAD_THRM 23
HIC_DATA0 R35 33 24
2 1
HIC_CLK ENC_PHA 25
HIC_/STB 26
4 3
HIC_/CLR ENC_PHB 27
R36 33 28
74LVC14 C61
C62 IL-FPC-28ST-N
IC62B
CE0.01u CE0.01u
+41V PORSW2
RXE110
R143 + C26
C30 2.0/2W CE0.1u +41V
CE0.1u
3
7
8
13
16
18
C99 CN16
VCC HIC2 10u/63V
Q10 1
2
VH 2
NC
NC
NC
NC
NC
NC
4 2SC3746R
COM 3
17
VK 4
5
C29 COM 5
+ 19 VCC
CE0.1u VREF Q12 R147 6
6
C28 COM 2SA1469R 10/0.25W 7
+ 20
33u/63V CE0.1u VCC 8
C105 33u/16V C2725 9
CHG
KCI
ND1
ND2
MD1
MD2
DATA
CLK
/STB
/CLR
GND
C103 GND 10
CE0.1u R145 11
HIC_H8D2813E
4.7/2W C101 NCHGB 12
9
1
15
14
12
11
10
24
23
22
21
CE12000p 13
14
15
Color3 16
17
Color4 18
CHGB 19
KC1B Color5 20
ND1B 21
ND2B 22
MD1B 23
MD2B 24
HIC_DATA1 25
26
27
28
IL-FPC-28ST-N
IC62C
6 5
74LVC14
VCC3
IC62D
8 9
VCC3
5
74LVC14
R148 IC63 R140
33K 1K
IC62E IC62F
VCC
8 11 10 13 12
RESET /RESET
2
C31 Vs TP63
1 74LVC14 74LVC14
CE0.1u CT
R149
GND
6.8K + C111
TL7700C 10u/16V
4
VCC3
PC55
CE0.1u
IC64 +41V
VCC MTD2005 TO CUTTER CARIDGE BOARD
25 8 VCC
VCC VMMA
3 20
ALM VMMB
(Width:1mm) CN20
DECAY FL1
VCC 5 10
PHA OUT1 1
PC56 23 12
PEN_UD PHB OUT2 D20 ERJ8GEY0R00V 2
24 14
RA30 DECAY OUT3 D1FL20U 3
18
CE0.1u OUT4 4
1 M O 16 R150
PEN_FORCE6 FL2 5
4
2 15 IC68A 6 7
PEN_FORCE5 BA10324AF 10K ENA A LG A JOINT 6
3 14 22 21
PEN_FORCE4 R151 ENA B LG B ERJ8GEY0R00V PINCH_POS 7
4 13 3 9
PEN_FORCE3 NC D19 /P_SIDE_SENS 8
5 12 8.2K 1 2 15
PEN_FORCE2 VREFA NC CropSensor 9
6 11 R170 2 26 16
PEN_FORCE1 VREFB NC D1FL20U 10
7 10 3.3K 4 19
PEN_FORCE0 C120 CR NC 11
8 L G 9
CE0.01u C87 1 27 IL-FPC-11ST-N
11
VSA VSB
EXBM16D8ALGY 10K R/2R
CE3900p
RSA
PG
RSB
VCC R153
11
13
17
IC68B 1K
BA10324AF
R26 C53
5 10K CE6800p
7
6
/SOL_EN
+41V -5V VCC
R152
C117 C115 1.0/1W
+ + C116
100u/63V 100u/25V +
100u/25V
CN18
1
FROM POWER SUPPLY
2
3
4 D2FL20U
5 D18
6
+41V VX
B6P-VH
D17
Q16
R165 2SB1551 D2FL20U /PMP_EN
+41V
D15 D2FL20U 22K
IC67
+41V LM2576HVT-ADJLB03 +27V R164
1 2 L2 22K VCC + C109
VIN OUT 100u/63V
IC65
CL02BE181
2
C32 MTD2005
D26 Q14 25 8 TO PUMPMTR
R162 VCC VMMA
56K Hi/Off 3 3 20
MHPOW ALM VMMB
CE0.1u + CN17
D5S6M-4000 FL3
DTC114EK 5 10
ON/OFF
GND
FB
PHA OUT1 1
23 12
C34 C33 C110 PHB OUT2 D21 ERJ8GEY0R00V 2
24 14
1
CE0.1u CE0.1u 100u/63V DECAY OUT3 D1FL20U 3
18
5
3
4
OUT4 4
R41 FL4
6 7 5233-04A
R163 10K ENA A LG A
22 21
R161 2.7K Q17 ENA B LG B ERJ8GEY0R00V
+27V 9
2SB1551 NC D22
2 15
47K VREFA NC
26 16
R167 VREFB NC D1FL20U
4 19
CR NC FL5
22K
PM_PHA
1 27
PM_PHB VSA VSB ERJ8GEY0R00V
D23
C112
R166 R42 10K
RSA
PG
RSB
VCC 22K D1FL20U

D2FL20U PMP_POWER FL6
D16
2
CE3900p R158 R157
11
13
17
Q15 ERJ8GEY0R00V
220 220 D24
Low/Off 3
MLPOW C113 C114
IC66 VCC3
LM3940IT-3.3 CE820p CE820p D1FL20U
C68
1 3 DTC114EK
VI VO
1
R154
GND
CE1000p
820
2
R155 R156
C35 + C119
CE0.1u 0.68/1W 0.68/1W
100u/25V
for FanControl
+27V
R160
1.2/1W
CN19
1
C118 2
D25 +
D1FL20U 5267-02A
10u/63V
15019113
2SK2796S L1
Q13 CL02BE181
2
R159
1 3
PWM
150
29
2
2
30
DG[0..7]
DG[0..7]
TO PAPER SENS_ORG_SENS VCC TO INKTANK SENS BOARD KCLCMLMY

CN7
CN8
1
R60 33
PAPER_F 2 1
R50 33
PAPER_R 3 2 SENS_K
R51 33
ORG 4 3 SENS_C
R58 33 R52 33
CUT_ORG 5 4 SENS_M
R55 33
6 5 SENS_LC
R56 33
7 6 SENS_LM
R57 33
R59 8 7 SENS_Y
33 R54 33
9 8 TANK
R53 33
10 9 INK
R44 11 10
33
12
53014-1210 53014-1010
TO MONITOR SERIAL
VCC
CN10
5
TXD 4
RXD 3
2
1
VCC3 RA15 TO I/F BOARD VCC 53014-0510
1 10 CD[0..7] CN6 10K
CD[0..7]
2 9
1 R198
3 8 CN21
/STB 2
4 7
3 FrontCoverSW 1
5 6
/INIT 4 2
IC8
/SELECTIN 5
DG0 2 18 EXBA10E103J 10K 53014-0210
A0 B0 ASTATUS /AUTOFD 6
DG1 3 17
A1 B1 ADONE 7 R199
DG2 4 16 CN22
A2 B2 TP35 SW1 8
DG3 5 15 CD7
A3 B3 9 HatchCoverSW 1
DG4 6 14 TP361 8 CD6
A4 B4 10 2
DG5 7 13 2 7 CD5
A5 B5 11 IL-S-2P-S2T2-EF
DG6 8 12 3 6 CD4
A6 B6 12
DG7 9 11 4 5
A7 B7 /ACK 13
BUSY 14
19 VCC3 KSD-04 10K CN23
/PIN1 E PERROR 15 R200
1 CD3
DIR PC36 16 1
CD2
74LVC245 17 Paper_SideSW 2
CD1
CE0.1u 18 3
CD0
19 4
SELECT 20
NoMount
/FAULT 21
22 TO USB I/F BOARD
IL-FPC-22ST-N VCC
CN9
1
2
3
USBD[0..7]
USBD[0..7] OBF1 4
/IBF1 5
/USB_CS1 6
USBD7
7
USBD6
8
USBD5
TO PANEL BOARD 9
VCC USBD4
10
USBD3
11
VCC IC31 CN5 USBD2
12
1 USBD1
DIR 1 13
19 USBD0
E 2 14
3 /USB_WR 15
A1 9 11
A1 A7 B7 4 /USB_RD 16
8 12
/WR A6 B6 5 USB_A0 17
7 13
LCD_E A5 B5 6 /USB_CS0 18
6 14
/LCD_CS A4 B4 7 /IBF0 19
5 15
A3 B3 8 OBF0 20
4 16
A2 B2 9 /USB_RESET 21
3 17
A1 B1 10 /USBON 22
2 18
A0 B0 11 23
12 24
74HCT245 VCC
/LED 13 25
/SW0 PC28 14
NoMount
/SW1 15
/SW2 CE0.1u 16
17
18
19
20
DG[0..7]
DG[0..7]
IC9 IL-FPC-20ST-N
DG7 2 18
A0 B0
DG6 3 17
A1 B1
DG5 4 16
A2 B2
DG4 5 15
A3 B3
DG3 6 14
A4 B4
DG2 7 13
A5 B5
DG1 8 12
A6 B6
DG0 9 11
A7 B7
19
/PANEL E
1
/RD DIR
IC30 74LVC245 VCC3
DG0 3 2
D0 Q0 ACLK PC35
DG2 4 5
D1 Q1 TP38
DG4 7 6
D2 Q2 TP41 CE0.1u
DG6 8 9 VCC
D3 Q3 TP37
DG7 13 12 IC29D
D4 Q4 ADATA PC5
DG5 14 15 OUTPUT LEVEL +3.3V IC29C 12
D5 Q5 TP39
DG3 17 16 9 11
D6 Q6 TP40 /HRESET CE0.1u
DG1 18 19 8 13
D7 Q7 ACONFIG
10
5
6
7
8
1 74ALS08
/IOOE OE
11 EXBS8V103J 74ALS08
/POUT1 CLK
5
6
7
8
74LVC374 RA3
4
3
2
1
VCC3
PC34 VCC3
4
3
2
1
CE0.1u
2-3 OTHER CIRCUIT BOARDS
OTHER CIRCUIT BOARD COMPONENT DIAGRAM _ COMPENENT SIDE
INK TANK SENSOR BOARD
SHEET LOAD SENSOR BOARD
HEAD CARRIAGE BOARD
175487-4 175487-4 175487-4 175487-4 175487-4 175487-4
DA227
DA227
DA227
DA227
DA227
53014-10 53015-03
DA227
GP1A57HR
IL-404-28S-LW
CUTTER CARRIAGE CROP MARK SENSOR BOARD
52207-2490
47u16V
53014
53014-0410
-0310
220kVR
23505635
GP2S40
IL-404-28S-LW 47u63V
47u16V LINEAR ENCODER BOARD
DTB123EK
IL-S-2P-S2T2-EF
FAN JUNCTION BOARD
23505618
52207-2490
74LS245
HEADS-9200Q
5267-02A
5267-02A
5267-02A
53014-0410
SEL-6414E
10358
IL-FPC-11SL-N
PANEL BOARD INTERFACE BOARD
DTD113EK
74LS245
3022-14A
DTD113EK
DTD113EK
EVQ EVQ SEL-6414E EVQ
21307 74LS273 21307 21307
A103 74LS245 74ACT1284 74ACT1284
DTD113EK
EVQ SEL-6414E EVQ
IL-FPC-22ST-N
EVQ
21307 21307 21307
74LS245
DTD113EK
DTD113EK DA227
S330 S330 S330 S330
SEL-6414E S102 10u25V

A332 A332
A103
EVQ A103 EVQ
EVQ SEL-6414E EVQ EVQ
21307 21307 21307 21307
21307
74LS245 DTD113EK 56364-060-BXE
74LS245
EVQ EVQ
21307 21307
DTD113EK
EVQ EVQ EVQ SEL-6414E EVQ SEL-6414E EVQ

21307 21307 21307 21307 21307
31
2
2
32
VCC
VCC
LED1
R23
3
+ C20 VCC BUSY
47u/16V
Q2 330
CN7 2
CN6 LCD1 SEL-6414E
20 DTD113EK
R20
19 1 LED2
10K R24
18 2
3
LCD_RS PD[0..7] SETUP
1
17 3
LCD_R/W LCD RCM2065R-A 16*2 330
16 4 Q3
LCD_E 2
15 5
PD0 IC5 SEL-6414E
14 6 DTD113EK
PD1 PD0 18 2
13 B0 A0 7 LED3
PD2 PD1 17 3 R25
12 B1 A1 8
3
PD3 PD2 16 4 PAUSE
1
11 B2 A2 9
PD4 PD3 15 5
10 B3 A3 10 330
PD5 PD4 14 6 2 Q4
9 B4 A4 11
PD6 PD5 13 7 SEL-6414E
8 B5 A5 12 DTD113EK
PD7 PD6 12 8
7 B6 A6 13 LED4
/LCD_CS PD7 11 9
6 B7 A7 14
3
/LED POWER R26 FANJunction
1
5 R22
3
/SW0 19 3022-14A
4 E 330
/SW1 74LS245 1 2 Q5
3 DIR 470
2 R21 SEL-6414E
2 Q1 TO LCD DTD113EK
/RESET 10K
1 LED5
R27
3
IL-FPC-20ST-N DTD113EK BASE
1
CN11 CN9
1
330
IC10 2
1 1
PD1 3 2 SETUP_LED SEL-6414E FAN SCIROCCO
FROM MAIN BOARD D1 Q1 ALGIN 2 2
PD3 4 5 ALGIN_LED
D2 Q2 Q6 LED6
PD5 7 6 POWER_LED R28 5267-02A 5267-02A
D3 Q3
3
PD7 8 9 LCD_ON DTD113EK CN10
1
D4 Q4
PD6 13 12 BUZZER 330
D5 Q5 1
PD4 14 15 BASE LED 2 FAN SCIROCCO
D6 Q6 2
PD2 17 16 PAUSE_LED SEL-6414E
D7 Q7
PD0 18 19 BUSY_LED 5267-02A
D8 Q8 Q8
3
11 DTD113EK
1
CLK
1
CLR Q7
2 VCC
74LS273 BZ1
DTD113EK
1
VCC
1
2 BUZZER
RA9
1 10
2 9 MEB-12C-5
3 8
4 7
5 6
IC6 EXBA10E103J
PD0 2 18 SETUP SW1 EVQ21307K SETUP
A0 B0
PD1 3 17 PAUSE
A1 B1 SW2 PAUSE
PD2 4 16 CUT_CONFIG EVQ21307K
A2 B2
PD3 5 15 POWER
A3 B3 SW3 CUT CONFIG
PD4 6 14 PRINT_CONFIG EVQ21307K
A4 B4
PD5 7 13 SHEET_CUT
A5 B5 SW4 POWER
PD6 8 12 MENU EVQ21307K
A6 B6
PD7 9 11 ENTER
A7 B7 SW5 PRINT CONFIG
EVQ21307K
19 VCC
E SW6 SHEET CUT
1 EVQ21307K
DIR RA10
74LS245 1 10 SW7 EVQ21307K MENU
2 9
3 8 SW8 EVQ21307K ENTER
4 7
5 6
IC4 EXBA10E103J
OTHER CIRCUIT BOARDS _ 1/3 Circuit Diagram
PD0 2 18 LEFT CURSOR SW9 EVQ21307K LEFT CURSOR

A0 B0
PD1 3 17 TOP CURSOR
A1 B1 SW10 TOP CURSOR
PD2 4 16 DOWN CURSOR EVQ21307K
A2 B2
PD3 5 15 RIGHT CURSOR
A3 B3 SW11 DOWN CURSOR
PD4 6 14 BASE EVQ21307K
A4 B4
PD5 7 13 ALGIN
A5 B5 SW12 RIGHT CURSOR
PD6 8 12 EVQ21307K
A6 B6
PD7 9 11 COVER SENSOR
A7 B7 SW13 BASE LinearEncoder
EVQ21307K
19
E
1
DIR
74LS245 SW15 EVQ21307K ALGIN
PC4
CABLE-ASSY LINER ENCODER CJ-500 CE0.1u
IC11
VCC CN12 6
VCC
5
RA11 4 CH.B
4
3 VCC
1 10 3
2 CH.A
2 9 2
1 N.C.
3 8 1
GND
4 7 7
GND
5 6
HEDS-9200Q
IC7 EXBA10E103J
PD0 2 18 TEST_PRINT SW14 EVQ21307K TEST PRINT
A0 B0
PD1 3 17 CLEANING
A1 B1 SW16 CLEANING
PD2 4 16 TEST_CUT EVQ21307K
A2 B2
PD3 5 15 TOOL_UD
A3 B3 SW17 TEST CUT
PD4 6 14 EVQ21307K
A4 B4
PD5 7 13
A5 B5 SW19 TOOL U/D
PD6 8 12 EVQ21307K
A6 B6
PD7 9 11
A7 B7
19
E
1
DIR
VCC
74LS245
PC8 PC9 PC10 PC11 PC12

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PANEL
CN1
CN2
1 D1B
2 4
4 3
3 3
4 DA227 D1A 2 BLACK
1 2
5 1 CN9
6 DA227 175487-4 1
7
2
8
3
9
CN3
10 D2B CABLE-ASSY CROP SENS CJ-500
1
3
4 VCC
4 3
3
53014-10 D2A CYAN
DA227 2 U2
1 2
1 CN11 CN12 GP2S40
DA227 175487-4 11 1 4
2
10 2 TO PEN SOLENOID
9 IL-S-2P-S2T2-EF
CN4 8
D3B VCC CN13
7
4
4 3 6 1
3 PINCH_POS
D3A MAGENTA 5 2 TO PINCHROLL POSITION SENSOR
DA227 2 /P_SIDE_SENS
1 2 4 3
1
3 4
DA227 175487-4 2
53014-04
1
IL-FPC-11SL-N
CN5
PAPER_SIDE R8 VCC
CROP SENS BOARD
D4B
1
4 R5 TO CROP SENSOR BOARD
4 3 NoMount
3 IC1B Q1 4.7K
DA227 D4A 2 LIGHT CYAN
1 2
1 5 2 CN10
+
DA227 7
175487-4 R4 R3 1
6 DTB123EK VCC
- 2
3
82 100 3
BA-10358F
CN6 R6 VR1 53014-03 R11
D5B
3
2
4 2.2K 220KVR CN8 10K U1

4 3 R7
3 VCC VCC
D5A LIGHT MAGENTA NoMount 3
DA227 2 4
1 2 2
1 VCC C10
1
2
DA227 CE1000P R9
175487-4 NoMount 53015-03 C6 R1
8
C2 D7A C9 C1 + C7 CE0.1u 470
IC1A V+ CE0.1u NoMount CE1000P CE0.1u 47u/16V GP1A57HR
5
1
CN7
3
1
D6B +
4 1
4 3
3
3 2
D6A YELLOW - R10
DA227 2
1 2 D7B NoMount
1 BA-10358F V-
NoMount
4
DA227 175487-4
4
INKTANK SENS BOARD CUTTER CARRIAGE BOARD SHEETLOAD SENS BOARD
+42V +42V +42V

+42V
CN15 CN16 CN18
CN17
28 24 28
27 23 27 24
COM_HEAD1
26 22 26 23
COM_HEAD2
25 21 25 22
VCC VCC
24 20 24 21
VCC VCC
23 19 23 20
22 18 22 19
21 17 21 18
20 16 20 17
19 15 19 16
NCHGoutA
18 14 18 15
NCHGoutB
17 13 17 14
HeadSelialClk
16 12 16 13
HeadSelialClk
15 11 15 12
Color0
14 10 14 11
Color3
13 9 13 10
Color1
TO LEFT HEAD
TO MAIN BOARD
12 8 12 9
Color4
11 7 11 8
Color2
TO RIGHT HEAD
10 6 10 7
Color5
9 5 9 6
HeadStb
8 4 8 5
HeadStb
TO MAIN BOARD
7 3 7 4
THM
6 2 6 3
VCC
5 1 5 2
ENC_PHA VCC CN14 IC2
4 4 1
2 18 52207-2490
3 1 A0 B0 3 52207-2490
ENC_PHB 3 17
2 2 TO ENCORDER A1 B1 2
4 16 R2 VCC +42V
1 3 A2 B2 1
5 15 VCC
IL-404-28S-LW 4 A3 B3 IL-404-28S-LW 470
6 14
A4 B4
53014-04 7 13
A5 B5
8 12
A6 B6 LED1 C4 C3
9 11 + C8 + C11
A7 B7 SEL-6414E CE0.1u 47u/16V CE0.1u 47u/63V
19
E
1
DIR
74LS245
VCC
HEAD CARRIAGE BOARD C5

CE0.1u
33
2
2
34
VCC
VCC
RA6
D1A
2 1 1 10
+ VCC D1B 2 9
C18 3 4 DA227 3 8
10u/25V 4 7
R18 IEEE1284 LEVEL1 DA227 5 6
0 CN4
56364-060-BXE
EXBA10E332J
IC8 RA2 1 19
1 20 4 5 2 20
A1 B1 4 5
CN5 2 19 3 6 3 21
A2 B2 3 6
3 18 2 7 4 22
22 A3 B3 2 7
/STB 4 17 1 8 5 23
21 A4 B4 1 8
5 16 6 24
20 GND VCC
/INIT 6 15 EXBS8V330J 7 25
19 GND VCC
/SELECTIN 7 14 R16 33 8 26
18 A5 B5
/AUTOFD 8 13 R15 33 9 27
17 A6 B6
9 12 10 28
16 A7 B7
10 11 11 29
15 DIR HD
CD7 12 30
14
CD6 SN74ACT1284 13 31
13
CD5 VCC 14 32
12
CD4 IC9 RA3 EXBS8V330J 15 33
11
/ACK 1 20 4 5 16 34
10 A1 B1 4 5
BUSY 2 19 3 6 R14 17 35
9 A2 B2 3 6
PERROR 3 18 2 7 18 36
8 A3 B3 2 7
CD3 4 17 1 8
7 A4 B4 1 8
CD2 5 16 3.9K
6 GND VCC
CD1 6 15 RA4
5 GND VCC
CD0 7 14 1 8
4 A5 B5 1 8
SELECT 8 13 2 7
3 A6 B6 2 7
/FAULT 9 12 3 6
2 A7 B7 3 6
10 11 4 5
1 DIR HD 4 5
IL-FPC-22ST-N SN74ACT1284 EXBS8V330J
R19
NoMount
IC3 RA5
2 18 4 5
A0 B0 4 5
3 17 3 6
A1 B1 3 6
4 16 2 7
A2 B2 2 7
5 15 1 8
VCC A3 B3 1 8
6 14
A4 B4
7 13 EXBS8V330J
A5 B5
8 12
A6 B6
9 11
A7 B7
5
6
7
8
PC7 PC5 PC6 C15 C14 C13 C19

CE0.1u CE0.1u CE0.1u 19 CE1000p RA7
E
1 1 10 RA8
5
6
7
8
DIR
2 9 EXBS8V102J
4
3
2
1
74LS245 NoMount NoMount 3 8

NoMount
4 7
5 6
4
3
2
1
VCC
EXBA10E332J
INTERFACE
2-4 ELECTRIC MAINTENANCE PARTS
MAIN BOARD
IC.No. Part Number Description Function
IC37 15199952 L6203 Carriage Motor Driver
IC38 15199952 L6203 Grit Motor Driver
IC64 15189105 MTD2005 Solenoid Driver
IC65 15189105 MTD2005 Pump Motor Driver
IC66 15199120 LM3940IT-3.3 3.3V Power Supply
2
IC67 15199112 LM2576HVT-ADJLB03 26V Power Supply
HIC1 15159103 HIC_H8D2813E Left Head Driver
HIC2 15159103 HIC_H8D2813E Right Head Driver
Q9 15129111 2SC3746R Left Head Driver
Q10 15129111 2SC3746R Right Head Driver
Q11 15129110 2SA1469R Left Head Driver
Q12 15129110 2SA1469R Right Head Driver
Q13 15119115 2SK2796S Driver for controlling the FAN
Q16 15129444 2SB1551 Voltage Selection Driver
Q17 15129444 2SB1551 Voltage Selection Driver
INTERFACE BOARD
IC3 15269234 SN74LS245NS I/F Buffer
IC8 15169146 SN74ACT1284NS I/F Buffer
IC9 15169146 SN74ACT1284NS I/F Buffer
OTHERS
IC11 15099101 SENSOR,ENCORDER HEADS-9200#Q00 Encoder Module
U1 15099109 SENSOR,INTERRUPTER GP1A57HR Sheet Load Sensor
U2 15099106 SENSOR,INTERRUPTER GP2S40 Crop Mark Sensor
35
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts Necessary Adjustments Replacement Parts Necessary Adjustments
HEAD 1. Head Carriage Height Adjustment TOOL CARRIAGE 1. Tool Height Adjustment
2. Head Rank Setting 2. Tool Pressure Adjustment
3. Head Alignment 3. Cut Down Position Adjustment
4. Print/Cut Offset Adjustment 4. Tool/Crop Mark Sensor Position
Adjustment
5. Print/Cut Offset Adjustment
Replacement Parts Necessary Adjustments
MAIN BOARD 1. DIP SW Setting (Model Selection) Replacement Parts Necessary Adjustments
2. Battery Installation
CAPPING ASSEMBLY 1. Capping Position Adjustment
3. Firmware Upgrade
2. Limit Position Initialize
3 4. Initialize EPROM
5. Clear Battery Flag
3. Flushing Position Adjustment
4. Cut Down Position Adjustment
6. System Switch Setting
8. Motor Balance Adjustment
9. Calibration for Carriage Moving Dir. ENCODER SCALE 1. Linear Encoder Check
10. Linear Encoder Check 2. Calibration for Carriage Moving Dir.
12. Head Rank Setting Replacement Parts Necessary Adjustments
13. Tool Pressure Adjsutment
1. Linear Encoder Check
14. Cut Down Position Adjustment LINEAR ENCODER SENSOR BOARD
2. Calibration for Carriage Moving Dir.
15. Fill Ink
16. Head Horizontal Adjustment
17. Head Bidirection Adjustment Replacement Parts Necessary Adjustments
18. Calibration for Grit Moving Dir.
CROP MARK SENSOR 1. Crop Mark Sensor Adjustment
19. Tool/Crop Mark Sensor Position
Adjustment Adjustment
20. Print/Cut Offset Adjustment 3. Print/Cut Offset Adjustment
Replacement Parts Necessary Adjustments Replacement Parts Necessary Adjustments
CUTTER CARRIAGE BOARD 1. Crop Mark Sensor Adjustment CARRIAGE MOTOR 1. Motor Balance
2. Tool/Crop Mark Sensor Position 2. Calibration for Carriage Moving Dir.
Adjustment
3-1 HEAD _ REPLACEMENT
Turn off the main power switch.

1
Make sure to turn off the main power switch when

replacing the HEAD. HEAD will break.
It is recommended to unplug the machine for
safety.
MAIN POWER
SWITCH
36
Remove the GUIDE RAIL COVER.

2
GUIDE RAIL COVER
3
Move the HEAD CARRIAGE to the middle of the BED and
3 HEAD CARRIAGE COVER
remove the HEAD CARRIAGE COVER.
SCREW
Remove the INK DAMPER COVER.

4 INK DAMPER COVER
HEAD CARRIAGE _ TOP VIEW
Disconnect the INK DAMPER from the HEAD. INK DAMPER

5
Do not hold both sides of the INK DAMPER. It

could break.
37
Disconnect the CABLE from the CARRIAGE BOARD. CARRIAGE BOARD

6
3 CABLE
Remove the SCREW and WASHER from the HEAD.

7
1. Be careful not to lose the WASHER.

2. Don't touch the HEAD where the INK
DAMPER is connected.
WASHER SCREW
Remove the SPRING.

8
SPRING
Pull the HEAD towards front and then pull it up to remove it

9
together with the CABLE.
38
10 Write down the HEAD RANK written on the top part of the HEAD RANK
new HEAD.
1 2 2 1 2
It is necessary when setting the HEAD RANK.
HEAD
3
11 Connect the CABLE to the new HEAD.
12 Fix the new HEAD and SPRING on the HEAD CARRIAGE. CABLE
Make sure that the CABLE will go behind the SHAFT of the
HEAD CARRIAGE.
SPRING
WASHER SCREW
13 Connect the INK DAMPER to the HEAD. INK DAMPER
Do not hold both sides of the INK DAMPER. It

could break.
39
14 Connect the CABLE to the CARRIAGE BOARD. CARRIAGE BOARD
3 CABLE
15 Turn on the sub power while pressing [ ], [ ] and [ ] keys

to enter the SERVICE MODE.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
16 Select [HEAD RANK] menu.
SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
17 Set the HEAD RANK by selecting the digit with [ ] and [ ]

keys, and changing the paramters with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.
HEAD RANK
L20112 R19215
[ENTER]
LEFT HEAD RANK RIGHT HEAD RANK
40
18 Reset the [DOT CNT] in the [HISTORY MENU] of the

SERVICE MODE for the replaced HEAD.
Then, perform the following adjustments.
1. HEAD CARRIAGE HEIGHT ADJUSTMENT
(CHECK)
2. HEAD ALIGNMENT
3. THERMISTOR CHECK
4. PRINT/CUT OFFSET ADJUSTMENT
41
3-2 CLEANING WIPER _ REPLACEMENT
1 Remove the PUMP COVER.
PUMP COVER
2 Set the CLEANING LEVER to the rear side.
CLEANING
LEVER
3 Unhook the CLEANING WIPER and replace it with new CLEANING WIPER
one.
HOOK
4 Fix the new CLEANING WIPER to the CLEANING CLEANING WIPER

LEVER.
FELT SIDE
Be careful with the direction of the CLEANING

WIPER. RUBBER SIDE
Make sure that dust won't stick on the CLEANING
WIPER when fixing it.
HOOK
42
3-3 CAPPING ASSEMBLY _ REPLACEMENT
PUMP COVER
2 Disconnect the 2 TUBEs connected to the CAPPING

ASSEMBLY from the PUMP UNIT.
TUBE
PUMP UNIT _ TOP VIEW
3 Remove the 2 screws fixing the CAPPING PLATE and CAPPING ASSEMB LY
remove the CAPPING ASSEMBLY by sliding it to the right
side.
SCREW
4 Remove the CAPPING PLATE and fix it on the new SCREW

CAPPING ASSEMBLY.
Don't touch the sponge inside the CAP.

Make sure that the dust won't stick around the
CAPPING part.
CAPPING PLATE
CAPPING ASSEMBLY _ SIDE VIEW
43
5 Fix the new CAPPING ASSEMBLY to the PUMP UNIT. CAPPING ASSEMBLY
SCREW
3 PUNP UNIT _ TOP VIEW
Make sure not to pinch the TUBEs with the

CAPPING ASSEMBLY.
TUBE
CAPPING ASSEMBLY _ FRONT VIEW
6 Connect the 2 TUBEs from the PUMP UNIT to the

CAPPING ASSEMBLY.
PUNP UNIT _ TOP VIEW
7 Perform the following adjustments.

1. CAPPING POSITION ADJUSTMENT
2. LIMIT POSITION INITIALIZE
3. FLUSHING POSITION ADJUSTMENT
4. CUT DOWN POSITION ADJUSTMENT
44
3-4 TOOL CARRIAGE _ REPLACEMENT
1 Remove the GUIDE RAIL COVER.

GUIDE RAIL COVER
2 Remove the CARRIAGE TOP COVER. CARRIAGE TOP

COVER
SCREW
3 Remove the CARRIAGE COVER. CARRIAGE COVER
SCREW
4 Disconnect SOLENOID, CROP MARK SENSOR AND

PINCH ROLLER SENSOR WIRINGs.
SOLENOID PINCH ROLLER

SENSOR
CROP MARK
SENSOR
45
5 Remove the 2 screws and remove the TOOL CARRIAGE.
SCREW
3
6 Remove the CARRIAGE BOARD.
SCREW
CARRIAGE BOARD
TOOL CARRIAGE _ TOP VIEW
7 Remove the CARRIAGE STAY.

SCREW
CARRIAGE STAY
8 Remove the CROP MARK SENSOR. CROP MARK SENSOR
SCREW
TOOL CARRIAGE _ BOTTOM VIEW
46
9 Remove the AUTO SHEET CUTTER STAY. AUTO SHEET CUTTER STAY
SCREW
TOOL CARRIAGE _ BOTTOM VIEW 3

10 Fix the AUTO SHEET CUTTER STAY to the new TOOL AUTO SHEET CUTTER STAY
CARRIAGE.
SCREW
11 Fix the SHEET FILTER CROP and the CROP MARK CROP MARK SENSOR
SENSOR.
CJ-500 with the Serial Number ZM80179 and below

have to carry out the following.
1. Add the SHEET FILTER CROP.
2. Change the resistance of the CUTTER CARRIAGE
SCREW
BOARD to 220K ohm.
(Refer to the Service Information CJ500-004)
12 Fix the CARRIAGE STAY.

SCREW
CARRIAGE STAY
47
13 Fix the CARRIAGE BOARD.
SCREW
CARRIAGE BOARD
3 TOOL CARRIAGE _ BOTTOM VIEW
14 Fix the TOOL CARRIAGE by pushing it upwards.
SCREW
15 Connect the SOLENOID, CROP MARK SENSOR and

PINCH ROLLER SENSOR WIRINGs.
SOLENOID
PINCH ROLLER
SENSOR
CROP MARK
SENSOR
16 Perfrom the following adjustments.

3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT
6. TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
7. PRINT/CUT OFFSET ADJUSTMENT
48
3-5 MAIN BOARD _ REPLACEMENT
1 Turn off the main power switch.

Remove the PLATE behind the RIGHT SIDE COVER.
Referential time for replacement is 2 years.

Make sure to replace the BATTERY when replacing
the MAIN BOARD.
PLATE
MAIN POWER SWITCH 3
2 Remove the BATTERY from the current MAIN BOARD

and install it on the new MAIN BOARD. SOCKET
Be careful with the direction of the BATTERY. BATTERY
MAIN BOARD
3 Follow the steps listed in the following table after replacing

the MAIN BOARD.
MAIN BOARD 1. DIP SW Setting (Model Selection)

2. Battery Installation
3. Firmware Upgrade
4. Initialize EPROM
5. Clear Battery Flag
6. System Switch Setting
8. Motor Balance Adjustment
9. Calibration for Carriage Moving Dir.
10. Linear Encoder Check
12. Head Rank Setting
13. Tool Pressure Adjsutment
14. Cut Down Position Adjustment
15. Fill Ink
16. Head Horizontal Adjustment
17. Head Bidirection Adjustment
18. Calibration for Grit Moving Dir.
Adjustment
49
3-6 BATTERY _ REPLACEMENT
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturer's instructions.
ATTENTION
II y a danger d'explosion s'il y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du méme type ou d'un type équivalent recommandé par le constructeur.
Mattre au rebut les batteries usagées conformément aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.
3 Udskiftning ma kun ske med batteri af samme fabrikat og type.

Levér det brugte batteri tilbage til laveranøren.
Do not recharge, short-circuit,

disassembly the lithium battery,
nor put it into fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.

PLATE
MAIN POWER SWITCH
50
2 Remove the BATTERY on the MAIN BOARD by pushing it

down and tilting towards right. SOCKET
MAIN BOARD 3
3 Replace the BATTERY with new one.
SOCKET
Be careful with the direction of the BATTERY.
BATTERY
MAIN BOARD
4 Clear the BATTERY FLAG from the [CLOCK CHECK] SERVICE MENU
menu in the SERVICE MODE. CLOCK CHECK
CLOCK CHECK B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
5 Dispose the BATTERY.
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RECHARGE, SHORT-CIRCUIT, DISASSEMBLY,
HEATING, PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR
BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
51
3-7 ENCODER SCALE _ REPLACEMENT

Remove the GUIDE RAIL COVER and the PUMP COVER.
GUIDE RAIL COVER
PUMP COVER
2 Remove the ENCODER SCALE.

ENCODER SCALE
SCREW
MAIN UNIT _ FRONT VIEW
3 Fix the SPRING PLATE to the end of the new ENCODER

SCALE where there is no black dot written on it. SPRING PLATE
BLACK DOT
Make sure not to make scratches or put grease on the

ENCODER SCALE when fixing it.
MAIN UNIT _ FRONT VIEW
4 Fix the ENCODER SCALE to the ENCODER PLATE.

Make sure that the ENCODER SCALE moves up and down ENCODER SCALE
by hand at the SPRING PLATE side by hand.
ENCODER PLATE
MAIN UNIT _ REAR VIEW
52
5 Make sure that the ENCODER SCALE is placed above the ENCODER MODULE ENCODER SCALE
center of two holes of the ENCODER MODULE.
If not, adjust the position of the ENCODER MODULE.
HOLE
OK
ENCODER MODULE ENCODER SCALE
HOLE
NG 3
6 Move the HEAD CARRIAGE in a whole distance and make

sure that the ENCODER SCALE doesn't rub against the
ENCODER MODULE.
ENCODER MODULE
ENCODER SCALE
7 Perfrom LINEAR ENCODER CHECK.
53
3-8 CARRIAGE MOTOR _ REPLACEMENT
PUMP COVER
2 Remove the PANEL COVER. PANEL COVER
SCREW
SCREW
3 Remove the PLATE behind the RIGHT SIDE COVER.
PLATE
4 Disconnect the WIREs from CN3 and CN11 on the MAIN

BOARD.
CN11
CN3
MAIN BOARD
54
5 Remove the CARRIAGE MOTOR.

CARRIAGE MOTOR
6 Remove the MOTOR BRACKET and fix it on the new CARRIAGE MOTOR
CARRIAGE MOTOR.
SCREW
SCREW
7 Connect the WIRES to the new CARRIAGE MOTOR.
WIRE
INSULOCK TIE
Secure the WIRES with 2pcs. of INSULOCK TIE.
CARRIAGE MOTOR
8 Fix the CARRIAGE MOTOR.

CARRIAGE MOTOR
55
9 Connect the WIRE from the CARRIAGE MOTOR to CN3

and CN11 on the MAIN BOARD.
CN11
CN3
3 MAIN BOARD
10 Make sure that the driving load is less than 300gf when
pulling the HEAD CARRIAGE with TENSION GAUGE ST-001
(ST-001).
If not, fix the CARRIAGE MOTOR again.
11 Reset the MOTOR ROTATION COUNTER of CARRIAGE

MOTOR from the [MOTOR ROT. S] menu in the SERVICE
MODE.
12 Perfrom the following adjustments.

1. MOTOR BALANCE ADJUSTMENT
2. LINEAR ENCODER CHECK
3. AGING FOR CHECKING THE CONNECTION OF THE CARRIAGES IN SERVICE MENU
3. CALIBRATION FOR CARRIAGE MOVING DIRECTION
56
3-9 PINCH ROLLER _ REPLACEMENT
1 Conical Type is used on both LEFT & RIGHT PINCH

ROLLERs and flat type is used for the MIDDLE PINCH MIDDLE PINCH ROLLER PINCH ROLLER
ROLLER.
Red marking is done on the outer side of LEFT &

RIGHT PINCH ROLLERS.
RED MARKING
3
3-10 CUTTER PROTECTION _ REPLACEMENT
1 Align the CUTTER PORTECTION fully to the right side of

the BED.
2 Make sure that the CUTTER PROTECTION is not bumpy

by pressing it with your hand.
CUTTER PROTECTION
57
3-11 CARRIAGE WIRE_REPLACEMENT
Remove the GUIDE RAIL COVER and PUMP COVER.

1
GUIDE RAIL COVER
PUMP COVER
3
Remove the PANEL COVER.
2 PANEL COVER
Be careful with the CABLE on the back side of the

PANEL COVER.
Remove the KNOB for the SHEET LOADING LEVER, and

3
then remove the LEFT SIDE COVER.
KNOB
LEFT SIDE COVER
Remove the CARRIAGE TOP COVER and CARRIAGE

4
COVER.
CARRIAGE TOP
COVER
CARRIAGE COVER
58
Remove the screw fixing the TOOL CARRIAGE to the

5
CARRIAGE WIRE.
TOOL CARRIAGE 3
Loosen the SCREW A and B in order located at the left side of
6
the machine.
SCREW B
SCREW A
Remove the end of the CARRIAGE WIRE as shown in the

7
figure.
Remove the CARRIAGE MOTOR. CARRIAGE MOTOR

8
59
Remove the INK JOINT PLATE to make it easier to do the

9
work.
INK JOINT PLATE
3 SCREW
Remove the SCREW at the top of the DRIVE PULLY.

10
SCREW
Loosen the screws fixing the both side of the SHAFT STAY
11
and remove the DRIVE PULLY.
Do not loosen the screw at the center. SHAFT STAY
SCREW
Remove the screws fixing the GEAR and take off the
12
CARRIAGE WIRE and replace it to the new one.
CARRIAGE WIRE SCREW
60
Set the DRIVE PULLY on the SHAFT STAY and fix the
13
screws at the both side.
SHAFT STAY
Tighten the 2 screws same amount.

SCREW
Do not make the gap between the PULLY SHAFT
and the SHAFT STAY.
3
Fix the top of the DRIVE PULLY with the screw.
14 SCREW
Use the M4x20BC SCREW in substitution for the SCREW B.

15
Tighten up the SCREW A, and remove the SCREW B, then
M4X20 BC
fix the M4x20BC SCREW and keep it as loose as possible.
And loosen the SCREW A.
SCREW A
Wind the CARRIAGE WIRE around the DRIVE PULLY from

16 IDLE PULLY DRIVE PULLY
the top to the bottom and fix it to the DRIVE PULLY as shown
in the figure.
61
17 Tighten up the SCREW A and replace the M4x20BC SCREW

used in 15 to the SCREW B.
After loosen the SCREW A, Tighten the SCREW B and SCREW B
remove the slack in the CARRIAGE WIRE.
Do not tighten it too tightly.
3
Adjust the position of the wire by turning the DRIVE PULLY
18
so that the wire comes out towards the left when it is wound 3
times on the DRIVE PULLY from the bottom.
3 winds
19 Fix the TOOL CARRIAGE at the left end of the machine with
the screw .
TOOL CARRIAGE
20 Fix the CARRIAGE MOTOR temporary with the screws.
CARRIAGE MOTOR
62
21 Tighten up the 4 screws in order as shown in the figure while

pushing the CARRIAGE MOTOR to the direction of the arrow.
Be sure that there is no looseness or too much load on the
gears.
1
3
4
22 Move the HEAD CARRIAGE in the whole distance it can move in

order to remove the slack in the CARRIAGE WIRE.
Carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT
4. CALIBRATION (SCAN DIRECTION)
5. TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
6. PRINT/CUT POSITION ADJUSTMENT
As for the machines with the firmware Ver.2.10 and

below, if the user has carried out the print/cut position
adjustment, the print/cut position adjustment in the
SERVICE MODE does not work properly.
Refer to the SERVICE INFORMATION 008 in
detail.
63
4 Adjustment
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corporation.
Tool No. ST-001

Tool Name TENSION GAUGE 1500g (14.7N)
Purpose Replacement of Carriage Motor
Tool No. ST-002

Tool Name TENSION GAUGE 300g (3N)
Purpose Tool Pressure Adjustment
4
Tool No. ST-006
Tool Name WHITE DUMMY PEN
Tool Height Adjustment
Tool No. ST-011

Tool Name TENSION METER
Purpose Wire Tension Adjustment
Tool No. ST-013

Tool Name DIAL TENSION METER DT-100(100g /1N)
Tool No. 22085115

Tool Name KIT CLEANING
Purpose Manual Head Cleaning
Tool No. ST-037

Tool Name CLEAN STICK TX712A
Tool No. 21755102

Tool Name CLEANING LIQUID, 500ML CJ-70
64
4 AdjustmentÅ@
Tool No. ST-038

Tool Name CAPPING ADJUSTMENT TOOL
Purpose Capping Position Adjustment
65
4 Adjustment
4-2 Service Mode
[ ], [ ], [ ] + POWER ON
[MENU] key
[ ] [ ]
SERVICE MENU FRSHOCLP KCMcmY [KCMcmY]
SENSOR CHECK [ ] *** [ ] ** *
[ ]
Displays the status of the sensors. When the sensor is ON, * will be displayed. Character in the first menu stands for
Front Paper Sensor, Rear Paper Sensor, Crop Mark Sensor, Head Origin Sensor, Origin Sensor, Cover Sensor, Sheet Load
Lever Sensor and Pinch Roller Sensor from the left. Character in the second menu stands for Black, Cyan, Magenta,
Light Cyan, Light Magenta and Yellow from the left and checks Cartridge Sensor. [KCMcmY] is for Ink Empty Sensor.
[ ]
[ ]
SERVICE MENU EEPROM CHECK DRAM CHECK [12M] BP-SRAM CHECK
MEMORY CHECK
[ ]
4
CP-SRAM CHECK DP-SRAM CHECK
Checks memories in one sequence. Memories being checked are EEPROM, DRAM, BIT POINTER SRAM, CHARGE
PATTERN SRAM and DUAL PORT SRAM. When there is no problem in the memory, DONE will be displayed and
proceeds to the next memory check automatically. In case of error, check stops and displays the address and written data.
And also, check can be continued by pressing the [ ] key and canceled with [ ] key.
[ ]
[ ]
SERVICE MENU HEAD RANK
HEAD RANK [ ] L20112 R19215
[ ]
HEAD RANK can be set. Refer to section 4 [HEAD RANK SETTING] for details.
[ ]
[ ] [ ]
SERVICE MENU AGING CUTTING
AGING [ ] CUTTING [ ] F:+ 505 S:+ 500
[ ] [ ]
[ ]
[ ]
AGING [ ] SCAN
SCAN [ ] S:+1710
[ ]
[ ]
[ ]
AGING FEED
FEED [ ] F:+ 132
[ ]
[ ]
[ ]
AGING BOTH
BOTH [ ] NOW AGING
[ ]
[ ]
[ ]
AGING CONNECT
CONNECT [ ] NOW AGING
This menu is used for adjusting the MOTOR BALANCE. Refer to section 4 [MOTOR BALANCE ADJUSTMENT].
Go to
next Page.
66
4 AdjustmentÅ@
From
last Page.
[ ]
[ ]
SERVICE MENU PRINT&CUT ADJ.
PRINT & CUT ADJ. [ ] TEST PRINT
[ ] [ ]
[ ]
[ ]
PRINT&CUT ADJ. PRINT&CUT ADJ.
AUTO COMPLETED!!
[ ]
[ ]
[ ] [ ]
PRINT&CUT ADJ. ADJUST FEED
ADJUST [ ] FEED [ ] -0.15mm -0.23mm
[ ]
[ ]
ADJUST
SCAN
[ ]
SCAN 4
[ ] -0.40mm -0.40mm
This menu is used for adjusting the Print and Cut Positions. Refer to section 4 [PRINT/CUT OFFSET ADJUSTMENT].
[ ]
[ ] [ ] [ ]
SERVICE MENU CROP-TOOL ADJ. CROP-TOOL ADJ. CROP-TOOL ADJ.
CROP-TOOL ADJ. AUTO REMOVE CROPMARK COMPLETED!!
[ ] [ ]
[ ] [ ]
[ ]
[ ] [ ]
CROP-TOOL ADJ. ADJUST FEED
ADJUST FEED -0.15mm -0.23mm
[ ]
[ ]
[ ]
[ ]
ADJUST SCAN
SCAN -0.40mm -0.40mm
[ ]
This menu is used for adjusting relative positions of Crop Mark Sensor and Tool Carriage. Refer to section 4 [CROP
MARK SENOSR/TOOL CARRIAGE ADJUSTMENT].
[ ]
[ ] [ ]
SERVICE MENU START MIN0.7V MAX2.3V
CROPMARK SENS [ ] OUTLEVEL CHECK [ ] [2.0V]
[ ]
This menu is used for adjusting the sensitivity of CROP MARK SENSOR. Refer to section 4 [CROP MARK SENSOR
ADJUSTMENT].
[ ]
[ ]
SERVICE MENU KEY CHECK
KEY CHECK NO KEY
[ ]
[ ] This menu is used for checking the keys. [NO KEY] will be displayed if no key is pressed. The name of the key being
pressed will be displayed. Press all keys except [ ] key and press [ ] key at last. Name of the key which has not been
[ ] pressed will be indicated.
[ ]
SERVICE MENU DIP SW CHECK
DIP SW CHECK [ ] 0000
[ ] bit# [4321]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #4 of the DIP SW will be
displayed as 0 for OFF and 1 for ON.
[ ]
SERVICE MENU [ ]
LCD/LED/BUZ CHK As per displayed
[ ]
This menu is used for checking the LCD, LED and Buzzer. When selecting this mode, LCD, LED and the BUZZER
will be checked by using their functions in one sequence.
[ ]
[ ]
SERVICE MENU THERMISTOR CHK
THERMISTOR CHK [ ] 25 C 77.0 F
[ ]
This menu is used for checking the Thermistor. The temperature read by the thermistor on the HEAD will be displayed
when selecting this menu. Check whether the temperature displayed on the LCD is equivalent to the environment.
And also, make sure that the fluctuation of the temperature displayed on LCD is less than 1 degree.
Go to
next Page.
67
4 Adjustment
From
last Page.
[ ]
[ ] [ ]
SERVICE MENU PUMP CHECK NOW PROCESSING..
PUMP CHECK [ ] PUMP SUCTION
[ ] [ ]
[ ]
[ ]
PUMP CHECK NOW PROCESSING..
PUMP RELEASE
[ ]
[ ]
[ ]
PUMP CHECK PUMP GAIN
PUMP GAIN [ ] LOW
[ ]
4 [ ]
PUMP GAIN
HIGH
This menu is for checking the PUMP MOTOR. Rotating direction of the PUMP MOTOR can be checked and also
LOW / HIGH selection of the PUMP MOTOR GAIN can be checked. Rotation check will stop after 5 seconds.
[ ]
[ ]
SERVICE MENU FAN CHECK
FAN CHECK [ ] OFF
[ ] [ ]
[ ]
FAN CHECK
LOW
[ ]
[ ]
FAN CHECK
HIGH
This menu is used for checking the FAN. OFF / HIGH / LOW can be selected.
[ ]
[ ] [ ]
SERVICE MENU CLOCK CHECK B CLOCK CHECK
CLOCK CHECK [ ] 0y00d00h00m00s [ ] CLEAR BAT FLAG
[ ]
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started will be displayed.
When battery is run out, [B] will be displayed at the upper right corner of the LCD. In this case, battery has to be replaced.
However, the flag won't be cleared even battery is replaced. Make sure to clear the flag by entering the Battery Flag
[ ] Clear Menu and then pressing the [ENTER] key.
[ ]
SERVICE MENU PARALLEL CHECK
PARALLEL CHECK [ ]
[ ]
Data received through Parallel Port will be displayed.
[ ]
[ ]
SERVICE MENU HEAD VOLTAGE
HEAD VOLTAGE [ ] VK CHECK
[ ] [ ] VH KC1 22.3V
[ ] VH CHG 25.0V
VH ND2 3.35V
VH ND1 3.75V
VH MD2 3.55V
VH MD1 3.60V
This menu is for checking the HEAD VOLTAGE. It is only for factory checking purposes.
Go to
next Page.
68
4 AdjustmentÅ@
From
last Page.
[ ]
[ ] [ ]
SERVICE MENU HEAD ADJUST BIAS TEST
HEAD ADJUST [ ] BIAS TEST [ ] TEST PRINT
[ ] [ ]
[ ]
[ ]
HEAD ADJUST HORIZ. TEST
HORIZ. TEST [ ] TEST PRINT
[ ] [ ]
[ ]
HORIZ. TEST [ ]
ADJUST
ADJUST [ ] +1 +1
[ ]
HEAD ADJUST
[ ]
BI-DIR.DEFAULT 4
BI-DIR.DEFAULT [ ] TEST PRINT
[ ] [ ]
[ ]
[ ]
BI-DIR.DEFAULT ADJUST
ADJUST [ ] +2 +2
[ ]
HEAD ADJUST
TEST PRINT
This menu is for aligning the Head positions. Refer to section 4 [HEAD ALIGNMENT] for details.
[ ]
[ ] [ ]
SERVICE MENU CALIB.DEFAULT FEED
CALIB.DEFAULT [ ] FEED [ ] TEST PRINT
[ ] [ ] [ ]
[ ]
[ ]
FEED ADJUST
ADJUST [ ] +0.05% +0.10%
[ ]
CALIB.DEFAULT [ ] SCAN
SCAN [ ] AUTO
[ ]
[ ]
[ ]
SCAN ADJUST
ADJUST [ ] +0.05% +0.10%
This menu is for Calibration in both Media Feeding and Carriage Moving Directions.
[ ] Refer to section 4 [CALIBRATION] for details.
[ ]
SERVICE MENU FLUSHING ADJ.
FLUSHING ADJ. [ ] SET POSITION
[ ]
This menu is for Flushing Position Adjustment. Refer to section 4 [FLUSHING POSITION ADJUSTMENT] for details.
[ ]
[ ] OK [ ]
SERVICE MENU NOW PROCESSING.. LINER ENC. CHECK
LINER ENC. CHECK COMPLETED!!
[ ]
NG [ ]
LINER ENC. CHECK
ERROR END!!
This menu is for Checking the Linear Encoder. Refer to section 4 [LINEAR ENCODER CHECK] for details.
Go to
next Page.
69
4 Adjustment
From
last Page.
[ ]
[ ]
SERVICE MENU TEST PATTERN
TEST PATTERN [ ] FILL PATTERN
[ ] [ ]
[ ]
TEST PATTERN
VERT. LINE
[ ]
[ ]
TEST PATTERN
FEED COMPENS
4 FILL PATTERN
100% Fill Pattern will be printed in each color.
Printing is done by 360dpi / 4 pass / Unidirection.
Y 25mm
Lm / Gr
Lc / Or
Feed
K
Scan
VERTICAL LINES
Following Test Pattern will be printed in a whole width of media.
BLACK and each color will be printed alternately.
K(Bi)
K
Lm
K
Lc
K
Y
K
M
Feed
K
C
Scan
FEED COMPENSATION
Test Pattern for checking the calibration for Grit Moving Direction will be
printed in 720dpi / 4 pass / Unidirection.
400 mm
Feed
[ ]
Go to 500 mm
next Page. Scan
70
4 AdjustmentÅ@
From
last Page.
[ ] [ ]
SERVICE MENU FORCE ADJUST DOUBLE 30gf
FORCE ADJUST 56 58D
[ ] DOUBLE 30gf [ ]
[ ] [ ]
[ ]
[ ]
FORCE ADJUST DOUBLE 50gf
DOUBLE 50gf [ ] 156 158D
[ ]
[ ]
[ ]
FORCE ADJUST SINGLE 200gf
SINGLE 200gf [ ] 160 162D
[ ]
[ ]
FORCE ADJUST
[ ]
SINGLE 50gf 4
SINGLE 50gf [ ] 60 62D
This menu is for adjusting the Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
[ ]
[ ]
SERVICE MENU LOCK POS ADJUST
LOCK POS ADJUST [ ] 0.00mm
[ ]
This menu is for adjusting the Capping Position. Refer to section 4 [CAPPING POSITION ADJUSTMENT] for details.
[ ]
[ ] [ ]
SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH
SYSTEM SWITCH [ ] PAGE1:00000000 [ ] PAGE4:00000000
[ ] bit# [87654321]
This menu is for selecting the special functions. It is not necessary to change any switches normally. Each bit can be
selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. There are 4 pages of 8bit System
Switch.
Ink Type Selection setup by this System Switch is necessary only when sending RGB data directly. When sending RTL
data, as most cases are, it is not necessary to setup this System Switches.
Bit# Function Setting
PAGE1 : bit2 Color Burst (CSE) 0 : Standard (OFF) 1 : ON
PAGE2 : bit4 Cursor Media Feed 0 : Same as FJ-50/40 1 : Same as CJ-70/60
PAGE3 : bit3 Cycloidtrap 00 : 1.0G
bit2 Acceleration of the table 01 : 0.8G(Standard)
10 : 1.2G
PAGE4 : bit8 Front Cover 0 : Standard 1 : Always closed
PAGE4 : bit7 Ink Type Selection 000 : CMYK mode
bit6 001 : Dye (CMYKLcLm) mode
bit5 010 : Pigment (CMYKLcLm) mode
011 : Pigment (CMYKLcLm) mode (for PET-G)
100 : Pigment (CMYKLcLm) mode (for YP-M)
101 : Pigment (CMYKOrGr) mode
[ ]
SERVICE MENU [ ] POWER ON COUNT [ ] POWER ON COUNT
HISTORY MENU 100times
[ ] [ ] CLEAR
[ ]
Refer to the table.

All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are pressed, each title
will be displayed on he top row and parameters will be dispalyed on the bottom row.
Go to
next Page.
71
4 Adjustment
From
last Page.
[ ]
SERVICE MENU [ ] SERVICE REPORT
SERVICE REPORT [ ] BLACK
[ ]
[ ]
SERVICE REPORT
CYAN
[ ]
[ ]
SERVICE REPORT
MAGENTA
4 [ ]
[ ]
SERVICE REPORT SERVICE REPORT
or
LIGHT CYAN ORANGE
[ ]
[ ]
SERVICE REPORT SERVICE REPORT
LIGHT MAGENTA or
GREEN
[ ]
[ ]
SERVICE REPORT
YELLOW
Service Report will be printed. Information necessary for service activity will be prined togeher with the system report.
It will be printed on a A4 size landscape media.
72
4 AdjustmentÅ@
73
4 Adjustment
Contents of Service Report
TITLE CONTENTS UNIT REFERENCE

Number of times being powered Number of times that secondary
POWER ON COUNT times
on. switch has been powered on.
Total hours that the machine
POWER ON TIME hours
has been on..
Total hours the machine has
SLEEP TIME hours
been in sleep mode.
It only counts time for printing
Total hours the printing has performed by receiving data through
PRINTING TIME hours
been performed. Interface. It doesn't count time for test
print.
It only counts time for cutting
Total hours the cutting has been performed by receiving data through
CUTTING TIME hours
performed. Interface. It doesn't count time for
test cuts.
4 SHEET CUT
Number of times the Auto
times
It counts Auto Sheet Cut performd
Sheet Cut has been performd. both by command and panel.
Number of times the servo error
SERVO ERROR times
has occurred.
Number of times the power
POWER ERROR times
error has ocurred.
Number of times the low temp.
LOW TEMP. times
error has occurred.
Head Carriage will move to the
Number of times the head dry-
HEAD DRY-UP times locking position automatically if it is
up error has occurred.
left without capping for 10min.
Number of times the FILL INK
FILL INK times
has been performed.
Number of times the HEAD
HEAD WASH times
WASH has been performed.
Number of times the PUMP
PUMP UP times
UP has been performed.
Number of times the Ink Type
CHANGE INK times
has been changed.
Number of times the Ink
CARTRIDGE CHG times
Cartridge has been changed.1
Number of times the Wiping Wiping is done by the Rubber side of
WIPE times
has been performed. the Cleaning Wiper.
Number of times the Rubbing Rubbing is done by the Felt side of
RUB times
has been performed. the Cleaning Wiper.
Number of times the Grit
MOTOR CNT. F times
Motor has rotated.
Number of times the Carriage
MOTOR CNT. S times
Motor has rotated.
dots (increment of
DOT CNT K Number of dots fired from K.
1000 dots.)
dots (increment of
DOT CNT C Number of dots fired from C.
1000 dots.)
dots (increment of
DOT CNT M Number of dots fired from M.
1000 dots.)
Number of dots fired from dots (increment of
DOT CNT Lc/Or
Lc/Or. 1000 dots.)
Number of dots fired from dots (increment of
DOT CNT Lm/Gr
Lm/Gr. 1000 dots.)
dots (increment of
DOT CNT Y Number of dots fired from Y.
1000 dots.)
74
4 AdjustmentÅ@

Number of times the Auto Head
CLEAN AUTO times
Cleaning has been performed.
Number of times the Normal
CLEAN NORMAL times
Number of times the Medium
CLEAN MEDIUM times
Number of times the Powerful
CLEAN POWERFUL times
It only counts the pages for printing
Number of pages printed with
PIGMENT LcLm pages performed by receiving data through
Pigment LcLm.
interface.
PIGMENT OrGr pages ditto
Pigment OrGr.
DYE LcLm
pages ditto
4
Dye LcLm.
Number of pages printed wth
OVER PRINT pages ditto
Overprint.
Under 10% duty pages ditto
Ink duty of less than 10%.
ink duty of less than 20%.
Over 50% duty pages ditto
ink duty of more than 50%.
PRINT <=A3 pages ditto
an area smaller than A3 size.
PRINT <= 2A0 pages ditto
an area smaller than 2xA0 size.
PRINT <=4A0 pages ditto
PRINT >4A0 pages ditto
an area largeer than 4xA0 size.
It only counts the pages for cutting
Number of pages being cut with
CUT <=A3 pages performed by receiving data through
interface.
CUT <=A2 pages ditto
CUT <= 2A0 pages ditto
an area smalller than 2xA0 size.
75
4 Adjustment

CUT <=4A0 pages ditto
It only counts the pages for cutting
CUT >4A0 pages performed by receiving data through
an area larger than 4xA0 size.
interface.
Number of pages being printed It only counts the pages for prnt and
PRN.&CUT <=A3 and cut with an area smaller pages cut performed by receiving data
than A3 size. through interface.
Number of pages being printed
PRN. &CUT <=A2 and cut with an area smaller pages ditto
than A3 size.
PRN.&CUT <=A1 and cut with an area smaller pages ditto
than A1 size.
4 Number of pages being printed
PRN.&CUT <=A0 and cut with an area smaller pages ditto
than A0 size.
PRN. &CUT <= 2A0 and cut with an area smaller pages ditto
than 2xA0 size.
PRN. &CUT <=4A0 and cut with an area smaller pages ditto
than 4xA0 size.
PRN.&CUT >4A0 and cut with an area larger than pages ditto
4xA0 size.
Number of pages printed with It only counts the pages printed by
1440dpi 16pass pages
1440dpi, 16pass, unidirection. receiving data through interface.
1440dpi 16pass B pages ditto
1440dpi, 16pass, bidirection.
720dpi 8pass pages ditto
720dpi, 8pass, unidirection.
76
4 AdjustmentÅ@
Other Function Mode
SERVICE REPORT _ PRINTING

Service Report will be printed.
Refer to [Contents of Service Report]
for the details of each menu.
Turn on the sub power switch while
pressing [ ] key.
SETUP SHEET
ROLL EDGE PIECE
Press [SETUP] key
4
LIMIT POSITION INITIALIZE CUT DOWN POSITION ADJUSTMENT MODE
Limit Position will be initialized. It is used for adjusting Cut Down Position.
Refer to section 4 [LIMIT POSITION Refer to section 4 [CUT DOWN POSITION
INITIALIZE] for details. ADJUSTMENT] for details.
Turn on the sub power switch while Turn on the sub power while pressing
pressing [ ], [ ] and [ ] keys. [ ], [ ] and [SHEET CUT] keys.
INITIALIZING INITIALIZING
THE LIMIT CUT DOWN POS.
Press the [ENTER] key. Press the [ENTER] key.
EEPROM INITIALIZE FIRMWARE UPGRADE MODE

All paramters inside EEPROM will be initialized. It is used for upgrading the Firmware.
Turn on the sub power switch while Refer to section 4 [FIRMWARE UPGRADE] for details.
pressing [ ], [ ] and [ENTER] keys. Turn on the sub power switch while pressing
[ ], [ ] and [ ] keys.
INITIALIZING ALL
OF THE EEPROM
CJ-500/400 BOOT
VERSION 1.00
Press the [ENTER] key.
VERSION UP
INITIALIZING.. ARE YOU SURE

INITIALIZE
COMPLETED!!
77
4 Adjustment
NO INK MODE
This mode can be used to stop consuming ink for Automatic Head Cleaning when only performing cutting.
Ink System could have damage while in this mode because CJ-500 will not perform any maintenance for the Ink System.
Therefore, it is recommended to use this mode while there is no ink filled inside the machine.
Turn on the sub power switch while pressing [CUT CONFIG] key.
Following conditions are required to perform this mode.
¥ When there is no ink filled inside the machine
Remove all Ink Cartridges. This mode can not be performed if even 1 Cartridge is inserted.
¥ When the machine is filled with ink

Insert all 6 Ink Cartridges. This mode can not be performed if even 1 Cartridge is missing.
FLOW CHART
Turn on the sub power switch while pressing [CUT CONFIG] key.
4
Machine is filled NO
with Ink
YES
All 6 Ink Cartridges NO All 6 Ink Cartridges NO

are inserted. are removed.
YES YES
Starts NO INK MODE Starts NO INK MODE Starts NORMAL MODE
Status of the Ink Cartridge Sensor is always checked. Status of the Ink Cartridge Sensor is always checked.
Error Message will be displayed when Ink Cartidge is Error Message will be displayed when Ink Cartridge is
removed while in this mode. inserted while in this mode.
78
4 AdjustmentÅ@
4-3 FIRMWARE UPGRADE
Connect the computer and CJ-500 with PARALLEL

1
CABLE. It is necessary to prepare the followings to
upgrade the firmware.
1. FIRMWARE DISK
2. MS-DOS
3. PARALLEL CABLE
2
Turn on the sub power switch while pressing [ ], [ ] and 4
[ ] keys. CJ-500/400 BOOT
VERSION 1.00
Then, press the [ENTER] key.
VERSION UP
ARE YOU SURE
[ENTER]
WAITING...
Open the download.BAT from MS-DOS. (Type download

3
and press [RETURN] key. CJ-500/400 V1.00
Computer starts to send the upgrade data to CJ. >>>>>>>
Some Computer can not use the BAT FILE.

Please refer to the readme.txt file in the ERASING...
FIRMWARE DISK. >>>>>>>
WRITING...
>>>>>>>
Turn off the sub power switch when upgrade is completed.

4
VERIFYING...
>>>>>>>
VERSION UP
COMPLETE.
POWER OFF
79
4 Adjustment
4-4 HEAD CARRIAGE HEIGHT ADJUSTMENT
[About HEAD CARRIAGE HEIGHT ADJUSTMENT]

HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as
possible and also to protect the heads from getting rubbed against the media.
If this adjustment is not done correctly, printing problem, such as fine lines and
banding, could occur.
4 1
Turn off the main power switch.
It is recommended to unplug the machine for

preventing the HEAD from damage.
MAIN POWER SWITCH

2
GUIDE RAIL COVER
Remove the HEAD CARRIAGE COVER and FRONT

APRON.
SCREW
80
4 AdjustmentÅ@
Lower the PINCH ROLLER and move the HEAD

4
CARRIAGE to the position where [H] mark is written on the
BED.
[H] Mark is written at the position where the BED

is at the heighest. In another words, where the
clearance between the HEAD and BED is the
smallest. HEAD CARRIAGE
BED
5
Lower the HEAD to the lowest position with the LEVER on 4
the HEAD CARRIAGE.
HEAD CARRIAGE LEVER
Loosen the screws for fixing the LEFT and RIGHT ARM
6
PLATE. (There are 2 screws on both sides.)
SCREW
ARM PLATE
Put the 1.2mm THICKNESS GAUGE between the HEAD

7
and the BED.
FRAME BED
Make sure that the thickness gauge is making

contact only at the frame of the HEAD and not the
surface.
BED
81
4 Adjustment
Tighten the screws for fixing the LEFT and RIGHT ARM
8
PLATEs while gently pushing down the HEAD CARRIAGE
against the THICKNESS GAUGE.
SCREW
ARM PLATE
4 9
Check and make sure that the 1.1mm THICKNESS GAUGE
can be put in between the both HEADs and the BED.
And 1.2mm THICKNESS GAUGE won't go in between.
10 Adjust the FLUSHING POSITION.
82
4 AdjustmentÅ@
4-5 HEAD RANK SETTING
[About HEAD RANK]

HEAD RANK is necessary to set the proper voltage for each head. If it is not set
correctly for each head, ink can not be fired with the proper amount, i.e. too much
ink or too less ink. The symptom in the printing will be dark printing, light
printing or fine lines.
1
Check the HEAD RANK written on top of the HEAD.
HEAD RANK
4
1 2 2 1 2
HEAD
Turn on the sub power switch while pressing the [ ], [ ]

2
and [ ] keys to enter the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [HEAD RANK] menu.

3
SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
83
4 Adjustment
Set the HEAD RANK by selecting the digit with [ ] and [ ]

4
keys, and changing the parameters with [ ] and [ ] keys.
HEAD RANK
L20112 R19215
LEFT HEAD RANK RIGHT HEAD RANK

[ENTER] key
84
4 AdjustmentÅ@
4-6 HEAD ALIGNMENT
[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality. If the
heads are not aligned, printing problems, such as banding appears in printing, fine
lines, gap between colors, could occur.
1
Remove the GUIDE RAIL COVER. 4
GUIDE RAIL COVER
Remove the HEAD CARRIAGE COVER.

SCREW
Setup the PET film on the CJ-500.

3
Turn on the sub power switch while pressing [ ], [ ] and [ ]
keys to enter the SERVICE MODE. [ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
85
4 Adjustment
Select the [BIAS TEST TEST PRINT] under the [HEAD

4 SERVICE MENU
ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS TEST
[ ]
BIAS TEST
TEST PRINT
[ENTER]
4 5
TEST PATTERN shown in the right figure will be printed.
MG YE MG YE
BK Lc BK Lc
[BIAS ADJUSTMENT (MECHANICAL)]

Loosen the screw for fixing the HEAD.
6
SCREW
Adjust the LEVER in front of the HEAD to align the

7
BLACK lines with MAGENTA lines for the LEFT HEAD,
and LIGHT CYAN/ORANGE lines with YELLOW lines for
the RIGHT HEAD.
LEVER FOR LEFT HEAD LEVER FOR RIGHT HEAD

86
4 AdjustmentÅ@
MAGENTA/YELLOW lines will move to the FRONT side

8 Move LEVER to RIGHT
when LEVER is moved to the LEFT, and they will move to
the REAR side when LEVER is moved to the RIGHT.
BK/Lc/Or MG/YE
Shifting within 1/2 dot of each color (BLACK
and MAGENTA, and LIGHT CYAN/ORANGE
and YELLOW) is in the tolerance.
Move LEVER to LEFT
9
Tighten the screw for fixing the HEAD and print the TEST 4
PATTERN again.
If the result is NG, repeat 6 ~ 8 .
SCREW

[ALIGNING 2 HEADS _ FRONT & REAR (MECHANICAL)]
Loosen the screw for fixing the RIGHT HEAD.
10
SCREW
11 Adjust the LEVER on the right side of the HEAD CARIAGE

to align the MAGENTA lines with LIGHT CYAN/
ORANGE.
LEVER
87
4 Adjustment
12 LIGHT CYAN/ORANGE lines will move to the FRONT

side when the LEVER is moved to the FRONT, and to the Move LEVER to REAR
REAR when LEVER is moved to the REAR.
MG Lc / Or
Shifting within 1/2 dot of MAGENTA lines and
LIGHT CYAN/ORANGE lines is the tolerance.
Move LEVER to FRONT
4 13 Tighten the screw for fixing the RIGHT HEAD and print the
TEST PATTERN again.
If the result is NG, repeat 11 ~ 13 .
LEFT HEAD position could shift slightly when

adjusting the RIGHT HEAD.
In this case, repeat 6 ~ 8 .
SCREW
[ALIGNING 2 HEADS _ HORIZONTAL (SOFTWARE)]
14 Setup the PET film on the CJ-500.
[ ], [ ], [ ] + SUB POWER ON
keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
15 Select the [HORIZ.TEST] under the [HEAD ADJUST] SERVICE MENU

menu.
HEAD ADJUST
TEST PATTERN will be printed when the [ENTER] key is
pressed.
HEAD ADJUST
HORIZ. TEST
HORIZ. TEST
TEST PRINT
[ENTER]
88
4 AdjustmentÅ@
16 TEST PATTERN shown in the right figure will be printed.

Check the number which has the LIGHT CYAN/ORANGE
line aligned to the BLACK line. LIGHT CYAN / ORANGE
+6 +5 +4 +3 +2 +1 0 -1 -2 -3 -4 -5
BLACK LINE
17 Go into [ADJUST] menu under the [HEAD ADJUST] menu HEAD ADJUST
4
and change the number confirmed at 16 with [ ] and [ ] HORIZ. TEST
keys.
HORIZ. TEST
ADJUST
ADJUST
+1 +1
[ENTER]
[BIDIRECTION ADJUSTMENT (SOFTWARE)]
18 Setup the PET film on the CJ-500.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
19 Select the [TEST PRINT] under the [BIDIRECTION] menu. SERVICE MENU
TEST PATTERN will be printed when the [ENTER] key is
HEAD ADJUST
pressed.
HEAD ADJUST
BI-DIR.DEFAULT
BI-DIR.DEFAULT
TEST PRINT
[ENTER]
89
4 Adjustment
20 TEST PATTERN shown in the right figure will be printed.

Check the number which has the TOP PART and BOTTOM
PART matched perfectly.
+6 +5 +4 +3 +2 +1 0 -1 -2 -3 -4 -5
4 21 Go into [ADJUST] menu under the [BIDIRECTION] menu HEAD ADJUST

and change the number confirmed at 20 with [ ] and [ ]
BI-DIR.DEFAULT
keys.
BI-DIR.DEFAULT
ADJUST
ADJUST
0 +1
[ENTER]
90
4 AdjustmentÅ@
4-7 CAPPING POSITION ADJUSTMENT
[About CAPPING POSITION ADJUSTMENT]

There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is
necessary for protecting the head from drying up and also to maintain good ink suction.
If the capping position is not adjusted, head could cause misfiring of ink or cause ink
suction problem.
1
Remove the PUMP COVER. 4
PUMP COVER
Remove the PANEL COVER. PANEL COVER

2
1. 2 screws for fixing the PANEL COVER from the

front are located at the CARTRIDGE HOLDER
part. SCREW
2. Be careful with the CABLE and WIRE when
removing the PANEL COVER.
SCREW
Remove the PLATE shown in the right figure.

3
SCREW
PLATE
91
4 Adjustment
Push the HEAD CARRIAGE to the right side once to release

4
it from the locking position and then move it out from the
locking position.
HEAD CARRIAGE
4 5
Loosen the 4 screws for fixing the PUMP UNIT. SCREW
SCREW
Adjust the position of the PUMP UNIT so that the centers of

6
the HEAD HOLDER PLATE and the CAPPING BAR are
aligned. HEAD
CARRIAGE
Tighten the 4 screws for fixing the PUMP UNIT.
HEAD HOLDER
PLATE
CAPPING
BAR
HEAD CARRIAGE _ SIDE VIEW
Move the HEAD CARRIAGE left and right at the PUMP

7
UNIT and make sure that it moves free without making any
contact with the CAPPING UNIT.
If NG, repeat 4 ~ 6 .
92
4 AdjustmentÅ@
Clean the CAPPING UNIT and DRAIN TUBE with cleaning

8
liquid using a syringe several times.
Make sure that there is no ink and cleaning liquid inside the
CAPPING UNIT and DRAIN TUBE after cleaning.
9
Loosen the 2 screws for fixing the LOCKING ASSEMBLY 4
and move the HEAD CARRIAGE to the position where it SCREW LOCKING ASSEMBLY
will be locked.
10 Connect short tube of the CAPPING ADJUSTMENT TOOL

(ST-038) to one of the DRAIN TUBE which is connecting to
the left side of the CAPPING UNIT.
DRAIN TUBE
CAPPING ADJUSTMENT TOOL
11 Adjust the LOCKING ASSEMBLY with the ADJUSTING VALVE 0.5mm

SCREW comes out for approximately 0.5mm as shown in
the right figure.
LOCKING ASSEMBLY
ADJUSTING
SCREW
93
4 Adjustment
12 Tighten the 2 screws for fixing the LOCKING ASSEMBLY. LOCKING ASSEMBLY
SCREW
4 13 Put the LONG TUBE of the CAPPING ADJUSTMENT

TOOL (ST-038) in the water bottle.
Pull the syringe of the CAPPING ADJUSTMENT TOOL
(ST-038) and pull up the water.
Make sure that the water level of the CAPPING
ADJUSTMENT TOOL doesn't decrease when stop pulling
the syringe.
WATER
PULL
BOTTLE
14 Move the HEAD CARRIAGE out from the locking position

and then move it back the locking position.
Carry out 13 and make sure that the water level of the
CAPPING ADJUSTMENT TOOL (ST-038) doesn't
decrease when stop pulling the syringe.
If not, carry out 8 ~ 12 or 4 ~ 6 .
15 Perform the following adjustments.

94
4 AdjustmentÅ@
4-8 FLUSHING POSITION ADJUSTMENT
[About FLUSHING POSITION ADJUSTMENT]

FLUSHING POSITION must be kept at the correct position to have the ink fired
inside the CAP during the flushing. If not, ink will be fired outside the CAP and
stain the PUMP UNIT with ink.
And in the worst case, media could be stained with ink.
1
Lower the PINCH ROLLER and also lower the HEAD to the 4
lowest position with the LEVER on the HEAD CARRIAGE.
HEAD CARRIAGE LEVER
Turn on the sub power switch while pressing the [ ], [ ] and

2 [ ], [ ], [ ] + SUB POWER ON
[ ] keys to enter the SERVICE MODE.
Select [FLUSHING ADJ.] menu and press the [ENTER]
key. [MENU] key
MENU
SERVICE MENU
SERVICE MENU
FLUSHING ADJ.
[ENTER]
Adjust the position of the HEAD CARRIAGE to where the

3 LEFT HEAD
left edge of the LEFT CAP makes slight contact with the
surface of the HEAD with [ ] and [ ] keys.
LEFT CAP
95
4 Adjustment
4-9 LIMIT POSITION INITIALIZE
[About LIMIT POSITION INITIALIZE]

It is necessary to convert the Locking Position to be the origin of the Motor.
When LIMIT POSITION is not initialized, there will be problem in locking and
unlocking the HEAD CARRIAGE, Flushing Function, or Auto-Sheet Cut
Function.
4 1
Connect the TOOL CARRIAGE and HEAD CARRIAGE.
Then, move it to the postion where it is locked and close the
FRONT COVER.

2
keys. INITIALIZING
THE LIMIT
When [INITIALIZING THE LIMT] is displayed, press the
[ENTER] key. [ENTER]
LIMIT POSITION will be initialized automatically.
INITIALIZING..
INITIALIZE
COMPLETE!!
Perform the following adjustments.

3
96
4 AdjustmentÅ@
4-10 CUT DOWN POSITION ADJUSTMENT
[CUT DOWN POSITION ADJUSTMENT]

This adjustment is necessary to setup the position for the Auto-Sheet Cutter to
land. If it is not adjusted, problems related to the Auto-Sheet Cutter, such as Sheet
Cutter doesn't move down, will occur.
1
Make sure that the LIMIT POSITION has been initialized. 4
Move the TOOL CARRIAGE while the AUTO SHEET
CUTTER is down until it makes contact with the LEFT
FRAME.
Turn on the sub power switch while pressing the [ ], [ ] and

2
[SHEET CUT] keys.
[ ], [ ], [SHEET CUT] + SUB POWER ON
INITIALIZING
CUT DOWN POS.
When the [ENTER] key is pressed, TOOL CARRIAGE

3
moves to the ORIGIN SENSOR and resets the CUT DOWN
POSITION.
INITIALIZING...
INITIALIZE
COMPLETED!!
97
4 Adjustment
4-11 LINEAR ENCODER CHECK
[About LINEAR ENCODER CHECK]

This mode is to check whether the LINEAR ENCODER can be read correctly in a
whole width.
4 1
Lower the PINCH ROLLER.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [LINEAR ENC. SETUP] menu and press the

2
[ENTER] key to start the auto-setup.
SERVICE MENU
LINER ENC. CHECK
[ENTER]
Either one of the message will appear at the completion of

3 SERVICE MENU
the setup. In case of an error, check the followings.
LINER ENC. CHECK
1. Dirt / Scratch on the ENCODER SCALE.
[ENTER]
2. Dirt / Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not placed between the NOW PROCESSING..
ENCODER MODULE.
4. Position of the ENCODER MODULE is too high.
LINER ENC. CHECK LINER ENC. CHECK

COMPLETED !! ERROR END!!
98
4 AdjustmentÅ@
4-12 MOTOR BALANCE ADJUSTMENT
[About MOTOR BALANCE ADJUSTMENT]

Servo Motor feeds back to the Servo Chip the actual rotation corresponds to te instruction.
Motor tires to follow the instruction from the Servo Chip.
Difference between the actual rotation and the instruction could be Command
adjusted with the Motor Balance (Gain) Adjustment.

• If the difference is small (=GAIN is small), motor becomes very
sensitive. As a result, it vibrates. Servo Motor CPU
• If the difference is big (= GAIN is big), motor becomes very dull

to the instruction. And as a result, cutting quality will be
Feedback
damaged.
Motor Balance (Offset) Adjustment is used to adjust the
CCW
Ex.1 Ex.2 GAIN for CW and CCW directions to be equal.
ÅEEx.1 in the figure shows that both the OFFSET and 4
Gain
GAIN is adjusted in both CW and CCW directions.
ÅEEx.2 shows that the GAIN is adjusted but the
OFFSET is shifted. Therefore, the GAIN will be
Offset Offset
Error big in CCW direction and small in CW direction.
As a result, motor becomes dull in CCW direction
CW
and sensitive in CW direction causing problems.

1
PLATE

2
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
99
4 Adjustment
[MEDIA FEEDING DIRECTION OFFSET

ADJUSTMENT FOR CUTTING]
Select [CUTTING] under the [AGING] menu and press the
3
[ENTER] key to start.
SERVICE MENU
AGING
AGING
CUTTING
[ENTER]
4 4
Adjust VR4 on the MAIN BOARD so that the difference of
the absolute values of "F" displayed in the left side of the
VR4
LCD will be less than 10.
MAIN BOARD CUTTING

F:+ 505 S:+ 500
[MEDIA FEEDING DIRECTION GAIN
Adjust VR10 on the MAIN BOARD so that the absolute
5
values of "F" displayed in the left side of the LCD will be 500
~ 510.
VR10
MAIN BOARD CUTTING

F:+ 505 S:+ 500
[CARRIAGE MOVING DIRECTION OFFSET
Adjust VR3 on the MAIN BOARD so that the difference of
6
the absolute values of "S" displayed in the right side of the
VR3
LCD will be less than 10.
MAIN BOARD CUTTING

F:+ 505 S:+ 500
100
4 AdjustmentÅ@
[CARRIAGE MOVING DIRECTION GAIN

Adjust VR9 on the MAIN BOARD so that the absolute
7
values of "S" displayed in the right side of the LCD will be
500 ~ 510.
VR9
CUTTING
MAIN BOARD
F:+ 505 S:+ 500
8
Stop Aging by pressing the [ENTER] key. 4
Select [SCAN] under the [AGING] menu and press the
AGING
CUTTING
AGING
SCAN
[ENTER]
[CARRIAGE MOVING DIRECTION OFFSET

ADJUSTMENT FOR PRINT]
9 Adjust VR1 on the MAIN BOARD so that the difference of

the absolute values displayed in the LCD will be less than 20.
VR1
MAIN BOARD SCAN

S:+1710
[CARRIAGE MOVING DIRECTION GAIN
10 Adjust VR7 on the MAIN BOARD so that the absolute
values displayed in the LCD will be 1700 ~ 1720.
VR7
MAIN BOARD SCAN

S:+1710
101
4 Adjustment
11 Stop Aging by pressing the [ENTER] key.

Select [FEED] under the [AGING] menu and press the
AGING
SCAN
AGING
FEED
[ENTER]
[MEDIA FEEDING DIRECTION OFFSET

4 12 Adjust VR2 on the MAIN BOARD so that the difference of
the absolute values displayed in the LCD will be less than 5.
VR2
FEED
MAIN BOARD
F:+ 132
[MEDIA FEEDING DIRECTION GAIN
13 Adjust VR8 on the MAIN BOARD so that the absolute
values displayed in the LCD will be 130 ~ 135.
VR8
FEED
MAIN BOARD
F:+ 132
102
4 AdjustmentÅ@
4-13 CROP MARK SENSOR ADJUSTMENT
[About CROP MARK SENSOR ADJUSTMENT]

This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.
If not adjusted, crop marks can not be read correctly and result in a problem that
the cutting shifts from the printing.
1
Remove the GUIDE RAIL COVER. 4
GUIDE RAIL COVER
Setup the PET-G film on the CJ-500.

2 Turn on the sub power switch while pressing [ ], [ ] and [ ]
[MENU] key
MENU
SERVICE MENU
Select [OUTLEVEL CHECK] under the [CROP MARK

3 SENS] menu.
Crop Mark will be printed when the [ENTER] key is pressed.
SERVICE MENU
CROPMARK SENS
START
OUTLEVEL CHECK
[ENTER]
103
4 Adjustment
Adjust the VR on the CARRIAGE BOARD so that the

4 voltage displayed in the LCD will be 2.0 ~ 2.1V.
VR
4 5
Perform [OUTLEVEL CHECK] again and make sure that
the voltage displayed in the LCD will be 2.0 ~ 2.1V.
If it is out of range, try 3 ~ 4 again.
104
4 AdjustmentÅ@
4-14 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT
[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]

This adjustment is for calibrating the shifting in the relative positions of Tool and
Crop Mark. If it is not adjusted, the relative positions of Tool and Crop Mark will
not be calibrated and result in a problem that the cutting shifts from the printing.
1
Setup the Vinyl Sheet (note : Vinyl should be black and the 4
backing should be white.) on the CJ-500.
Turn on the sub power switch while pressing [ ], [ ] and [ ] [ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [AUTO] under the [CROP-TOOL ADJ.] menu.

2
Crop Mark will be cut when the [ENTER] key is pressed.
SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
AUTO
[ENTER]
While the Vinyl is still set on the CJ-500, peel off the Crop
3
Mark being cut when the message shown in the right figure is
displayed on the LCD.
CROP-TOOL ADJ.
REMOVE CROPMARK
105
4 Adjustment

4
TOOL / CROP MARK SENSOR ADJUSTMENT will be
done automatically.
CROP-TOOL ADJ.
REMOVE CROPMARK
[ENTER]
CROP-TOOL ADJ.
COMPLETED!!
106
4 AdjustmentÅ@
4-15 PRINT / CUT POSITION ADJUSTMENT
[About PRINT / CUT POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of printing and cutting. If
it is not adjusted, it could result in a problem that the cutting shifts from printing.
[AUTOMATIC ADJUSTMENT]
1
Setup the PET-G film on the CJ-500. 4
keys to eneter the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [AUTO] under the [PRINT & CUT ADJ.] menu.

2 SERVICE MENU
PRINT / CUT OFFSET ADJUSTMENT will be done
automatically after printing Crop Marks when the [ENTER] PRINT & CUT ADJ.
key is pressed.
PRINT&CUT ADJ.
AUTO
[ENTER]
PRINT&CUT ADJ.
COMPLETED!!
[CHECKING]
Setup the PVC sheet and cutter on CJ-500.
3
[MENU] key
MENU
SERVICE MENU
107
4 Adjustment
Select [TEST PRINT] under the [PRINT & CUT ADJ.]

4
menu.
When the [ENTER] key is pressed, Crop Marks will be SERVICE MENU
printed on both edges of the media and will be cut. PRINT & CUT ADJ.
Make sure there is no shifting between the positions of the
Crop Mark and the Cutting.
In case of correcting the error, perfrom Manual Adjustment. PRINT&CUT ADJ.
TEST PRINT
[ENTER]
[MANUAL ADJUSTMENT]
4 5
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SCAN] from the [PRINT & CUT ADJ.] menu and
6 PRINT&CUT ADJ.
fine adjust the error in Carriage Moving Direction.
ADJUST
ADJUST
SCAN
SCAN
-0.15mm -0.23mm
[ENTER]
Select [FEED] from the [PRINT & CUT ADJ.] menu and
7 PRINT&CUT ADJ.
fine adjust the error in Grit Roller Moving Direction.
ADJUST
ADJUST
FEED
FEED
-0.15mm -0.23mm
[ENTER]
108
4 AdjustmentÅ@
4-16 CALIBRATION
[About Calibration]
Calibration for the Grit Roller Moving Direction is to calibrate the error in the feeding
distance of the GRIT ROLLER. If it is not calibrated, fine lines or banding appears in
the printing.
Calibration for the Carriage Moving Direction is to match the moving distance of the
MOTOR to the slit in the ENCODER SCALE. If it is not calibrated, cutting in
Carriage Moving Direction shifts from printing.
[CALIBRATION FOR MEDIA FEEDING DIRECTION]
1
Turn on the sub power switch while pressing [ ], [ ] and [ ] 4
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Setup the PET-G film with a size of more than 550mm (W) x
2
515mm (L) on the CJ-500.
Select [FEED COMPENSE] under the [TEST PATTERN]

3 CALIB.DEFAULT
menu and change the parameter to 0.00 with [ ] and [ ]
FEED
keys.
Press the [ENTER] key to save the setting.
FEED
ADJUST
ADJUST
+0.40% 0.00%
[ENTER]
109
4 Adjustment
Based on the result of the TEST PRINT, calculate the

4
calibration amount with the formula in 5 .
400mm
Feed
Scan
4 5
Calculate the amount to be calibrated by using the right
formula.
1. CA = Amount to be calibrated
FORMULA
2. CL = Commanded value (400mm)
3. ML = Measured Length (mm) CL - ML
CA (%) = x 100
ML
Select the [FEED, ADJUST] under the [CALIB. DEFAULT]

6 CALIB.DEFAULT
menu and change the paramter with [ ] and [ ] keys. FEED
FEED
ADJUST
Increment of the Calibration is 0.05%.
ADJUST
+0.05% +0.10%
[ENTER]
[AUTO-CALIBRATION FOR CARRIAGE MOVING
DIRECTION]
7
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
110
4 AdjustmentÅ@
Select the [SCAN, AUTO] under the [CALIB. DEFAULT]

8
menu.
When the [ENTER] key is pressed, moving distance of CALIB.DEFAULT
LINEAR ENCODER and MOTOR ENCODER will be SCAN
matched automatically.
SCAN
AUTO
[ENTER]
[MANUAL CALIBRATION FOR CARRIAGE MOVING

DIRECTION]
9
Select the [SCAN, ADJUST] menu under the [CALIB. 4
DEFAULT] menu.
Fine Calibration can be made by changing the parameters
SCAN
with [ ] and [ ] keys.
ADJUST
ADJUST
Increment of the Calibration is 0.01%. +0.05% +0.01%
[ENTER]
111
4 Adjustment
4-17 TOOL HEIGHT ADJUSTMENT

1
GUIDE RAIL COVER
4 2
Remove the CARRIAGE TOP COVER and CARRIAGE
CARRIAGE TOP
COVER. COVER
SCREW
CARRIAGE COVER
SCREW
Put the WHITE DUMMY PEN (ST-006) on the TOOL

3
CARRIAGE.
WHITE DUMMY PEN
Lower the PINCH ROLLERs at both edges of the GRIT

4
ROLLER.
MIDDLE PINCH ROLLER should be UP.
112
4 AdjustmentÅ@
Cover both FRONT & REAR PAPER SENSORs with paper

5
and make the COVER SWITCH ON.
PAPER SENSOR
COVER SWITCH
6
Turn on the sub power switch and select "ROLL" with [ ] 4
and [ ] keys.
Then, press the [SETUP] key.
SELECT SHEET
ROLL EDGE PIECE
[SETUP]
Move the TOOL CARRIAGE to the position where the

7
clearance between the pen tip and the BED is the smallest
among the 5 positions shown in the right figure.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at the
heighest. In another words, where the clearance
TOOL CARRIAGE
between the HEAD and BED is the smallest.
Adjust the ADJUSTING SCREW so that the clearance

8 ADJUSTING
between the pen tip and the BED will be 2.4 ~ 2.6mm.
SCREW
BED
113
4 Adjustment
4-18 TOOL PRESSURE ADJUSTMENT
Make sure to adjust the TOOL HEIGHT before adjusting the

1
TOOL PRESSURE.
Remove the GUIDE RAIL COVER. GUIDE RAIL COVER
4 2
Put the WHITE DUMMY PEN (ST-006) on the TOOL
CARRIAGE.
WHITE DUMMY PEN
Lower the PINCH ROLLERs at both edges of the GRIT

3
ROLLER.
MIDDLE PINCH ROLLER should be UP.
Move the TOOL CARRIAGE to the position where the

4
TOOL HEIGHT was adjusted.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at the
heighest. In another words, where the clearance
between the HEAD and BED is the smallest. TOOL CARRIAGE
114
4 AdjustmentÅ@

5
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
[DOUBLE 30gf ADJUSTMENT]
6
Select [DOUBLE 30gf] under [FORCE ADJUST] menu.
SERVICE MENU
4
Press the [TOOL U/D] key and move the TOOL down.
FORCE ADJUST
FORCE ADJUST
DOUBLE 30gf
DOUBLE 30gf
56 56U
[TOOL U/D]
Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST- TOOL CARRIAGE
7
013) and measure the pressure when the pen tip leaves the ST-013
BED.
Adjust the paramter in the [DOUBLE 30gf] menu with [ ]
and [ ] keys so that the pressure will be 25 ~ 35gf(0.2N ~
0.3N). BED

DOUBLE 30gf
56 58D
[ ][ ]
[ENTER]
[DUBLE 50gf ADJUSTMENT]
8 Select [DOUBLE 50gf] under [FORCE ADJUST] menu. SERVICE MENU

FORCE ADJUST
FORCE ADJUST
DOUBLE 50gf
DOUBLE 50gf
156 156U
[TOOL U/D]
115
4 Adjustment
Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST- TOOL CARRIAGE
9
BED.
Adjust the paramter in the [DOUBLE 50gf] menu with [ ]
0.5N). BED

DOUBLE 50gf
156 158D
[ ][ ]
[ENTER]
[SINGLE 50gf ADJUSTMENT]
4 10 Select [SINGLE 50gf] under [FORCE ADJUST] menu. SERVICE MENU
FORCE ADJUST
FORCE ADJUST
SINGLE 50gf
SINGLE 50gf
60 60U
[TOOL U/D]
TOOL CARRIAGE
11 Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST-
BED.
Adjust the paramter in the [SINGLE 50gf] menu with [ ]
0.5N). BED
SINGLE 50gf
60 62D
[ ][ ]
[ENTER]
[SINGLE 200gf ADJUSTMENT]
12 Select [SINGLE 200gf] under [FORCE ADJUST] menu. SERVICE MENU
Press the [TOOL U/D] key and move the TOOL down. FORCE ADJUST
FORCE ADJUST
SINGLE 200gf
SINGLE 200gf
160 160U
[TOOL U/D]
116
4 AdjustmentÅ@
TOOL CARRIAGE
13 Pull up the TOOL CARRIAGE with the TENSION GAUGE ST-002
(ST-002) and measure the pressure when the pen tip leaves
the BED.
Adjust the paramter in the [SINGLE 200gf] menu with [ ]
2.0N).
BED
SINGLE 200gf
160 162D
[ ][ ]
[ENTER]
117
4 Adjustment
4-19 CARRIAGE WIRE TENSION ADJUSTMENT
Remove the KNOB for the SHEET LOADING LEVER and

1 SHEET LOADING
then, remove the LEFT SIDE COVER. LEVER
LEFT SIDE COVER
4 2
Loosen SCREW A located at the left end of the machine.
SCREW A
Measure the TENSION at the center of the machine with

3
TENSION METER (ST-011). ST-011
TENSION METER
Revised
Adjust the wire tension with the SCREW B so that it will be

4
13 lb ~ 15 lb when replacing the wire, or 9 lb ~ 11 lb in other
case. SCREW B
9 lb ~ 11 lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the assumption
that the tension will get settled in the optimal wire tension, 9
lb ~ 11 lb, due to the stretch of the wire.
118
4 AdjustmentÅ@
Revised
After adjusting the wire tension, move the TOOL
5
CARRIAGE back and forth 20 times in a whole distance of
the GUIDE RAIL.
Check the wire tension again and readjust it if it has changed.
6
Tighten the SCREW A located at the left end of the machine. 4
SCREW A
Check the tension again.

7
If it is out of range, perform the adjustment again.
119
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
Main Power SW
ON
Read data from EEPROM.
False settings in YES

EEPROM ALL DATA
the important data.
INITIALIZE
NO
False settings in YES Initialize EEPROM to Factory

the user data. Default.
NO
Sub Power SW ON
5
POWER LED blinks
Roland CJ-500 Roland CJ-500

Displays Opening Message
Ver.1.00 PIGMENT CMYKLcLm
Limit Position NO INITIALIZE

is initialized. Displays Error Message
THE LIMIT
YES
Front Cover is checked whether it is open or closed whenever motor moves after this step
Motor Initialized with a sequence below except when moving them by cursor keys.
Front Cover Check

Detects origin
INK SYSTEM maintenance Close

Front Cover Check Finish checking.
a. Initial Ink Fill
b. Head Cleaning
c. Ink Flushing Open
Emergency Motor Stop.

POWER LED ON
Head is out of the NO Displays CLOSE THE COVER

capping position. Error Message
YES CLOSE THE COVER
Displays Error Message

Displays alternately
Audible alert each 10sec.
HEAD DRY-UP
NO WARNING
10 minutes passed.
YES
HEAD CARRIAGE moves to HEAD DRY-UP

Go to Next Page. the capping position. WARNING
120
From Last Page
SELECT SHEET SELECT SHEET

Displays Sheet Selection Menu
ROLL EDGE PIECE ROLL
When [EDGE SENSE] is enable. When [EDGE SENSE] is disable.
Press [SETUP] key
SETUP LED blinks
Detects
whether pinch roller UP PINCHROLL ERROR
is up/down. DOWN PINCHROLL
DOWN
Disable
EDGE SENSE
5
Enable
Media Detection No Media INVALID POSITION

SETSHEET AGAIN
OK
Detects front edge of media
(when EDGE or PIECE is selected)
Detects Pinch Roller positions.
NG INVALID POSITION
Pinch Roller Position Displays Error Message
SETSHEET AGAIN
OK
Disable
EDGE SENSE
Enable
Detects
rear edge of media Short SHEET TOO SMALL
(when PIECE is SET SHEET AGAIN
selected)
W 1234mm L1543mm
Menu changes.
FINE BI-DIR
SETUP LED ON
Ready to receive data
121
5-2 SENSOR MAP HEAD LOCK SENSOR

This sensor detects whether the HEAD
ORIGIN SENSOR CARRIAGE is in locking position or not.
This sensor detects the origin of the
Carriage Moving Direction and the limit.
SHEET LOAD SENSOR

This sensor etects whether the SHEET
LOADING LEVER is up or down.
ENCODER MODULE
This sensor detects coordinates for Carriage
Moving Direction.
CROP MARK SENSOR REAR PAPER SENSOR

This sensor detects the Crop Mark. This sensor detects the rear edge of the
media.
PINCH ROLLER SENSOR FRONT PAPER SENSOR

This sensor detects positions of the This sensor detects the front edge of
PINCH ROLLER. the media and also whether the media
is set or not.
COVER SWITCH
This switch detects whether the Front Cover is
opened or closed. HEAD CARRIAGE stops
INK CARTRIDGE SENSOR when the Front Cover is opened and starts when
This sensor detects whether the INK it is closed again.
CARTRIDGE is inserted or not.
INK EMPTY SENSOR

This sensor detects whether the INK
CARTRIDGE is empty or not.
122
5-3 MANUAL HEAD CLEANING

This instruction is same as the one in the User's Manual.
Manual Head Cleaning is necessary to remove the dusts accumulated on the HEAD, HEAD CARRIAGE and CAPPING
UNIT and can't be removed by the built-in Cleaning Function of CJ-500.
Table of Contents
To Ensure Safe Use ................................................. 117
About the Labels Affixed to the Unit ........... 118
Checking Supplied Items ...................................................... 118
Overview of the Cleaning Method ....................................... 119
Performing Cleaning ............................................................ 120
Copyright © 1999 ROLAND DG CORPORATION

5
Cleaning using this kit should be carried out when automatic cleaning and forced cleaning from the
[CLEANING] key fail to correct image drop-out.
Before starting cleaning, read through this manual carefully to familiarize yourself with the proce-
dures, then carry out the cleaning operations quickly.
Cleaning is performed while the caps on the printing heads are detached, so cleaning must be
completed before the heads dry out. It is suggested that cleaning be completed in ten minutes or
less.
If it appears that cleaning operations may take more than ten minutes, stop the cleaning operations
and follow the steps below.
1. Return the printing carriage to standby position and cap the heads.
2. Attach the cover and tighten the screws.
3. Switch on the power, and from the [CLEANING] key, carry out cleaning of the heads.
4. When the head cleaning ends, perform cleaning using this kit again.
123
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
View with cover detached
5 In addition to the and symbols, the symbols shown below are also used.
NOTICE : Indicates information to prevent machine breakdown or malfunction and ensure correct use.
: Indicates a handy tip or advice regarding use.
Checking Supplied Items

The following items are packed with the cleaning kit. Before use, check to make sure they are present.
Hexagonal wrench..... 1 Cleaning sticks ..... 10 Cleaning kit

user's manual ..... 1
124
Overview of the Cleaning Method

1) Switch off the power and unplug the power cord.
2) Detach the cover.
3) Move the printing carriage away from standby position.
4) Clean the heads (on the left-hand and right-hand sides) and the hook inside the printing carriage.
Printing carriage
Wipe away soiling on all four sides (the metal areas).
Hook
Left-hand head Right-hand head
Ink nozzles (at bottom area of each head)

* Do not touch these areas.
Bottom surface of the printing
carriage as seen from the front
5) Clean the rubber caps and the wiper.

Printing carriage
Rubber caps (black)
Top view
Wiper
6) Return the printing carriage to standby position.
7) Attach the cover.
8) Connect the power cord and switch on the power.
9) Check the results of cleaning.
125
Performing Cleaning
Before starting the procedure, be

sure to turn off the main power
switch and unplug the power cord.
Also, attach the cover before
turning on the power.
When you turn on the power and close the
front cover, the carriage may move and
cause injury.
5
1 After pressing the [POWER] key to switch off the sub power, turn off the main power switch.
The POWER LED goes out
2 Unplug the power cord.
3 Detach the cover shown in the figure.

Use the included hexagonal wrench to remove the screws.
Front cover View with cover detached
Screws (at four places) Printing carriage
Cover
4 Open the front cover.
126
5 Slowly push the printing carriage to the right (to unlock).
Printing carriage
5
6 Pull out the printing carriage in the direction shown in the figure.
Printing carriage
7 Insert a cleaning stick into the space shown in the figure.
Cleaning stick
127
8 Move the printing carriage to a location where the cleaning stick reaches the left-hand side surface of the left-hand head, and
wipe away any grime on the left-hand side surface (the metal area) of the left-hand head.
Left-hand side
Wipe away any grime on the metal area.
Left-hand head
* Do not touch the ink nozzles

(at the bottom area of the
head).
5
NOTICE Do not touch the ink nozzles (at the bottom area of the head).
Wipe only the silver-colored metal area.
There is no need to apply force when wiping. You can remove dust by simply stroking the surface.
Do not use a soiled cleaning stick.

Use lint-free tissue or the like to remove grime adhering to a cleaning stick. Also, if a cleaning stick becomes
extremely dirty, discard it and perform cleaning with a new one.
9 Move the printing carriage to a location where the cleaning stick reaches the right-hand side surface of the left-hand head, and
wipe away any grime on the right-hand side surface (the metal area) of the left-hand head.
Right-hand side surface

Left-hand head
* Do not touch the ink

nozzles (at the bottom
area of the head).
128
10 Move the printing carriage to a location where the cleaning stick reaches the front surface of the left-hand head.
While holding the tip of the cleaning stick against the front of the head, move the printing carriage to the left and right to wipe
away grime.
Front surface
Left-hand head

head).
5
11 Bend a cleaning stick as shown in the figure.
Cleaning stick
12 Insert the cleaning stick into the space shown in the figure as far as it will go.
Cleaning stick
129
13 Move the printing carriage to a location where the cleaning stick reaches the back surface of the left-hand head.
While holding the tip of the cleaning stick against the back of the head, move the printing carriage to the left and right to wipe
away grime.
Back surface
Left-hand head

head).
14 Repeat steps 7 through 13 to clean the right-hand head in the same way.
Wipe away soiling on all four sides (the metal areas).
Right-hand head
15 Clean the hook (the metal portion) below the right-hand side of the printing carriage.
Hook
130
16 Pull the printing carriage by hand to move it to the left-hand side until the black rubber caps, sponges, and tubes can be seen.
Rubber caps (black)

Top view
Sponges
Wiper
Printing carriage Tubes
17 Wipe away any grime adhering to the edges of the left-hand and right-hand rubber caps. Use the tip of the cleaning stick to scrape
off grime. 5
Cleaning stick
NOTICE Be sure to use one of the included cleaning sticks.
If no grime is present, do not touch the sponges inside the rubber caps.
When removing grime adhering to the sponge inside a rubber cap, touch the sponge gently with the tip of the
cleaning stick to pick up the grime. Rubbing forcefully may damage the surface of the sponge.
Top edge
18 Clean the wiper area.

When viewed from the front, the wiper has a rubber surface on
its right-hand side and a felt surface on its left-hand side.
Clean mainly the rubber surface and the top edge.
Wiper
Felt surface
Rubber surface
131
NOTICE Rubbing the felt surface with too much force may make the surface fuzzy. Remove grime by stroking gently
several times with the tip of the cleaning stick.
19 Slowly move the printing carriage until it clicks into place (standby position).
NOTICE If allowed to stand with the printing carriage remaining away from standby position for a prolonged period,
problems such as drying-out of the printing heads or dot drop-out during printing may occur. When finished
cleaning, promptly return the printing carriage to standby position.
20 Close the front cover.
21 Use the screws to attach the cover you removed in step 3.
Top cover 1) Insert the top edge of the cover to the slit in the
Front cover top cover.
Slit
Cover
2) Secure in place with the

Cover
screws (at four places).
132
22 Connect the power cord to the CJ and an electrical outlet.
23 Turn on the main power switch at the back side of the unit, then press the [POWER] key to switch on the sub power.
The POWER LED lights up
Attach the cover before turning on

the power.
When you turn on the power and close the
front cover, the carriage may move and
cause injury.
24 Load the material.

5
25 Hold down the [CLEANING] key for 2 to 3 seconds to perform head cleaning.
26 When head cleaning finishes, hold down the [TEST PRINT] key for 2 to 3 seconds to perform a printing test.
27 Examine the printing test results to make sure all dots are printed attractively.
* If dot drop-out persists, contact your authorized Roland DG Corp. dealer or service center.
133
6 Troubleshooting
6 Troubleshooting
6-1 PRINTING PROBLEMS
6-1-1. MISSING / WAVY DOT FLOWCHART
Head Rank Setting

Replace the Head Replace Ink Damper
Flushing Position
Adjustment 9
Capping Position Head Rank is not
Adjustment correct 8
10 Ink Damper is clogged Replace Drain Tube
Thermistor is broken or broken
11
Capping is out of 7
12
Flushing Position is position Drain Tube is clogged
not correct
13 6
Replace the Head Life of Head MISSING / WAVY Cut in Ink Tube Replace Ink Tube
DOT
1
Foreign substance on followings 5
Connection of Ink Tube
Surface of the Head 3
and Ink Damper is too
Cleaning Wiper Cleaning Wiper is
tight
In and around the Capping wearing out
Head Carriage 4 Reconnect Ink Tube
Sponge inside the Cap and Ink Damper
2
is transformed
Ink Empty can not
6 Manual Head
Cleaning
be detected
Replace the
Cleaning Wiper Replace Capping
Assembly
Replace Ink Cartridge
: Symptom
: Check Points
: Action
Number : Checking order
6-1-1. MISSING / WAVY DOT OUTLINE
NO CHECKING POINT ACTION REFERENCE OUTLINE

Fine dusts on the media will stick to the Head, Cap, Head
Section 5 Carriage and Cleaning Wiper. This type of dust can not
Manual Head
1 Foreign substance [Manual Head be removed with the built-in Head Cleaning. In this case,
Cleaning
Cleaning] the nozzle condition to fire the ink correctly will be
damaged and results in missing and wavy dots.
When Ink Empty can not be detected even Ink Cartridge is
Ink Empty can not be Replace Ink Section 4
2 [Service Mode]
empty, enough ink for the Head to fire correctly won't be
detected Cartridge
supplied and results in missing and wavy dots.
Head Cleaning function is built inside the machine to
maintain the correct nozzle condition to fire the ink.
Section 3
When Cleaning Wiper wears out, correct nozzle condition
Cleaning Wiper is Replace the [Cleaning
3 can not be maintained because the Cleaning Wiper is used
wearing out Cleaning Wiper Wiper _
for the cleaning and results in missing and wavy dots.
Replacement]
Referential time for replacing the Cleaning Wiper is 3000
times of WIPING and 500 times of RUBBING.
Ink bubbles will gather inside the Cap when the Sponge
Section 3
Replace inside the Cap transforms and cause gap between the Head
Sponge inside the [Capping
4 Capping and the Cap. When nozzles make contact with the ink
Cap is transformed Assembly _
Assembly bubbles, correct nozzle condition will be damaged and
Replacement]
results in missing and wavy dots.
134
6 Troubleshooting

Ink Tubes will be squeezed and enough ink for the Head
Connection of Ink Reconnect Ink to fire correctly won't be supplied when the connection of
5 Tube and Ink Tube and Ink Ink Tube and Ink Damper is too tight and results in
Damper is too tight Damper missing and wavy dots. Squeezed part of the Ink Tube
should be fixed or cut before reconnecting it.
When there is a hole or cut in the Ink Tube, enough ink
Replace Ink for the Head to fire correctly won't be supplied and results
6 Cut in Ink Tube
Tube in missing and wavy dots. In most cases, ink drops on
media.
Ink Suction is done by using the pump. Drain Tubes are
Drain Tube is Replace Drain inside the PUMP and therefore, if the Drain Tube is
7
clogged Tube clogged, enough ink for the Head to fire correctly won't
be supplied and results in missing and wavy dots.
When Ink Damper is clogged, ink suction can not be
Ink Damper is Replace Ink maintain. Therefore, enough ink for the Head to fire
8
clogged or broken Damper correctly won't be supplied and results in missing and
wavy dots.
Driving voltage for the Piezo element is controlled to
Section 4 calibrate the manufacturing tolerance in each Head with
Head Rank is not Head Rank
9 [Head Rank the Head Rank Setting. If it is not set correctly, driving
correct Setting
Setting] voltage for the Piezo element could be too low to fire the
ink correctly and results in missing and wavy dots. 6
Power to fire the ink is controlled depending on the
temperature because the characteristic of the ink changes
Section 4
Replace the with the temperature. Therefore, thermistor is mounted
10 Thermistor is broken [Service
Head on the Head to read the temperature. If it is broken, Piezo
Mode]
element won't be controlled correctly and results in
missing and wavy dots.
Enough ink for the Head to fire correctly won't be
Section 4
Capping supplied when Capping Position is not correct because
Capping is out of [Capping
11 Position ink lines won't be vacuumed if there is gap between the
position Position
Adjustment Head and the Bed. Therefore, it results in missing and
Adjustment]
wavy dots.
Flushing is to fire the ink inside the Cap once in a while
during the printing or built-in Cleaning Function.
Section 4
Flushing Flushing Position should be adjusted so that the Head
Flushing Position is [Flushing
12 Position will be on top of the Cap. If it is not adjusted, ink will
not correct Position
Adjustment be fired outside the Cap. When the flushed ink sticks to
Adjustment]
the surface of the Head, nozzle condition will be damaged
and results in missing and wavy dots.
Life time of the Head is 2 billion dots / 1 nozzles. (128
Section 3
Replace the billion dots in Service Report) When it is close the life,
13 Life of Head [Head _
Head power to fire the ink becomes weak and results in
Replacement]
missing and wavy dots.
135
6 Troubleshooting
6-1-2. BANDING FLOWCHART
Calibration for Media

Feeding Direction
Motor Balance
Head Alignment Adjustment 6
Head Carriage Height
Calibration for Media
Adjustment
Feeding Direction is
8 Explain to User
7 not correct
Head Position is
out of alignment Motor Balance is not
9 correct 5
Head Carriage Within tolerance
Height is not correct.
10 4
Brake for Media Feeding
Replace the Head Life of Head BANDING Use Brake
has not been used
1 3
Only occurs when 2
Flanges are not set
printing bidirection Elasticity in Media correctly to the Media
Bidirection
Explain to User Setup Media again
Adjustment
6-1-2. BANDING FLOWCHART

6
There will be slight difference in timing to fire ink
because the color order will be different when printing in
Section 4
Only occurs when Bidirection bidirection. (KCMLcLmY -> YLcLmMCK) Because of
1 [Head
printing bidirection Adjustment this difference, banding occurs. The Bidirection
Alignment]
Adjustment is to correct the error in this timing. (It is
also in the User's Menu.)
Media will expand or shrink depending on the
temperature and humidity and results in banding. By
2 Elasticity in Media Explain to User
prefeeding the media for the amount used for printing
could keep the elasticity minimum.
Flanges are not set Flanges should be inserted all the way inside the tubes for
Setup Media
3 correctly to the User's Manual the Roll Sheet. If it is loose, media becomes wavy at the
again
Media Bed and results in banding.
Brake for Media Media can not be fed smoothly if the Brake is not used.
4 Feeding has not Use Brake User's Manual In some cases, media becomes wavy at the Bed and results
been used in banding.
Due to the manufacturing tolerance in Head and also in

5 Within tolerance Explain to User the machine itself, banding can not be removed
completely.
Media feeding amount is slightly different in each media
Calibration for Media Calibration for
Section 4 because of the difference in its thickness. When the
6 Feeding Direction is Media Feeding
[Calibration] feeding amount changes, landing position of the dots will
not correct Direction
be changed and results in banding.
Section 4 Motor Balance Adjustment is to make the Servo Motor

Motor Balance is not Motor Balance [Motor follow the instruction of the Servo Chip correctly.
7
correct Adjustment Balance Therefore, if it is not adjusted, there will be slight error in
Adjustment] the feeding amount and results in banding.
Head Alignment is to calibrate the slight difference of
Section 4
Head Position is out Head nozzle positions in each Head due to the manufacturing
8 [Head
of alignment Alignment tolerance. Therefore, if it is not adjusted, dots won't be
Alignment]
landing at the correct positions and results in banding.
136
6 Troubleshooting

Section 4
When the gap between the Head and the Bed is big, ink
Head Carriage [Head
Head Carriage won't be fired straight down accurately enough and cause
9 Height Carriage
Height is not correct the dots to land in incorrect positions and results in
Adjustment Height
banding.
Adjustment]
Life time of the Head is 2 billion dots / 1 nozzles. (128
Section 3
Replace the billion dots in Service Report) When it is close the life,
10 Life of Head [Head _
Head power to fire the ink becomes weak and results in
Replacement]
banding.
6-1-3. PRINT IS DONE AT INCORRECT POSITION FLOW CHART

Motor Balance
Replace IC13 on the Adjustment
Main Board
5 4
Fan is not rotating Motor Balance is not
correct
Replace the Fan

PRINT IS DONE AT
INCORRECT POSITION 6
3
1 Encoder Module is
2
Encoder Scale is dirty dirty
Scratch on the
Encoder Scale
Clean the Encoder Clean the Encoder

Scale Replace the Encoder Module
Scale

Encoder Scale is for reading the printing positions for the
Carriage Moving Direction. If the Encoder Scale is dirty,
Encoder Scale is Clean the printing position can not be read correctly and cause the
1
dirty Encoder Scale printing to be done in incorrect position.
Use KIMWIPE for cleaning. Never use chemicals, such
as alcohol, for cleaning.
Section 3 When there is scratch or dirt that can not be removed on
Scratch on the Replace the [Encoder the Encoder Scale, it causes the printing to be done in
2
Encoder Scale Encoder Scale Scale _ incorrect position because printing position can not be
Replacement] read correctly.
Encoder Module is sensing the Encoder Scale to read the
printing positions for Carriage Moving Direction. If the
Clean the
Encoder Module is Encoder Module is dirty, printing position can not be read
3 Encoder
dirty correctly and cause the printing to be done in incorrect
Module
position.
Use cotton swab and alcohol for cleaning.
Motor Balance Adjustment is to make the Servo Motor to
Section 4 follow the instruction of the Servo Chip correctly.
Motor Balance is not Motor Balance [Motor Therefore, it will cause the printing to be done in
4
correct Adjustment Balance incorrect position if it is not adjusted. However, it will
Adjustment] result in Motor Error if the Motor Balance is adjusted way
out of its correct value.
Replace IC13
When Fan is not working, media lifts up at the Bed and
5 Fan is not rotating on the Main
cause the printing to be done in incorrect position.
Board or Fan
137
6 Troubleshooting
6-1-4. INK DROPS ON MEDIA FLOWCHART

Capping Position
Adjustment Flushing Position
Adjustment
6
Capping is out of 5
position Flushing Position is
not correct
7 4
Replace the Head Head is broken
INK DROPS Cut in Ink Tube Replace Ink Tube
ON MEDIA
1
Foreign substance on followings 2 3
Surface of the Head Cleaning Wiper is Sponge inside the Cap
Cleaning Wiper wearing out is transformed
In and around the Capping
Head Carriage
Replace the Replace Capping

Cleaning Wiper Assembly
Manual Head
Cleaning
6-1-4. INK DROPS ON MEDIA OUTLINE

NO CHECKING POINT ACTION 1 REFERENCE OUTLINE
6
Section 5
Manual Head Carriage and Cleaning Wiper. This type of dust can not
1 Foreign substance [Manual Head
Cleaning be removed with the built-in Head Cleaning. In this case,
Cleaning]
ink sucked by the dust will drop on the media.
Head Cleaning function is built inside the machine to

maintain the correct nozzle condition to fire the ink.
Section 3 When Cleaning Wiper wears out, dust accumulated on the
Cleaning Wiper is Replace the [Cleaning surface of the Head and Head Carriage can not be removed
2
wearing out Cleaning Wiper Wiper _ and will suck the ink being fired algready and drops on the
Replacement] media.
Referential time for replacing the Cleaning Wiper is 3000
times of WIPING and 500 times of RUBBING.
Ink bubbles will gather inside the Cap when the Sponge
Section 3 inside the Cap transforms and cause gap between the Head
Replace
Sponge inside the [Capping and the Cap. When nozzles make contact with the ink
3 Capping
Cap is transformed Assembly _ bubbles, correct nozzle condition will be damaged and
Assembly
Replacement] fired ink will accumulated on the surface of the Head with
surface tension and will be dropping on the media.
Replace Ink When there is a hole or cut in the Ink Tube, ink drops on
4 Cut in Ink Tube
Tube the media.
Flushing is to fire the ink inside the Cap once in a while
Section 4 during the printing or built-in Cleaning Function.
Flushing
Flushing Position is [Flushing Flushing Position should be adjusted so that the Head
5 Position
not correct Position will be on top of the Cap. If it is not adjusted, ink will
Adjustment
Adjustment] be fired outside the Cap. When the flushed ink
accumulates on the Head drops on the media.
Section 4 Head won't be capped at the correct position when

Capping
Capping is out of [Capping Capping Position is not adjusted. Therefore, ink or dust
6 Position
position Position accumulated around the Cap sticks to the Head and drops
Adjustment
Adjustment] on the media.
Section 3
Replace the When Head is structurally damaged, ink leaks from the
7 Head is broken [Head _
Head crack and ink drops on the media.
Replacement]
138
6 Troubleshooting
6-1-5. PRINT DOESN'T MATCH WITH CUT FLOWCHART
Crop Mark Sensor

Adjustment
Tool / Crop Mark Sensor Clean the Crop Mark

6 Sensor
Position Adjustment Sensitivity of Crop
Mark Sensor is low
7 5
Tool / Crop Mark Sensor Crop Mark Sensor
Position adjustment is not is dirty
correct
4
Print doesn’t Calibration for Carriage Calibration for Carriage
match with cut Moving Direction is not Moving Direction
correct
1 3
2
Within tolerance Print / Cut Offset Adjustment
Elasticity in Media is not correct
Print / Cut Offset

Explain to User Explain to User Adjustment
6-1-5. PRINT DOESN'T MATCH WITH CUT OUTLINE

6
Shifting of Printing and Cutting Position within 0.5mm
1 Within tolerance Explain to User / within 0.3% of distance traveled, or 2mm whichever is
greater (when reloading material) is in tolerance.
Media will expand or shrink depending on the
temperature and humidity. Therefore, if the elasticity
differs when printing and when cutting, Printing and
2 Elasticity in Media Explain to User
Cutting Positions will be shifted. By prefeeding the
media for the amount used for printing could keep the
expansion and shinking minimum.
Print / Cut Offset Adjustment is to calibrate the error in
Section 4 the relative positions of Head and Tool Carriage due to
Print / Cut Offset Print / Cut
[Print / Cut the manufacturing tolerance and correct an error in
3 Adjustment is not Offset
Offset printing and cutting positions. Therefore, if this
correct Adjustment
Adjustment] adjustment is not performed correctly, printing and
cutting positions will be shifted.
Cutting Position in Carriage Moving Direction will be
Calibration for Calibration for detected by the Motor Encoder while the Printing
Carriage Moving Carriage Section 4 Position will be detected by the Encoder Scale.
4
Direction is not Moving [Calibration] Therefore, if the relative positions read by the Motor
correct Direction Encoder and Encoder Scale don't match, the printing and
cutting positions will be shifted.
Print / Cut Offset Adjustment can not be done correctly
when the Crop Mark Sensor is dirty. When Crop Mark
Crop Mark Sensor is Clean the Crop
5 Sensor is dirty, relative positions of Printing and Cutting
dirty Mark Sensor
can not be corrected and cause printing and cutting
positions to be shifted.
Section 4 When the sensitivity of Crop Mark Sensor is low,
Crop Mark
Sensitivity of Crop [Crop Mark relative positions of Printing and Cutting can not be
6 Sensor
Mark Sensor is low Sensor corrected and cause printing and cutting positions to be
Adjustment
Adjustment] shifted.
139
6 Troubleshooting

Tool / Crop Mark Sensor Position Adjustment is to
calibrate the error in the relative positions of Tool and
Section 4 Crop Mark Sensor. Therefore, printing and cutting
Tool / Crop Mark Tool / Crop
[Tool / Crop positions will be shifted when the relative position of
Sensor Position Mark Sensor
7 Mark Sensor Tool and Crop Mark Sensor is shifted from the correct
Adjustment is not Position
Position position. And also, based on the fact that this adjustment
correct Adjustment
Adjustment] is correctly done, the Print / Cut Offset Adjustment is
performed. Therefore, the printing and cutting position
will shift even not using Crop Marks.
140
6 Troubleshooting
6-2 CUTTING PROBLEMS

6-2-1. STITCH CUT FLOWCHART
Replace the Tool
Replace the Tool Tool Pressure
Carriage
Carriage Adjustment
8 7
Tool doesn't move 6
Holder part of Tool Tool Pressure is not
up/down smoothly
Carriage is loose correct
9 5
Replace IC64 on Solenoid Driver IC on Tool Height is not Tool Height
Main Board Main Board is broken STITCH CUT correct Adjustment
1
Blade tip is wearing
4
out 3 Bearing inside Blade
2 Scratch in Cutter Holder doesn't
Blade Holder tip is Protection rotate smoothly
Replace the Blade
caught by the media
Replace the Blade

Don't use Blade Replace the
Holder
Extension Function Cutter Protection
6-2-1. STITCH CUT OUTLINE

6
Blade tip is wearing Replace the When blade wears out, it will be caught by the vinyl and
1
out Blade results in stitch cut.
Don't use
Blade holder tips gets caught by the vinyl depending on
Blade Holder tip is Blade
2 the surface condition or type of media. In this case, try
caught by the media Extension
cutting without using the blade extension function.
Function
Section 3 Cutter Protection is where the blade lands for cutting. If
Replace the
Scratch in Cutter [Cutter there is scratch in the Cutter Protection, blade is caught
3 Cutter
Protection Protection _ by the vinyl because it sticks deeper into the vinyl and
Protection
Replacement] results in stitch cut.
There are bearings inside the Blade Holder. When the
Bearing inside Blade
Replace the bearings don't rotate smoothly, direction of the blade
4 Holder doesn't
Blade Holder slightly shifts from the correct direction and therefore, it
rotate smoothly.
will be caught by the vinyl which results in stitch cut.
Section 4 When Tool Height is not adjusted, blade hits the Bed
Tool Height is not Tool Height
5 [Tool Height strongly and bounces which results in stitch cut. In most
correct Adjustment
Adjustment] cases, stitch cut at the beginning is caused by this reason.
Section 4
Tool Pressure is not Tool Pressure [Tool When Tool Pressure is not adjusted, blade hits the Bed
6
correct Adjustment Pressure strongly and bounces which results in stitch cut.
Adjustment]
Section 3 When Tool doesn't move up and down smoothly, blade
Tool doesn't move Replace the [Tool Carriage sometimes hits the Bed strongly and bounces which
7
up/down smoothly Tool Carriage _ results in stitch cut. In most cases, stitch cut at the
Replacement] beginning is caused by this reason.
Section 3 When holder part of Tool Carriage is loose, direction of
Holder part of Tool Replace the [Tool Carriage the blade slightly shifts from the correct direction and
8
Carriage is loose Tool Carriage _ therefore, it will be caught by the vinyl which results in
Replacement] stitch cut.
Solenoid Driver IC Replace IC64 When Solenoid Driver IC breaks, sometimes high
9 on Main Board is on the Main pressure will be generated. In this case, blade hits the Bed
broken Board strongly and bounces which results in stitch cut.
141
6 Troubleshooting
6-2-2. START & END POINTS DON'T MATCH FLOWCHART
Replace the Tool

Tool Pressure Tool Height Carriage
Adjustment Adjustment
7
Tool Carriage is Motor Balance
loose Adjustment
9 8
Tool Pressure is not Tool Height is not
correct 6
correct Motor Balance is not
correct
10 5
Adjust Backlash
Motor Gear is meshed START & END POINTS Replace the Blade
Holder doesn't
too tight or too loose DON’T MATCH Holder
rotate smoothly
1
Blade Offset doesn't 3
match with offset set in Scratch in Cutter 4
CJ-500 Protection Blade tip is wearing
out
2
Match Offset Middle Pinch Roller has
not been used Replace the
Replace the Blade
Cutter Protection
Use Middle Pinch

Roller
6 6-2-2. START & END POINTS DON'T MATCH OUTLINE

Blade used on the CJ-500/400 has offset and therefore, tip
is shifted from its center. When the offset setting done
Blade Offset doesn't
on CJ-500/400 doesn't match with the blade offset, offset
1 match with offset set Match Offset User's Manual
correction won't be done. Therefore, the starting and
in CJ-500
ending points won't match especially when cutting
circles.
There are 3 Pinch Rollers, left, right and middle. When
using only left and right pinch rollers, middle part of the
Middle Pinch Roller Use Middle media won't follow both edges when the media is fed.
2 User's Manual
has not been used Pinch Roller Therefore, the starting and ending points won't match. It
is recommended to use the middle pinch roller especially
when using wide media.
Section 3 Cutter Protection is where the blade lands for cutting. If
Replace the
Scratch in Cutter [Cutter there is scratch on the Cutter Protection, blade doesn't
3 Cutter
Protection Protection _ rotate smoothly and therefore, starting and ending point
Protection
Replacement] won't match.
When blade tip wears out, offset will be changed.
Blade tip is wearing Replace the
4 Therefore, as same as 1, the starting and ending point
out Blade
won't match especially when cutting circles.
5 Holder doesn't
Blade Holder slightly shifts from the correct direction and therefore,
rotate smoothly
starting and ending points doesn't match.
Motor Balance Adjustment is to make the Servo Motor
Section 4 [
Motor Balance is not Motor Balance follow the instruction of the Servo Chip correctly.
6 Motor Balance
correct Adjustment Therefore, if it is not adjusted, cutting position shifts and
Adjustment]
cause starting and ending points to shift.
Section 3
When the Tool Carriage is loose, the blade tip becomes
Tool Carriage is Replace the [Tool Carriage
7 shaky and therefore, the starting and ending points won't
loose Tool Carriage _
match.
Replacement]
142
6 Troubleshooting
NO CHECKING POINT ACTION 1 REFERENCE OUTLINE

When Tool Height is not adjusted, blade hits the Bed
Section 4
Tool Height is not Tool Height strongly and bounces. Therefore, the cutting at the very
8 [Tool Height
correct Adjustment beginning won't be done and cause the starting and ending
Adjustment]
points to be shifted.
When Tool Pressure is not adjusted, blade hits the Bed
strongly and bounces. Therefore, the cutting at the very
Section 4 [ beginning won't be done and cause the starting and ending
Tool Pressure is not Tool Pressure
9 Tool Pressure points to be shifted. And also, when the Tool Pressure is
correct Adjustment
Adjustment] set too high by the user, the blade offset changes because
the blade tip goes deep into the vinyl. Therefore, the
starting and ending points will be shifted.
Motor Gear is When Motor Gear is meshed too tight or too loose, Tool
Adjust
10 meshed too tight or Carriage and Grit Roller will be driven unstable and
Backlash
too loose results in starting and ending points to shift.
143
6 Troubleshooting
6-2-3. DISTORTED FIGURE FLOWCHART
Replace the Tool

Replace the Tool
Carriage
Carriage
6
Motor Balance Holder part of Tool Replace the Blade
7 Holder
Adjustment Tool Carriage is Carriage is loose
loose 5
8 Bearing inside Blade
Motor Balance is not Holder doesn't
correct rotate smoothly
9 4
Adjust Backlash
Motor Gear is meshed DISTORTED Blade tip is wearing
Replace the Blade
too tight or too loose FIGURE out
1
3
Blade Holder is set 2 Middle Pinch Roller has
loose on Tool Carriage Blade Offset doesn't not been used
match with offset set in
CJ-500
Secure the Blade Use Middle Pinch
Holder Roller
Match Offset
6-2-3. DISTORTED FIGURE OUTLINE

6 NO CHECKING POINT ACTION REFERENCE OUTLINE
Blade Holder is set When Blade Holder is set loose on Tool Carriage, the
Secure the
1 loose on Tool User's Manual blade tip becomes very shaky when cutting and results in
Blade Holder
Carriage distorted figure.
Blade used on the CJ-500/400 has offset and therefore, tip
Blade Offset doesn't
is shifted from its center. When the offset setting done
2 match with offset set Match Offset User's Manual
on CJ-500/400 doesn't match with the blade offset, offset
in CJ-500
correction won't be done and results in distorted figure.
There are 3 Pinch Rollers, left, right and middle. When
media is pinched with only 2 Pinch Rollers at both sides,
Middle Pinch Roller Use Middle
3 User's Manual middle part of the media doesn't follow the both edges and
has not been used Pinch Roller
results in distorted figure. Make sure to set the Middle
Pinch Roller especially using wider media.
Blade tip is wearing Replace the When blade tip wears out, offset will be changed.
4
out Blade Therefore, as same as 2, it results in distorted figure.
5 Holder doesn't
Blade Holder slightly shifts from the correct direction and results in
rotate smoothly
distorted figure.
Section 3
When holder part of Tool Carriage is loose, direction of
Holder part of Tool Replace the [Tool Carriage
6 the blade slightly shifts from the correct direction and
Carriage is loose Tool Carriage _
results in distorted figure.
Replacement]
Section 3
Tool Carriage is Replace the [Tool Carriage When the Tool Carriage is loose, the blade tip becomes
7
loose Tool Carriage _ shaky and results in distorted figure.
Replacement]
Section 4 Motor Balance Adjustment is to make the Servo Motor

Motor Balance is not Motor Balance [Motor follow the instruction of the Servo Chip correctly.
8
correct Adjustment Balance Therefore, if it is not adjusted, it could results in distorted
Adjustment] figure.
Motor Gear is When Motor Gear is meshed too tight or too loose, Tool
Adjust
9 meshed too tight or Carriage and Grit Roller will be driven unstable and
Backlash
too loose results in distorted figure.
144
6 Troubleshooting
6-3 ERROR MESSAGE
6-3-1. MOTOR ERROR FLOWCHART
Replace the Switching

Power Supply Replace IC39, IC40
on Main Board
5
Power Supply Voltage
4
for the Motor is not supplied Motor Controller IC
on Main Board is broken
6 3
Motor Driver IC on Replace IC37, IC38
Replace the Motor Life of Motor MOTOR ERROR Main Board is broken on Main Board
1 2
Media Jam Motor Balance is not
correct
Explain to User Motor Balance

Adjustment
6-3-1. MOTOR ERROR OUTLINE 6

Motor Error occurs when the media is jammed by the
Head or Tool Carriage. In most cases, CJ-500/400 will
recover from the error by turning it off and on again.
1 Media Jam Explain to User User's Manual However, in the worst case, it could result in Head
Damage or broken circuit board. Therefore, it is
important to explain the user how to set the media
correctly.
Section 4 [ Motor Error occurs when Motor Balance is not adjusted.
Motor Balance is not Motor Balance
2 Motor Balance It is for setting up the Gain to be in the correct range for
correct Adjustment
Adjustment] the motor.
Motor Driver IC is a chip to supply the current to drive
Replace IC37,
Motor Driver IC on the motor. When it is broken, motor doesn't rotate as
3 IC38 on Main
Main Board is broken instructed by the servo chip and results in Motor Error
Board
because the IC can not supply the correct current.
Motor Controller IC is a chip to control the current that
Motor Controller IC Replace IC39, is supplied to the motor. When it is broken, motor
4 on Main Board is IC40 on Main doesn't rotate as instructed by the servo chip and results in
broken Board Motor Error because the current won't be supplied to the
motor correctly.
Check points of the Power Supply Voltage for the Motor
are as follows.
MAIN BOARD IC18
Power Supply Replace the 1pin -> +5V
5 Voltage for the Switching 2pin -> -5V
Motor is not supplied Power Supply 6pin -> 41V
3-5pin -> GND
MAIN BOARD Q16 2pin (when active) -> 40V

Servo Motor has a brush to supply the current to the
Section 3 Motor. Brush wears out due to the rotation of the motor
Replace the [Carriage and therefore, when it reaches life, correct current won't be
6 Life of Motor
Motor Motor _ supplied to the motor and cause motor error.
Replacement] Life time of the motor used on CJ-500/400 is 1,500
hours.
145
6 Troubleshooting
6-3-2. PRINT ERROR FLOWCHART
Clean the Encoder

Module Fix the Encoder Scale
5
Encoder Module is 4
dirty Encoder Scale is
loose
6 3
Replace the Encoder Module is Scratch on the Replace the Encoder
Encoder Module broken
PRINT ERROR Encoder Scale Scale
1
2
Tool and Head Carriages
are separated during the printing Encoder Scale is dirty
Turn on the sub

power again Clean the Encoder
Scale
6 6-3-2. PRINT ERROR OUTLINE

When Tool and Head Carriages are separated during the
Tool and Head printing, Encoder Madule won't be able to read the Scale
Turn on the
Carriages are correctly and results in print error. CJ-500/400 can be
1 sub power
separated during the recovered by turning on and off the power again. When
again
printing the error happens because of this reason, check the
connection of Tool and Head Carriages.
Encoder Scale is for reading the printing positions for the
Carriage Moving Direction. If the Encoder Scale is dirty,
Encoder Scale is Clean the Encoder Module won't be able to read the Scale correctly
2
dirty Encoder Scale and results in print error.
Use KIMWIPE for cleaning. Never use chemicals, such
as alcohol, for cleaning.
Section 3
When there is scratch or dirt that can not be removed on
Scratch on the Replace the [Encoder
3 the Encoder Scale, it causes print error because the
Encoder Scale Encoder Scale Scale _
Encoder Module won't be able to read the Scale correctly.
replacement]
Encoder Scale is in between the Enocder Module. If the
Encoder Scale is Fix the Scale is not placed correctly in its position, Encoder
4
loose Encoder Scale Module won't be able to read it correctly and cause print
error.
Encoder Module is sensing the Encoder Scale to read the
Clean the printing positions for Carriage Moving Direction. If the
Encoder Module is
5 Encoder Encoder Module is dirty, Scale can not be read correctly
dirty
Module and results in print error.
Use cotton swab and alcohol for cleaning.
Replace the
Encoder Module is When Encoder Module is broken, it won't be able to read
6 Encoder
broken the Scale correctly and cause print error.
Module
146
6 Troubleshooting
6-3-3. CAPPING ERROR FLOWCHART
Fix or Replace the

Locking Mechanism
3
Locking Mechanism for
Head Carriage is broken
4 2
Capping Position Locking Assembly is Limit Sensor is Replace the Limit
Adjustment out of position
CAPPING ERROR broken Sensor
1
Limit Position is not
correct
Limit Position Initialize
6-3-3. CAPPING ERROR OUTLINE

6
Capping Error occurs when the Head Carriage is out of
Section 4
Limit Position is not Limit Position the correct locking position. Therefore, CJ-500/400 can
1 [Service
correct Initialize be recovered by initialising the locking position to save
Mode]
the correct locking position.
Limit Sensor is Replace the When limit sensor is broken, limit position can not be
2
broken Limit Switch detected and results in capping error.
Locking Mechanism Fix or Replace When the locking mechanism is loose, Head Carriage
3 for Head Carriage is the Locking will be out of the correct locking position and results in
broken Mechanism capping error.
Section 4
Capping When locking mechanism for the Head Carriage is
Locking Assembly is [Capping
4 Position broken, Head Carriage will be out of the correct locking
out of position Position
Adjustment position and results in capping error.
Adjustment]
147
6 Troubleshooting
4 OTHERS
6-4-1. FILL INK PROBLEM FLOWCHART
Replace Ink Damper Replace Drain Tube

Replace Ink Tube
7 6
5
Ink Damper is clogged Drain Tube is clogged
or broken Cut in Ink Tube
8 4
FILL INK Connection of Ink Tube Reconnect Ink Tube
Replace the Head Head is broken and Ink Damper is too
PROBLEM and Ink Damper
tight
1 3
2 Capping is out of
Foreign substance on followings Sponge inside the Cap
Surface of the Head position
is transformed
Cleaning Wiper
In and around the Capping Capping Position
Head Carriage Adjustment
Replace Capping
Assembly
Manual Head
6 Cleaning
6-4-1. FILL INK PROBLEM OUTLINE

Carriage and Cleaning Wiper. This type of dust can not
Section 5
Manual Head be removed with the built-in Head Cleaning. When the
1 Foreign substance [Manual Head
Cleaning dust accumulates around the Cap and Head, there will be a
Cleaning]
gap between the Head and Capping to result in Fill Ink
Problem because the ink line won't be vacuumed.
Section 3
Replace When the Sponge inside the Cap transforms and cause
Sponge inside the [Capping
2 Capping gap between the Head and the Cap, ink line won't be
cap is transformed Assembly _
Assembly vacuumed and results in Fill Ink Problem.
Replacement]
Section 4
Capping
Capping is out of [Capping When Capping is out of position, it causes gap between
3 Position
position Position the Head and the Capping and results in Fill Ink Problem.
Adjustment
Adjustment]
Ink Tubes will be squeezed and ink won't flow correctly
Connection of Ink Reconnect Ink
in the ink line when the connection of Ink Tube and Ink
4 Tube and Ink Tube and Ink
Damper is too tight. Squeezed part of the Ink Tube
Damper is too tight Damper
should be fixed or cut before reconnecting it.
When there is a hole or cut in the Ink Tube, ink won't
Replace Ink
5 Cut in Ink Tube flow correctly in the ink line and results in Fill Ink
Tube
Problem. In most cases, ink drops on media.
Ink Suction is done by using the pump. Drain Tubes are
Drain Tube is Replace Drain inside the PUMP and therefore, if the Drain Tube is
6
clogged Tube clogged, ink won't flow correct in the ink line and results
in Fill Ink Problem.
When Ink Damper is clogged, ink suction can not be
Ink Damper is Replace Ink
7 maintain. Therefore, ink won't flow correctly in the ink
clogged or broken Damper
line and results in Fill Ink Problem.
Section 3
Replace the When Head is structually damaged, ink line won't be
8 Head is broken [Head _
Head vacuumed and results in Fill Ink Problem.
Replacement]
148
6 Troubleshooting
6-4-2. MEDIA SHIFTING FLOWCHART
Replace the Pinch

Roller Clean the Grit Roller
5
Pinch Roller is 4
wearing out Grit Roller is dirty
6 3
Grit Roller is loose Media is not set
Fix the Grit Roller MEDIA SHIFTING straight to the machine
Setup Media again
1
2
Flanges for the Media is loose Flanges are not set
correctly to the Media
Fix the Flanges with

Stopper
Setup Media again
6
6-4-2. MEDIA SHIFTING OUTLINE

Media Flanges are fixed by the stoppers. If the stoppers
Flanges for the Fix the Flanges
1 User's Manual are not fixed, roll shifts to left and right during media
Media is loose with Stopper
feeding and results in media shifting.
Flanges are not set
Setup Media When the flanges are not fully inserted to the media tube,
2 correctly to the User's Manual
again media will be fed eccentric and results in media shifting.
Media
The most effective measure against media shifting is to
set the media straight to the machine. Small tilting of
Media is not set
Setup Media the media when setting it up could result in big shifting
3 straight to the User's Manual
again especially doing long print. It is recommended to setup
machine
the media by adding tension towards front and check the
shifting by prefeed function before actually start printing.
When dust such as pieces of vinyl is stick to the grit
Clean the Grit roller, power to hold the media will be weakened and
4 Grit Roller is dirty
Roller results in media shifting. Use brush to clean the Grit
Roller.
When pinch rollers wear out, power to hold the media
Pinch Roller is Replace the will be weakened and results in media shifting.
5
wearing out Pinch Roller Referential time for replacement of pinch roller is 24
months.
When Grit Roller becomes loose, feeding amount
Fix the Grit
6 Grit Roller is loose between left and right edges will be different and results in
Roller
media shifting.
149
7 Service Activities
7-1 INSTALLATION CHECK LIST
CJ-500/400 Installation Check List

Data : . . .
Serial Number User Date Minimum Space Required

CJ-500 : 2.7m (W) X 0.9m (L) X 1.5m (H)
CJ-400 : 2.5m (W) X 0.9m (L) X 1.5m (H)
Classification
Purchase Loan Unit Demo Unit Replacement
Accessories
PNS-501/401
• Check inside Vinyl Bag
Pipe x1 Washer x4
Hexagonal wrench (M6) x1 Bolts (M6) x6
Stoppers x2
Stand leg x1
Arms L&R x1each
Shaft x2
Caster flats x2
Media flanges x2
Assembly
Invert the stand legs and attach the left and right hand caster flats.
PNS-501/401
• Use 4 bolts on each left and right sides.
• Use Hexagonal wrench together with pipe to secure the bolts.
Set the stand upright with the caster flats downward.
150
7 Service ActivitiesÅ@
Accessories • Check inside Accessory Box

CJ-500/400
Power cord x1
Drain bottle x1
Drain-bottle cap x1
Blade x1
XD-CH3 x1
Screws x2
Replacement blade for

separating knife x1
• Check inside vinyl bag
User's Manual x1
Roland COLORCHOICE installation guide x1
Roland COLORCHOICE CD-ROM x1
Cleaning kit x1
151
Assembly
Place the main unit on the stand.
CJ-500/400
• Use 2pcs. of bolts and washers for both left and right sides. (PNS-501/401)
• Use Hexagonal wrench together with pipe to secure the bolts.
Remove 3pcs. of Paper Tape, 1pce. of TP Band and Card Board (for Front Apron).
• Do not throw the Card Board away.
Remove the blue sheet covering the Rear Apron.
Open the Front Cover and remove the 5 pads.

• 5 pads do not come loose even when the thread is pulled. This may lead to
breakdown of the machine.
• Encoder Scale could break when pads are pulled.
• Do not throw the pads away. They will be needed when repackaging the
machine.
Remove the clasp and screw for securing the Tool Carriage.
7 • Clasp should be fixed to the right bottom of the machine.
Loosen the nut to remove the card board on the Tool Carriage.
Move the Tool Carriage by hand and remove the clasp and screw for securing the
Head Carriage.
• Clasp should be fixed to the right bottom of the machine.
Remove the tap for securing the pinch rollers.
Remove the tap for securing the drain tube.
Detach the tube plug from the drain tube.

• Do not throw the tube plug away.
Attach the drain bottle to the machine.

1. Pass the tube through the hole in the drain bottle mounting cap and tighten the
2 screws.
2. Screw on the bottle to the dain bottle mounting cap.
Install the arms on the back of the unit.

• Use 3pcs. of bolts each on left and right sides. (PNS-501/401)
• Use Hexagonal Wrench to secure the botls.
152
Connection
Connect power cord to power connector on back side of unit.
Connect either parallel or USB cable to the main unit.

• Use PSI Card or USB adapter when using Macintosh.
Connect CJ-500/400 to PC.
Preparation
for Printing Insert ink cartridges into the ink-cartridge ports.
• Explain to the customer not to remove the ink cartridges if it is once inserted
so oftenly. It may result in missing dot.
• Make sure that ink matches with the ink cartridge ports before inserting the ink
cartrideges.
Pigment CMYKLcLm Pigment CMYKOrGr
Dye CMYKLcLm
Turn on the power.

• Explain to the customer that daily power-on/off should be done with the sub
power switch.
7
Ink fill
• Select ink type from LCD.
Loading the media (Roll Sheets)
1. Pass the stoppers onto both ends of the shaft that is set on the very rear side.
2. Set the 2 shafts in place and apply the brake.
3. Insert media flanges to the paper tube of media.
Explain to the customer that media flange can be used on 2 different paper
tubes, 2in. and 3in.
4. Place the media on the shaft.
5. Pass the media between end of pinch rollers and girt rollers.
6. Lower the pinch rollers on the correct grit roller positions.
7. Tighten the screw for the stopper.
8. Without letting any part of the entire piece of material pulled out to become
slack, move the sheet loading lever all the way to "LOAD".
• Explain to the customer to remove the slack in the media.
Test Print
Perform [TEST PRINT] by pressing [TEST PRINT] key.
• If there are any missing dots or other evidence of a drop in printing qulaity,
clean the head by pressing [CLEANING] key.
153
Setting
Installation of Roland COLORCHOICE
• Explain to the customer to read the README file.
Demo Print
Print Demo Print from Roland COLORCHOICE.
Print Service Report from the Service Mode.
Operation
CJ-500/400 Description of Menu Items
• User's Manual P.76 ~ P.82
Loading Media
7 • Explain to the customer that by stopping the Sheet Loading Lever halfway,
only the right pinch roller will be down to align the media to be straight to the
machine.
• Explain to the customer to setup [EDGE SENSE] to [DISABLE] when using
media with width of 9cm ~ 43cm or transparent.
Installing a Blade
• User's Manual P.33
Test Printing
Setting the Printing Mode and Printing Direction

Test Cutting
Downloading Printing/Cutting Data

154
Operation
CJ-500/400 Remove the Material
When Operations are Finished

Replacing the Ink Cartridges

Check how much ink remains

Head Cleaning
Head Cleaning selected by pressing [CLEANING] key
Head Cleaning selected from the menu. 7
Manual Head Cleaning
Changing the Type of Ink

• Explain to the customer that it requires three optionally available
cleaning cartridges.
Replacing the Cutter Blade

How to Replace the Separating Knife

When No in use for a Prolonged Period

Performing Cutting or Printing at the Desired Location

155
Operation
Adjuting the Printing and Cutting Positions
CJ-500/400
Setting the Base Point and the Align Point

• It is a new function. Make sure to explain to the customer carefully.
Making Corrections for Printing

Aligning the Printing Length and Cutting Length

• User's Manual P.63 ~ 64
Performing Overprinting
Setting the Page Margins

7
About the PREFEED Function
• User's Manual P.66 & P.77
• Explain to the customer to set to [ENABLE] before printing and cutting to
prevent a motor error.
To perform Long Printing/Cutting

Adjusting the Height of the Printing Head

• Refer to RCC3.00/CJ-500 PROFILE for details.
About the Printing/Cutting Area

Disposal of Discharged Ink

Operation
How to set cutting contour
RCC • Explain to the customer how to set cutting contours with Illustrator, CorelDraw,
QuarkExpress and etc.
How to download data to Roland COLORCHOICE from Application
How to print from Roland COLORCHOICE
156
Operation
Long Print Capability with Roland COLORCHOICE.
RCC
• Explain to the customer who has both FJ-50/40 and CJ-500/400.

Calibration in ICC Profile of Roland COLORCHOICE for FJ-50/40 and CJ-500/
400 is different. And also the Color being printed will be also different.
Output Profile and Printing Mode for each media

• Refer to [RCC3.00/CJ-500/400 Profile] for details.
Consumables Head 2billion dots/nozzle (128billion dots in Service Report)

(Referential
Time for Carriage Motor Printing Time + Cutting Time = 1500hours
Replacemnet)
Cleaning Wiper Wiping : 3000 times, Rubbing : 500 times in Service Report
Pinch Roller 24months
Others
NO INK MODE
• Exlain about this mode only when necessary.
7
This mode can be used to stop consuming ink for Automatic Head Cleaning
when only performing cutting. Ink System could have damage while in this mode
because CJ-500/400 will not perform any maintenance for the Ink System.
Therefore, it is recommended to use this mode while there is no ink filled inside
the machine.
157
7
158
RCC3.00B &3.00C / CJ-500/400 PROFILE for LcLm
Media Media No. Profile (LcLm) Ink Coverage Resolution Printing Mode DRAFT FAST NORMAL FINE2 FINE SUPER PHOTO Calibration Head Height
CJPigLcLm_BEC_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
Non Flammable Cloth BEC-1270/1050
CJPigLcLm_BEC_NORMAL.icm 240 360 NORMAL for test OK* OK NG NG NG NG
CJPigLcLm_PET-G_SUPER-PHOTO.icm 212 720 SUPER/PHOTO for test NG NG NG NG OK OK
PET-G-1050
PET Gloss CJPigLcLm_PET-G_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
(J-PET-G-1050)
CJPigLcLm_PET-G_NORMAL.icm 240 360 NORMAL for test NG OK NG NG NG NG
CJPigLcLm_PHSP_SUPER-PHOTO.icm 220 720 SUPER/PHOTO for test NG NG NG NG OK OK
Photo Grade Semi Gloss Paper PHSP-1100
CJPigLcLm_PHSP_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_PVC-G_SUPER-PHOTO.icm 240 720 SUPER/PHOTO for test NG NG NG NG OK OK
PVC Gloss Adhesive PVC-G-1200T/1050T CJPigLcLm_PVC-G_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_PVC-G_NORMAL.icm 240 360 NORMAL for test NG OK NG NG NG NG
CJPigLcLm_PVC-M_FINE2.icm 200 540 FINE2 for test NG NG OK NG NG NG
PVC Matte Adhesive PVC-M-1200T/1050T
CJPigLcLm_PVC-M_NORMAL.icm 220 360 NORMAL for test OK* OK NG NG NG NG
CJPigLcLm_YP-MT_FINE.icm 188 720 FINE for test NG NG NG OK NG NG
Matte Synthetic Paper Adhesive YP-M-1270T/1050T CJPigLcLm_YP-MT_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_YP-MT_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
CJPigLcLm_YP-M_FINE.icm 188 720 FINE for test NG NG NG OK NG NG
Matte Synthetic Paper YP-M-1300/1050 CJPigLcLm_YP-M_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_YP-M_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
Back Print Backlit Film BPLF-1300/1100 (DT-JT) CJPigLcLm_BPLF_SUPER-PHOTO.icm 180 720 SUPER/PHOTO for test NG NG NG NG OK OK 0.00 Low
Artistic Canvas PCM-AC10-35-42/36 CJPigLcLm_AC10_FINE2.icm 192 540 FINE2 for test NG NG OK NG NG NG 1.50 High
CJPigLcLm_PCM-IDBM_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
Indoor Wet Strength Banner PCM-IDBM-50-50/42
CJPigLcLm_PCM-IDBM_NORMAL.icm 240 360 NORMAL for test OK* OK NG NG NG NG
CJPigLcLm_PCM-PHP2_SUPER.icm 184 720 SUPER/PHOTO for test NG NG NG NG OK OK
High Gloss Photo Paper PCM-PHP2-100-50/42
CJPigLcLm_PCM-PHP2_FINE2.icm 208 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_PCM-PMP2_FINE.icm 196 720 FINE for test NG NG NG OK NG NG
Premium Matte Paper2 PCM-PMP2-100-50/42 CJPigLcLm_PCM-PMP2_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_PCM-PMP2_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
CJPigLcLm_PCM-PVCB_FINE2.icm 232 540 FINE2 for test NG NG OK NG NG NG
Heavy Duty Banner PCM-PVCB-50-50/42
CJPigLcLm_PCM-PVCB_NORMAL.icm 240 360 NORMAL for test OK OK NG NG NG NG
White Back Print Film PCM-WBPF-100-50/42 CJPigLcLm_PCM-WBPF_SUPER.icm 180 720 SUPER/PHOTO for test NG NG NG NG OK OK 0.10 Low
CJPigLcLm_PCM-WGF2_SUPER.icm 208 720 SUPER/PHOTO for test NG NG NG NG OK OK
White Hith Gloss Film PCM-WGF2-100-50/42
CJPigLcLm_PCM-WGF2_FINE2.icm 220 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_PCM-WMWV_FINE.icm 232 720 FINE for test NG NG NG OK NG NG
Water Resistant Matte Vinyl PCM-WMWV-50-50/42 CJPigLcLm_PCM-WMWV_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_PCM-WMWV_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
CJPigLcLm_PCM-WTBM_FINE.icm 224 720 FINE for test NG NG NG OK NG NG
Banner Material Tyvek-base PCM-WTBM-50-50/42 CJPigLcLm_PCM-WTBM_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_PCM-WTBM_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
CJPigLcLm_PHTP_SUPER-PHOTO.icm 228 720 SUPER/PHOTO for test NG NG NG NG OK OK
Photo Gloss Paper PHTP-1100
CJPigLcLm_PHTP_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigLcLm_PQM-CRNW_SUPER.icm 240 720 SUPER/PHOTO for test NG NG NG NG OK OK
Concorde Fine Art Rag PQM-CRNW-33-50/42
CJPigLcLm_PQM-CRNW_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
RCC3.00B &3.00C / CJ-500/400 PROFILE for OrGr
Media Media No. Profile (LcLm) Ink Coverage Resolution Printing Mode DRAFT FAST NORMAL FINE2 FINE SUPER PHOTO Calibration Head Height
CJPigOrGr_BEC_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
Non Flammable Cloth BEC-1270/1050
CJPigOrGr_BEC_NORMAL.icm 240 360 NORMAL for test OK* OK NG NG NG NG
CJPigOrGr_PET-G_SUPER-PHOTO.icm 212 720 SUPER/PHOTO for test NG NG NG NG OK OK
PET-G-1050
PET Gloss CJPigOrGr_PET-G_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
(J-PET-G-1050)
CJPigOrGr_PET-G_NORMAL.icm 240 360 NORMAL for test NG OK NG NG NG NG
CJPigOrGr_PHSP_SUPER-PHOTO.icm 220 720 SUPER/PHOTO for test NG NG NG NG OK OK
Photo Grade Semi Gloss Paper PHSP-1100
CJPigOrGr_PHSP_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_PVC-G_SUPER-PHOTO.icm 220 720 SUPER/PHOTO for test NG NG NG NG OK OK
PVC Gloss Adhesive PVC-G-1200T/1050T CJPigOrGr_PVC-G_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_PVC-G_NORMAL.icm 240 360 NORMAL for test NG OK NG NG NG NG
CJPigOrGr_PVC-M_FINE2.icm 204 540 FINE2 for test NG NG OK NG NG NG
PVC Matte Adhesive PVC-M-1200T/1050T
CJPigOrGr_PVC-M_NORMAL.icm 224 360 NORMAL for test OK* OK NG NG NG NG
CJPigOrGr_YP-MT_FINE.icm 188 720 FINE for test NG NG NG OK NG NG
Matte Synthetic Paper Adhesive YP-M-1270T/1050T CJPigOrGr_YP-MT_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_YP-MT_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
CJPigOrGr_YP-M_FINE.icm 188 720 FINE for test NG NG NG OK NG NG
Matte Synthetic Paper YP-M-1300/1050 CJPigOrGr_YP-M_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_YP-M_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
Back Print Backlit Film BPLF-1300/1100 (DT-JT) CJPigOrGr_BPLF_SUPER-PHOTO.icm 228 720 SUPER/PHOTO for test NG NG NG NG OK OK 0.00 Low
Artistic Canvas PCM-AC10-35-42/36 CJPigOrGr_AC10_FINE2.icm 204 540 FINE2 for test NG NG OK NG NG NG 1.50 High
CJPigOrGr_PCM-IDBM_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
Indoor Wet Strength Banner PCM-IDBM-50-50/42
CJPigOrGr_PCM-IDBM_NORMAL.icm 240 360 NORMAL for test OK* OK NG NG NG NG
CJPigOrGr_PCM-PHP2_SUPER.icm 196 720 SUPER/PHOTO for test NG NG NG NG OK OK
High Gloss Photo Paper PCM-PHP2-100-50/42
CJPigOrGr_PCM-PHP2_FINE2.icm 180 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_PCM-PMP2_FINE.icm 196 720 FINE for test NG NG NG OK NG NG
Premium Matte Paper2 PCM-PMP2-100-50/42 CJPigOrGr_PCM-PMP2_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_PCM-PMP2_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
CJPigOrGr_PCM-PVCB_FINE2.icm 208 540 FINE2 for test NG NG OK NG NG NG
Heavy Duty Banner PCM-PVCB-50-50/42
CJPigOrGr_PCM-PVCB_NORMAL.icm 224 360 NORMAL for test OK* OK NG NG NG NG
White Back Print Film PCM-WBPF-100-50/42 CJPigOrGr_PCM-WBPF_SUPER.icm 228 720 SUPER/PHOTO for test NG NG NG NG OK OK 0.10 Low
CJPigOrGr_PCM-WGF2_SUPER.icm 200 720 SUPER/PHOTO for test NG NG NG NG OK OK
White Hith Gloss Film PCM-WGF2-100-50/42
CJPigOrGr_PCM-WGF2_FINE2.icm 204 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_PCM-WMWV_FINE.icm 240 720 FINE for test NG NG NG OK NG NG
Water Resistant Matte Vinyl PCM-WMWV-50-50/42 CJPigOrGr_PCM-WMWV_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_PCM-WMWV_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
CJPigOrGr_PCM-WTBM_FINE.icm 196 720 FINE for test NG NG NG OK NG NG
Banner Material Tyvek-base PCM-WTBM-50-50/42 CJPigOrGr_PCM-WTBM_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_PCM-WTBM_NORMAL.icm 240 360 NORMAL/FAST for test OK* OK NG NG NG NG
CJPigOrGr_PHTP_SUPER-PHOTO.icm 228 720 SUPER/PHOTO for test NG NG NG NG OK OK
Photo Gloss Paper PHTP-1100
CJPigOrGr_PHTP_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
CJPigOrGr_PQM-CRNW_SUPER.icm 240 720 SUPER/PHOTO for test NG NG NG NG OK OK
Concorde Fine Art Rag PQM-CRNW-33-50/42
CJPigOrGr_PQM-CRNW_FINE2.icm 240 540 FINE2 for test NG NG OK NG NG NG
* : Ink could stain or overflow on the media when using FAST MODE. (FAST MODE can not be used with NORMAL Profile for Clossy Media.)
159
7
7-2 MAINTENANCE CHECK LIST

3 MONTHS MAINTENANCE CHECK LIST
Serial Number User Date
FUNCTION CHECK
Check Points Service Note
1. Firmware upgrade Adjustment 4-3
Upgrade to the latest version.
2. Printing Test Missing / Wavy Dots Troubleshooting 6-1-1
Banding Troubleshooting 6-1-2
Print is done at incorrect position Troubleshooting 6-1-3
Ink drops on Media Troubleshooting 6-1-4
Print doesn't match with cut Troubleshooting 6-1-5
3. Cutting Test Stitch cut Troubleshooting 6-2-1
Start & End Points don't match Troubleshooting 6-2-2
7
Noise
Tool Pressure
Cutting Quality of corner
Distorted Figure Troubleshooting 6-2-3
4. Connect to the Customer's PC and try printing.
STRUCTURE CHECK
Check Points Details
Carriage Drive 1. Drive Gear OK NG Crack Dirty
2. Backlash OK NG Loose
3. Wire Tension OK NG Loose
Grit Roller Drive 1. Drive Gear OK NG Crack Dirty
3. Grit Roller OK NG Dirty
Head / Guide Rail 1. Pinch Roller OK NG Rotation Wear out
2. Cutter Protection OK NG Scratch ** Replace it depending on the scratches.
3. Head OK NG Dirty Wavy / Missing dots
Tool Carriage 1. Holder Part OK NG Loose
Blade Holder 1. Bearing OK NG Rotation of Bearing
Cleaning Wiper OK NG Wearing out
160
CONSUMABLE PARTS
Consumable Referential Time for Replacement Service Note
Head 2 billion dots (128 billion dots in Service Report) OK Replacement 3-1
Carriage Motor 1500 hours (Total time of Printing and Cutting) OK Replacement 3-8
Cleaning Wiper Wiping : 3000 times, Rubbing : 500 times OK Replacement 3-2
Pinch Roller 24 months OK Replacement 3-9
Ink Tube 4000 hours OK Replacement
Brake Pad 24 months OK Replacement
Capping Assembly 24 months OK Replacement 3-3
Lithium Battery 24 months OK Replacement 3-6
Cutter Protection On demand OK Replacement 3-10
LUBRICATION
Check Points
Carriage Drive Gear OK NG Cleaning Lubrication
Floil G-474C
Grit Drive Gear OK NG Cleaning Lubrication
7
OPERATION
Explaining Points
The way of setting up media
Printing How to setup Printing Mode
Maintenance How to setup INK EMPTY
How to change Type of Ink
How to clean the Head
- Test Print
- Cleaning by [CLEANING] key.
- Clening by selecting from the menu. (Midium / Powerful)
User's Reference Crop Mark
Calibration
Overprint
Printing / Cutting Area
Roland COLORCHOICE Profile
Application Software Illustrator, CorelDraw, QuarkExpress
Q&A
161
Service Report
Demo Print (for checking Printing Quality)
NOTE
162
9 MONTHS MAINTENANCE CHECK LIST
Serial Number User Date
FUNCTION CHECK
Check Points Service Note

1. Firmware upgrade Adjustment 4-3
Upgrade to the latest version.
2. Printing Test Missing / Wavy Dots Troubleshooting 6-1-1
Banding Troubleshooting 6-1-2
Print is done at incorrect position Troubleshooting 6-1-3
Ink drops on Media Troubleshooting 6-1-4
Print doesn't match with cut Troubleshooting 6-1-5
3. Cutting Test Stitch cut Troubleshooting 6-2-1
Start & End Points don't match Troubleshooting 6-2-2
Noise
Tool Pressure
7
Cutting Quality of corner
Distorted Figure Troubleshooting 6-2-3
4. Connect to the Customer's PC and try printing.
STRUCTURE CHECK
Check Points Details

Carriage Drive 1. Drive Gear OK NG Crack Dirty
3. Wire Tension OK NG Loose
Grit Roller Drive 1. Drive Gear OK NG Crack Dirty
3. Grit Roller OK NG Dirty
Head / Guide Rail 1. Pinch Roller OK NG Rotation Wear out
2. Cutter Protection OK NG Scratch ** Replace it depending on the scratches.
3. Head OK NG Dirty Wavy / Missing dots
Tool Carriage 1. Holder Part OK NG Loose
Blade Holder 1. Bearing OK NG Rotation of Bearing
Cleaning Wiper OK NG Wearing out
163
CONSUMABLE PARTS
Consumable Referential Time for Replacement Service Note
Head 2 billion dots (128 billion dots in Service Report) OK Replacement 3-1
Carriage Motor 1500 hours (Total time of Printing and Cutting) OK Replacement 3-8
Cleaning Wiper Wiping : 3000 times, Rubbing : 500 times OK Replacement 3-2
Pinch Roller 24 months OK Replacement 3-9
Ink Tube 4000 hours OK Replacement
Brake Pad 24 months OK Replacement
Capping Assembly 24 months OK Replacement 3-3
Lithium Battery 24 months OK Replacement 3-6
Cutter Protection On demand OK Replacement 3-10
LUBRICATION
Check Points
Carriage Drive Gear OK NG Cleaning Lubrication
Floil G-474C
Grit Drive Gear OK NG Cleaning Lubrication
7
Head Cleaning
Service Report
Demo Print (for checking Printing Quality)
NOTE
164
7-3 SPECIFICATION
CJ-500
Printing/Cutting method Piezo ink-jet method/media-moving method
Printing/Cutting area 1346.2 mm x 24998 mm (53 in. x 984-1/8 in.)
Acceptable Sheet material 90—1371 mm (3.5—54 in.)
material widths (Note that detection of the front and rear edges is not possible for material measuring from 90 mm to 430 mm (3.5—17 in.).)
Roll material 90—1371 mm (3.5—54 in.)
(Note that detection of the front and rear edges is not possible for material measuring from 90 mm to 430 mm (3.5—17 in.).)
Width of material that can be cut off 90—1371 mm (3.5—54 in.)
Conditions for usable materials -Cuttable material thickness: 0.08—0.22 mm (0.00315—0.00866 in.) (depending on material composition)
-Maximum cuttable material thickness including base paper (backing paper): 0.4 mm (0.0157 in.)
-Maximum printable material thickness including base paper (backing paper): 1.0 mm (0.039 in.)
(when head is raised to maximum)
-Maximum diameter for roll material: 180 mm (7-1/16 in.)
-Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.)
-Maximum weight for roll material: 20 kg (44.1 lb.)
Ink Pigment ink Exclusive pigment-ink cartridge
cartridges Capacity 220 cc ±5 cc
Color Six colors: the four colors cyan, magenta, yellow, and black, plus either light cyan
and light magenta or orange and green
Dye ink Exclusive dye-ink cartridge
Capacity 220 cc ±5 cc 7
Color Cyan, magenta, yellow, black, light cyan, and light magenta
Apparent colors 16.7 million colors
Printing resolution (Printing dot resolution) 1440 dpi x 720 dpi / 720 dpi x 720 dpi / 540 dpi x 540 dpi / 360 dpi x 720 dpi / 180 dpi x 720 dpi
Distance accuracy (When printing) Error of less than ±0.3% of distance traveled, or 0.3 mm, whichever is grater
(at Roland PET-film, print travel: 1 m (39-3/8 in.)
Acceptable tool Cutter (blade and blade holder): Special blade for CAMM-1 series
Cutting speed 10—600 mm/s (10—300 mm/s in the material-feed direction)
Blade force 30—200 gf
Blade offset compensation 0.000—1.500 mm (0—0.0591 in.)
Software resolution (When cutting) 0.025 mm/step (0.00984 in./step)
Distance accuracy (When cutting) Error of less than ±0.4% of distance traveled, or 0.3 mm, whichever is grater
When distance correction has been performed (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made):
Error of less than ±0.2% of distance traveled, or 0.1 mm, whichever is grater
Repetition accuracy (When cutting) 0.1 mm or less (excluding stretching/contraction of the material)
Range for assured repetition accuracy (*)
For materials with a width exceeding 610 mm (24 in.): Length 4,000 mm (157-7/16 in.)
For materials with a width of 610 mm (24 in.) or less : Length 8,000 mm (315-15/16 in.)
Repetition between printing and cutting ±0.5 mm (±0.0197 in.) max. at 25°C
(excluding possible shift caused by expansion/contraction of the material and/or by reloading the material.)
Continued on the next page

For items indicates by an asterisk "(*)", please see the next page.
165
Printing heads cleaning Automatic cleaning and manual cleaning

Interface Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
Instruction system RD-GL III (Cutting), RD-RTL (Printing), RD-PJL
Power-saving function Auto-sleep
Power Printing/Cutting mode Maximum: 1.0A/100V—240V ±10% 50/60 Hz
consumption Standby mode Maximum: 0.4A/100V—240V ±10% 50/60 Hz
Acoustic Printing/Cutting mode 64dB (A) or less
(According to ISO7779)
noise level Standby mode 40dB (A) or less
Dimensions Main unit 2325 mm [W] x 381 mm [D] x 428 mm [H] (91-9/16 in. [W] x 15 in. [D] x 15-7/16 in. [H])
With stand 2325 mm [W] x 736 mm [D] x 1287 mm [H] (91-9/16 in. [W] x 29 in. [D] x 50-11/16 in. [H])
Weight Main unit 85 kg (18.7 lb.)
With stand 105 kg (23.1 lb.)
Environment Power on Temperature: 15°C to 35°C (59°F to 95°F), Humidity: 35% to 80% (non-condensing)
Power off Temperature: 5°C to 40°C (41°F to 104°F), Humidity: 20% to 80% (non-condensing)
Accessories Power cord: 1, Drain bottle: 1, Drain-bottle cap: 1, Screws: 2, Blade: 1, Blade Holder: 1,
Replacement blade for separating knife: 1, Cleaning kit: 1, Roland COLORCHOICE® CD-ROM: 1,
Roland COLORCHOICE® installation guide: 1, User’s manual: 1
7 (*) The following conditions must be satisfied:

- Material type: 3M Scotchcal Mastercut Film, ARLON Series 2100
- Special stand (Roll material must be loaded on the shaft)
- Side margins: 25 mm (1 in.) or more for both the left and right margins
- Front margin: 35 mm (1-1/8 in.) or more
(After loading the material, when the material type to [EDGE] with the display menu, the front margin is automatically set to 35
mm (1-1/8 in.))
- The [PREFEED] function on the display menu must be set to [ENABLE]
- Cutting of the following data one time
(1) The letters are cut in order starting with "R"
Side margins: 25 mm (1 in.) or more (2) After the last letter ("P") has been cut, the machine returns to the origin
point and the outer border is cut
Front margin:
35 mm (1-1/8 in.) or more
Cut length
Cutter protector Fills the
Pinch roller (left)
hard clip
Origin
Side margins: Feed length

25 mm (1 in.) Sheets with a width exceeding 610 mm (24 in.): 4,000 mm (157-7/16 in.)
or more Sheets with a width of 610 mm (24 in.) or less : 8,000 mm (315-15/16 in.)
Pinch roller (right)
166
-- MEMO --
CJ-500/400

Roland CAMMJET CJ 500 400 Service Notes Manual (SM, PM, CD) 200507 7

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SERVICE NOTES

1 Structure & Spare Parts

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Printed in Japan 4887-06

1 2000/2/18 Cover Changed : Revision No. / Pages Inagaki Kaneko

P.6 Added : PLATE CHASSIS L CJ-500

P.8,9 Added : SHEET FILTER CROP CJ-500

P.13 Changed : MAGNET, CJ-70 MAGNET,CJ-500

P.16 Added : WELL-NUT

P.31, 33 Changed : CUTTER CARRIAGE BOARD

P.47 SECT3-4-11 Added : SHEET FILTER CROP

P.55 SECT3-8-7 Added : 2pcs. Of INSULOCK TIE

P.60 Added : [CONNECT] under [AGING] menu

P.67 Added : SYSTEM REPORT

P.71 Changed : NO INK MODE

P.100 SECT4-13-4 Changed : Figure

P.135 SECT6-1-5-1 Changed : OUTLINE

P.154 Changed : RCC PROFILE

1-3 : A WASHER, PLAIN has been added in the picture.

1-3 : Some errors have been revised.

To Ensure Safe Work

About the Symbols

Do not recharge, short-circuit,

PARTS LIST -Main Parts-

22535220 LABEL,CORPORATE LOGOTYPE #LA79

PARTS LIST -Main Parts-

1-4 DRIVE UNIT

34 22715193 STAY,CUT ORIGIN CJ-500 * *

1-4 BASE FRAME

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Q CABLE TYE,PUSH MOUNT RT30SS F5

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

1-6 PINCH ROLLER

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

1-7 TOOL CARRIAGE

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

1-8 INK SYSTEM 2

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Q SCREW,BINDING HEAD S-TIGHT M3x6 Cr

1-9 PUMP SYSTEM

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Q CABLE TYE,INSULOCK T18S

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Q SCREW,PLASTIC HEAD N-1 M3x16 WH

1-12 STAND (PNS-501/401)

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Q CASTER,DESIGN CASTER DN-50-B

1-13 TUC-60/70 CONTROL BOX

PARTS LIST -Main Parts-

1-14 TUC-60/70 OTHERS

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

1-15 TUC-60/70 ACCESSORIES

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

Parts No. Parts Name

E +5V 15MHz I/O CONTROL EEPROM

FLASH ROM CENTRO PARALLEL

FAN JUNCTION STEPPING PANEL BOARD

CN11 CN3 CN12 CN4 CN20 CN16 CN15

PARTS LIST -Main Parts- I R R

I 23475160 CABLE-CARD 11P 2450L BB HIGH-V

2-2 MAIN BOARD