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2 .
Lean Manufacturing
DEVELOPMENT DIMENSIONS INTERNATIONAL
Building
Organizational
Awareness
Aligning the
Systems
Completing the
Transformation
0 1 2 3 4 5
Years
3 .
Lean Manufacturing
DEVELOPMENT DIMENSIONS INTERNATIONAL
System 75 percent
• Ford Motor CompanyThe Ford Production • Receipt and fulfillment of order time reduced from
Other Industries: • Sales per employee more than doubled from 1990
to 1995
• Pratt & Whitney, United TechnologiesJet
• Number of suppliers reduced from 320 to 73
engine manufacturers
• Inventory turns increased from 3.4 to 15.0
• Showa ManufacturingRadiator and boiler
manufacturers
Pratt & Whitney Aircraft 1
• Lifescan, Inc. a subsidiary of Johnson &
• Operating results rebounded from losses of $283
JohnsonElectronic Products
million in 1992 to profits of $530 million in 1995,
• Lantech CorporationPackaging Machines
even though sales continued to sag
(stretch wrapping products)
• Throughput time reduced from 10 days to 75
• Wiremold CompanyWire management systems
minutes
(electronic transfer)
1
Womack, J. P. & Jones, D. T. (1996). Lean Thinking:
Banish Waste and Create Wealth in Your Corporation.
New York: Simon & Schuster.
4 .
Lean Manufacturing
DEVELOPMENT DIMENSIONS INTERNATIONAL
5 .
Lean Manufacturing
DEVELOPMENT DIMENSIONS INTERNATIONAL
*FWBT* 6
Lean Manufacturing
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International, Inc. MCMXCVIII.
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